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JP2006204052A - Electric motor - Google Patents

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Publication number
JP2006204052A
JP2006204052A JP2005015121A JP2005015121A JP2006204052A JP 2006204052 A JP2006204052 A JP 2006204052A JP 2005015121 A JP2005015121 A JP 2005015121A JP 2005015121 A JP2005015121 A JP 2005015121A JP 2006204052 A JP2006204052 A JP 2006204052A
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Prior art keywords
magnetic pole
tooth
electric motor
stator
groove
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Japanese (ja)
Inventor
Hirohide Konishi
博英 小西
Itsuo Watanabe
逸男 渡辺
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NSK Ltd
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NSK Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2786Outer rotors
    • H02K1/2787Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/2789Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2791Surface mounted magnets; Inset magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/325Windings characterised by the shape, form or construction of the insulation for windings on salient poles, such as claw-shaped poles

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

【課題】 高出力化された場合でも、出力の変動を抑えつつ、機械的強度を上げて振動など発生を防止し且つ損傷の恐れを排除した電動機を提供する。
【解決手段】 この電動機のステータ12は、略円筒状のステータ本体31と、ステータ本体の周方向の所定位置にて径方向に突出して形成された複数のティース33とを有する。各ティースのロータ11に対向する先端面が所定量のモータギャップGPを介してステータに対向するとともに、各ティースに通電用のコイル35が巻装されて突極磁極32を形成する。各ティースは、ステータ本体から径方向に起立するとともに当該径方向に穿設された溝を介して周方向に分割された分割構造の磁極歯41と、溝及び先端部に一体に組み合わされ且つ当該磁極歯に固定されて前記先端面を供する頂部42Aを有する歯先部42とを備える。頂部42Aの周方向の幅は、突極磁極32の周方向の幅よりも広く形成される。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide an electric motor that prevents the occurrence of vibration and the like while suppressing the fluctuation of the output, increasing the mechanical strength and preventing the occurrence of damage, even when the output is increased.
A stator 12 of the electric motor includes a substantially cylindrical stator body 31 and a plurality of teeth 33 formed to protrude in a radial direction at predetermined positions in the circumferential direction of the stator body. A tip surface of each tooth facing the rotor 11 faces the stator via a predetermined amount of motor gap GP, and a coil 35 for energization is wound around each tooth to form a salient pole 32. Each tooth stands in the radial direction from the stator main body and is divided into a magnetic pole tooth 41 having a divided structure divided in the circumferential direction through a groove drilled in the radial direction, and is integrally combined with the groove and the tip. A tooth tip portion 42 having a top portion 42A which is fixed to the magnetic pole teeth and provides the tip surface. The circumferential width of the top portion 42 </ b> A is formed wider than the circumferential width of the salient pole magnetic pole 32.
[Selection] Figure 1

Description

本発明は、ロータに所定寸法のギャップを介して対向するステータを有する電動機に係り、とくに、ステータに設ける複数の突極磁極それぞれを分割した構造を有する電動機に関する。   The present invention relates to an electric motor having a stator facing a rotor with a gap of a predetermined dimension, and more particularly to an electric motor having a structure in which a plurality of salient poles provided on the stator are divided.

一般に、ロータ(回転子)に所定寸法のギャップを介して対向するステータ(固定子)とを有するモータ(電動機)にあっては、ステータに複数のティースを突設させて、このティースそれぞれにコイルを巻装することで、突極磁極を形成している。   In general, in a motor (electric motor) having a stator (stator) facing a rotor (rotor) through a gap of a predetermined dimension, a plurality of teeth are projected from the stator, and a coil is provided for each of the teeth. As a result, a salient pole magnetic pole is formed.

この突極磁極を有する構造のモータでは、そのティースに巻装される巻線をできるだけ多くすること(占積率の向上)、及び、電磁力の作用する面積(磁束を受ける面積)を増大させるため、特許文献1〜3に示すように、ギャップに面する歯先部分或いは突極磁極の部分を分割する構造のものが知られている。   In a motor having a structure having a salient pole, the number of windings wound around the teeth is increased as much as possible (improvement of the space factor), and the area where the electromagnetic force acts (area receiving the magnetic flux) is increased. For this reason, as shown in Patent Documents 1 to 3, a structure is known in which a tooth tip portion facing a gap or a salient pole magnetic pole portion is divided.

しかしながら、これらの分割構造のものは、占積率及び電磁力の作用面積は増やすことはできるが、特許文献4、5で指摘されているように、製造時において、その分割された部分の真円度などの機械的寸法の精度を上げることが非常に難しい。それらの突極の機械的なばらつきは、コギングトルクの増加、トルク変動の増加などに繋がり、また分割部分の機械的強度の弱さから、モータの振動、騒音の発生などの原因となり、特性の良いモータを提供することは難しかった。   However, these divided structures can increase the space factor and the area of action of electromagnetic force, but as pointed out in Patent Documents 4 and 5, at the time of manufacturing, It is very difficult to increase the accuracy of mechanical dimensions such as circularity. The mechanical variation of these salient poles leads to an increase in cogging torque, an increase in torque fluctuation, etc., and due to the weak mechanical strength of the divided parts, it causes motor vibration and noise generation, resulting in characteristics It was difficult to provide a good motor.

そこで、この問題を解決しようとして、特許文献6,7に記載された構造のものが提案されている。具体的には、特許文献6に記載の電動機にあっては、隣接するティース先端部を相互に接触させることによって回転トルクの反力を受ける構造になっている。また、特許文献7に記載の電動機の場合には、固定子コアのヨーク部を分割する構造とし、この分割されたヨーク部コアに組み立て後に内径方向に均等に応力を加え、コア寸法の精度の矯正を行うようにしている。
特開2003−52139号公報 特開平10−94280号公報 特開2000−152528号公報 特開2000−190088号公報 特開2001−218429号公報 特開2001−190038号公報 特開2001−218429号公報
In order to solve this problem, a structure described in Patent Documents 6 and 7 has been proposed. Specifically, the electric motor described in Patent Document 6 is configured to receive a reaction force of rotational torque by bringing adjacent tooth tips into contact with each other. In the case of the electric motor described in Patent Document 7, the yoke portion of the stator core is divided, and the divided yoke portion core is evenly stressed in the inner diameter direction after assembling so that the accuracy of the core dimensions can be improved. I try to correct it.
JP 2003-52139 A Japanese Patent Laid-Open No. 10-94280 JP 2000-152528 A Japanese Patent Laid-Open No. 2000-190088 JP 2001-218429 A JP 2001-190038 A JP 2001-218429 A

上述した特許文献6,7に記載の電動機の構造によれば、コギングなどの抑制など、出力変動の改善は可能ではあるが、その一方で、機械的強度の低下は避けられないという問題があった。この機械的強度の低下という問題は、モータの出力トルクが低い場合にはそれほど懸念されないが、高出力トルクのモータの場合、モータの振動や騒音が発生し易くなる。   According to the structure of the electric motor described in Patent Documents 6 and 7, the output fluctuation can be improved by suppressing cogging or the like, but on the other hand, there is a problem that the mechanical strength is inevitably lowered. It was. The problem of a decrease in mechanical strength is not a concern when the output torque of the motor is low, but in the case of a motor with a high output torque, motor vibration and noise are likely to occur.

