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JP2008095278A - Solar cell module mounting structure - Google Patents

Solar cell module mounting structure Download PDF

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Publication number
JP2008095278A
JP2008095278A JP2006274560A JP2006274560A JP2008095278A JP 2008095278 A JP2008095278 A JP 2008095278A JP 2006274560 A JP2006274560 A JP 2006274560A JP 2006274560 A JP2006274560 A JP 2006274560A JP 2008095278 A JP2008095278 A JP 2008095278A
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Prior art keywords
solar cell
cell module
vertical member
roof
mounting
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JP2006274560A
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JP4125338B2 (en
Inventor
Hiromune Nomura
野村裕宗
Shigeru Tamaki
玉木茂
Hideki Sakai
境英輝
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Showa Shell Sekiyu KK
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Showa Shell Sekiyu KK
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Priority to JP2006274560A priority Critical patent/JP4125338B2/en
Priority to TW096133562A priority patent/TW200818524A/en
Priority to PCT/JP2007/067871 priority patent/WO2008044425A1/en
Publication of JP2008095278A publication Critical patent/JP2008095278A/en
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20—Peripheral frames for modules
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6006—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by using threaded elements, e.g. stud bolts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/20—Solar thermal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Photovoltaic Devices (AREA)

Abstract

【課題】簡単で、かつ、太陽電池モジュールの取付位置の調整が容易な太陽電池モジュール取付構造を提供する。
【解決手段】屋根などの取付面の傾斜方向沿って施設された縦材により、太陽電池モジュールを取り付けるための取付構造であって、縦材には、屋根６０の取付面の傾斜方向に形成された縦長の長穴２２が形成されており、取付面の傾斜方向とは直交する横溝３ｃが形成された固定金具３と、横溝３ｃにボルトの頭部をスライドさせて嵌め込むと共に、ボルト３０のねじ部分３０ｂを固定金具３から上方に向かって突設させ、縦材の長穴２２に嵌めて固定することとした。
【選択図】 図７To provide a solar cell module mounting structure that is simple and that allows easy adjustment of the mounting position of the solar cell module.
A mounting structure for mounting a solar cell module by a vertical member provided along an inclination direction of a mounting surface such as a roof, the vertical member being formed in an inclination direction of a mounting surface of a roof. A vertically long slot 22 is formed, and the fixing bracket 3 in which the lateral groove 3c perpendicular to the inclination direction of the mounting surface is formed, and the head of the bolt is slid and fitted into the lateral groove 3c. The threaded portion 30b is projected upward from the fixing bracket 3, and is fixed by being fitted into the elongated hole 22 of the vertical member.
[Selection] Figure 7

Description

本発明は、太陽電池モジュールを屋根などに取り付ける技術に関する。   The present invention relates to a technique for attaching a solar cell module to a roof or the like.

従来から、屋根などに太陽電池基板とフレームからなる太陽電池モジュールを取り付けるために様々な施工方法がある。
一例として、太陽電池パネルを支持金具で建物の屋根などの固定物に支持している太陽電池パネルの支持装置において、支持金具を、太陽電池パネル側の支持金具と、固定物側の支持金具とで構成し、一方の支持金具には縦長の長孔を、他方の支持金具には横長の長孔を形成し、両孔を通して止められるボルトで両支持金具を固定した構造がある（例えば、特許文献１）。 Conventionally, there are various construction methods for attaching a solar cell module including a solar cell substrate and a frame to a roof or the like.
As an example, in a solar cell panel support device in which a solar cell panel is supported by a support fixture on a fixed object such as a roof of a building, the support fixture includes a support fixture on the solar cell panel side, and a support fixture on a fixed object side. One support bracket has a vertically long hole, the other support bracket has a horizontally long hole, and both support brackets are fixed with bolts that can be stopped through both holes (for example, patents). Reference 1).

特開平２００５−２９０７５５JP 2005-290755 A

しかし、上述の従来技術は、一方の金具に縦長の長孔を形成し、他方に横長の長孔を形成して、これら両孔を通してボルトで締める構成であったため、太陽電池モジュールの取付精度は、このボルトの締め具合により影響されてしまい、ボルトで締める際に両金具がずれてしまうことが多く、微妙な調整ができないという問題があった。特に、縦長の長孔は、垂直方向の加重がかかるため、わずかにボルトが緩んだり、金具を持っている手が緩んだ場合でも動いてしまい、微妙な調整が難しかった。   However, since the above-described conventional technology has a structure in which a vertically long slot is formed in one metal fitting and a horizontally long slot is formed in the other, and bolted through these holes, the mounting accuracy of the solar cell module is The bolts are affected by the degree of tightening, and both metal fittings are often displaced when tightened with bolts, and there is a problem that fine adjustment cannot be performed. In particular, since the vertically long slot is subjected to a vertical load, even if the bolt is slightly loosened or the hand holding the metal fitting is loosened, it has been difficult to make fine adjustments.

