JP2008034482A - Compound semiconductor light-emitting element, illumination apparatus using the same and method of manufacturing the compound semiconductor element - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To improve light extraction efficiency and optical characteristics in a compound semiconductor light-emitting element in which a columnar crystal structure called as a nanocolumn or a nanorod is formed on a substrate. <P>SOLUTION: An Ni thin film 3 of 5 nm that serves as a catalyst material layer is deposited on a silicon substrate 1 (Fig.1(a)). Subsequently, by using an Ar ion etching technology, in addition to normal lithographic technology, the Ni thin film 3 is formed into an Ni thin-film pattern 4 of a diffraction grating pattern by a two-dimensional photonic crystal, having a basic unit of a triangle of one piece of 230 nm with a column diameter of 100 nm (Fig.1(b)). After that, when the pattern 4 is regrown by an MOCVD device, Ga and N are adsorbed into the surface of the Ni thin-film pattern 4, captured into the inside and reach interface with the substrate 1, while diffusing. The Ga bonds with the N to form a GaN crystal 5 (Fig.1(c)), and thereby by maintaining this state, a GaN nanocolumn 6 is formed (Fig.1(d)). <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a compound semiconductor light emitting device such as a III-V group compound semiconductor, a lighting device using the same, and a method of manufacturing the compound semiconductor device. In particular, the semiconductor device includes a nanoscale called a nanocolumn or a nanorod on a substrate. The columnar crystal structure is formed.

In recent years, compound semiconductor light emitting devices having a light emitting layer composed of a nitride semiconductor or an oxide semiconductor have attracted attention. As an example of the structure of this light emitting element, an sapphire substrate is used, and an n-cladding layer and a contact layer composed of an n ⁺ -GaN layer doped with silicon (Si) at the lower portion of the light emitting layer, and magnesium ( An electron block layer made of p-Al _x Ga _1-x N doped with Mg) and a p-GaN contact layer are formed on the electron block layer. In these light-emitting elements using so-called bulk crystals, the lattice constants of the sapphire substrate and the nitride or oxide semiconductor layer are greatly different and are formed as a thin film on the substrate. Since threading dislocations are included, it is difficult to increase the efficiency of the light emitting element.

Therefore, Patent Document 1 is known as a conventional example of a technique for solving such a problem. In this conventional example, after forming an n-type GaN buffer layer on a sapphire substrate, a large number of the columnar crystal structures (nanocolumns) arranged in an array are formed, and a transparent insulator is formed between the GaN nanocolumns. A layer is embedded, and a transparent electrode and an electrode pad are formed into a film. In particular, the GaN nanocolumn includes an n-type GaN nanocolumn, an InGaN quantum well, and a p-type GaN nanocolumn. If this nanocolumn is used, it is possible to reduce the threading dislocations of the bulk crystal to be almost eliminated, and non-radiative recombination due to the threading dislocations can be reduced, so that the light emission efficiency can be improved.
JP 2005-228936 A

  In the compound semiconductor light emitting device configured as described above, the column diameter of the columnar crystal structure can be suppressed to a certain extent of variation by adjusting the growth conditions. However, its geometry remains random, self-organized. For this reason, the present situation is that the effect due to the small number of crystal defects of the columnar crystal structure, for example, the high light emission efficiency of the light emitting element (the small amount of non-radiative recombination) cannot be brought out sufficiently.

  An object of the present invention is to provide a compound semiconductor light-emitting element that can take advantage of a columnar crystal structure and arbitrarily and precisely control the characteristics of the compound semiconductor element such as the emission wavelength and light distribution in the case of a light-emitting element. It is another object of the present invention to provide a lighting device using the same and a method for manufacturing a compound semiconductor element.

  The compound semiconductor light-emitting device of the present invention is a compound semiconductor light-emitting device having a nanoscale columnar crystal structure on a substrate. The columnar crystal structure grows by being incorporated into the catalyst material layer and the catalyst material layer. Thus, the semiconductor material layer is formed under the catalyst material layer, and the arrangement and column diameter thereof are controlled to a two-dimensional photonic crystal structure.

  Further, the compound semiconductor light emitting device of the present invention is a compound semiconductor light emitting device having a nanoscale columnar crystal structure on a substrate, and the columnar crystal structure is taken in a catalyst material layer patterned on the substrate. A semiconductor material is formed by bonding and growing at the interface between the catalyst material layer and the substrate side, and its arrangement and column diameter are controlled to a two-dimensional photonic crystal structure.

  According to the above configuration, in a compound semiconductor light-emitting device in which a nanoscale columnar crystal structure called a nanocolumn or nanorod is formed on a substrate, when the columnar crystal structure is grown, Ga, N, Catalyst material layers such as Ni, Cu, Fe, and Au that dissolve and take in compound semiconductor materials such as In and Al, and additive materials such as Mg and Si, and do not form a composite with itself Is formed on the substrate and patterned by lithography technique or the like.

  Therefore, the compound semiconductor material and the additive material are taken into the catalyst material layer at the site where the catalyst material layer is formed, and these elements are bonded at the interface between the catalyst material layer and the substrate side. The crystal grows from the crystal to the columnar crystal structure. On the other hand, the compound semiconductor material and additive material deposited directly on the substrate in a portion where the catalyst material layer is not formed are not bonded to these elements (not crystallized), and the growth process ends. It can be appropriately removed later.

  Thereby, when the arrangement of the catalyst material layer in a plan view from the substrate, that is, the arrangement pitch, the arrangement pattern, and the column diameter are controlled to a two-dimensional photonic crystal structure, the advantage of the columnar crystal structure with few crystal defects By utilizing the above, it is possible to efficiently extract the generated light to the outside, and to realize optical characteristics as intended by the designer, such as taking out with a desired light distribution. Further, by adjusting the column diameter, light having a desired wavelength can be generated, and light of a desired mixed color, for example, white light can be generated.