本発明は、上述した問題に鑑みてなされたもので、高出力化された場合でも、出力の変動(コギング、トルクリップル)を抑えつつ、機械的強度も十分高い電動機を提供することを、その目的とする。   The present invention has been made in view of the above-described problems, and provides an electric motor having sufficiently high mechanical strength while suppressing output fluctuations (cogging, torque ripple) even when output is increased. Objective.

上述の目的を達成するために、本発明の電動機は、その一つの基本的な態様として、固定配置されるステータと、このステータに径方向の所定量のギャップを介して対向して回転可能に支承されるロータとを備え、前記ステータは、略円筒状のステータ本体と、このステータ本体の周方向の所定位置にて当該ステータ本体から前記径方向に突出して形成された複数のティースとを有し、この各ティースの前記ロータに対向する先端面が前記所定量のギャップを介して前記ステータに対向するとともに、前記各ティースに通電用のコイルが巻装されて突極磁極を形成する。この構成において、前記複数のティースのそれぞれは、前記ステータ本体から前記径方向に起立するとともに当該径方向に形成された溝を介して前記周方向に分割された分割構造の磁極歯と、この磁極歯の溝及び先端部に一体に組み合わされ且つ当該磁極歯に固定されて前記先端面を供する頂部を有する歯先部とを備える。前記頂部の前記周方向の幅を前記磁極部の前記周方向の幅よりも広く形成する。   In order to achieve the above-mentioned object, the electric motor of the present invention has, as one basic aspect thereof, a stator that is fixedly arranged, and can be rotated to face this stator via a predetermined amount of gap in the radial direction. And a stator having a substantially cylindrical stator body and a plurality of teeth formed to project from the stator body in the radial direction at predetermined positions in the circumferential direction of the stator body. The front end surface of each tooth facing the rotor faces the stator via the predetermined amount of gap, and a coil for energization is wound around each tooth to form a salient pole. In this configuration, each of the plurality of teeth rises in the radial direction from the stator body and is divided in the circumferential direction through a groove formed in the radial direction, and the magnetic pole teeth A tooth tip portion that is integrally combined with the tooth groove and the tip portion and has a top portion that is fixed to the magnetic pole tooth and provides the tip face. The circumferential width of the top is formed wider than the circumferential width of the magnetic pole.

本発明に係る電動機によれば、複数のティースのそれぞれは、ステータ本体から径方向に起立するとともに当該径方向に形成された溝を介して周方向に分割された分割構造の磁極歯と、この磁極歯の溝及び先端部に一体に組み合わされ且つ当該磁極歯に固定されてモータギャップのための先端面を供する頂部を有する歯先部とを備えるので、磁極歯と歯先部との繋ぎに留意するだけで、ステータの真円度を容易に確保できるとともに、その構造も強化できる。このため、高出力トルクに耐え得る突極磁極構造を提供できる。また、前記頂部の周方向の幅を突極磁極の周方向の幅よりも広く形成するので、電磁力の作用する面積(磁束を受ける面積)を増大化できる。この結果、高出力化された場合でも、出力の変動(コギング、トルクリップル)を抑えつつ、機械的強度を上げて振動などの発生を防止した電動機を提供することができる。   According to the electric motor of the present invention, each of the plurality of teeth rises in the radial direction from the stator body and has a divided structure of magnetic pole teeth that are divided in the circumferential direction through a groove formed in the radial direction. A tooth tip portion that is integrally combined with the groove and the tip portion of the magnetic pole tooth and has a top portion that is fixed to the magnetic pole tooth and provides a tip surface for the motor gap, so that the magnetic pole tooth and the tooth tip portion are connected to each other. Only with care, the roundness of the stator can be easily secured and the structure can be strengthened. For this reason, the salient pole magnetic pole structure which can endure high output torque can be provided. In addition, since the circumferential width of the top portion is formed wider than the circumferential width of the salient pole magnetic pole, the area where the electromagnetic force acts (area receiving the magnetic flux) can be increased. As a result, even when the output is increased, it is possible to provide an electric motor that suppresses fluctuations in output (cogging, torque ripple) and increases mechanical strength to prevent vibration and the like.

以下、図1〜図6を参照して、本発明に係る電動機(モータ)の一実施形態を説明する。   Hereinafter, with reference to FIGS. 1-6, one Embodiment of the electric motor (motor) which concerns on this invention is described.

なお、本発明に係る電動機は、ロータ(回転子)が外側(ステータ(固定子)が内側)に位置するアウターロータ型及びロータが内側(ステータが外側)に位置するインナーロータ型の何れであってもよいが、本実施形態では、アウターロータ型のモータについて説明する。勿論、本発明で実施する電動機は直流、交流の何れにも適用できる。また、交流電動機の場合、単相であっても、3相等の複数相であっても実施できる。   The electric motor according to the present invention is either an outer rotor type in which the rotor (rotor) is located outside (the stator (stator) is inside) or an inner rotor type in which the rotor is located inside (the stator is outside). However, in this embodiment, an outer rotor type motor will be described. Of course, the electric motor implemented in the present invention can be applied to both direct current and alternating current. Further, in the case of an AC motor, it can be implemented with a single phase or a plurality of phases such as three phases.

図1に、本実施形態に係る電動機の10の構造を説明するための断面図を示す。ここで、説明の便宜のために、電動機10の回転軸の方向をZ軸とする直交座標系を図示の如く設定する。このため、軸方向とはZ軸方向であり、周方向(円周方向:矢印P参照)とはZ軸を回転軸としたときの回転方向であり、径方向とはZ軸を回転軸(中心軸)としたときのモータの径方向である。   In FIG. 1, sectional drawing for demonstrating the structure of 10 of the electric motor which concerns on this embodiment is shown. Here, for convenience of explanation, an orthogonal coordinate system in which the direction of the rotation axis of the electric motor 10 is the Z axis is set as illustrated. Therefore, the axial direction is the Z-axis direction, the circumferential direction (circumferential direction: see arrow P) is the rotational direction when the Z-axis is the rotational axis, and the radial direction is the Z-axis rotational axis ( This is the radial direction of the motor when the center axis is taken.

同図に示すように、電動機10は、円筒状のロータ11(図1では一部のみを図示)と、このロータ11と径方向の所定距離のギャップGP(モータギャップ)を介して対向配置されるステータ12とを備える。この実施形態では、ロータ11がステータ12の径方向の外側に位置するアウターロータ型であって、3相の交流電動機として形成されている。ロータ11及びステータ12は、電動機カバー(図示せず)内で同軸に配置されている。   As shown in the figure, the electric motor 10 is disposed so as to oppose a cylindrical rotor 11 (only a part of which is shown in FIG. 1) and a gap GP (motor gap) of a predetermined distance in the radial direction. The stator 12 is provided. In this embodiment, the rotor 11 is an outer rotor type positioned on the outer side of the stator 12 in the radial direction, and is formed as a three-phase AC motor. The rotor 11 and the stator 12 are coaxially arranged in an electric motor cover (not shown).

