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JP2006281452A - Antistatic laminate sheet and molded product thereof - Google Patents

Antistatic laminate sheet and molded product thereof Download PDF

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Publication number
JP2006281452A
JP2006281452A JP2005100615A JP2005100615A JP2006281452A JP 2006281452 A JP2006281452 A JP 2006281452A JP 2005100615 A JP2005100615 A JP 2005100615A JP 2005100615 A JP2005100615 A JP 2005100615A JP 2006281452 A JP2006281452 A JP 2006281452A
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antistatic
styrene
resin
laminate sheet
rubber
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Inventor
Mamoru Fujihira
衛 藤平
Yoichi Ueno
陽一 上野
Hideo Hirano
秀夫 平野
Takeshi Morita
毅 森田
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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Priority to JP2005100615A priority Critical patent/JP2006281452A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/285Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00Thermoplastic elastomer material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202Conductive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21Anti-static
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles

Landscapes

  • Laminated Bodies (AREA)

Abstract

【課題】 電子部品等の被包装物を汚染する摩耗粉の発生が少なく、耐衝撃性、機械的強度及び剛性に優れ、かつ真空成形等による二次成形が容易で、二次成形後の導電追随性が良好な帯電防止性積層シートと、これを成形してなる成形品を提供する。
【解決手段】 ゴム変性スチレン系樹脂(a1)を主成分とし、ポリオレフィン(a2)とポリエーテル系帯電防止剤(a3)及びスチレン系エラストマー(a4)とを含有する表面層(A)が、ゴム変性メタクリルスチレン系樹脂からなる基材層(B)の少なくとも片面に積層されていることを特徴とする帯電防止性積層シート、及び該シートを成形して得られる成形品。
【選択図】 なし
PROBLEM TO BE SOLVED: To reduce the generation of wear powder that contaminates a packaged object such as an electronic component, to have excellent impact resistance, mechanical strength and rigidity, to be easily formed by vacuum forming or the like, and to conduct after secondary forming. An antistatic laminate sheet having good followability and a molded product formed by molding the same are provided.
A surface layer (A) containing a rubber-modified styrene resin (a1) as a main component and containing a polyolefin (a2), a polyether antistatic agent (a3) and a styrene elastomer (a4) is a rubber. An antistatic laminate sheet characterized by being laminated on at least one side of a base material layer (B) made of a modified methacrylstyrene resin, and a molded product obtained by molding the sheet.
[Selection figure] None

Description

本発明は、湿度による影響が少なく、持続性に優れる帯電防止性を有し、かつ耐摩耗性や耐衝撃性、機械的強度、剛性、成形性等に優れた電子部品包装材料に好適な帯電防止性シートとその成形品に関する。   The present invention has an antistatic property that is less affected by humidity, has excellent durability, and is suitable for an electronic component packaging material that has excellent wear resistance, impact resistance, mechanical strength, rigidity, moldability, and the like. The present invention relates to a preventive sheet and a molded product thereof.

スチレン系樹脂は、安価で二次加工性に優れる点から食品包装を始めとして広範な分野で使用されているが、表面抵抗が高く容易に帯電するため、埃等が付着して外観を損ねたり、特に電子部品包材用途においては静電気障害を招く等の欠点を有している。このため、従来よりこれらスチレン系樹脂に対して界面活性剤、カーボンブラック等を練り込む方法や、導電性塗料を塗工する方法が取られてきた。   Styrenic resins are used in a wide range of fields, including food packaging, because they are inexpensive and have excellent secondary processability. However, they have a high surface resistance and are easily charged, which may cause dust and other damage to the appearance. In particular, the electronic parts packaging material has drawbacks such as causing an electrostatic failure. For this reason, conventionally, a method of kneading a surfactant, carbon black or the like into these styrene resins, or a method of applying a conductive paint has been taken.

しかしながら、界面活性剤は帯電防止性能の持続性に劣り、水洗や摩擦により性能低下を引き起こすという欠点を有する。一方、カーボンブラックの練り込みではカーボン脱離による電子部品の汚染が、また導電性塗料の塗工では成形時にシート表面の塗膜が延伸され導電性能が大幅に低下するといった欠点を有している。   However, the surfactant is inferior in sustainability of the antistatic performance, and has a drawback that the performance is deteriorated by washing with water or friction. On the other hand, when carbon black is kneaded, electronic parts are contaminated due to carbon detachment, and when conductive paint is applied, the coating film on the sheet surface is stretched at the time of molding, resulting in a significant decrease in conductive performance. .

そこで、電子部品汚染や成形時の性能低下を引き起こすことなく、持続的な帯電防止性能を付与する方法として、例えばスチレン系樹脂にポリエーテルエステル系帯電防止剤を配合した樹脂層を積層したシートが提案されている(例えば、特許文献1参照)。   Therefore, as a method of imparting continuous antistatic performance without causing electronic component contamination and molding performance degradation, for example, a sheet in which a resin layer in which a polyether ester antistatic agent is blended with a styrene resin is laminated. It has been proposed (see, for example, Patent Document 1).

このような手法は、持続的な帯電防止性能の付与には効果的であるが、スチレン系樹脂は耐摩耗性に劣るため、例えば電子部品がトレー上で振動した場合、ベースとなるスチレン系樹脂自体が削られることで摩耗粉が発生し、電子部品の汚染源となる。   Such a technique is effective for providing continuous antistatic performance, but since styrene resins are inferior in wear resistance, for example, when an electronic component vibrates on a tray, the base styrene resin Wearing powder is generated by shaving itself and becomes a source of contamination of electronic components.

一方、プロピレン系樹脂シートは、表面に弾性回復力があり、耐摩耗性も高いことから、摩耗粉の発生による電子部品の汚染は極めて少ない。しかし、加熱収縮が大きく寸法安定性に劣ると共に、剛性も低く、例えばロボットによる自動搬送用トレー等には適さない等の欠点を有している。   On the other hand, since the propylene-based resin sheet has an elastic recovery force on the surface and high wear resistance, the contamination of electronic components due to generation of wear powder is extremely small. However, the heat shrinkage is large, the dimensional stability is inferior, and the rigidity is low. For example, the heat shrinkage is not suitable for a tray for automatic conveyance by a robot.

このようなプロピレン系樹脂の欠点を抑制するため、スチレン系樹脂及びオレフィン系樹脂から選択された少なくとも1つの樹脂で構成された基材層に、オレフィン系樹脂に高分子型帯電防止剤を配合した表層を積層したシートが提案されている(例えば、特許文献2参照)。しかしながら、剛性を上げるため基材層にスチレン系樹脂を用いると、オレフィン系樹脂からなる表層との層間接着性の低下を招く。また、基材層にオレフィン系樹脂が配合された場合は、積層シートの剛性及び寸法安定性が低下するという欠点を有する。   In order to suppress such defects of the propylene-based resin, a polymer-type antistatic agent is blended with the olefin resin in a base material layer composed of at least one resin selected from styrene-based resins and olefin-based resins. A sheet in which surface layers are laminated has been proposed (see, for example, Patent Document 2). However, when a styrene resin is used for the base material layer in order to increase the rigidity, the interlaminar adhesion with the surface layer made of the olefin resin is lowered. Moreover, when an olefin resin is mix | blended with a base material layer, it has the fault that the rigidity and dimensional stability of a lamination sheet fall.