本発明は、上述の課題を解決するためになされたものであって、簡単で、かつ、太陽電池モジュールの取付位置の調整が容易な太陽電池モジュール取付構造を提供することを目的とする。   The present invention has been made to solve the above-described problems, and an object thereof is to provide a solar cell module mounting structure that is simple and that allows easy adjustment of the mounting position of the solar cell module.

上記目的を達成するため、本発明の一の観点にかかる太陽電池モジュール取付構造は、屋根などの取付面に太陽電池モジュールを取り付けるための取付構造であって、上記取付面の傾斜方向とほぼ直交する方向に横溝が形成された固定金具と、上記固定金具により取付面上に固定され、その中央部に上記屋根取付面の傾斜方向に形成された縦長の長穴が形成された縦材とを有し、上記横溝にボルトの頭部の大径部をスライドさせて嵌め込むと共に、ボルトのねじ部分を固定金具から上方に向かって突設させ、上記縦材の長穴に嵌めて固定する際に、上記ボルトを上記横溝に沿ってスライドさせると共に、上記縦材を上記長穴に沿って移動させることで上記縦材の取付位置を調整することを特徴とする。   In order to achieve the above object, a solar cell module mounting structure according to one aspect of the present invention is a mounting structure for mounting a solar cell module on a mounting surface such as a roof, and is substantially orthogonal to the inclination direction of the mounting surface. A fixing bracket having a transverse groove formed in the direction to be fixed, and a vertical member fixed on the mounting surface by the fixing bracket and having a vertically long slot formed in the inclined direction of the roof mounting surface at the center thereof. When the large diameter part of the bolt head is slid and fitted into the horizontal groove, the screw part of the bolt protrudes upward from the fixing bracket, and is fitted into the elongated hole of the vertical member for fixing. In addition, the bolt is slid along the transverse groove, and the vertical member is moved along the elongated hole to adjust the attachment position of the vertical member.

上記縦材には、係合部が形成されており、この係合部に太陽電池モジュールの上端部を引掛けると共に、上下に隣り合う太陽電池モジュール同士を互いに連結させてもよい。
また、上記取付面は、平型の屋根であってもよい。 An engaging portion is formed on the vertical member, and the upper end portion of the solar cell module may be hooked on the engaging portion, and the solar cell modules adjacent in the vertical direction may be connected to each other.
Further, the mounting surface may be a flat roof.

本発明によれば、部品点数も少なく、また太陽電池モジュールの取付が簡単で、その取付位置の調整が容易となる。   According to the present invention, the number of components is small, the solar cell module can be easily mounted, and the mounting position can be easily adjusted.

以下、本発明を適用した太陽電池モジュールの例を、図面を参照して説明する。
図１に本実施形態にかかる太陽電池モジュール１を平型の屋根６０上に複数配置した状態を示す。
太陽電池モジュール１は、屋根６０上に一面に配置されており、各太陽電池モジュール１は、その棟側の上端部が、軒側の下端部よりも持ち上がった形で取り付けられている。 Hereinafter, an example of a solar cell module to which the present invention is applied will be described with reference to the drawings.
FIG. 1 shows a state in which a plurality of solar cell modules 1 according to the present embodiment are arranged on a flat roof 60.
The solar cell module 1 is arranged on one surface on the roof 60, and each solar cell module 1 is attached such that the upper end portion on the ridge side is raised from the lower end portion on the eave side.