ロータ11は、中空環状の磁性体から成るバックヨーク21と、バックヨーク21の内周面の所定位置それぞれに固定された複数(例えば22個)の永久磁石磁極22とを備えている。この永久磁石磁極22は、後述するステータ側の突極磁極と対向するようにN極とS極とを交互に変えて均等な配置分布で着磁されている。永久磁石磁極22としては、この他に、N極やS極を対にしたセグメント磁石やリング状の界磁永久磁石を用いてバックヨーク21への貼着誤差を低減させることが好ましい。   The rotor 11 includes a back yoke 21 made of a hollow annular magnetic body, and a plurality of (for example, 22) permanent magnet magnetic poles 22 fixed at predetermined positions on the inner peripheral surface of the back yoke 21. The permanent magnet magnetic pole 22 is magnetized with an even distribution by alternately changing the N pole and the S pole so as to face a salient pole magnetic pole on the stator side described later. In addition to this, as the permanent magnet magnetic pole 22, it is preferable to reduce a sticking error to the back yoke 21 by using a segment magnet having a pair of N pole and S pole or a ring-shaped field permanent magnet.

これに対し、ステータ12は、円筒状のステータ本体31と、このステータ本体31の円周上に全域に渡って所定位置それぞれに複数の突極磁極32が径方向外向きに立設されている。   On the other hand, the stator 12 has a cylindrical stator body 31 and a plurality of salient poles 32 erected radially outward at predetermined positions over the entire circumference of the stator body 31. .

複数の突極磁極32は全て同一形状に形成されており、それぞれが図1に示すように、その頂部をその本体部よりも若干、笠状に大きく形成してステータ本体31から立設されたティース33と、このティース33にインシュレータ34を介して巻装されたコイル35とを備える。
ステータ本体31及び複数のティース33は、複数枚の打ち抜いた薄い電磁鋼板等(一例として本実施の形態では珪素鋼板)を積層することにより形成されている。この積層方向は、図1における電動機10の組み立て後のZ軸の方向となっている。
The plurality of salient poles 32 are all formed in the same shape. As shown in FIG. 1, each of the salient poles 32 is erected from the stator body 31 with its top portion slightly larger than the main body portion in a shade shape. A tooth 33 and a coil 35 wound around the tooth 33 via an insulator 34 are provided.
The stator body 31 and the plurality of teeth 33 are formed by laminating a plurality of punched thin electromagnetic steel sheets or the like (for example, silicon steel sheets in the present embodiment). This stacking direction is the Z-axis direction after the electric motor 10 in FIG. 1 is assembled.

各ティース33は、軸方向(Z軸方向)から見たときに略V字状の溝41Aをその円周方向の中心部に形成した磁極歯41と、この磁極歯41に固定・装着される略T字状(楔状)の歯先部42とを備える。この歯先部42は、その楔状の部分を磁極歯41の溝41Aに装着した状態で磁極歯41に固定される。この磁極歯41及び歯先部42は本発明の特徴事項に相当する部材であるので、更に、以下に詳述する。   Each tooth 33 is fixed and attached to the magnetic pole teeth 41 formed with a substantially V-shaped groove 41A at the center in the circumferential direction when viewed from the axial direction (Z-axis direction). And a substantially T-shaped (wedge-shaped) tooth tip portion 42. The tooth tip portion 42 is fixed to the magnetic pole tooth 41 with its wedge-shaped portion mounted in the groove 41 </ b> A of the magnetic pole tooth 41. Since the magnetic pole teeth 41 and the tooth tip portion 42 are members corresponding to the features of the present invention, they will be described in detail below.

図2に示すように、磁極歯41は、軸方向から見て径方向(図2ではY軸方向)の外形寸法が同一幅W1に形成された支柱状の部材であり、ステータ本体31と一体に形成されている。この磁極歯41の周方向(矢印P参照)の中心部には略V字状(軸方向からみたときの形状)の溝41Aが設けられている。この溝41Aは、図2にも示すように、磁極歯41の支柱部分を径方向に上面から下部に向けて貫通する状態で形成されており、その底部はスタータ本体31の径方向における外表面のレベルをも超えた所定位置まで下げられている(符号dを参照)。このようなステータ本体31及び複数の磁極歯41が図3に一部を示すような形状に打ち抜かれた所定枚数の珪素鋼板を積層して一体に形成されている。   As shown in FIG. 2, the magnetic pole teeth 41 are pillar-shaped members having outer dimensions in the radial direction (Y-axis direction in FIG. 2) formed in the same width W <b> 1 when viewed from the axial direction, and are integrated with the stator body 31. Is formed. A substantially V-shaped (a shape when viewed from the axial direction) groove 41A is provided at the center of the magnetic pole teeth 41 in the circumferential direction (see arrow P). As shown in FIG. 2, the groove 41 </ b> A is formed so as to penetrate the column portion of the magnetic pole tooth 41 in the radial direction from the upper surface to the lower portion, and its bottom portion is the outer surface in the radial direction of the starter body 31. It is lowered to a predetermined position that exceeds the level (see symbol d). Such a stator main body 31 and a plurality of magnetic pole teeth 41 are integrally formed by laminating a predetermined number of silicon steel plates punched into a shape partially shown in FIG.

このV字状の溝41Aは、図3に詳述するように、径方向の下向き(ステータ本体に向いた方向)の位置になるほど、その周方向における幅W2が狭くなるように形成されている。ただし、この幅W2は、溝41Aの上部の所定範囲から磁極歯41の上面に這い上がる位置では、V字状とは異なる、一定幅W3になっている。   As described in detail in FIG. 3, the V-shaped groove 41A is formed such that the width W2 in the circumferential direction becomes narrower as the position becomes lower in the radial direction (the direction toward the stator body). . However, this width W2 is a constant width W3 different from the V-shape at a position where it rises from the predetermined range above the groove 41A to the upper surface of the magnetic pole teeth 41.

すなわち、図3に示すように、溝41Aの径方向の上部には磁極歯41、すなわち溝41Aの周方向の中心位置を通過して径方向に延びる中心線Cに平行な壁面(第1の面と呼ぶ)F1が所定高さ範囲H1にわたって両側に対称に形成されている。この周方向における第1の面F1同士の間のW3は、溝41Aの幅W2の最大値W2maxと同一である。つまり、溝41Aの幅W2は、その磁極歯41の上側に進むにつれて徐々に大きくなり、その最大値W2max(=W3)に到達した所で両側の第1の面F1に繋がって、そのままの幅W3で上面まで延びる。   That is, as shown in FIG. 3, a wall surface parallel to a center line C extending in the radial direction passing through the circumferential center position of the magnetic pole teeth 41, that is, the groove 41A (first surface) F1 is formed symmetrically on both sides over a predetermined height range H1. W3 between the first surfaces F1 in the circumferential direction is the same as the maximum value W2max of the width W2 of the groove 41A. That is, the width W2 of the groove 41A gradually increases as it goes upward of the magnetic pole teeth 41, and when it reaches its maximum value W2max (= W3), it is connected to the first surfaces F1 on both sides and remains as it is. Extends to the top with W3.

