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JP2008116638A - Toner, developer, image forming apparatus and process cartridge - Google Patents

Toner, developer, image forming apparatus and process cartridge Download PDF

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JP2008116638A
JP2008116638A JP2006298975A JP2006298975A JP2008116638A JP 2008116638 A JP2008116638 A JP 2008116638A JP 2006298975 A JP2006298975 A JP 2006298975A JP 2006298975 A JP2006298975 A JP 2006298975A JP 2008116638 A JP2008116638 A JP 2008116638A
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developer
toner
supply
carrier
path
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JP4892315B2 (en
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Koichi Sakata
坂田宏一
Satoshi Miyamoto
宮元聡
Maiko Koeda
小枝麻衣子
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a toner capable of keeping image density on development constant over a long period of time and keeping a stable charge amount over a long period of time, a developer, an image forming apparatus and a process cartridge using the same. <P>SOLUTION: The toner includes at least inorganic fine particles, has a variation of charge of ≤0% and is used in a developing device 4 in which three developer conveyance passages comprising a recovery conveyance passage 7, a supply conveyance passage 9 and a stirring conveyance passage 10 are parted from each other by partition members 133, 134, the stirring conveyance passage 10 and the recovery conveyance passage 7 are on the same level, the supply conveyance passage 9 is located above the other two developer conveyance passages, and toner is replenished to these developer conveyance passages. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は静電荷像現像用トナー及び現像剤、画像形成装置及びこれを用いたプロセスカートリッジに関する。   The present invention relates to an electrostatic charge image developing toner and developer, an image forming apparatus, and a process cartridge using the same.

従来、トナーと磁性キャリアからなる二成分現像剤を用いる現像装置においては、磁気ブラシ現像装置内の現像剤を円滑に循環させ、現像剤坦持体上に常に安定したトナー濃度の均一な磁気ブラシを形成させるために、現像剤担持体である現像ローラに現像剤を供給する搬送路と現像剤を攪拌する搬送路とを分けて設け、2つの搬送路で現像剤を逆方向に搬送することにより現像剤を循環させるようにしている。   Conventionally, in a developing device using a two-component developer composed of toner and a magnetic carrier, the developer in the magnetic brush developing device is smoothly circulated, and a magnetic brush with a uniform toner density that is always stable on the developer carrier. In order to form the developer, a transport path for supplying the developer to the developing roller as a developer carrying member and a transport path for stirring the developer are provided separately, and the developer is transported in the opposite direction by the two transport paths. Thus, the developer is circulated.

例えば、図5に示す現像装置54では、現像ローラ55に現像剤を供給する搬送路と、現像ローラに供給され現像領域を通過した現像剤を回収する搬送路とが共通である。よって、現像ローラ55に供給する搬送路の搬送方向下流側ほど現像ローラ55に供給する現像剤のトナー濃度が低下するという問題があった。現像ローラ55に供給するトナー濃度が低下すると、現像時の画像濃度も低下となる。   For example, in the developing device 54 shown in FIG. 5, a conveyance path for supplying the developer to the developing roller 55 and a conveyance path for collecting the developer that has been supplied to the developing roller and passed through the development area are common. Therefore, there is a problem that the toner concentration of the developer supplied to the developing roller 55 decreases toward the downstream side in the conveying direction of the conveying path that supplies the developing roller 55. When the toner density supplied to the developing roller 55 is lowered, the image density during development is also lowered.

特開平5−333691号公報JP-A-5-333691 特開2002−365909号公報JP 2002-365909 A 特許3127594号公報(第1図)Japanese Patent No. 3127594 (FIG. 1) 特開平11−167260号公報(第1図)JP-A-11-167260 (FIG. 1)

特許文献1には、現像装置内に、現像ロールに現像剤を供給できる位置において現像剤を一定方向に搬送する第1のオーガーを備えた第1の攪拌室125と、この第1の攪拌室よりも下方に第1のオーガーと反対方向に現像剤を搬送する第2のオーガーを備えた第2の攪拌室とを有し、前記第1の攪拌室と第2の攪拌室とを隔壁を介して仕切って両端部で連通させ、現像剤をこれら2つの攪拌室内で循環するように搬送するようにした現像剤循環方法が記載されている。しかしながら、この現像装置では、第1のオーガーと第2のオーガーとによって現像剤を循環するように搬送する際に、下方にある攪拌室から上方にある攪拌室への現像剤の移送が円滑に行われず、下方の攪拌室の端部付近で現像剤が堆積し、この堆積部分で攪拌が不充分となり、現像領域を通過した後のトナー濃度の低い現像剤が再び現像ロールに供給され、再び現像領域に搬送されるため、現像ロール表面の現像剤中のトナー濃度が現像ロールの軸方向で不均一となり、画像に濃度ムラが発生し易くなるという問題点がある。   In Patent Document 1, a first agitation chamber 125 including a first auger that conveys developer in a fixed direction at a position where the developer can be supplied to the developing roll in the developing device, and the first agitation chamber. And a second agitating chamber provided with a second auger that conveys developer in the opposite direction to the first auger, and the first agitating chamber and the second agitating chamber are separated by a partition wall. A developer circulation method is described in which the developer is partitioned and communicated at both ends, and the developer is conveyed so as to circulate in the two stirring chambers. However, in this developing apparatus, when the developer is conveyed by the first auger and the second auger so as to circulate, the developer is smoothly transferred from the lower stirring chamber to the upper stirring chamber. The developer is deposited near the end of the lower stirring chamber, and the developer is insufficiently stirred in the deposited portion, and the developer having a low toner density after passing through the developing region is supplied to the developing roll again. Since the toner is conveyed to the developing region, the toner concentration in the developer on the surface of the developing roll becomes non-uniform in the axial direction of the developing roll, and there is a problem that uneven density tends to occur in the image.

特許文献2には、上記のように現像剤が堆積するのを防ぐために、現像剤を像担持体と対向する現像領域に搬送して現像を行う現像剤担持体と、回転して現像剤を現像剤担持体の軸方向に沿って搬送させる搬送部材が設けられた第1と第2の少なくとも2つの搬送部とを有し、上記の第1と第2の搬送部が循環口を有する隔壁を介して上下方向に配置されると共に、上記の循環口を通して現像剤が循環されるようになった現像装置において、上記の下に位置する第2の搬送部から上に位置する第1の搬送部に現像剤を導く循環口の部分に、上記の第2の搬送部から上記の第1の搬送部に導かれる現像剤をすくい上げるすくい手段を設けることが記載されている。   In Patent Document 2, in order to prevent the developer from being deposited as described above, a developer carrying body that carries the developer to the development area facing the image carrying body for development, and a developer that rotates by rotating. A partition having first and second at least two transport portions provided with a transport member for transporting along the axial direction of the developer carrier, wherein the first and second transport portions have a circulation port. In the developing device that is arranged in the vertical direction through the circulation port and in which the developer is circulated through the circulation port, the first conveyance located above the second conveyance unit located below the first conveyance It is described that scooping means for scooping up the developer guided from the second transport unit to the first transport unit is provided in a circulation port portion that guides the developer to the part.

特許文献3に記載の現像装置を図6に示す。
図6に示す現像装置154は、第2のオーガー158を備え、現像ローラ155に現像剤を供給する供給搬送路159と、第1のオーガー156を備え、現像領域を通過した現像剤を回収する回収搬送路157とを分けて設けている。
The developing device described in Patent Document 3 is shown in FIG.
The developing device 154 shown in FIG. 6 includes a second auger 158, a supply conveyance path 159 for supplying the developer to the developing roller 155, and a first auger 156, and collects the developer that has passed through the developing region. A collection conveyance path 157 is provided separately.

このような現像装置154では、現像済みの現像剤は回収搬送路157に送られるため、供給搬送路159に混入することがない。これにより、供給搬送路159内の現像剤のトナー濃度が変化することなく、現像ローラ155に供給される現像剤のトナー濃度も一定となる。   In such a developing device 154, the developed developer is sent to the recovery conveyance path 157, and thus does not enter the supply conveyance path 159. As a result, the toner concentration of the developer supplied to the developing roller 155 is constant without changing the toner concentration of the developer in the supply conveyance path 159.

しかし、回収搬送路157に送られた現像剤をすぐに供給搬送路159に供給するため、トナーの補給がなされトナー濃度が適切に保たれていても、攪拌が不十分となり、現像時の画像濃度の不均一や濃度低下が発生するという問題がある。このような問題は、回収現像剤のトナー濃度が低下する高印字率の画像ほど顕著となる。   However, since the developer sent to the collection conveyance path 157 is immediately supplied to the supply conveyance path 159, even if the toner is replenished and the toner concentration is kept properly, the stirring is insufficient, and the image during development There is a problem that non-uniform density and density decrease occur. Such a problem becomes more conspicuous as an image having a high printing rate in which the toner concentration of the collected developer is lowered.

次に、特許文献4に記載の現像装置を図7に示す。
図7に示す現像装置254も、第2のオーガ258を備え現像ローラ255に現像剤を供給する供給搬送路259と、第1のオーガ256を備え、現像領域を通過した現像剤を回収する回収搬送路257とを分けて設けている。さらに、供給搬送路259の最下流側まで搬送された現像剤と回収搬送路259の最下流側まで搬送された回収現像剤とを攪拌しながら供給搬送路259とは逆方向に現像剤を搬送する第3のオーガ261を設けた攪拌搬送路260を備えている。
Next, a developing device described in Patent Document 4 is shown in FIG.
The developing device 254 shown in FIG. 7 also includes a supply conveyance path 259 that includes a second auger 258 and supplies the developer to the developing roller 255, and a first auger 256, and collects the developer that has passed through the developing region. The conveyance path 257 is provided separately. Further, the developer is transported in the direction opposite to the supply transport path 259 while stirring the developer transported to the most downstream side of the supply transport path 259 and the recovered developer transported to the most downstream side of the recovery transport path 259. A stirring conveyance path 260 provided with a third auger 261 is provided.

このような現像装置254では、現像済みの現像剤は回収搬送路257に送られるため、供給搬送路259に混入することがない。これにより、供給搬送路259内の現像剤のトナー濃度が変化することなく、現像ローラ255に供給される現像剤のトナー濃度も一定となる。   In such a developing device 254, the developed developer is sent to the collection conveyance path 257, and thus does not enter the supply conveyance path 259. As a result, the toner concentration of the developer supplied to the developing roller 255 becomes constant without changing the toner concentration of the developer in the supply conveyance path 259.

さらに、回収現像剤をすぐに供給搬送路259に供給するのではなく、攪拌搬送路260で攪拌した後で供給搬送路259に現像剤を供給するため、十分に攪拌された状態の現像剤を供給搬送路に供給することができる。これにより、図6で説明した現像装置154の問題点であった、現像時の画像濃度の不均一や画像濃度の低下を防止することができる。   Further, since the developer is not supplied immediately to the supply conveyance path 259 but is stirred in the agitation conveyance path 260 and then supplied to the supply conveyance path 259, the developer in a sufficiently agitated state is removed. It can supply to a supply conveyance path. As a result, it is possible to prevent non-uniform image density and lowering of image density during development, which are problems of the developing device 154 described with reference to FIG.

しかしながら、特許文献4に記載されている現像装置254はスクリュ経路が長く、攪拌搬送路260から垂直上方の供給搬送路259へ現像剤を受け渡すためには、攪拌搬送路260の下流部では現像剤を滞留させ、過剰の現像剤を供給し、第3のオーガ261で押し込むことにより現像剤を盛り上がらせる必要があることから現像剤へのストレスが非常に大きい。このため滞留したトナーは劣化が早く、長期のランニングでは劣化トナーによる飛散や地汚れといった問題が発生する。   However, the developing device 254 described in Patent Document 4 has a long screw path, and in order to deliver the developer from the agitating / conveying path 260 to the supply / conveying path 259 vertically above, developing is performed in the downstream portion of the agitating / conveying path 260. The developer is retained, the excessive developer is supplied, and the developer is raised by being pushed in by the third auger 261. Therefore, the stress on the developer is very large. For this reason, the staying toner deteriorates quickly, and problems such as scattering and background contamination due to deteriorated toner occur during long-term running.

本発明は、以上の問題に鑑みなされたものであり、その目的とするところは、現像時の画像濃度を一定のまま長期にわたり保つことができ、かつ、長期に渡って安定した帯電量を保ちつづけることが可能なトナー、現像剤、画像形成装置及びこれを用いたプロセスカートリッジを提供することである。   The present invention has been made in view of the above problems, and an object thereof is to maintain a constant image density during development over a long period of time and to maintain a stable charge amount over a long period of time. Another object is to provide a toner, a developer, an image forming apparatus, and a process cartridge using the same.

本発明者等は鋭意検討を進めた結果、トナーとキャリアを混合した際の初期帯電量と経時帯電量の差が、長期に渡る安定した帯電量の維持に大きく影響することを見出して本発明を完成した。   As a result of diligent investigations, the present inventors have found that the difference between the initial charge amount and the charge amount with time when the toner and the carrier are mixed greatly affects the maintenance of a stable charge amount over a long period of time. Was completed.