太陽電池モジュール１を取り付ける屋根上などには、図５に示すように固定金具３により屋根６０上に固定された縦材２により屋根６０上に固定される。
固定金具３は、図６に示すように、ねじにより屋根６０上の傾斜面に沿って所定の間隔を置いて一列に取り付けられている。固定金具３は、一枚の板を折り曲げるようにして、左右に形成された取付部３ａと、この取付部３ａから左右に盛り上がるようにようにして形成された縦材保持部３ｂと、縦材保持部３ｂにより形成された溝３ｃと、縦材保持部上端から溝３ｃの開口部の内側に向かって突出した係合部３ｄとを有しており、その上端部には開口が形成されている。溝３ｃは、太陽電池モジュール１の取付面である屋根６０の傾斜方向とは略直交する方向に形成された横溝となっている。この溝３ｃの幅は、縦材２を固定するためのボルト３０のねじ部分３０ｂの径よりも大きく、かつ、ボルト３０の大径部をなす頭部３０aの径よりも小さくなっている。これにより、ボルト３０が、その頭部３０ａを溝３ｃの側面の開口からスライドされて固定金具３に挿入して取付けられることにより、ボルト３０のねじ部分３０ｂが固定金具３上から突出した状態で、溝３ｃに沿ってスライドして動くようになる。この際、頭部３０aは、係合部３ｄに引っ掛かるため、溝３ｃからは外れず、ねじ部３０ｂだけが固定金具３から突出した状態となる。そして、この状態で、ねじ部分３０ｂを縦材２の長穴２２に嵌めて、突出したねじ部分にナットを嵌めて縦材２を固定することができる。 On the roof to which the solar cell module 1 is attached, as shown in FIG. 5, the solar cell module 1 is fixed on the roof 60 by the vertical member 2 fixed on the roof 60 by the fixing bracket 3.
As shown in FIG. 6, the fixtures 3 are attached in a row at predetermined intervals along the inclined surface on the roof 60 by screws. The fixing bracket 3 includes a mounting portion 3a formed on the left and right as a single plate is bent, a vertical member holding portion 3b formed so as to rise from the mounting portion 3a to the left and right, and a vertical member. It has a groove 3c formed by the holding portion 3b and an engaging portion 3d protruding from the upper end of the vertical material holding portion toward the inside of the opening of the groove 3c, and an opening is formed at the upper end portion. Yes. The groove 3 c is a horizontal groove formed in a direction substantially orthogonal to the inclination direction of the roof 60 that is the mounting surface of the solar cell module 1. The width of the groove 3 c is larger than the diameter of the screw portion 30 b of the bolt 30 for fixing the vertical member 2 and smaller than the diameter of the head portion 30 a forming the large diameter portion of the bolt 30. Thereby, the bolt 30 is slid from the opening on the side surface of the groove 3c and inserted into the fixing bracket 3 so that the screw portion 30b of the bolt 30 protrudes from above the fixing bracket 3. Then, it slides and moves along the groove 3c. At this time, the head portion 30a is caught by the engaging portion 3d, so that it does not come off from the groove 3c, and only the screw portion 30b protrudes from the fixing bracket 3. In this state, the threaded portion 30b can be fitted into the elongated hole 22 of the longitudinal member 2, and a nut can be fitted to the protruding threaded portion to fix the longitudinal member 2.

縦材２は、図７に示すように、亜鉛めっき鋼板などの部材を折り曲げるようにして形成されており、その下端部が開口した横長の中空の四角柱状に形成されている。縦材２の上端部には、係合部２１と、長孔２２が形成されている。係合部２１は、縦材２上に、所定の間隔（太陽電池モジュール１の縦幅から接合部分１１ｇの幅を引いた長さの間隔）をおいて設けられている。これにより、係合部２１に太陽電池モジュール１が取り付けられた場合、上下に隣り合う太陽電池モジュール１の上側の太陽電池モジュール１の接合部１１ｇと下側の太陽電池モジュール１のモジュール取付部１１ｂとが重なるようになっている。この係合部２１は、縦材２の上端部を切り起こして上側に突出させて形成されている。したがって、係合部２１は、縦材２の上端面から立ち上がって上側（棟側）に開口し、縦材２上面との間にわずかな隙間ができるようになっている。
長孔２２は、係合部２１、２１間に設けられ、この長孔２２には、固定金具３からのボルト３０が通され、ナットにより締められることで、縦材２が固定金具３上に固定されるようになっている。
これらの縦材２は、複数連結させることで、屋根６０の大きさや形に合わせて一面に配置され、平行に設けられた２本の縦材で太陽電池モジュール１を支える。
縦材２の下端部上面には、縦材２の端縁部をカバーするスタートカバー４を取り付けるためのねじ穴２３が形成されている。スタートカバー４により、太陽電池モジュール１の下に風が入り、その風圧で太陽電池モジュール１が外れないようにすることができる。 As shown in FIG. 7, the vertical member 2 is formed by bending a member such as a galvanized steel plate, and is formed in a horizontally long hollow rectangular column shape having an open lower end. An engagement portion 21 and a long hole 22 are formed at the upper end portion of the vertical member 2. The engaging portions 21 are provided on the vertical member 2 at a predetermined interval (a length interval obtained by subtracting the width of the joint portion 11 g from the vertical width of the solar cell module 1). Thereby, when the solar cell module 1 is attached to the engaging portion 21, the joint portion 11g of the solar cell module 1 on the upper side of the solar cell module 1 adjacent to the upper and lower sides and the module attachment portion 11b of the solar cell module 1 on the lower side. And overlap. The engaging portion 21 is formed by cutting and raising the upper end portion of the longitudinal member 2 so as to protrude upward. Therefore, the engaging portion 21 rises from the upper end surface of the longitudinal member 2 and opens upward (toward the ridge side), so that a slight gap is formed between the engaging portion 21 and the upper surface of the longitudinal member 2.
The long hole 22 is provided between the engaging portions 21, 21, and the bolt 30 from the fixing bracket 3 is passed through the long hole 22 and is tightened by a nut, so that the vertical member 2 is placed on the fixing bracket 3. It is supposed to be fixed.
By connecting a plurality of these vertical members 2, the solar cell module 1 is supported by two vertical members that are arranged on one surface according to the size and shape of the roof 60 and provided in parallel.
A screw hole 23 for attaching the start cover 4 that covers the edge of the vertical member 2 is formed on the upper surface of the lower end of the vertical member 2. The start cover 4 can prevent wind from entering the solar cell module 1 and prevent the solar cell module 1 from being detached by the wind pressure.

