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JP2007029971A - Welding wire storage vessel, and welding wire stored in vessel - Google Patents

Welding wire storage vessel, and welding wire stored in vessel Download PDF

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Publication number
JP2007029971A
JP2007029971A JP2005214586A JP2005214586A JP2007029971A JP 2007029971 A JP2007029971 A JP 2007029971A JP 2005214586 A JP2005214586 A JP 2005214586A JP 2005214586 A JP2005214586 A JP 2005214586A JP 2007029971 A JP2007029971 A JP 2007029971A
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Prior art keywords
welding wire
outer cylinder
storage container
coil
pressing jig
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Japanese (ja)
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Shinji Komatsu
伸二 小松
Hiroyuki Shimizu
弘之 清水
Hiroshi Niidate
宏 新舘
Tomoshi Kono
知志 河野
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to JP2005214586A priority Critical patent/JP2007029971A/en
Priority to NL1031856A priority patent/NL1031856C2/en
Priority to KR1020060047139A priority patent/KR100771303B1/en
Publication of JP2007029971A publication Critical patent/JP2007029971A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a welding wire storage vessel, and a welding wire stored in the vessel in which the welding wire can be smoothly uncoiled to the lowest layer without causing any twisting and entangling. <P>SOLUTION: A bottom plate 5 is fixed by caulking the lower end of an outer cylinder 1, and an inner cylinder 6 is fixed on the bottom plate 5. A welding wire coil 10 is stored on the bottom plate between the outer cylinder 1 and the inner cylinder 6. A holding tool 2 is placed on the coil. The holding tool 2 has a shape in which a flat plate part 3 on a ring on the welding wire and a gate part 4 erecting outwardly from its outer edge on the entire circumference of the flat plate part 3 are integrally formed with an olefin resin. The first part 4a of the gate part 4 has size in which a lower portion thereof is fitted in a caulked portion 1a. The outer circumference of the coil 10 is held by a string 7 and a string restraint tool 9 so as not to be projected from the holding tool 2. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、溶接ワイヤのコイルを収納する溶接ワイヤ収納容器及び容器入り溶接ワイヤに関し、特に、ソリッドワイヤ等の剛性が高い溶接ワイヤにも適用可能な溶接ワイヤ収納容器及び容器入り溶接ワイヤに関する。   The present invention relates to a welding wire storage container and a container-containing welding wire for storing a coil of a welding wire, and more particularly to a welding wire storage container and a container-containing welding wire that can be applied to a welding wire having high rigidity such as a solid wire.

ソリッドワイヤ及びフラックス入りワイヤ等の溶接ワイヤを収納する容器としては、一般に、有底筒状のペイル容器が使用されている(例えば、特許文献1及び2参照)。図5(a)は従来の容器入り溶接ワイヤを模式的に示す斜視図であり、図5(b)はその断面図である。また、図6は従来の溶接ワイヤ収納容器の押さえ板を示す斜視図である。図5(a)及び(b)に示すように、従来の容器入り溶接ワイヤは、外筒101の下部をかしめることにより底板105が保持されて容器が構成されており、この容器内に、溶接ワイヤ100aが円軌跡に沿って中心軸を移動変位しながら落とし込まれて収納されている。なお、従来の溶接ワイヤ収納容器においては、外筒101よりも小径の内筒106が外筒101と同軸的に設けられていることもある。   As a container for storing a welding wire such as a solid wire and a flux-cored wire, a bottomed cylindrical pail container is generally used (for example, see Patent Documents 1 and 2). FIG. 5A is a perspective view schematically showing a conventional welding wire in a container, and FIG. 5B is a cross-sectional view thereof. FIG. 6 is a perspective view showing a pressing plate of a conventional welding wire storage container. As shown in FIGS. 5 (a) and 5 (b), the conventional welding wire with a container is configured by holding the bottom plate 105 by caulking the lower part of the outer cylinder 101, and the container is configured in this container. A welding wire 100a is dropped and stored while moving and displacing the central axis along a circular locus. In the conventional welding wire storage container, the inner cylinder 106 having a smaller diameter than the outer cylinder 101 may be provided coaxially with the outer cylinder 101.

通常、容器入り溶接ワイヤは、容器に収納された状態で巻き解かれる。このため、巻き解きの際に、溶接ワイヤ100aが絡んだり、もつれたりすることがある。そこで、従来の容器入り溶接ワイヤにおいては、溶接ワイヤコイル100上に、図6に示す環状の押さえ板112を載置するようにしたものがある。この押さえ板112には、外筒101と押さえ板112との隙間から溶接ワイヤ100aが飛び出さないように、押さえ板112の外周部の外側に突出する断面L字形の複数個の羽根体112aが等間隔で設けられている。この羽根体112aは発泡ウレタンスポンジからなり、接着剤により押さえ板112の表面に接着されている。なお、押さえ板112は上下方向に移動可能であるため、溶接ワイヤ100aが巻き解かれることによって、溶接ワイヤコイル100の高さが低下した場合には、押さえ板112も降下し、押さえ板112は常に溶接ワイヤコイル100の上に載置された状態にある。また、押さえ板112の羽根体112a間の位置には、使用中の溶接ワイヤの残量を目視にて確認できるように、直径が30乃至60mmの孔からなる窓112bが設けられている。   Usually, the welding wire with a container is unwound in a state of being accommodated in the container. For this reason, the welding wire 100a may be entangled or entangled during unwinding. Therefore, in some conventional welding wires with a container, an annular pressing plate 112 shown in FIG. 6 is placed on the welding wire coil 100. The presser plate 112 has a plurality of blade bodies 112a having an L-shaped cross section that protrudes to the outside of the outer peripheral portion of the presser plate 112 so that the welding wire 100a does not jump out of the gap between the outer cylinder 101 and the presser plate 112. It is provided at equal intervals. The blade body 112a is made of a foamed urethane sponge and bonded to the surface of the pressing plate 112 with an adhesive. Since the holding plate 112 can move in the vertical direction, when the welding wire 100a is unwound and the height of the welding wire coil 100 is lowered, the holding plate 112 is also lowered. It is always placed on the welding wire coil 100. Further, a window 112b made of a hole having a diameter of 30 to 60 mm is provided at a position between the blade bodies 112a of the holding plate 112 so that the remaining amount of the welding wire in use can be visually confirmed.

一方、巻き解き時の絡み防止のため、帯板状の縦壁部に複数の弾性内向片が設けられた押さえ板も提案されている(特許文献3参照)。この押さえ板は、円環状に丸められ、縦壁部が外筒の内面に、弾性内向片が溶接ワイヤ上面に夫々接するようにして溶接ワイヤコイル上に載置される。そして、溶接ワイヤは押さえ板の弾性内向片の縁部に接触しながら上方に引き出される。   On the other hand, in order to prevent entanglement during unwinding, a pressing plate in which a plurality of elastic inward pieces are provided on a strip-like vertical wall portion has also been proposed (see Patent Document 3). The pressing plate is rounded into an annular shape, and is placed on the welding wire coil such that the vertical wall portion is in contact with the inner surface of the outer cylinder and the elastic inward piece is in contact with the upper surface of the welding wire. Then, the welding wire is drawn upward while being in contact with the edge of the elastic inward piece of the pressing plate.

しかしながら、従来の溶接ワイヤ収納用容器においては、図5(b)に示すように、外筒101の下端部をかしめることにより、底板105が固定されているため、下部に他の部分より内径が小さいかしめ部が形成されている。このかしめ部は、底板105を外筒101に挿入する際の位置決めを容易にし、底板105を固定するためのカール加工時にガイドを当てて補助するためのものであるが、溶接ワイヤコイル100を巻き解く際に、押さえ板102がかしめ部で保持されてしまい、かしめ部より下にある溶接ワイヤコイル100を押さえることができず、かしめ部と底板105との間にあるワイヤが跳ね上がり、絡み及びばらけが発生するという問題点がある。   However, in the conventional welding wire storage container, the bottom plate 105 is fixed by caulking the lower end portion of the outer cylinder 101 as shown in FIG. A small caulking portion is formed. This caulking portion is intended to facilitate positioning when the bottom plate 105 is inserted into the outer cylinder 101 and to assist by applying a guide during curl processing for fixing the bottom plate 105. When unraveling, the presser plate 102 is held by the caulking part, and the welding wire coil 100 below the caulking part cannot be pressed, and the wire between the caulking part and the bottom plate 105 jumps up, becomes entangled and loosened. There is a problem of injury.