すなわち、本発明は上記目的を達成するため、 磁性キャリアとトナーとからなる二成分現像剤を表面上に担持して回転し、潜像担持体と対向する箇所で該潜像担持体の表面の潜像にトナーを供給して現像する現像剤担持体と、該現像剤担持体の軸線方向に沿って現像剤を搬送し、該現像剤担持体に現像剤を供給する現像剤供給搬送部材を備えた現像剤供給搬送路と、該潜像担持体と対向する箇所を通過後の該現像剤担持体上から回収された該現像剤を該現像剤担持体の軸線方向に沿って、且つ、該現像剤供給搬送部材と同方向に搬送する現像剤回収搬送部材を備えた現像剤回収搬送路と、現像に用いられずに該現像剤供給搬送路の搬送方向の最下流側まで搬送された余剰現像剤と、該現像剤担持体から回収され該現像剤回収搬送路の搬送方向の最下流側まで搬送された回収現像剤との供給を受け、該現像剤担持体の軸線方向に沿って、且つ、該余剰現像剤と該回収現像剤とを攪拌しながら該現像剤供給搬送部材とは逆方向に搬送する現像剤攪拌搬送部材を備え、該現像剤を該現像剤供給搬送路に供給する現像剤攪拌搬送路とを有し、該現像剤回収搬送路、該現像剤供給搬送路及び該現像剤攪拌搬送路からなる3つの現像剤搬送路はそれぞれ仕切り部材により仕切られ、該現像剤攪拌搬送路と該現像剤回収搬送路とは略同じ高さに設けられ、該現像剤供給搬送路は他の2つの該現像剤搬送路の上方に位置するように設けられ、該現像剤搬送路にトナーの補給がなされる現像装置に用いられる無機微粒子を少なくとも含有するトナーであって、下記式で表される帯電変動率が0%以下であることを特徴とする静電荷像現像用トナーを提案する。
帯電変動率(%)=(Q15−Q600)/{(Q15+Q600)/2}×100
Q15:マグロールを使用して15秒間攪拌した現像剤の帯電量
Q600:マグロールを使用して10分間攪拌した現像剤の帯電量
That is, in order to achieve the above object, the present invention carries a two-component developer composed of a magnetic carrier and a toner on the surface, rotates, and rotates on the surface of the latent image carrier at a location facing the latent image carrier. A developer carrier for supplying toner to the latent image and developing the developer, and a developer supply / conveying member for conveying the developer along the axial direction of the developer carrier and supplying the developer to the developer carrier; The developer recovered from the developer carrier after passing through the developer supply conveyance path provided and the portion facing the latent image carrier along the axial direction of the developer carrier, and The developer collecting and conveying path provided with a developer collecting and conveying member that conveys in the same direction as the developer supply and conveying member, and the developer collecting and conveying path that is not used for development and conveyed to the most downstream side in the conveying direction of the developer supplying and conveying path Excess developer and the transport direction of the developer recovery transport path recovered from the developer carrier The developer supplied and transported to the most downstream side of the developer is supplied and transported along the axial direction of the developer carrying member and while stirring the excess developer and the recovered developer. A developer agitating and conveying member that conveys the developer in a direction opposite to the member, and having a developer agitating and conveying path for supplying the developer to the developer supply and conveying path, the developer collecting and conveying path, and the developer supply The three developer transport paths including the transport path and the developer stirring transport path are each partitioned by a partition member, and the developer stirring transport path and the developer recovery transport path are provided at substantially the same height. The developer supply transport path is a toner that is provided so as to be positioned above the other two developer transport paths, and contains at least inorganic fine particles used in a developing device that replenishes toner in the developer transport path. The charge fluctuation rate represented by the following formula is 0% or less It proposes a toner for developing electrostatic images, wherein Rukoto.
Charge fluctuation rate (%) = (Q15−Q600) / {(Q15 + Q600) / 2} × 100
Q15: Charge amount of developer stirred for 15 seconds using mag roll Q600: Charge amount of developer stirred for 10 minutes using mag roll

なお、本発明は、帯電変動率が−15%以下であると、効果的である。
さらに、本発明は、帯電変動率が−30%以下であると、効果的である。
さらにまた、本発明は、無機微粒子として少なくともシリカ及び酸化チタンを含有すると、効果的である。
The present invention is effective when the charge fluctuation rate is -15% or less.
Furthermore, the present invention is effective when the charge fluctuation rate is −30% or less.
Furthermore, the present invention is effective when it contains at least silica and titanium oxide as inorganic fine particles.

さらにまた、本発明は、無機微粒子のうち酸化チタンの含有量が0.5重量部以上であると、効果的である。
さらにまた、本発明は、体積平均粒径DVが2〜6μmであると、効果的である。
Furthermore, the present invention is effective when the content of titanium oxide in the inorganic fine particles is 0.5 parts by weight or more.
Furthermore, the present invention is effective when the volume average particle diameter DV is 2 to 6 μm.

また、本発明は上記目的を達成するため、請求項1〜6のいずれかに記載の静電荷像現像用トナーと磁性粒子からなるキャリアを含むことを特徴とする二成分系静電荷像現像用現像剤を提案する。   In order to achieve the above object, the present invention includes a toner composed of the electrostatic image developing toner according to any one of claims 1 to 6 and a carrier composed of magnetic particles. Propose a developer.

なお、本発明は、現像剤中のトナー濃度(wt%)が4〜10%であると、効果的である。
さらにまた、本発明は上記目的を達成するため、磁性キャリアとトナーとからなる二成分現像剤を表面上に担持して回転し、潜像担持体と対向する箇所で該潜像担持体の表面の潜像にトナーを供給して現像する現像剤担持体と、該現像剤担持体の軸線方向に沿って現像剤を搬送し、該現像剤担持体に現像剤を供給する現像剤供給搬送部材を備えた現像剤供給搬送路と、該潜像担持体と対向する箇所を通過後の該現像剤担持体上から回収された該現像剤を該現像剤担持体の軸線方向に沿って、且つ、該現像剤供給搬送部材と同方向に搬送する現像剤回収搬送部材を備えた現像剤回収搬送路と、現像に用いられずに該現像剤供給搬送路の搬送方向の最下流側まで搬送された余剰現像剤と、該現像剤担持体から回収され該現像剤回収搬送路の搬送方向の最下流側まで搬送された回収現像剤との供給を受け、該現像剤担持体の軸線方向に沿って、且つ、該余剰現像剤と該回収現像剤とを攪拌しながら該現像剤供給搬送部材とは逆方向に搬送する現像剤攪拌搬送部材を備え、該現像剤を該現像剤供給搬送路に供給する現像剤攪拌搬送路とを有し、該現像剤回収搬送路、該現像剤供給搬送路及び該現像剤攪拌搬送路からなる3つの現像剤搬送路はそれぞれ仕切り部材により仕切られ、該現像剤攪拌搬送路と該現像剤回収搬送路とは略同じ高さに設けられ、該現像剤供給搬送路は他の2つの該現像剤搬送路の上方に位置するように設けられ、該現像剤搬送路にトナーの補給がなされる現像装置において、請求項1〜8のいずれかに記載のトナー又は現像剤を用いた画像形成装置を提案する。
The present invention is effective when the toner concentration (wt%) in the developer is 4 to 10%.
Furthermore, in order to achieve the above object, the present invention carries a two-component developer comprising a magnetic carrier and a toner on the surface and rotates the surface of the latent image carrier at a position facing the latent image carrier. A developer carrying member for developing the latent image by supplying toner, and a developer supply carrying member for carrying the developer along the axial direction of the developer carrying member and supplying the developer to the developer carrying member The developer recovered from the developer carrying body after passing through the developer supply conveyance path provided with the latent image carrying body, and along the axial direction of the developer carrying body, and A developer collecting and conveying path having a developer collecting and conveying member that conveys in the same direction as the developer supplying and conveying member, and the developer collecting and conveying path that is not used for development and conveyed to the most downstream side in the conveying direction of the developer supplying and conveying path. Excess developer and the transport method of the developer recovery transport path recovered from the developer carrier The developer supplied and transported to the most downstream side of the developer is supplied and transported along the axial direction of the developer carrying member and while stirring the excess developer and the recovered developer. A developer agitating and conveying member that conveys the developer in a direction opposite to the member, and having a developer agitating and conveying path for supplying the developer to the developer supply and conveying path, the developer collecting and conveying path, and the developer supply The three developer transport paths including the transport path and the developer stirring transport path are each partitioned by a partition member, and the developer stirring transport path and the developer recovery transport path are provided at substantially the same height. 9. The developing device according to claim 1, wherein the developer supply conveyance path is provided so as to be positioned above the other two developer conveyance paths, and toner is supplied to the developer conveyance path. An image forming apparatus using the toner or developer is proposed.

さらにまた、本発明は上記目的を達成するため、感光体と、帯電手段、現像手段、クリ−ニング手段より選ばれる少なくとも一つの手段を一体に支持し、画像形成装置本体に着脱自在であるプロセスカ−トリッジにおいて、前記現像手段は、トナーを擁し、該トナーは、請求項1記載の磁性キャリアとトナーとからなる二成分現像剤を表面上に担持して回転し、潜像担持体と対向する箇所で該潜像担持体の表面の潜像にトナーを供給して現像する現像剤担持体と、該現像剤担持体の軸線方向に沿って現像剤を搬送し、該現像剤担持体に現像剤を供給する現像剤供給搬送部材を備えた現像剤供給搬送路と、該潜像担持体と対向する箇所を通過後の該現像剤担持体上から回収された該現像剤を該現像剤担持体の軸線方向に沿って、且つ、該現像剤供給搬送部材と同方向に搬送する現像剤回収搬送部材を備えた現像剤回収搬送路と、現像に用いられずに該現像剤供給搬送路の搬送方向の最下流側まで搬送された余剰現像剤と、該現像剤担持体から回収され該現像剤回収搬送路の搬送方向の最下流側まで搬送された回収現像剤との供給を受け、該現像剤担持体の軸線方向に沿って、且つ、該余剰現像剤と該回収現像剤とを攪拌しながら該現像剤供給搬送部材とは逆方向に搬送する現像剤攪拌搬送部材を備え、該現像剤を該現像剤供給搬送路に供給する現像剤攪拌搬送路とを有し、該現像剤回収搬送路、該現像剤供給搬送路及び該現像剤攪拌搬送路からなる3つの現像剤搬送路はそれぞれ仕切り部材により仕切られ、該現像剤攪拌搬送路と該現像剤回収搬送路とは略同じ高さに設けられ、該現像剤供給搬送路は他の2つの該現像剤搬送路の上方に位置するように設けられ、該現像剤搬送路にトナーの補給がなされる現像装置に用いられる無機微粒子を少なくとも含有するトナーであって、下記式で表される帯電変動率が−20%以下である静電荷像現像用トナーを使用することを特徴とするプロセスカートリッジを提案する。
帯電変動率(%)=(Q15−Q600)/{(Q15+Q600)/2}×100
Q15:マグロールを使用して15秒間攪拌した現像剤の帯電量
Q600:マグロールを使用して10分間攪拌した現像剤の帯電量
Furthermore, in order to achieve the above object, the present invention is a process in which a photosensitive member and at least one unit selected from a charging unit, a developing unit, and a cleaning unit are integrally supported and detachable from an image forming apparatus main body. In the cartridge, the developing means includes a toner, and the toner rotates on the surface carrying the two-component developer comprising the magnetic carrier and the toner according to claim 1 and faces the latent image carrier. A developer carrying member for supplying toner to the latent image on the surface of the latent image carrying member and developing the developer, and transporting the developer along the axial direction of the developer carrying member. A developer supply / conveying path having a developer supply / conveyance member for supplying the developer, and the developer recovered from the developer carrier after passing through a portion facing the latent image carrier. Along the axial direction of the carrier and the developer A developer collecting and conveying path having a developer collecting and conveying member that conveys in the same direction as the supply and conveying member, and an excess developer that is not used for development and is conveyed to the most downstream side in the conveying direction of the developer supply and conveying path And the supply of the recovered developer recovered from the developer carrier and transported to the most downstream side in the transport direction of the developer recovery transport path, along the axial direction of the developer carrier, and A developer agitating and conveying member that conveys the excess developer and the recovered developer in a direction opposite to the developer supplying and conveying member while stirring the developer, and supplying the developer to the developer supplying and conveying path A developer transport path, the developer supply transport path, and the developer agitation transport path, each of which is partitioned by a partition member, and the developer agitation transport path And the developer recovery conveyance path are provided at substantially the same height. The developer supply transport path is a toner that is provided so as to be positioned above the other two developer transport paths, and contains at least inorganic fine particles used in a developing device that replenishes toner in the developer transport path. Thus, a process cartridge is proposed which uses toner for developing an electrostatic image having a charge fluctuation rate represented by the following formula of −20% or less.
Charge fluctuation rate (%) = (Q15−Q600) / {(Q15 + Q600) / 2} × 100
Q15: Charge amount of developer stirred for 15 seconds using mag roll Q600: Charge amount of developer stirred for 10 minutes using mag roll

本発明によれば、現像搬送路内におけるストレス増加があっても長期のランニング後も帯電量を変わらず一定に保つことが可能である。さらに、ストレスによるトナーの劣化が発生しても劣化トナーの飛散や地汚れといった問題が起こらず、現像剤の長寿命化や、長期使用後も画像劣化が少ないという優れた効果がある。   According to the present invention, even if there is an increase in stress in the developing conveyance path, it is possible to keep the charge amount constant even after a long run. Furthermore, even if the toner is deteriorated due to stress, problems such as the scattering of the deteriorated toner and background stains do not occur, and there is an excellent effect that the life of the developer is extended and the image deterioration is small even after long-term use.

以下、本発明を適用した画像形成装置として、複数の感光体が並行配設されたタンデム型のカラーレーザー複写機(以下、単に「複写機」という)の一実施形態について説明する。   Hereinafter, as an image forming apparatus to which the present invention is applied, an embodiment of a tandem type color laser copying machine (hereinafter simply referred to as “copying machine”) in which a plurality of photoconductors are arranged in parallel will be described.

図1は、本実施形態に係る複写機の概略構成図である。この複写機はプリンタ部100、これを載せる給紙装置200、プリンタ部100の上に固定されたスキャナ300などを備えている。また、このスキャナ300の上に固定された原稿自動搬送装置400なども備えている。   FIG. 1 is a schematic configuration diagram of a copying machine according to the present embodiment. The copier includes a printer unit 100, a paper feeding device 200 on which the printer unit 100 is placed, a scanner 300 fixed on the printer unit 100, and the like. An automatic document feeder 400 fixed on the scanner 300 is also provided.