また、目的は異なるが類似の効果が期待できる組成物として、スチレン系樹脂にポリエーテルエステルアミド及びポリオレフィンを配合した樹脂組成物が知られている(例えば、特許文献3参照)。しかしながら、組成物中のオレフィン系樹脂の使用比率が高いことから、やはりその剛性及び寸法安定性が充分でない。   Moreover, a resin composition in which polyether ester amide and polyolefin are blended with a styrenic resin is known as a composition that can be expected to have a similar effect with different purposes (see, for example, Patent Document 3). However, since the use ratio of the olefin resin in the composition is high, its rigidity and dimensional stability are still not sufficient.

特開2001−88251号公報JP 2001-88251 A 特開2004−90609号公報JP 2004-90609 A 特開平5−78535号公報Japanese Patent Laid-Open No. 5-78535

本発明が解決しようとする課題は、電子部品等の被包装物を汚染する摩耗粉の発生が少なく、耐衝撃性、機械的強度及び剛性に優れ、かつ真空成形等による二次成形が容易で、二次成形後の導電追随性が良好な帯電防止性積層シートと、この帯電防止性積層シートを成形してなる成形品を提供することにある。   The problem to be solved by the present invention is that there is little generation of wear powder that contaminates a packaged article such as an electronic component, excellent impact resistance, mechanical strength and rigidity, and secondary molding by vacuum molding or the like is easy. Another object of the present invention is to provide an antistatic laminate sheet having good conductivity following secondary molding and a molded product formed by molding this antistatic laminate sheet.

本発明者等は、前記課題を達成するために鋭意検討した結果、ゴム変性スチレン系樹脂を主成分とし、ポリオレフィン、ポリエーテル系帯電防止剤及びスチレン系エラストマーとで構成された表面層を、ゴム変性メタクリルスチレン系樹脂からなる基材層の少なくとも片側の表面に積層することにより、電子部品等の被包装物を汚染する摩耗粉の発生が少なく、耐衝撃性、機械的強度及び剛性に優れ、かつ真空成形等による二次成形が容易で、二次成形後の導電追随性が良好な帯電防止性積層シートが得られることを見出し、本発明を完成するに至った。   As a result of intensive investigations to achieve the above-mentioned problems, the present inventors have made a rubber-modified styrene resin as a main component, a surface layer composed of a polyolefin, a polyether antistatic agent, and a styrene elastomer. By laminating on the surface of at least one side of the base material layer made of modified methacrylstyrene resin, there is little generation of wear powder that contaminates the packaged object such as electronic parts, and it has excellent impact resistance, mechanical strength and rigidity, And it discovered that the secondary shaping | molding by vacuum forming etc. was easy and the electroconductive followability after secondary shaping | molding was favorable, and came to complete this invention.

すなわち、本発明は、ゴム変性スチレン系樹脂(a1)を主成分とし、ポリオレフィン(a2)とポリエーテル系帯電防止剤(a3)及びスチレン系エラストマー(a4)とを含有する表面層(A)が、ゴム変性メタクリルスチレン系樹脂からなる基材層(B)の少なくとも片面に積層されていることを特徴とする帯電防止性積層シート、及び前記帯電防止性積層シートを成形して得られるものであることを特徴とする成形品を提供するものである。   That is, in the present invention, the surface layer (A) containing the rubber-modified styrene resin (a1) as a main component and containing the polyolefin (a2), the polyether antistatic agent (a3), and the styrene elastomer (a4) is provided. The base layer (B) made of rubber-modified methacryl styrene resin is laminated on at least one side of the base layer (B), and is obtained by molding the antistatic laminate sheet. The molded product characterized by the above is provided.

本発明の帯電防止性積層シートは、摩耗粉の発生が少なく、耐衝撃性、機械的強度及び剛性に優れ、二次成形が容易で、成形後の導電追随性も良好であり、特に電子部品等の包装用物品として有用である。   The antistatic laminate sheet of the present invention has less generation of wear powder, is excellent in impact resistance, mechanical strength and rigidity, is easy to perform secondary molding, and has good conductivity followability after molding. It is useful as a packaging article.

以下、本発明を詳細に説明する。本発明における帯電防止性積層シートの表面層(A)は、ゴム変性スチレン系樹脂(a1)を主成分とし、ポリオレフィン(a2)、ポリエーテル系帯電防止剤(a3)及びスチレン系エラストマー(a4)を含有してなる。ここで用いられるゴム変性スチレン系樹脂(a1)としては、ゴム状重合体にスチレン系単量体をグラフトさせたゴム変性スチレン系グラフト重合体である。具体的な例としては耐衝撃ポリスチレン(HIPS)等が挙げられ、組成や配合比の異なる2種以上を組み合わせて用いることもできる。   Hereinafter, the present invention will be described in detail. The surface layer (A) of the antistatic laminate sheet in the present invention comprises a rubber-modified styrene resin (a1) as a main component, a polyolefin (a2), a polyether antistatic agent (a3), and a styrene elastomer (a4). It contains. The rubber-modified styrene resin (a1) used here is a rubber-modified styrene graft polymer obtained by grafting a styrene monomer to a rubber-like polymer. Specific examples include high-impact polystyrene (HIPS), and two or more types having different compositions and blending ratios can be used in combination.

ゴム変性スチレン系樹脂(a1)を構成するスチレン系単量体としては、例えばスチレン、α−メチルスチレン、メチルスチレン、エチルスチレン、t−ブチルスチレン、ブロムスチレン、クロロスチレン等が挙げられ、2種以上を組み合わせて用いても良いが、中でもスチレンがゴム状重合体との反応性に優れる点から好ましい。   Examples of the styrene monomer constituting the rubber-modified styrene resin (a1) include styrene, α-methylstyrene, methylstyrene, ethylstyrene, t-butylstyrene, bromostyrene, chlorostyrene, and the like. Although the above may be used in combination, styrene is particularly preferable from the viewpoint of excellent reactivity with the rubber-like polymer.

また、必要によりゴム変性スチレン系樹脂(a1)を構成するスチレン系単量体に共重合可能な他の単量体を用いても良い。共重合可能な他の単量体としては、例えば(メタ)アクリル酸エステル、(メタ)アクリル酸、アクリロニトリル、無水マレイン酸、フェニルマレイミド等が挙げられる。共重合可能な他の単量体は、一種単独でも、二種以上を併用しても良い。   Moreover, you may use the other monomer copolymerizable with the styrene-type monomer which comprises rubber-modified styrene-type resin (a1) as needed. Examples of the other copolymerizable monomer include (meth) acrylic acid ester, (meth) acrylic acid, acrylonitrile, maleic anhydride, phenylmaleimide and the like. The other copolymerizable monomers may be used alone or in combination of two or more.

