JP2006215295A - Composition for optical material and optical material - Google Patents
Composition for optical material and optical material Download PDFInfo
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- JP2006215295A JP2006215295A JP2005028391A JP2005028391A JP2006215295A JP 2006215295 A JP2006215295 A JP 2006215295A JP 2005028391 A JP2005028391 A JP 2005028391A JP 2005028391 A JP2005028391 A JP 2005028391A JP 2006215295 A JP2006215295 A JP 2006215295A
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- optical material
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- optical
- organic
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- 239000012965 benzophenone Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
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- HNRMPXKDFBEGFZ-UHFFFAOYSA-N ethyl trimethyl methane Natural products CCC(C)(C)C HNRMPXKDFBEGFZ-UHFFFAOYSA-N 0.000 description 2
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- CCTFOFUMSKSGRK-UHFFFAOYSA-N propan-2-olate;tin(4+) Chemical compound [Sn+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] CCTFOFUMSKSGRK-UHFFFAOYSA-N 0.000 description 2
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 2
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 2
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
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- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
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- KOAUHLUAUFQHBM-UHFFFAOYSA-M 2-methylprop-2-enoate;propan-2-olate;titanium(4+) Chemical compound [Ti+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(=C)C([O-])=O KOAUHLUAUFQHBM-UHFFFAOYSA-M 0.000 description 1
- QPMLHNVAWXBESP-UHFFFAOYSA-N 3-tris[[ethenyl(dimethyl)silyl]oxy]silylpropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC[Si](O[Si](C)(C)C=C)(O[Si](C)(C)C=C)O[Si](C)(C)C=C QPMLHNVAWXBESP-UHFFFAOYSA-N 0.000 description 1
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- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
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Abstract
Description
本発明は、例えばカメラ等の撮像光学系、表示デバイス等の投影光学系、画像表示装置等の観察光学系などの光学系に用いる光学素子を形成するに適した光学材料用組成物およびそれを重合して得られる光学材料に関するものであり、光散乱性、環境特性、成形性に優れ、且つ所望の光学恒数を得られる光学材料に関するものである。 The present invention relates to an optical material composition suitable for forming an optical element used in an optical system such as an imaging optical system such as a camera, a projection optical system such as a display device, an observation optical system such as an image display device, and the like. The present invention relates to an optical material obtained by polymerization, and relates to an optical material that is excellent in light scattering properties, environmental characteristics, and moldability and that can obtain a desired optical constant.
近年、銀塩フィルム用やデジタル用のカメラ、ビデオカメラあるいはカメラ付携帯電話、テレビ電話あるいはカメラ付ドアホンなどに用いられる撮像モジュール等の光学系では小型軽量、低コスト化が大きな課題となっている。そこでこれらの光学系では、光学素子の大きさを小さくしやすい高屈折率の光学材料、色収差補正のし易い低分散、高分散の光学材料、あるいは成形が簡単で安価な光学材料を多用するようになってきた。 In recent years, optical systems such as imaging modules used for silver salt film and digital cameras, video cameras or mobile phones with cameras, videophones or camera doorphones, have become a major issue in terms of small size, light weight and low cost. . Therefore, in these optical systems, high refractive index optical materials that easily reduce the size of optical elements, low dispersion and high dispersion optical materials that are easy to correct chromatic aberration, or optical materials that are easy to mold and inexpensive are used. It has become.
このような光学材料としては、光学ガラス、熱可塑性光学樹脂、高温で押圧成形し所望の光学素子を得るための低融点ガラス、あるいは成形しつつ熱や光で重合し所望形状の光学素子を得るために熱硬化型樹脂、紫外線硬化型樹脂等が用いられてきた。 Examples of such an optical material include optical glass, thermoplastic optical resin, low melting point glass for press molding at a high temperature to obtain a desired optical element, or polymerization with heat or light while molding to obtain an optical element of a desired shape. Therefore, thermosetting resins, ultraviolet curable resins and the like have been used.
また近年、光学素子用の光学材料として無機化合物と有機化合物を用いた有機無機複合材料、例えば合成樹脂中に粒子径数nm〜150nmの無機微粒子を均一に分散させた微粒子分散型の光学材料が提案されている。 In recent years, an organic-inorganic composite material using an inorganic compound and an organic compound as an optical material for an optical element, for example, a fine particle-dispersed optical material in which inorganic fine particles having a particle diameter of several to 150 nm are uniformly dispersed in a synthetic resin. Proposed.
このような微粒子分散型の光学材料の場合、すなわち光学系の使用波長より小さい粒子等の不均一成分を含んだ有機無機複合材料を用いる場合、粒径が小さい不均一成分は光学性能に影響を与えないと考えられており、それ故に、およそ400〜800nmが使用波長域である白色光学系の光学素子の光学材料として、30nmないし100nm程度の不均一成分である微粒子を含む微粒子分散型の光学材料が提案されてきた。 In the case of such a fine particle dispersion type optical material, that is, when using an organic-inorganic composite material containing a non-uniform component such as a particle smaller than the wavelength used in the optical system, the non-uniform component having a small particle size affects the optical performance. Therefore, as an optical material of an optical element of a white optical system whose operating wavelength range is approximately 400 to 800 nm, a fine particle dispersion type optical system including fine particles which are non-uniform components of about 30 nm to 100 nm is used. Materials have been proposed.
例えば、粒径1〜150nmのダイヤモンド微粉末を合成樹脂に均一に分散させてなる高屈折率を実現する光学用樹脂組成物が提案されている(例えば、特許文献1)。
また、粒子径5〜100nmの金属粉末あるいは金属酸化物粉末を有機樹脂中に分散させることで高屈折率を実現する超微粒子分散型光学材料が提案されている(例えば、特許文献2)。
また、チタンとケイ素の複合金属酸化物(Six−Ti(1-x)O2)の微粒子やTiO2、Nb2O5、ITO、Cr2O3、BaTiO3 などの粒径が2〜100nmの微粒子を熱可塑性の非晶性樹脂に分散させ高分散を実現する光学材料が提案されてきた(例えば、特許文献3)。
Further, an ultrafine particle dispersion type optical material that realizes a high refractive index by dispersing metal powder or metal oxide powder having a particle diameter of 5 to 100 nm in an organic resin has been proposed (for example, Patent Document 2).
Further, fine particles of titanium and silicon composite metal oxide (Si x —Ti (1-x) O 2 ), TiO 2 , Nb 2 O 5 , ITO, Cr 2 O 3 , BaTiO 3, etc. have a particle size of 2 to 2. An optical material that realizes high dispersion by dispersing 100 nm fine particles in a thermoplastic amorphous resin has been proposed (for example, Patent Document 3).
光学有効面を非球面形状とした光学素子は、収差補正性能に優れる等の多くの特徴を有しているが、光学ガラスによって非球面形状とすることは、加工工程が複雑となり、また時間を要するので、大量生産品の製造には問題があった。
また、融点が比較的低いガラスを用いて成形によって光学素子を製造する方法が知られているが、この方法では、所定の形状に加工した成形用の型を用いることによって光学素子の光学有効面を非球面形状に加工することが容易であるが、大口径あるいは大偏肉形状の素子の成形が難しいという問題点、あるいはガラス成形用の金型の寿命等に問題点があった。
An optical element having an aspherical optical effective surface has many features such as excellent aberration correction performance. However, using an optical glass to make an aspherical shape complicates the processing process and reduces time. As a result, there was a problem in manufacturing mass-produced products.
In addition, a method of manufacturing an optical element by molding using a glass having a relatively low melting point is known, but in this method, an optical effective surface of the optical element is obtained by using a molding die processed into a predetermined shape. However, there is a problem that it is difficult to form a large-diameter or large-thickness element, or there is a problem in the life of a mold for glass molding.