上記プリンタ部100は、イエロー(Y)、マゼンタ(M)、シアン(C)、ブラック(K)の各色の画像を形成するための4組のプロセスカートリッジ18Y,M,C,Kからなる画像形成ユニット20を備えている。各符号の数字の後に付されたY,M,C,Kは、イエロー、マゼンタ、シアン、ブラック用の部材であることを示している(以下同様)。プロセスカートリッジ18Y,M,C,Kの他には、光書込ユニット21、中間転写ユニット17、二次転写装置22、レジストローラ対49、ベルト定着方式の定着装置25などが配設されている。   The printer unit 100 forms an image composed of four sets of process cartridges 18Y, 18M, 18C, and 18K for forming an image of each color of yellow (Y), magenta (M), cyan (C), and black (K). A unit 20 is provided. Y, M, C, and K attached to the numbers of the respective symbols indicate members for yellow, magenta, cyan, and black (the same applies hereinafter). In addition to the process cartridges 18Y, 18M, 18C, and 18K, an optical writing unit 21, an intermediate transfer unit 17, a secondary transfer device 22, a resist roller pair 49, a belt fixing type fixing device 25, and the like are disposed. .

光書込ユニット21は、図示しない光源、ポリゴンミラー、f−θレンズ、反射ミラーなどを有し、画像データに基づいて後述の感光体の表面にレーザ光を照射する。   The optical writing unit 21 includes a light source (not shown), a polygon mirror, an f-θ lens, a reflection mirror, and the like, and irradiates the surface of a photoreceptor to be described later with laser light based on image data.

プロセスカートリッジ18Y,M,C,Kは、ドラム状の感光体1、帯電器、現像装置4、ドラムクリーニング装置、除電器などを有している。
以下、イエロー用のプロセスカートリッジ18について説明する。
The process cartridges 18Y, 18M, 18C, and 18K include a drum-shaped photosensitive member 1, a charger, a developing device 4, a drum cleaning device, a static eliminator, and the like.
Hereinafter, the yellow process cartridge 18 will be described.

帯電手段たる帯電器によって、感光体1Yの北面は一様帯電される。帯電処理が施された感光体1Yの表面には、光書込ユニット21によって変調及び偏向されたレーザ光が照射される。すると、照射部(露光部)の電位が減衰する。この減衰により、感光体1Y表面にY用の静電潜像が形成される。形成されたY用の静電潜像は現像手段たる現像装置4Yによって現像されてYトナー像となる。   The north surface of the photoreceptor 1Y is uniformly charged by a charger as charging means. The surface of the photoreceptor 1 </ b> Y that has been subjected to charging processing is irradiated with laser light that has been modulated and deflected by the optical writing unit 21. Then, the potential of the irradiation part (exposure part) is attenuated. By this attenuation, an electrostatic latent image for Y is formed on the surface of the photoreceptor 1Y. The formed electrostatic latent image for Y is developed by the developing device 4Y as developing means to become a Y toner image.

Y用の感光体1Y上に形成されたYトナー像は、後述の中間転写ベルト110に一次転写される。一次転写後の感光体1Yの表面は、ドラムクリーニング装置によって転写残トナーがクリーニングされる。   The Y toner image formed on the Y photoconductor 1Y is primarily transferred to an intermediate transfer belt 110 described later. The surface of the photoreceptor 1Y after the primary transfer is cleaned of the transfer residual toner by a drum cleaning device.

Y用のプロセスカートリッジ18Yにおいて、ドラムクリーニング装置によってクリーニングされた感光体1Yは、除電器によって除電される。そして、帯電器によって一様帯電せしめられて、初期状態に戻る。以上のような一連のプロセスは、他のプロセスカートリッジ(18M,C,K)についても同様である。   In the Y process cartridge 18Y, the photoconductor 1Y cleaned by the drum cleaning device is discharged by the charge eliminator. Then, it is uniformly charged by the charger and returns to the initial state. The series of processes as described above is the same for the other process cartridges (18M, C, K).

次に、中間転写ユニットについて説明する。
中間転写ユニット17は、中間転写ベルト110やベルトクリーニング装置90などを有している。また、張架ローラ14、駆動ローラ15、二次転写バックアップローラ16、4つの一次転写バイアスローラ62Y,M,C,Kなども有している。
Next, the intermediate transfer unit will be described.
The intermediate transfer unit 17 includes an intermediate transfer belt 110, a belt cleaning device 90, and the like. Further, it also includes a tension roller 14, a driving roller 15, a secondary transfer backup roller 16, four primary transfer bias rollers 62Y, M, C, and K.

中間転写ベルト110は、張架ローラ14を含む複数のローラによってテンション張架されている。そして、図示しないベルト駆動モータによって駆動される駆動ロー15の回転によって図中時計回りに無端移動せしめられる。   The intermediate transfer belt 110 is tensioned by a plurality of rollers including the tension roller 14. Then, it is endlessly moved clockwise in the drawing by the rotation of the driving row 15 driven by a belt driving motor (not shown).

4つの一次転写バイアスローラ62Y,M,C,Kは、それぞれ中間転写ベルト110の内周面側に接触するように配設され、図示しない電源から一次転写バイアスの印加を受ける。また、中間転写ベルト110をその内周面側から感光体1Y,M,C,Kに向けて押圧してそれぞれ一次転写ニップを形成する。各一次転写ニップには、一次転写バイアスの影響により、感光体と一次転写バイアスローラとの間に一次転写電界が形成される。   The four primary transfer bias rollers 62Y, 62M, 62C, and 62K are disposed so as to be in contact with the inner peripheral surface side of the intermediate transfer belt 110, respectively, and receive primary transfer bias from a power source (not shown). Further, the intermediate transfer belt 110 is pressed toward the photoreceptors 1Y, 1M, 1C, and 1K from the inner peripheral surface side to form primary transfer nips. In each primary transfer nip, a primary transfer electric field is formed between the photosensitive member and the primary transfer bias roller due to the influence of the primary transfer bias.

Y用の感光体1Y上に形成された上述のYトナー像は、この一次転写電界やニップ圧の影響によって中間転写ベルト110上に一次転写される。このYトナー像の上には、M,C,K用の感光体1M,C,K上に形成されたM,C,Kトナー像が順次重ね合わせて一次転写される。この重ね合わせの一次転写により、中間転写ベルト110上には多重トナー像たる4色重ね合わせトナー像(以下、4色トナー像という)が形成される。   The above-described Y toner image formed on the Y photoconductor 1Y is primarily transferred onto the intermediate transfer belt 110 due to the influence of the primary transfer electric field and nip pressure. On the Y toner image, the M, C, K toner images formed on the M, C, K photoconductors 1M, C, K are sequentially superposed and primarily transferred. By this primary transfer of superposition, a four-color superposed toner image (hereinafter referred to as a four-color toner image) that is a multiple toner image is formed on the intermediate transfer belt 110.

中間転写ベルト110上に重ね合わせ転写された4色トナー像は、後述の二次転写ニップで図示しない記録シートたる転写紙に二次転写される。二次転写ニップ通過後の中間転写ベルト110の表面に残留する転写残トナーは、図中左側の駆動ローラ15との間にベルトを挟み込むベルトクリーニング装置90によってクリーニングされる。   The four-color toner image superimposed and transferred onto the intermediate transfer belt 110 is secondarily transferred onto a transfer sheet (not shown) as a recording sheet at a secondary transfer nip described later. Transfer residual toner remaining on the surface of the intermediate transfer belt 110 after passing through the secondary transfer nip is cleaned by a belt cleaning device 90 that sandwiches the belt with the driving roller 15 on the left side in the drawing.

次に、二次転写装置22について説明する。
中間転写ユニット17の図中下方には、2本の張架ローラ23によって紙搬送ベルト24を張架している二次転写装置22が配設されている。紙搬送ベルト24は、少なくとも何れか一方の張架ローラ23の回転駆動に伴って、図中反時計回りに無端移動せしめられる。2本の張架ローラ23のうち、図中右側に配設された一方のローラは、中間転写ユニット17の二次転写バックアップローラ16との間に、中間転写ベルト110及び紙搬送ベルト24を挟み込んでいる。この挟み込みにより、中間転写ユニット17の中間転写ベルト110と、二次転写装置22の紙搬送ベルト24とが接触する二次転写ニップが形成されている。そして、この一方の張架ローラ23には、トナーと逆極性の二次転写バイアスが図示しない電源によって印加される。この二次転写バイアスの印加により、二次転写ニップには中間転写ユニット17の中間転写ベルト110上の4色トナー像をベルト側からこの一方の張架ローラ23側に向けて静電移動させる二次転写電界が形成される。後述のレジストローラ対49によって中間転写ベルト110上の4色トナー像に同期するように二次転写ニップに送り込まれた転写紙には、この二次転写電界やニップ圧の影響を受けた4色トナー像が二次転写せしめられる。なお、このように一方の張架ローラ23に二次転写バイアスを印加する二次転写方式に代えて、転写紙を非接触でチャージさせるチャージャを設けてもよい。
Next, the secondary transfer device 22 will be described.
Below the intermediate transfer unit 17 in the figure, a secondary transfer device 22 is disposed in which a paper conveying belt 24 is stretched by two stretching rollers 23. The paper transport belt 24 is moved endlessly in the counterclockwise direction in the drawing in accordance with the rotational drive of at least one of the stretching rollers 23. One of the two stretching rollers 23 arranged on the right side in the drawing sandwiches the intermediate transfer belt 110 and the paper transport belt 24 between the secondary transfer backup roller 16 of the intermediate transfer unit 17. It is out. By this sandwiching, a secondary transfer nip is formed in which the intermediate transfer belt 110 of the intermediate transfer unit 17 and the paper transport belt 24 of the secondary transfer device 22 are in contact with each other. A secondary transfer bias having a polarity opposite to that of the toner is applied to the one stretching roller 23 by a power source (not shown). By applying this secondary transfer bias, the four-color toner image on the intermediate transfer belt 110 of the intermediate transfer unit 17 is electrostatically moved from the belt side toward the one stretching roller 23 side in the secondary transfer nip. A next transfer electric field is formed. The transfer paper fed into the secondary transfer nip so as to synchronize with the four-color toner image on the intermediate transfer belt 110 by a registration roller pair 49 to be described later has four colors affected by the secondary transfer electric field and nip pressure. The toner image is secondarily transferred. Instead of the secondary transfer method in which the secondary transfer bias is applied to one of the stretching rollers 23 as described above, a charger for charging the transfer paper in a non-contact manner may be provided.

複写機本体の下部に設けられた給紙装置200には、内部に複数の転写紙を紙束の状態で複数枚重ねて収容可能な給紙カセット44が、鉛直方向に複数重なるように配設されている。それぞれの給紙カセット44は、紙束の一番上の転写紙に給紙ローラ42を押し当てている。そして、給紙ローラ42を回転させることにより、一番上の転写紙を給紙路46に向けて送り出される。   In the paper feeding device 200 provided at the lower part of the copying machine main body, a plurality of paper feeding cassettes 44 in which a plurality of transfer sheets can be stacked and accommodated in a bundle of sheets are arranged so as to overlap in the vertical direction. Has been. Each paper feed cassette 44 presses the paper feed roller 42 against the uppermost transfer paper in the paper bundle. Then, by rotating the paper feed roller 42, the uppermost transfer paper is sent out toward the paper feed path 46.

給紙カセット44から送り出された転写紙を受け入れる給紙路46は、複数の搬送ローラ対47と、その路内の末端付近に設けられたレジストローラ対49とを有している。そして、転写紙を搬送路48に設けたレジストローラ対49に向けて搬送する。レジストローラ対49に向けて搬送された転写紙は、レジストローラ対49のローラ間に挟まれる。一方、上記中間転写ユニット17において、中間転写ベルト110上に形成された4色トナー像は、ベルトの無端移動に伴って上記二次転写ニップに進入する。レジストローラ対49は、ローラ間に挟み込んだ転写紙を二次転写ニップにて4色トナー像に密着させ得るタイミングで送り出す。これにより、二次転写ニップでは、中間転写ベルト110上の4色トナー像が転写紙に密着する。そして、転写紙上に二次転写されて、白色の転写紙上でフルカラー画像となる。このようにしてフルカラー画像が形成された転写紙は、紙搬送ベルト24の無端移動に伴って二次転写ニップを出た後、紙搬送ベルト24上から定着装置25に送られる。   The paper feed path 46 that receives the transfer paper fed from the paper feed cassette 44 has a plurality of conveying roller pairs 47 and a registration roller pair 49 provided near the end in the path. Then, the transfer sheet is conveyed toward a registration roller pair 49 provided in the conveyance path 48. The transfer sheet conveyed toward the registration roller pair 49 is sandwiched between the rollers of the registration roller pair 49. On the other hand, in the intermediate transfer unit 17, the four-color toner image formed on the intermediate transfer belt 110 enters the secondary transfer nip as the belt moves endlessly. The registration roller pair 49 sends out the transfer paper sandwiched between the rollers at a timing at which the transfer paper can be brought into close contact with the four-color toner image at the secondary transfer nip. Thereby, in the secondary transfer nip, the four-color toner image on the intermediate transfer belt 110 is in close contact with the transfer paper. Then, it is secondarily transferred onto the transfer paper and becomes a full color image on the white transfer paper. The transfer paper on which the full-color image is formed in this manner exits the secondary transfer nip as the paper transport belt 24 moves endlessly, and then is sent from the paper transport belt 24 to the fixing device 25.

定着装置25は、定着ベルト26を2本のローラによって張架しながら無端移動せしめるベルトユニットと、このベルトユニットの一方のローラに向けて押圧される加圧ローラ27とを備えている。これら定着ベルト26と加圧ローラ27とは互いに当接して定着ニップを形成しており、紙搬送ベルト24から受け取った転写紙をここに挟み込む。ベルトユニットにおいける2本のローラのうち、加圧ローラ27から押圧される方のローラは、内部に図示しない熱源を有しており、これの発熱によって定着ベルト26を加圧する。加圧された定着ベルト26は、定着ニップに挟み込まれた転写紙を加熱する。この加熱やニップ圧の影響により、フルカラー画像が転写紙に定着せしめられる。   The fixing device 25 includes a belt unit that moves the fixing belt 26 endlessly while being stretched by two rollers, and a pressure roller 27 that is pressed toward one roller of the belt unit. The fixing belt 26 and the pressure roller 27 are in contact with each other to form a fixing nip, and the transfer paper received from the paper transport belt 24 is sandwiched therebetween. Of the two rollers in the belt unit, the roller that is pressed from the pressure roller 27 has a heat source (not shown) inside, and pressurizes the fixing belt 26 by the generated heat. The pressed fixing belt 26 heats the transfer paper sandwiched in the fixing nip. The full color image is fixed on the transfer paper by the influence of the heating and the nip pressure.