太陽電池モジュール１は、図２、図４に示すように、中空枠状のフレーム１１と、このフレーム１１の中空枠内に取り付けられた太陽電池基板１２を有している。
この太陽電池モジュール１は、中空状のフレーム１１内に、ＣＩＳ基板と、このＣＩＳ基板の背面を覆う耐候性フィルム等からなる背面材１３と、基板上には基板を保護するための強化処理ガラスが配置され、これらが接着剤により熱圧着されることにより一つの太陽電池基板１２が形成されている。
なお、基板は、本実施形態では、ＣＩＳ太陽電池基板を用いているが、本発明はこれに限定されずにシリコン結晶系（単結晶シリコン、多結晶シリコン）又は非結晶系（アモルファスシリコン）又は、化合物系（ＣｄＴｅ、ＧａＡｓなど）の太陽電池基板や、有機系の太陽電池基板などでもよく、その種類は特に限定されない。
太陽電池基板１２の背面には、端子箱１５とこの端子箱１５に接続されたケーブル１４が取り付けられている。 As shown in FIGS. 2 and 4, the solar cell module 1 has a hollow frame-shaped frame 11 and a solar cell substrate 12 attached in the hollow frame of the frame 11.
This solar cell module 1 includes a hollow frame 11, a CIS substrate, a back material 13 made of a weather resistant film or the like covering the back of the CIS substrate, and a tempered glass for protecting the substrate on the substrate. Are arranged, and one solar cell substrate 12 is formed by thermocompression bonding with an adhesive.
In this embodiment, a CIS solar cell substrate is used as the substrate. However, the present invention is not limited to this, and a silicon crystal system (single crystal silicon, polycrystalline silicon) or an amorphous system (amorphous silicon) or A compound-based (CdTe, GaAs, etc.) solar cell substrate or an organic solar cell substrate may be used, and the type thereof is not particularly limited.
A terminal box 15 and a cable 14 connected to the terminal box 15 are attached to the back surface of the solar cell substrate 12.

フレーム１１は太陽電池基板１２を保持するためのものである。このフレーム１１の上端部と下端部には、それぞれフレーム１１を屋根６０上に取り付けるための取付部がフレームの幅方向全体に形成されている。
フレーム１１の上端側の取付部は、図３（ａ）に示すように、太陽電池基板１２を挟持する基板支持部１１ａと、この基板支持部１１ａから水平方向逆向きに伸びだした平板状のモジュール取付部１１ｂと、モジュール取付部１１ｂから取付面側に垂直に延びだして形成された板状の柱部１１ｃと、柱部１１ｃの下端部に柱部１１ｃと直交するように形成された板状の係合部１１ｄ及び基底部１１ｅが一体に形成されている。
基板支持部１１ａは、太陽電池基板１２を挟持する部分であり、図３（ａ）に示すようにフレーム１１の中空部側に開口を有する形状となっており、この開口部分に太陽電池基板１２の上端部が嵌められ、接着剤等により接着されることでフレーム１１に固定されるようになっている。
モジュール取付部１１ｂは、図２（ａ）に示すように、穴１１Ｈが４箇所設けられている。この穴１１Ｈは、フレーム１１の幅方向の中心Ｃを基準にして等間隔で対称に設けられ、それぞれ幅方向中心Ｃから距離Ｌ，２Ｌ離れた位置に形成されている。
また、柱部１１ｃには、図２（ｃ）に示すように、穴１１Ｍが２つ形成されている。この穴１１Ｍは、フレーム１１の幅方向の中心Ｃを基準として対称な位置、すなわち、それぞれ中心Ｃから距離Ｌおいた位置に設けられている。この穴１１Ｍは、この太陽電池基板１２により発電された電力を外部に送電するためのケーブル１４を引き出すための穴である。
なお、この実施例では、穴１１Ｍの位置が、穴１１Ｈの位置に対応するようになっているが、必ずしもケーブル１４を引き出すための穴１１Ｍの位置は穴１１Ｈの位置と対応させる必要はない。
係合部１１ｄは、柱部１１ｃからフレーム内側向かって延び出して形成されることで、太陽電池モジュール１を取り付けた状態で軒側に開口して形成されている。太陽電池モジュール１が縦材２に取り付けられる際、この係合部１１ｄは、縦材２の係合部２１に係合するようになっている。
基底部１１ｅは、柱部１１ｃからフレーム外側にそれぞれ向かって延びており、この基底部１１ｅを押さえ金具により押さえることで、太陽電池モジュール１の上端部を縦材２上に固定するようになっている。 The frame 11 is for holding the solar cell substrate 12. At the upper end portion and the lower end portion of the frame 11, attachment portions for attaching the frame 11 on the roof 60 are formed in the entire width direction of the frame.
As shown in FIG. 3A, the attachment portion on the upper end side of the frame 11 has a substrate support portion 11a for sandwiching the solar cell substrate 12, and a flat plate-like shape extending from the substrate support portion 11a in the opposite direction in the horizontal direction. A module mounting portion 11b, a plate-like column portion 11c formed by extending vertically from the module mounting portion 11b to the mounting surface side, and a plate formed at a lower end portion of the column portion 11c so as to be orthogonal to the column portion 11c An engaging portion 11d and a base portion 11e are integrally formed.
The board | substrate support part 11a is a part which clamps the solar cell board | substrate 12, and has a shape which has an opening in the hollow part side of the flame | frame 11 as shown to Fig.3 (a), and the solar cell board | substrate 12 in this opening part. Are fixed to the frame 11 by being fitted with an adhesive or the like.
As shown in FIG. 2A, the module mounting portion 11b has four holes 11H. The holes 11H are provided symmetrically at equal intervals with respect to the center C in the width direction of the frame 11, and are formed at positions separated by distances L and 2L from the center C in the width direction, respectively.
Moreover, as shown in FIG.2 (c), two holes 11M are formed in the pillar part 11c. The holes 11M are provided at symmetrical positions with respect to the center C in the width direction of the frame 11, that is, at positions spaced from the center C by a distance L. This hole 11M is a hole for pulling out the cable 14 for transmitting the electric power generated by the solar cell substrate 12 to the outside.
In this embodiment, the position of the hole 11M corresponds to the position of the hole 11H, but the position of the hole 11M for pulling out the cable 14 does not necessarily correspond to the position of the hole 11H.
11 d of engaging parts are extended and formed toward the inner side of a flame | frame from the pillar part 11c, and are opened and formed in the eaves side in the state which attached the solar cell module 1. As shown in FIG. When the solar cell module 1 is attached to the longitudinal member 2, the engaging portion 11 d is engaged with the engaging portion 21 of the longitudinal member 2.
The base portion 11e extends from the column portion 11c toward the outside of the frame, and the upper end portion of the solar cell module 1 is fixed on the vertical member 2 by pressing the base portion 11e with a pressing bracket. Yes.

