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JP2006319592A - Ultrasonic sensor - Google Patents

Ultrasonic sensor Download PDF

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Publication number
JP2006319592A
JP2006319592A JP2005139281A JP2005139281A JP2006319592A JP 2006319592 A JP2006319592 A JP 2006319592A JP 2005139281 A JP2005139281 A JP 2005139281A JP 2005139281 A JP2005139281 A JP 2005139281A JP 2006319592 A JP2006319592 A JP 2006319592A
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JP
Japan
Prior art keywords
case
lid
ultrasonic sensor
matching layer
acoustic matching
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2005139281A
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Japanese (ja)
Inventor
Tonshaku To
敦灼 董
Yuichi Maita
雄一 舞田
Haruo Yamamori
春雄 山森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Electronics Co Ltd
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Honda Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Electronics Co Ltd filed Critical Honda Electronics Co Ltd
Priority to JP2005139281A priority Critical patent/JP2006319592A/en
Publication of JP2006319592A publication Critical patent/JP2006319592A/en
Pending legal-status Critical Current

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  • Measurement Of Velocity Or Position Using Acoustic Or Ultrasonic Waves (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that an acoustic matching layer 2 is corroded away by chemicals in the case of a conventional ultrasonic sensor. <P>SOLUTION: An acoustic matching layer 8 is mounted on the bottom of a case 7, a piezoelectric ceramic 9 is mounted on the acoustic matching layer 8, a screw part 11d formed at a lower end of a lid part 11 is fitted into a screw part 7a formed near an upper end of the case 7, flat packing 12 is mounted on the lid part 11 with which the top edge of the case 7 is brought into contact, O-ring packing 13 is attached on a side part of the lid part 11 with which a part near the top edge of the case 7 is brought into contact, a cable 10 is pulled out through a hollow part 11b of a pulling-out part 11a formed at the upper part of the lid part 11, a connector 14 is mounted on the top end of the pulling-out part 11b of the lid part 11 to thereby prevent liquid from intruding from the top end of the pulling-out part 11a, and a mounting screw 11c for mounting an ultrasonic sensor is formed at a side face of the upper end of the pulling-out part of the lid part 11. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、圧電セラミックスと音響整合層をケースと蓋部とにより密閉するようにして、超音波振動が外部に伝達されないようにするととに、薬品環境に使用できる超音波センサに関するものである。   The present invention relates to an ultrasonic sensor that can be used in a chemical environment, in which a piezoelectric ceramic and an acoustic matching layer are sealed by a case and a lid so that ultrasonic vibration is not transmitted to the outside.

従来、図2に示すように、圧電素子1が音響整合層2に固定され、圧電素子1を囲むように筒状ケース3が音響整合層2に固定され、圧電素子1を埋めるように筒状ケース3に弾性樹脂4が充填され、圧電素子1にコード5を介してコネクタ6が接続された超音波センサが提案されている。   Conventionally, as shown in FIG. 2, the piezoelectric element 1 is fixed to the acoustic matching layer 2, and the cylindrical case 3 is fixed to the acoustic matching layer 2 so as to surround the piezoelectric element 1, and is cylindrical so as to fill the piezoelectric element 1. An ultrasonic sensor in which a case 3 is filled with an elastic resin 4 and a connector 6 is connected to the piezoelectric element 1 via a cord 5 has been proposed.

このように構成した従来の超音波センサでは、音響整合層2が露出しているために、この超音波センサを薬品環境に使用すると、薬品によって音響整合層2が腐食されるという問題があった。
特開平10−224895号公報
In the conventional ultrasonic sensor configured as described above, since the acoustic matching layer 2 is exposed, there is a problem that when this ultrasonic sensor is used in a chemical environment, the acoustic matching layer 2 is corroded by the chemical. .
Japanese Patent Laid-Open No. 10-224895

解決しようとする問題点は、従来の超音波センサでは、薬品によって音響整合層2が腐食されるという問題がある。     The problem to be solved is that in the conventional ultrasonic sensor, the acoustic matching layer 2 is corroded by chemicals.