一方、スチレン系単量体とグラフトさせるゴム状重合体としては、天然ゴム、合成ゴム等が何れも使用でき、ブタジエン、イソプレン、1,3−ペンタジエン等の単独ジエン系重合体、あるいは、これら各成分とスチレン系単量体とのブロック共重合体、エチレン−プロピレン共重合体エラストマー、エチレン−プロピレン−ジエン共重合体、エチレン−酢酸ビニル共重合体エラストマー、(メタ)アクリル酸アルキルエステル共重合体エラストマー等が挙げられるが、中でもブタジエンとスチレン系単量体との共重合体に代表されるジエン系ゴム状重合体がスチレン系単量体との反応性や相溶性に優れる点で好ましい。   On the other hand, as the rubber-like polymer to be grafted with the styrene monomer, natural rubber, synthetic rubber or the like can be used, and a homodiene polymer such as butadiene, isoprene, 1,3-pentadiene, or each of these. Block copolymer of component and styrene monomer, ethylene-propylene copolymer elastomer, ethylene-propylene-diene copolymer, ethylene-vinyl acetate copolymer elastomer, (meth) acrylic acid alkyl ester copolymer Among them, elastomers and the like can be mentioned. Among them, a diene rubber-like polymer typified by a copolymer of butadiene and a styrene monomer is preferable in terms of excellent reactivity and compatibility with the styrene monomer.

ゴム変性スチレン系樹脂(a1)のメルトフローレイトは特に限定されないが、押出成膜性に優れることから、0.1〜15g/min(200℃、49.0N)であることが好ましい。   The melt flow rate of the rubber-modified styrenic resin (a1) is not particularly limited, but is preferably 0.1 to 15 g / min (200 ° C., 49.0 N) because of excellent extrusion film forming properties.

一方、本発明で用いるポリオレフィンは、特に限定されるものではないが、具体的には、プロピレンの単独重合体、プロピレンと、エチレン、ブテン−1,3−メチルブテン−1,3−メチルペンテン−1,4−メチルペンテン−1等のα−オレフィンとの共重合体、プロピレンと他の共重合可能な不飽和単量体との共重合体等が挙げられる。さらに具体的には、プロピレン−エチレンブロック共重合体、プロピレン−エチレンランダム共重合体、プロピレン−エチレン−ジエン系化合物共重合体等が挙げられる。これらを単独又は2種類以上組み合わせて用いても良い。これらの中でも、押出成膜性が良好で耐摩耗性に優れるシートが得られることから、プロピレン単独重合体やプロピレン−エチレンランダム共重合体、プロピレン−エチレンブロック共重合体を主成分とすることが好ましい。また、耐寒性を要する場合、プロピレン系重合体に低密度ポリエチレンを混合することが好ましい。   On the other hand, the polyolefin used in the present invention is not particularly limited. Specifically, a homopolymer of propylene, propylene, and ethylene, butene-1,3-methylbutene-1,3-methylpentene-1 , 4-methylpentene-1 and other α-olefin copolymers, propylene and other copolymerizable unsaturated monomers, and the like. More specifically, a propylene-ethylene block copolymer, a propylene-ethylene random copolymer, a propylene-ethylene-diene compound copolymer, and the like can be given. You may use these individually or in combination of 2 or more types. Among these, since a sheet having good extrusion film formability and excellent wear resistance can be obtained, the main component may be a propylene homopolymer, a propylene-ethylene random copolymer, or a propylene-ethylene block copolymer. preferable. Moreover, when cold resistance is required, it is preferable to mix low density polyethylene with the propylene polymer.

ポリオレフィン(a2)のメルトフローレイトは、特に限定されないが、押出成膜性に優れることから0.1〜15g/min(230℃、21.2N)であることが好ましく、さらに、外観が良好なシートが得られることから0.1〜10g/minであることがより好ましい。   The melt flow rate of the polyolefin (a2) is not particularly limited, but is preferably 0.1 to 15 g / min (230 ° C., 21.2 N) because of excellent extrusion film forming properties, and further, the appearance is good. It is more preferably 0.1 to 10 g / min since a sheet is obtained.

ポリエーテル系帯電防止剤(a3)としては、特に限定されないが、ポリオレフィン(a2)との相溶性が良好で機械強度に優れ、表面平滑性や帯電防止性能にも優れたシートが得られる点で、ポリオレフィン系ブロックとポリエーテル系ブロックとのブロック共重合体が好ましい。   The polyether-based antistatic agent (a3) is not particularly limited, but a sheet having excellent compatibility with the polyolefin (a2), excellent mechanical strength, and excellent surface smoothness and antistatic performance can be obtained. A block copolymer of a polyolefin block and a polyether block is preferred.

前記ポリオレフィン系ブロックを構成するオレフィン系単量体としては、例えばエチレン、プロピレン、1−ブテン等が挙げられる。これらのオレフィンのうちエチレン及びプロピレンから選択された少なくとも1種を含有したポリオレフィンブロックが好ましい。   Examples of the olefin monomer constituting the polyolefin block include ethylene, propylene, 1-butene and the like. Of these olefins, a polyolefin block containing at least one selected from ethylene and propylene is preferred.

ポリエーテル系帯電防止剤のポリエーテル系ブロックを構成する単量体としては、アルキレンオキシド等が挙げられ、特にエチレンオキシドやプロピレンオキシド等のC2−4アルキレンオキシドが好ましい。 Examples of the monomer constituting the polyether block of the polyether antistatic agent include alkylene oxides, and C 2-4 alkylene oxides such as ethylene oxide and propylene oxide are particularly preferable.

前記ポリオレフィン系ブロックとポリエーテル系ブロックとの間は、エステル結合、アミド結合、エーテル結合、ウレタン結合、イミド結合等を介して結合されている。これらの結合は、例えば、ポリオレフィンを変性剤で変性して活性水素原子を導入した後、アルキレンオキシド等の親水性単量体を付加重合することによって導入できる。このような変性剤としては、例えば、不飽和カルボン酸又はその無水物、ラクタム、アミノカルボン酸、酸素、オゾン、ヒドロキシルアミン、ジアミン等が挙げられる。   The polyolefin block and the polyether block are bonded via an ester bond, an amide bond, an ether bond, a urethane bond, an imide bond, or the like. These bonds can be introduced, for example, by modifying the polyolefin with a modifier to introduce active hydrogen atoms, and then addition polymerization of a hydrophilic monomer such as alkylene oxide. Examples of such a modifier include unsaturated carboxylic acid or its anhydride, lactam, aminocarboxylic acid, oxygen, ozone, hydroxylamine, diamine, and the like.

ゴム変性スチレン系樹脂(a1)、ポリオレフィン(a2)、ポリエーテル系帯電防止剤(a3)混合時の強度低下等を防止するために、表面層(A)には相溶化剤としてスチレン系エラストマー(a4)を添加するのが好ましい。スチレン系エラストマー(a4)としては、スチレン系単量体とジエン系単量体とのブロック共重合体やその水素添加物、またはスチレンとオレフィンとのブロック共重合体エラストマーなどのブロックタイプスチレン系エラストマーが挙げられる。特に水添スチレンブタジエンブロック共重合体(SEBS)、水添スチレンイソプレンブロック共重合体(SEPS)等が機械物性の改良効果に優れる点で好ましく用いられる。また、これらのスチレン系エラストマーは、スチレンブロックの一部又は全部がメチルスチレンの様なスチレン誘導体であっても良いし、カルボキシル基、酸無水物基、エポキシ基、アミノ基、ヒドロキシル基、アルコキシ基やそれらの誘導体から選ばれた少なくとも1種の官能基を有する変性スチレン系エラストマーであっても良い。   In order to prevent a decrease in strength when the rubber-modified styrene resin (a1), polyolefin (a2), and polyether antistatic agent (a3) are mixed, the surface layer (A) has a styrene elastomer (as a compatibilizer). It is preferable to add a4). As the styrene elastomer (a4), block type styrene elastomer such as block copolymer of styrene monomer and diene monomer and hydrogenated product thereof, or block copolymer elastomer of styrene and olefin Is mentioned. In particular, hydrogenated styrene butadiene block copolymer (SEBS), hydrogenated styrene isoprene block copolymer (SEPS), and the like are preferably used because they are excellent in improving the mechanical properties. In these styrene elastomers, part or all of the styrene block may be a styrene derivative such as methylstyrene, or a carboxyl group, an acid anhydride group, an epoxy group, an amino group, a hydroxyl group, an alkoxy group. Or a modified styrenic elastomer having at least one functional group selected from derivatives thereof.