この両側の第1の面F1は、夫々、中心線Cの周方向の両側に位置する磁極歯41の上面F2(第2の面と呼ぶ)にそれぞれ対称に繋がる。この第2の面F2は、中心線Cに対して直角に形成されており、その中心線Cに直交する方向の幅は夫々、R1に設定されている。この結果、第1の面F1は、そのまま適度なR部分を介して直角に折れ曲がり、第2の面F2に繋がっており、これにより中心線Cの両側で直交面が形成されている。   The first surfaces F1 on both sides are connected symmetrically to the upper surfaces F2 (referred to as second surfaces) of the magnetic pole teeth 41 located on both sides in the circumferential direction of the center line C, respectively. The second surface F2 is formed at right angles to the center line C, and the width in the direction orthogonal to the center line C is set to R1. As a result, the first surface F1 is bent at a right angle through an appropriate R portion as it is, and is connected to the second surface F2, thereby forming orthogonal surfaces on both sides of the center line C.

一方、歯先部42は、図4に示すように、軸方向からみて略T字状の頂上部を成す頂部42Aと、この頂部42Aの一端部から延びた支柱部(ピラー)42Bとを有し、この頂部42A及び支柱部42Bが図4に示す形状に打ち抜かれた所定枚数の珪素鋼板を積層して一体に形成されている。   On the other hand, as shown in FIG. 4, the tooth tip portion 42 has a top portion 42A that forms a substantially T-shaped top portion when viewed from the axial direction, and a pillar portion (pillar) 42B that extends from one end portion of the top portion 42A. The top portion 42A and the column portion 42B are integrally formed by laminating a predetermined number of silicon steel plates punched into the shape shown in FIG.

このうち、頂部42Aの上面、すなわち径方向の最外側面は、ステータ12とロータ11との間のモータギャップGPを創生するステータ側の面を成す。また、頂部42Aとその下側の支柱部42Bとの繋ぎに担当する肩部分には、軸方向からみて直交面が形成されている。すなわち、歯先部42の周方向の両側において(歯先部42を磁極歯41に装着したとき)、支柱部42Bの頂部寄りの所定高さH2の範囲にわたる側面F3(以下、第3の面と呼ぶ)と、頂部42Aの下面F4(以下、第4の面と呼ぶ)とが連続して形成されている。この第3の面及び第4の面は、周方向の両側夫々にて、直交面を形成している。つまり、歯先部42を磁極歯41に装着したときに、両側の第3の面F3は中心線Cを挟んで位置し、且つ、両面F3共に中心線Cに並行になっている。また、両側の第4の面F4はともに中心線Cに直交しており、それぞれが前記第1の面F1と第2の面F2とを繋ぐR部の所定径以下の大きさの所定径のR部を介して第3の面F3に折り曲がるように連続している。   Among these, the upper surface of the top portion 42 </ b> A, that is, the radially outermost surface forms a stator side surface that creates a motor gap GP between the stator 12 and the rotor 11. In addition, an orthogonal surface is formed in the shoulder portion in charge of the connection between the top portion 42A and the support portion 42B below the top portion 42A when viewed from the axial direction. That is, on both sides in the circumferential direction of the tooth tip portion 42 (when the tooth tip portion 42 is attached to the magnetic pole teeth 41), the side surface F3 (hereinafter referred to as the third surface) over a range of a predetermined height H2 near the top of the support post portion 42B. And a lower surface F4 (hereinafter referred to as a fourth surface) of the top portion 42A are continuously formed. The third surface and the fourth surface form orthogonal surfaces on both sides in the circumferential direction. That is, when the tooth tip portion 42 is attached to the magnetic pole tooth 41, the third surfaces F3 on both sides are located across the center line C, and both the surfaces F3 are parallel to the center line C. Further, the fourth surfaces F4 on both sides are orthogonal to the center line C, and each of them has a predetermined diameter not larger than a predetermined diameter of the R portion connecting the first surface F1 and the second surface F2. It continues so that it may bend in the 3rd surface F3 via the R part.

このとき、周方向の両側に位置する第4の面F4それぞれの幅R2は、前述した第2の面F2の幅R1に殆ど等しい値になっている。また、周方向の両側に位置する第3のF3それぞれの高さH2は、前述した第1の面F1の高さH1と等しいか、あるいは高さH1よりも所定長さだけ短く形成されている。また、両側に位置する第3の面F3同士の間の距離は前述した第1の面F1同士の間の幅W3と略等しい大きさとなっている。   At this time, the width R2 of each of the fourth surfaces F4 located on both sides in the circumferential direction is almost equal to the width R1 of the second surface F2 described above. In addition, the height H2 of each of the third F3 located on both sides in the circumferential direction is equal to the height H1 of the first surface F1 described above or shorter than the height H1 by a predetermined length. . The distance between the third surfaces F3 located on both sides is substantially equal to the width W3 between the first surfaces F1 described above.

さらに、支柱部42Bの第3の面F3を除く棒状部分の外側表面の形状は、歯先部42を磁極歯41に装着したときに前述した磁極歯41の溝41Aとのすきまがほぼ一定となるように形成されている。すなわち、第3の面F3から微小段差Bを経て、軸方向からみたときの幅W4(<W2)がその先頭部に至るほど徐々に小さくなる縮幅部SRに繋がっている。この縮幅部SRの先頭部分TPは歯先部42を磁極歯41に装着したときに溝41Aの底部とのすきまがほぼ一定となるように一定半径の略半円を描くように形成されている。   Further, the shape of the outer surface of the rod-like portion excluding the third surface F3 of the support portion 42B is such that the clearance with the groove 41A of the magnetic pole tooth 41 is substantially constant when the tooth tip portion 42 is attached to the magnetic pole tooth 41. It is formed to become. That is, the width W4 (<W2) when viewed from the axial direction through the small step B from the third surface F3 is connected to the reduced width portion SR that gradually decreases toward the head portion. The leading portion TP of the reduced width portion SR is formed so as to draw a substantially semicircle having a constant radius so that the clearance between the bottom portion of the groove 41A is substantially constant when the tooth tip portion 42 is attached to the magnetic pole teeth 41. Yes.