  In the compound semiconductor light emitting device of the present invention, the catalyst material layer is patterned so that the columnar crystal structure has columnar diameters corresponding to a plurality of wavelength components capable of synthesizing white light. It is characterized by being.

  According to the above configuration, utilizing the fact that the catalyst material layer can be patterned with high accuracy by the lithography technique or the like, each column diameter of the plurality of columnar crystal structures is controlled, and white light can be synthesized, In order to synthesize three colors of R, G, and B, or pseudo white light, each columnar crystal is a kind of column diameter corresponding to two colors of Y and B, and at a ratio corresponding to the emission intensity at each wavelength. The column diameter of the structure is set, and the catalyst material layer is patterned so as to have the column diameter.

  Therefore, a compound semiconductor light emitting element adapted to white light can be realized.

  Furthermore, the compound semiconductor light emitting device of the present invention is a compound semiconductor light emitting device having a nanoscale columnar crystal structure on a substrate, wherein the columnar crystal structure is a semiconductor on a compound seed crystal film patterned on the substrate. The material is grown and its arrangement and column diameter are controlled to a two-dimensional photonic crystal structure.

  According to the above configuration, in a compound semiconductor light emitting device in which a nanoscale columnar crystal structure called a nanocolumn or nanorod is formed on a substrate, when the columnar crystal structure is grown, for example, silicon or the like An AlN or the like is formed on the substrate as a compound seed crystal film on the substrate, and is patterned by a lithography technique or the like. In addition, compound semiconductor materials such as Ga, N, In, and Al, and additive materials such as Mg and Si are adsorbed and bonded to the columnar crystal structure at the site where the compound seed crystal film is formed. The semiconductor material that grows in the body and is directly deposited on the substrate at the site where the compound seed crystal film is not formed does not bond these elements (not crystallize), after the end of the growth process, etc. Can be removed as appropriate.

  Accordingly, when the arrangement of the compound seed crystal film in a plan view from the substrate, that is, the arrangement pitch, the arrangement pattern, and the column diameter are controlled to a two-dimensional photonic crystal structure, the columnar crystal structure with few crystal defects is obtained. Utilizing the advantages, the generated light can be efficiently extracted to the outside, and the optical characteristics such as extraction with a desired light distribution can be realized as intended by the designer. Further, by adjusting the column diameter, light having a desired wavelength can be generated, and light of a desired mixed color, for example, white light can be generated.

  In addition, the compound semiconductor light emitting device of the present invention is characterized by having a diameter adjusting layer formed by oxidizing the surface of the columnar crystal structure.

  According to said structure, after growing a columnar crystal structure as mentioned above, the surface is oxidized and an oxide film is formed. Therefore, the oxide film portion does not contribute to the operation of the light-emitting element, and the light-emitting element performs substantially the same operation as the outer diameter of the columnar crystal structure is reduced. Functions as an adjustment layer.

  As a result, fine adjustment of the outer diameter of the columnar crystal structure can be performed easily and with high accuracy even after formation, and it is possible to control important parameters that closely affect optical characteristics such as emission wavelength. Thus, a great effect can be obtained for improving and stabilizing the characteristics of the light emitting element. In addition, the surface of the columnar crystal structure can be protected by the diameter adjusting layer, that is, the oxide film, and uniform embedding becomes a problem in the case of surface protection by physical embedding of a liquid substance as in the prior art. Therefore, surface protection with excellent controllability and reproducibility can be realized.

  Furthermore, the lighting device of the present invention is characterized by using the compound semiconductor light emitting element.

  According to said structure, while using the said compound semiconductor light-emitting device which is excellent in light extraction efficiency and light distribution property and can obtain the light of arbitrary colors, in order to obtain the same light beam (luminance, illumination intensity), It is possible to realize a lighting device that is small in size, has low power consumption, and is excellent in color rendering.

  The method for producing a compound semiconductor element of the present invention is a method for producing a compound semiconductor element having a nanoscale columnar crystal structure on a substrate, wherein a catalyst material layer for the compound semiconductor material is formed on the substrate. Patterning the catalyst material layer into a shape corresponding to a column diameter to be grown at an arrangement position where the columnar crystal structure is to be grown; and incorporating the compound semiconductor material from the catalyst material layer; And the step of crystal growth on the substrate by bonding within the catalyst material layer.

  According to the above configuration, in the method of manufacturing a compound semiconductor element in which a nanoscale columnar crystal structure called a nanocolumn or a nanorod is formed on a substrate, when growing the columnar crystal structure, Ga, Catalysts such as Ni, Cu, Fe, Au, etc. that dissolve and take in compound semiconductor materials such as N, In, and Al, and additive materials such as Mg and Si, and do not form a composite with itself A material layer is formed on the substrate and patterned by a lithography technique or the like.

  Therefore, the compound semiconductor material and the additive material are taken into the catalyst material layer at the site where the catalyst material layer is formed, and these elements are bonded at the interface between the catalyst material layer and the substrate side, and the seed crystal To the columnar crystal structure. On the other hand, the compound semiconductor material and additive material deposited directly on the substrate in a portion where the catalyst material layer is not formed are not bonded to these elements (not crystallized), and the growth process ends. It can be appropriately removed later.

  Thereby, the arrangement of the columnar crystal structure in a plan view from the substrate, that is, the arrangement pitch, the arrangement pattern, and the column diameter can be controlled with high accuracy, and the advantages of the columnar crystal structure can be utilized, The characteristics of the compound semiconductor element, such as the emission wavelength and light distribution in the case, can be controlled arbitrarily and with high accuracy.