また、光学用熱可塑性樹脂および紫外線硬化型樹脂等においては、大口径あるいは複雑形状の素子に成形できるので、成形性や量産性に優れる利点があるものの、光学材料として選択できる屈折率および分散の範囲が狭く、光学系の小型軽量化あるいは高性能化を制限してしまう問題がある。 In addition, optical thermoplastic resins and ultraviolet curable resins can be molded into large-diameter or complex-shaped elements, so that they have the advantage of excellent moldability and mass productivity, but can be selected as an optical material with refractive index and dispersion. There is a problem that the range is narrow and the optical system is limited in size and weight or performance.
一方、近年提案されてきた微粒子分散型の有機無機複合材料は、複雑形状の素子に成形できるという成形性に優れ、また透明性等にも優れ、比較的簡単に量産できる利点はあるものの、これまでの材料では選択できる屈折率および分散の範囲に限りがあり、光学系の小型軽量化あるいは高性能化を制限してしまうという問題点がある。特に高屈折率で低分散の材料は実現されていない。
また、上記の微粒子分散型の有機無機複合材料からなる光学素子は、微粒子が十分に分散していないので、光散乱性が大きいという問題点がある。光散乱性は、光学素子内部における散乱光の指標であって、光学素子の特性に大きな影響を及ぼす。例えば、散乱光の強度が大きい光学素子では仮にその光学素子の収差が全くないとしても、光学素子を透過した光により形成される像がぼやけてしまい、特性が劣った光学素子となる。
On the other hand, fine-particle dispersed organic-inorganic composite materials that have been proposed in recent years have the advantage of being able to be molded into complex-shaped elements, have excellent moldability and transparency, and have the advantage of being relatively easy to mass-produce. With the materials up to this point, the range of refractive index and dispersion that can be selected is limited, and there is a problem in that the reduction in size and weight or performance of the optical system is limited. In particular, a material having a high refractive index and low dispersion has not been realized.
Further, the optical element made of the fine particle dispersion type organic-inorganic composite material has a problem that the light scattering property is large because fine particles are not sufficiently dispersed. The light scattering property is an index of scattered light inside the optical element, and greatly affects the characteristics of the optical element. For example, an optical element having a high intensity of scattered light has an inferior characteristic because an image formed by light transmitted through the optical element is blurred even if there is no aberration of the optical element.
光散乱性は、光学素子を構成する材料自身に起因するもので、光学素子内部が光学的に均一でない、すなわち、屈折率、透過率が均一でない場合に光が散乱してしまうことによる。光学系の使用波長より小さい微粒子を含有した有機無機複合材料のように不均一成分が多量に光学素子内部に存在すると、プリズムあるいは導波路など光学素子単体内での光路長が長い光学素子、あるいは顕微鏡や高精細デジタルカメラなど光学素子自身に高度な光学性能が要求される光学系用の光学素子においては、散乱光の大きさが問題になってしまう。
本発明は、かかる従来の問題点に鑑みてなされたもので、とり得る屈折率および分散の範囲が広く、光散乱性も含めた光学特性、および成形性に優れた光学素子を形成するため光学材料を提供するものである。
The light scattering property is caused by the material constituting the optical element itself, and the light is scattered when the inside of the optical element is not optically uniform, that is, when the refractive index and transmittance are not uniform. An optical element having a long optical path length within a single optical element such as a prism or a waveguide, such as an organic-inorganic composite material containing fine particles smaller than the wavelength used for the optical system, In an optical element for an optical system that requires high optical performance of an optical element itself such as a microscope or a high-definition digital camera, the size of scattered light becomes a problem.
The present invention has been made in view of such conventional problems, and has a wide range of possible refractive index and dispersion, optical properties for forming an optical element excellent in optical properties including light scattering properties and moldability. The material is provided.
本発明は、有機成分と無機成分からなる光学材料用組成物において、スズ酸化物からなる無機成分、重合性官能基を有する有機成分、および重合開始剤を含む光学材料用組成物である。
無機成分の含有量が、光学材料の総質量に対するスズ酸化物が酸化スズ(IV)に換算して、0.1〜70質量%である前記の光学材料用組成物である。
The present invention is an optical material composition comprising an organic component and an inorganic component, comprising an inorganic component comprising a tin oxide, an organic component having a polymerizable functional group, and a polymerization initiator.
In the composition for an optical material, the content of the inorganic component is 0.1 to 70% by mass when the tin oxide with respect to the total mass of the optical material is converted into tin (IV) oxide.
また、化学式1で表される金属アルコキシドあるいはその加水分解物から得られる少なくとも1種類からなる第2の無機成分を更に含む前記の光学材料用組成物である。
化学式1
R1 aR2 bM(OR3)c
(R1およびR2は、同一あるいは異なる有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R3は炭素数1から6のアルキル基またはアリール基、MはAl、Be、Cu、Ge、Hf、La、Nb、Mg、Sc、Si、Ta、Ti、V、W、Zn、Zrからなる群から選ばれる少なくとも1種の金属元素、aおよびbは0ないし2、金属元素Mの価数をmとした場合に、c=m−(a+b)である。)
前記化学式1において、金属元素MがAl、Si、Tiからなる群から選ばれる少なくとも1種である前記の光学材料用組成物である。
The optical material composition further includes at least one second inorganic component obtained from the metal alkoxide represented by Chemical Formula 1 or a hydrolyzate thereof.
R 1 a R 2 b M (OR 3 ) c
(R 1 and R 2 are the same or in different organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 3 is C 1-6 alkyl group or aryl group, M is selected from the group consisting of Al, Be, Cu, Ge, Hf, La, Nb, Mg, Sc, Si, Ta, Ti, V, W, Zn, Zr At least one kind of metal element, a and b are 0 to 2, and c = m− (a + b) where m is the valence of the metal element M.)
In the
前記無機成分が、下記の化学式2で表されるスズアルコキシド、あるいはその加水分解物を重合させたものから得られたものである前記の光学材料用組成物である。
化学式2
R4 dSn(OR5)4-d
(R4 は有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R5は炭素数1から6のアルキル基またはアリール基、dは0ないし1)
前記無機成分が、平均粒子径が20nm以下で、かつ90%粒子径が30nm以下のスズ酸化物粒子である前記の光学材料用組成物である。
前記有機成分がメタクリル酸、アクリル酸、メタクリル酸エステルあるいはアクリル酸エステル、エポキシ化合物、硫黄含有有機化合物からなる群から選ばれる少なくとも1種である前記の光学材料用組成物である。
In the optical material composition described above, the inorganic component is obtained by polymerizing a tin alkoxide represented by the following chemical formula 2 or a hydrolyzate thereof.
Chemical formula 2
R 4 d Sn (OR 5 ) 4-d
(R 4 is an organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, a halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 5 is an alkyl having 1 to 6 carbon atoms. Group or aryl group, d is 0 to 1)
In the composition for an optical material, the inorganic component is tin oxide particles having an average particle size of 20 nm or less and a 90% particle size of 30 nm or less.
In the composition for optical materials, the organic component is at least one selected from the group consisting of methacrylic acid, acrylic acid, methacrylic acid ester or acrylic acid ester, an epoxy compound, and a sulfur-containing organic compound.