ステータ12は、そのステータ本体31及び複数の磁極歯41の一体形状に打ち抜いた複数の珪素鋼板及び、歯先部42の形状に打ち抜いた複数の珪素鋼板を、それぞれに対応した型枠を用いて積層して形成される。ステータ本体31及び磁極歯41の場合についてのこの様子を図5に模式的に示す。同図に部分的に示しているが、円筒状の型枠51には、その内周面に磁極歯41の2つの先端部(分割構造を成す溝41Aの両先端部)を周方向両側に形成するための複数の突起51Aを所定位置毎に形成している。この突起51Aに磁極歯41の先端部が係止されるように、打ち抜き後の珪素鋼板を所定枚数、順次積層すればよい。ここで型枠51の突起部51A及びこれに隣接する部分が積層される各鋼板の第1の面F1及び第2の面F2に密着するように設定されている。そのため、積層後、接着、溶接などの適宜の方法により得られる積層体の、少なくとも第1の面F1及び第2の面F2の部分の鋼板同士のずれを可及的に極小化できる。この型枠51を用いた積層の手法は歯先部42にも適用される。   The stator 12 includes a plurality of silicon steel plates punched into an integral shape of the stator body 31 and a plurality of magnetic pole teeth 41, and a plurality of silicon steel plates punched into the shape of the tooth tip portion 42 using corresponding molds. It is formed by stacking. This situation in the case of the stator body 31 and the magnetic pole teeth 41 is schematically shown in FIG. Although partially shown in the figure, the cylindrical formwork 51 has two tip portions of the magnetic pole teeth 41 (both tip portions of the groove 41A forming the split structure) on both sides in the circumferential direction. A plurality of protrusions 51A for formation are formed at predetermined positions. A predetermined number of silicon steel plates after punching may be sequentially laminated so that the tips of the magnetic pole teeth 41 are locked to the protrusions 51A. Here, the protrusion 51A of the mold 51 and a portion adjacent to the protrusion 51A are set so as to be in close contact with the first surface F1 and the second surface F2 of each steel plate to be laminated. Therefore, it is possible to minimize the deviation between the steel plates of at least the first surface F1 and the second surface F2 of the laminated body obtained by an appropriate method such as adhesion and welding after lamination. The lamination method using the mold 51 is also applied to the tooth tip portion 42.

図6には、各磁極歯41の外側に取り付ける樹脂材料を中空・箱状に形成して成るインシュレータ34を示す。このインシュレータ34の所定方向の上面及び下面は開放されており、その代わりに、端部それぞれにフランジ34A,34Bを有する。このインシュレータ34の内側のサイズは、各磁極歯41の外側面に嵌め合うことができる大きさに形成されている。すなわち、一辺の幅はW1に略一致する幅、他の一辺の幅は積層体の積層厚さに略一致する幅である。このため、このフランジ34A,34Bを両端部の仕切りとして、その間にコイル35が巻装される。   FIG. 6 shows an insulator 34 formed by forming a resin material attached to the outside of each magnetic pole tooth 41 in a hollow / box shape. An upper surface and a lower surface in a predetermined direction of the insulator 34 are open, and instead, flanges 34A and 34B are provided at the ends. The size of the inside of the insulator 34 is formed to a size that can be fitted to the outer surface of each magnetic pole tooth 41. That is, the width of one side is substantially the same as W1, and the width of the other side is the width that substantially matches the stack thickness of the stacked body. For this reason, the flanges 34A and 34B are used as partitions at both ends, and the coil 35 is wound therebetween.

電動機10のアセンブルに際しては、磁極歯41及び歯先部42を夫々、事前に積層して組み立てておくと共に、インシュレータ34にコイル35を巻装しておく。その後、各磁極歯41、コイル35が巻装されたインシュレータ34を被せ、次いで、各磁極歯41の溝41Aに歯先部42の支柱部42Bを挿入・装着する。   When assembling the electric motor 10, the magnetic pole teeth 41 and the tooth tip portions 42 are respectively laminated and assembled in advance, and a coil 35 is wound around the insulator 34. Thereafter, each magnetic pole tooth 41 and the insulator 34 around which the coil 35 is wound are put on, and then, the column part 42B of the tooth tip part 42 is inserted and mounted in the groove 41A of each magnetic pole tooth 41.

このとき、溝41Aと支柱部42Bとの間、すなわち磁極歯41と歯先部42との間には、第1の面F1の高さH1と第3の面F3の高さH2との関係がH2<H1になっており、且つ、歯先部42の支柱部42Bには微小段差Bが形成されていることから、軸方向から見て略V字状を成して殆ど一定幅の空隙(ギャップ)SPが形成される。この空隙SPには接着剤などの充填剤が充填されており、これにより、電動機10の駆動時に、電動機自体に加わる機械的振動や歯先部42に加わる電磁力に因って、歯先部42が磁極歯41から外れないように固定することができる。   At this time, there is a relationship between the height H1 of the first surface F1 and the height H2 of the third surface F3 between the groove 41A and the support post portion 42B, that is, between the magnetic pole tooth 41 and the tooth tip portion 42. Since H2 <H1 and the stepped portion 42B of the tooth tip portion 42 is formed with a minute step B, it is substantially V-shaped when viewed from the axial direction and has a substantially constant gap. (Gap) SP is formed. The gap SP is filled with a filler such as an adhesive, so that when the motor 10 is driven, the tooth tip portion is caused by mechanical vibration applied to the motor itself and electromagnetic force applied to the tooth tip portion 42. 42 can be fixed so as not to be detached from the magnetic pole teeth 41.

各磁極歯41にコイル巻装したインシュレータ34を外装するとともに歯先部42を装着すると、これらの3者によって突極磁極32が夫々形成される。このように形成された複数(例えば21個)の突極磁極32のコイル35は、U相、V相、W相の3相の巻線を成すように、複数のグループに分けて(例えば、各相で7個の突極磁極32)相互に接続される。各相のグループ毎の巻線引出し端は、3相の電源供給回路(図時せず)に接続されている。これにより、ステータ12の複数の突極磁極32が創る3相の回転磁界によってロータ11が回転することになる。   When the insulator 34 coiled around each magnetic pole tooth 41 is packaged and the tooth tip portion 42 is attached, the salient pole 32 is formed by these three members. The coils 35 of the plurality of (for example, 21) salient pole magnetic poles 32 formed in this way are divided into a plurality of groups so as to form a three-phase winding of U phase, V phase, and W phase (for example, Seven salient poles 32) are connected to each other. The winding lead-out end for each phase group is connected to a three-phase power supply circuit (not shown). Thereby, the rotor 11 is rotated by the three-phase rotating magnetic field created by the plurality of salient pole magnetic poles 32 of the stator 12.

以上のように構成され且つ機能する電動機10は、以下のような効果を奏することができる。   The electric motor 10 configured and functioning as described above can achieve the following effects.

