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JP2006286665A - Method and apparatus for cleaning electronic device - Google Patents

Method and apparatus for cleaning electronic device Download PDF

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Publication number
JP2006286665A
JP2006286665A JP2005100330A JP2005100330A JP2006286665A JP 2006286665 A JP2006286665 A JP 2006286665A JP 2005100330 A JP2005100330 A JP 2005100330A JP 2005100330 A JP2005100330 A JP 2005100330A JP 2006286665 A JP2006286665 A JP 2006286665A
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electronic device
cleaning
pressure
cleaning water
water
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Naoya Hayamizu
直哉 速水
Hiroshi Fujita
博 藤田
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Toshiba Corp
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Toshiba Corp
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Priority to JP2005100330A priority Critical patent/JP2006286665A/en
Priority to TW095109509A priority patent/TW200703482A/en
Priority to US11/392,615 priority patent/US20060249182A1/en
Priority to KR1020060028775A priority patent/KR100950121B1/en
Priority to CN 200610073365 priority patent/CN1840248A/en
Publication of JP2006286665A publication Critical patent/JP2006286665A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To remove fine particles sufficiently without causing any damage on the surface of an electronic device. <P>SOLUTION: An apparatus for cleaning an electronic device comprises a section 50 for supplying alkaline cleaning liquid, a section 40 for supplying high pressure air, and a two-fluid nozzle 30 for spraying the cleaning liquid to a semiconductor wafer W while mixing with high pressure air. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、半導体ウエハやディスプレイ等の電子デバイスを洗浄する電子デバイス洗浄方法及び電子デバイス洗浄装置に関し、特にデバイスパターンを損傷することなくパーティクルを除去することができるものに関する。   The present invention relates to an electronic device cleaning method and an electronic device cleaning apparatus for cleaning an electronic device such as a semiconductor wafer or a display, and more particularly to a device capable of removing particles without damaging a device pattern.

半導体装置の製造工程には、半導体ウエハの表面に成膜やエッチングなどの処理を繰り返し施して微細パターンを形成していく工程が含まれる。微細パターンを形成するために、半導体ウエハの両面、特に薄膜形成面を清浄に保つ必要があることから、基板洗浄装置を用いて半導体ウエハの洗浄処理が行われる。このような半導体ウエハの洗浄処理を行う基板洗浄装置では、二流体ノズルを用いて、純水を高圧空気や高圧窒素により霧化させて、基板にぶつけることによりパーティクルを除去する(例えば、特許文献1参照)。   The manufacturing process of a semiconductor device includes a process of forming a fine pattern by repeatedly performing processes such as film formation and etching on the surface of a semiconductor wafer. In order to form a fine pattern, it is necessary to keep both surfaces of the semiconductor wafer, particularly the thin film forming surface, clean, so that the semiconductor wafer is cleaned using a substrate cleaning apparatus. In such a substrate cleaning apparatus that performs a semiconductor wafer cleaning process, a two-fluid nozzle is used to atomize pure water with high-pressure air or high-pressure nitrogen, and the particles are removed by hitting the substrate (for example, Patent Documents). 1).

半導体ウエハと同様に、液晶ディスプレイやPDP基板等の電子デバイスにおいても同様な洗浄装置を用いて洗浄を行っている。
特開2002−270564号公報
Similar to semiconductor wafers, electronic devices such as liquid crystal displays and PDP substrates are also cleaned using a similar cleaning apparatus.
JP 2002-270564 A

上述した半導体ウエハの洗浄方法では、次のような問題があった。すなわち、純水を高圧空気や高圧窒素により霧化させてパーティクルを除去する方法では、半導体ウエハ表面から一旦脱離したパーティクルが、半導体ウエハ上の液膜中で輸送、排出されている過程でウエハ表面に再付着し、パーティクルを十分に除去できないことがあった。また、パーティクル除去率を向上させるために、純水圧力、高圧空気または高圧窒素の圧力を上げた場合、半導体ウエハ表面に形成されたデバイスパターンを損傷してしまい、実使用に適さない問題があった。   The above-described semiconductor wafer cleaning method has the following problems. That is, in the method of removing particles by atomizing pure water with high-pressure air or high-pressure nitrogen, the particles once detached from the surface of the semiconductor wafer are transported and discharged in the liquid film on the semiconductor wafer. In some cases, the particles reattached to the surface and the particles could not be removed sufficiently. Also, when the pressure of pure water, high-pressure air or high-pressure nitrogen is increased to improve the particle removal rate, the device pattern formed on the surface of the semiconductor wafer is damaged, and there is a problem that is not suitable for actual use. It was.