また、太陽電池モジュール１の下側の取付部は、図３（ｂ）に示すように、基板１２を取り付ける基板支持部１１ｊと、この基板支持部１１ｊから垂直下方に延び出した板状の柱部１１ｆと、柱部１１ｆの下端部からフレーム１の外側に延び出し、隣接する太陽電池モジュール１と接合する接合部１１ｇが一体に形成されている。
基板支持部１１ｊは、太陽電池基板１２を挟持する部分であり、図示のようにフレーム１１の中空部側に開口を有する形状となっており、上述の基板支持部１１ａと同様に、開口部分に太陽電池基板１２の上端部が嵌められ、接着剤等により接着されることでフレーム１１に固定されるようになっている。
接合部１１ｇは、柱部１１ｆからフレーム１１の外側に延びだして形成されている。接合部１１ｇには、図２（ａ）に示すように、穴１１ｈが、上述の穴１１Ｈと対応する位置に４箇所設けられている。すなわち、穴１１ｈも、穴１１Ｈと同様に、太陽電池モジュール１の幅方向の中心Ｃを基準にして対称に設けられ、それぞれ幅方向中心Ｃから距離Ｌ，２Ｌ離れた位置に形成されている。この穴１１ｈは、接合部１１ｇの下端部側に開口を有する長孔となっている。これにより、接合部１１ｇを隣り合う下側の太陽モジュール１のモジュール取付部１１ｂ上に載置して、穴１１Ｈと穴１１ｈとの位置を合わせてねじ止めすることで、隣り合う上下の太陽電池モジュール１を固定することができる。 As shown in FIG. 3B, the lower mounting portion of the solar cell module 1 includes a substrate support portion 11j for mounting the substrate 12, and a plate-like column extending vertically downward from the substrate support portion 11j. A part 11f and a joint part 11g that extends from the lower end part of the pillar part 11f to the outside of the frame 1 and joins the adjacent solar cell module 1 are integrally formed.
The substrate support portion 11j is a portion that sandwiches the solar cell substrate 12, and has a shape having an opening on the hollow portion side of the frame 11 as shown in the drawing. Like the substrate support portion 11a described above, the substrate support portion 11j is formed in the opening portion. The upper end portion of the solar cell substrate 12 is fitted and fixed to the frame 11 by being bonded with an adhesive or the like.
The joint portion 11g is formed to extend from the column portion 11f to the outside of the frame 11. As shown in FIG. 2A, the joint 11g is provided with four holes 11h at positions corresponding to the holes 11H described above. That is, similarly to the hole 11H, the holes 11h are provided symmetrically with respect to the center C in the width direction of the solar cell module 1, and are formed at positions separated from the center C in the width direction by distances L and 2L, respectively. The hole 11h is a long hole having an opening on the lower end side of the joint 11g. Thereby, the joint portion 11g is placed on the module mounting portion 11b of the adjacent lower solar module 1, and the upper and lower solar cells adjacent to each other are screwed by matching the positions of the holes 11H and the holes 11h. The module 1 can be fixed.