そこで、底板105の上に板等を積層して、容器の底を嵩上げする方法が検討されている。図7は底が嵩上げされた溶接ワイヤ収納容器を示す断面図である。この溶接ワイヤ収納容器は、外径がかしめ部に挿入可能な大きさで、厚さがかしめ部の高さと同等である円盤109が、底板105上に接着剤等により接合されている。これにより、容器の底が嵩上げされ、最下層の溶接ワイヤの上面がかしめ部よりも上になるため、押さえ板102により最下層の溶接ワイヤまで押さえることができる。なお、図7に示す溶接ワイヤ収納用容器においては、押さえ板102の上に、リング状の拘束具103が載置され、外筒101と押さえ板102の外縁との間に、外筒の長手方向に延びる紐108が設けられている。この紐108は拘束具103の内側を通っている。   Thus, a method of raising the bottom of the container by laminating a plate or the like on the bottom plate 105 has been studied. FIG. 7 is a cross-sectional view showing a welding wire storage container with a raised bottom. In this welding wire storage container, a disk 109 having an outer diameter that can be inserted into the caulking portion and having a thickness equivalent to the height of the caulking portion is joined to the bottom plate 105 with an adhesive or the like. As a result, the bottom of the container is raised and the upper surface of the lowermost welding wire is above the caulking portion, so that the lowermost welding wire can be pressed by the pressing plate 102. In the welding wire storage container shown in FIG. 7, a ring-shaped restraining tool 103 is placed on the presser plate 102, and the length of the outer tube is between the outer tube 101 and the outer edge of the presser plate 102. A string 108 extending in the direction is provided. The string 108 passes through the inside of the restraining tool 103.

また、内径が内筒の外径よりも大きく外径が外筒の最小内径よりも小さい環状平板に、複数の短冊状の羽根材をその内側及び外側に突出するように取り付けた押さえ板を備えた溶接ワイヤ収納容器も検討されている(特許文献5参照。)。図8はこの溶接ワイヤ収納容器の押さえ板を示す平面図である。この押さえ板120は、環状平板121により溶接ワイヤコイルを下方に押圧し、羽根材122により外筒側及び内筒側の溶接ワイヤが飛び出すことを防止するものである。この押さえ板120は、外径がかしめ部分の内径よりも小さくかしめ部にも入り込むことができるため、最下層の溶接ワイヤまで押さえることができる。   In addition, a holding plate is provided which has a plurality of strip-shaped blade members attached to an annular flat plate whose inner diameter is larger than the outer diameter of the inner cylinder and whose outer diameter is smaller than the minimum inner diameter of the outer cylinder so as to protrude inward and outward. A welding wire storage container has also been studied (see Patent Document 5). FIG. 8 is a plan view showing a pressing plate of the welding wire storage container. The holding plate 120 presses the welding wire coil downward by the annular flat plate 121 and prevents the welding wire on the outer cylinder side and the inner cylinder side from jumping out by the blade member 122. Since this presser plate 120 can enter the caulking portion whose outer diameter is smaller than the inner diameter of the caulking portion, it is possible to press down to the lowermost welding wire.

特公昭59−8474号公報 (第1−2頁、第1−4図)Japanese Examined Patent Publication No.59-8474 (Page 1-2, Figure 1-4) 特公平3−34424号公報 (第2−3、第1図)Japanese Examined Patent Publication No. 3-34424 (Fig. 2-3, Fig. 1) 特開平10−218493号公報 (第3−4、第1−3図)JP-A-10-218493 (Figs. 3-4 and 1-3) 特公平1−15353号公報 (第2−3頁、第3図)Japanese Patent Publication No. 1-15353 (page 2-3, Fig. 3) 特開平2−147566号公報 (第3−5頁、第2図)Japanese Patent Laid-Open No. 2-147666 (page 3-5, FIG. 2)

しかしながら、前述の従来の技術には以下に示す問題点がある。先ず、従来の図6(b)に示す押さえ治具は、ABS、PP、PS等のオレフィン系樹脂の単一素材のリング状成形板からなる押さえ板112と、発泡ウレタンスポンジからなる複数個の羽根体112aとから構成されているため、以下に示す問題点がある。即ち、発泡ウレタンスポンジからなる羽根体112aが経時変化によりペイル容器外筒101の内面に当接する応力が弱くなり、引き出される直前の溶接ワイヤが羽根体112aを乗り越えてしまうと、溶接ワイヤが羽根体を巻き込んで縺れ、容易には元の状態、即ち押さえ板112の下方には戻らず、ワイヤの送給停止が生じてしまう。また、押さえ板112と羽根体112aとの間の接合部の近傍から切れ目が発生しやすく、この切れ目に溶接ワイヤが入り込むと、同様にワイヤ送給停止という事態になる。   However, the conventional techniques described above have the following problems. First, the conventional pressing jig shown in FIG. 6B includes a pressing plate 112 made of a ring-shaped molding plate made of a single material of olefin resin such as ABS, PP, PS, and a plurality of urethane sponges. Since it is composed of the blade body 112a, there are the following problems. That is, when the blade body 112a made of foamed urethane sponge is weakened in contact with the inner surface of the outer casing 101 of the pail container due to a change with time, and the welding wire just before being pulled over the blade body 112a, the welding wire becomes a blade body. As a result, the wire is not easily returned to the original state, that is, below the presser plate 112, and the wire feeding is stopped. In addition, a break is likely to occur from the vicinity of the joint between the presser plate 112 and the blade body 112a, and when the welding wire enters the break, a situation where the wire feeding is stopped similarly occurs.

また、図7に示す従来の底が嵩上げされた溶接ワイヤ収納容器は、押さえ板102により溶接ワイヤコイル10の最下層まで押さえることができるようにはなるが、円盤109と外筒101の内面との間に隙間が生じ、この隙間にワイヤが挟まって送給が停止するという問題点がある。複数の容器入り溶接ワイヤを連続して使用する場合、容器内に収納されている全ての溶接ワイヤが円滑に引き出されなければ、次の容器に移行することができないので、このように溶接ワイヤコイルの残量が少なくなった底部付近でトラブルが発生すると、複数の容器入り溶接ワイヤを連続して使用することができない。また、円盤109の厚さをより厚くして、容器の底をかしめ部よりも上方に設定することにより円盤109と外筒1の内面との隙間をなくすことは可能であるが、底の嵩上げ量が多くなると、容器に収納できるワイヤの量が少なくなり使用時の作業性が低下すると共に、製造コストが増加するため好ましくない。   In addition, the conventional welding wire storage container with the raised bottom shown in FIG. 7 can be pressed down to the lowest layer of the welding wire coil 10 by the pressing plate 102, but the disk 109 and the inner surface of the outer cylinder 101 There is a problem that a gap is formed between the wires, and a wire is caught in the gap to stop feeding. When using a plurality of container welding wires in succession, it is impossible to move to the next container unless all the welding wires stored in the container are pulled out smoothly. If trouble occurs in the vicinity of the bottom where the remaining amount of metal is reduced, it is not possible to continuously use a plurality of container-containing welding wires. Further, it is possible to eliminate the gap between the disk 109 and the inner surface of the outer cylinder 1 by increasing the thickness of the disk 109 and setting the bottom of the container above the caulking portion. An increase in the amount is not preferable because the amount of wires that can be accommodated in the container decreases, the workability during use decreases, and the manufacturing cost increases.

更に、図8に示す押さえ板120を備えた従来の溶接ワイヤ収納容器は、溶接ワイヤコイルの押さえ板120と外筒との間の部分が羽根材122により数カ所押さえられているだけであるため、外筒側の溶接ワイヤが飛び出す虞がある。また、この押さえ板120は、内側に突出した羽根材122が内筒の外面に接触し、外側に突出した羽根材122が外筒の内面に接触しながら下方に移動するため、斜めに傾きやすく、ワイヤの絡み及びもつれが発生しやすいという問題点がある。   Furthermore, since the conventional welding wire storage container provided with the holding plate 120 shown in FIG. 8 has only a few portions between the holding plate 120 of the welding wire coil and the outer cylinder being pressed by the blade material 122, There is a possibility that the welding wire on the outer cylinder side jumps out. In addition, since the blade member 122 protruding inward contacts the outer surface of the inner cylinder and the blade member 122 protruding outward moves in a downward direction while contacting the inner surface of the outer cylinder, the pressing plate 120 is inclined easily. There is a problem that entanglement and entanglement of the wire are likely to occur.