そこで本発明は、電子デバイスの表面を損傷させることなく微細なパーティクルを十分に除去できる電子デバイス洗浄方法及び電子デバイス洗浄装置を提供することを目的としている。   Therefore, an object of the present invention is to provide an electronic device cleaning method and an electronic device cleaning apparatus that can sufficiently remove fine particles without damaging the surface of the electronic device.

前記課題を解決し目的を達成するために、本発明の電子デバイス洗浄方法及び電子デバイス洗浄装置は次のように構成されている。   In order to solve the above problems and achieve the object, an electronic device cleaning method and an electronic device cleaning apparatus of the present invention are configured as follows.

アルカリ性の洗浄水を供給するステップと、高圧の気体を供給するステップと、供給された上記洗浄水を上記気体とを混合させることで霧状にし、電子デバイスに吹き付けるステップとを備えていることを特徴とする。   A step of supplying alkaline cleaning water, a step of supplying high-pressure gas, and a step of making the supplied cleaning water mist by mixing the gas and spraying the electronic device. Features.

また、アルカリ性の洗浄水を供給する洗浄水供給手段と、高圧の気体を供給する高圧気体供給手段と、供給された上記洗浄水を上記気体とを混合させることで霧状にし、電子デバイスに吹き付ける二流体ノズルとを備えていることを特徴とする。   Further, the cleaning water supplying means for supplying alkaline cleaning water, the high pressure gas supplying means for supplying high-pressure gas, and the supplied cleaning water are atomized by mixing the gas and sprayed on the electronic device. And a two-fluid nozzle.

本発明によれば、電子デバイスの表面を損傷させることなく微細なパーティクルを十分に除去することが可能となる。   According to the present invention, it is possible to sufficiently remove fine particles without damaging the surface of the electronic device.

図1は本発明の一実施の形態に係る基板洗浄装置(電子デバイス洗浄装置)10の構成を示す説明図、図2〜図5は基板洗浄装置10においてアルカリ水溶液を用いる理由を示す説明図である。   FIG. 1 is an explanatory view showing the configuration of a substrate cleaning apparatus (electronic device cleaning apparatus) 10 according to an embodiment of the present invention, and FIGS. 2 to 5 are explanatory views showing the reason why an alkaline aqueous solution is used in the substrate cleaning apparatus 10. is there.

電子デバイス洗浄装置10は、洗浄部20と、高圧空気供給部40と、洗浄水供給部50と、これら各部を連携して制御する制御部60とを備えている。   The electronic device cleaning apparatus 10 includes a cleaning unit 20, a high-pressure air supply unit 40, a cleaning water supply unit 50, and a control unit 60 that controls these units in cooperation.

洗浄部20は、制御部60により制御される電動モータ21と、この電動モータ21の回転軸22に取り付けられ、半導体ウエハWを保持するスピンチャック23と、スピンチャック23に対向して配置された二流体ノズル30とを備えている。二流体ノズル30は、中心部に高圧空気が通流するガス流路31、このガス流路31を囲むようにして配置され、洗浄水が通流する洗浄水路32とを備えている。ガス流路31は後述する空気配管42、洗浄水路32は後述する洗浄水配管52にそれぞれ接続されており、それぞれ高圧空気、洗浄水を導入するように構成されている。また、二流体ノズル30は、図示しない昇降・移動機構によって、半導体ウエハW面内の洗浄水の供給位置を変更できるように支持されている。   The cleaning unit 20 is attached to the electric motor 21 controlled by the control unit 60, the rotating shaft 22 of the electric motor 21, the spin chuck 23 that holds the semiconductor wafer W, and the spin chuck 23. And a two-fluid nozzle 30. The two-fluid nozzle 30 includes a gas flow path 31 through which high-pressure air flows in a central portion, and a cleaning water path 32 that is disposed so as to surround the gas flow path 31 and through which cleaning water flows. The gas flow path 31 is connected to an air pipe 42 to be described later, and the cleaning water path 32 is connected to a cleaning water pipe 52 to be described later, and is configured to introduce high-pressure air and cleaning water, respectively. Further, the two-fluid nozzle 30 is supported so that the supply position of the cleaning water in the surface of the semiconductor wafer W can be changed by an elevating / moving mechanism (not shown).