有機成分と無機成分からなる光学材料において、スズ酸化物からなる無機成分、重合性官能基を有する有機成分、および重合開始剤を含む組成物を重合したものであること光学材料である。
また、無機成分の含有量が、光学材料の総質量に対するスズ酸化物が酸化スズ(IV)に換算して、0.1〜70質量%である前記の光学材料である。
化学式1で表される金属アルコキシドあるいはその加水分解物から選ばれる少なくとも1種類からなる第2の無機成分を更に含む前記の光学材料である。
化学式1
R1 aR2 bM(OR3)c
(R1およびR2は、同一あるいは異なる有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R3は炭素数1から6のアルキル基またはアリール基、MはAl、Be、Cu、Ge、Hf、La、Mg、Nb、Sc、Si、Ta、Ti、V、W、Zn、Zrからなる群から選ばれる少なくとも1種の金属元素、aおよびbは0ないし2、金属元素Mの価数をmとした場合に、c=m−(a+b)である。)
In an optical material composed of an organic component and an inorganic component, an optical material is obtained by polymerizing a composition containing an inorganic component composed of tin oxide, an organic component having a polymerizable functional group, and a polymerization initiator.
Moreover, it is the said optical material whose content of an inorganic component is 0.1-70 mass% in conversion of tin oxide with respect to the total mass of an optical material into a tin (IV) oxide.
The optical material further includes at least one second inorganic component selected from metal alkoxide represented by Chemical Formula 1 or a hydrolyzate thereof.
R 1 a R 2 b M (OR 3 ) c
(R 1 and R 2 are the same or in different organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 3 is C 1-6 alkyl group or aryl group, M is selected from the group consisting of Al, Be, Cu, Ge, Hf, La, Mg, Nb, Sc, Si, Ta, Ti, V, W, Zn, Zr At least one kind of metal element, a and b are 0 to 2, and c = m− (a + b) where m is the valence of the metal element M.)
前記化学式1において、金属元素MがAl、Si、Tiからなる群から選ばれる少なくとも1種である前記の光学材料である。
無機成分が、下記の化学式2で表されるスズのアルコキシド、あるいはその加水分解物を重合させたものから得られたものである前記に記載の光学材料である。
化学式2
R4 dSn(OR5)4-d
(R4 は有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R5は炭素数1から6のアルキル基またはアリール基、dは0ないし1)
また、前記無機粒子成分が、平均粒子径が20nm以下で、かつ90%粒子径が30nm以下のスズ酸化物粒子である前記の光学材料である
前記有機成分がメタクリル酸、アクリル酸、メタクリル酸エステルあるいはアクリル酸エステル、エポキシ化合物、硫黄含有有機化合物、芳香族含有有機化合物からなる群から選ばれる少なくとも1種である前記の光学材料である。
光学材料のd線の屈折率ndとアッベ数νdをそれぞれ、縦軸と横軸に示した場合に、(nd,νd)が、(1.62,22)、(1.88,25)、(1.57,58)、(1.47,58)で囲まれた領域の光学恒数を有する前記の光学材料である。
In the
The optical material as described above, wherein the inorganic component is obtained by polymerizing a tin alkoxide represented by the following chemical formula 2 or a hydrolyzate thereof.
Chemical formula 2
R 4 d Sn (OR 5 ) 4-d
(R 4 is an organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, a halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 5 is an alkyl having 1 to 6 carbon atoms. Group or aryl group, d is 0 to 1)
In addition, the inorganic particle component is the optical material which is tin oxide particles having an average particle size of 20 nm or less and a 90% particle size of 30 nm or less. The organic component is methacrylic acid, acrylic acid, methacrylic acid ester. Or it is the said optical material which is at least 1 sort (s) chosen from the group which consists of an acrylic ester, an epoxy compound, a sulfur containing organic compound, and an aromatic containing organic compound.
When the refractive index nd and Abbe number νd of the d-line of the optical material are shown on the vertical axis and the horizontal axis, respectively, (nd, νd) is (1.62, 22), (1.88, 25), The optical material having the optical constant in the region surrounded by (1.57, 58) and (1.47, 58).
本発明の光学材料用組成物によって作製した光学材料は、とり得る屈折率および分散の範囲が広く、光学系の高性能化を可能にするとともに、光散乱性、耐環境性に優れている。また、本発明の光学材料用組成物は常温付近で液状であるので、高温や高い圧力を加えることなく複雑形状の光学素子を短時間で製造できる高い加工性を有しており、光学系の小型軽量化、製造効率の改善等の効果が得られる。 The optical material produced by the composition for optical material of the present invention has a wide range of possible refractive index and dispersion, enables high performance of the optical system, and is excellent in light scattering property and environmental resistance. In addition, since the composition for optical materials of the present invention is in a liquid state at around room temperature, it has high workability capable of producing an optical element having a complicated shape in a short time without applying high temperature or high pressure. Effects such as reduction in size and weight and improvement in production efficiency can be obtained.
本発明は、スズ酸化物からなる無機成分と、重合性官能基を有する有機成分、重合開始剤を含む光学材料用組成物を重合させて得られた光学材料によって光散乱が少ない有機無機複合材料からなる光学材料を得ることが可能であることを見出したものである。
本発明の光学材料用組成物においては、スズ酸化物からなる無機成分は光学特性を変化させるための必須の成分である。なお、スズ酸化物からなる無機成分は、光学材料用組成物の総質量に対する酸化スズ(IV)換算で0.1質量%以上70質量%以下が好ましい。
0.1質量%未満では、スズ酸化物を添加した効果が小さく、70質量%を超える場合は光散乱性が悪化したり、所望の形状に成形することが難しい等の問題が発生する。
より好ましくは10質量%以上45質量%以下である。この範囲の添加量であれば光散乱性は良好となる。
The present invention relates to an organic-inorganic composite material with less light scattering by an optical material obtained by polymerizing a composition for an optical material containing an inorganic component made of tin oxide, an organic component having a polymerizable functional group, and a polymerization initiator. It has been found that an optical material comprising
In the composition for optical materials of the present invention, the inorganic component composed of tin oxide is an essential component for changing the optical characteristics. The inorganic component made of tin oxide is preferably 0.1% by mass or more and 70% by mass or less in terms of tin (IV) oxide based on the total mass of the composition for optical materials.
If the amount is less than 0.1% by mass, the effect of adding tin oxide is small. If the amount exceeds 70% by mass, problems such as poor light scattering and difficulty in forming into a desired shape occur.
More preferably, it is 10 mass% or more and 45 mass% or less. If the addition amount is within this range, the light scattering property is good.
本願の発明において無機成分として使用するスズ酸化物成分は、光透過率、散乱等に悪影響を及ぼさない大きさの微粒子からなり、光学材料用組成物および硬化して得られる光学材料中に分散して存在している。
スズ酸化物成分は、下記の化学式2で表されるスズのアルコキシド、あるいはその加水分解物を重合させたものから製造したものを用いることができる。
化学式2
R4 dSn(OR5)4-d
(R4 は有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R5は炭素数1から6のアルキル基またはアリール基、dは0ないし1)
The tin oxide component used as an inorganic component in the present invention consists of fine particles having a size that does not adversely affect light transmittance, scattering, etc., and is dispersed in the composition for optical materials and the optical material obtained by curing. Exist.
As the tin oxide component, a tin oxide component produced by polymerizing a tin alkoxide represented by the following chemical formula 2 or a hydrolyzate thereof can be used.
Chemical formula 2
R 4 d Sn (OR 5 ) 4-d
(R 4 is an organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, a halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 5 is an alkyl having 1 to 6 carbon atoms. Group or aryl group, d is 0 to 1)
アルキル基としてはメチル基、エチル基、イソプロピル基、ノルマルブチル基、イソブチル基などを挙げることができる。ハロゲン化アルキル基としては、トリクロロメチル基、トリフルオロメチル基、ペンタクロロエチル基などを挙げることができる。アリール基としてはフェニル基、スチリル基などを挙げることができる。好ましくはメチル基、フェニル基である。スズアルコキシドあるいはその加水分解物の具体例は、スズテトラメトキシド、スズテトラエトキシド、スズテトラプロポキシド、スズテトラブトキシド、スズメチルトリメトキシド、スズメチルトリエトキシド、スズメチルトリブトキシド、スズフェニルトリメトキシド、スズフェニルトリエトキドあるいはそれらの加水分解物などを挙げることができる。 Examples of the alkyl group include a methyl group, an ethyl group, an isopropyl group, a normal butyl group, and an isobutyl group. Examples of the halogenated alkyl group include a trichloromethyl group, a trifluoromethyl group, and a pentachloroethyl group. Examples of the aryl group include a phenyl group and a styryl group. A methyl group and a phenyl group are preferable. Specific examples of tin alkoxide or its hydrolyzate are tin tetramethoxide, tin tetraethoxide, tin tetrapropoxide, tin tetrabutoxide, tin methyl trimethoxide, tin methyl triethoxide, tin methyl tributoxide, tin phenyl. Examples thereof include trimethoxide, tin phenyl triethoxide, and hydrolysates thereof.