本発明はかかる問題点に鑑みてなされたものであって、絡み及びもつれを生じることなく、最下層まで円滑に溶接ワイヤを巻き解くことができる溶接ワイヤ収納容器及び容器入り溶接ワイヤを提供することを目的とする。   The present invention has been made in view of such problems, and provides a welding wire storage container and a container-containing welding wire that can smoothly unwind the welding wire to the lowest layer without causing entanglement and entanglement. With the goal.

本発明に係る溶接ワイヤ収納容器は、溶接ワイヤのコイルを収納するための溶接ワイヤ収納容器において、容器側壁を形成する外筒と、前記外筒をかしめることにより前記外筒の内部に保持され容器底部を形成する底板と、この底板上に収納された溶接ワイヤコイル上に載置される押さえ治具と、前記外筒と前記押さえ治具との間を前記外筒の高さ方向に延びるように配置され前記外筒の上端及び下端に固定された複数本の紐と、前記押さえ治具の上に配置され前記紐がその内側を通る円環状の紐拘束具とを有し、前記押さえ治具は、収納された溶接ワイヤ上のリング状の平板部と、この平板部の全周においてその外縁から上方に立ち上がる堰部とが一体成形された形状を有し、前記平板部及び前記堰部の下方部分は前記外筒のかしめ部の内径より小さく、前記堰部の上方部分は前記かしめ部の内径より大きいことを特徴とする。   A welding wire storage container according to the present invention is a welding wire storage container for storing a coil of a welding wire, and is held inside the outer cylinder by caulking the outer cylinder forming a container side wall and the outer cylinder. A bottom plate forming a container bottom, a pressing jig placed on a welding wire coil housed on the bottom plate, and extending between the outer cylinder and the pressing jig in the height direction of the outer cylinder. A plurality of strings fixed to the upper and lower ends of the outer cylinder, and an annular string restraint disposed on the pressing jig and passing through the string. The jig has a shape in which a ring-shaped flat plate portion on the stored welding wire and a weir portion rising upward from the outer edge of the entire flat plate portion are integrally formed, and the flat plate portion and the weir The lower part of the part is the inside of the caulking part of the outer cylinder Smaller, upper portion of the dam portion may be greater than the inner diameter of the caulked portion.

本発明においては、溶接ワイヤコイルの上に載置される押さえ治具が、平板部から外方に立ち上がる堰部を有し、外筒の内面で外筒の高さ方向に伸びる複数本の紐を有し、この紐が押さえ治具の上に配置された円環状の紐拘束具の内側を通るように設けられているので、溶接ワイヤのコイルを巻き解く際に、ワイヤがこの押さえ治具と外筒内面との間からはみ出て、コイルの巻き状態が乱れてしまうことを防止できる。また、押さえ治具は、その平板部及び堰部の下方部分が前記外筒のかしめ部の内径よりも小さいので、この平板部及び堰部下方部分は、かしめ部内に嵌入することが可能である。従って、溶接ワイヤコイルの残量が少なくなっても、押さえ治具は溶接ワイヤコイルの上面を確実に押さえることができる。これにより、従来の溶接ワイヤ収納容器のように底の嵩上げ等を行わなくても、最下層の溶接ワイヤまで絡み及びもつれを生じることなく、円滑に巻き解くことができる。   In the present invention, the holding jig placed on the welding wire coil has a weir portion rising outward from the flat plate portion, and a plurality of strings extending in the height direction of the outer cylinder on the inner surface of the outer cylinder Since this string is provided so as to pass through the inside of an annular string restraint disposed on the holding jig, when unwinding the coil of the welding wire, the wire is It is possible to prevent the coil winding state from being disturbed by protruding from between the inner surface of the outer cylinder and the inner surface of the outer cylinder. In addition, since the holding jig has a lower portion of the flat plate portion and the weir portion smaller than the inner diameter of the caulking portion of the outer cylinder, the lower portion of the flat plate portion and the weir portion can be fitted into the caulking portion. . Therefore, even if the remaining amount of the welding wire coil decreases, the holding jig can reliably hold the upper surface of the welding wire coil. Thereby, even if it does not raise a bottom etc. like the conventional welding wire storage container, it can unwind smoothly, without producing a tangle and a tangle up to the welding wire of the lowest layer.

本発明に係る溶接ワイヤ収容容器は、前記堰部は上方が下方よりも外側に広がるように傾斜した第1部と、この第1部から更に外側に水平に又は前記第1部よりも小さい角度で広がる第2部とを有することが好ましい。   In the welding wire container according to the present invention, the dam portion is inclined so that the upper portion extends outward from the lower portion, and the angle further horizontally from the first portion further outward or smaller than the first portion. It is preferable to have the 2nd part which spreads by.

また、本発明においては、前記外筒と同軸的に配置された内筒を有するように構成することもできる。   Moreover, in this invention, it can also comprise so that it may have an inner cylinder arrange | positioned coaxially with the said outer cylinder.

前記押さえ治具は、ABS(Acrylonitrile-Butadiene-Styrene;アクリロニトリル−ブタジエン−スチレン)樹脂、PP(Polypropylene;ポリプロピレン)樹脂、PS(Poly- Styrene;ポリスチレン)樹脂等のオレフィン系樹脂により一体成形されたものとすることが好ましい。   The pressing jig is integrally formed of an olefin resin such as ABS (Acrylonitrile-Butadiene-Styrene) resin, PP (Polypropylene) resin, or PS (Poly-Styrene) resin. It is preferable that

更に、前記押さえ治具は、板厚が1.5乃至6mmであり、前記平坦部外径は前記かしめ部の内径よりも5乃至30mm小さく、前記平坦部内径は前記内筒の外径よりも20乃至40mm大きく、前記堰部の上方部分の外径が前記外筒の内径より8乃至位20mm小さく、前記堰部の高さは15乃至30mmであることが好ましい。   Further, the pressing jig has a plate thickness of 1.5 to 6 mm, the flat portion outer diameter is 5 to 30 mm smaller than the inner diameter of the caulking portion, and the flat portion inner diameter is smaller than the outer diameter of the inner cylinder. Preferably, the outer diameter of the upper portion of the weir portion is 20 to 40 mm larger, the outer diameter of the upper portion is 8 to 20 mm smaller than the inner diameter of the outer cylinder, and the height of the weir portion is 15 to 30 mm.

前記押さえ治具の平板部には、下方の溶接ワイヤを視認するための1又は複数個の孔が前記押さえ治具の中心を中心とする等配の位置に設けられており、前記孔は幅が2乃至20mm、長さが10乃至50mmであることが好ましい。   In the flat plate portion of the pressing jig, one or a plurality of holes for visually recognizing the lower welding wire are provided at equal positions around the center of the pressing jig. Is preferably 2 to 20 mm and a length of 10 to 50 mm.

本発明に係る容器入り溶接ワイヤは、前記溶接ワイヤ収納容器内に溶接ワイヤのコイルが収納されたものであることを特徴とする。この容器入り溶接ワイヤは、前記外筒の上部に設けられ前記溶接ワイヤコイルの巻き解き終端部を係止する係止部を有し、係止された溶接ワイヤコイルの巻き解き終端部と次順の溶接ワイヤ収納容器に収納されている溶接ワイヤコイルの巻き解き始端部とが繋ぎ合わされ、複数個の溶接ワイヤコイルが連続して巻き解かれるように構成することができる。   The welding wire with a container according to the present invention is characterized in that a coil of a welding wire is accommodated in the welding wire storage container. The welding wire with a container has a locking portion that is provided on an upper portion of the outer cylinder and locks the unwinding end portion of the welding wire coil. The welding wire unwinding start end portion of the welding wire coil stored in the welding wire storage container is connected to each other, and a plurality of welding wire coils can be continuously unwound.