  Furthermore, the method for producing a compound semiconductor device of the present invention is a method for producing a compound semiconductor device having a nanoscale columnar crystal structure on a substrate, and forming a compound film to be a seed crystal on the substrate. Patterning the compound seed crystal film into a shape corresponding to the column diameter to be grown at the position where the columnar crystal structure is to be grown; and incorporating the compound semiconductor material into the compound seed crystal film And a step of crystal growth on the compound seed crystal film.

  According to the above configuration, in the method of manufacturing a compound semiconductor element in which a nanoscale columnar crystal structure called a nanocolumn or nanorod is formed on a substrate, the columnar crystal structure is grown by, for example, silicon. For example, AlN or the like is formed on the substrate as a compound seed crystal film and patterned by a lithography technique or the like.

  Therefore, compound semiconductor materials such as Ga, N, In, and Al, and additive materials such as Mg and Si are adsorbed and bonded to the columnar crystal structure at the site where the compound seed crystal film is formed. Grows into the body. On the other hand, the compound semiconductor material and additive material deposited directly on the substrate at a site where the compound seed crystal film is not formed are grown without the elements being bonded (not crystallized). It can be removed as appropriate after completion of the step.

  Thereby, the arrangement of the columnar crystal structure in a plan view from the substrate, that is, the arrangement pitch, the arrangement pattern, and the column diameter can be controlled with high accuracy, and the advantages of the columnar crystal structure can be utilized, The characteristics of the compound semiconductor element, such as the emission wavelength and light distribution in the case, can be controlled arbitrarily and with high accuracy.

  In the method of manufacturing a compound semiconductor device according to the present invention, the columnar crystal structure is grown and then annealed in an oxygen atmosphere to form a diameter adjustment layer made of a thermal oxide film on the surface of the columnar crystal structure. Including the step of:

  According to the above configuration, annealing in an oxygen atmosphere is used to form the diameter adjusting layer made of the oxide film.

  Accordingly, oxygen uniformly enters between the pillars that stand, and the penetration depth of oxygen into the columnar crystal structure material can be easily controlled by the oxygen concentration, annealing temperature, and time.

  Furthermore, in the method for producing a compound semiconductor device of the present invention, after the columnar crystal structure is grown, the columnar crystal structure is immersed in an electrolytic solution, and the positive electrode is placed on the columnar crystal structure. The method includes a step of forming a diameter adjusting layer made of an oxide film on the surface of the columnar crystal structure by an electrochemical reaction in the solution by connecting negative electrodes to the solution, respectively.

  According to the above configuration, anodic oxidation is used in forming the diameter adjusting layer made of the above-described oxide film.

  Therefore, the surface of the columnar crystal structure that stands is uniformly anodized, and the oxidized thickness can be easily controlled by the type and concentration of the electrolytic solution, and the strength and time of the applied electric field.

  As described above, the compound semiconductor light-emitting device and the manufacturing method thereof according to the present invention are a compound semiconductor light-emitting device in which a nanoscale columnar crystal structure called a nanocolumn or nanorod is formed on a substrate, and a method for manufacturing the compound semiconductor light-emitting device. In the growth of the columnar crystal structure, the compound semiconductor material such as Ga, N, In, and Al and the additive material such as Mg and Si are dissolved and taken in, and is a composite with itself. A catalyst material layer such as Ni, Cu, Fe, Au, etc. that does not form a film is formed on a substrate, and patterned into a two-dimensional photonic crystal structure by a lithography technique or the like.

  Therefore, the compound semiconductor material and the additive material are taken into the catalyst material layer at the site where the catalyst material layer is formed, and these elements are bonded at the interface between the catalyst material layer and the substrate side. The compound semiconductor material and additive material deposited directly on the substrate in a portion where the catalyst material layer is not formed are bonded to those elements while the crystal grows from the crystal to the columnar crystal structure. (Not crystallized), and can be removed as appropriate after completion of the growth process. Accordingly, when the arrangement of the catalyst material layer in a plan view from the substrate, that is, the arrangement pitch, the arrangement pattern, and the column diameter are controlled to the two-dimensional photonic crystal structure, the columnar crystal structure with few crystal defects is obtained. Utilizing the advantages, the generated light can be efficiently extracted to the outside, and the optical characteristics such as extraction with a desired light distribution can be realized as intended by the designer. Further, by adjusting the column diameter, light having a desired wavelength can be generated, and light of a desired mixed color, for example, white light can be generated.

  Further, as described above, the compound semiconductor light emitting device of the present invention controls the diameter of each column of a plurality of columnar crystal structures by utilizing the fact that the catalyst material layer can be patterned with high precision by the lithography technique or the like. In order to be able to synthesize white light, R, G, and B colors, or to be able to synthesize pseudo white light, Y and B are two types of column diameters corresponding to Y and B, and the emission intensity at each wavelength. The column diameter of each columnar crystal structure is set at a ratio corresponding to the above, and the catalyst material layer is patterned so as to have the column diameter.

  Therefore, a compound semiconductor light emitting device adapted to white light can be realized.

  Furthermore, as described above, the compound semiconductor light-emitting device and the manufacturing method thereof according to the present invention include a compound semiconductor light-emitting device in which a nanoscale columnar crystal structure called a nanocolumn or a nanorod is formed on a substrate, and a method thereof. In the manufacturing method, when the columnar crystal structure is grown, for example, AlN or the like is formed on the substrate as a compound seed crystal film on a substrate such as silicon and patterned into a two-dimensional photonic crystal structure by a lithography technique or the like. Keep it.

