JP2006307258A - Tapping hole opening bite - Google Patents
Tapping hole opening bite Download PDFInfo
- Publication number
- JP2006307258A JP2006307258A JP2005129099A JP2005129099A JP2006307258A JP 2006307258 A JP2006307258 A JP 2006307258A JP 2005129099 A JP2005129099 A JP 2005129099A JP 2005129099 A JP2005129099 A JP 2005129099A JP 2006307258 A JP2006307258 A JP 2006307258A
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- tip
- bit
- hollow
- center line
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010079 rubber tapping Methods 0.000 title abstract 6
- 239000000843 powder Substances 0.000 claims abstract description 7
- 238000005553 drilling Methods 0.000 claims description 16
- 239000011435 rock Substances 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 102100040428 Chitobiosyldiphosphodolichol beta-mannosyltransferase Human genes 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229910000805 Pig iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- Blast Furnaces (AREA)
Abstract
Description
本発明は溶鉱炉の出銑口に充填されているマットを削岩機で穿孔し、銑鉄を流し出す開孔ビットに関するものである。 The present invention relates to an opening bit that drills a mat filled in a slag opening of a blast furnace with a rock drill and discharges pig iron.
出銑口充填マットを開孔して銑鉄を溶出する作業は危険作業である。 It is dangerous to open the tap filling mat and elute pig iron.
この際、従来から使用されている開孔ビットでは、孔位置が決まらず(開孔ビット径が大きくなると顕著になる)、マット開孔に時間を要していた。また、孔位置が決まらないために、開孔ビットがマット面で揺動するために、ロッドが折れたり、出銑マット面を傷つけたりと、出銑後の後処理の作業量が大きくなることがあった。 At this time, in the conventionally used hole bit, the hole position is not determined (it becomes remarkable as the hole bit diameter increases), and it takes time to open the mat. Also, since the hole position is not determined, the opening bit swings on the mat surface, so that the rod breaks or the output mat surface is damaged. was there.
即ち出銑口開孔機(削岩機)に装着したロッドの先端錐で一定長さ先行開孔(事前開孔)し、その後上記ロッドを引抜いて開孔ビットを装着して充填マットを開孔する2段方式が行われた。 In other words, a predetermined length of pre-drilling (pre-drilling) is made with the tip cone of the rod mounted on the tap hole drilling machine (rock drill), and then the rod is pulled out and a drill bit is installed to open the filling mat A two-stage system with holes was performed.
2段方式であったため危険作業時間を要し、労働環境の改善不良で、資材を要し、生産性を向上し難い。 Because it is a two-stage system, it requires dangerous work time, poor working environment improvement, requires materials, and it is difficult to improve productivity.
そこで1段方式である一発開孔を可能とするため、上記ロッド及び開孔ビットの内部に高圧水を通過させて冷却し、ビットの先端から水を噴出して切削屑を除去する方法が考案された(例えば特許文献1)。 Therefore, in order to enable one-step opening that is a one-stage system, there is a method in which high pressure water is passed through the rod and the opening bit to cool it, and water is ejected from the tip of the bit to remove cutting waste. Invented (for example, Patent Document 1).
この方法ではロッド、開孔ビット及充填マットを冷却した状態で一発開孔を行うものであるため、ビットの中心線の回りの回転振動による振れを防止することは困難であり、開孔中心線に沿う一発開孔を円滑確実に行うことは困難であった。 In this method, the rod, the opening bit and the filling mat are cooled in a single state, so that it is difficult to prevent vibration due to rotational vibration around the center line of the bit. It was difficult to smoothly and reliably perform one-shot opening along the line.
貫通できない場合、酸素開孔を行い、開孔コスト高になった。 When it was not possible to penetrate, oxygen opening was performed and the opening cost was high.
本発明は溶鉱炉出銑口の方向に設置されたリーダに案内されて出銑口の中心線に沿って摺動可能に支持された削岩機(ドリフタ)に着脱自在に上記中心線上に設けた中空回転ロッド及びその先端に設けた中空開孔ビットによって出銑口充填マットを一発開孔することを目的とする。 The present invention is provided on the centerline so as to be detachable from a rock drill (drifter) guided by a leader installed in the direction of the blast furnace outlet and supported so as to be slidable along the centerline of the outlet. An object of the present invention is to pierce a tap mat with a hollow rotating rod and a hollow opening bit provided at the tip thereof.