本発明によれば、溶接ワイヤコイルから溶接ワイヤが巻解かれる際に、押さえ治具により、溶接ワイヤが暴れることが防止され、紐拘束具の内側を通るように拘束された紐により、溶接ワイヤが押さえ治具と外筒との間の隙間から上方に飛び出てくることが防止される。また、押さえ治具はその平板部及び堰部の下方部分が前記外筒のかしめ部の内径よりも小さいので、溶接ワイヤコイルの残量が少なくなった場合に、堰部の平板部及び堰部下方部分は、かしめ部内に嵌入して溶接ワイヤコイルの上面を確実に押さえることができる。これにより、従来の溶接ワイヤ収納容器のように底の嵩上げ等を行わなくても、最下層の溶接ワイヤまで絡み及びもつれを生じることなく、円滑に巻き解くことができる。   According to the present invention, when the welding wire is unwound from the welding wire coil, the welding wire is prevented from being violated by the pressing jig, and the welding wire is provided by the string restrained so as to pass inside the string restraining tool. Is prevented from popping upward from the gap between the holding jig and the outer cylinder. The holding jig has a flat plate portion and a lower portion of the weir portion that are smaller than the inner diameter of the caulking portion of the outer cylinder. Therefore, when the remaining amount of the welding wire coil decreases, The one-side portion can be fitted into the caulking portion to reliably press the upper surface of the welding wire coil. Thereby, even if it does not raise a bottom etc. like the conventional welding wire storage container, it can unwind smoothly, without producing a tangle and a tangle up to the welding wire of the lowest layer.

また、請求項4のように、この堰部及び平板部が一体成形された押さえ治具をオレフィン系樹脂により一体成形されたものとすることにより、従来のように、発泡ウレタンスポンジからなる羽根体を設けた場合よりも更に一層経時変化による外筒内面への押圧力の劣化を防止することができる。   Further, as in claim 4, by forming the pressing jig in which the weir portion and the flat plate portion are integrally formed by integrally molding with an olefin resin, a blade body made of urethane foam sponge as in the prior art. The deterioration of the pressing force on the inner surface of the outer cylinder due to the change with time can be further prevented as compared with the case where is provided.

以下、本発明の実施の形態に係る溶接ワイヤ容器について、添付の図面を参照して具体的に説明する。図1は本実施形態の溶接ワイヤ収納容器を示す断面図、図2は押さえ治具の断面図、図3は溶接ワイヤ収納容器の全体を示す斜視図、図4は押さえ治具の斜視図である。本実施形態の溶接ワイヤ収納容器は、円筒状の外筒1の下端部がかしめられて、円板状の底板5が固定されており、これにより、外筒1の下端部に底板5が保持された容器が構成されている。よって、外筒1の内面はその下端部のかしめ部1aにおいて、その内径が小さくなっている。底板5と外筒1は、外筒1のかしめ部1aと底板5の底面を包み込む金属補強帯(図示せず)により、相互に補強的に固定することもできる。一般的に、溶接ワイヤ収納容器には、200乃至500kgの溶接ワイヤが収納されるため、運搬時及び吊り下げ移送時に安全強固な構造が要求される。このため、軽量化及び電気絶縁性の観点から、本実施形態の溶接ワイヤ収納容器における外筒1は、厚さが厚い紙等で形成されている。   Hereinafter, a welding wire container according to an embodiment of the present invention will be specifically described with reference to the accompanying drawings. 1 is a cross-sectional view showing a welding wire storage container of the present embodiment, FIG. 2 is a cross-sectional view of a holding jig, FIG. 3 is a perspective view showing the entire welding wire storage container, and FIG. 4 is a perspective view of the pressing jig. is there. In the welding wire storage container of the present embodiment, the lower end portion of the cylindrical outer cylinder 1 is caulked, and the disc-shaped bottom plate 5 is fixed, whereby the bottom plate 5 is held at the lower end portion of the outer cylinder 1. A sealed container is constructed. Therefore, the inner diameter of the inner surface of the outer cylinder 1 is small in the caulking portion 1a at the lower end. The bottom plate 5 and the outer cylinder 1 can also be fixed in a mutually reinforcing manner by a metal reinforcing band (not shown) that wraps the caulking portion 1 a of the outer cylinder 1 and the bottom surface of the bottom plate 5. Generally, since a welding wire of 200 to 500 kg is stored in a welding wire storage container, a safe and robust structure is required during transportation and hanging transfer. For this reason, from the viewpoint of weight reduction and electrical insulation, the outer cylinder 1 in the welding wire storage container of the present embodiment is formed of thick paper or the like.

本実施形態の溶接ワイヤ収納容器においては、外筒1の内部に外筒1よりも直径が小さい円筒状の内筒6が外筒1と同軸的に配置されており、この内筒6の下端部は底板5上に固定されている。そして、この底板5上には、その外筒1と内筒6との間に、溶接ワイヤコイル10が載置されるようになっている。この溶接ワイヤコイル10は、溶接ワイヤ10aを内筒6と外筒1との間の空間に、ループ状に1回巻あたり略360°の捻りを付与して、落とし込むようにして充填することにより、収納される。   In the welding wire storage container of the present embodiment, a cylindrical inner cylinder 6 having a diameter smaller than that of the outer cylinder 1 is disposed coaxially with the outer cylinder 1 inside the outer cylinder 1. The part is fixed on the bottom plate 5. A welding wire coil 10 is placed on the bottom plate 5 between the outer cylinder 1 and the inner cylinder 6. The welding wire coil 10 is formed by filling the welding wire 10a with a twist of about 360 ° per turn in a loop shape in the space between the inner cylinder 6 and the outer cylinder 1 and dropping it. Stored.

本実施形態の溶接ワイヤ収納容器においては、溶接ワイヤコイル10の上に、押さえ治具2が載置されている。図2及び図4に示すように、押さえ治具2は、リング状の平板部3と、この平板部3の外縁の全周から上方に立ち上がる筒状の堰部4とから構成されている。この平板部3は溶接ワイヤコイル10が収納された場合には、その上に載置される。   In the welding wire storage container of the present embodiment, the holding jig 2 is placed on the welding wire coil 10. As shown in FIGS. 2 and 4, the holding jig 2 is composed of a ring-shaped flat plate portion 3 and a cylindrical weir portion 4 that rises upward from the entire circumference of the outer edge of the flat plate portion 3. When the welding wire coil 10 is accommodated, the flat plate portion 3 is placed thereon.

堰部4は、その下方部分(従って平板部3も)が外筒1のかしめ部1aの内径より小さく、上方部分はかしめ部1aの内径より大きいものである。これにより、堰部4の上端部は外筒1の内面の近傍でこの外筒1の内面に沿って昇降できる大きさを有し、平板部3及び堰部4の下方部分はかしめ部1a内に嵌入することができる大きさを有する。   The weir portion 4 has a lower portion (and hence the flat plate portion 3) smaller than the inner diameter of the caulking portion 1a of the outer cylinder 1, and an upper portion larger than the inner diameter of the caulking portion 1a. Thereby, the upper end part of the dam part 4 has a magnitude | size which can raise / lower along the inner surface of this outer cylinder 1 in the vicinity of the inner surface of the outer cylinder 1, and the lower part of the flat plate part 3 and the dam part 4 is in the caulking part 1a. It has a size that can be fitted in.

具体的には、堰部4は上方が下方よりも外側に広がるように傾斜した第1部4aと、この第1部4aから更に外側に水平に又は前記第1部よりも小さい角度で広がる第2部4bとを有するものにすることができる。図2に示す例は、第2部4bが水平に外側に広がっている。この第2部4bは水平ではなく、第1部4aと同様に断面が傾斜していてもよいが、その傾斜角度は、第1部4aよりも小さくなる。   Specifically, the weir portion 4 has a first portion 4a that is inclined so that the upper portion extends outward from the lower portion, and a first portion 4a that extends further outward from the first portion 4a or at a smaller angle than the first portion. 2 part 4b. In the example shown in FIG. 2, the second portion 4b extends horizontally outward. The second part 4b is not horizontal, and the cross section may be inclined in the same manner as the first part 4a, but the inclination angle is smaller than that of the first part 4a.

なお、堰部4はその下方部分が外筒1のかしめ部1aの内径よりも小さいものであるから、図2に示す例に限らず、堰部4はその第1部4aが平板部3に垂直に起立するものであってもよい。   Since the lower portion of the dam portion 4 is smaller than the inner diameter of the caulking portion 1a of the outer cylinder 1, the dam portion 4 is not limited to the example shown in FIG. It may stand vertically.