  Therefore, compound semiconductor materials such as Ga, N, In, and Al and additive materials such as Mg and Si are adsorbed and bonded to the columnar crystals at the site where the compound seed crystal film is formed. The semiconductor material that has grown into a structure and is directly deposited on the substrate at a site where the compound seed crystal film is not formed does not bond these elements (does not crystallize), and after the end of the growth process It can be removed as appropriate. Thereby, when the arrangement of the compound seed crystal film in a plan view from the substrate, that is, the arrangement pitch, the arrangement pattern, and the column diameter are controlled to the two-dimensional photonic crystal structure, a columnar crystal structure with few crystal defects Taking advantage of the above, it is possible to efficiently extract the generated light to the outside, and to realize optical characteristics as intended by the designer, such as taking out with a desired light distribution. Further, by adjusting the column diameter, light having a desired wavelength can be generated, and light of a desired mixed color, for example, white light can be generated.

  Further, as described above, the compound semiconductor light emitting device of the present invention forms the oxide film by oxidizing the surface after growing the columnar crystal structure as described above.

  Therefore, the oxide film portion does not contribute to the operation of the light emitting device, and the light emitting device performs substantially the same operation as the outer diameter of the columnar crystal structure is reduced. It functions as a diameter adjustment layer. As a result, fine adjustment of the outer diameter of the columnar crystal structure can be performed easily and with high accuracy even after formation, and it is possible to control important parameters that closely affect optical characteristics such as emission wavelength. Thus, a great effect can be obtained for improving and stabilizing the characteristics of the light emitting element. In addition, the surface of the columnar crystal structure can be protected by the diameter adjusting layer, that is, the oxide film, and uniform embedding becomes a problem in the case of surface protection by physical embedding of a liquid substance as in the prior art. Therefore, surface protection with excellent controllability and reproducibility can be realized.

  Furthermore, as described above, the lighting device of the present invention uses the above-described compound semiconductor light-emitting element that is excellent in light extraction efficiency and light distribution and can obtain light of any color.

  Therefore, in order to obtain the same luminous flux (brightness and illuminance), it is possible to realize a lighting device that is small in size, has low power consumption, and is excellent in color rendering.

  In addition, as described above, the method for manufacturing a compound semiconductor device of the present invention uses annealing in an oxygen atmosphere when forming the above-described diameter adjusting layer made of the oxide film.

  Therefore, oxygen uniformly enters between the pillars that stand, and the penetration depth of oxygen into the columnar crystal structure material can be easily controlled by the oxygen concentration, annealing temperature, and time.

  Furthermore, as described above, the method for manufacturing a compound semiconductor device of the present invention uses anodic oxidation when forming the diameter adjusting layer made of the above-described oxide film.

  Therefore, the surface of the columnar crystal structure that stands is uniformly anodized, and the oxidized thickness can be easily controlled by the type and concentration of the electrolytic solution, and the strength and time of the applied electric field.

[Embodiment 1]
FIG. 1 is a cross-sectional view schematically showing the first half of a manufacturing process of a light-emitting diode which is a compound semiconductor light-emitting element according to an embodiment of the present invention. In the present embodiment, photolithography is used to form the nanocolumns, but the formation method is not limited to this method, and it goes without saying that a method such as electron beam exposure may be used. In this embodiment and other embodiments described later, it is assumed that nanocolumn growth is performed by metal organic chemical vapor deposition (MOCVD), but the nanocolumn growth method is not limited to this. In addition, it is known that nanocolumns can be produced even using an apparatus such as molecular beam epitaxy (MBE) or hydride vapor phase epitaxy (HVPE). Hereinafter, an MOCVD apparatus is used unless otherwise specified.

  First, it should be noted that, in this embodiment, as shown in FIG. 1A, a Ni thin film 3 serving as a catalyst material layer is deposited by 5 nm on a substrate 1 made of silicon (Si) by electron beam evaporation. It is to be done. Next, by using a dry etching technique such as Ar ion etching in a normal lithography technique, as shown in FIG. 1B, the Ni thin film 3 has a column diameter of 100 nm, for example, as shown in FIG. The Ni thin film pattern 4 is formed in a diffraction grating pattern with a two-dimensional photonic crystal having a triangle of 230 nm as a basic unit.

Subsequently, when this is put into an MOCVD apparatus and set at a temperature of 900 ° C., trimethylgallium (Ga (CH ₃ ) ₃ ) as a Ga source and ammonia (NH ₃ ) as an N source are supplied as growth gases for GaN crystal growth. , Ga and N are adsorbed on the surface of the Ni thin film pattern 4. The adsorbed Ga and N are taken into the Ni thin film 4 and diffused in the Ni thin film 4 to reach the interface with the substrate 1, where they are bonded together to form GaN as shown in FIG. A single crystal 5 is formed. On the other hand, Ga and N deposited directly on the substrate 1 cannot be bonded to each other, and the GaN single crystal 5 is not formed on the substrate 1. Thus, the GaN single crystal 5 grows only between the Ni thin film 4 and the substrate 1.

By maintaining this state for about 15 minutes, a GaN columnar crystal as shown in FIG. 1D, that is, a GaN nanocolumn 6 of about 1 μm is formed. At the top of the GaN nanocolumn 6, there is a Ni thin film 4 arranged in a two-dimensional photonic crystal pattern with a column diameter determined initially. By maintaining the growth conditions appropriately, the GaN nanocolumn 6 is It grows with the same diameter at a defined position. During the growth of the GaN nanocolumn 6, silane (SiH ₄ ) is used as a Si raw material for forming the n-type, biscyclopentadienyl magnesium (Cp ₂ Mg) is used as the Mg raw material for forming the p-type, and quantum By supplying trimethylindium (In (CH ₃ ) ₃ ) or the like as an In raw material for forming a well, the GaN nanocolumn 6 can be formed in the nGaN layer 6a, the light emitting layer 6b, and the pGaN layer 6c.