高圧空気供給部40は、高圧空気発生部41と、この高圧空気発生部41から二流体ノズル30まで高圧空気を送るための空気配管42と、この空気配管42の途中に設けられた圧力調整部43と、この圧力調整部43における空気圧力を測定するための圧力センサ44と、空気配管42の途中に設けられた流量センサ45とを備えている。なお、圧力調整部43は制御部60からの指示により圧力調整が行われる。また、圧力センサ44及び流量センサ45の出力は制御部60に入力されている。   The high pressure air supply unit 40 includes a high pressure air generation unit 41, an air pipe 42 for sending high pressure air from the high pressure air generation unit 41 to the two-fluid nozzle 30, and a pressure adjustment unit provided in the middle of the air pipe 42. 43, a pressure sensor 44 for measuring the air pressure in the pressure adjusting unit 43, and a flow rate sensor 45 provided in the middle of the air pipe 42. The pressure adjustment unit 43 performs pressure adjustment according to an instruction from the control unit 60. The outputs of the pressure sensor 44 and the flow sensor 45 are input to the control unit 60.

洗浄水供給部50は、純水供給タンク51と、この純水供給タンク51から二流体ノズル30まで洗浄水を送るための洗浄水配管52と、この洗浄水配管52の途中に設けられた圧力調整部53と、この圧力調整部53における洗浄水圧力を測定するための圧力センサ54と、洗浄水配管52の途中に設けられた流量センサ55と、洗浄水配管52の途中に設けられ、純水にアルカリ水溶液を添加することで洗浄水とするアルカリ水溶液供給部56とを備えている。なお、圧力調整部53は制御部60からの指示により圧力調整が行われる。また、圧力センサ54及び流量センサ55の出力は制御部60に入力されている。   The cleaning water supply unit 50 includes a pure water supply tank 51, a cleaning water pipe 52 for sending cleaning water from the pure water supply tank 51 to the two-fluid nozzle 30, and a pressure provided in the middle of the cleaning water pipe 52. An adjustment unit 53, a pressure sensor 54 for measuring the washing water pressure in the pressure adjustment unit 53, a flow sensor 55 provided in the middle of the washing water pipe 52, and a pure water sensor provided in the middle of the washing water pipe 52. And an alkaline aqueous solution supply unit 56 that is used as washing water by adding an alkaline aqueous solution to water. The pressure adjustment unit 53 performs pressure adjustment according to an instruction from the control unit 60. The outputs of the pressure sensor 54 and the flow rate sensor 55 are input to the control unit 60.

なお、上述したアルカリ水溶液としてはアンモニアや、テトラメチルアンモニウムヒドロキシド、コリン、ヒドロキシルアミン等の有機アルカリを用いる。さらに、純水供給タンク51の代わりに、予めアルカリ水溶液を収容したアルカリ水溶液供給タンクを用い、アルカリ水溶液供給部56を省略してもよい。   In addition, as alkali aqueous solution mentioned above, organic alkalis, such as ammonia, tetramethylammonium hydroxide, choline, hydroxylamine, are used. Furthermore, instead of the pure water supply tank 51, an alkaline aqueous solution supply tank that contains an alkaline aqueous solution in advance may be used, and the alkaline aqueous solution supply unit 56 may be omitted.