次に、本発明にかかる太陽電池モジュール１の取り付け方法の一例について図を参照して説明する。
本例は、平型屋根６０に対して太陽電池ジュール１を取り付ける場合の例である。
まず、図６（ａ）に示すようにまず、屋根６０上に固定金具３を取り付ける。
この場合、屋根６０の垂木上に、固定金具３のビス穴を位置決めして、ドリルで屋根６０上に穴を開ける。
この際、穴から雨水が浸入することを防ぐため、穴を開けた後に、ブチルゴム等の防水シートを固定金具３と屋根面の間に挟み、図６（ａ）に示すように、固定金具３のビス穴からビスを打ち込んで屋根６０上に固定し、固定金具３、および、ブチルゴム等の防水シートの周囲に防水剤Ｓを塗布する。 Next, an example of a method for attaching the solar cell module 1 according to the present invention will be described with reference to the drawings.
In this example, the solar cell module 1 is attached to the flat roof 60.
First, as shown in FIG. 6A, first, the fixing bracket 3 is attached on the roof 60.
In this case, the screw hole of the fixture 3 is positioned on the rafter of the roof 60, and a hole is made on the roof 60 with a drill.
At this time, in order to prevent rainwater from entering through the hole, a waterproof sheet such as butyl rubber is sandwiched between the fixing metal 3 and the roof surface after the hole is formed, and as shown in FIG. A screw is driven in from the screw hole and fixed on the roof 60, and a waterproofing agent S is applied around the fixing bracket 3 and a waterproof sheet such as butyl rubber.

固定金具３の取り付が完了したところで、図６（ｂ）に示すように、ボルト３０の頭部分３０aを、溝３ｃの側面の開口からスライドされて固定金具３に挿入して取付ける。
これにより、ボルト３０は、溝３ｃに沿ってスライドして動くことができるが、その頭部３０aは係合部３０ｄにより引っ掛かるため溝３ｃからは外れず、ねじ部３０ｂだけが固定金具３から突出した状態となる。
この状態で、図７に示すように、ねじ部分３０ｂに、縦材２の長穴に嵌めて、突出したねじ部分３０ｂにナットを嵌めて縦材２を固定する。この際、縦材２を取り付けた状態で、ナットを緩めてボルト３０を溝３ｃに沿って移動させることで、縦材２の横方向の位置を調整することができる。また、縦材２の長孔に沿って、ねじ部分３０ｂをスライドさせることで、縦方向の調整をすることができる。これにより、太陽電池モジュール１の取付位置を縦横で調整することができる。そして、取付位置が決まったところで、ナットをしっかり締めることで、縦材２を固定することができる。 When the mounting of the fixing bracket 3 is completed, the head portion 30a of the bolt 30 is slid from the opening on the side surface of the groove 3c and inserted into the fixing bracket 3 as shown in FIG. 6B.
Thereby, the bolt 30 can slide and move along the groove 3c, but its head 30a is hooked by the engaging portion 30d and thus does not come off from the groove 3c, and only the screw portion 30b protrudes from the fixing bracket 3. It will be in the state.
In this state, as shown in FIG. 7, the longitudinal member 2 is fixed by fitting the screw portion 30b into the elongated hole of the longitudinal member 2 and fitting the nut to the protruding screw portion 30b. At this time, the position of the vertical member 2 in the horizontal direction can be adjusted by loosening the nut and moving the bolt 30 along the groove 3c with the vertical member 2 attached. Further, the screw portion 30b is slid along the long hole of the vertical member 2, whereby the vertical adjustment can be performed. Thereby, the attachment position of the solar cell module 1 can be adjusted vertically and horizontally. And when the attachment position is determined, the vertical member 2 can be fixed by firmly tightening the nut.

また、この縦材２を屋根６０の幅に合わせて一直線に配置するためには、縦材２を複数繋いで固定することで、屋根６０の広さに応じて一直線状に取り付けることができる。これにより、図５に示すように屋根６０上には、複数条の縦材２がそれぞれ平行に取り付けられた状態となる。
また、最も軒側の縦材２の下端部には、図８に示すようにスタートカバー４を縦材２上にねじ止めして取り付ける。 Further, in order to arrange the vertical members 2 in a straight line in accordance with the width of the roof 60, the vertical members 2 can be attached in a straight line according to the width of the roof 60 by fixing a plurality of the vertical members 2. Thereby, as shown in FIG. 5, on the roof 60, it will be in the state by which the multiple vertical material 2 was each attached in parallel.
Further, as shown in FIG. 8, the start cover 4 is screwed onto the vertical member 2 and attached to the lower end portion of the vertical member 2 closest to the eaves.