The substrate 1 is not limited to silicon (Si), but sapphire, silicon carbide (SiC), aluminum nitride (AlN), aluminum oxide (Al ₂ O ₃ ), silicon oxide (SiO ₂ ), zinc oxide (ZnO), and the like. May be used. Needless to say, the nanocolumn crystals are not limited to GaN but also oxides, oxynitrides, and other materials. Furthermore, other gases may be used for the Ga and N source gases, and other materials may be used instead of Si and Mg as the doping material. However, the compound semiconductor material and additive material and the catalyst material layer need to be selected as materials in which the catalyst material layer dissolves and takes in the compound semiconductor material and additive material and does not form a composite. For example, the catalyst material layer is Ni, Cu, Fe, Au, etc., the compound semiconductor material is Ga, N, In, Al, etc., and the additive material is Mg, Si, etc.

  Further, the thin film of the catalyst material layer has a thickness capable of exhibiting a function as a catalyst material layer for taking in the material, for example, a thickness at which the taken-in material can diffuse from several atomic layers, for example, 20 nm. Formed, preferably 1-5 nm.

FIG. 3 is a cross-sectional view schematically showing the latter half of the manufacturing process of the light emitting diode. When the nanocolumn 6 is formed as shown in FIG. 1, the Ni thin film 4 as the catalyst material layer is removed as shown in FIG. The removal can be performed, for example, by dry etching with Cl ₂ gas or the like while being put in the MOCVD apparatus, or by wet etching such as taking out from the MOCVD apparatus and immersing in yellow water.

  After removing the Ni thin film 4, the p-type GaN contact layer 7 is grown while expanding the diameter of the nanocolumn 6 by changing the growth conditions in the MOCVD apparatus. Non-patent literature (Kikuchi, Nomura, Kishino “Development of New Functional Device Materials Using Nitride Semiconductor Nanocolumn Crystals” (Non-Patent Document 1st Volume 4P-W, Proc. -1)). Thereafter, as shown in FIG. 3B, translucent Ni (2 nm) / Au (3 nm) capable of ohmic contact with the p-type GaN contact layer 7 is laminated by vapor deposition or the like to form the p-type electrode 8. The An n-type electrode 9 is formed on the surface of the substrate 1 by evaporating Ti / Al, for example.

In the light emitting diode thus manufactured, it should be noted that in this embodiment, after the p-type GaN contact layer 7 is formed as shown in FIG. 3A, FIG. Before the electrodes 8 and 9 are formed, the emission wavelength of the light emitting layer 6b is measured by a photoluminescence method, and when the desired wavelength is not obtained from the measurement result, the nanocolumn 6 The thermal oxidation of is performed. That is, by putting the prepared light emitting diode in a lamp annealing furnace and heating it in an oxygen atmosphere at a temperature of 900 ° C., the oxygen can easily enter the gap between the nanocolumns 6 and is adsorbed on the surface of the nanocolumns 6. Then, thermal energy is obtained by annealing, and an oxide film (Ga ₂ O ₃ ) is formed on the surface. The furnace is then lowered to room temperature and removed.

  4 and 5 are cross-sectional views schematically showing the results. FIG. 4 shows a cross section perpendicular to the axis of the nanocolumn 6, and FIG. 5 shows a cross section in the axial direction of the nanocolumn 6. FIG. When FIG. 4A and FIG. 5A are not heated, FIG. 4B and FIG. 5B show the state after heating for 10 minutes, for example, FIG. 4C and FIG. c) shows the state after heating for 30 minutes, for example. By heating, a diameter adjusting layer 10 made of a thermal oxide film is formed on the surface of the nanocolumn 6, and the thickness thereof increases as the time increases. Further, the temperature and oxygen concentration may be changed, or may be changed in combination.

Thus, the diameter adjustment layer 10 reduces the column diameter of the GaN nanocolumn 6 that substantially contributes to light emission. The diameter adjusting layer 10 covers the entire surface of the nanocolumn 6 and can also serve as a surface protective film, and does not need to be filled with, for example, SOG (Spin on Glass) or liquid SiO ₂ . Once the diameter adjusting layer 10 is formed, the emission wavelength is measured again. If the wavelength shift is greater than or equal to a predetermined width, the thermal oxidation may be performed again.

  As described above, in the light-emitting diode of the present embodiment, in the light-emitting diode having the nanocolumn 6 on the substrate 1, the nanocolumn 6 is a catalyst material layer that is patterned on the substrate 1 with high precision by a lithography technique or the like. Since the semiconductor material taken into the Ni thin film 4 is formed by bonding and growing at the interface between the catalyst material layer and the substrate 1, the arrangement in plan view from the substrate 1, that is, the arrangement pitch and arrangement pattern, and The column diameter can be controlled with high accuracy. By controlling the arrangement of the nanocolumns 6 to a two-dimensional photonic crystal structure, the advantages of the nanocolumns 6 with few crystal defects can be utilized, and the generated light can be efficiently taken out to the outside. The optical characteristics can be realized as intended by the designer, such as taking out with the light distribution.

  That is, by arranging the nanocolumns 6 in a diffraction grating pattern by the two-dimensional photonic crystal, the diffraction effect by the two-dimensional photonic crystal can be used, compared with a GaN nanocolumn LED arranged at random. The light extraction efficiency upward can be improved. That is, in a randomly arranged GaN nanocolumn LED, since there is a difference in refractive index at the interface between GaN and air (GaN: 2.5, air: 1), at every interface between GaN and air, a perpendicular to the interface The light can be extracted only into the triangular pyramid area of about 23 ° as measured from. Furthermore, light also goes out from the cylindrical side surface of the GaN nanocolumn, and this light is absorbed by the nearby GaN nanocolumn LED, and most of it is converted into heat. That is, in the case of a GaN nanocolumn LED with a random arrangement, light emitted in the side surface direction is almost converted into heat and cannot be extracted as light.