定着装置25内で定着処理が施された転写紙は、プリンタ筐体の図中左側板に突設せしめられたスタック部57上にスタックされるか、もう一方の面にもトナー像を形成するために上述の二次転写ニップに戻されるかする。   The transfer paper that has been subjected to the fixing process in the fixing device 25 is stacked on a stack portion 57 that protrudes from the left side plate in the drawing of the printer housing or forms a toner image on the other surface. Therefore, it is returned to the secondary transfer nip described above.

図示しない原稿のコピーがとられる際には、例えばシート原稿の束が原稿自動搬送装置400の原稿台30上セットされる。但し、その原稿が本状に閉じられている片綴じ原稿である場合には、コンタクトガラス32上にセットされる。このセットに先立ち、複写機本体に対して原稿自動搬送装置400が開かれ、スキャナ300のコンタクトガラス32が露出される。この後、閉じられた原稿自動搬送装置400によって片綴じ原稿が押さえられる。   When a document (not shown) is copied, for example, a bundle of sheet documents is set on the document table 30 of the automatic document feeder 400. However, when the original is a single-sided original that is closed in a main form, it is set on the contact glass 32. Prior to this setting, the automatic document feeder 400 is opened with respect to the copying machine main body, and the contact glass 32 of the scanner 300 is exposed. Thereafter, the single-bound original is pressed by the closed automatic document feeder 400.

このようにして原稿がセットされた後、図示しないコピースタートスイッチが押下されると、スキャナ300による原稿読取動作がスタートする。但し、原稿自動搬送装置400にシート原稿がセットされた場合には、この原稿読取動作に先立って、原稿自動搬送装置400がシート原稿をコンタクトガラス32まで自動移動させる。原稿読取動作では、まず、第1走行体33と第2走行体34とがともに走行を開始し、第1走行体33に設けられた光源から光が発射される。そして、原稿面からの反射光が第2走行体34内に設けられたミラーによって反射せしめられ、結像レンズ35を通過した後、読取センサ36に入射される。読取センサ36は、入射光に基づいて画像情報を構築する。   When a copy start switch (not shown) is pressed after the document is set in this way, the document reading operation by the scanner 300 starts. However, when a sheet document is set on the automatic document feeder 400, the automatic document feeder 400 automatically moves the sheet document to the contact glass 32 prior to the document reading operation. In the document reading operation, first, the first traveling body 33 and the second traveling body 34 start traveling together, and light is emitted from a light source provided in the first traveling body 33. Then, the reflected light from the document surface is reflected by a mirror provided in the second traveling body 34, passes through the imaging lens 35, and then enters the reading sensor 36. The reading sensor 36 constructs image information based on the incident light.

このような原稿読取動作と並行して、各プロセスカートリッジ(18Y,M,C,K)内の各機器や、中間転写ユニット17、二次転写装置22、定着装置25がそれぞれ駆動を開始する。そして、読取センサ36によって構築された画像情報に基づいて、光書込ユニット21が駆動制御されて、各感光体(40Y,M,C,K)上に、Y,M,C,Kトナー像が形成される。これらトナー像は、中間転写ベルト110上に重ね合わせ転写された4色トナー像となる。   In parallel with such document reading operation, each device in each process cartridge (18Y, M, C, K), the intermediate transfer unit 17, the secondary transfer device 22, and the fixing device 25 start driving. Then, based on the image information constructed by the reading sensor 36, the optical writing unit 21 is driven and controlled, and Y, M, C, K toner images are formed on the respective photosensitive members (40Y, M, C, K). Is formed. These toner images become four-color toner images superimposed and transferred on the intermediate transfer belt 110.

また、原稿読取動作の開始とほぼ同時に、給紙装置200内では給紙動作が開始される。この給紙動作では、給紙ローラ42の1つが選択回転せしめられ、ペーパーバンク43内に多段に収容される給紙カセット44の1つから転写紙が送り出される。送り出された転写紙は、分離ローラ45で1枚ずつ分離されて反転給紙路46に進入した後、搬送ローラ対47によって二次転写ニップに向けて搬送される。このような給紙カセット44からの給紙に代えて、手差しトレイ51からの給紙が行われる場合もある。この場合、手差し給紙ローラ50が選択回転せしめられて手差しトレイ51上の転写紙を送り出した後、分離ローラ52が転写紙を1枚ずつ分離してプリンタ部100の手差し給紙路53に給紙する。   Further, almost simultaneously with the start of the document reading operation, the paper feeding operation is started in the paper feeding device 200. In this paper feeding operation, one of the paper feeding rollers 42 is selectively rotated, and the transfer paper is sent out from one of the paper feeding cassettes 44 accommodated in the paper bank 43 in multiple stages. The fed transfer sheets are separated one by one by the separation roller 45 and enter the reverse feeding path 46, and then conveyed toward the secondary transfer nip by the conveyance roller pair 47. In some cases, paper feeding from the manual feed tray 51 is performed instead of such paper feeding from the paper feeding cassette 44. In this case, after the manual feed roller 50 is selectively rotated to feed the transfer paper on the manual feed tray 51, the separation roller 52 separates the transfer paper one by one and feeds it to the manual feed path 53 of the printer unit 100. Make paper.

本複写機は、2色以上のトナーからなる他色画像を形成する場合には、中間転写ベルト110をその上部張架面がほぼ水平になる姿勢で張架して、上部張架面に全ての感光体(1Y,M,C,K)を接触させる。これに対し、Kトナーのみからなるモノクロ画像を形成する場合には、図示しない機構により、中間転写ベルト110を図中左下に傾けるような姿勢にして、その上部張架面をY,M,C用の感光体1Y,M,Cから離間させる。そして、4つの感光体1Y,M,C,Kのうち、K用の感光体1Kだけを図中反時計回りに回転させて、Kトナー像だけを作像する。この際、Y,M,Cについては、感光体だけでなく、現像器も駆動を停止させて、感光体や現像剤の不要な消耗を防止する。   In the case of forming another color image composed of two or more colors of toner, the copying machine stretches the intermediate transfer belt 110 so that the upper stretched surface thereof is substantially horizontal, Photoconductors (1Y, M, C, K). On the other hand, when forming a monochrome image consisting of only K toner, the intermediate transfer belt 110 is tilted to the lower left in the drawing by a mechanism (not shown) and the upper stretched surface is set to Y, M, C. The photoconductors 1Y, 1M, and 1C are separated. Of the four photoconductors 1Y, 1M, 1C, and 1K, only the K photoconductor 1K is rotated counterclockwise in the drawing to form only the K toner image. At this time, for Y, M, and C, the driving of not only the photoconductor but also the developing device is stopped to prevent unnecessary consumption of the photoconductor and the developer.

本複写機は、複写機内の下記機器の制御を司るCPU等から構成される図示しない制御部と、液晶ディスプレイや各種キーボタン等などから構成される図示しない操作表示部とを備えている。操作者は、この操作表示部に対するキー入力操作により、制御部に対して命令を送ることで、転写紙の片面だけに画像を形成するモードである片面プリントモードについて、3つのモードの中から1つを選択することができる。この3つの片面プリントモードとは、ダイレクト排出モードと、反転排出モードと、反転デカール排出モードとからなる。   The copying machine includes a control unit (not shown) configured by a CPU or the like that controls the following devices in the copying machine, and an operation display unit (not shown) configured by a liquid crystal display, various key buttons, and the like. The operator sends a command to the control unit by a key input operation on the operation display unit, so that one of the three modes is selected from the three-sided print mode, which is a mode for forming an image only on one side of the transfer paper. You can choose one. The three single-sided printing modes include a direct discharge mode, a reverse discharge mode, and a reverse decal discharge mode.

図2は、4つプロセスカートリッジ18(Y,M,C,K)のうちの1つが備える現像装置4及び感光体1を示す拡大構成図である。4つのプロセスカートリッジ18(Y,M,C,K)は、それぞれ扱うトナーの色が異なる点の他がほぼ同様の構成になっているので、同図では「4」に付すY,M,C,Kという添字を省略している。   FIG. 2 is an enlarged configuration diagram showing the developing device 4 and the photoreceptor 1 provided in one of the four process cartridges 18 (Y, M, C, K). The four process cartridges 18 (Y, M, C, K) have substantially the same configuration except that the colors of the toners to be handled are different from each other. Therefore, Y, M, C denoted by “4” in FIG. , K are omitted.

図2に示すように感光体1は図中矢印G方向に回転しながら、その表面を不図示の帯電装置により帯電される。帯電された感光体1の表面は不図示の露光装置より照射されたレーザ光により静電潜像を形成された潜像に現像装置4からトナーを供給され、トナー像を形成する。   As shown in FIG. 2, the surface of the photosensitive member 1 is charged by a charging device (not shown) while rotating in the direction of arrow G in the drawing. The charged surface of the photoreceptor 1 is supplied with toner from the developing device 4 to a latent image on which an electrostatic latent image is formed by laser light emitted from an exposure device (not shown), thereby forming a toner image.

現像装置4は、図中矢印I方向に表面移動しながら感光体1の表面の潜像にトナーを供給し、現像する現像剤担持体としての現像ローラ5を有している。また、現像ローラ5に現像剤を供給しながら図2の奥方向に現像剤を搬送する現像剤供給搬送部材としての供給スクリュ8を有している。   The developing device 4 has a developing roller 5 as a developer carrying member for supplying toner to the latent image on the surface of the photoreceptor 1 while moving the surface in the direction of arrow I in the drawing. Further, a supply screw 8 is provided as a developer supply / conveying member that conveys the developer in the depth direction of FIG. 2 while supplying the developer to the developing roller 5.

現像ローラ5の供給スクリュ8との対向部から表面移動方向下流側には、現像ローラ5に供給された現像剤を現像に適した厚さに規制する現像剤規制部材としての現像ドクタ12を備えている。   A developing doctor 12 as a developer regulating member for regulating the developer supplied to the developing roller 5 to a thickness suitable for development is provided on the downstream side of the surface moving direction from the portion facing the supply screw 8 of the developing roller 5. ing.

現像ローラ5の感光体1との対向部である現像部から表面移動方向下流側には、現像部を通過した現像済みの現像剤を回収し、回収した回収現像剤を供給スクリュ8と同方向に搬送する現像剤回収搬送部材としての回収スクリュ6を備えている。供給スクリュ8を備えた現像剤供給搬送路である供給搬送路9は現像ローラ5の横方向に、回収スクリュ6を備えた現像剤回収搬送路としての回収搬送路7は現像ローラ5の下方に並設されている。   The developed developer that has passed through the developing section is collected downstream from the developing section, which is the facing portion of the developing roller 5 with respect to the photoconductor 1, and the collected developer is collected in the same direction as the supply screw 8. A recovery screw 6 is provided as a developer recovery / conveying member. A supply conveyance path 9, which is a developer supply conveyance path provided with a supply screw 8, is in the lateral direction of the developing roller 5, and a recovery conveyance path 7 as a developer collection conveyance path provided with a collection screw 6 is below the development roller 5. It is installed side by side.

現像装置4は、供給搬送路9の下方で回収搬送路7に並列して、現像剤攪拌搬送路である攪拌搬送路10を設けている。攪拌搬送路10は、現像剤を攪拌しながら供給スクリュ8とは逆方向である図中手前側に搬送する現像剤攪拌搬送部材としての攪拌スクリュ11を備えている。   The developing device 4 is provided with an agitation conveyance path 10 that is a developer agitation conveyance path in parallel with the recovery conveyance path 7 below the supply conveyance path 9. The agitating and conveying path 10 includes an agitating screw 11 as a developer agitating and conveying member that conveys the developer to the front side in the figure, which is in the opposite direction to the supply screw 8 while agitating the developer.

供給搬送路9と攪拌搬送路10とは仕切り部材としての第一仕切り壁133によって仕切られている。第一仕切り壁133の供給搬送路9と攪拌搬送路10とを仕切る箇所は図中手前側と奥側との両端は開口部となっており、供給搬送路9と攪拌搬送路10とが連通している。   The supply conveyance path 9 and the stirring conveyance path 10 are partitioned by a first partition wall 133 as a partition member. In the first partition wall 133, the supply conveyance path 9 and the agitation conveyance path 10 are partitioned at both ends on the front side and the back side in the drawing, and the supply conveyance path 9 and the agitation conveyance path 10 communicate with each other. is doing.

なお、供給搬送路9と回収搬送路7とも第一仕切り部材133によって仕切られているが、第一仕切り壁133の供給搬送路9と攪拌搬送路7とを仕切る箇所には開口部を設けていない。   Note that the supply conveyance path 9 and the recovery conveyance path 7 are both partitioned by the first partition member 133, but an opening is provided in the first partition wall 133 where the supply conveyance path 9 and the agitation conveyance path 7 are partitioned. Absent.

また、攪拌搬送路10と回収搬送路7との2つの搬送路は仕切り部材としての第二仕切り壁134によって仕切られている。第二仕切り壁134は、図中手前側が開口部となっており、攪拌搬送路10と回収搬送路7とが連通している。   Further, the two conveyance paths of the stirring conveyance path 10 and the collection conveyance path 7 are partitioned by a second partition wall 134 as a partition member. The second partition wall 134 has an opening on the front side in the figure, and the agitation transport path 10 and the collection transport path 7 communicate with each other.

現像剤搬送部材である供給スクリュ8、回収スクリュ6及び攪拌スクリュ11は樹脂のスクリュからなっており各スクリュ径は全てφ18[mm]でスクリュピッチは25[mm]、回転数は約600[rpm]に設定している。   The supply screw 8, the recovery screw 6 and the stirring screw 11, which are developer conveying members, are made of resin screws, and each screw diameter is φ18 [mm], the screw pitch is 25 [mm], and the rotation speed is about 600 [rpm]. ] Is set.