ゴム変性スチレン系樹脂(a1)、ポリオレフィン(a2)、ポリエーテル系帯電防止剤(a3)、スチレン系エラストマー(a4)に加えて、表面層(A)にはさらに変性スチレン系共重合体(a5)を添加するのが好ましい。変性スチレン系共重合体(a5)としては、カルボキシル基、酸無水物基、エポキシ基、アミノ基、ヒドロキシル基、アルコキシ基またはその誘導体から選ばれた少なくとも1種の官能基を有するスチレン系重合体が好ましく、特にカルボキシル基、酸無水物基、エポキシ基変性スチレン系重合体が、帯電防止剤の分散を促進し、表面抵抗率等の電気特性や機械物性に優れる点で好ましく用いられる。ここで用いられるスチレン系単量体としては、スチレン、α−メチルスチレン、メチルスチレン、エチルスチレン、t−ブチルスチレン、ブロムスチレン、クロロスチレン等が挙げられるが、中でもスチレンが、メタクリル酸、無水マレイン酸等との反応性に優れる点で好ましい。   In addition to the rubber-modified styrene resin (a1), the polyolefin (a2), the polyether antistatic agent (a3), and the styrene elastomer (a4), the surface layer (A) is further modified with a modified styrene copolymer (a5 ) Is preferably added. The modified styrene copolymer (a5) is a styrene polymer having at least one functional group selected from a carboxyl group, an acid anhydride group, an epoxy group, an amino group, a hydroxyl group, an alkoxy group or a derivative thereof. In particular, a carboxyl group, an acid anhydride group, and an epoxy group-modified styrenic polymer are preferably used because they promote the dispersion of the antistatic agent and are excellent in electrical characteristics such as surface resistivity and mechanical properties. Examples of the styrenic monomer used here include styrene, α-methylstyrene, methylstyrene, ethylstyrene, t-butylstyrene, bromostyrene, chlorostyrene, etc. Among them, styrene is methacrylic acid, maleic anhydride. It is preferable at the point which is excellent in the reactivity with an acid etc.

また、表面層を構成する樹脂としては、相溶性を妨げない範囲でエチレン系エラストマーや、カルボキシル基、酸無水物基、エポキシ基、アミノ基、ヒドロキシル基、アルコキシ基やそれらの誘導体から選ばれた少なくとも1種の官能基を有する変性エチレン系エラストマーを配合しても良い。   In addition, the resin constituting the surface layer was selected from ethylene elastomer, carboxyl group, acid anhydride group, epoxy group, amino group, hydroxyl group, alkoxy group and derivatives thereof as long as compatibility is not hindered. A modified ethylene elastomer having at least one functional group may be blended.

さらに、帯電防止効果をさらに向上させるため、必要に応じて各種の化合物を添加しても良い。具体的には、リチウム塩類、スルホン酸金属塩類等の塩類が挙げられる。   Furthermore, in order to further improve the antistatic effect, various compounds may be added as necessary. Specific examples include salts such as lithium salts and sulfonic acid metal salts.

ゴム変性スチレン系樹脂(a1)とポリオレフィン(a2)の配合重量比は、基材層(B)に対する層間接着性と耐摩耗性とのバランスに優れる点で(a1)/(a2)=50/50〜90/10が好ましい。   The blending weight ratio of the rubber-modified styrenic resin (a1) and the polyolefin (a2) is (a1) / (a2) = 50 / in terms of excellent balance between interlayer adhesion to the base material layer (B) and wear resistance. 50-90 / 10 is preferable.

ゴム変性スチレン系樹脂(a1)及びポリオレフィン(a2)の合計100重量部に対してポリエーテル系帯電防止剤(a3)の配合量は、表面抵抗率と機械物性とのバランスに優れる点で10〜40重量部が好ましい。   The blending amount of the polyether antistatic agent (a3) with respect to 100 parts by weight of the total of the rubber-modified styrene resin (a1) and the polyolefin (a2) is 10 to 10 in that the balance between surface resistivity and mechanical properties is excellent. 40 parts by weight is preferred.

スチレン系エラストマー(a4)と変性スチレン系樹脂(a5)とを合計した配合量は、表面層組成物の相溶化効果や機械物性を考慮すると1〜30重量部が好ましい。   The total amount of the styrene elastomer (a4) and the modified styrene resin (a5) is preferably 1 to 30 parts by weight in consideration of the compatibilizing effect and mechanical properties of the surface layer composition.

基材層(B)を構成するゴム変性メタクリルスチレン系樹脂(b1)は、ゴム状重合体にスチレン系単量体及び(メタ)アクリル系単量体をグラフトさせたものであり、各々の単量体は組成や配合比の異なる2種以上を組み合わせて用いることもできる。ゴム変性メタクリルスチレン系樹脂を構成するスチレン系単量体としては、スチレンがゴム状重合体との反応性に優れる点から好ましく、(メタ)アクリル系単量体としては、メチルメタクリレート、エチルアクリレート、ブチルアクリレート等がスチレンとの反応性に優れる点で好ましい。また、必要によりスチレン系単量体や(メタ)アクリル系単量体に共重合可能な他の単量体を1種以上併用しても良い。一方、スチレン系単量体とグラフトさせるゴム状重合体としては、ブタジエンとスチレン系単量体との共重合体に代表されるジエン系ゴム状重合体が、各単量体との反応性、相溶性に優れる点で好ましい。   The rubber-modified methacrylstyrene resin (b1) constituting the base layer (B) is obtained by grafting a styrene monomer and a (meth) acrylic monomer to a rubber-like polymer. Two or more different types of compositions and blending ratios can be used in combination. As the styrene monomer constituting the rubber-modified methacryl styrene resin, styrene is preferable from the viewpoint of excellent reactivity with the rubber-like polymer, and as the (meth) acrylic monomer, methyl methacrylate, ethyl acrylate, Butyl acrylate and the like are preferable in terms of excellent reactivity with styrene. Further, if necessary, one or more other monomers copolymerizable with a styrene monomer or a (meth) acrylic monomer may be used in combination. On the other hand, as a rubbery polymer to be grafted with a styrene monomer, a diene rubbery polymer represented by a copolymer of butadiene and a styrene monomer is reactive with each monomer, It is preferable at the point which is excellent in compatibility.