縦材２及びスタートカバー４の取り付けが完了すると、軒側から順に太陽電池モジュール１を取り付けていく。
この場合、図９に示すように、太陽電池モジュール１を縦材２上に仮置し、その状態で太陽電池モジュール１をわずかに上側にずらすことで、係合部１１ｅを縦材２の係合部２１に引っ掛ける。
そして、太陽電池モジュール１の基底部１１ｅを押さえ金具で押さえて、この押さえ金具をねじ止めすることで太陽電池モジュール１を取り付ける。 When the attachment of the vertical member 2 and the start cover 4 is completed, the solar cell modules 1 are attached in order from the eaves side.
In this case, as shown in FIG. 9, the solar cell module 1 is temporarily placed on the vertical member 2, and in this state, the solar cell module 1 is slightly shifted upward, so that the engaging portion 11 e is engaged with the vertical member 2. Hang on the joint 21.
And the solar cell module 1 is attached by hold | suppressing the base part 11e of the solar cell module 1 with a pressing metal fitting, and screwing this pressing metal fitting.

また、この際、穴１１Ｍからケーブル１４を引き出し、左右に隣り合う太陽電池モジュール１を直列に接続する。例えば、＋側のケーブル１４を左隣の太陽電池モジュール１に接続し、−側のケーブル１４を右隣の太陽電池モジュール１に接続していく。そして、最終端の太陽電池モジュール１のケーブル１４を、図示しない集電ケーブルを介して接続箱へ接続することで、屋根全体の太陽電池パネルにより発電した電力を送電することができる。   At this time, the cable 14 is pulled out from the hole 11M, and the solar cell modules 1 adjacent to the left and right are connected in series. For example, the + side cable 14 is connected to the solar cell module 1 on the left side, and the − side cable 14 is connected to the solar cell module 1 on the right side. And the electric power generated with the solar cell panel of the whole roof can be transmitted by connecting the cable 14 of the solar cell module 1 of the last end to a connection box via the current collection cable which is not illustrated.

この状態からさらに棟側に向かって上下に隣り合う太陽電池モジュール１を連結して取り付けることにより、屋根全体に太陽電池モジュール１を固定することができる。   From this state, the solar cell modules 1 can be fixed to the entire roof by connecting and attaching the solar cell modules 1 that are vertically adjacent to each other toward the building.

このように、縦材２を固定金具３に固定する際、縦材２を取り付けた状態で、ナットを緩めてボルト３０を溝３ｃに沿って移動させることで、縦材２の横方向の位置を調整することができる。また、縦材２の長孔に沿って、ねじ部分３０ｂをスライドさせることで、傾斜方向（縦方向）の調整をすることができる。これにより、太陽電池モジュール１の取付位置を縦横で調整して、取り付けをすることができるため、縦材２の取付精度を良くすることができる。   As described above, when the vertical member 2 is fixed to the fixing metal 3, the nut 30 is loosened and the bolt 30 is moved along the groove 3c with the vertical member 2 attached. Can be adjusted. Moreover, the slanting direction (longitudinal direction) can be adjusted by sliding the screw portion 30b along the long hole of the longitudinal member 2. Thereby, since the attachment position of the solar cell module 1 can be adjusted vertically and horizontally and can be attached, the attachment accuracy of the vertical member 2 can be improved.

本発明にかかる太陽電池モジュールを屋根に取り付けた状態を示す全体図。The whole figure which shows the state which attached the solar cell module concerning this invention to the roof. （ａ）本実施形態にかかる太陽電池モジュールの正面図。 （ｂ）本実施形態にかかる太陽電池モジュールの右側面図。 （ｃ）本実施形態にかかる太陽電池モジュールの上端平面図。(A) The front view of the solar cell module concerning this embodiment. (B) The right view of the solar cell module concerning this embodiment. (C) The upper end top view of the solar cell module concerning this embodiment. （ａ）本実施形態にかかる太陽電池モジュールのフレームの上端部の側面図。 （ｂ）本実施形態にかかる太陽電池モジュールのフレームの下端部の側面図。(A) The side view of the upper end part of the flame | frame of the solar cell module concerning this embodiment. (B) The side view of the lower end part of the flame | frame of the solar cell module concerning this embodiment. 本実施形態にかかる太陽電池モジュールの背面図。The rear view of the solar cell module concerning this embodiment. 本実施形態にかかる縦材の取り付け状態を表す平面図。The top view showing the attachment state of the vertical member concerning this embodiment. （ａ）本実施形態にかかる固定金具を屋根上に取り付けるところ示した斜視図。 （ｂ）本実施形態にかかる固定金具にボルトを取り付けるところを示した斜視図。(A) The perspective view which showed the place which attaches the fixing metal fitting concerning this embodiment on a roof. (B) The perspective view which showed the place which attaches a volt | bolt to the fixing metal fitting concerning this embodiment. 本実施形態にかかる固定金具に縦材を取り付ける様子を示した斜視図。The perspective view which showed a mode that a vertical member was attached to the fixing metal fitting concerning this embodiment. 本実施形態にかかる縦材にスタートカバーを取り付ける工程を示した斜視図。The perspective view which showed the process of attaching a start cover to the vertical member concerning this embodiment. 本実施形態にかかる太陽電池モジュールを取り付ける工程を示した側面図。The side view which showed the process of attaching the solar cell module concerning this embodiment.