現像ローラ5上にステンレスからなる現像ドクタ12によって薄層化された現像剤を感光体1との対抗部である現像領域まで搬送し現像を行う。現像ローラ5の表面はV溝あるいはサンドブラスト処理されておりφ25[mm]のAl[アルミ]素管からなり、現像ドクタ12及び感光体1とのギャップは0.3[mm]程度となっている。   The developer thinned by the developing doctor 12 made of stainless steel on the developing roller 5 is transported to a developing area which is a portion facing the photosensitive member 1 for development. The surface of the developing roller 5 is V-groove or sandblasted and is made of an Al [aluminum] element tube with a diameter of 25 [mm], and the gap between the developing doctor 12 and the photoreceptor 1 is about 0.3 [mm]. .

現像後の現像剤は回収搬送路7にて回収を行い、図2中の断面手前側に搬送され、非画像領域部に設けられた第一仕切り壁133の開口部で、攪拌搬送路10へ現像剤が移送される。なお、攪拌搬送路10における現像剤搬送方向上流側の第一仕切り壁133開口部の付近で攪拌搬送路10の上側に設けられたトナー補給口から攪拌搬送路10にトナーが供給される。   The developer after the development is collected in the collection conveyance path 7, conveyed to the front side of the cross section in FIG. 2, and to the agitation conveyance path 10 through the opening of the first partition wall 133 provided in the non-image area portion. Developer is transferred. In addition, toner is supplied to the stirring and conveying path 10 from a toner replenishing port provided on the upper side of the stirring and conveying path 10 in the vicinity of the opening of the first partition wall 133 on the upstream side in the developer conveying direction in the stirring and conveying path 10.

次に、3つの現像剤搬送路内での現像剤の循環について説明する。
図3は現像剤搬送路内の現像剤の流れを説明する現像装置4の斜視断面図である。図中の各矢印は現像剤の移動方向を示している。
Next, the circulation of the developer in the three developer conveyance paths will be described.
FIG. 3 is a perspective sectional view of the developing device 4 for explaining the flow of the developer in the developer transport path. Each arrow in the figure indicates the moving direction of the developer.

また、図4は、現像装置4内の現像剤の流れの模式図であり、図3と同様、図中の各矢印は現像剤の移動方向を示している。
攪拌搬送路10から現像剤の供給を受けた供給搬送路9では、現像ローラ5に現像剤を供給しながら、供給スクリュ8の搬送方向下流側に現像剤を搬送する。そして、現像ローラ5に供給され現像に用いられず供給搬送路9の搬送方向下流端まで搬送された余剰現像剤は第一仕切り壁133の開口部より攪拌搬送路10に供給される(図4中矢印E)。
4 is a schematic diagram of the flow of the developer in the developing device 4. Like FIG. 3, each arrow in the drawing indicates the moving direction of the developer.
In the supply conveyance path 9 that has been supplied with the developer from the agitation conveyance path 10, the developer is conveyed downstream in the conveyance direction of the supply screw 8 while supplying the developer to the developing roller 5. Then, the excess developer that is supplied to the developing roller 5 and is not used for development and is transported to the downstream end in the transport direction of the supply transport path 9 is supplied to the stirring transport path 10 from the opening of the first partition wall 133 (FIG. 4). Middle arrow E).

現像ローラ5から回収搬送路7に送られ、回収スクリュ6によって回収搬送路7の搬送方向下流端まで搬送された回収現像剤は第二仕切り壁134の開口部より攪拌搬送路10に供給される(図4中矢印F)。   The collected developer that is sent from the developing roller 5 to the collection conveyance path 7 and conveyed to the downstream end in the conveyance direction of the collection conveyance path 7 by the collection screw 6 is supplied to the stirring conveyance path 10 from the opening of the second partition wall 134. (Arrow F in FIG. 4).

そして、攪拌搬送路10は、供給された余剰現像剤と回収現像剤とを攪拌し、攪拌スクリュ11の搬送方向下流側であり、供給スクリュ8の搬送方向上流側に搬送し、第一仕切り壁133の開口部より供給搬送路9に供給される(図4中矢印D)。   The agitating and conveying path 10 agitates the supplied surplus developer and the recovered developer, conveys the agitating screw 11 to the downstream side in the conveying direction, and conveys it to the upstream side in the conveying direction of the supplying screw 8. It is supplied to the supply conveyance path 9 from the opening part 133 (arrow D in FIG. 4).

攪拌搬送路10では攪拌スクリュ11によって、回収現像剤、余剰現像剤及び移送部で必要に応じて補給されるトナーを、回収搬送路7及び供給搬送路9の現像剤と逆方向に攪拌搬送する。そして、搬送方向下流側で連通している供給搬送路9の搬送方向上流側に攪拌された現像剤を移送する。なお、攪拌搬送路10の下方には、不図示のトナー濃度センサが設けられ、センサ出力により不図示のトナー補給制御装置を作動し、不図示のトナー収容部からトナー補給を行っている。   In the agitating and conveying path 10, the agitating screw 11 agitates and conveys the collected developer, the surplus developer, and the toner replenished as necessary in the transfer unit in the direction opposite to the developer in the collecting and conveying path 7 and the supply conveying path 9. . Then, the agitated developer is transferred to the upstream side in the conveyance direction of the supply conveyance path 9 communicating with the downstream side in the conveyance direction. A toner concentration sensor (not shown) is provided below the agitation transport path 10, and a toner supply control device (not shown) is operated by the sensor output to supply toner from a toner storage portion (not shown).

図4に示す現像装置4では、供給搬送路9と回収搬送路7とを備え、現像剤の供給と回収とを異なる現像剤搬送路で行うので、現像済みの現像剤が供給搬送路9に混入することがない。よって、供給搬送路9の搬送方向下流側ほど現像ローラ5に供給される現像剤のトナー濃度が低下することを防止することができる。また、回収搬送路7と攪拌搬送路10とを備え、現像剤の回収と攪拌とを異なる現像剤搬送路で行うので、現像済みの現像剤が攪拌の途中に落ちることがない。よって、十分に攪拌がなされた現像剤が供給搬送路9に供給されるため、剤供給搬送路9に供給されるの現像剤が攪拌不足となることを防止することができる。このように、供給搬送路9内の現像剤のトナー濃度が低下することを防止し、供給搬送路9内の現像剤が攪拌不足となることを防止することができるので現像時
の画像濃度を一定にすることができる。
In the developing device 4 shown in FIG. 4, a supply conveyance path 9 and a collection conveyance path 7 are provided, and developer supply and collection are performed in different developer conveyance paths, so that the developed developer is supplied to the supply conveyance path 9. There is no contamination. Accordingly, it is possible to prevent the toner density of the developer supplied to the developing roller 5 from decreasing toward the downstream side of the supply conveyance path 9 in the conveyance direction. Further, since the recovery conveyance path 7 and the agitation conveyance path 10 are provided and the developer recovery and agitation are performed in different developer conveyance paths, the developed developer does not fall during the agitation. Therefore, since the sufficiently agitated developer is supplied to the supply conveyance path 9, it is possible to prevent the developer supplied to the agent supply conveyance path 9 from being insufficiently agitated. In this way, the toner density of the developer in the supply conveyance path 9 can be prevented from decreasing, and the developer in the supply conveyance path 9 can be prevented from being insufficiently stirred. Can be constant.

なお、図4に示すように、現像装置4の下部から上部への現像剤の移動は矢印Dのみである。矢印Dで示す現像剤の移動は、攪拌スクリュ11の回転で現像剤を押し込むことにより、現像剤を盛り上がらせて供給搬送路9に現像剤を供給するものである。   As shown in FIG. 4, the developer moves from the lower part to the upper part of the developing device 4 only by the arrow D. The movement of the developer indicated by an arrow D is to push the developer by rotating the stirring screw 11 so that the developer is raised and supplied to the supply conveyance path 9.

このような現像剤の移動は、現像剤に対して多大なストレスを与えることになり、無機微粒子の埋没や遊離の原因となる。劣化したトナーは帯電能力が低下しており、帯電能力の高い補給トナーに帯電量を奪われる。このため、劣化トナーは現像剤中で遊離し、飛散や地汚れの原因となる。   Such movement of the developer gives a great stress to the developer, and causes the embedded and free inorganic fine particles. The deteriorated toner has a reduced charging ability, and the replenishment toner having a high charging ability takes the charge amount. For this reason, the deteriorated toner is liberated in the developer, causing scattering and background staining.

このように現像剤を下方から上方に持ち上げる構造を有する現像装置では現像剤中のトナーの劣化とそれに伴う画像品質劣化は必然となる。しかし、補給トナーの帯電能力を下げると同時に、ストレスがかかっても帯電能力を保持することが出来ることによって経時での帯電量の低下を防ぐことが出来る。経時での帯電量の低下を防ぐことにより、画像の劣化を防止して常に画像濃度ムラの無い画像品質を提供することができる。   As described above, in the developing device having a structure for lifting the developer from below to above, the toner in the developer is deteriorated and the image quality is deteriorated accordingly. However, since the charging capability of the replenishing toner can be lowered and the charging capability can be maintained even when stress is applied, a decrease in the charge amount with time can be prevented. By preventing the charge amount from decreasing with time, it is possible to prevent image deterioration and always provide image quality free from uneven image density.

現像剤の供給と回収の機能が分かれていない現像装置では、補給したトナーは十分にキャリアと混ざることなしに現像部へ搬送されていた。このため、トナーは初期帯電量を高くしなければトナー飛散や地汚れが起こっていた。初期帯電量を高くするためにはトナー表面に帯電列が上位にある材料を使用しなければならない。しかし、トナーは摩擦によって帯電させるために、経時では表面が削られて帯電能力が低下するのは必然であった。このため、帯電能力の高い新たな補給トナーによって帯電量が奪われて、劣化トナーが飛散や地汚れを発生させることを防ぐ手段はなかった。このことから現像剤の長寿命化は難しく、長期に渡る画像品質の維持にも問題があった。   In the developing device in which the function of supplying and collecting the developer is not separated, the replenished toner is conveyed to the developing unit without being sufficiently mixed with the carrier. For this reason, if the initial charge amount of the toner is not increased, toner scattering and soiling occur. In order to increase the initial charge amount, it is necessary to use a material having a charge column on the toner surface. However, since the toner is charged by friction, it is inevitable that the surface is scraped over time and the charging ability is lowered. For this reason, there has been no means for preventing the amount of charge from being taken away by a new replenishing toner having a high charging capability and causing the deteriorated toner to scatter or cause dirt. Therefore, it is difficult to extend the life of the developer, and there is a problem in maintaining image quality over a long period of time.

そこで、本発明では供給と回収の機能を分離した現像装置を使用することにより補給口でのトナー濃度が低下するため、補給されたトナーはキャリアと十分に攪拌される。そのため初期帯電量を高くしなくとも現像領域に搬送されるまでの間に十分に攪拌され帯電する。したがって、初期帯電量を高くする必要が無くなり、トナー表面と内部の材料を均一な構成とすることが可能となる。これによって経時でトナー表面が削られても帯電能力に変化は起こらず、そのため新しいトナーが補給されても劣化トナーの飛散や地汚れが発生することがなくなった。これによって長期間に渡る使用においても現像剤を交換することなしに、長期に渡って画像品質を維持することが可能となった。   Therefore, in the present invention, since the toner concentration at the replenishing port is lowered by using a developing device that separates the supply and recovery functions, the replenished toner is sufficiently agitated with the carrier. For this reason, even if the initial charge amount is not increased, it is sufficiently agitated and charged until it is conveyed to the development area. Therefore, it is not necessary to increase the initial charge amount, and the toner surface and the internal material can be made uniform. As a result, even if the surface of the toner is scraped over time, the charging ability does not change. Therefore, even when new toner is replenished, scattering of deteriorated toner and scumming are prevented. This makes it possible to maintain the image quality over a long period of time without replacing the developer even during long-term use.

本発明におけるQ15とQ600は以下の方法で測定することが出来る。まず、マグロールであるところの、ロールミルの容器下部にマグネットを取り付け、マグネットの磁力により容器内の現像剤の磁性キャリアに負荷を与えながら攪拌することが可能な密閉容器からなる攪拌装置を用意し、該攪拌装置内にトナー被覆率70%に混合された現像剤7gを投入する。次に、該現像剤に磁力1000Gの負荷を与えながら回転数280rpmにて所定の時間攪拌する。攪拌後の現像剤を、ブローオフ装置を使用して帯電量を測定し、15秒間攪拌した現像剤の帯電量をQ15、10分間攪拌した現像剤の帯電量をQ600とする。なお、ブローオフ装置とはキャリアとトナーをエアーにより篩を介して分離し、分離されたトナーが保持していた電荷量Q(クーロン)と飛ばされたトナー重量(g)をQメータと精密天秤により測定し、トナー単位重量あたりの電荷量Q/m(帯電量)を求める装置である。   Q15 and Q600 in the present invention can be measured by the following method. First, a magnet is attached to the lower part of the roll mill container, which is a mag roll, and a stirring device comprising a sealed container that can be stirred while applying a load to the magnetic carrier of the developer in the container by the magnetic force of the magnet, 7 g of developer mixed with a toner coverage of 70% is put into the stirring device. Next, the developer is stirred for a predetermined time at a rotational speed of 280 rpm while applying a magnetic force of 1000 G. The charge amount of the developer after stirring is measured using a blow-off device, and the charge amount of the developer stirred for 15 seconds is defined as Q15, and the charge amount of the developer stirred for 10 minutes is defined as Q600. The blow-off device separates the carrier and the toner with air through a sieve, and charges Q (coulomb) held by the separated toner and the toner weight (g) that has been blown off using a Q meter and a precision balance. This is an apparatus for measuring and obtaining a charge amount Q / m (charge amount) per unit weight of toner.