スズ酸化物としてスズアルコキシドから製造する無機成分を用いる場合、スズアルコキシドの縮重合反応における希釈溶剤の種類や量、触媒の種類や量、反応温度、時間を適宜調整することで、粒子径にかかわる分子量や、屈折率および分散にかかわる結晶性や密度が調整可能となる。 When an inorganic component produced from tin alkoxide is used as the tin oxide, the type and amount of dilution solvent in the condensation polymerization reaction of tin alkoxide, the type and amount of catalyst, the reaction temperature, and the time are related to the particle size. The molecular weight, refractive index, and crystallinity and density related to dispersion can be adjusted.
また、固体状のスズ酸化物を砕いて粉末化し微粒子にしたもの、気相酸化法、ジュールクエンチ法、あるいは熱プラズマ法等で製造された微粒子を、水やアルコールなどの各種有機溶剤から選ばれる分散媒に分散させたものも用いることができる。
このようなスズ酸化物微粒子を無機成分として用いる場合、スズ酸化物無機粒子の大きさは個数基準での平均粒子径が20nm以下で、かつ90%粒子径が30nm以下であることが好ましい。より好ましくは平均粒子径が15nm以下で、かつ90%粒子径が20nm以下である。
In addition, fine particles produced by pulverizing solid tin oxide into fine particles, vapor-phase oxidation method, Joule quench method, thermal plasma method, etc. are selected from various organic solvents such as water and alcohol. What was disperse | distributed to the dispersion medium can also be used.
When such tin oxide fine particles are used as the inorganic component, it is preferable that the tin oxide inorganic particles have an average particle size of 20 nm or less on a number basis and a 90% particle size of 30 nm or less. More preferably, the average particle size is 15 nm or less and the 90% particle size is 20 nm or less.
ここで粒子径は動的光散乱法よって求めたもので平均粒子径とは粒子径分布の中心値を、また90%粒子径とは全粒子の90%が含まれる範囲の粒子径のことを言う。
平均粒子径が20nmより大きい場合や90%粒子径が30nmよりも大きい場合には透過率や光散乱が大きくなってしまう。
また、平均粒子径が20nm以下であっても、粒子径分布の幅が広く30nmより大きな粒子径の粒子が全粒子の10%を超えた割合で存在してしまうと、透過率は悪化しないが光散乱が大きくなってしまうことになる。
Here, the particle diameter is determined by a dynamic light scattering method. The average particle diameter is a central value of the particle diameter distribution, and the 90% particle diameter is a particle diameter in a range including 90% of all particles. To tell.
When the average particle diameter is larger than 20 nm or when the 90% particle diameter is larger than 30 nm, the transmittance and light scattering increase.
Further, even if the average particle size is 20 nm or less, the transmittance does not deteriorate if particles having a wide particle size distribution and a particle size larger than 30 nm are present in a ratio exceeding 10% of the total particles. Light scattering will increase.
スズ酸化物粒子成分と、重合性官能基を有する有機成分以外にも、下記の化学式1で表される金属アルコキシドあるいはその加水分解物から選ばれる少なくても1種類から得られる無機成分を用いることができる。
In addition to the tin oxide particle component and the organic component having a polymerizable functional group, an inorganic component obtained from at least one selected from a metal alkoxide represented by the following
化学式1
R1 aR2 bM(OR3)c
(R1およびR2は、同一あるいは異なる有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基である。
具体例としてはメチル基、イソブチル基、トリフルオルメチル基、ビニル基、アクリロイル基、メタクリロイル基、フェニル基、スチリル基、エポキシ基、オキセタニル基、フェニル基、シクロヘキシル基、ノルボニル基などが挙げられる。特に好ましくはメチル基、エチル基、イソブチル基、フェニル基、エポキシ基、オキセタニル基、アクリロイル基、メタクロイル基が挙げられる。
R 1 a R 2 b M (OR 3 ) c
(R 1 and R 2 are the same or different organic groups, and are an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, a halogenated aryl group, a cycloalkyl group, an acyl group, or an epoxy group-containing organic group.
Specific examples include methyl group, isobutyl group, trifluoromethyl group, vinyl group, acryloyl group, methacryloyl group, phenyl group, styryl group, epoxy group, oxetanyl group, phenyl group, cyclohexyl group, norbornyl group and the like. Particularly preferred are methyl group, ethyl group, isobutyl group, phenyl group, epoxy group, oxetanyl group, acryloyl group and methacryloyl group.
また、R3 は炭素数1から6のアルキル基またはアリール基、MはAl、Be、Cu、Ge、Hf、La、Mg、Nb、Sc、Si、Ta、Ti、V、W、Zn、Zrからなる群から選ばれる少なくとも1種の金属元素、aおよびbは0ないし2、金属元素Mの価数をmとした場合に、c=m−(a+b)である。 R 3 is an alkyl or aryl group having 1 to 6 carbon atoms, M is Al, Be, Cu, Ge, Hf, La, Mg, Nb, Sc, Si, Ta, Ti, V, W, Zn, Zr At least one metal element selected from the group consisting of a and b is 0 to 2, and c = m− (a + b) where m is the valence of the metal element M.
また、前記無機成分は、スズ酸化物からなる無機成分の表面を修飾して、スズ酸化物からなる無機粒子成分と、重合性官能基を有する有機成分との相溶性や分散性を調整し、スズ酸化物粒子の凝集を防止して、粒子径が30nmより大きくならないように、透過率や光散乱性の低下を防ぐとともに、RlおよびR2で表される有機基としてビニル基、アクリロイル基、メタクロイル基、エポキシ基、オキセタン基などの重合性有機基を有する金属アルコキシドを用いると、有機成分と無機成分の問に強固な共有結合ができるので、相溶性および結合性が向上して、より環境安定性や光散乱性を向上させることができ、さらに機械的強度も向上できる。 In addition, the inorganic component modifies the surface of the inorganic component made of tin oxide to adjust the compatibility and dispersibility of the inorganic particle component made of tin oxide and the organic component having a polymerizable functional group, In order to prevent aggregation of tin oxide particles and prevent the particle diameter from becoming larger than 30 nm, the transmittance and light scattering properties are prevented from being lowered, and vinyl groups and acryloyl groups are represented as organic groups represented by R 1 and R 2. Using a metal alkoxide having a polymerizable organic group such as a methacryloyl group, an epoxy group, or an oxetane group, a strong covalent bond can be formed between the organic component and the inorganic component, so that compatibility and bondability are improved. Environmental stability and light scattering can be improved, and mechanical strength can also be improved.