本発明では、音響整合層はケースの底部に装着され、圧電セラミックスは音響整合層の上に装着され、ケーブルは圧電セラミックスの接続されるコードを引き出すように構成され、蓋部はケースの側部に形成されたネジ部と嵌合するネジ部を嵌合部に形成し、上部に形成した引き出し部に装着したコネクタを介してケーブルを引き出すように構成し、平パッキンは蓋部のケースとの接触面に装着されるものである。   In the present invention, the acoustic matching layer is attached to the bottom of the case, the piezoelectric ceramic is attached to the acoustic matching layer, the cable is configured to pull out a cord to which the piezoelectric ceramic is connected, and the lid portion is a side portion of the case. The screw part that fits into the screw part formed in is formed in the fitting part, and the cable is drawn out through the connector attached to the drawer part formed in the upper part, and the flat packing is connected to the case of the lid part. It is attached to the contact surface.

本発明の超音波センサでは、ケースと蓋部との間にOリングパッキン又は平パッキンを使用することにより、ケースと蓋部との間に機密性を持たせるとともに、圧電セラミックスから発生する振動が蓋部を介して引き出し部に装着される部材に伝達されないという利点がある。   In the ultrasonic sensor of the present invention, by using an O-ring packing or a flat packing between the case and the lid, confidentiality is provided between the case and the lid, and vibrations generated from the piezoelectric ceramics are generated. There is an advantage that it is not transmitted to the member attached to the drawer portion via the lid portion.

本発明では、超音波センサを薬品環境で使用するために、ケースの底部に音響整合層を装着し、音響整合層に圧電セラミックスを装着して、ケースに蓋部をネジ嵌合し、ケースと蓋部の間に平パッキンとOリングパッキンを使用して構成した。   In the present invention, in order to use the ultrasonic sensor in a chemical environment, an acoustic matching layer is attached to the bottom of the case, piezoelectric ceramics are attached to the acoustic matching layer, a lid is screwed to the case, A flat packing and an O-ring packing were used between the lids.

図1は本発明の実施例の超音波センサの側面断面図で、ケース7の底部に音響整合層8を装着し、音響整合層8の上に圧電セラミックス9を装着し、この圧電セラミックス9の上下面にケーブル10から引き出したコード10a、10bを接続し、又、ケース7の上端近傍に形成したネジ部7aに蓋部11の下端に形成したネジ部11dを嵌合し、ケース7の上端が接触する蓋部11に平パッキン12が装着され、又、ケース7の上端近傍が接触する蓋部11の側部にOリングパッキン13が装着され、蓋部11の上部に形成した引き出し部11aの内部の中空部11bを通してケーブル10が引き出され、蓋部11の引き出し部11aの上端にコネクタ14を装着することにより、引き出し部11aの上端から液体が侵入することを防ぐように構成しており、又、蓋部11の引き出し部11aの上端側面にこの超音波センサを取り付ける取り付け用ネジ11cが形成され、さらに、ケース7内に樹脂をモールドしている。   FIG. 1 is a side sectional view of an ultrasonic sensor according to an embodiment of the present invention. An acoustic matching layer 8 is attached to the bottom of a case 7, and a piezoelectric ceramic 9 is attached on the acoustic matching layer 8. The cords 10 a and 10 b drawn from the cable 10 are connected to the upper and lower surfaces, and the screw portion 11 d formed at the lower end of the lid portion 11 is fitted to the screw portion 7 a formed near the upper end of the case 7, thereby The flat packing 12 is attached to the lid portion 11 in contact with the upper portion of the case 7, and the O-ring packing 13 is attached to the side portion of the lid portion 11 in contact with the vicinity of the upper end of the case 7. The cable 10 is pulled out through the hollow portion 11b in the inside, and the connector 14 is attached to the upper end of the drawer portion 11a of the lid portion 11 to prevent liquid from entering from the upper end of the drawer portion 11a. It constitutes the, also mounting screw 11c for mounting the ultrasonic sensor to the upper end side of the lead portion 11a of the lid portion 11 is formed, further by molding resin into the case 7.