本発明では流動性の確保や帯電能力の確保の観点から無機微粒子としてシリカや酸化チタンを外添することが有効である。特に酸化チタンは十分なトナー流動性の確保やトナーの帯電量の上昇を抑えるために0.5重量部以上添加することが望ましい。トナーの流動性が悪い場合、現像剤の流動性が悪化し、トナーの攪拌が不十分となり、トナー飛散などの問題が発生する。   In the present invention, it is effective to externally add silica or titanium oxide as inorganic fine particles from the viewpoint of securing fluidity and charging ability. In particular, titanium oxide is desirably added in an amount of 0.5 parts by weight or more in order to ensure sufficient toner fluidity and to suppress an increase in toner charge amount. When the fluidity of the toner is poor, the fluidity of the developer is deteriorated, the toner is not sufficiently stirred, and problems such as toner scattering occur.

また、本発明では小粒径トナーを使用することが望ましい。小粒経トナーを使用した場合、被覆率や付着量を減らせる関係からトナー濃度を下げることができ、これによって飛散や地汚れの更なる改善が見込まれる。また、小粒経にした場合、強帯電によるキャリアへのスペントや劣化トナーの帯電量が上がりすぎることによる補給トナーの飛散等が懸念されるが、本発明では帯電量を抑える方向であるために、これらの懸念も解消される。結果として、小粒経による画質の改善やトナーイールドの向上等のメリットを得ることができる。   In the present invention, it is desirable to use a toner having a small particle diameter. When small particle warp toner is used, the toner concentration can be lowered from the relationship of reducing the coverage and the amount of adhesion, which is expected to further improve scattering and soiling. In addition, in the case of a small particle size, there are concerns about spent on the carrier due to strong charging and scattering of replenishing toner due to excessive increase in the charge amount of the deteriorated toner, but in the present invention, since the charge amount is in a direction to be suppressed, These concerns are also eliminated. As a result, it is possible to obtain merits such as image quality improvement and toner yield improvement due to the small particle size.

以下、実施例により本発明を更に説明するが、本発明はこれに限定されるものではない(以下、部は重量部を示す。)。
(二成分現像剤評価)
EXAMPLES Hereinafter, the present invention will be further described with reference to examples, but the present invention is not limited thereto (hereinafter, “parts” means “parts by weight”).
(Evaluation of two-component developer)

二成分系現像剤で画像評価する場合は、以下のように、シリコーン樹脂により0.5μmの平均厚さでコーティングされた平均粒径35μmのフェライトキャリアを用い、キャリア100重量部に対し各色トナー7重量部を容器が転動して攪拌される型式のターブラーミキサーを用いて均一混合し帯電させて、現像剤を作成した。
(キャリアの製造)
When evaluating an image with a two-component developer, a ferrite carrier having an average particle size of 35 μm coated with a silicone resin with an average thickness of 0.5 μm is used as follows, and toner 7 of each color is used with respect to 100 parts by weight of the carrier. The developer was prepared by uniformly mixing and charging the parts by weight using a tumbler mixer of the type in which the container rolls and stirs.
(Carrier production)

・芯材
Mnフェライト粒子(重量平均径:35μm) 5000部
・コート材
トルエン 450部
シリコーン樹脂SR2400(東レ・ダウコーニング・シリコーン製、不揮発分50%) 450部
アミノシランSH6020(東レ・ダウコーニング・シリコーン製)
10部
Core material Mn ferrite particles (weight average diameter: 35 μm) 5000 parts Coat material toluene 450 parts Silicone resin SR2400 (made by Toray Dow Corning Silicone, nonvolatile content 50%) 450 parts Aminosilane SH6020 (made by Toray Dow Corning Silicone) )
10 copies

カーボンブラック 10部
上記コート材を10分間スターラーで分散してコート液を調整し、このコート液と芯材を流動床内に回転式底板ディスクと攪拌羽根を設けた旋回流を形成させながらコートを行うコーティング装置に投入して、当該コート液を芯材上に塗布した。得られた塗布物を電気炉で250℃、2時間焼成し上記キャリアを得た。
(評価項目)
10 parts of carbon black The above coating material is dispersed with a stirrer for 10 minutes to prepare a coating solution, and the coating solution and the core material are coated while forming a swirling flow having a rotating bottom plate disk and stirring blades in a fluidized bed. The coating liquid was put into a coating apparatus to be applied, and the coating liquid was applied onto the core material. The obtained coated material was baked in an electric furnace at 250 ° C. for 2 hours to obtain the carrier.
(Evaluation item)

・画像濃度ムラ
各トナーを用いて画像面積率5%チャート連続300000枚出力耐久試験を実施し、出力後の画像濃度のムラを目視にて評価した。その結果を。表2に示す。
Image Density Unevenness An image area ratio 5% chart continuous 300,000 sheet output durability test was performed using each toner, and image density unevenness after output was visually evaluated. The result. It shows in Table 2.

◎は画像上にムラが一切存在しない状態、○は、わずかに濃度ムラが観察されるが問題とはならない状態、△は濃度ムラがやや目立ち許容範囲ぎりぎりの状態、×は許容範囲外で濃度ムラが非常に目立つ状態となる。   ◎: No unevenness on the image, ○: Density unevenness slightly observed but no problem, △: Conspicuous density unevenness is slightly conspicuous, x indicates density outside the allowable range Unevenness is very noticeable.

・現像剤寿命
各トナーを用いて画像面積率5%チャート連続耐久試験を実施し、現像剤の耐久性を評価した。◎は300000枚出力後の画像が初期画像と同程度である、○は300000枚出力後の画像にやや劣化が目立つ、△は300000枚出力はしたが、画像の劣化がひどい、×は300000枚となる前に現像剤交換が必要。
-Developer life The image area ratio 5% chart continuous durability test was carried out using each toner, and the durability of the developer was evaluated. ◎: The image after output of 300,000 sheets is the same as the initial image, ○: The image after output of 300,000 sheets is somewhat deteriorated, △: Output 300,000 sheets, but the image is severely deteriorated, ×: 300,000 sheets It is necessary to change the developer before it becomes.

・帯電安定性
各トナーを用いて画像面積率5%チャート連続300000枚耐久試験を実施し、その後の帯電量の変化を評価した。現像剤1gを計量し、ブローオフ法により帯電量変化を求めた。初期と比較したときの帯電量の変化が5μc/g以下の場合は○、10μc/g以下の場合は△、10μc/gを超える場合は×とした。
-Charging stability Using each toner, an image area ratio 5% chart continuous 300,000 sheet durability test was conducted, and the subsequent change in charge amount was evaluated. 1 g of developer was weighed and the change in charge amount was determined by the blow-off method. When the change in charge amount compared with the initial value was 5 μc / g or less, it was evaluated as ◯, when it was 10 μc / g or less, Δ when it exceeded 10 μc / g.

・トナー飛散
各トナーを用いて画像面積率5%チャート連続300000枚耐久試験を実施し、その後にトナーの飛散状況を評価した。トナーによる複写機内部の汚染が全くない場合は◎、わずかに存在するが実用上は全く問題ないレベルを○、飛散量がかなり多いが画像上は問題ないレベルを△、飛散量が多く画像上にまで問題が発生しているレベルを×とした。
-Toner Scattering Using each toner, an image area ratio 5% chart continuous 300,000 sheet durability test was performed, and then the toner scattering state was evaluated. If there is no contamination inside the copier due to toner, ◎, slightly present, but no problem level for practical use, ◯, a large amount of scattering, △ a level where there is no problem on the image, a large amount of scattering on the image The level at which the problem occurred up to was marked with x.

・地肌汚れ
各トナーを用いて画像面積率5%チャート連続300000枚耐久試験を実施し、その後に白紙部の地肌汚れを評価した。白紙画像を現像中に停止させ、現像後の感光体上の現像剤をテープ転写し、未転写のテープの画像濃度との差を938スペクトロデンシトメーター(X−Rite社製)により測定を行なった。画像濃度の差が少ない方が地肌汚れが良い。◎はΔIDが0.01未満、○ならΔIDが0.01〜0.02、△ならΔIDが0.02〜0.05、×ならΔIDが0.05以上である。
(トナーの製造)
-Background stain The image area ratio 5% chart continuous 300,000 sheet endurance test was carried out using each toner, and then the background stain on the white paper portion was evaluated. The blank image is stopped during development, the developer on the developed photoreceptor is tape transferred, and the difference from the image density of the untransferred tape is measured with a 938 spectrocytometer (manufactured by X-Rite). It was. The smaller the difference in image density, the better the background dirt. ◎ indicates ΔID of less than 0.01, ◯ indicates ΔID is 0.01 to 0.02, Δ indicates ΔID is 0.02 to 0.05, and X indicates ΔID is 0.05 or more.
(Manufacture of toner)

有機微粒子エマルションの合成
製造例1
撹拌棒および温度計をセットした反応容器に、水683部、メタクリル酸エチレンオキサイド付加物硫酸エステルのナトリウム塩(エレミノールRS−30、三洋化成工業製)11部、メタクリル酸166部、アクリル酸ブチル110部、過硫酸アンモニウム1部を仕込み、3800回転/分で30分間撹拌したところ、白色の乳濁液が得られた。加熱して、系内温度75℃まで昇温し4時間反応させた。さらに、1%過硫酸アンモニウム水溶液30部加え、75℃で6時間熟成してビニル系樹脂(メタクリル酸−アクリル酸ブチル−メタクリル酸エチレンオキサイド付加物硫酸エステルのナトリウム塩の共重合体)の水性分散液[微粒子分散液1]を得た。[微粒子分散液1]をLA−920で測定した体積平均粒径は、110nmであった。[微粒子分散液1]の一部を乾燥して樹脂分を単離した。該樹脂分のTgは58℃であり、重量平均分子量は13万であった。
Synthesis of organic fine particle emulsion Production Example 1
In a reaction vessel equipped with a stir bar and a thermometer, 683 parts of water, 11 parts of sodium salt of ethylene oxide methacrylate adduct sulfate (Eleminol RS-30, manufactured by Sanyo Chemical Industries), 166 parts of methacrylic acid, 110 butyl acrylate Parts and 1 part of ammonium persulfate were added and stirred at 3800 rpm for 30 minutes to obtain a white emulsion. The system was heated to raise the system temperature to 75 ° C. and reacted for 4 hours. Furthermore, 30 parts of a 1% ammonium persulfate aqueous solution was added, and the mixture was aged at 75 ° C. for 6 hours, and an aqueous dispersion of vinyl resin (methacrylic acid-butyl acrylate-methacrylic acid ethylene oxide adduct sulfate sodium salt copolymer). [Fine particle dispersion 1] was obtained. The volume average particle diameter of [fine particle dispersion 1] measured with LA-920 was 110 nm. A portion of [Fine Particle Dispersion 1] was dried to isolate the resin component. The Tg of the resin was 58 ° C., and the weight average molecular weight was 130,000.

水相の調整
製造例2
水990部、[微粒子分散液1]83部、ドデシルジフェニルェーテルジスルホン酸ナトリウムの48.3%水溶液(エレミノールMON−7):三洋化成工業製)37部、酢酸エチル90部を混合撹拌し、乳白色の液体を得た。これを[水相1]とする。
Preparation of aqueous phase Production Example 2
990 parts of water, 83 parts of [fine particle dispersion 1], 37 parts of a 48.3% aqueous solution of dodecyl diphenyl ether disulfonate (Eleminol MON-7: manufactured by Sanyo Chemical Industries) and 90 parts of ethyl acetate are mixed and stirred. A milky white liquid was obtained. This is designated as [Aqueous Phase 1].

低分子ポリエステルの合成
製造例3
冷却管、撹拌機および窒素導入管の付いた反応容器中に、ビスフェノールAエチレンオキサイド2モル付加物229部、ビスフェノールAプロピレンオキサイド3モル付加物529部、テレフタル酸208部、アジピン酸46部およびジブチルチンオキサイド2部を入れ、常圧で230℃で7時間反応し、さらに10〜15mmHgの減圧で5時聞反応した後、反応容器に無水トリメリット酸44部を入れ、180℃、常圧で3時間反応し、[低分子ポリエステル1]を得た。[低分子ポリエステル1〕は、数平均分子量2300、重量平均分子量6700,Tg43℃、酸価25であった。
Synthesis of low molecular weight polyester Production Example 3
In a reaction vessel equipped with a condenser, a stirrer and a nitrogen inlet tube, 229 parts of bisphenol A ethylene oxide 2-mole adduct, 529 parts of bisphenol A propylene oxide 3-mole adduct, 208 parts terephthalic acid, 46 parts adipic acid and dibutyl Add 2 parts of tin oxide, react at 230 ° C for 7 hours at normal pressure, and further react for 5 hours under reduced pressure of 10-15 mmHg, then add 44 parts of trimellitic anhydride to the reaction vessel at 180 ° C at normal pressure. By reacting for 3 hours, [low molecular weight polyester 1] was obtained. [Low molecular polyester 1] had a number average molecular weight of 2,300, a weight average molecular weight of 6,700, Tg of 43 ° C., and an acid value of 25.

中間体ポリエステルの合成
製造例4
冷却管、撹拌機および窒索導入管の付いた反応容器中に、ビスフェノールAエチレンオキサイド2モル付加物682部、ビスフェノールAプロピレンオキサイド2モル付加物81部、テレフタル酸283部、無水トリメリット酸22部およびジブチルチンオキサイド2部を入れ、常圧で230℃で7時間反応し、さらに10〜15mmHgの減圧で5時間反応した[中間体ポリエステル1]を得た。[中間体ポリエステル1]は、数平均分子量2200、重量平均分子量9700、Tg54℃、酸価0.5、水酸基価52であった。
Synthesis of Intermediate Polyester Production Example 4
In a reaction vessel equipped with a cooling pipe, a stirrer and a nitrogen introduction pipe, 682 parts of bisphenol A ethylene oxide 2-mole adduct, 81 parts of bisphenol A propylene oxide 2-mole adduct, 283 parts of terephthalic acid, trimellitic anhydride 22 And 2 parts of dibutyltin oxide were added, reacted at 230 ° C. for 7 hours at normal pressure, and further reacted for 5 hours at a reduced pressure of 10 to 15 mmHg to obtain [Intermediate Polyester 1]. [Intermediate Polyester 1] had a number average molecular weight of 2200, a weight average molecular weight of 9700, Tg of 54 ° C., an acid value of 0.5, and a hydroxyl value of 52.