そして、平板部3には、例えば、2個のスリット状の孔8がその長手方向をリング状平板部3の半径方向に向けて等間隔の位置に形成されている。孔8は、例えば、幅が2乃至20mm、長さが10乃至50mmの大きさを有するスリット状又は長方形状をなし、この孔8により、押さえ治具2の下方の溶接ワイヤコイル10の残量を視認することができるようになっている。なお、図4において、孔8はスリット状又は長方形状をなしているが、孔8の形状はこれに限定されるものではない。また、図4に示す実施形態では、孔8は2個形成されているが、本発明は、これに限らず、1又は複数個設けることができる。孔8は5個以上設けることもできるが、孔8が4個以下でも下方の溶接ワイヤを十分に確認することができ、孔8の数が増えると、押さえ治具2の平板部3の強度が低下すると共に、この孔8を介して下方の溶接ワイヤコイル10が錆びやすくなる。いずれにしても、孔8の配置は、等間隔になるようにすることが好ましい。   In the flat plate portion 3, for example, two slit-shaped holes 8 are formed at equal intervals with the longitudinal direction thereof directed in the radial direction of the ring-shaped flat plate portion 3. The hole 8 has, for example, a slit shape or a rectangular shape with a width of 2 to 20 mm and a length of 10 to 50 mm. The remaining amount of the welding wire coil 10 below the pressing jig 2 is formed by the hole 8. Can be visually recognized. In FIG. 4, the hole 8 has a slit shape or a rectangular shape, but the shape of the hole 8 is not limited to this. In the embodiment shown in FIG. 4, two holes 8 are formed. However, the present invention is not limited to this, and one or a plurality of holes 8 can be provided. Although the number of the holes 8 can be five or more, the lower welding wire can be sufficiently confirmed even if the number of the holes 8 is four or less, and the strength of the flat plate portion 3 of the holding jig 2 increases as the number of the holes 8 increases. And the lower welding wire coil 10 easily rusts through the hole 8. In any case, it is preferable to arrange the holes 8 at equal intervals.

次に、上述の如く構成された溶接ワイヤ収納容器の押さえ治具2の好ましい材質及び好ましい形状寸法について説明する。押さえ治具2は平板部3及び堰部4がオレフィン系樹脂等により一体成形されたものである。このオレフィン系樹脂としては、ABS(Acrylonitrile-Butadiene-Styrene;アクリロニトリル−ブタジエン−スチレン)樹脂、PP(Polypropylene;ポリプロピレン)樹脂、PS(Poly- Styrene;ポリスチレン)樹脂等があり、これを、射出成形等により成形することにより、押さえ治具2を得ることができる。   Next, a preferable material and a preferable shape and size of the holding jig 2 of the welding wire storage container configured as described above will be described. The holding jig 2 is formed by integrally forming a flat plate portion 3 and a weir portion 4 with an olefin resin or the like. As this olefin resin, there are ABS (Acrylonitrile-Butadiene-Styrene) resin, PP (Polypropylene) resin, PS (Poly-Styrene) resin, etc., which are injection-molded and the like. The holding jig 2 can be obtained by molding according to the above.

押さえ治具2は、板厚(a)(図2参照)が1.5乃至6mmの薄肉状をなしている。この抑え治具2の板厚は、樹脂成形体による必要な重量を確保するために、1.5mm以上とし、外筒容器内への載置が困難とならないように6mm以下とすることが好ましい。この押さえ治具2の外径(d)は、ワイヤの跳ね上がり防止及び円滑な降下を考慮して、外筒1の内径よりも8乃至20mm小さくすることが好ましい。押さえ治具2(平板部3)の内径(b)は、ワイヤが曲がらずにワイヤを円滑に引き出すことができるようにすると共に、ワイヤの跳ね上がりを確実に防止するために、内筒6の外径よりも20乃至40mm大きいことが好ましい。また、平板部3の外径(c)は、外筒1のかしめ部1aの内径(外筒1の最小内径)よりも5乃至30mm小さいものであり、この平板部3の外縁から立ち上がる第1部4aの下方部分が外筒1のかしめ部1aの内側に嵌入する大きさを有していることが好ましい。堰部4の高さ(e)は、15乃至30mmであることが好ましい。   The holding jig 2 has a thin wall thickness (a) (see FIG. 2) of 1.5 to 6 mm. The plate thickness of the holding jig 2 is preferably 1.5 mm or more in order to secure a necessary weight by the resin molded body, and preferably 6 mm or less so as not to be difficult to place in the outer cylinder container. . The outer diameter (d) of the holding jig 2 is preferably 8 to 20 mm smaller than the inner diameter of the outer cylinder 1 in consideration of prevention of wire jumping and smooth lowering. The inner diameter (b) of the holding jig 2 (the flat plate portion 3) is such that the wire can be pulled out smoothly without bending, and the outer cylinder 6 has an outer surface to prevent the wire from jumping up. It is preferably 20 to 40 mm larger than the diameter. Further, the outer diameter (c) of the flat plate portion 3 is 5 to 30 mm smaller than the inner diameter of the caulking portion 1 a of the outer cylinder 1 (the minimum inner diameter of the outer cylinder 1), and the first rising from the outer edge of the flat plate portion 3. It is preferable that the lower part of the part 4 a has a size that fits inside the caulking part 1 a of the outer cylinder 1. The height (e) of the weir part 4 is preferably 15 to 30 mm.

本実施形態においては、複数本の紐7が外筒1の高さ方向(長手方向)に延びるように配置され、紐固定具7aにより外筒1の上部及び下部で外筒1の内面に固定されている。また、堰部4の第2部4bの上には、外筒1の内径より若干小径のリング状の紐拘束具9が載置されている。そして、紐7は押さえ治具2と外筒1の内面との間を通り、紐拘束具9の内側を通るように、外筒1の内面に沿って配置されている。この紐7は本実施形態では3本であり、外筒の周方向に等配の位置に配置されている。なお、図1及び図3は便宜上2本の紐7が表示されている。この紐の本数は3本に限らず、2本又は4本以上設けても良い。   In the present embodiment, a plurality of strings 7 are arranged so as to extend in the height direction (longitudinal direction) of the outer cylinder 1, and are fixed to the inner surface of the outer cylinder 1 at the upper part and the lower part of the outer cylinder 1 by the string fixing tool 7 a. Has been. Further, on the second portion 4 b of the dam portion 4, a ring-shaped string restraining tool 9 having a slightly smaller diameter than the inner diameter of the outer cylinder 1 is placed. And the string 7 is arrange | positioned along the inner surface of the outer cylinder 1 so that it may pass between the holding jig 2 and the inner surface of the outer cylinder 1, and may pass the inner side of the string restraint tool 9. FIG. The number of the strings 7 is three in the present embodiment, and the strings 7 are arranged at equal positions in the circumferential direction of the outer cylinder. In FIG. 1 and FIG. 3, two strings 7 are displayed for convenience. The number of the strings is not limited to three, and two or four or more may be provided.

なお、上記材質及び形状寸法は一例であり、本発明はこれに限定されるものではない。また、押さえ治具2の下面には、ラミネートフィルム等の樹脂製フィルムを貼り付けても良い。これにより、溶接ワイヤを更に一層円滑に巻解くことができると共に、段ボール等に吸着している水分を溶接ワイヤに伝達されにくくすることができるため、発錆を防止することができる。また、溶接ワイヤコイル10と押さえ治具2との接触面におけるワイヤの滑り性が良好になるため、ワイヤのもつれを一層防止することができる。   In addition, the said material and shape dimension are examples, and this invention is not limited to this. Further, a resin film such as a laminate film may be attached to the lower surface of the holding jig 2. As a result, the welding wire can be unwound even more smoothly, and the moisture adsorbed on the cardboard or the like can be made difficult to be transmitted to the welding wire, so that rusting can be prevented. Moreover, since the slipperiness of the wire in the contact surface of the welding wire coil 10 and the pressing jig 2 becomes good, it is possible to further prevent the wire from being tangled.