ゴム変性メタクリルスチレン系樹脂(b1)としては、耐衝撃強度及び剛性等に優れるシートが得られることから、メタクリル酸メチル・ブタジエン・スチレン共重合体(MBS樹脂)やメタクリル酸メチル・アクリロニトリル・ブタジエン・スチレン共重合体(MABS樹脂)等が好ましい。また、ゴム変性スチレン系樹脂のメルトフローレイトは特に限定されないが、押出成膜性に優れることから、0.1〜15g/min(200℃、49.0N)であることが好ましい。 As the rubber-modified methacrylstyrene resin (b1), a sheet excellent in impact strength and rigidity can be obtained. Styrene copolymer (MABS resin) and the like are preferable. The melt flow rate of the rubber-modified styrene resin is not particularly limited, but is preferably 0.1 to 15 g / min (200 ° C., 49.0 N) because of excellent extrusion film forming properties.

さらに、ゴム変性メタクリルスチレン系樹脂(b1)は、帯電防止性積層シートに内容物の視認性を付与できるという点で透明性を有するグラフト共重合樹脂であるのが好ましい。 Furthermore, the rubber-modified methacrylstyrene resin (b1) is preferably a graft copolymer resin having transparency in that the visibility of the contents can be imparted to the antistatic laminate sheet.

透明性を有するゴム変性メタクリルスチレン系樹脂(b1)は、スチレン系単量体と(メタ)アクリル単量体とのコポリマーからなる連続相とゴム状重合体からなる分散相との屈折率差が±0.005以内になるよう各単量体の配合比やゴム状重合体組成を適宜調整して重合する等公知の方法を用いて得ることができる。 The rubber-modified methacrylstyrene resin (b1) having transparency has a difference in refractive index between a continuous phase made of a copolymer of a styrene monomer and a (meth) acrylic monomer and a dispersed phase made of a rubber-like polymer. It can be obtained by using a known method such as polymerization by appropriately adjusting the blending ratio of each monomer and the rubbery polymer composition so as to be within ± 0.005.

また、ゴム変性スチレン系樹脂からなる基材層(B)には、成膜時のトリミングで発生するシート両端部の余材や、二次成形し成形品を打ち抜いた残材のスクラップ粉砕品等を回収添加しても良い。   In addition, the base material layer (B) made of rubber-modified styrenic resin has a surplus material at both ends of the sheet generated by trimming during film formation, a scrap pulverized product of the remaining material that has been molded and punched out of the molded product, etc. May be recovered and added.

さらに、積層シートに緩衝性を付与するために。ゴム変性メタクリルスチレン系樹脂からなる基材層(B)を発泡させ発泡体を形成しても良い。発泡方法としては、例えば発泡剤を用いる方法、反応生成ガスを利用する方法等が挙げられるが、これらのうち発泡剤を用いて押出発泡する方法が好ましい。 Furthermore, to give buffer properties to the laminated sheet. The base material layer (B) made of a rubber-modified methacryl styrene resin may be foamed to form a foam. Examples of the foaming method include a method using a foaming agent and a method using a reaction product gas. Among these, a method of extrusion foaming using a foaming agent is preferable.

本発明においては、必要に応じて任意の添加剤を適宜配合することができる。添加剤の種類は、特に限定されないが、例えば、他の熱可塑性樹脂やエラストマー、シリカ、炭酸カルシウム、炭酸マグネシウム、硫酸カルシウム、タルク等の無機充填剤、有機繊維、酸化チタン等の顔料、染料、ステアリン酸、ステアリン酸亜鉛、ステアリン酸カルシウム、ステアリン酸マグネシウム、エチレンビスステアリロアミド等の滑剤、離型剤、ミネラルオイル等の可塑剤、ヒンダードフェノール系やリン系酸化防止剤、紫外線吸収剤、金属ウィスカ、その他の添加剤あるいはこれらの混合物等が挙げられる。   In the present invention, any additive can be appropriately blended as necessary. The type of the additive is not particularly limited. For example, other thermoplastic resins and elastomers, silica, calcium carbonate, magnesium carbonate, calcium sulfate, talc and other inorganic fillers, organic fibers, titanium oxide and other pigments, dyes, Lubricants such as stearic acid, zinc stearate, calcium stearate, magnesium stearate, ethylene bis stearylloamide, mold release agents, plasticizers such as mineral oil, hindered phenols and phosphorus antioxidants, UV absorbers, metals Examples include whiskers, other additives, and mixtures thereof.

本発明の制電性シートの製造方法は、特に制限されるものではなく、各種の方法が利用できる。樹脂は全てドライブレンドで直接成膜を行っても良いし、一部又は全部を予めコンパウンド化した後、成膜しても良い。コンパウンド化の方法は、例えばバンバリーミキサー、単軸スクリュー押出機、多軸スクリュー押出機、コニーダー等の溶融混練方法が一般的であるが、これに限定されるものではない。積層シートの成膜は、複数台の押出機を用い、各層をフィードブロックやマルチダイ等の内部で積層した後、Tダイからシート状に押し出す共押出法、表面層を予め単独で成膜し、基材スチレン系樹脂層を押出成膜する際にその表面層を熱ラミネートする方法等が一般的である。積層シートの製造方法は、これらに限定されるものではないが、製造工程が少ないことから共押出法が好ましい。   The manufacturing method of the antistatic sheet of the present invention is not particularly limited, and various methods can be used. The resin may be directly formed by dry blending, or a part or all of the resin may be compounded in advance and then formed. The compounding method is generally a melt kneading method such as a Banbury mixer, a single screw extruder, a multi-screw extruder, or a kneader, but is not limited thereto. The laminated sheet is formed by using a plurality of extruders, laminating each layer inside a feed block, multi-die, etc., and then co-extrusion method to extrude into a sheet form from the T-die, forming the surface layer alone in advance, Generally, a method of thermally laminating the surface layer of the base styrenic resin layer by extrusion is used. Although the manufacturing method of a lamination sheet is not limited to these, since there are few manufacturing processes, a coextrusion method is preferable.

本発明において積層シートの層構成は、ポリエーテル系帯電防止剤(a3)を含有する表面層(A)が、基材層(B)の少なくとも片方の表面上に積層したものであれば特に限定されないが、帯電防止シートの表裏での帯電防止性能の違いや、成形品の反りを生じさせないためには、基材層(B)の両面に表面層(A)を配置した(A)/(B)/(A)のような対称構成が好ましい。また、必要に応じて、(A)/(B)のように2層構成であっても良いし、機械物性等を低下させない範囲で他の樹脂層を加えた(A)/(B)/(C)/(A)等のように4層以上を積層しても良い。さらに、(A)/(B)/(A′)のように、帯電防止剤(a2)の濃度や種類等の異なる表面層(A)と(A′)とを用いたもの、(A)/(B)/(B′)/(B)/(A)などのように、樹脂組成の異なる基材層(B)と(B′)とを用いたものであっても良い。例えば、シート表裏面の帯電防止効果に差をつけたい場合、(A)/(B)/(A′)型構成とすることで解決できる。   In the present invention, the layer structure of the laminated sheet is particularly limited as long as the surface layer (A) containing the polyether antistatic agent (a3) is laminated on at least one surface of the base material layer (B). However, in order not to cause a difference in antistatic performance between the front and back surfaces of the antistatic sheet or warping of the molded product, surface layers (A) are arranged on both sides of the base material layer (B) (A) / ( A symmetrical configuration such as B) / (A) is preferred. Further, if necessary, a two-layer structure such as (A) / (B) may be used, or another resin layer may be added within a range not deteriorating mechanical properties and the like (A) / (B) / You may laminate | stack four or more layers like (C) / (A). Further, as shown in (A) / (B) / (A ′), those using different surface layers (A) and (A ′) with different concentrations and types of the antistatic agent (a2), (A) / (B) / (B ') / (B) / (A), etc., may be used in which the base material layers (B) and (B') having different resin compositions are used. For example, when it is desired to make a difference in the antistatic effect between the front and back surfaces of the sheet, it can be solved by adopting the (A) / (B) / (A ′) type configuration.