まず、基本的には、複数のティース33のそれぞれは、ステータ本体31から径方向に起立するとともに当該径方向形成された溝41Aを介して周方向に分割された分割構造の複数の磁極歯41と、この各磁極歯41に固定されてモータギャップGPのための先端面を供する頂部42Aを有する歯先部42とを備える。このため、磁極歯41と歯先部42との繋ぎに留意するだけでステータ12の真円度を容易に確保できるとともに、その構造も強化できる。このため、高出力トルクに耐え得る突極磁極構造を提供できる。また、前記頂部42Aの周方向の幅W5(図2参照)を各突極磁極32の周方向の幅よりも広く形成するので、電磁力の作用する面積(磁束を受ける面積)を増大化できる。この結果、高出力化された場合でも、出力の変動(コギング、トルクリップル)を抑えつつ、機械的強度を上げて振動などの発生を防止し且つ損傷の恐れを防止した電動機を提供することができる。   First, each of the plurality of teeth 33 basically stands up from the stator body 31 in the radial direction and has a plurality of magnetic pole teeth 41 having a divided structure that is divided in the circumferential direction through grooves 41A formed in the radial direction. And a tooth tip portion 42 having a top portion 42A that is fixed to each magnetic pole tooth 41 and provides a tip surface for the motor gap GP. For this reason, the circularity of the stator 12 can be easily secured and the structure can be strengthened only by paying attention to the connection between the magnetic pole teeth 41 and the tooth tip portions 42. For this reason, the salient pole magnetic pole structure which can endure high output torque can be provided. Further, since the circumferential width W5 (see FIG. 2) of the top portion 42A is formed wider than the circumferential width of each salient pole 32, the area where the electromagnetic force acts (area receiving the magnetic flux) can be increased. . As a result, even when the output is increased, it is possible to provide an electric motor that suppresses fluctuations in output (cogging, torque ripple), increases mechanical strength, prevents occurrence of vibration, and prevents the possibility of damage. it can.

これに加えて、本実施形態によれば、更に様々な優位性を確保できる。   In addition, according to the present embodiment, various advantages can be ensured.

まず、第1の面F1及び第2の面F2を磁極歯41の先端部分に形成するとともに、第3の面F3及び第4の面F4を歯先部42の肩部分に形成し、第1の面F1、第3の面F3を相互に当接させるとともに第2の面F2,第4の面F4を相互に当接させるようにして、歯先部42を磁極歯41に装着させる。このため、各突極磁極35において、径方向及び周方向における磁極歯41及び歯先部42の寸法出しをより正確に行うことが容易にできる。このため、ティース33の先端部の寸法ばらつきは積層による誤差のみに抑えられる(積層方向は図1におけるZ軸方向)。この結果、ステータ12の真円度のずれに因るコギングを確実に低減させることができる。   First, the first surface F1 and the second surface F2 are formed on the tip portion of the magnetic pole tooth 41, and the third surface F3 and the fourth surface F4 are formed on the shoulder portion of the tooth tip portion 42. The tooth tip portion 42 is attached to the magnetic pole teeth 41 such that the first surface F1 and the third surface F3 are in contact with each other and the second surface F2 and the fourth surface F4 are in contact with each other. For this reason, in each salient pole 35, it is easy to more accurately determine the dimensions of the magnetic pole teeth 41 and the tooth tip portions 42 in the radial direction and the circumferential direction. For this reason, the dimensional variation of the tip portion of the teeth 33 can be suppressed only by the error due to the lamination (the lamination direction is the Z-axis direction in FIG. 1). As a result, the cogging due to the deviation of the roundness of the stator 12 can be reliably reduced.

また、第1の面F1を磁極歯41の先端部分に形成するとともに、第3の面F3を歯先部42の肩部分に形成し、第1の面F1,第3の面F3を相互に当接させるようにして、歯先部42を磁極歯41に装着させる。これにより、この隙間が複雑な形状をなしている場合、その隙間をゼロにする組み立てが難しい可能性があり、更なる余裕をみた隙間を設ける必要があり、本実施形態によれば、そのような不都合を排除できる。   Further, the first surface F1 is formed at the tip portion of the magnetic pole teeth 41, the third surface F3 is formed at the shoulder portion of the tooth tip portion 42, and the first surface F1 and the third surface F3 are mutually formed. The tooth tip portion 42 is attached to the magnetic pole tooth 41 so as to abut. As a result, when this gap has a complicated shape, it may be difficult to assemble the gap to zero, and it is necessary to provide a gap with a further margin, according to this embodiment. Inconvenience can be eliminated.

ところで、一般には、モータは電磁鋼板などの板材を積層して製作され、それらは積層治具を用いて積層され、その後、接着、溶接などが行われる。突極磁極の分割部分が複雑な形状になっている場合、その積層の基準となる部分には、分割部以外の外周部、内周部、突極磁極などを用いることになり、基準とした部分の積層精度は良くなるが、それ以外の部分の積層精度は、金型打ち抜きの誤差が累積されるため、あまり良くないことが多い。積層治具の基準面を積層される板材の全周にした場合、すべての面にその誤差が現れることになる。しかしながら、本実施形態によれば、第1〜第4の面F1〜F4である複数の平坦面を組み合わせていることから、この平坦面の部分に積層時の基準面を設けることができる。これにより、平坦部(第1〜第4の面F1〜F4)間の隙間をゼロにして、良好な位置決め及び寸法出しで積層体を構成することができる。   By the way, in general, a motor is manufactured by laminating plate materials such as electromagnetic steel plates, which are laminated using a laminating jig, and thereafter, adhesion, welding, and the like are performed. When the division part of the salient pole magnetic pole has a complex shape, the reference part of the stack will use the outer peripheral part other than the split part, the inner peripheral part, the salient pole magnetic pole, etc. The stacking accuracy of the portions is improved, but the stacking accuracy of the other portions is often not so good because the errors of die punching are accumulated. When the reference surface of the stacking jig is set to the entire circumference of the plate to be stacked, the error appears on all the surfaces. However, according to the present embodiment, since a plurality of flat surfaces which are the first to fourth surfaces F1 to F4 are combined, a reference surface at the time of stacking can be provided on the flat surface portion. Thereby, the clearance gap between flat parts (1st-4th surface F1-F4) can be made into zero, and a laminated body can be comprised by favorable positioning and dimensioning.

さらに、上述の平坦部の隙間がゼロであることの別の利点を説明する。一般に、突極磁極を分割した構造にすると、その分割部分に隙間が発生し易い。この隙間は磁気回路の遮断(ギャップ)となって磁気抵抗を増加させ、磁気回路全体の磁束量が低下し、特性が悪化する。これに対し、本実施形態の電動機10の場合、平坦部(第1〜第4の面F1〜F4)間の隙間を確実にゼロ又は実質的にゼロにすることができるため、磁気回路の磁気抵抗を最小にすることができ、良好な回転特性を得ることができる。   Further, another advantage that the above-described flat portion gap is zero will be described. In general, when the salient pole magnetic pole is divided, a gap is likely to be generated at the divided portion. This gap acts as an interruption (gap) of the magnetic circuit, increases the magnetic resistance, reduces the amount of magnetic flux of the entire magnetic circuit, and deteriorates the characteristics. On the other hand, in the case of the electric motor 10 of the present embodiment, the gap between the flat portions (the first to fourth surfaces F1 to F4) can be reliably zero or substantially zero. The resistance can be minimized and good rotation characteristics can be obtained.