金属アルコキシドあるいはその加水分解物の具体例としては、テトラメトキシシラン、テトラエトキシシラン、テトラブトキシシラン、メチルトリメトキシシラン、メチルトリエトキシシラン、メチルトリブトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、フェニルトリブトキシシラン、ビニルエトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、メタクリロキシプロピルトリス(ビニルジメチルシロキシ)シラン、アルミニウムイソプロポキシド、タンタルペンタエトキシド、タンタルペンタメトキシド、チタンイソプロポキシド、チタンメタクリレートトリイソプロポキシド、ゲルマニウムテトラエトキシド、ゲルマニウムエチルトリエトキシド、ハフニウムノルマルブトキシド、ランタンイソプロポキシドあるいはそれらの加水分解物などを挙げることができる。 Specific examples of metal alkoxides or hydrolysates thereof include tetramethoxysilane, tetraethoxysilane, tetrabutoxysilane, methyltrimethoxysilane, methyltriethoxysilane, methyltributoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, Phenyltributoxysilane, vinylethoxysilane, 3-methacryloxypropyltrimethoxysilane, methacryloxypropyltris (vinyldimethylsiloxy) silane, aluminum isopropoxide, tantalum pentaethoxide, tantalum pentamethoxide, titanium isopropoxide, titanium Methacrylate triisopropoxide, germanium tetraethoxide, germanium ethyl triethoxide, hafnium normal butoxide, lanthanum , And the like propoxide or their hydrolyzates.
さらに金属アルコキシドあるいはその加水分解物から選ばれる無機成分は、単独であるいは複数種類の混合物として用いることができる。このため、光学設計上で求められる屈折率や分散、透過率などの光学特性にあわせて、混合する数種類の無機成分の組成比を決めることができる。
金属アルコキシドあるいはその加水分解物から選ばれる無機成分の添加量は、酸化スズ(IV)に換算して無機粒子成分のモル数に対して1/5以上1以下が好ましい。
Furthermore, the inorganic component chosen from a metal alkoxide or its hydrolyzate can be used individually or as a mixture of multiple types. For this reason, the composition ratio of several kinds of inorganic components to be mixed can be determined in accordance with optical characteristics such as refractive index, dispersion, and transmittance required in optical design.
The addition amount of the inorganic component selected from the metal alkoxide or a hydrolyzate thereof is preferably from 1/5 to 1 in terms of the number of moles of the inorganic particle component in terms of tin (IV) oxide.
重合性官能基を有する有機成分としては、メタクリル酸、アクリル酸、メタクリル酸エステルあるいはアクリル酸エステル(以下、アクリル酸エステル、メタクリル酸エステルの少なくともいずれか一種を含有するものを(メタ)アクリレートと称す)、エポキシ化合物、硫黄含有有機化合物を用いることができる。
具体例としては、メタクリル酸、アクリル酸、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェニル(メタ)アクリレート、ノニルフェニル(メタ)アクリレート、2−ヒドロキシプロピルメタクリレート、2−エチルヘキシル(メタ)アクリレート、ジメチルロールトリシクロデカンジメタクリレート、イソボルニルメタクリレート、トリメチルプロパントリ(メタ)アクリレート、ノニルフェニル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ビスフェノールAジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、2−メタクリロイルオキシエチルイソシナネート、ウレタンアクリレート、エポキシアクリレート、ビスフェノールAエポキシ樹脂、ビスフェノールFエポキシ樹脂、フェノールノボラックエポキシ樹脂などを挙げることができる。また、モノマーのまま用いても良いし、モノマーを少し重合させたオリゴマーとしてから用いても良い。
重合性官能基を有する有機成分としては、上記以外にも、他の成分と相溶するウレタン樹脂、フッ素樹脂、シリコーン樹脂などを混合して用いることができる。
As the organic component having a polymerizable functional group, methacrylic acid, acrylic acid, methacrylic acid ester or acrylic acid ester (hereinafter referred to as (meth) acrylate containing at least one of acrylic acid ester and methacrylic acid ester) ), An epoxy compound, and a sulfur-containing organic compound.
Specific examples include methacrylic acid, acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, benzyl (meth) acrylate, phenyl (meth) acrylate, and nonyl. Phenyl (meth) acrylate, 2-hydroxypropyl methacrylate, 2-ethylhexyl (meth) acrylate, dimethylol tricyclodecane dimethacrylate, isobornyl methacrylate, trimethylpropane tri (meth) acrylate, nonylphenyl (meth) acrylate, cyclohexyl ( (Meth) acrylate, bisphenol A di (meth) acrylate, polyethylene glycol di (meth) acrylate, 2-methacryloyloxyethyl isocyaninate, Urethane acrylate, epoxy acrylate, bisphenol A epoxy resins, bisphenol F epoxy resin, a phenol novolak epoxy resin. The monomer may be used as it is, or may be used as an oligomer obtained by slightly polymerizing the monomer.
As the organic component having a polymerizable functional group, in addition to the above, a urethane resin, a fluororesin, a silicone resin, or the like that is compatible with other components can be used.
本発明の光学材料は、上記酸化スズ粒子成分、有機成分および無機成分以外にも、その他の成分として硬化剤、光増感剤、連鎖移動剤、酸化防止剤などが添加される。 In addition to the tin oxide particle component, the organic component, and the inorganic component, the optical material of the present invention includes a curing agent, a photosensitizer, a chain transfer agent, an antioxidant, and the like as other components.
硬化剤の例として光重合開始剤あるいは熱重合開始剤があげられ、具体的には有機成分が(メタ)アクリレートの場合および無機成分の金属アルコキシドの有機基Rl あるいはR2 がビニル基、アクリロイル基あるいはメタクリロイル基等である場合は、熱重合開始剤としては過酸化ベンゾイル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル、2,2−アゾビスイソブチロニトリル、2,2−アゾビスー2,4−ジメチルバレロニトリル、アゾビスカルボアミド、イソプロピルヒドロペルオキシド、第3ブチルヒドロペルオキシド、クミルヒドロペルオキシド、2,5−ジメチル−2,5−ビスヘキサンなどを挙げることができ、光重合開始剤としてはベンゾフェノン、1−ヒドロキシシクロヘキシルフェニルケトン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパンー1−オン、2−ヒドロキシー2−メチル−1−フェニル−プロパン−1−オン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オンなどを挙げることができる。 Examples of the curing agent include a photopolymerization initiator and a thermal polymerization initiator. Specifically, when the organic component is (meth) acrylate, and the organic group R 1 or R 2 of the inorganic metal alkoxide is a vinyl group, acryloyl. Group or methacryloyl group, the thermal polymerization initiator may be benzoyl peroxide, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-azobisisobutyronitrile, 2,2-azobis-2,4-dimethylvalero. Nitriles, azobiscarboxamides, isopropyl hydroperoxide, tert-butyl hydroperoxide, cumyl hydroperoxide, 2,5-dimethyl-2,5-bishexane and the like can be mentioned. As photopolymerization initiators, benzophenone, 1- Hydroxycyclohexyl phenyl ketone, 1 -(4-Isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 2,2-dimethoxy-1,2-diphenylethane -1-one and the like can be mentioned.
また有機成分がエポキシ樹脂の場合および無機成分の金属アルコキシドの有機基R1 あるいはR2 がエポキシ基あるいはオキセタニル基である場合は、触媒型硬化剤として芳香族系3級アミン類、イミダゾール類、ルイス酸類などを挙げることができ、重付加型硬化剤としては、アミン系硬化剤、変性アミン系硬化剤、カルボン酸無水物系硬化剤、フェノール系硬化剤、硫黄含有化合物系硬化剤、イソシアネート系硬化剤、ポリエステル系硬化剤などを挙げることができる。 When the organic component is an epoxy resin and when the organic group R 1 or R 2 of the inorganic metal alkoxide is an epoxy group or an oxetanyl group, aromatic tertiary amines, imidazoles, Lewis Examples of polyaddition type curing agents include amine-based curing agents, modified amine-based curing agents, carboxylic acid anhydride-based curing agents, phenol-based curing agents, sulfur-containing compound-based curing agents, and isocyanate-based curing agents. Agents, polyester curing agents and the like.