このように構成された本実施例の超音波センサでは、ケース7と蓋部11をネジ嵌合して一体に構成し、ケース7内に音響整合層8及び圧電セラミックス9を装着し、ネジ嵌合部分に平パッキン12又はOリングパッキン13を装着して、薬品の侵入を防ぐようにしたので、薬品の環境の中で使用しても、音響整合層8及び圧電セラミックス9が薬品で汚染されることがなく、又、ケース7内に樹脂をモールドすることにより、さらに、密閉性を持たせることができ、又、ケース7と蓋部11をネジ嵌合してネジ嵌合近傍に平パッキン12又はOリングパッキン13を装着することにより、圧電セラミックス9から発生した振動は平パッキン12又はOリングパッキン13により遮断され、蓋部11の取り付け用ネジ11cを介して外部に伝達されることがないという利点がある。   In the ultrasonic sensor of this embodiment configured as described above, the case 7 and the lid portion 11 are integrally formed by screw fitting, the acoustic matching layer 8 and the piezoelectric ceramic 9 are mounted in the case 7, and screw fitting is performed. Since the flat packing 12 or O-ring packing 13 is attached to the mating portion to prevent the invasion of chemicals, the acoustic matching layer 8 and the piezoelectric ceramic 9 are contaminated with chemicals even when used in a chemical environment. In addition, by sealing the resin in the case 7, it is possible to further provide hermeticity. Also, the case 7 and the lid portion 11 are screw-fitted and a flat packing is provided in the vicinity of the screw-fitting. By mounting the 12 or O-ring packing 13, the vibration generated from the piezoelectric ceramic 9 is blocked by the flat packing 12 or the O-ring packing 13, and transmitted to the outside via the mounting screw 11 c of the lid 11. There is the advantage that it will not be.

なお、上記実施例において、ケース7内にモールドする樹脂はフッ素樹脂が好ましく、又、ケース7と蓋部11の嵌合部分に装着するパッキンは平パッキン12又はOリングパッキン13のいずれか一方でもよい。   In the above embodiment, the resin molded in the case 7 is preferably a fluororesin, and the packing attached to the fitting portion between the case 7 and the lid 11 is either the flat packing 12 or the O-ring packing 13. Good.

本発明の実施例の超音波センサの側面断面図である。It is side surface sectional drawing of the ultrasonic sensor of the Example of this invention. 従来の超音波センサの側面断面図である。It is side surface sectional drawing of the conventional ultrasonic sensor.

符号の説明Explanation of symbols

7 ケース
8 音響整合層
9 圧電セラミックス
10 ケーブル
11 蓋部
12 平パッキン
13 Oリングパッキン
14 コネクタ
7 Case 8 Acoustic matching layer 9 Piezoelectric ceramics 10 Cable 11 Lid 12 Flat packing 13 O-ring packing 14 Connector

Claims (4)

ケースの底部に装着される音響整合層と、該音響整合層の上に装着される圧電セラミックスと、該圧電セラミックスに接続されるコードを引き出すケーブルと、前記ケースの側部に形成されたネジ部と嵌合するネジ部を嵌合部に形成し、上部に形成した引き出し部に装着したコネクタを介して前記ケーブルを引き出すようにした蓋部と、前記蓋部の前記ケースとの接触面に装着された平パッキンとからなることを特徴とする超音波センサ。   An acoustic matching layer attached to the bottom of the case, a piezoelectric ceramic attached to the acoustic matching layer, a cable for drawing a cord connected to the piezoelectric ceramic, and a screw portion formed on the side of the case A screw part to be fitted to the lid is formed in the fitting part, and is attached to the contact surface between the lid and the case so that the cable is pulled out via a connector attached to the drawer part formed on the upper part. An ultrasonic sensor characterized by comprising a flat packing. 前記蓋部の前記ネジ部の上部にOリングパッキンを装着することを特徴とする請求項1記載の超音波センサ。   The ultrasonic sensor according to claim 1, wherein an O-ring packing is attached to an upper portion of the screw portion of the lid portion. 前記蓋部の前記引き出し部の側部に取り付け用ネジを形成することを特徴とする請求項1記載の超音波センサ。   The ultrasonic sensor according to claim 1, wherein a mounting screw is formed on a side portion of the drawer portion of the lid portion. 前記ケース内の前記音響整合層と前記圧電セラミックスの周囲に樹脂を充填することを特徴とする請求項1記載の超音波センサ   The ultrasonic sensor according to claim 1, wherein a resin is filled around the acoustic matching layer and the piezoelectric ceramic in the case.
JP2005139281A 2005-05-12 2005-05-12 Ultrasonic sensor Pending JP2006319592A (en)