次に、冷却管、撹拌機および窒素導入管の付いた反応容器中に、[中間体ポリエステル1]410部、イソホロンジイソシアネート89部、酢酸エチル500部を入れ100℃で5時間反応し、[プレポリマー1]を得た。[プレポリマー1]の遊離イソシアネート重量%は、1.53%であった。   Next, 410 parts of [Intermediate polyester 1], 89 parts of isophorone diisocyanate and 500 parts of ethyl acetate are placed in a reaction vessel equipped with a cooling pipe, a stirrer and a nitrogen introduction pipe, and reacted at 100 ° C. for 5 hours. Polymer 1] was obtained. [Prepolymer 1] had a free isocyanate weight percentage of 1.53%.

ケチミンの合成
製造例5
撹拌棒および温度計をセットした反応容器に、イソホロンジアミン170部とメチルエチルケトン75部を仕込み、50℃で4時間半反応を行い、[ケチミン化合物1]を得た。[ケチミン化合物1]のアミン価は417であった。
Synthesis of ketimine Production Example 5
In a reaction vessel equipped with a stirrer and a thermometer, 170 parts of isophoronediamine and 75 parts of methyl ethyl ketone were charged and reacted at 50 ° C. for 4 and a half hours to obtain [ketimine compound 1]. The amine value of [ketimine compound 1] was 417.

マスターバッチ)(MB)の合成
製造例6
水1200部、カーボンブラック(Printex35 デクサ製)540部〔DBP吸油量=42ml/100mg、pH=9.5〕、ポリエステル樹脂1200部を加え、ヘンシェルミキサー(三井鉱山社製)で混合し、混合物を2本ロールを用いて130℃で1時間混練後、圧延冷却しパルペライザーで粉砕、[マスターバッチ1]を得た。
Synthesis of master batch) (MB) Production Example 6
1200 parts of water, 540 parts of carbon black (made by Printex 35 Dexa) [DBP oil absorption = 42 ml / 100 mg, pH = 9.5] and 1200 parts of polyester resin are added and mixed with a Henschel mixer (made by Mitsui Mining Co., Ltd.). The mixture was kneaded at 130 ° C. for 1 hour using two rolls, rolled and cooled, and pulverized with a pulverizer to obtain [Masterbatch 1].

油相の作成
製造例7
撹拌棒および温度計をセットした容器に、[低分子ポリエステル1]378部、カルナバWAX100部、酢酸エチル947部を仕込み、撹拌下80℃に昇温し、80℃のまま5時間保持した後、1時問で30℃に冷却した。次いで容器に[マスターバッチ1]500部、酢酸エチル500部を仕込み、1時間混合し[原料溶解液1]を得た。
Production of oil phase Production Example 7
In a container equipped with a stir bar and a thermometer, 378 parts of [Low molecular polyester 1], 100 parts of Carnauba WAX, and 947 parts of ethyl acetate were charged, heated to 80 ° C. with stirring, and kept at 80 ° C. for 5 hours. It was cooled to 30 ° C at 1 hour. Next, 500 parts of [Masterbatch 1] and 500 parts of ethyl acetate were placed in a container and mixed for 1 hour to obtain [Raw material solution 1].

[原料溶解液1]1324部を容器に移し、ビーズミル(ウルトラビスコミル、アイメックス社製)を用いて、送液速度1kg/hr、ディスク周速度6m/秒、0.5mmジルコニアビーズを80体積%充填、3パスの条件で、カーボンブラック、WAXの分散を行った。次いで、[低分子ポリエステル1]の65%酢酸エチル溶液1324部加え、上記条件のビーズミルで2パスし、[顔料・WAX分散液1]を得た。[顔料・WAX分散液1]の固形分濃度(130℃、30分)は50%であった。   [Raw Material Solution 1] 1324 parts were transferred to a container, and using a bead mill (Ultra Visco Mill, manufactured by Imex Co., Ltd.), a liquid feeding speed of 1 kg / hr, a disk peripheral speed of 6 m / sec, and 0.5 mm zirconia beads were 80% by volume. Carbon black and WAX were dispersed under conditions of filling and 3 passes. Next, 1324 parts of a 65% ethyl acetate solution of [low molecular weight polyester 1] was added, followed by two passes with a bead mill under the above conditions to obtain [Pigment / WAX Dispersion 1]. The solid content concentration of [Pigment / WAX Dispersion 1] (130 ° C., 30 minutes) was 50%.

乳化⇒脱溶剤
製造例8
[顔料・WAX分散液1]749部、[プレポリマー1]を115部、[ケチミン化合物1]2.9部を容器に入れ、TKホモミキサー(特殊機化製)で5.000rpmで2分間混合した後、容器に[水相1]1200部を加え、TKホモミキサーで、回転数13,000rpmで25分間混合し[乳化スラリー1]を得た。
Emulsification ⇒ Desolvation Production Example 8
[Pigment / WAX Dispersion 1] 749 parts, [Prepolymer 1] 115 parts, [Ketimine Compound 1] 2.9 parts in a container and TK homomixer (manufactured by Tokushu Kika) at 5.000 rpm for 2 minutes After mixing, 1200 parts of [Aqueous Phase 1] was added to the container, and mixed with a TK homomixer at 13,000 rpm for 25 minutes to obtain [Emulsified Slurry 1].

撹拌機および温度計をセットした容器に、[乳化スラリー1]を投入し、30℃で8時間脱溶剤した後、45℃で7時間熟成を行い、[分散スラリー1]を得た。
洗浄⇒乾燥
[Emulsion slurry 1] was put into a container equipped with a stirrer and a thermometer, and after removing the solvent at 30 ° C for 8 hours, aging was carried out at 45 ° C for 7 hours to obtain [Dispersion slurry 1].
Cleaning ⇒ drying

製造例9
[分散スラリー1]100部を減圧濾過した後、
A:濾過ケーキにイオン交換水100部を加え、TKホモミキサーで混合(回転数12,000rpmで10分間)した後濾過した。
B:Aの濾過ケーキに10%水酸化ナトリウム水溶液100部を加え、TKホモミキサーで混合(回転数12,000rpmで30分間)した後、減圧濾過した。
C:Bの濾過ケーキに10%塩酸100部を加え、TKホモミキサーで混合(回転数12,000rpmで10分間)した後濾過した。
D:Cの濾過ケーキにイオン交換水300部を加え、TKホモミキサーで混合(回転数12,000rpmで10分間)した後濾過する操作を2回行い[濾過ケーキ1]を得た。
Production Example 9
[Dispersion Slurry 1] After filtering 100 parts under reduced pressure,
A: 100 parts of ion-exchanged water was added to the filter cake, mixed with a TK homomixer (rotation speed: 12,000 rpm for 10 minutes), and then filtered.
B: 100 parts of a 10% aqueous sodium hydroxide solution was added to the filter cake of A, mixed with a TK homomixer (30 minutes at 12,000 rpm), and then filtered under reduced pressure.
100 parts of 10% hydrochloric acid was added to the filter cake of C: B, mixed with a TK homomixer (rotation speed: 12,000 rpm for 10 minutes), and then filtered.
D: C 300 parts of ion-exchanged water was added to the filter cake, mixed with a TK homomixer (rotation speed: 12,000 rpm for 10 minutes), and then filtered twice to obtain [filter cake 1].

[濾過ケーキ1]を循風乾燥機にて45℃で48時間乾燥した。その後目開き75μmメッシュで篩い[トナー母体粒子1]を得た。

Figure 2008116638
Figure 2008116638
[Filter cake 1] was dried at 45 ° C. for 48 hours in a circulating dryer. Thereafter, sieved with a mesh of 75 μm, [toner base particle 1] was obtained.
Figure 2008116638
Figure 2008116638

上記[トナー母粒子1]を微粉、粗粉をカットし、トナー母体100重量部に対してシリカ微粒子を1.5重量部、酸化チタン微粒子を0.5重量部となるように攪拌混合処理して電子写真用トナーとして使用した。   The above [Toner Base Particle 1] is cut into fine powder and coarse powder, and the mixture is stirred and mixed so that the silica fine particle is 1.5 parts by weight and the titanium oxide fine particle is 0.5 parts by weight based on 100 parts by weight of the toner base. And used as an electrophotographic toner.

(比較例1)
前記トナー母体粒子作成の洗浄中にフッ素系疎水化処理剤を加えてできた[トナー母粒子2]を微粉、粗粉をカットし、トナー母体100重量部に対してシリカ微粒子を1.5重量部、酸化チタン微粒子を0.5重量部となるように撹拌混合処理して電子写真用トナーとして使用した。
(Comparative Example 1)
[Toner base particle 2] produced by adding a fluorine-based hydrophobizing agent during the preparation of the toner base particles was cut into fine powder and coarse powder, and 1.5 parts by weight of silica fine particles were added to 100 parts by weight of the toner base. The titanium oxide fine particles were stirred and mixed so as to be 0.5 parts by weight, and used as an electrophotographic toner.

上記[トナー母粒子1]を微粉、粗粉をカットし、トナー母体100重量部に対してシリカ微粒子を0.5重量部、酸化チタン微粒子を1.0重量部となるように攪拌混合処理して電子写真用トナーとして使用した。   The [Toner Base Particle 1] is finely divided and coarse powder is cut, and the mixture is stirred and mixed so that 100 parts by weight of the toner base is 0.5 parts by weight of silica fine particles and 1.0 part by weight of titanium oxide fine particles. And used as an electrophotographic toner.

(比較例2)
上記[トナー母粒子1]を微粉、粗粉をカットし、トナー母体100重量部に対してシリカ微粒子を1.5重量部となるように攪拌混合処理して電子写真用トナーとして使用した。
(Comparative Example 2)
The above [Toner Base Particle 1] was cut into fine powder and coarse powder, and the mixture was stirred and mixed so that the silica fine particle was 1.5 parts by weight with respect to 100 parts by weight of the toner base, and used as an electrophotographic toner.

前記トナー母体粒子作成の乳化中に水相を加えた後の攪拌時間を40分としてできた[トナー母粒子3]を微粉、粗粉をカットし、トナー母体100重量部に対してシリカ微粒子を1.5重量部、酸化チタン微粒子を0.5重量部となるように攪拌混合処理して電子写真用トナーとして使用した。   The stirring time after adding the aqueous phase during the emulsification of the toner base particles was set to 40 minutes. [Toner base particles 3] was finely divided and coarse powder was cut, and silica fine particles were added to 100 parts by weight of the toner base. The mixture was stirred and mixed to 1.5 parts by weight and titanium oxide fine particles to 0.5 parts by weight, and used as an electrophotographic toner.

得られたトナーの物性は表1、評価結果は表2に示した。
トナーの物性中、帯電変動率は上記した実施例及び比較例の現像剤におけるQ15とQ600を測定し、下記の式に基いて算出したものである。
帯電変動率(%)=(Q15−Q600)/{(Q15+Q600)/2}×100
The physical properties of the obtained toner are shown in Table 1, and the evaluation results are shown in Table 2.
Among the physical properties of the toner, the charge fluctuation rate is calculated based on the following formula by measuring Q15 and Q600 in the developers of the above-described examples and comparative examples.
Charge fluctuation rate (%) = (Q15−Q600) / {(Q15 + Q600) / 2} × 100

表2から明らかなように、変動率が小さい、すなわちマイナスが大きいほど、画像濃度ムラ、現像剤寿命、帯電安定性、トナー飛散、地肌汚れの何れの評価項目においても良好であることが判る。これは、帯電変動率がプラスの状態の場合新たに補給されたトナーが長時間攪拌されて劣化したトナーに比べて電子を獲得する力が強くなる。そして、帯電変動率がプラスということは攪拌初期に高い帯電量を得るということなので、劣化したトナーが帯電量を失い、地汚れやトナー飛散といった問題が発生してしまう。   As is apparent from Table 2, it can be seen that the smaller the fluctuation rate, that is, the greater the minus, the better the evaluation items for image density unevenness, developer life, charging stability, toner scattering, and background stain. This is because when the charge fluctuation rate is positive, the newly replenished toner has a stronger ability to acquire electrons than the toner deteriorated by stirring for a long time. When the charge fluctuation rate is positive, a high charge amount is obtained at the initial stage of stirring. Therefore, the deteriorated toner loses the charge amount, and problems such as background contamination and toner scattering occur.

このような理由から帯電変動率がマイナスであることが好ましく、特に、3つの搬送路を持つ現像装置4では、補給されたトナーが現像ローラ5に達するまでの時間が長いので十分に攪拌される。そのため、攪拌初期の帯電量が低くても地汚れや飛散しづらくなっている。一方で,劣化したトナーは一度帯電量を失うと再び帯電しづらくなるため、できるかぎり攪拌初期の帯電量を低めにする必要がある。よって、帯電変動率はマイナスの方がより好ましく、帯電変動率が−15%以下ならば、評価項目において問題が生じにくく、帯電変動率が−30%以下ならば、評価項目において良好である。   For this reason, it is preferable that the charge fluctuation rate is negative. In particular, in the developing device 4 having three conveyance paths, it takes a long time for the supplied toner to reach the developing roller 5 and is sufficiently stirred. . For this reason, even if the charge amount at the initial stage of stirring is low, it is difficult for dirt and scattering to occur. On the other hand, once the deteriorated toner loses the charge amount, it becomes difficult to be charged again. Therefore, it is necessary to make the charge amount at the initial stage of stirring as low as possible. Therefore, the charge fluctuation rate is more preferably negative. If the charge fluctuation rate is −15% or less, problems are hardly caused in the evaluation items, and if the charge fluctuation rate is −30% or less, the evaluation items are good.

本実施形態に係る複写機の概略構成図である。1 is a schematic configuration diagram of a copier according to an embodiment. 現像装置及び感光体の概略構成図である。It is a schematic block diagram of a developing device and a photoreceptor. 現像剤の流れを説明する現像装置の斜視断面図である。It is a perspective sectional view of the developing device for explaining the flow of the developer. 現像装置内の現像剤の流れの模式図である。It is a schematic diagram of the flow of the developer in the developing device. 従来から知られている現像装置の概略構成図である。It is a schematic block diagram of a conventionally known developing device. 特許文献1に記載の現像装置の概略構成図である。1 is a schematic configuration diagram of a developing device described in Patent Document 1. FIG. 特許文献2に記載の現像装置の概略構成図である。10 is a schematic configuration diagram of a developing device described in Patent Document 2. FIG.

