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JP2006191757A - Rotating electric machine and electric power steering device therewith - Google Patents

Rotating electric machine and electric power steering device therewith Download PDF

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Publication number
JP2006191757A
JP2006191757A JP2005001994A JP2005001994A JP2006191757A JP 2006191757 A JP2006191757 A JP 2006191757A JP 2005001994 A JP2005001994 A JP 2005001994A JP 2005001994 A JP2005001994 A JP 2005001994A JP 2006191757 A JP2006191757 A JP 2006191757A
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permanent magnet
winding
armature
magnetic poles
electric machine
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Inventor
Fumio Tajima
文男 田島
Masaji Kitamura
正司 北村
Takashi Ishigami
孝 石上
Toshiyuki Innami
敏之 印南
Suetaro Shibukawa
末太郎 渋川
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Hitachi Ltd
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Hitachi Ltd
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  • Power Steering Mechanism (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a concentratedly wound permanent magnet rotating electric machine and an electric power steering device capable of attaining crossover shortening, size and weight reductions and high efficiency, by reducing the number of connections of windings between salient magnetic poles, and to provide an electric power steering device therewith. <P>SOLUTION: This rotating electric machine at least contains permanent magnetic poles arranged at prescribed intervals, a permanent magnetic field section formed out of the permanent magnetic poles, salient magnetic poles which are arranged at prescribed intervals and of which quantity is M, armature windings concentratedly wound around the salient magnetic poles and in a poly-phase connection, and armatures with the armature windings. To control current running through the armature windings in accordance with traveling positions of the permanent magnetic field section and to generate torque at the permanent magnetic field section, the number of the permanent magnetic poles P, and the number of the salient magnetic poles M have the following relationship: (2/3)M<P<(4/3)M (however, M≠P). <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、回転電機に係り、特に、車両用であり、ステアリング機構をアシストまたは駆動するための電動パワーステアリング装置に関する。   The present invention relates to a rotating electrical machine, and more particularly to an electric power steering device for a vehicle and for assisting or driving a steering mechanism.

燃費低減,操作性向上のために、自動車内の操作装置,駆動装置等の電動化が進められている。常時、駆動エネルギーを消費する従来の油圧を用いた方式より必要なときのみ駆動エネルギーを消費する電動システムの方式が採用される方向にある。例えば、空気量を制御するスロットルアクチュエータ,制動力を制御するブレーキ装置,ステアリング機構をアシストするまたは駆動するパワーステアリング装置,変速機の変速制御を行う自動変速装置等が代表的なものである。これらに使用される回転電機は、従来、直流機が主に使用されていたが、小型化の観点から集中巻永久磁石回転電機が使用されようとしている。   In order to reduce fuel consumption and improve operability, motorization of operation devices and drive devices in automobiles is being promoted. There is a tendency to adopt a method of an electric system that consumes drive energy only when necessary, compared to a conventional method using hydraulic pressure that always consumes drive energy. Typical examples include a throttle actuator that controls the amount of air, a brake device that controls the braking force, a power steering device that assists or drives the steering mechanism, and an automatic transmission that performs shift control of the transmission. Conventionally, DC machines have been mainly used as the rotating electrical machines used in these, but concentrated winding permanent magnet rotating electrical machines are being used from the viewpoint of miniaturization.

この種の集中巻永久磁石回転電機においては、搭載スペースの観点から小型軽量であること、高負荷での運転時間の確保のために高効率であること、操作性向上のためにコギングトルクの小さいことなどが要求される。   In this type of concentrated winding permanent magnet rotating electrical machine, it is small and lightweight from the viewpoint of mounting space, is highly efficient to ensure operating time under high load, and has low cogging torque to improve operability. Is required.

この要求を満たすように、回転電機の構造は、永久磁石,集中巻,分割鉄心が採用され、永久磁石の極数と突極磁極数の適切な選択等によって実現できる。この種の集中巻永久磁石回転電機の公知技術として、特開昭62−110468号,特開2003−250254号に開示がある。   In order to satisfy this requirement, the structure of the rotating electrical machine employs permanent magnets, concentrated windings, and split cores, and can be realized by appropriate selection of the number of poles and salient poles of the permanent magnet. JP-A-62-110468 and JP-A-2003-250254 disclose the technology of this type of concentrated winding permanent magnet rotating electric machine.