  On the other hand, in the case of the GaN nanocolumn LEDs arranged on the diffraction grating pattern of the two-dimensional photonic crystal as described above, the individual arranged GaN nanocolumn LEDs behave as if they are atoms in the crystal, Cause interference. As a result, the mode of light emitted from the side surface of the GaN nanocolumn LED is suppressed, and instead, the mode of light emitted upward is strengthened, and the amount of light that can be extracted upward is increased. In this way, it becomes possible to improve the light extraction efficiency due to the total reflection that occurs due to the difference in dielectric constant between the nanocolumn crystal and air or resin, and in the region where light can be extracted from the nanocolumn crystal to air or resin, Most of the light emitted from the nanocolumn crystal can be put in, and the light extraction efficiency can be greatly improved.

  As the diffraction grating pattern by the two-dimensional photonic crystal, a triangle is a basic unit in the present embodiment, but this is merely an example, and it is needless to say that the pattern shape is not limited thereto. However, as described above, it has been sufficiently shown that the arrangement of nanocolumn LEDs having a predetermined diameter in a regular geometric arrangement is important for controlling optical characteristics such as extraction efficiency.

  Furthermore, by adjusting the column diameter of the nanocolumn 6, light having a desired wavelength can be generated without using a phosphor for wavelength conversion. Moreover, GaN nanocolumn LEDs with multicolor emission can be realized on the same substrate 1, and by combining them, various colors can be developed, and at the same time, white light emission is also possible. Can produce a nuanced hue. For example, if three colors of R, G, and B are generated, it can be combined with white light, and if two colors of Y and B are generated, it can be combined with pseudo white light. In addition, since the emission color differs depending on not only the column diameter of the nanocolumn 6 but also the material, the column diameter of each nanocolumn 6 is set at a ratio corresponding to the emission intensity at each wavelength according to the material. What is necessary is just to pattern the said Ni thin film 4 so that it may become a diameter. Thus, a light-emitting diode adapted to white light can be realized, and the light-emitting diode is extremely suitable for a lighting device in combination with the excellent light extraction efficiency and light distribution as described above. In addition, by using the light emitting diode having good characteristics and stability by adjusting the column diameter, a small-sized and low power consumption lighting device can be realized.

  Further, by adjusting the column diameter of the nanocolumn 6 also by the diameter adjusting layer 10, fine adjustment of the outer diameter after formation of the nanocolumn 6, which has been impossible in the past, can be easily performed, and the emission wavelength Can be performed with high accuracy by repeating as many times as necessary, and it is possible to control important parameters that closely affect the optical characteristics such as the emission wavelength, for improving and stabilizing the characteristics of the light-emitting diode. A big effect can be produced. Further, the surface of the nanocolumns 6 can be protected by the diameter adjusting layer 10, that is, the oxide film. Moreover, since this oxide film is formed by annealing in an oxygen atmosphere, oxygen can be uniformly distributed between the nanocolumns 6 in the forest. The uniformity of the embedding, which becomes a problem in the case of surface protection by entering and physically embedding a liquid substance as in the prior art, is not a problem at all. Furthermore, the penetration depth of oxygen into the nanocolumn 6 can be easily controlled by the oxygen concentration, annealing temperature and time as described above, and surface protection with excellent controllability and reproducibility can be realized.

[Embodiment 2]
FIG. 6 is a cross-sectional view schematically showing the first half of a manufacturing process of a light-emitting diode which is a compound semiconductor light-emitting element according to another embodiment of the present invention. In the second half, the process of FIG. 3 can be similarly adopted. It should be noted that in this embodiment, the temperature of the substrate 1 made of silicon is maintained at 700 ° C. as described above, and Al and N radicals are applied to the substrate 1 from the molecular beam source of Al and N radicals for about 5 minutes. By irradiating, as shown in FIG. 6A, an aluminum nitride (AlN) thin film 13 serving as a seed crystal film is crystal-grown by 10 nm. Subsequently, as shown in FIG. 6B, the AlN thin film 13 has a column diameter of 100 nm and a column center distance of 230 nm, as shown in FIG. An AlN crystal thin film pattern 14 having a two-dimensional photonic crystal pattern as shown in FIG.

  After the formation of the AlN crystal thin film pattern 14, the temperature is raised to 800 ° C., and while maintaining this temperature, the substrate 1 is irradiated with Ga and N radicals from a molecular beam source of Ga and N radicals under N-rich conditions. As a result, this AlN crystal thin film pattern 14 directly becomes a seed crystal for crystal growth, and Ga and N are adsorbed thereon, and as shown in FIG. Crystal 15 grows. On the other hand, the Ga and N radicals adsorbed on the substrate 1 cannot stay on the surface of the substrate 1 for a long time and are detached from the surface, and the GaN single crystal 15 is not formed on the substrate 1. Thus, the GaN single crystal 15 grows only on the AlN crystal thin film pattern 14.

  The GaN single crystal 15 becomes a seed crystal, and the GaN single crystal grows one after another. By maintaining this state for about 60 minutes, a GaN nanocolumn 16 of about 1 μm is formed. The GaN nanocolumns 16 are formed only on the AlN crystal thin film pattern 14 having the column diameter and the two-dimensional photonic crystal pattern determined at the beginning. As described above, the GaN nanocolumns 16 are formed in addition to immediately above the AlN crystal thin film pattern 14. Since it is not formed, the formed GaN nanocolumn 16 also has the same diameter and pattern as the AlN crystal thin film pattern 14.