本発明の光学材料の屈折率および分散(アッベ数)の調整は、スズ酸化物粒子成分の添加量、分子量、結晶性および密度、重合性官能基を有する有機成分の種類と添加量、無機成分の種類と添加量、および硬化条件で行うことができる。 Adjustment of the refractive index and dispersion (Abbe number) of the optical material of the present invention includes the addition amount, molecular weight, crystallinity and density of the tin oxide particle component, the type and addition amount of the organic component having a polymerizable functional group, and the inorganic component. This can be carried out according to the type and amount of addition and the curing conditions.
例えば、高屈折率で高分散化する場合、スズ酸化物粒子成分として平均粒子径が5nmで、90%粒子径が20nmの酸化スズ(IV)粒子を水分散させたものを、重合性官能基を有する有機成分としてメチルメタクリレートを化学式2で表される金属アルコキシドからなる無機成分として、3−メタクリロキシプロピルトリメトキシシランを用い、またその他の成分としてベンゾフェノンを含む紫外線硬化剤を用いた場合の光学材料において、スズ酸化物微粒子と3−メタクリロキシプロピルトリメトキシシランの割合をそれぞれの酸化物SnO2、SiO2に換算した時の質量比SnO2:SiO2で3:1として、光学材料全体に含まれるSnO2 の割合を、含まないものから70質量%まで変化させたときの、光学材料のd線の屈折率ndと分散を表すアッベ数νdの測定点の変化は図1の曲線Aに示す。 For example, in the case of high dispersion with a high refractive index, tin oxide (IV) particles having an average particle diameter of 5 nm and a 90% particle diameter of 20 nm as a tin oxide particle component are dispersed in water as polymerizable functional groups. Optical when using methyl methacrylate as an organic component having an organic component, and 3-methacryloxypropyltrimethoxysilane as an inorganic component composed of a metal alkoxide represented by Chemical Formula 2, and using an ultraviolet curing agent containing benzophenone as another component In the material, the ratio of tin oxide fine particles and 3-methacryloxypropyltrimethoxysilane was set to 3: 1 by the mass ratio SnO 2 : SiO 2 when converted to the respective oxide SnO 2 and SiO 2 , and the entire optical material the proportion of SnO 2 contained, in the case of changing from those not containing up to 70 wt%, the refractive index of the d-line of the optical material n Changing measurement points Abbe number νd representing the the dispersion are shown in curve A of Figure 1.
メチルメタクリレート単体の(nd,νd)=(1.492,58)に対して、SnO2 の配合割合を増加させるとともに高屈折率高分散の方向に変化し、SnO2 の割合を70%まで増加させると(nd,νd)=(1.534,48)まで高屈折率高分散化することができる。 With respect to (nd, νd) = (1.492, 58) of methyl methacrylate alone, the proportion of SnO 2 is increased and the refractive index is changed in the direction of high dispersion, and the proportion of SnO 2 is increased to 70%. Then, high refractive index and high dispersion can be achieved up to (nd, νd) = (1.534, 48).
また、上記光学材料において、化学式1で表される金属アルコキシドからなる無機成分のみをチタンテトライソプロポキシドに変更し、SnO2 との質量比をそれぞれ酸化物換算でSnO2:TiO2で1:1とした。また光学材料重合性官能基を有する有機成分を下記化学式3に示されるアクリレートに変更した。光学材料全体に含まれる SnO2−TiO2 の総量を含まないものから、70質量%まで変化させたときの、光学材料のd線の屈折率ndと分散を表すアッベ数νdの測定点の変化は図1の曲線Bに示す。
In the above optical material, only the inorganic component consisting of a metal alkoxide represented by the
また、上記光学材料の重合性官能基を有する有機成分として化学式4で示される硫黄含有有機化合物を、その他の成分としてアミン系硬化剤を用いた光学材料において、硬化工程において60℃で1時間、100℃で1時間、さらに160℃で2時間加熱した場合、光学材料全体に含まれる無機成分の割合を、SnO2 換算量で70質量%まで変化させたときの、光学材料のd線の屈折率ndと分散を表すアッベ数νdの測定点の変化を図1の曲線Cに示す。 Moreover, in the optical material using the sulfur-containing organic compound represented by Chemical Formula 4 as an organic component having a polymerizable functional group of the optical material and an amine curing agent as the other component, in the curing step at 60 ° C. for 1 hour, When heated at 100 ° C. for 1 hour and further at 160 ° C. for 2 hours, the refraction of the d-line of the optical material when the proportion of the inorganic component contained in the entire optical material is changed to 70% by mass in terms of SnO 2 The change in the measurement point of the Abbe number νd representing the rate nd and the dispersion is shown in the curve C of FIG.
硫黄含有有機化合物単体の(nd,νd)=(1.710,36)からSnO2−TiO2の割合を増加させるとともに高屈折率高分散の方向に変化し、無機成分の総量をSnO2換算で70質量%まで増加させると(nd,νd)=(1.819,30)まで変化させることができる。 The ratio of SnO 2 —TiO 2 is increased from (nd, νd) = (1.710, 36) of the sulfur-containing organic compound alone, and the refractive index changes in the direction of high dispersion and the total amount of inorganic components is converted to SnO 2. When it is increased to 70 mass%, it can be changed to (nd, νd) = (1.819, 30).
また、化学式1で表される金属アルコキシドから得られる無機成分をアルミニウムテトライソプロポキシドに変更し、スズ酸化物との質量比をそれぞれ酸化物換算で、SnO2:Al203=6:4とした。
重合性官能基を有する有機成分として化学式5で示されるエポキシ化合物を使用し、硬化剤としてアミン系硬化剤を用いた光学材料用組成物を60℃で1時間、100℃で1時間、さらに160℃で2時間加熱した場合、光学材料全体に含まれるSnO2とAl2O3 の総量をSnO2 換算で70質量%まで変化させたときの、光学材料のd線の屈折率ndと分散を表すアッベ数νdの測定点の変化を図1の曲線Dに示す。
Moreover, the inorganic component obtained from the metal alkoxide represented by
An optical material composition using an epoxy compound represented by Chemical Formula 5 as an organic component having a polymerizable functional group and an amine curing agent as a curing agent is used at 60 ° C. for 1 hour, at 100 ° C. for 1 hour, and further 160 when heated ℃ for 2 hours, when changing the total amount of SnO 2 and Al 2 O 3 contained in the entire optical material up to 70% by weight in terms of SnO 2, the dispersion and the refractive index nd at the d-line of the optical materials A change in the measurement point of the Abbe number νd is shown by a curve D in FIG.
また、エポキシ樹脂単体の(nd,νd)=(1.589,32)からSnO2−Al2O3の割合を増加させるとともに低分散の方向に変化し、無機成分の総量をSnO2換算で70質量%まで増加させると(nd,νd)=(1.584,37)まで低分散化することができる。 In addition, the proportion of SnO 2 —Al 2 O 3 is increased from (nd, νd) = (1.589, 32) of the epoxy resin alone, and the ratio is changed in the direction of low dispersion, and the total amount of inorganic components is converted to SnO 2 . When the amount is increased to 70% by mass, the dispersion can be reduced to (nd, νd) = (1.584, 37).
以上のように、スズ酸化物粒子成分の添加量、分子量、結晶性および密度、重合性官能基を有する有機成分の種類と添加量、無機成分の種類と添加量、および硬化条件を調整することで、光学材料の高屈折率化、低分散化及び高屈折率低分散化が可能である。
以下、本発明によって作製した光学材料用組成物およびそれを重合した光学材料を実施例を示して説明する。
As described above, adjusting the addition amount, molecular weight, crystallinity and density of the tin oxide particle component, the type and addition amount of the organic component having a polymerizable functional group, the type and addition amount of the inorganic component, and the curing conditions Thus, it is possible to increase the refractive index, lower dispersion, and lower the high refractive index of the optical material.