また、一般に、モータのロータ・ステータ間のギャップ(モータギャップ)は、磁気抵抗が一番高い部分である。ステータを構成する電磁鋼板の単位面積当たりの磁束量は決まっているが、ステータの全周での面積がその磁気回路に流せる最大の磁束量となり、この磁束量が多いほど、モータの出力特性は良くなる。一般には、かかるギャップ以外の部分の磁気抵抗は、ギャップのそれよりも低い。このような状況にあって、突極磁極を分割すると、モータギャップ以外の部分での磁気抵抗が増えることになり、この増加分によってもモータの回転特性は低下する。このため、突極磁極を分割構造とする場合、この分割構造に関わる磁気抵抗の増加を極力抑制したい。これについて、本実施形態に係る突極磁極32の構造によれば、磁極歯41と歯先部42との間における、平坦部(第1〜第4の面F1〜F4)間の隙間のゼロ(又は実質的にゼロ)の当接構造により、磁極歯41と歯先部42との対向面積を面積値に比して大きく採ることができる。このため、分割構造による局所的な磁気飽和を防止することができ、モータの回転特性の低下を抑えることができる。   In general, the gap between the rotor and stator of the motor (motor gap) is the portion with the highest magnetic resistance. The amount of magnetic flux per unit area of the electrical steel sheets that make up the stator is determined, but the area around the entire circumference of the stator is the maximum amount of magnetic flux that can be passed through the magnetic circuit. Get better. In general, the magnetoresistance of parts other than the gap is lower than that of the gap. In such a situation, if the salient poles are divided, the magnetic resistance at the portion other than the motor gap increases, and the rotational characteristics of the motor also deteriorate due to this increase. For this reason, when the salient pole magnetic pole has a split structure, it is desired to suppress the increase in magnetic resistance related to the split structure as much as possible. In this regard, according to the structure of the salient pole magnetic pole 32 according to the present embodiment, the gap between the flat portions (first to fourth surfaces F1 to F4) between the magnetic pole teeth 41 and the tooth tip portion 42 is zero. With the contact structure (or substantially zero), the facing area between the magnetic pole teeth 41 and the tooth tip portion 42 can be made larger than the area value. For this reason, local magnetic saturation due to the divided structure can be prevented, and a decrease in the rotational characteristics of the motor can be suppressed.

さらに、突極磁極に本実施形態のような分割構造を持たせる場合、径方向に対向する部分には、モータギャップを一定にするため、隙間を設ける必要がある。本実施形態にあっては、平坦部(第1〜第4の面F1〜F4)間の隙間はゼロ(又は実質的にゼロ)の当接構造としたが、それ以外の部分には隙間を設ける必要がある。この隙間部分は磁束抵抗が大きいため、磁束の流れが悪い部分であるが、本実施形態によれば略V字状に形成しているため、かかる磁束の流れの悪い部分をV字状の底部(頂点)のみに集中させることができる。また、この底部をステータ12の突極磁極32の根元部に位置させることで、かかる磁気抵抗の増加の影響をより低減させることができる。さらに磁極歯41の周方向の肉厚が歯元方向にいくほど太くなる形状であるので、突極磁極32の剛性を高める上でも好ましい。   Further, when the salient pole magnetic pole is provided with a divided structure as in the present embodiment, it is necessary to provide a gap in the radially opposed portion in order to keep the motor gap constant. In the present embodiment, the gap between the flat portions (the first to fourth surfaces F1 to F4) has a zero (or substantially zero) contact structure, but the other portions have a gap. It is necessary to provide it. Since this gap portion has a large magnetic flux resistance, it is a portion where the flow of magnetic flux is bad, but according to the present embodiment, it is formed in a substantially V shape, so that the portion where this magnetic flux flow is bad is the bottom of the V shape It is possible to concentrate only on (vertex). Further, by positioning the bottom portion at the base portion of the salient pole magnetic pole 32 of the stator 12, it is possible to further reduce the influence of the increase in magnetic resistance. Further, since the thickness of the magnetic pole teeth 41 in the circumferential direction becomes thicker toward the tooth root direction, it is preferable for increasing the rigidity of the salient pole magnetic poles 32.

なお、本発明は上述した実施形態のものに限定されることなく、特許請求の範囲に記載の要旨の範囲内で更に様々な形態で実施することができる。例えば上記実施の形態では、径方向に関し、ステータの外側にロータが設けられる電動機を示したが、ステータを径方向外側に配し、その内側にロータを配する構成の電動機にも本発明は適用できる。この場合、ステータは円筒状のステータ本体の径方向内側に起立するティースを複数備えたものとし、各ティースは径方向に形成された溝を介して周方向に分割された磁極歯と、これに接合し、歯先部とよりなるものとすることができる。   In addition, this invention is not limited to the thing of embodiment mentioned above, It can implement with a various form further within the range of the summary as described in a claim. For example, in the above-described embodiment, the electric motor in which the rotor is provided on the outer side of the stator in the radial direction is shown, but the present invention is also applied to an electric motor having a configuration in which the stator is arranged on the outer side in the radial direction and the rotor is arranged on the inner side. it can. In this case, the stator is provided with a plurality of teeth standing on the radially inner side of the cylindrical stator body, and each tooth has magnetic pole teeth divided in the circumferential direction through a groove formed in the radial direction. It can join and consist of a tooth tip part.

本説明の一実施形態に係る電動機の構成を示す軸方向(モータ回転軸に沿った方向)の概略断面図である。It is a schematic sectional drawing of the axial direction (direction along a motor rotating shaft) which shows the structure of the electric motor which concerns on one Embodiment of this description. 実施形態で用いているステータの突極磁極の構造を示す軸方向の外観図である。It is an external appearance view of the axial direction which shows the structure of the salient pole magnetic pole of the stator used in the embodiment. 各突極磁極の磁極歯の構造を示す軸方向の外観図である。It is an external view of the axial direction which shows the structure of the magnetic pole tooth of each salient pole magnetic pole. 各突極磁極の歯先部の構造を示す軸方向の外観図である。It is an external view of the axial direction which shows the structure of the tooth tip part of each salient pole magnetic pole. 型枠を用いたステータの積層作業を説明する説明図である。It is explanatory drawing explaining the lamination | stacking operation | work of the stator using a formwork. 各突極磁極にコイルを巻装するときに用いるインシュレータの斜視図である。It is a perspective view of the insulator used when winding a coil on each salient pole magnetic pole.

符号の説明Explanation of symbols

10 電動機
11 ロータ(回転子)
12 ステータ(固定子)
31 ステータ本体
10 Electric motor 11 Rotor (rotor)
12 Stator (stator)
31 Stator body

Claims (10)