符号の説明Explanation of symbols

１ 太陽電池モジュール
２ 縦材
３ 固定金具
３ａ 取付部
３ｂ 縦材保持部
３ｃ 溝
３ｄ 係合部
４ スタートカバー
１１ フレーム
１１ａ 基板支持部
１１ｂ モジュール取付部
１１ｃ 柱部
１１ｄ 係合部
１１ｅ 基底部
１１ｆ 柱部
１１ｇ 接合部
１１ｊ 基板支持部
１１Ｍ 穴
１１Ｈ 穴
１１ｈ 穴
１２ 太陽電池基板
１３ 背面材
１４ ケーブル
１５ 端子箱
２１ 係合部
２２ 長穴
２３ ねじ穴
３０ ボルト
３０ａ 頭部
３０ｂ ねじ部
６０ 屋根
Ｓ 防水剤 DESCRIPTION OF SYMBOLS 1 Solar cell module 2 Vertical material 3 Fixing metal fitting 3a Attachment part 3b Vertical material holding | maintenance part 3c Groove 3d Engagement part 4 Start cover 11 Frame 11a Board | substrate support part 11b Module attachment part 11c Pillar part 11d Engagement part 11e Base part 11f Pillar part 11g Joint part 11j Board support part 11M hole 11H hole 11h hole 12 Solar cell board 13 Back material 14 Cable 15 Terminal box 21 Engagement part 22 Long hole 23 Screw hole 30 Bolt 30a Head part 30b Screw part 60 Roof S Waterproofing agent

Claims (3)

屋根などの取付面に太陽電池モジュールを取り付けるための取付構造であって、
上記取付面の傾斜方向とほぼ直交する方向に横溝が形成された固定金具と、
上記固定金具により取付面上に固定され、その中央部に上記屋根取付面の傾斜方向に形成された縦長の長穴が形成された縦材と、を有し、
上記横溝にボルトの頭部の大径部をスライドさせて嵌め込むと共に、ボルトのねじ部分を固定金具から上方に向かって突設させ、上記縦材の長穴に嵌めて固定する際に、上記ボルトを上記横溝に沿ってスライドさせると共に、上記縦材を上記長穴に沿って移動させることで上記縦材の取付位置を調整する、
ことを特徴とする太陽電池モジュールの取付構造。 A mounting structure for mounting a solar cell module on a mounting surface such as a roof,
A fixing bracket having a lateral groove formed in a direction substantially perpendicular to the inclination direction of the mounting surface;
A vertical member fixed on the mounting surface by the fixing bracket, and having a vertically long slot formed in the center portion of the roof mounting surface in an inclined direction,
When sliding and fitting the large diameter part of the head of the bolt into the horizontal groove, the screw part of the bolt protrudes upward from the fixing bracket, and when the fitting is fixed to the elongated hole of the vertical member, The bolt is slid along the transverse groove, and the vertical member is moved along the elongated hole to adjust the attachment position of the vertical member.
A solar cell module mounting structure characterized by the above. 上記縦材には、係合部が形成されており、この係合部に太陽電池モジュールの上端部を引掛けると共に、上下に隣り合う太陽電池モジュール同士を互いに連結させる、
請求項１記載の太陽電池モジュールの取付構造。 An engaging portion is formed on the vertical member, and the upper end portion of the solar cell module is hooked on the engaging portion, and the solar cell modules adjacent in the vertical direction are connected to each other.
The solar cell module mounting structure according to claim 1. 上記取付面は、平型の屋根である、
請求項１又は２記載の太陽電池モジュールの取付構造。
The mounting surface is a flat roof,
The mounting structure of the solar cell module according to claim 1 or 2.
JP2006274560A 2006-10-06 2006-10-06 Solar cell module mounting structure Active JP4125338B2 (en)

Priority Applications (3)

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TW096133562A TW200818524A (en) 2006-10-06 2007-09-07 Fixing structure of solar cell module
PCT/JP2007/067871 WO2008044425A1 (en) 2006-10-06 2007-09-13 Fixing structure of solar cell module

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