これらの公知技術によれば、集中巻によりエンドコイル長が短縮でき、かつ、永久磁石の極数と突極磁極数を適切に選択することにより、コギングトルクおよび、磁石渦電流の低減をさせ、操作性のよい集中巻永久磁石回転電機にすることができることが開示されている。   According to these known techniques, the end coil length can be shortened by concentrated winding, and the cogging torque and the magnet eddy current can be reduced by appropriately selecting the number of poles and salient poles of the permanent magnet, It is disclosed that a concentrated winding permanent magnet rotating electric machine with good operability can be obtained.

特開昭62−110468号公報JP-A-62-110468 特開2003−250254号公報JP 2003-250254 A

上述の公知技術によれば、ある程度の小型軽量化,高効率化、また、コギングトルクの小さい集中巻永久磁石回転電機を実現できるが、集中巻電機子巻線の接続については従来の各突極磁極が電機子巻線ごと、あるいは、各相に属する巻線ごとにあるので、接続点数が依然、多いままであり、よりいっそうの小型軽量化,高効率化を困難にする等の課題がある。   According to the above-described known technology, a concentrated winding permanent magnet rotating electric machine can be realized which is reduced in size and weight to some extent and has a low cogging torque, but the conventional salient poles can be connected to the concentrated winding armature winding. Since there are magnetic poles for each armature winding or for each winding belonging to each phase, the number of connection points still remains large, and there are problems such as making further miniaturization and weight reduction and higher efficiency difficult. .

本発明は、これらの課題を解決するための電機子巻線の巻線接続に関するもので、その目的は、渡り線が短く、それによって小型軽量,高効率化を達成できる集中巻永久磁石回転電機、及びそれを用いた小型軽量,操作性のよい電動パワーステアリング装置の提供である。   The present invention relates to a winding connection of armature windings for solving these problems, and an object thereof is a concentrated winding permanent magnet rotating electric machine capable of achieving a small size, light weight and high efficiency by a short jumper wire. The present invention also provides an electric power steering device using the same and having a small size, light weight and good operability.

また、本発明の他の目的は、集中巻永久磁石回転電機に係わり、特に、突極磁極間の巻線の接続数を減少させ、渡りが短く,小型軽量,高効率の集中巻永久磁石回転電機、及びそれを用いた電動パワーステアリング装置の提供である。   Another object of the present invention relates to a concentrated winding permanent magnet rotating electrical machine, and in particular, reduces the number of windings connected between salient poles, shortens the transition, makes it compact, lightweight, and highly efficient. An electric machine and an electric power steering apparatus using the same are provided.

上記目的を達成するために、本発明は、所定間隔に配列された永久磁石磁極と、前記永久磁石磁極からなる永久磁石界磁部と、所定間隔に配列されたM個の突極磁極と、前記突極磁極に集中的に巻回され、且つ多相接続された電機子巻線と、前記電気子巻線を有する電機子とを少なくとも有し、前記永久磁石界磁の移動位置に応じて前記電機子巻線へ流す電流を制御し、前記永久磁石界磁にトルクを発生するために、前記永久磁石磁極の極数であるPと前記突極磁極の極数Mは、(2/3)M<P<(4/3)M(但しM≠P)の関係にあることを特徴とする。   In order to achieve the above object, the present invention provides a permanent magnet magnetic pole arranged at a predetermined interval, a permanent magnet field portion composed of the permanent magnet magnetic pole, M salient poles arranged at a predetermined interval, The armature winding is concentratedly wound around the salient pole magnetic pole and connected in multiple phases, and has at least an armature having the armature winding, depending on the moving position of the permanent magnet field In order to control the current flowing through the armature winding and generate torque in the permanent magnet field, P, which is the number of poles of the permanent magnet magnetic pole, and pole number M of the salient pole are (2/3). ) M <P <(4/3) M (where M ≠ P).