  As described above, in the light emitting diode of this embodiment, in the light emitting diode having the nanocolumns 16 on the substrate 1, the nanocolumns 16 are patterned on the substrate 1 with high precision by a lithography technique or the like. Since it grows only on the top, the arrangement in plan view from the substrate 1, that is, the arrangement pitch, the arrangement pattern, and the column diameter can be controlled with high accuracy. By controlling the arrangement of the nanocolumns 16 in a two-dimensional photonic crystal structure, the advantages of the nanocolumns 16 with few crystal defects can be utilized, and the generated light can be efficiently extracted to the outside. The optical characteristics can be realized as intended by the designer, such as taking out with the light distribution.

  Furthermore, since a metal thin film such as the Ni thin film 4 is not used, there is no concern about metal contamination, and there is no metal thin film deposition / removal process, which is cheaper in cost.

[Embodiment 3]
FIG. 7 is a diagram schematically showing the latter half of the manufacturing process of a light emitting diode which is a compound semiconductor light emitting element according to still another embodiment of the present invention. In the first half, the steps of FIG. 1 and FIG. 6 can be similarly adopted. It should be noted that in the present embodiment, after the nanocolumns 6 and 16 are formed on the substrate 1 as described above, the nanocolumns 6 and 16 and the substrate 1 are immersed in the electrolytic solution 21, so that the nanocolumns 6 and 16 are formed. In addition to the electrochemical reaction in the electrolytic solution 21 by connecting the positive electrode 22 to the negative electrode 23 to the electric field solution 21, the photochemical reaction by the ultraviolet irradiation from the ultraviolet lamp 24 is also used in combination. The diameter adjusting layer 10 is formed by reaction.

Specifically, a beaker 25 is filled with an acetic acid solution as the electrolytic solution 21, and nanocolumns 6 and 16 and a substrate 1 in which a SiO ₂ layer is formed as a transparent mask layer are placed therein, and a positive electrode 22 is connected to the substrate 1. When the negative electrode 23 is immersed in the acetic acid solution and an ultraviolet beam spot from an ultraviolet lamp 24 such as UV-LED or UV-LD is scanned and applied while applying a voltage, the GaN nanocolumns 6, 16 are irradiated. The surface is anodized by a photoelectrochemical reaction, and an oxide film grows. The thickness of the oxide film can be controlled by the concentration of the acetic acid solution, the voltage of the electrode, the intensity of the ultraviolet rays, the voltage application time, and the ultraviolet irradiation time.

For example, as the electrolytic solution 21, a CH ₃ COOH solution diluted with CH ₃ COONH ₄ is used. In this case, the pH is 6.2, and conductivity is provided by OH ⁻ ions and H ⁺ ions. However, details such as etching rate, etched surface roughness, etc. will depend on the actual solution used. Further, as the positive electrode 22, an electrode obtained by depositing Ti on GaN can be used. The metal is not limited to Ti but may be any metal that can make ohmic contact with GaN and does not cause a chemical reaction during oxidation of GaN. Furthermore, Pt can be used as the negative electrode 23, and other metals can be used, but a higher work function is required, and Pt is particularly suitable. As the ultraviolet lamp 24, a mercury lamp (wavelength 254 nm) can be used, and the light intensity is 10 mW / cm ² . As the ultraviolet lamp 24, a lamp that generates light having a wavelength shorter than the band gap of GaN may be used, and a HeCd laser having a wavelength of 325 nm is particularly preferable.

When the diameter adjusting layer 10 is formed under the above conditions, the process time is, for example, 30 to 60 minutes. However, depending on the film thickness of the diameter adjusting layer 10 (Ga ₂ O ₃ ) to be formed and the roughness of the film surface, the smaller the rate, the smoother the film surface. Therefore, if the film surface may be rough, the oxidation rate can be increased and the process time can be shortened.

  As described above, since the entire nanocolumns 6 and 16 are immersed in the electrolytic solution 21, the surfaces of the nanocolumns 6 and 16 in the forest are uniformly anodized, and the oxidized thickness depends on the type and concentration of the electrolytic solution 21. Further, it can be easily controlled by the intensity and time of the applied electric field. Further, when the diameter adjusting layer 10 is formed by immersion in the electric field solution 21 and by the electrochemical reaction, the diameter adjusting layer 10 is formed by a photoelectrochemical reaction in combination with a photochemical reaction by ultraviolet irradiation. Even if immersed in the same electric field solution 21, the rate of reaction (oxidation) can be controlled by the manner of irradiation with ultraviolet rays, and the thickness of the diameter adjusting layer 10, that is, the substantial outer diameter of the nanocolumns 6 and 16 can be controlled. Can vary depending on the irradiation site. As a result, the wavelength adjusted by lithography of the Ni thin film 4 and the AlN crystal thin film pattern 14 can be finely adjusted.

  The electrochemical reaction by immersing in the electrolytic solution 21 and applying a voltage and the photochemical reaction by ultraviolet irradiation are not only used together as described above, but only one of them may be used. In addition, as described above, the protective oxide film is uniformly formed by annealing, and then the three methods for forming the oxide film are used in appropriate combination, such as finely adjusting the wavelength by a photochemical reaction by ultraviolet irradiation. Also good.

[Embodiment 4]
FIG. 8 is a cross-sectional view schematically showing a manufacturing process of a compound semiconductor device according to another embodiment of the present invention. This embodiment is similar to the embodiment shown in FIG. 1 described above, and corresponding portions are denoted by the same reference numerals, and description thereof is omitted. It should be noted that in the present embodiment, the compound semiconductor element is not a light emitting element, and the light emitting layer 6b is not formed on the nanocolumn 6 ′. Such compound semiconductor devices are not disclosed in non-patent literature ("GaN-based anion selective sensor: Probing the origin of the induced electrochemical potential", Nikos A Chaniotakls, Appl. Phys. Lett. 86, 164103 (2005)) or non-patent. As shown in the literature (“GaN resistive hydrogen gas sensors”, Feng Yun, Appl. Phys. Lett. 87, 073507 (2005)), it can be used for sensors and the like.