Priority Applications (1)

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JP2005139281A JP2006319592A (en) 2005-05-12 2005-05-12 Ultrasonic sensor

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JP2005139281A JP2006319592A (en) 2005-05-12 2005-05-12 Ultrasonic sensor

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013539707A (en) * 2010-10-14 2013-10-28 メディベーターズ インコーポレイテッド Universal cap
CN106441393A (en) * 2016-10-27 2017-02-22 深圳市康通科技有限公司 Electrode connection structure of ultrasonic sensor
JP7312420B1 (en) 2022-07-26 2023-07-21 本多電子株式会社 Ultrasonic transducer for measuring equipment
JP2024519419A (en) * 2021-05-25 2024-05-13 プロセク ソシエテ アノニム NDT test method for specimen

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5617782U (en) * 1979-07-18 1981-02-16
JPS63315024A (en) * 1988-06-02 1988-12-22 Olympus Optical Co Ltd Endoscope
JPH08301314A (en) * 1995-05-01 1996-11-19 Kureha Chem Ind Co Ltd Cap with oxygen-gas-barrier property and method and injection-molding mold for manufacturing it
JPH10206528A (en) * 1997-01-21 1998-08-07 Oki Ceramic Kogyo Kk Ultrasonic sensor
JP2001197931A (en) * 2000-01-19 2001-07-24 Shiseido Co Ltd Application tool for liquid fragrant cosmetics
JP2002135894A (en) * 2000-10-26 2002-05-10 Murata Mfg Co Ltd Ultrasonic sensor and electronic device using it

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5617782U (en) * 1979-07-18 1981-02-16
JPS63315024A (en) * 1988-06-02 1988-12-22 Olympus Optical Co Ltd Endoscope
JPH08301314A (en) * 1995-05-01 1996-11-19 Kureha Chem Ind Co Ltd Cap with oxygen-gas-barrier property and method and injection-molding mold for manufacturing it
JPH10206528A (en) * 1997-01-21 1998-08-07 Oki Ceramic Kogyo Kk Ultrasonic sensor
JP2001197931A (en) * 2000-01-19 2001-07-24 Shiseido Co Ltd Application tool for liquid fragrant cosmetics
JP2002135894A (en) * 2000-10-26 2002-05-10 Murata Mfg Co Ltd Ultrasonic sensor and electronic device using it

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013539707A (en) * 2010-10-14 2013-10-28 メディベーターズ インコーポレイテッド Universal cap
CN106441393A (en) * 2016-10-27 2017-02-22 深圳市康通科技有限公司 Electrode connection structure of ultrasonic sensor
JP2024519419A (en) * 2021-05-25 2024-05-13 プロセク ソシエテ アノニム NDT test method for specimen
JP7312420B1 (en) 2022-07-26 2023-07-21 本多電子株式会社 Ultrasonic transducer for measuring equipment
JP2024016372A (en) * 2022-07-26 2024-02-07 本多電子株式会社 Ultrasonic transducer for measurement instrument
US11965994B2 (en) 2022-07-26 2024-04-23 Honda Electronics Co., Ltd. Ultrasonic transducer for a measuring device

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