さらに、本発明では、前記電機子巻線のうち1つの相の巻線を巻回し、連続的に他の相の巻線を巻回した前記電機子巻線を有することを特徴とする。   Furthermore, the present invention is characterized in that the armature winding is formed by winding one phase of the armature winding and continuously winding the other phase winding.

また、本発明は、隣り合う電機子巻線間の周方向間隔を同相となるところでは短く、異相となるところでは長くなるように巻回した電機子巻線を有することを特徴とする。   Further, the present invention is characterized in that the armature winding is wound so that the circumferential interval between the adjacent armature windings is short at the same phase and is long at the different phase.

また、前記電機子巻線の半径方向の巻線厚みを半径方向位置で変えた電機子巻線を有することを特徴とする。   The armature winding has an armature winding in which the thickness of the armature winding in the radial direction is changed at a radial position.

また、本発明の集中巻永久磁石回転電機は、電動パワーステアリング装置に適用したことを特徴とする。   Further, the concentrated winding permanent magnet rotating electric machine according to the present invention is applied to an electric power steering apparatus.

本実施の形態によれば、突極磁極間の巻線の接続数を減少させ、渡りが短く、小型軽量,高効率の集中巻永久磁石回転電機、及びそれを用いた電動パワーステアリング装置を提供できる。   According to the present embodiment, the number of windings connected between salient poles is reduced, and there is provided a concentrated winding permanent magnet rotating electric machine having a short transition, a small size, a light weight, and high efficiency, and an electric power steering device using the same. it can.

以下、本発明の実施の形態について、図面を参照し、説明する。   Embodiments of the present invention will be described below with reference to the drawings.

(第1実施例)
以下に、本発明の第1の実施例を示す。
(First embodiment)
The first embodiment of the present invention will be described below.

図1は、本発明による集中巻永久磁石回転電機の突極磁極と電機子巻線とを展開した接続を示す一実施例である。   FIG. 1 is an embodiment showing a developed connection of salient poles and armature windings of a concentrated winding permanent magnet rotating electric machine according to the present invention.

図2は、集中巻永久磁石回転電機を軸方向に対して垂直に見た断面図である。   FIG. 2 is a cross-sectional view of the concentrated winding permanent magnet rotating electric machine as viewed perpendicular to the axial direction.

図3は、本発明の集中巻永久磁石回転電機の軸方向に沿った断面図である。   FIG. 3 is a cross-sectional view along the axial direction of the concentrated winding permanent magnet rotating electric machine of the present invention.

図1〜図3を同時に参照して説明する。   Description will be made with reference to FIGS.

図1は、特に、突極磁極42と電機子巻線5とを周方向に展開し、その巻線の接続を示したものである。ここでは、本発明の効果を最も特徴的に適用できる一実施例として、集中巻固定子の突極磁極数は9,永久磁石回転子の極数は10の例で説明する。これを回転電機に示したものが図2となる。   FIG. 1 particularly shows the salient pole magnetic pole 42 and the armature winding 5 developed in the circumferential direction and shows the connection of the windings. Here, as an embodiment to which the effect of the present invention can be applied most characteristically, an example in which the number of salient poles of the concentrated winding stator is 9 and the number of poles of the permanent magnet rotor is 10 will be described. FIG. 2 shows this as a rotating electric machine.

図3において、集中巻永久磁石回転電機1は、固定子2と、回転子3と、エンドブラケット9とを含み構成される。   In FIG. 3, the concentrated winding permanent magnet rotating electric machine 1 includes a stator 2, a rotor 3, and an end bracket 9.

固定子2は、固定子鉄心4と電機子巻線5とを含み構成される。ここで、固定子鉄心4は、円環状の固定子ヨーク部41と突極磁極42とからなり、突極磁極42と突極磁極
42との間には、電機子巻線5を収納するスロット43が設けられている。
The stator 2 includes a stator core 4 and an armature winding 5. Here, the stator core 4 includes an annular stator yoke portion 41 and a salient pole magnetic pole 42, and a slot for accommodating the armature winding 5 between the salient pole magnetic pole 42 and the salient pole magnetic pole 42. 43 is provided.