  Non-patent literature (G. Kipshidze, B. Yavich, A. Chandolu, J. Yun, V, Kuryatkov, I. Ahmad, D. Aurongzeb, M. Holtz, and H. Temkin Appl. Phys. Lett. 86, 033104 (2005)) describes that GaN nanowires with good controllability and reproducibility were produced using pulsed low pressure MOCVD. Specifically, Ni catalyst (2-5 nm thick) islands patterned by self-assembly are deposited on a (0001) plane sapphire substrate by EB vapor deposition, and GaN nanowires are formed using this. The produced GaN nanowire has a hexagonal cross section with a diameter of 100 nm, stands perpendicular to the substrate, and is well controlled in length. Various evaluations have revealed that the GaN nanowires have excellent structural and optical properties.

  However, Ni is patterned by self-organization, and the growth position and diameter of the GaN nanowires are random. As in this embodiment, the diffraction grating pattern by the two-dimensional photonic crystal is accurately obtained by lithography. In the case where it is formed, the light extraction efficiency and optical characteristics are greatly inferior. Further, from this prior art, it is impossible to conceive such as forming the diameter adjusting layer 10 on the surfaces of the nanocolumns 6, 6 ′, 16.

It is sectional drawing which shows typically the first half of the manufacturing process of the light emitting diode which is a compound semiconductor light emitting element concerning one Embodiment of this invention. It is a top view which shows an example of the diffraction grating pattern by a two-dimensional photonic crystal. It is sectional drawing which shows typically the second half of the manufacturing process of the said light emitting diode. FIG. 4 is a cross-sectional view perpendicular to the axis schematically showing a state where a nanocolumn is thermally oxidized and a diameter adjusting layer is formed on the surface thereof. It is an axial direction sectional view showing typically the state where the nanocolumn was thermally oxidized and the diameter adjustment layer was formed on the surface. It is sectional drawing which shows typically the first half of the manufacturing process of the light emitting diode which is a compound semiconductor light emitting element concerning the other form of implementation of this invention. It is a figure which shows typically the second half of the manufacturing process of the light emitting diode which is a compound semiconductor light emitting element concerning the further another form of implementation of this invention. It is sectional drawing which shows typically the manufacturing process of the compound semiconductor element which concerns on the other form of implementation of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Substrate 3 Ni thin film 4 Ni thin film pattern 5, 15 GaN single crystal 6, 6 ′, 16 Nano column 7 p-type GaN contact layer 8 p-type electrode 9 n-type electrode 10 Diameter adjustment layer 13 Aluminum nitride thin film 14 AlN crystal thin film pattern 21 Electrolytic solution 22 Positive electrode 23 Negative electrode 24 UV lamp 25 Beaker

Claims (9)

In a compound semiconductor light emitting device having a nanoscale columnar crystal structure on a substrate,
The columnar crystal structure includes a catalyst material layer and a semiconductor material layer formed under the catalyst material layer by being taken in and grown in the catalyst material layer. A compound semiconductor light emitting device characterized by being controlled to a two-dimensional photonic crystal structure.   2. The catalyst material layer is patterned so that a column diameter of the columnar crystal structure becomes a column diameter corresponding to each of a plurality of wavelength components capable of synthesizing white light. Compound semiconductor light emitting device. In a compound semiconductor light emitting device having a nanoscale columnar crystal structure on a substrate,
The columnar crystal structure is formed by growing a semiconductor material on a compound seed crystal film patterned on a substrate, and its arrangement and column diameter are controlled to a two-dimensional photonic crystal structure. Semiconductor light emitting device.   4. The compound semiconductor light-emitting element according to claim 1, further comprising a diameter adjusting layer formed by oxidizing the surface of the columnar crystal structure. 5.   An illumination device using the compound semiconductor light-emitting element according to claim 1. In a method for producing a compound semiconductor device having a nanoscale columnar crystal structure on a substrate,
Forming a catalyst material layer for the compound semiconductor material on the substrate;
Patterning the catalyst material layer into a shape corresponding to a column diameter to be grown at an arrangement position where the columnar crystal structure is to be grown;
A method of manufacturing a compound semiconductor device, comprising: taking in the compound semiconductor material from the catalyst material layer, bonding the catalyst in the catalyst material layer, and growing crystals on the substrate. In a method for producing a compound semiconductor device having a nanoscale columnar crystal structure on a substrate,
Forming a compound film to be a seed crystal on the substrate;
Patterning the compound seed crystal film into a shape corresponding to a column diameter to be grown at an arrangement position where the columnar crystal structure is to be grown;
A method of incorporating the compound semiconductor material into the compound seed crystal film and causing crystal growth on the compound seed crystal film.   7. The method according to claim 6, further comprising a step of forming a diameter adjusting layer made of a thermal oxide film on a surface of the columnar crystal structure by growing the columnar crystal structure and then annealing in an oxygen atmosphere. 8. A method for producing a compound semiconductor device according to 7.   After growing the columnar crystal structure, the columnar crystal structure is immersed in an electrolytic solution, and a positive electrode is connected to the columnar crystal structure, and a negative electrode is connected to the electric field solution. 8. The method of manufacturing a compound semiconductor device according to claim 6, further comprising a step of forming a diameter adjusting layer made of an oxide film on the surface of the columnar crystal structure by an electrochemical reaction.

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