上記の目的を達成するため本発明は
第1に出銑口の中心線と平行に摺動自在に支持される削岩機の中空ロッドに設ける穿孔用中空ビットであって、側面対称位置に穿孔粉粒排出溝を有し、先端面に複数のチップを設け、かつ上記中空ビットと中心線を共有する鋭円錐形長チップを上記先端面に突設し、上記鋭円錐形長チップの先端を球面に形成してなる出銑口開孔ビット、
第2に上記穿孔用中空ビットが短円筒形であり、穿孔粉粒排出溝が円弧形溝であり流体噴出口を上記先端面の偏心位置及び上記円弧形溝内に開口した上記第1発明記載の出銑口開孔ビット、
第3に上記円弧形溝間の先端面が外側面に向う傾斜面であって、該傾斜面にそれぞれチップを植設した上記第1又は第2発明記載の出銑口開孔ビット、
第4に鋭円錐形長チップの側面が出銑口の閉塞マットに支持され、該長チップを中心軸として穿孔用中空ビットを回動させる上記第1〜第3発明のいずれかに記載した先銑口開孔ビット、
によって構成される。
In order to achieve the above-mentioned object, the present invention is a hollow bit for drilling provided in a hollow rod of a rock drilling machine supported slidably in parallel with the center line of a spear opening, and drilled in a side-symmetric position. A sharp cone-shaped long tip having a powder discharge groove, provided with a plurality of tips on the tip surface, and sharing the center line with the hollow bit is projected on the tip surface, and the tip of the sharp cone-shaped tip is A spout opening bit formed on a spherical surface,
Second, the hollow bit for drilling has a short cylindrical shape, the drilled particle discharge groove is an arc-shaped groove, and the fluid outlet is opened in the eccentric position of the tip surface and in the arc-shaped groove. The tap hole opening bit according to the invention,
Thirdly, the tip end surface between the arc-shaped grooves is an inclined surface facing the outer surface, and the tap hole opening bit according to the first or second invention, wherein a chip is implanted in each of the inclined surfaces.
Fourth, the side of the sharp cone-shaped long tip is supported by the closing mat of the spout opening, and the hollow bit for drilling is rotated around the long tip as a central axis. Higuchi opening bit,
Consists of.
従って溶鉱炉の出銑口に向う削岩機に支持した中空ロッド及び穿孔用中空ビットを中心線に沿って回転及び推進し、削岩機による繰返し衝撃力をロッドの基端に加えることによって上記ビットを鋭円錐形長チップの先端の球面から出銑口の充填マット内に中心線に沿って推進する。 Therefore, by rotating and propelling the hollow rod and drilling hollow bit supported by the rock drill toward the pit of the blast furnace along the center line, the repeated impact force from the rock drill is applied to the base end of the rod. Is propelled along the center line from the spherical surface at the tip of the sharp cone-shaped tip into the filling mat at the outlet.
充填マット内に入った鋭円錐形長チップは先端の球面が中心線内にあって円錐側面が上記マットを押圧し、該長チップは中心線から外れることなく衝撃力と回転力とによって中心線の方向に推進する。 The sharp conical long tip that has entered the filling mat has a spherical surface at the tip within the center line and the conical side surface presses the mat, and the long tip does not deviate from the center line by the impact force and rotational force. Promote in the direction of
上記推進と同時に中空ビットの先端面及び上記傾斜の超硬チップが衝撃・回動して上記長チップの外周面を切削し、切削屑(穿孔粉粒)は流体噴出口から高圧噴出される空気又は水によって上記傾斜面及び穿孔粉粒排出溝から出銑口外に排出され、これを継続して中心線の方向に出銑口が一発で開口される。 At the same time as the propulsion, the tip surface of the hollow bit and the inclined carbide tip impact and rotate to cut the outer peripheral surface of the long tip, and the cutting dust (perforated powder particles) is air that is ejected from the fluid jet outlet at high pressure Or it is discharged | emitted from the said inclined surface and perforation | powder-particle discharge | emission groove | channel with water by the water, and this is continued, and a spear opening is opened by one shot in the direction of a center line.
本発明は上述のように構成したのでリーダに中心線と平行に摺動自在に支持されるドリフタの着脱自在ロッドの中心線上の基部と先端の開孔ビットの上記鋭円錐形長チップが中心線上を推進し、開孔ビットが該長チップを中心軸として衝撃回動するため開孔ビットが振れるおそれがなく中心線に沿って充填マット内をほぼ直線状に推進し充填マットを一発で開孔することができる。
即ち
Since the present invention is configured as described above, the base on the center line of the detachable rod of the drifter supported slidably in parallel with the center line by the reader and the sharp conical long tip of the opening bit at the tip are on the center line. Since the opening bit is impact-rotated around the long tip as a center axis, there is no risk of the opening bit swinging, and the filling mat is pushed almost linearly along the center line to open the filling mat in one shot. Can be perforated.