表面層(A)の合計厚みと基材層(B)の合計厚みの比率(A)/(B)は、発現する帯電防止性や積層シートの剛性が優れる点で1/99〜50/50の範囲であることが好ましい。中でも、二次成形後の帯電防止性と機械物性とのバランスに優れるシートが得られることから(A)/(B)が3/97〜40/60の範囲であることがより好ましく、さらに成膜性に優れることから(A)/(B)が5/95〜30/70の範囲であることが特に好ましい。   The ratio (A) / (B) of the total thickness of the surface layer (A) and the total thickness of the base material layer (B) is 1/99 to 50/50 in terms of excellent antistatic properties and rigidity of the laminated sheet. It is preferable that it is the range of these. Among these, it is more preferable that (A) / (B) is in the range of 3/97 to 40/60 because a sheet having an excellent balance between antistatic properties and mechanical properties after secondary molding can be obtained. In view of excellent film properties, (A) / (B) is particularly preferably in the range of 5/95 to 30/70.

基材層(B)の両面に表面層(A)を積層する場合、両表面層を各々(A1)層及び(A2)層とすると、帯電防止性能や、二次成形品の寸法安定性に優れるシートが得られることから、(A1)層と(A2)層を同程度の厚みとすることが好ましい。具体的には(A1)層の平均厚み(T1)及び(A2)層の平均厚み(T2)が、下式の範囲であることが好ましい。
(T1+T2)/2×0.8≦T1≦(T1+T2)/2×1.2
(T1+T2)/2×0.8≦T2≦(T1+T2)/2×1.2
When the surface layer (A) is laminated on both surfaces of the base material layer (B), if both surface layers are the (A1) layer and the (A2) layer, respectively, the antistatic performance and the dimensional stability of the secondary molded product will be improved. In order to obtain an excellent sheet, it is preferable that the (A1) layer and the (A2) layer have the same thickness. Specifically, the average thickness (T1) of the (A1) layer and the average thickness (T2) of the (A2) layer are preferably in the range of the following formula.
(T1 + T2) /2×0.8≦T1≦ (T1 + T2) /2×1.2
(T1 + T2) /2×0.8≦T2≦ (T1 + T2) /2×1.2

シート全体の厚みは特に限定されないが、真空成形、圧空真空成形、圧空成形、プレス成形、マッチモールド成形等の方法で部品包装容器等を成形するには0.1〜5.0mmの厚さが好ましく、さらには0.15〜3.0mmの厚さがより好ましい。   Although the thickness of the entire sheet is not particularly limited, a thickness of 0.1 to 5.0 mm is required for forming a component packaging container or the like by a method such as vacuum forming, pressure vacuum forming, pressure forming, press forming, match mold forming, or the like. More preferably, a thickness of 0.15 to 3.0 mm is more preferable.

本発明の帯電防止性積層シートは、例えば電子部品包装容器に使用した際の電子部品帯電による静電気障害を防止するために、表面抵抗率が10Ω〜1012Ωであることが好ましい。 The antistatic laminate sheet of the present invention preferably has a surface resistivity of 10 8 Ω to 10 12 Ω, for example, in order to prevent electrostatic damage due to charging of electronic components when used in an electronic component packaging container.

本発明の帯電防止性積層シートは、シート状のまま使用できることはもちろん、公知の成形加工方法により二次加工を行うことができる。例えば、真空成形、圧空真空成形、圧空成形、プレス成形、マッチモールド成形等の熱成形により、トレーやキャリアテープ等の電子部品包装容器として好適に用いることができる。成形方法やシート及び成形品の用途はこれに限定されるものではない。   The antistatic laminate sheet of the present invention can be used as it is, and can be subjected to secondary processing by a known molding method. For example, it can be suitably used as a packaging container for electronic parts such as trays and carrier tapes by thermoforming such as vacuum forming, pressure vacuum forming, pressure forming, press forming, and match mold forming. The molding method and the use of the sheet and the molded product are not limited to this.

次に、実施例及び比較例を挙げて本発明を詳細に説明するが、本発明はこれらの例示によりなんら限定されるものではない。   EXAMPLES Next, although an Example and a comparative example are given and this invention is demonstrated in detail, this invention is not limited at all by these illustrations.

なお、実施例における各特性値は次の方法に従って評価した。
1.表面抵抗率
JIS K 6911に準じ、積層シートを23℃、50%RHの恒温恒湿室に1日静置した後、アドバンテスト製デジタル超高抵抗計R8340A及びレジスティビティ・チェンバR12704Aを用いて、印加電圧500V、印加時間1分間、測定時間1分間で表面抵抗率を測定した。
In addition, each characteristic value in an Example was evaluated in accordance with the following method.
1. Surface resistivity In accordance with JIS K 6911, the laminated sheet was allowed to stand in a constant temperature and humidity chamber at 23 ° C. and 50% RH for 1 day, and then applied using a digital ultrahigh resistance meter R8340A manufactured by Advantest and a resistance chamber R12704A. The surface resistivity was measured at a voltage of 500 V, an application time of 1 minute, and a measurement time of 1 minute.

2.耐摩耗性
TAKASHOW製振とう器 MINI SHAKER MODEL M−6のテーブル上に、90×35mmの枠を取り付け、枠内に同サイズの積層シート試験片を、重量(W1)を測定した後に取り付けた。76mm長さ×26mm幅×1mm厚さの市販スライドグラスの下面の一端に、ガラスのエッジ角が5°となるようにポリプロピレン板を貼り付けた。補強のため、スライドグラスの上面にスライドグラスと同サイズで厚さ1mmの金属板を貼り付けた。33mm径×29mm高さで200gの鉄製おもりを、金属板上の両端に各々の1個、合計で2個固定した。枠内の積層シート試験片上に、おもりを上にして上記のスライドグラスを乗せ、振とう速度約300往復/分で15分間振動させ、スライドグラスのエッジで積層シート試験片を摩擦した。摩擦終了後の試験片の重量(W2)を測定し、下式により摩耗量(Wr)を求めた。
摩耗量Wr(mg)=W1(mg)−W2(mg)
2. Abrasion resistance A 90 × 35 mm frame was mounted on the table of a shaker made by TAKASHOW MINI SHAKER MODEL M-6, and a laminated sheet test piece of the same size was mounted in the frame after measuring the weight (W1). A polypropylene plate was attached to one end of the lower surface of a 76 mm long × 26 mm wide × 1 mm thick commercial slide glass so that the edge angle of the glass was 5 °. For reinforcement, a metal plate having the same size as the slide glass and a thickness of 1 mm was attached to the upper surface of the slide glass. Two iron weights each having a diameter of 33 mm and a height of 29 mm and 200 g were fixed to both ends of the metal plate, two in total. The above-mentioned slide glass was placed on the laminated sheet test piece in the frame, and was shaken for 15 minutes at a shaking speed of about 300 reciprocations / minute, and the laminated sheet test piece was rubbed with the edge of the slide glass. The weight (W2) of the test piece after completion of the friction was measured, and the wear amount (Wr) was determined by the following equation.
Wear amount Wr (mg) = W1 (mg) -W2 (mg)