このように構成された基板洗浄装置10では、次のようにして半導体ウエハWの洗浄を行う。すなわち、電動モータ21を回転させることにより、半導体ウエハWを回転させる。このときの回転速度は例えば500rpm程度である。また、純水供給タンク51から供給された純水にアルカリ水溶液供給部56からアルカリ水溶液を添加する。   In the substrate cleaning apparatus 10 configured as described above, the semiconductor wafer W is cleaned as follows. That is, the semiconductor wafer W is rotated by rotating the electric motor 21. The rotation speed at this time is about 500 rpm, for example. Further, the alkaline aqueous solution is added from the alkaline aqueous solution supply unit 56 to the pure water supplied from the pure water supply tank 51.

次に、圧力調整部43,53を制御部60からの信号により開き、二流体ノズル30に空気と洗浄水が供給されると、洗浄水が高圧空気によって霧化され、半導体ウエハWの表面に噴霧される。これにより、パーティクルが流し出される。このとき、制御部60から各圧力調整部43,53に制御信号が送られ、所定の圧力の洗浄水が噴霧されるように空気と洗浄水の圧力が適切に調整される。同時に、各圧力センサ44,54と流量センサ45,55から検出された結果が、逐次制御部60にフィードバックされる。   Next, when the pressure adjusting units 43 and 53 are opened by a signal from the control unit 60 and air and cleaning water are supplied to the two-fluid nozzle 30, the cleaning water is atomized by the high-pressure air and is applied to the surface of the semiconductor wafer W. Sprayed. Thereby, particles are poured out. At this time, a control signal is sent from the control unit 60 to the pressure adjusting units 43 and 53, and the pressure of the air and the cleaning water is appropriately adjusted so that the cleaning water having a predetermined pressure is sprayed. At the same time, the results detected from the pressure sensors 44 and 54 and the flow rate sensors 45 and 55 are fed back to the controller 60 sequentially.

ここで、洗浄水としてアルカリ性のものを用いた場合の作用について詳述する。すなわち、洗浄水中では滑り面(図2中S)においてζ電位が発生する。このζ電位は材質によって異なるとともに、図3に示すように洗浄水のpHによって変化する。半導体ウエハWの材質はSiOの上にSiNが形成されており、また、パーティクルPはアルミナである。 Here, the action when an alkaline water is used as the washing water will be described in detail. That is, a zeta potential is generated on the sliding surface (S in FIG. 2) in the wash water. This ζ potential varies depending on the material and varies depending on the pH of the washing water as shown in FIG. As a material of the semiconductor wafer W, SiN is formed on SiO 2 and the particles P are alumina.

一方、2つの物質間のポテンシャルエネルギは分子間力と静電ポテンシャルの和となり、図4に示すような関係となる。すなわち、ζ電位が同じ符号の場合には反発力となり、ζ電位が異なる符合の場合には吸引力となる。したがって、アルカリ性(pH値が8以上)の場合には、各物質のζ電位はマイナスとなり、図5に示すように、両物質間では電気的反発が生じる。   On the other hand, the potential energy between the two substances is the sum of the intermolecular force and the electrostatic potential, and has a relationship as shown in FIG. That is, when the ζ potential has the same sign, it becomes a repulsive force, and when the ζ potential has a different sign, it becomes an attractive force. Therefore, in the case of alkaline (pH value of 8 or more), the ζ potential of each substance becomes negative, and an electric repulsion occurs between both substances as shown in FIG.

したがって、アルカリ性の洗浄水中では、半導体ウエハWの表面電位、及び、パーティクルPの表面電位双方がマイナスになるため、パーティクルPの半導体ウエハWへの再付着が抑制される。なお、半導体ウエハW表面の材質と使用するアルカリ性洗浄水の選択により、半導体ウエハW表面のスライトエッチングによる、パーティクルPの除去効果も付加することができる。   Accordingly, both the surface potential of the semiconductor wafer W and the surface potential of the particles P are negative in the alkaline cleaning water, so that the reattachment of the particles P to the semiconductor wafer W is suppressed. Note that, by selecting the material of the surface of the semiconductor wafer W and the alkaline cleaning water to be used, it is possible to add the effect of removing the particles P by the light etching of the surface of the semiconductor wafer W.