次に、上述の如く構成された溶接ワイヤ収納容器の動作について説明する。外筒1と内筒6との間の底板5上に、ソリッドワイヤ又はフラックス入りワイヤ等の溶接ワイヤ10aを落とし込んで、溶接ワイヤコイル10を収納する。この溶接ワイヤコイル10は例えば質量が200乃至500kgの大きさを有する。そして、図1に示すように、押さえ治具2をコイル10の上に載置し、溶接ワイヤ10aを押さえ治具2と内筒6との間の隙間から上方に引き出す。なお、ワイヤ引き出し終端となる終端ワイヤ10bは、収納容器に落とし込まれるときには、始端部となる部分であるが、この落とし込み始端の引き出し終端ワイヤ10bは、溶接ワイヤコイル10の外周を上方に持ち上げられ、押さえ治具2の下面と溶接ワイヤコイル10の上面との間を通して、押さえ治具2の内周から外筒1の内面に向けて延び、この外筒内面を例えば1周はわせ、外筒内面の上部で、引き出し終端ワイヤ10bの固定治具11により外筒内面に固定されている。このように、引き出し終端ワイヤ10bを外筒内面上部に固定するためには、収納容器へのワイヤ落とし込み開始時に、ワイヤの落とし込み始端部を外筒内面に沿って上方に引き上げた後、ワイヤを収納容器内に落とし込んでコイルを形成し、ワイヤ落とし込み始端部をこのコイルの上を横断してコイル内周側に引き出し、その上に押さえ治具2を載置するようにすればよい。紐7も外筒1の内面に沿って上方に引き出しておき、押さえ治具2をコイル10の上に載置した後、この押さえ治具2の上に紐拘束具9を載置し、この紐拘束具9の内側を通して、外筒1の内面上部の紐固定具7aに固定するようにすればよい。   Next, the operation of the welding wire storage container configured as described above will be described. A welding wire 10 a such as a solid wire or a flux-cored wire is dropped onto the bottom plate 5 between the outer cylinder 1 and the inner cylinder 6 to accommodate the welding wire coil 10. The welding wire coil 10 has a mass of 200 to 500 kg, for example. Then, as shown in FIG. 1, the holding jig 2 is placed on the coil 10, and the welding wire 10 a is drawn upward from the gap between the holding jig 2 and the inner cylinder 6. The terminal wire 10b serving as a wire drawing terminal is a portion that becomes a starting end when dropped into the storage container. The drawing terminal wire 10b at the starting end of the dropping is lifted up on the outer periphery of the welding wire coil 10. , Extending between the lower surface of the holding jig 2 and the upper surface of the welding wire coil 10 from the inner periphery of the holding jig 2 toward the inner surface of the outer cylinder 1. At the upper part of the inner surface, it is fixed to the inner surface of the outer cylinder by a fixing jig 11 for the lead end wire 10b. Thus, in order to fix the drawer terminating wire 10b to the upper part of the inner surface of the outer cylinder, when starting to drop the wire into the storage container, the wire dropping start end is pulled upward along the inner surface of the outer cylinder, and then the wire is stored. A coil is formed by dropping into the container, and the wire dropping start end portion is drawn across the coil to the inner peripheral side of the coil, and the pressing jig 2 is placed thereon. The string 7 is also drawn upward along the inner surface of the outer cylinder 1 and the holding jig 2 is placed on the coil 10, and then a string restraining tool 9 is placed on the holding jig 2. What is necessary is just to make it fix to the string fixing tool 7a of the inner surface upper part of the outer cylinder 1 through the inner side of the string restraining tool 9.

このようにして、溶接ワイヤコイル10を収納した後、運搬され、また、保管される。そして、溶接現場において、溶接ワイヤ10aの引き出し始端部(落とし込み終端部)を引き出し、引き出された溶接ワイヤ10aをトーチ(図示せず)に送給する。これにより、容器内の溶接ワイヤが使用され、コイル10の高さが徐々に低下していき、それに伴い、コイル10上の押さえ治具2も下降していく。このとき、押さえ治具2がコイル10上に載置されているので、剛性を持つ溶接ワイヤ10aが引き出されるときに暴れることが防止される。また、紐拘束具9に拘束された紐7が溶接ワイヤコイル10の外周を押さえ治具2の外周縁に対して拘束しているので、溶接ワイヤ10aが押さえ治具2と外筒1の内面との間の隙間から上方に飛び出すことが防止される。これにより、溶接ワイヤ10aの跳ね上がりも防止される。   In this way, after the welding wire coil 10 is stored, it is transported and stored. Then, at the welding site, the drawing start end portion (drop end portion) of the welding wire 10a is pulled out, and the drawn welding wire 10a is fed to a torch (not shown). Thereby, the welding wire in a container is used, the height of the coil 10 falls gradually, and the press jig | tool 2 on the coil 10 falls also in connection with it. At this time, since the pressing jig 2 is placed on the coil 10, it is possible to prevent the ramping when the rigid welding wire 10 a is pulled out. Further, since the string 7 restrained by the string restraining tool 9 restrains the outer periphery of the welding wire coil 10 against the outer peripheral edge of the pressing jig 2, the welding wire 10 a is connected to the inner surface of the pressing jig 2 and the outer cylinder 1. Jumping upward from the gap between the two is prevented. Thereby, the welding wire 10a is also prevented from jumping up.

そして、押さえ治具2は平板部3から外方に立ち上がる堰部2の第1部4aの全部又は一部が、かしめ部1a内に嵌入するので、溶接ワイヤ10aの残量が少なくなった場合にも、この平板部3及び第1部4aがかしめ部1a内に嵌入して、コイル10の上面を押さえるので、容器内のコイル10を引き出しの最後迄、暴れないように押さえることができる。つまり、溶接ワイヤの残量が少なくなり、溶接ワイヤコイル10の高さが外筒1のかしめ部1aより低くなっても、押さえ治具2の下方部分4aがかしめ部1aに囲まれた部分に入り込むので、かしめ部1a内の溶接ワイヤコイル10の上面を依然として押さえ治具2が押さえることができる。このため、容器内のワイヤの残量が少なくなっても、押さえ治具2は確実に溶接ワイヤコイル10を押さえることができ、最下層の溶接ワイヤまで絡み及びもつれを生じることなく、円滑に巻き解くことができる。   And since all or part of the 1st part 4a of the dam part 2 which stands | starts up outward from the flat plate part 3 fits in the crimping part 1a, the holding jig 2 is when the residual amount of the welding wire 10a decreases. In addition, since the flat plate portion 3 and the first portion 4a are fitted into the caulking portion 1a and the upper surface of the coil 10 is pressed, the coil 10 in the container can be pressed so as not to be exposed until the end of the drawing. That is, even when the remaining amount of the welding wire is reduced and the height of the welding wire coil 10 is lower than the caulking portion 1a of the outer cylinder 1, the lower portion 4a of the pressing jig 2 is surrounded by the caulking portion 1a. Since it enters, the pressing jig 2 can still press the upper surface of the welding wire coil 10 in the caulking portion 1a. For this reason, even if the remaining amount of the wire in the container is reduced, the holding jig 2 can reliably hold the welding wire coil 10 and smoothly wrap around the lowermost welding wire without causing entanglement and entanglement. Can be solved.

なお、溶接ワイヤの引き出しが終了に近づいたときに、孔8を介して、コイル残量を確認し、所定の残量まで、コイル高さが低下したときに、次順のコイル収納容器を近くに配置し、次順の溶接ワイヤを引き出し、引き出し中のコイル収納容器の引き出し終端ワイヤ10bを固定治具11から外し、この引き出し終端ワイヤ10bを次順の溶接ワイヤの引き出し始端部に溶接により接続する。これにより、溶接工程を終了することなく、つまり、継ぎ目なく、溶接を行うことができる。   When the drawing of the welding wire is nearing the end, the remaining amount of the coil is confirmed through the hole 8, and when the coil height is reduced to the predetermined remaining amount, the next coil storage container is moved closer. The drawing end wire 10b of the coil container being drawn out is removed from the fixing jig 11, and the drawing end wire 10b is connected to the drawing start end portion of the next welding wire by welding. To do. Thereby, welding can be performed without ending the welding process, that is, without a seam.

また、押さえ治具2は、堰部4及び平板部3がオレフィン系樹脂により一体成形されたものであるので、従来のように、発泡ウレタンスポンジからなる羽根体を設けた場合に比して、材質又は剛性等の特性の経時変化が生じにくく、更に一層外筒内面への押圧力の劣化を防止することができる。   Further, since the holding jig 2 is one in which the weir portion 4 and the flat plate portion 3 are integrally formed of an olefin-based resin, as compared with the case where a blade body made of foamed urethane sponge is provided, Changes in characteristics such as material or rigidity are less likely to occur with time, and further deterioration of the pressing force on the inner surface of the outer cylinder can be prevented.