Hereinafter, the composition for optical materials produced by the present invention and the optical material obtained by polymerizing the composition will be described with reference to examples.
(スズ酸化物−シリカゾルの調製)
SnO2換算でスズ酸化物を20質量%含有しているスズ酸化物粒子酢酸分散液40gとメタノール8gを混合した液に、フェニルトリメトキシシラン3.5gを添加して、25℃で24時間攪拌してスズ酸化物粒子表面を表面処理したスズ酸化物−シリカゾルを調製した。
(Preparation of tin oxide-silica sol)
To a liquid obtained by mixing 40 g of a tin oxide particle acetic acid dispersion containing 20% by mass of tin oxide in terms of SnO 2 and 8 g of methanol, 3.5 g of phenyltrimethoxysilane was added and stirred at 25 ° C. for 24 hours. Thus, a tin oxide-silica sol having a surface-treated tin oxide particle surface was prepared.
(光学材料の作製と評価)
得られた無機成分がSnO2 換算で10質量%となるように、得られたスズ酸化物−シリカゾルの32.2g、メチルメタクリレート45.0g、光重合開始剤(チバ・スペシャルティ・ケミカルズ社製 イルガキュア500)0.05gを配合して1時間攪拌した後、水、メタノールおよび副生成物を50℃での蒸発操作で取り除き、紫外線照射によって硬化させたところ、(nd,νd)=(1.495,57)であった。この結果を図2に示す。
(Production and evaluation of optical materials)
32.2 g of the obtained tin oxide-silica sol, 45.0 g of methyl methacrylate, a photopolymerization initiator (Irgacure manufactured by Ciba Specialty Chemicals Co., Ltd.) so that the obtained inorganic component is 10% by mass in terms of SnO 2. 500) 0.05 g was added and stirred for 1 hour, and then water, methanol and by-products were removed by evaporation at 50 ° C. and cured by UV irradiation. (Nd, νd) = (1.495 57). The result is shown in FIG.
また、スズ酸化物−シリカゾルとメチルメタクリレートとの混合比を調整し、無機成分の配合割合を、SnO2 換算で70質量%まで変化させた光学材料用組成物を同様に硬化させ、得られた光学材料の屈折率ndと分散νdの変化を図2において、横軸を光学材料に占めるSnO2 に換算の無機成分の含有量を質量%で示し、各質量%で得られた光学材料のd線の屈折率nd、アッベ数νdを縦軸に示している。
本実施例によれば、高屈折高分散である光学材料を得ることができた。
Moreover, the composition for optical materials which adjusted the mixing ratio of a tin oxide-silica sol and methyl methacrylate, and changed the compounding ratio of the inorganic component up to 70% by mass in terms of SnO 2 was obtained in the same manner. In FIG. 2, the change of the refractive index nd and dispersion νd of the optical material is shown in FIG. 2, the horizontal axis indicates the content of the inorganic component in terms of SnO 2 occupying the optical material in mass%, The refractive index nd and Abbe number νd of the line are shown on the vertical axis.
According to this example, an optical material having high refraction and high dispersion could be obtained.
(スズ酸化物−シリカゾルの調製)
スズテトライソプロポキシド18.0gとイソプロパノール72gと0.1N塩酸1.0gとを混合し、25℃にて1時間攪拌し、スズテトライソプロポキシドを加水分解反応と縮重合反応させてスズ酸化物ゾルを調製した。
次いで、スズ酸化物ゾルを、3−メタクリロキシプロピルトリメトキシシラン10gと水1.0gを混合して25℃で12時間攪拌した液に添加して、更に25℃において8時間攪拌した後、水、イソプロパノール及び副生成物を50℃での蒸発操作にて取り除き、スズ酸化物−シリカゾルを得た。
(Preparation of tin oxide-silica sol)
Tin tetraisopropoxide 18.0g, isopropanol 72g and 0.1N hydrochloric acid 1.0g were mixed and stirred at 25 ° C for 1 hour to cause tin tetraisopropoxide to undergo hydrolysis and polycondensation reaction to produce tin oxidation. A product sol was prepared.
Next, the tin oxide sol was added to a solution obtained by mixing 10 g of 3-methacryloxypropyltrimethoxysilane and 1.0 g of water and stirring at 25 ° C. for 12 hours, and further stirring at 25 ° C. for 8 hours. Then, isopropanol and by-products were removed by an evaporation operation at 50 ° C. to obtain a tin oxide-silica sol.
(光学材料の作製と評価)
光学材料に占める無機成分の割合を、SnO2 に換算して10質量%になるように、先に調製したスズ酸化物−シリカゾル12.8gと重合性官能基を有する有機成分としてジメチロールトリシクロデカンアクリレート(共栄社化学製DCP−A)9.0gと、光重合開始剤(チバ・スペシャルティ・ケミカルズ社製 イルガキュア500)0.02gを混合して光学材料用組成物を調製した。得られた光学材料用組成物を紫外線照射によって硬化させたところ、(nd,νd)=(1.537,51)であった。この結果を図3に示した。
(Production and evaluation of optical materials)
As an organic component having a polymerizable functional group and 12.8 g of the previously prepared tin oxide-silica sol, the proportion of the inorganic component in the optical material is 10% by mass in terms of SnO 2. A composition for optical materials was prepared by mixing 9.0 g of decane acrylate (DCP-A manufactured by Kyoeisha Chemical Co., Ltd.) and 0.02 g of a photopolymerization initiator (
また、スズ酸化物−シリカゾルと上記の重合性官能基を有する有機成分との混合比を調整し、スズ酸化物−シリカゾルの含有量を、SnO2 に換算の割合で、含まないものから70質量%まで変化させた光学材料用組成物を同様に硬化させて、得られた光学材料の屈折率ndと分散νdの変化を図3において、横軸を光学材料に占めるSnO2 に換算のスズ酸化物成分の含有量を質量%で示し、各質量%で得られた光学材料のd線の屈折率nd、アッベ数νdを縦軸に示した。 Moreover, the mixing ratio of the tin oxide-silica sol and the organic component having the above-mentioned polymerizable functional group is adjusted, and the content of the tin oxide-silica sol is not included in a ratio converted to SnO 2 from 70 mass. In the same manner, the composition for optical material changed to% is cured, and the change in the refractive index nd and dispersion νd of the obtained optical material is shown in FIG. 3, where the horizontal axis represents tin oxide converted to SnO 2 occupying the optical material. The content of the physical component is indicated by mass%, and the refractive index nd and Abbe number νd of the d-line of the optical material obtained at each mass% are shown on the vertical axis.
(スズ酸化物−チタニアゾルの調製)
SnO2 換算でスズ酸化物を20質量%含有しているスズ酸化物粒子酢酸分散液20gを、チタンテトライソプロポキシド14.2g、水1.0gを25℃にて12時間した混して、25℃にて8時間攪拌してスズ酸化物−チタニアゾルを調製した。
(Preparation of tin oxide-titania sol)
20 g of tin oxide particle acetic acid dispersion containing 20% by mass of tin oxide in terms of SnO 2 , 14.2 g of titanium tetraisopropoxide and 1.0 g of water mixed at 25 ° C. for 12 hours, The mixture was stirred at 25 ° C. for 8 hours to prepare a tin oxide-titania sol.