That is
一発開孔(1個のビットによる開孔貫通)の成功率を向上する。 Improve the success rate of single hole opening (opening through one bit).
資材コストを低減する。 Reduce material costs.
労働環境を良好に保つ。 Maintain a good working environment.
生産性を大きく向上する。 Greatly improve productivity.
溶鉱炉の出銑口1の中心線cと平行なリーダ9が出銑口1の外側に設置される。
A
上記リーダ9には上記中心線cを共有する削岩機2(ドリフタ)を出銑口1に近接離反自在に摺動させることができる。
The rocker 2 (drifter) sharing the center line c can be slid to the
上記削岩機2の先端部には中心線cを共有する中空ロッド3の基端部を着脱自在に嵌装し、該基端部をドリフタ2内の往復ハンマで叩打衝撃し、かつ該基端部をドリフタ2内の間欠回動装置によって中心線cの回りに間欠回動させることができる。 The base end portion of the hollow rod 3 sharing the center line c is detachably fitted to the tip end portion of the rock drill 2, the base end portion is struck and impacted by a reciprocating hammer in the drifter 2, and the base The end can be intermittently rotated around the center line c by the intermittent rotation device in the drifter 2.
中空ロッド3の先端には短円筒形穿孔用中空ビット4の中空脚4’を上記ロッド3に1体に嵌合溶着する。
A
上記穿孔用中空ビット4の側面には4個の穿孔粉粒(切削屑)排出溝5,5,5,5を中心線cと平行に対称位置に凹設し、該排出溝5,5,5,5は円弧形溝である。
On the side surface of the
上記排出溝5,5間の先端面6を上記ビット4の本体側に傾斜させ、4個の傾斜面6’にそれぞれ超硬チップ7,7,7,7を植設し銀ろう付けして固定し、同一の手法で図2に示すように先端面6に2個の超硬チップ7’,7’を植設する。
The
さらに上記中空ビット4と中心線cを共有する超硬合金による開き角αが約15度の鋭円錐形長チップ8を上記先端面6の中心部に突設し銀ろうで1体に固定する。
Further, a sharp conical
上記円錐形長チップ8の長さは25mm、基端部径は10mmとし、中空ビット4の径は66.5mmであって該ビット4の中心線c方向の高さは35mmとすると良いが上記寸法に限定されることはない。
The length of the conical
又上記鋭円錐形長チップ8の先端面を球面8’とし、中心線cに向って該球面8’を推進し偏心推進に対応することができる。
Further, the tip surface of the sharp cone-shaped
上記中空ビット4の先端面6には偏心位置及び上記各溝5内に圧力空気又は圧力水の噴出口9,9’(流体噴出口)を開口し、
上記長チップ8,超硬合金チップ7等による切削屑を傾斜面6’から上記排出溝5,5を経て充填マット1’の切削孔から出銑口1外に排出し、該出銑口1の充填マット1’を開孔し出銑することができる。
An opening 9, 9 ′ (fluid outlet) of pressurized air or pressurized water is opened in the eccentric position and the
Cutting chips from the
出銑口1の充填マット1’を開孔する場合、開孔ビットは上述の出銑口1の開孔機により、充填マット1’に押し付けられ打撃と回転を与えられて、マット1’を砕いて剥離させ、削孔する。マット1’を砕いて剥離させる働きをするのは、開孔ビット4に先端刃先部分を突出した状態で設置した硬質合金体で、削孔時チップ7がマットから反力を受け、回転により揺動しないように突起が必要となる。開孔ビット4の中央部に鋭円錐形長チップ8をつけることで、上記遙動を改善することができた。このことは、現場作業性の改善に大きく寄与できる。改善項目は、開孔時間の短縮(約50%)、出銑口マット面の後作業の軽減(30%)炉前作業者への危険リスク低減(50%)を達成することができた。
When opening the filling mat 1 ′ of the tap opening 1, the opening bit is pressed against the filling mat 1 ′ by the above-described punching machine of the tap opening 1 to give impact and rotation so that the mat 1 ′ is opened. Crush and peel and drill. The mat 1 ′ is crushed and peeled off by a hard alloy body installed with the tip edge protruding from the
突起の長さは、開孔ビットの直径66.5mmに対し20〜25mmが最適である。短いと開孔位置の固定ができないし、長いと折れる。 The optimal length of the protrusion is 20 to 25 mm with respect to the diameter of the aperture bit of 66.5 mm. If it is short, the opening position cannot be fixed, and if it is long, it breaks.