上述したように、本実施の形態に係る電子デバイス洗浄装置10による電子デバイスの洗浄方法によれば、半導体ウエハWの表面から一度脱離したパーティクルの再付着を防止できるため、パーティクルPを効率的に除去することが可能となる。したがって、強い圧力で洗浄水を吹き付ける必要がなく、デバイスパターンの損傷を防止することができる。   As described above, according to the electronic device cleaning method performed by the electronic device cleaning apparatus 10 according to the present embodiment, it is possible to prevent reattachment of particles once detached from the surface of the semiconductor wafer W. Can be removed. Therefore, it is not necessary to spray cleaning water with a strong pressure, and damage to the device pattern can be prevented.

ここで、実験例について説明する。55nmのライン/スペースパターンを形成した半導体ウエハWをパターン検査装置で測定し、欠陥数をカウントした。この半導体ウエハを基板洗浄装置10で、下記の「条件1」〜「条件3」で洗浄した。   Here, an experimental example will be described. The semiconductor wafer W on which the 55 nm line / space pattern was formed was measured with a pattern inspection apparatus, and the number of defects was counted. The semiconductor wafer was cleaned by the substrate cleaning apparatus 10 under the following “condition 1” to “condition 3”.

条件1は、純水0.2MPa(100ml/min)、高圧空気0.2MPa(60L/min)、ウエハ回転数500rpmである。条件2は、純水0.3MPa(200ml/min)、高圧空気0.3MPa(80L/min)、ウエハ回転数500rpmである。条件3は、0.2mmol/1アンモニア水0.2MPa(100ml/min)、高圧空気0.2MPa(60L/min)、ウエハW回転数500rpmである。   Condition 1 is pure water 0.2 MPa (100 ml / min), high-pressure air 0.2 MPa (60 L / min), and wafer rotation speed 500 rpm. Condition 2 is pure water 0.3 MPa (200 ml / min), high-pressure air 0.3 MPa (80 L / min), and wafer rotation speed 500 rpm. Condition 3 is 0.2 mmol / 1 ammonia water 0.2 MPa (100 ml / min), high-pressure air 0.2 MPa (60 L / min), and wafer W rotation speed 500 rpm.

上記の処理後の半導体ウエハWをパターン検査装置で測定し、欠陥数をカウントした。また、増加した欠陥をレビューSEMで観察し、パターンに損傷が無いか確認した。この結果、欠陥としてカウントされる粒子の除去率は、条件1では60%、条件2では80%、条件3では85%であった。また、条件1、条件3ではパターンの損傷は見られなかったが、条件2では10箇所でパターンの損傷が見られた。したがって、洗浄水及び高圧の空気の圧力は0.3MPa以下であることが好ましい。また、洗浄の効果を考慮すると洗浄水及び高圧の空気の圧力は0.1MPa以上が好ましい。   The semiconductor wafer W after the above processing was measured with a pattern inspection apparatus, and the number of defects was counted. Moreover, the increased defect was observed by review SEM and it was confirmed whether the pattern was damaged. As a result, the removal rate of particles counted as defects was 60% under condition 1, 80% under condition 2, and 85% under condition 3. Also, no damage to the pattern was observed under conditions 1 and 3, but damage was observed at 10 locations under condition 2. Therefore, it is preferable that the pressure of the washing water and the high-pressure air is 0.3 MPa or less. In consideration of the effect of cleaning, the pressure of the cleaning water and high-pressure air is preferably 0.1 MPa or more.

なお、本発明は上記実施形態そのままに限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で構成要素を変形して具体化できる。また、上記実施形態に開示されている複数の構成要素の適宜な組み合わせにより、種々の発明を形成できる。例えば、実施形態に示される全構成要素から幾つかの構成要素を削除してもよい。さらに、異なる実施形態にわたる構成要素を適宜組み合わせてもよい。   Note that the present invention is not limited to the above-described embodiment as it is, and can be embodied by modifying the constituent elements without departing from the scope of the invention in the implementation stage. In addition, various inventions can be formed by appropriately combining a plurality of components disclosed in the embodiment. For example, some components may be deleted from all the components shown in the embodiment. Furthermore, constituent elements over different embodiments may be appropriately combined.