3.面衝撃強度
撃芯、受け台共に12.7mm径とし、厚み0.5mmの積層シート上に重錘を落下させ、次式の通り50%破壊高さ(H50)を算出する。次いで、以下の式により50%破壊エネルギー(E50)を算出した。
50=H+d[Σ(i・n)/N±1/2]
:高さ水準(i)が0の時の試験高さ(cm)
d:試験高さを上下させるときの高さ間隔(cm)
i:Hの時を0とし、1つずつ増減する高さ水準
:各水準において破壊した(又は破壊しなかった)試験片数
N:破壊した(又は破壊しなかった)試験片総数
±1/2:破壊データ使用時は負号、非破壊データ使用時は正号使用
50=m・g・H50
m:重錘の質量(kg)
g:重力の加速度(9.80665m/s
50:50%破壊高さ(m)
3. Surface impact strength Both the strike core and the cradle have a diameter of 12.7 mm, a weight is dropped on a laminated sheet having a thickness of 0.5 mm, and a 50% fracture height (H 50 ) is calculated according to the following formula. It was then calculated 50% breaking energy (E 50) by the following equation.
H 50 = H I + d [Σ (i · n i ) / N ± 1/2]
H I : Test height (cm) when the height level (i) is 0
d: Height interval when moving the test height up and down (cm)
i: when the H I is 0, the height level of increasing or decreasing one by one
n i : Number of test pieces destroyed (or not destroyed) at each level
N: Total number of test pieces destroyed (or not destroyed)
± 1/2: Use negative sign when using destructive data, use positive sign when using non-destructive data
E 50 = m · g · H 50
m: Mass of weight (kg)
g: acceleration of gravity (9.80665 m / s 2 )
H 50 : 50% fracture height (m)

4.引張降伏強度及び引張弾性率
(株)東洋精機製作所製ストログラフAPIIを用い、JIS K 7127に準じ、帯電防止性積層シートより切り出した厚さ0.5mmのタイプ5試験片により引張速度50mm/minで引張降伏強度を、1mm/minで引張弾性率を測定した。
4). Tensile yield strength and tensile modulus Tensile speed 50 mm / min using a 0.5 mm thick type 5 test piece cut out from an antistatic laminate sheet according to JIS K 7127 using a strograph API II manufactured by Toyo Seiki Seisakusho Co., Ltd. The tensile yield strength was measured at 1 mm / min.

5.層間剥離
得られた積層シートの表面層(A)と基材層(B)とを手で剥離させ、下記の基準に従って評価した。
層間剥離判定基準
○: 剥離しない。もしくは層間に密着性があり表面層(A)又は基材層(B)内で凝集剥離する。
×: 層間に密着性が無く容易に層間剥離する。もしくは表面層が脆く、破壊してしまい剥離できない。
5. Delamination The surface layer (A) and base material layer (B) of the obtained laminated sheet were peeled by hand and evaluated according to the following criteria.
Criteria for delamination ○: Does not peel. Alternatively, there is adhesion between the layers, and the flakes are agglomerated and separated in the surface layer (A) or the base material layer (B).
X: There is no adhesion between layers, and delamination easily. Alternatively, the surface layer is brittle and breaks and cannot be peeled off.

実施例1〜4及び比較例1〜4
ゴム変性スチレン系樹脂(a1)としては、以下のものを使用した。
・S1:大日本インキ化学工業(株)製ハイインパクトポリスチレン「ディックスチレンGH−8300−1」(MFR:3.0g/min)
・S2:メタクリル酸メチル・ブタジエン・スチレン共重合体(メタクリル酸メチル含量15wt%、MFR:5.0g/10min)
Examples 1-4 and Comparative Examples 1-4
As the rubber-modified styrene resin (a1), the following was used.
S1: High impact polystyrene “Dick Styrene GH-8300-1” manufactured by Dainippon Ink & Chemicals, Inc. (MFR: 3.0 g / min)
S2: Methyl methacrylate / butadiene / styrene copolymer (methyl methacrylate content 15 wt%, MFR: 5.0 g / 10 min)

ポリオレフィン(a2)としては、以下のものを使用した。
・P1:ポリプロピレン(MFR:0.5g/10min)
・P2:プロピレン−エチレンブロック共重合体(MFR:0.5g/10min)
The following were used as polyolefin (a2).
・ P1: Polypropylene (MFR: 0.5g / 10min)
P2: Propylene-ethylene block copolymer (MFR: 0.5 g / 10 min)

ポリエーテル系帯電防止剤(a3)としては、以下のものを使用した。
・C:三洋化成工業(株)製ポリエーテル−ポリオレフィン系帯電防止剤「ペレスタット230」
As the polyether antistatic agent (a3), the following were used.
C: polyether-polyolefin antistatic agent “Pelestat 230” manufactured by Sanyo Chemical Industries

スチレン系エラストマー(a4)としては、以下のものを使用した。
・D:水添スチレン−ブタジエンブロック共重合体(スチレン含量67wt%、MFR2.0g/10min)
As the styrene elastomer (a4), the following were used.
D: hydrogenated styrene-butadiene block copolymer (styrene content 67 wt%, MFR 2.0 g / 10 min)

変性スチレン系共重合体としては、以下のものを使用した。
・E1:スチレン−メタクリル酸共重合体(MFR:2.0g/min)
・E2:スチレン−無水マレイン酸共重合体(MFR:0.6g/min)
The following were used as the modified styrene copolymer.
E1: Styrene-methacrylic acid copolymer (MFR: 2.0 g / min)
E2: Styrene-maleic anhydride copolymer (MFR: 0.6 g / min)

ゴム変性メタクリルスチレン系樹脂(b1)としては、以下のものを使用した。
・M:大日本インキ化学工業(株)製「クリアパクトTI−300」(MFR:3.0g/min)
As the rubber-modified methacrylstyrene resin (b1), the following was used.
M: “Clear Pact TI-300” manufactured by Dainippon Ink and Chemicals, Inc. (MFR: 3.0 g / min)