溶接ワイヤの使用状況に応じて、途中で溶接が中断し、溶接対象物を補修しなければならなくなる場合がある。このため、区切りの良い溶接が行えるように、収納容器の溶接ワイヤ残量を確認するために、押さえ治具には、溶接ワイヤ残量を視認するための窓が設けられている。従来の押さえ治具の場合は、この視認用の窓が極めて大きなものであったので、溶接ワイヤ収納容器が外気温度の変化を受けて結露が生じやすい環境下におかれた場合、押さえ治具の視認用窓を介して露出している溶接ワイヤが錆びることがある。しかし、本発明においては、この視認用窓が、幅が2乃至20mmの孔8であるので、下方の溶接ワイヤは、結露の影響を受けにくく、従って、溶接ワイヤの変色及び錆びの発生を抑制することができる。   Depending on the usage status of the welding wire, the welding may be interrupted and repair of the welding object may occur. For this reason, in order to confirm the welding wire remaining amount of a storage container so that the welding of a good separation can be performed, the window for visually checking the welding wire remaining amount is provided in the holding jig. In the case of the conventional holding jig, this visual recognition window was extremely large, so if the welding wire storage container is subject to changes in the outside air temperature and is likely to cause condensation, the holding jig The welding wire exposed through the viewing window may rust. However, in the present invention, since the visual window is a hole 8 having a width of 2 to 20 mm, the lower welding wire is not easily affected by condensation, and therefore, discoloration and rusting of the welding wire are suppressed. can do.

また、従来の押さえ板の羽根体112a(図6)は発泡ウレタンスポンジ製であるので、この羽根体112aと直接接触する溶接ワイヤが変色したり、錆びたりしやすい。また、羽根体112aを構成する発泡ウレタンスポンジは、塩素を含有するため、押さえ板を廃棄する際に、焼却処分しようとすると、ダイオキシンの発生源となるため、廃棄が困難である。   Further, since the blade body 112a (FIG. 6) of the conventional pressing plate is made of foamed urethane sponge, the welding wire that directly contacts the blade body 112a is likely to be discolored or rusted. In addition, since the urethane foam sponge constituting the blade body 112a contains chlorine, if it is attempted to incinerate when the pressing plate is discarded, it becomes a source of dioxins and is difficult to discard.

しかし、本発明においては、堰部4が平板部3と同一のオレフィン系樹脂材料により一体成形されているので、溶接ワイヤと接触しても、変色及び錆びが発生することがない。また、押さえ治具2はオレフィン系樹脂により成形されているので、スクラップ処理が容易であり、押さえ治具2を焼却処分してもダイオキシンが発生することがなく、容易に廃棄処分することができる。   However, in the present invention, since the weir portion 4 is integrally formed of the same olefin resin material as that of the flat plate portion 3, discoloration and rust do not occur even when contacting the welding wire. In addition, since the holding jig 2 is formed of an olefin resin, scrap processing is easy, and even if the holding jig 2 is incinerated, no dioxin is generated and can be easily disposed of. .

また、上述の方法で巻回されて収納された容器入り溶接ワイヤを運搬及び保管する際は、外筒1の上端部に蓋(図示せず)が被せられる。その際、押さえ治具2と蓋との間には、紙製等のスペーサ(図示せず)を配置することが好ましい。これにより、運搬中に、振動により溶接ワイヤコイルがほどけてしまい、絡み及びもつれが生じることを防止することができる。   Further, when transporting and storing the container-containing welding wire wound and stored by the above-described method, a lid (not shown) is put on the upper end portion of the outer cylinder 1. In that case, it is preferable to arrange a spacer (not shown) made of paper or the like between the pressing jig 2 and the lid. Thereby, it is possible to prevent the welding wire coil from being unwound due to vibration during transportation and causing entanglement and entanglement.

更に、本実施形態の溶接ワイヤ収納容器においては、押さえ治具2により溶接ワイヤコイル10の上面の大部分を覆っているため、溶接ワイヤコイル10の内部に湿気が入りにくく、溶接ワイヤの防錆効果が優れている。   Furthermore, in the welding wire storage container of the present embodiment, since most of the upper surface of the welding wire coil 10 is covered by the holding jig 2, moisture does not easily enter the welding wire coil 10, and the welding wire is prevented from being rusted. The effect is excellent.

本発明の実施形態の溶接ワイヤ収納容器を示す断面図である。It is sectional drawing which shows the welding wire storage container of embodiment of this invention. 本実施形態の押さえ治具2を示す断面図である。It is sectional drawing which shows the pressing jig 2 of this embodiment. 同じく本実施形態の溶接ワイヤ収納容器を示す斜視図である。It is a perspective view which similarly shows the welding wire storage container of this embodiment. 同じく、本実施形態の押さえ治具2を示す斜視図である。Similarly, it is a perspective view showing a holding jig 2 of the present embodiment. (a)は従来の容器入り溶接ワイヤを模式的に示す斜視図であり、(b)はその断面図である。(A) is a perspective view which shows the conventional welding wire with a container typically, (b) is the sectional drawing. 従来の溶接ワイヤ収納容器の押さえ板を示す斜視図である。It is a perspective view which shows the holding plate of the conventional welding wire storage container. 底が嵩上げされた従来の溶接ワイヤ収納容器の一部を示す断面図である。It is sectional drawing which shows a part of conventional welding wire storage container by which the bottom was raised. 特許文献5に記載の溶接ワイヤ収納容器の押さえ板を示す平面図である。It is a top view which shows the pressing plate of the welding wire storage container of patent document 5.

符号の説明Explanation of symbols

1、101;外筒
2;押さえ治具
102、112、120;押さえ板
3;平板部
4;堰部
4a;第1部
4b;第2部
5;底板
6、106;内筒
7:紐
8;孔
9:紐拘束具
10、100;溶接ワイヤコイル
10a、100a;溶接ワイヤ
10b:引き出し終端ワイヤ
103;拘束具
108;紐
DESCRIPTION OF SYMBOLS 1,101; Outer cylinder 2; Pressing jig 102,112,120; Pressing plate 3; Flat plate part 4; Weir part 4a; First part 4b; Second part 5; Bottom plate 6,106; Inner cylinder 7: String 8 Hole 9: string restraint tool 10, 100; welding wire coil 10a, 100a; welding wire 10b: drawer end wire 103; restraint tool 108;

Claims (8)

溶接ワイヤのコイルを収納するための溶接ワイヤ収納容器において、容器側壁を形成する外筒と、前記外筒をかしめることにより前記外筒の内部に保持され容器底部を形成する底板と、この底板上に収納された溶接ワイヤコイル上に載置される押さえ治具と、前記外筒と前記押さえ治具との間を前記外筒の高さ方向に延びるように配置され前記外筒の上端及び下端に固定された複数本の紐と、前記押さえ治具の上に配置され前記紐がその内側を通る円環状の紐拘束具とを有し、前記押さえ治具は、収納された溶接ワイヤ上のリング状の平板部と、この平板部の全周においてその外縁から上方に立ち上がる堰部とが一体成形された形状を有し、前記平板部及び前記堰部の下方部分は前記外筒のかしめ部の内径より小さく、前記堰部の上方部分は前記かしめ部の内径より大きいことを特徴とする溶接ワイヤ収納容器。 In a welding wire storage container for storing a coil of a welding wire, an outer cylinder that forms a container side wall, a bottom plate that is held inside the outer cylinder by caulking the outer cylinder, and forms a bottom of the container, and the bottom plate A pressing jig placed on the welding wire coil housed above, and arranged between the outer cylinder and the pressing jig so as to extend in the height direction of the outer cylinder, and an upper end of the outer cylinder; A plurality of strings fixed to the lower end; and an annular string restraint disposed on the pressing jig, the string passing through the inner side of the pressing jig; A ring-shaped flat plate portion and a weir portion that rises upward from the outer edge of the entire flat plate portion, and the lower portion of the flat plate portion and the weir portion is caulked by the outer cylinder. Smaller than the inner diameter of the part, the upper part of the weir part is Welding wire storage container being greater than the inner diameter of the serial caulked portion. 前記堰部は上方が下方よりも外側に広がるように傾斜した第1部と、この第1部から更に外側に水平に又は前記第1部よりも小さい角度で広がる第2部とを有することを特徴とする請求項1に記載の溶接ワイヤ収納容器。 The weir portion has a first portion that is inclined so that the upper portion extends outward from the lower portion, and a second portion that extends further horizontally outward from the first portion or at an angle smaller than the first portion. The welding wire storage container according to claim 1, wherein: 前記外筒と同軸的に配置された内筒を有することを特徴とする請求項1又は2に記載の溶接ワイヤ収納容器。 The welding wire storage container according to claim 1, further comprising an inner cylinder arranged coaxially with the outer cylinder. 前記押さえ治具は、オレフィン系樹脂により一体成形されたものであることを特徴とする請求項1乃至3のいずれか1項に記載の溶接ワイヤ収納容器。 The welding wire storage container according to any one of claims 1 to 3, wherein the pressing jig is integrally formed of an olefin resin. 前記押さえ治具は、板厚が1.5乃至6mmであり、前記平坦部外径は前記かしめ部の内径よりも5乃至30mm小さく、前記平坦部内径は前記内筒の外径よりも20乃至40mm大きく、前記堰部の上方部分の外径が前記外筒の内径より8乃至位20mm小さく、前記堰部の高さは15乃至30mmであることを特徴とする請求項1乃至4のいずれか1項に記載の溶接ワイヤ収納容器。 The pressing jig has a thickness of 1.5 to 6 mm, the flat portion outer diameter is 5 to 30 mm smaller than the inner diameter of the caulking portion, and the flat portion inner diameter is 20 to less than the outer diameter of the inner cylinder. 5. The height of the weir portion is 15 to 30 mm, and the outer diameter of the upper portion of the weir portion is 8 to 20 mm smaller than the inner diameter of the outer cylinder. The welding wire storage container according to Item 1. 前記押さえ治具の平板部には、下方の溶接ワイヤを視認するための1又は複数個の孔が前記押さえ治具の中心を中心とする等配の位置に設けられており、前記孔は幅が2乃至20mm、長さが10乃至50mmであることを特徴とする請求項1乃至5のいずれか1項に記載の溶接ワイヤ収納容器。 In the flat plate portion of the pressing jig, one or a plurality of holes for visually recognizing the lower welding wire are provided at equal positions around the center of the pressing jig. The welding wire storage container according to any one of claims 1 to 5, wherein the length is 2 to 20 mm and the length is 10 to 50 mm. 請求項1乃至6のいずれか1項に記載の溶接ワイヤ収納容器内に溶接ワイヤのコイルが収納されたものであることを特徴とする容器入り溶接ワイヤ。 A welding wire containing a container, wherein a welding wire coil is stored in the welding wire storage container according to any one of claims 1 to 6. 前記外筒の上部に設けられ前記溶接ワイヤコイルの巻き解き終端部を係止する係止部を有し、係止された溶接ワイヤコイルの巻き解き終端部と次順の溶接ワイヤ収納容器に収納されている溶接ワイヤコイルの巻き解き始端部とが繋ぎ合わされ、複数個の溶接ワイヤコイルが連続して巻き解かれることを特徴とする請求項7に記載の容器入り溶接ワイヤ。
It has a locking part which is provided in the upper part of the outer cylinder and locks the unwinding terminal part of the welding wire coil, and is stored in the unwinding terminal part of the locked welding wire coil and the next welding wire storage container. The welding wire in a container according to claim 7, wherein the unwinding start end portion of the welding wire coil being connected is joined, and a plurality of welding wire coils are continuously unwound.
JP2005214586A 2005-05-27 2005-07-25 Welding wire storage vessel, and welding wire stored in vessel Pending JP2007029971A (en)