固定配置されるステータと、このステータに径方向の所定量のギャップを介して対向して回転可能に支承されるロータとを備え、前記ステータは、略円筒状のステータ本体と、このステータ本体の周方向の所定位置にて当該ステータ本体から前記径方向に突出して形成された複数のティースに通電用のコイルが巻装されて突極磁極を形成するようにした電動機において、前期複数のティースのそれぞれは、前記ステータ本体から前記径方向に起立するとともに当該径方向に形成された溝を介して前記周方向に分割された分割構造の磁極歯と、この磁極歯の溝及び先端部に一体に組み合わされ且つ当該磁極歯に固定されて前記先端面を供する頂部を有する歯先部とを備え、前記頂部の前記周方向の幅を前記突極磁極の前記周方向の幅よりも広く形成したことを特徴とする電動機。   A stator that is fixedly arranged, and a rotor that is rotatably supported facing the stator with a predetermined amount of gap in the radial direction. The stator includes a substantially cylindrical stator body, and the stator body In an electric motor in which a current-carrying coil is wound around a plurality of teeth formed so as to protrude in the radial direction from the stator body at a predetermined position in the circumferential direction, a salient pole magnetic pole is formed. Each of the magnetic pole teeth stands in the radial direction from the stator body and is divided in the circumferential direction through a groove formed in the radial direction, and is integrated with the groove and the tip of the magnetic pole tooth. And a tooth tip portion having a top portion that is combined and fixed to the magnetic pole tooth to provide the tip surface, and the circumferential width of the top portion is wider than the circumferential width of the salient pole. An electric motor, characterized in that the form was. 前記磁極歯の前記溝を、前記ステータの軸方向から見て前記ステータ本体側に至るほど幅が狭くなる形状に形成し、前記歯先部を、前記磁極歯の溝の形状に対応するピラー及び当該ピラーの長手方向の一端部に前記頂部を有する略楔状の部材として形成し、前記ピラーを前記溝に挿入することで前記頂部が当該磁極歯の先端部分に位置するように前記歯先部当該磁極歯に装着したことを特徴とする請求項1に記載の電動機。    The groove of the magnetic pole tooth is formed in a shape that becomes narrower as it reaches the stator body side when viewed from the axial direction of the stator, and the tooth tip portion is formed with a pillar corresponding to the shape of the groove of the magnetic pole tooth, Formed as a substantially wedge-shaped member having the apex at one end in the longitudinal direction of the pillar, and inserting the pillar into the groove allows the apex to be positioned at the tip of the magnetic pole tooth. The electric motor according to claim 1, wherein the electric motor is mounted on a magnetic pole tooth. 前記歯先部の前記ピラーから前記頂部に移行する前記周方向の両脇部分のそれぞれを前記軸方向から見たときに直角となる直交面に形成し、前記磁極歯の前記溝からその先端面に這い上がる前記周方向の両肩部分を前記軸方向から見たときに直角となる直交面に形成し、前記歯先部の前記周方向における2つの直交面と前記磁極歯の前記周方向における2つの直行面とを互いに密着させるように当該歯先部を当該磁極歯に装着したことを特徴とする請求項2に記載の電動機。   Each of the circumferentially opposite side portions of the tooth tip portion that transition from the pillar to the top portion is formed on a perpendicular surface when viewed from the axial direction, and from the groove of the magnetic pole tooth to the tip surface thereof The shoulder portions in the circumferential direction that crawl up are formed on orthogonal surfaces that are perpendicular to each other when viewed from the axial direction, and two orthogonal surfaces in the circumferential direction of the tooth tip portion and in the circumferential direction of the magnetic pole teeth The electric motor according to claim 2, wherein the tooth tip portion is attached to the magnetic pole teeth so that the two orthogonal surfaces are in close contact with each other. 前記磁極歯の2つの直交面は夫々、前記各ティースの前記周方向の中心位置を通って前記径方向に延びる中心線に並行な第1の面と、この第1の面に直交する第2の面とから成るとともに、前記歯先部の2つの直交面は夫々、当該歯先部が前記磁極歯に装着されたときに前記中心線に並行になる第3の面と、この第3の面に直交する第4の面とから成る、ことを特徴とする請求項3に記載の電動機。   The two orthogonal surfaces of the magnetic pole teeth each have a first surface parallel to a center line extending in the radial direction through the circumferential center position of each tooth, and a second surface orthogonal to the first surface. Each of the two orthogonal surfaces of the tooth tip portion, and a third surface parallel to the center line when the tooth tip portion is attached to the magnetic pole tooth, The electric motor according to claim 3, comprising a fourth surface orthogonal to the surface. 前記磁極歯の前記溝部のうちの前記2つの直交面を除く前記溝部は、前記ステータ本体の側に進むほど前記軸方向からみたときに狭くなる略V字形状を有し、前記歯先部の前記ピラーのうちの前記2つの直交面を除く部分は、前記頂部とは反対の先端部の側に進むほど細くなり且つ前記軸方向からみたときに略V字状になる先細形状を有し、前記歯先部を前記磁極歯に装着したときに、前記ピラーと前記溝の間には前記双方の直交面の部分を除いて所定距離のギャップが形成されることを特徴とする請求項4に記載の電動機。   The groove portion excluding the two orthogonal surfaces of the groove portions of the magnetic pole teeth has a substantially V-shape that becomes narrower when viewed from the axial direction as it goes to the stator body side, A portion of the pillar excluding the two orthogonal planes has a tapered shape that becomes thinner as it proceeds toward the tip opposite to the top and is substantially V-shaped when viewed from the axial direction, 5. The gap according to claim 4, wherein when the tooth tip portion is attached to the magnetic pole tooth, a gap of a predetermined distance is formed between the pillar and the groove except for the portions of the two orthogonal surfaces. The electric motor described. 前記ピラーと前記溝との間の前記所定距離のギャップには、接着剤などの充填剤を充填したことを特徴とする請求項5に記載の電動機。   The electric motor according to claim 5, wherein the gap of the predetermined distance between the pillar and the groove is filled with a filler such as an adhesive. 前記磁極歯の前記溝の周方向両側に位置する2つの前記第2の面の周方向幅の合計と前記歯先部の前記ピラーの周方向両側に位置する2つの第4の面の周方向幅の合計とを略同じに形成したことを特徴とする請求項4ないし6に記載の電動機。   The sum of the circumferential widths of the two second surfaces located on both sides in the circumferential direction of the groove of the magnetic pole teeth and the circumferential directions of the two fourth surfaces located on both sides in the circumferential direction of the pillar of the tooth tip portion 7. The electric motor according to claim 4, wherein the total width is substantially the same. 前記磁極歯の前記溝の周方向両側に位置する2つの前記第1の面の前記径方向の長さを、前記歯先部前記ピラーの周方向両側に位置する2つの第3の面の前記径方向の長さよりも長く形成したことを特徴とする請求項4ないし7に記載の電動機。   The radial lengths of the two first surfaces located on both sides in the circumferential direction of the groove of the magnetic pole teeth are set to the lengths of the two third surfaces located on both sides in the circumferential direction of the pillar. 8. The electric motor according to claim 4, wherein the electric motor is formed longer than a length in a radial direction. 前記磁極歯の前記磁極歯の溝は、前記ステータ本体に達したのと同等の深さを有することを特徴とする請求項1〜8の何れか一項に記載の電動機。   The electric motor according to any one of claims 1 to 8, wherein a groove of the magnetic pole teeth of the magnetic pole teeth has a depth equivalent to that of the stator body. 前記磁極歯及び歯先部から成るティースを含めたステータは薄い鋼板を積層して形成した部材である特徴とする請求項1〜9の何れか一項に記載の電動機。   The electric motor according to any one of claims 1 to 9, wherein the stator including the teeth including the magnetic pole teeth and the tooth tip portion is a member formed by laminating thin steel plates.
JP2005015121A 2005-01-24 2005-01-24 Electric motor Pending JP2006204052A (en)

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