符号の説明Explanation of symbols

1 感光体
4 現像装置
5 現像ローラ
6 回収スクリュ
7 回収搬送路
8 供給スクリュ
9 供給搬送路
10 攪拌搬送路
11 攪拌スクリュ
12 現像ドクタ
110 中間転写ベルト
133 第一仕切り壁
134 第二仕切り壁
DESCRIPTION OF SYMBOLS 1 Photoconductor 4 Developing apparatus 5 Developing roller 6 Collection screw 7 Collection conveyance path 8 Supply screw 9 Supply conveyance path 10 Stirring conveyance path 11 Stirring screw 12 Developing doctor 110 Intermediate transfer belt 133 First partition wall 134 Second partition wall

Claims (10)

磁性キャリアとトナーとからなる二成分現像剤を表面上に担持して回転し、潜像担持体と対向する箇所で該潜像担持体の表面の潜像にトナーを供給して現像する現像剤担持体と、
該現像剤担持体の軸線方向に沿って現像剤を搬送し、該現像剤担持体に現像剤を供給する現像剤供給搬送部材を備えた現像剤供給搬送路と、
該潜像担持体と対向する箇所を通過後の該現像剤担持体上から回収された該現像剤を該現像剤担持体の軸線方向に沿って、且つ、該現像剤供給搬送部材と同方向に搬送する現像剤回収搬送部材を備えた現像剤回収搬送路と、
現像に用いられずに該現像剤供給搬送路の搬送方向の最下流側まで搬送された余剰現像剤と、該現像剤担持体から回収され該現像剤回収搬送路の搬送方向の最下流側まで搬送された回収現像剤との供給を受け、該現像剤担持体の軸線方向に沿って、且つ、該余剰現像剤と該回収現像剤とを攪拌しながら該現像剤供給搬送部材とは逆方向に搬送する現像剤攪拌搬送部材を備え、該現像剤を該現像剤供給搬送路に供給する現像剤攪拌搬送路とを有し、
該現像剤回収搬送路、該現像剤供給搬送路及び該現像剤攪拌搬送路からなる3つの現像剤搬送路はそれぞれ仕切り部材により仕切られ、該現像剤攪拌搬送路と該現像剤回収搬送路とは略同じ高さに設けられ、該現像剤供給搬送路は他の2つの該現像剤搬送路の上方に位置するように設けられ、該現像剤搬送路にトナーの補給がなされる現像装置に用いられる無機微粒子を少なくとも含有するトナーであって、
下記式で表される帯電変動率が0%以下であることを特徴とする静電荷像現像用トナー。
帯電変動率(%)=(Q15−Q600)/{(Q15+Q600)/2}×100
Q15:マグロールを使用して15秒間攪拌した現像剤の帯電量
Q600:マグロールを使用して10分間攪拌した現像剤の帯電量
A developer that carries a two-component developer composed of a magnetic carrier and a toner on the surface, rotates, supplies toner to the latent image on the surface of the latent image carrier, and develops it at a location facing the latent image carrier. A carrier,
A developer supply transport path including a developer supply transport member that transports the developer along the axial direction of the developer support and supplies the developer to the developer support;
The developer recovered from the developer carrier after passing through the portion facing the latent image carrier is along the axial direction of the developer carrier and in the same direction as the developer supply / conveying member. A developer recovery transport path including a developer recovery transport member for transporting
Excess developer transported to the most downstream side in the transport direction of the developer supply transport path without being used for development, and to the most downstream side in the transport direction of the developer collection transport path recovered from the developer carrier Receiving supply of the collected developer that has been conveyed, along the axial direction of the developer carrier, and in the direction opposite to the developer supply and conveying member while stirring the excess developer and the collected developer A developer agitating and conveying member for conveying the developer to the developer supplying and conveying path, and a developer agitating and conveying path for supplying the developer to the developer supplying and conveying path,
Three developer transport paths including the developer recovery transport path, the developer supply transport path, and the developer agitation transport path are each partitioned by a partition member, and the developer agitation transport path, the developer recovery transport path, Are provided at substantially the same height, and the developer supply conveyance path is provided above the other two developer conveyance paths, and a developer is supplied to the developer conveyance path. A toner containing at least inorganic fine particles used,
A toner for developing an electrostatic charge image, wherein the charge fluctuation rate represented by the following formula is 0% or less.
Charge fluctuation rate (%) = (Q15−Q600) / {(Q15 + Q600) / 2} × 100
Q15: Charge amount of developer stirred for 15 seconds using mag roll Q600: Charge amount of developer stirred for 10 minutes using mag roll
請求項1に記載の静電荷像現像用トナーにおいて、帯電変動率が−15%以下であることを特徴とする静電荷像現像用トナー。   The toner for developing an electrostatic charge image according to claim 1, wherein the charge fluctuation rate is −15% or less. 請求項1、2に記載の静電荷像現像用トナーにおいて、帯電変動率が−30%以下であることを特徴とする静電荷像現像用トナー。   The toner for developing an electrostatic charge image according to claim 1, wherein the charge fluctuation rate is −30% or less. 請求項1〜3のいずれかに記載の静電荷像現像用トナーにおいて、該無機微粒子として少なくともシリカ及び酸化チタンを含有することを特徴とする静電荷像現像用トナー。   The electrostatic image developing toner according to claim 1, wherein the inorganic fine particles contain at least silica and titanium oxide. 請求項1〜4のいずれかに記載の静電荷像現像用トナーにおいて、該無機微粒子のうち酸化チタンの含有量が0.5重量部以上であることを特徴とする静電荷像現像用トナー。   5. The electrostatic image developing toner according to claim 1, wherein the content of titanium oxide in the inorganic fine particles is 0.5 parts by weight or more. 請求項1〜5記載の静電荷像現像用トナーにおいて、体積平均粒径DVが2〜6μmであることを特徴とする静電荷像現像用トナー。   6. The electrostatic charge image developing toner according to claim 1, wherein the volume average particle diameter DV is 2 to 6 [mu] m. 請求項1〜6のいずれかに記載の静電荷像現像用トナーと磁性粒子からなるキャリアを含むことを特徴とする二成分系静電荷像現像用現像剤。   A two-component electrostatic charge image developing developer comprising the electrostatic charge image developing toner according to claim 1 and a carrier comprising magnetic particles. 請求項7に記載の静電荷像現像用現像剤において、前記現像剤中のトナー濃度(wt%)が4〜10%であることを特徴とする静電荷像現像用現像剤。   8. The developer for developing an electrostatic charge image according to claim 7, wherein a toner concentration (wt%) in the developer is 4 to 10%. 磁性キャリアとトナーとからなる二成分現像剤を表面上に担持して回転し、潜像担持体と対向する箇所で該潜像担持体の表面の潜像にトナーを供給して現像する現像剤担持体と、該現像剤担持体の軸線方向に沿って現像剤を搬送し、該現像剤担持体に現像剤を供給する現像剤供給搬送部材を備えた現像剤供給搬送路と、該潜像担持体と対向する箇所を通過後の該現像剤担持体上から回収された該現像剤を該現像剤担持体の軸線方向に沿って、且つ、該現像剤供給搬送部材と同方向に搬送する現像剤回収搬送部材を備えた現像剤回収搬送路と、現像に用いられずに該現像剤供給搬送路の搬送方向の最下流側まで搬送された余剰現像剤と、該現像剤担持体から回収され該現像剤回収搬送路の搬送方向の最下流側まで搬送された回収現像剤との供給を受け、該現像剤担持体の軸線方向に沿って、且つ、該余剰現像剤と該回収現像剤とを攪拌しながら該現像剤供給搬送部材とは逆方向に搬送する現像剤攪拌搬送部材を備え、該現像剤を該現像剤供給搬送路に供給する現像剤攪拌搬送路とを有し、該現像剤回収搬送路、該現像剤供給搬送路及び該現像剤攪拌搬送路からなる3つの現像剤搬送路はそれぞれ仕切り部材により仕切られ、該現像剤攪拌搬送路と該現像剤回収搬送路とは略同じ高さに設けられ、該現像剤供給搬送路は他の2つの該現像剤搬送路の上方に位置するように設けられ、該現像剤搬送路にトナーの補給がなされる現像装置において、
請求項1〜8のいずれかに記載のトナー又は現像剤を用いた画像形成装置。
A developer that carries a two-component developer composed of a magnetic carrier and a toner on the surface, rotates, supplies toner to the latent image on the surface of the latent image carrier, and develops it at a location facing the latent image carrier. A carrier, a developer supply transport path including a developer supply transport member that transports the developer along the axial direction of the developer support and supplies the developer to the developer support, and the latent image. The developer recovered from the developer carrier after passing through the portion facing the carrier is transported along the axial direction of the developer carrier and in the same direction as the developer supply and transport member. A developer collecting and conveying path provided with a developer collecting and conveying member; an excess developer that is not used for development and conveyed to the most downstream side in the conveying direction of the developer supply and conveying path; and collected from the developer carrier Supply with the recovered developer transported to the most downstream side in the transport direction of the developer recovery transport path A developer agitating / conveying member that conveys in the direction opposite to the developer supply / conveying member while stirring the surplus developer and the recovered developer along the axial direction of the developer carrying member; A developer agitation transport path for supplying the developer to the developer supply transport path, and the developer recovery transport path, the developer supply transport path, and the developer agitation transport path. Each of the transport paths is partitioned by a partition member, and the developer agitation transport path and the developer recovery transport path are provided at substantially the same height, and the developer supply transport path is the same as the other two developer transport paths. In the developing device provided so as to be positioned above and supplying toner to the developer transport path,
An image forming apparatus using the toner or developer according to claim 1.
感光体と、帯電手段、現像手段、クリ−ニング手段より選ばれる少なくとも一つの手段を一体に支持し、画像形成装置本体に着脱自在であるプロセスカ−トリッジにおいて、前記現像手段は、トナーを擁し、該トナーは、請求項1記載の磁性キャリアとトナーとからなる二成分現像剤を表面上に担持して回転し、潜像担持体と対向する箇所で該潜像担持体の表面の潜像にトナーを供給して現像する現像剤担持体と、該現像剤担持体の軸線方向に沿って現像剤を搬送し、該現像剤担持体に現像剤を供給する現像剤供給搬送部材を備えた現像剤供給搬送路と、該潜像担持体と対向する箇所を通過後の該現像剤担持体上から回収された該現像剤を該現像剤担持体の軸線方向に沿って、且つ、該現像剤供給搬送部材と同方向に搬送する現像剤回収搬送部材を備えた現像剤回収搬送路と、現像に用いられずに該現像剤供給搬送路の搬送方向の最下流側まで搬送された余剰現像剤と、該現像剤担持体から回収され該現像剤回収搬送路の搬送方向の最下流側まで搬送された回収現像剤との供給を受け、該現像剤担持体の軸線方向に沿って、且つ、該余剰現像剤と該回収現像剤とを攪拌しながら該現像剤供給搬送部材とは逆方向に搬送する現像剤攪拌搬送部材を備え、該現像剤を該現像剤供給搬送路に供給する現像剤攪拌搬送路とを有し、該現像剤回収搬送路、該現像剤供給搬送路及び該現像剤攪拌搬送路からなる3つの現像剤搬送路はそれぞれ仕切り部材により仕切られ、該現像剤攪拌搬送路と該現像剤回収搬送路とは略同じ高さに設けられ、該現像剤供給搬送路は他の2つの該現像剤搬送路の上方に位置するように設けられ、該現像剤搬送路にトナーの補給がなされる現像装置に用いられる無機微粒子を少なくとも含有するトナーであって、下記式で表される帯電変動率が−20%以下である静電荷像現像用トナーを使用することを特徴とするプロセスカートリッジ。
帯電変動率(%)=(Q15−Q600)/{(Q15+Q600)/2}×100
Q15:マグロールを使用して15秒間攪拌した現像剤の帯電量
Q600:マグロールを使用して10分間攪拌した現像剤の帯電量
In a process cartridge that integrally supports at least one unit selected from a photosensitive member and a charging unit, a developing unit, and a cleaning unit and is detachable from the main body of the image forming apparatus, the developing unit includes toner. The toner is rotated by carrying the two-component developer comprising the magnetic carrier and the toner according to claim 1 on the surface, and the latent image on the surface of the latent image carrier is opposed to the latent image carrier. A developer carrying member for supplying the toner to the developer and developing the developer carrying member along the axial direction of the developer carrying member, and supplying the developer to the developer carrying member. The developer recovered from the developer carrying member after passing through the developer supply / conveying path and the portion facing the latent image carrier along the axial direction of the developer carrying member and the development Developer collection and transport in the same direction as the developer supply and transport member A developer recovery conveyance path provided with a material, an excess developer that is not used for development and conveyed to the most downstream side in the conveyance direction of the developer supply conveyance path, and the developer recovered from the developer carrier. The supply of the recovered developer transported to the most downstream side in the transport direction of the recovery transport path is received, and the surplus developer and the recovered developer are stirred along the axial direction of the developer carrier. A developer agitating and conveying member that conveys the developer in a direction opposite to the developer supply and conveying member, and a developer agitating and conveying path for supplying the developer to the developer supplying and conveying path, and the developer collecting and conveying The three developer transport paths including the developer path, the developer supply transport path, and the developer stirring transport path are each partitioned by a partition member, and the developer stirring transport path and the developer recovery transport path are substantially the same height. The developer supply transport path is provided above the other two developer transport paths. Is a toner containing at least inorganic fine particles used in a developing device that is replenished with toner in the developer conveyance path, and the charge fluctuation rate represented by the following formula is -20% or less A process cartridge comprising: an electrostatic charge image developing toner.
Charge fluctuation rate (%) = (Q15−Q600) / {(Q15 + Q600) / 2} × 100
Q15: Charge amount of developer stirred for 15 seconds using mag roll Q600: Charge amount of developer stirred for 10 minutes using mag roll
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