1 出銑口
1’ 充填マット
c 中心線
2 削岩機
3 中空ロッド
4 穿孔用中空ビット
5 穿孔粉粒排出溝
6 先端面
7 超硬チップ
8 鋭円錐形長チップ
8’ 球面
DESCRIPTION OF SYMBOLS 1 Unloading port 1 'Filling mat c Centerline 2 Rock drill 3
Claims (4)
側面対称位置に穿孔粉粒排出溝を有し、
先端面に複数のチップを設け、
かつ上記中空ビットと中心線を共有する鋭円錐形長チップを上記先端面に突設し、
上記鋭円錐形長チップの先端を球面に形成してなる出銑口開孔ビット。 A hollow bit for drilling provided in a hollow rod of a rock drill supported slidably in parallel with the center line of the taphole,
It has a perforated powder discharge groove at the side symmetrical position,
Provide multiple tips on the tip surface,
And a sharp conical long tip sharing the center line with the hollow bit is provided on the tip surface,
A spout opening hole bit formed by forming the tip of the sharp conical long tip into a spherical surface.
穿孔粉粒排出溝が円弧形溝であり、
流体噴出口を上記先端面の偏心位置及び上記円弧形溝内に開口した請求項1記載の出銑口開孔ビット。 The drilling hollow bit has a short cylindrical shape,
The perforated powder particle discharge groove is an arc-shaped groove,
2. The tap hole opening bit according to claim 1, wherein a fluid jet port is opened in an eccentric position of the tip surface and in the arc-shaped groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2005129099A JP4284298B2 (en) | 2005-04-27 | 2005-04-27 | Outlet opening bit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2005129099A JP4284298B2 (en) | 2005-04-27 | 2005-04-27 | Outlet opening bit |
Publications (2)
Publication Number | Publication Date |
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JP2006307258A true JP2006307258A (en) | 2006-11-09 |
JP4284298B2 JP4284298B2 (en) | 2009-06-24 |
Family
ID=37474476
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JP2005129099A Expired - Fee Related JP4284298B2 (en) | 2005-04-27 | 2005-04-27 | Outlet opening bit |
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JP (1) | JP4284298B2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100974230B1 (en) | 2008-04-21 | 2010-08-05 | (주)달성 | High-strength bits for opening the furnace exit |
JP2011149065A (en) * | 2010-01-22 | 2011-08-04 | Maruwa Giken:Kk | Bit for opening discharge hole in hole-opening device in blast furnace or the like |
JP2014185396A (en) * | 2014-06-04 | 2014-10-02 | Maruwagiken Co Ltd | Hole opening device for blast furnace |
WO2020189393A1 (en) | 2019-03-19 | 2020-09-24 | Jfeスチール株式会社 | Hole-opening bit and tap hole opening method using same |
JP7606826B2 (en) | 2020-07-10 | 2024-12-26 | 株式会社丸和技研 | Hole Drill Bit |
-
2005
- 2005-04-27 JP JP2005129099A patent/JP4284298B2/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100974230B1 (en) | 2008-04-21 | 2010-08-05 | (주)달성 | High-strength bits for opening the furnace exit |
JP2011149065A (en) * | 2010-01-22 | 2011-08-04 | Maruwa Giken:Kk | Bit for opening discharge hole in hole-opening device in blast furnace or the like |
JP2014185396A (en) * | 2014-06-04 | 2014-10-02 | Maruwagiken Co Ltd | Hole opening device for blast furnace |
WO2020189393A1 (en) | 2019-03-19 | 2020-09-24 | Jfeスチール株式会社 | Hole-opening bit and tap hole opening method using same |
KR20210113670A (en) | 2019-03-19 | 2021-09-16 | 제이에프이 스틸 가부시키가이샤 | Open bit and method of opening the outlet using the same |
US11821048B2 (en) | 2019-03-19 | 2023-11-21 | Jfe Steel Corporation | Hole-opening bit and tap hole opening method using same |
JP7606826B2 (en) | 2020-07-10 | 2024-12-26 | 株式会社丸和技研 | Hole Drill Bit |
Also Published As
Publication number | Publication date |
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JP4284298B2 (en) | 2009-06-24 |
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