また、積層シートは、30mm径ノンベント式単軸押出機(L/D=28)、65mm径ノンベント式単軸押出機(L/D=25)、フィードブロック、Tダイ及び引き取り機からなる積層シート製造装置を用い、共押出方式で成膜した。表面層(A)は、第1、2表に示す組成の樹脂と帯電防止剤とをあらかじめ二軸スクリュー押出機にて220℃で溶融混練しコンパウンド化したものを30mm径押出機から、また、基材層(B)は中心層として、第1、2表に示す組成の樹脂を65mm径押出機から、それぞれ溶融混練しながら第1、2表に示す層構成で押し出し、フィードブロック内で積層し、リップ開度1.2mmのTダイにより、厚さ0.5mmで(A)/(B)/(A)の2種3層構成の帯電防止性積層シートを成膜した。押出機のシリンダー先端の設定温度は、30mm径押出機:230℃、65mm径押出機:220℃とし、フィードブロック及びTダイは230℃とした。得られた帯電防止性積層シートの性能を、前記した方法に従って評価し、実施例及び比較例の結果を表1、2に示す。   The laminated sheet is a laminated sheet comprising a 30 mm diameter non-vented single screw extruder (L / D = 28), a 65 mm diameter non-vented single screw extruder (L / D = 25), a feed block, a T die, and a take-up machine. A film was formed by a coextrusion method using a manufacturing apparatus. The surface layer (A) was prepared by melting and kneading a resin having the composition shown in Tables 1 and 2 and an antistatic agent in advance at 220 ° C. with a twin screw extruder at a 30 mm diameter extruder, The base material layer (B) is a center layer, and a resin having a composition shown in Tables 1 and 2 is extruded from a 65 mm diameter extruder with a layer structure shown in Tables 1 and 2 while being melt-kneaded, and laminated in a feed block. Then, an antistatic laminated sheet of (A) / (B) / (A) with a thickness of 0.5 mm and a two-layer / three-layer structure was formed by a T die having a lip opening of 1.2 mm. The set temperatures at the cylinder tip of the extruder were 30 mm diameter extruder: 230 ° C., 65 mm diameter extruder: 220 ° C., and the feed block and T-die were 230 ° C. The performance of the obtained antistatic laminate sheet was evaluated according to the method described above, and the results of Examples and Comparative Examples are shown in Tables 1 and 2.

Figure 2006281452
Figure 2006281452

Figure 2006281452
Figure 2006281452

Claims (14)

ゴム変性スチレン系樹脂(a1)とポリオレフィン(a2)とポリエーテル系帯電防止剤(a3)及びスチレン系エラストマー(a4)とを必須成分として含有する表面層(A)が、ゴム変性メタクリルスチレン系樹脂(b1)からなる基材層(B)の少なくとも片面に積層されていることを特徴とする帯電防止性積層シート。 The surface layer (A) containing the rubber-modified styrene resin (a1), the polyolefin (a2), the polyether antistatic agent (a3), and the styrene elastomer (a4) as essential components is a rubber-modified methacrylstyrene resin. An antistatic laminate sheet, which is laminated on at least one side of the base material layer (B) comprising (b1). 前記表面層(A)中に、さらに変性スチレン系樹脂(a5)を含有する請求項1に記載した帯電防止性積層シート。 The antistatic laminate sheet according to claim 1, further comprising a modified styrene resin (a5) in the surface layer (A). 前記表面層(A)において、前記ゴム変性スチレン系樹脂(a1)と前記ポリオレフィン(a2)の重量比が(a1)/(a2)=30/70〜90/10であり、かつ(a1)及び(a2)の合計100重量部に対して前記ポリエーテル系帯電防止剤(a3)の配合量が10〜40重量部、前記スチレン系エラストマー(a4)及び前記変性スチレン系樹脂(a5)の合計配合量が1〜30重量部である請求項2に記載した帯電防止性積層シート。 In the surface layer (A), the weight ratio of the rubber-modified styrenic resin (a1) and the polyolefin (a2) is (a1) / (a2) = 30/70 to 90/10, and (a1) and The total amount of the polyether-based antistatic agent (a3) is 10 to 40 parts by weight, the styrene-based elastomer (a4) and the modified styrene-based resin (a5) with respect to 100 parts by weight of the total (a2). The antistatic laminate sheet according to claim 2, wherein the amount is 1 to 30 parts by weight. 前記ポリオレフィン(a2)がプロピレン系樹脂である請求項1〜3のいずれかに記載の帯電防止性積層シート。 The antistatic laminate sheet according to any one of claims 1 to 3, wherein the polyolefin (a2) is a propylene-based resin. 前記ポリエーテル系帯電防止剤(a3)がポリオレフィン系ブロックと親水性ブロックとのコポリマー型帯電防止剤である請求項1〜4のいずれかに記載の帯電防止性積層シート。 The antistatic laminate sheet according to any one of claims 1 to 4, wherein the polyether antistatic agent (a3) is a copolymer type antistatic agent of a polyolefin block and a hydrophilic block. 前記スチレン系エラストマー(a4)が、スチレン系単量体とジエン系単量体とのブロック共重合体やその水素添加物、あるいはスチレン−オレフィンブロック共重合体であることを特徴とする請求項1〜5のいずれかに記載の帯電防止性積層シート。 The styrene elastomer (a4) is a block copolymer of a styrene monomer and a diene monomer, a hydrogenated product thereof, or a styrene-olefin block copolymer. The antistatic laminated sheet in any one of -5. 前記変性スチレン系樹脂(a5)が、カルボキシル基、酸無水物基、エポキシ基、アミノ基、ヒドロキシル基、アルコキシ基、またはその誘導体から選ばれた少なくとも1種の官能基を有するスチレン系重合体であることを特徴とする請求項2〜6のいずれかに記載の帯電防止性積層シート。 The modified styrene resin (a5) is a styrene polymer having at least one functional group selected from a carboxyl group, an acid anhydride group, an epoxy group, an amino group, a hydroxyl group, an alkoxy group, or a derivative thereof. The antistatic laminate sheet according to claim 2, wherein the antistatic laminate sheet is present. 前記ゴム変性メタクリルスチレン系樹脂(b1)が、ゴム状重合体にスチレン系単量体及び(メタ)アクリル系単量体をグラフトさせた共重合樹脂である請求項1〜7のいずれかに記載の帯電防止性積層シート。 The rubber-modified methacrylstyrene resin (b1) is a copolymer resin obtained by grafting a styrene monomer and a (meth) acrylic monomer to a rubber-like polymer. Antistatic laminated sheet. 前記ゴム変性メタクリルスチレン系樹脂(b1)が、透明性を有するグラフト共重合樹脂である請求項1〜8のいずれかに記載の帯電防止性積層シート。 The antistatic laminate sheet according to any one of claims 1 to 8, wherein the rubber-modified methacrylstyrene resin (b1) is a graft copolymer resin having transparency. 表面抵抗値が10Ω〜1012Ωである請求項1〜9のいずれかに記載の帯電防止性積層シート。 The antistatic laminate sheet according to claim 1, which has a surface resistance value of 10 8 Ω to 10 12 Ω. 前記表面層(A)が前記基材層(B)の両表面上に積層されている請求項1〜10記載の帯電防止性積層シート。 The antistatic laminate sheet according to claim 1, wherein the surface layer (A) is laminated on both surfaces of the base material layer (B). 前記表面層(A)の全厚みと前記基材層(B)の厚みとの比率(A)/(B)が1/99〜50/50である請求項1〜11の何れか1つに記載の帯電防止性積層シート。 The ratio (A) / (B) between the total thickness of the surface layer (A) and the thickness of the base material layer (B) is 1/99 to 50/50. The antistatic laminated sheet of description. 前記基材層(B)が発泡層である請求項1〜12の何れか1つに記載の帯電防止性積層シート。 The said base material layer (B) is a foaming layer, The antistatic laminated sheet as described in any one of Claims 1-12. 請求項1〜13の何れか1つに記載の帯電防止性積層シートを成形して得られるものであることを特徴とする成形品。

A molded article obtained by molding the antistatic laminate sheet according to any one of claims 1 to 13.

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