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JP2005214586A JP2007029971A (en) 2005-07-25 2005-07-25 Welding wire storage vessel, and welding wire stored in vessel
NL1031856A NL1031856C2 (en) 2005-05-27 2006-05-22 WELDING THREAD.
KR1020060047139A KR100771303B1 (en) 2005-05-27 2006-05-25 Welding wire container

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WO2009007845A3 (en) * 2007-07-09 2009-03-05 Lincoln Global Inc Welding wire guide ring with sloped surface
US7721985B2 (en) 2007-07-09 2010-05-25 Lincoln Global, Inc. Welding wire guide ring
US7950523B2 (en) 2006-03-30 2011-05-31 Sidergas Spa Retainer for a welding wire coil
CN102107318A (en) * 2009-12-25 2011-06-29 株式会社神户制钢所 Welding-wire-storing pail pack, container for pail pack, and pressing member for pail pack
CN102310303A (en) * 2010-07-09 2012-01-11 现代综合金属株式会社 Device for preventing tangling of welding wire
CN102513405A (en) * 2011-12-27 2012-06-27 苏州奥智机电设备有限公司 Method for coiling non-ferrous metal tube
JP2013544715A (en) * 2010-10-21 2013-12-19 リンカーン グローバル,インコーポレイテッド Wire confinement structure including container and bag
US8882018B2 (en) 2011-12-19 2014-11-11 Sidergas Spa Retainer for welding wire container and welding wire container with retainer
US9950857B1 (en) 2016-10-17 2018-04-24 Sidergas Spa Welding wire container
US9975728B2 (en) 2015-09-10 2018-05-22 Sidergas Spa Wire container lid, wire container and wire feeding system
US10010962B1 (en) 2014-09-09 2018-07-03 Awds Technologies Srl Module and system for controlling and recording welding data, and welding wire feeder
US10343231B2 (en) 2014-05-28 2019-07-09 Awds Technologies Srl Wire feeding system
US10350696B2 (en) 2015-04-06 2019-07-16 Awds Technologies Srl Wire feed system and method of controlling feed of welding wire
CN113478053A (en) * 2021-07-07 2021-10-08 德州市立尊焊丝有限公司 Barreled welding wire rectifying and feeding mechanism and barreled welding wire
US11174121B2 (en) 2020-01-20 2021-11-16 Awds Technologies Srl Device for imparting a torsional force onto a wire
US11278981B2 (en) 2020-01-20 2022-03-22 Awds Technologies Srl Device for imparting a torsional force onto a wire

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US7950523B2 (en) 2006-03-30 2011-05-31 Sidergas Spa Retainer for a welding wire coil
US8042757B2 (en) 2007-07-09 2011-10-25 Lincoln Global, Inc. Welding wire guide ring
US7690593B2 (en) 2007-07-09 2010-04-06 Lincoln Global, Inc. Welding wire guide ring
US7721985B2 (en) 2007-07-09 2010-05-25 Lincoln Global, Inc. Welding wire guide ring
CN101730604A (en) * 2007-07-09 2010-06-09 林肯环球股份有限公司 Wire guide ring with sloped surface
WO2009007845A3 (en) * 2007-07-09 2009-03-05 Lincoln Global Inc Welding wire guide ring with sloped surface
CN101730604B (en) * 2007-07-09 2014-07-30 林肯环球股份有限公司 Welding wire guide ring having inclined surface
EP2338629A1 (en) 2009-12-25 2011-06-29 Kabushiki Kaisha Kobe Seiko Sho Welding-wire-storing pail pack ; Container for pail pack ; Pressing member for pail pack with a projection
US8590822B2 (en) 2009-12-25 2013-11-26 Kobe Steel, Ltd. Welding-wire-storing pail pack, container for pail pack, and pressing member for pail pack
CN102107318A (en) * 2009-12-25 2011-06-29 株式会社神户制钢所 Welding-wire-storing pail pack, container for pail pack, and pressing member for pail pack
CN102310303A (en) * 2010-07-09 2012-01-11 现代综合金属株式会社 Device for preventing tangling of welding wire
JP2012016746A (en) * 2010-07-09 2012-01-26 Hyundai Welding Co Ltd Device for preventing entanglement of welding wire
US8985495B2 (en) 2010-07-09 2015-03-24 Hyundai Welding Co., Ltd. Device for preventing entanglement of welding wire
JP2013544715A (en) * 2010-10-21 2013-12-19 リンカーン グローバル,インコーポレイテッド Wire confinement structure including container and bag
US8882018B2 (en) 2011-12-19 2014-11-11 Sidergas Spa Retainer for welding wire container and welding wire container with retainer
CN102513405A (en) * 2011-12-27 2012-06-27 苏州奥智机电设备有限公司 Method for coiling non-ferrous metal tube
US10343231B2 (en) 2014-05-28 2019-07-09 Awds Technologies Srl Wire feeding system
US10010962B1 (en) 2014-09-09 2018-07-03 Awds Technologies Srl Module and system for controlling and recording welding data, and welding wire feeder
US10350696B2 (en) 2015-04-06 2019-07-16 Awds Technologies Srl Wire feed system and method of controlling feed of welding wire
US9975728B2 (en) 2015-09-10 2018-05-22 Sidergas Spa Wire container lid, wire container and wire feeding system
US9950857B1 (en) 2016-10-17 2018-04-24 Sidergas Spa Welding wire container
US11174121B2 (en) 2020-01-20 2021-11-16 Awds Technologies Srl Device for imparting a torsional force onto a wire
US11278981B2 (en) 2020-01-20 2022-03-22 Awds Technologies Srl Device for imparting a torsional force onto a wire
CN113478053A (en) * 2021-07-07 2021-10-08 德州市立尊焊丝有限公司 Barreled welding wire rectifying and feeding mechanism and barreled welding wire

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