本発明の一実施の形態に係る基板洗浄装置の構成を示す説明図。BRIEF DESCRIPTION OF THE DRAWINGS Explanatory drawing which shows the structure of the board | substrate cleaning apparatus which concerns on one embodiment of this invention. 同基板洗浄装置においてアルカリ水溶液を用いる理由を示す説明図。Explanatory drawing which shows the reason for using alkaline aqueous solution in the board | substrate washing | cleaning apparatus. 同基板洗浄装置においてアルカリ水溶液を用いる理由を示す説明図。Explanatory drawing which shows the reason for using alkaline aqueous solution in the board | substrate washing | cleaning apparatus. 同基板洗浄装置においてアルカリ水溶液を用いる理由を示す説明図。Explanatory drawing which shows the reason for using alkaline aqueous solution in the board | substrate washing | cleaning apparatus. 同基板洗浄装置においてアルカリ水溶液を用いる理由を示す説明図。Explanatory drawing which shows the reason for using alkaline aqueous solution in the board | substrate washing | cleaning apparatus.

符号の説明Explanation of symbols

10…電子デバイス洗浄装置、20…洗浄部、30…二流体ノズル、40…高圧空気供給部、50…洗浄水供給部。   DESCRIPTION OF SYMBOLS 10 ... Electronic device washing | cleaning apparatus, 20 ... Cleaning part, 30 ... Two-fluid nozzle, 40 ... High pressure air supply part, 50 ... Washing water supply part.

Claims (6)

アルカリ性の洗浄水を供給するステップと、
高圧の気体を供給するステップと、
供給された上記洗浄水を上記気体とを混合させることで霧状にし、電子デバイスに吹き付けるステップとを備えていることを特徴とする電子デバイス洗浄方法。
Supplying alkaline washing water;
Supplying a high-pressure gas;
And a step of spraying the supplied cleaning water into the mist by mixing the gas and the electronic device.
上記洗浄水は、アンモニアを含むことを特徴とする請求項1に記載の電子デバイス洗浄方法。   The electronic device cleaning method according to claim 1, wherein the cleaning water contains ammonia. 上記洗浄水は、有機アルカリを含むことを特徴とする請求項1に記載の電子デバイス洗浄方法。   The electronic device cleaning method according to claim 1, wherein the cleaning water contains an organic alkali. 上記洗浄水は、テトラメチルアンモニウムヒドロキシド、コリン、ヒドロキシルアミンのうち少なくとも1つを含むことを特徴とする請求項3に記載の電子デバイス洗浄方法。   The electronic device cleaning method according to claim 3, wherein the cleaning water contains at least one of tetramethylammonium hydroxide, choline, and hydroxylamine. 上記洗浄水及び上記気体の圧力は0.1MPa以上0.3MPa以下であることを特徴とする請求項1に記載の電子デバイス洗浄方法。   2. The electronic device cleaning method according to claim 1, wherein the pressure of the cleaning water and the gas is 0.1 MPa or more and 0.3 MPa or less. アルカリ性の洗浄水を供給する洗浄水供給手段と、
高圧の気体を供給する高圧気体供給手段と、
供給された上記洗浄水を上記気体とを混合させることで霧状にし、電子デバイスに吹き付ける二流体ノズルとを備えていることを特徴とする電子デバイス洗浄装置。
Cleaning water supply means for supplying alkaline cleaning water;
High-pressure gas supply means for supplying high-pressure gas;
An electronic device cleaning apparatus, comprising: a two-fluid nozzle that forms a mist by mixing the supplied cleaning water with the gas and blows the electronic device.
JP2005100330A 2005-03-31 2005-03-31 Method and apparatus for cleaning electronic device Pending JP2006286665A (en)

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