(光学材料の作製と評価)
光学材料に占める無機成分の量が、SnO2 に換算の割合で10質量%になるように、得られたスズ酸化物−チタニアゾル4.4g、ビスフェノール型A型エポキシ化合物(エピコート828 ジャパンエポキシレジン社製)9.0g、テトラエチルペンタミン1.0gに混合した後、水、イソプロパノールおよび副生成物を50℃での蒸発操作で取り除き、光学材料用組成物を製造し、60℃で1時間、100℃で1時間、さらに160℃で2時間加熱硬化させたところ、(nd,νd)=(1.599,32)である光学材料が得られた。
(Production and evaluation of optical materials)
4.4 g of the obtained tin oxide-titania sol, bisphenol type A epoxy compound (Epicoat 828 Japan Epoxy Resin Co., Ltd.) so that the amount of the inorganic component in the optical material is 10% by mass in terms of SnO 2. 9.0 g and tetraethylpentamine 1.0 g after mixing, water, isopropanol and by-products were removed by evaporation at 50 ° C. to produce a composition for optical materials. When heat-cured at 1 ° C. for 1 hour and further at 160 ° C. for 2 hours, an optical material of (nd, νd) = (1.599, 32) was obtained.
また、スズ酸化物−チタニアゾルの配合比を変えて、光学材料に占めるスズ酸化物−チタニアゾルの配合比を、無機成分の配合比をSnO2 に換算して70質量%まで変化させた光学材料用組成物を同様に硬化させて、得られた光学材料の屈折率ndと分散νdの変化を図4において、横軸を光学材料に占めるSnO2 換算の無機成分の含有量を質量%で示し、各質量%で得られた光学材料のd線の屈折率nd、アッベ数νdを縦軸に示した。
以上のように、高屈折高分散である光学材料を得ることができた。
Moreover, the compounding ratio of tin oxide-titania sol was changed, and the compounding ratio of tin oxide-titania sol in the optical material was changed to 70% by mass by converting the compounding ratio of inorganic components into SnO 2 . the composition was cured in the same manner, in FIG. 4 and the refractive index nd of the change in dispersion νd of the obtained optical material, shows a content of inorganic components in terms of SnO 2 occupying the horizontal axis as an optical material in mass%, The d-line refractive index nd and Abbe number νd of the optical material obtained at each mass% are shown on the vertical axis.
As described above, an optical material having high refraction and high dispersion could be obtained.
本発明の光学材料は、高屈折率かつ低分散であるので光学素子の大きさを小さくでき、収差も効率よく取り除くことができるとともに、光散乱性、耐環境性に優れ、常温付近で液状であるので、高温や高い圧力をかけることなく複雑形状の光学素子を短時間で製造できる高い加工性を有しているので、光学系の小型軽量、低コスト化に貢献できる。 Since the optical material of the present invention has a high refractive index and low dispersion, the size of the optical element can be reduced, aberrations can be efficiently removed, and light scattering and environmental resistance are excellent, and it is liquid at room temperature. Therefore, since it has high workability capable of producing an optical element having a complicated shape in a short time without applying high temperature or high pressure, it can contribute to reduction in size and weight of the optical system and cost reduction.
Claims (15)
化学式1
R1 aR2 bM(OR3)c
(R1およびR2は、同一あるいは異なる有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R3は炭素数1から6のアルキル基またはアリール基、MはAl、Be、Cu、Ge、Hf、La、Nb、Mg、Sc、Si、Ta、Ti、V、W、Zn、Zrからなる群から選ばれる少なくとも1種の金属元素、aおよびbは0ないし2、金属元素Mの価数をmとした場合に、c=m−(a+b)である。) The composition for optical materials according to claim 1, further comprising at least one second inorganic component obtained from the metal alkoxide represented by Chemical Formula 1 or a hydrolyzate thereof.
Chemical formula 1
R 1 a R 2 b M (OR 3 ) c
(R 1 and R 2 are the same or in different organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 3 is C 1-6 alkyl group or aryl group, M is selected from the group consisting of Al, Be, Cu, Ge, Hf, La, Nb, Mg, Sc, Si, Ta, Ti, V, W, Zn, Zr At least one kind of metal element, a and b are 0 to 2, and c = m− (a + b) where m is the valence of the metal element M.)
化学式2
R4 dSn(OR5)4-d
(R4 は有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R5は炭素数1から6のアルキル基またはアリール基、dは0ないし1) 5. The inorganic component according to claim 1, wherein the inorganic component is obtained from a polymer obtained by polymerizing a tin alkoxide represented by the following chemical formula 2 or a hydrolyzate thereof. A composition for optical materials.
Chemical formula 2
R 4 d Sn (OR 5 ) 4-d
(R 4 is an organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, a halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 5 is an alkyl having 1 to 6 carbon atoms. Group or aryl group, d is 0 to 1)
化学式1
R1 aR2 bM(OR3)c
(R1およびR2は、同一あるいは異なる有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R3は炭素数1から6のアルキル基またはアリール基、MはAl、Be、Cu、Ge、Hf、La、Mg、Nb、Sc、Si、Ta、Ti、V、W、Zn、Zrからなる群から選ばれる少なくとも1種の金属元素、aおよびbは0ないし2、金属元素Mの価数をmとした場合に、c=m−(a+b)である。) 10. The optical material according to claim 8, further comprising at least one second inorganic component obtained from the metal alkoxide represented by Chemical Formula 1 or a hydrolyzate thereof.
Chemical formula 1
R 1 a R 2 b M (OR 3 ) c
(R 1 and R 2 are the same or in different organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 3 is C 1-6 alkyl group or aryl group, M is selected from the group consisting of Al, Be, Cu, Ge, Hf, La, Mg, Nb, Sc, Si, Ta, Ti, V, W, Zn, Zr At least one kind of metal element, a and b are 0 to 2, and c = m− (a + b) where m is the valence of the metal element M.)
化学式2
化学式2
R4 dSn(OR5)4-d
(R4 は有機基で、アルキル基、ハロゲン化アルキル基、アルケニル基、アリール基、ハロゲン化アリール基、シクロアルキル基、アシル基あるいはエポキシ基含有有機基、R5は炭素数1から6のアルキル基またはアリール基、dは0ないし1) The optical material according to any one of claims 8 to 11, wherein the inorganic component is obtained by polymerizing a tin alkoxide represented by the following chemical formula 2 or a hydrolyzate thereof. .
Chemical formula 2
Chemical formula 2
R 4 d Sn (OR 5 ) 4-d
(R 4 is an organic group, an alkyl group, a halogenated alkyl group, an alkenyl group, an aryl group, a halogenated aryl group, a cycloalkyl group, an acyl group or an epoxy group-containing organic group, R 5 is an alkyl having 1 to 6 carbon atoms. Group or aryl group, d is 0 to 1)
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WO2009017060A1 (en) * | 2007-07-27 | 2009-02-05 | Menicon Co., Ltd. | Optical material and ophthalmic lens made of the same |
JP2009276726A (en) * | 2008-04-17 | 2009-11-26 | Olympus Corp | Optical material composition and optical element using the same |
JP2013036037A (en) * | 2008-04-17 | 2013-02-21 | Olympus Corp | Material composition for optical use and optical element using the same |
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JPH11167002A (en) * | 1997-12-05 | 1999-06-22 | Nikon Corp | Plastic lens and its production |
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JPH0624746A (en) * | 1992-07-07 | 1994-02-01 | Nissan Chem Ind Ltd | Modified stannic oxide-zirconium oxide complex sol and its production |
JPH11153703A (en) * | 1997-09-18 | 1999-06-08 | Fuji Photo Film Co Ltd | Antireflection film and image display device using that |
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WO2009017060A1 (en) * | 2007-07-27 | 2009-02-05 | Menicon Co., Ltd. | Optical material and ophthalmic lens made of the same |
JP2009029931A (en) * | 2007-07-27 | 2009-02-12 | Menicon Co Ltd | Optical material and ophthalmic lens comprising the same |
JP2009276726A (en) * | 2008-04-17 | 2009-11-26 | Olympus Corp | Optical material composition and optical element using the same |
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