一方、回転子3は、1磁極間隔に着磁された永久磁石6,磁性体からなる回転子鉄心7とシャフト8とを含み構成される。また、回転子3は、回転子鉄心7に嵌挿したシャフト8を介して、エンドブラケット9に嵌挿したベアリング10にて回転可能に保持される構成である。   On the other hand, the rotor 3 includes a permanent magnet 6 magnetized at one magnetic pole interval, a rotor core 7 made of a magnetic material, and a shaft 8. The rotor 3 is configured to be rotatably supported by a bearing 10 that is inserted into the end bracket 9 via a shaft 8 that is inserted into the rotor core 7.

ここでは、固定子鉄心4の外周にフレームが無い構成で示したが、必要によってはフレームを用いてもよい。   Here, a configuration in which there is no frame on the outer periphery of the stator core 4 is shown, but a frame may be used if necessary.

回転子3のシャフト8上には、回転子3の位置を検出する磁極位置検出器PS,位置検出器Eが備えられている。ここで、電機子巻線5のU相にはU1+,U2-,U3+が、V相にはV1+,V2-,V3+が、W相にはW1+,W2-,W3+がそれぞれ配置される。   A magnetic pole position detector PS and a position detector E for detecting the position of the rotor 3 are provided on the shaft 8 of the rotor 3. Here, U1 +, U2-, U3 + are arranged in the U phase of the armature winding 5, V1 +, V2-, V3 + are arranged in the V phase, and W1 +, W2-, W3 + are arranged in the W phase, respectively.

なお、添字の1は電機子巻線番号、+,−は電機子巻線5の巻き方向を示すものである。また、本実施例の場合は、3相巻線で、回転子の極数に合わせて一相当たり3突極の例を示した。   The subscript 1 indicates the armature winding number, and + and − indicate the winding direction of the armature winding 5. In the case of the present embodiment, an example in which three-phase windings are used and three salient poles per phase is shown in accordance with the number of poles of the rotor.

本発明が対象とする集中巻永久磁石回転電機1は1相に属する電機子巻線5のうち、永久磁石回転子に対する位相が少なくとも一つは異なる配置となる構成に特徴がある。たとえば、U相ではU1+,U2-,U3+、V相ではV1+,V2-,V3+、W相ではW1+,W2-,
W3+のうち、永久磁石回転子に対する位相が少なくとも一つは異なる配置となっている。図1または図2から、U相においてはU1+とU2-間では電気角で180+20、U1+と
U3+の電機子巻線5間では電気角で40度の位相差を有するものである。
The concentrated-winding permanent magnet rotating electrical machine 1 targeted by the present invention is characterized by a configuration in which at least one of the phases with respect to the permanent magnet rotor is different from among the armature windings 5 belonging to one phase. For example, U1 +, U2-, U3 + in the U phase, V1 +, V2-, V3 + in the V phase, W1 +, W2-, in the W phase.
At least one of the phases of W3 + with respect to the permanent magnet rotor is different. From FIG. 1 or FIG. 2, the U phase has a phase difference of 180 + 20 in electrical angle between U1 + and U2- and 40 ° in electrical angle between armature windings 5 of U1 + and U3 +.

ちなみに、本発明の集中巻永久磁石回転電機では、コギングトルクの1回転あたりの脈動数は90,巻線係数0.946 である。これに対して、例えば、産業界で多く使用されている集中巻固定子で突極磁極数が9、永久磁石回転子の極数が6の集中巻永久磁石回転電機の場合、コギングトルクの1回転あたりの脈動数は18、巻線係数0.866 である。両者を比較すると、本発明の集中巻永久磁石回転電機ではコギングトルクの1回転あたりの脈動数は高く、巻線係数は高くなるので、コギングトルクは同一条件では1回転あたりの脈動数に反して小さくなり、またトルクもほぼ巻線係数に応じて大きくなるので低コギングトルク,小型軽量,高効率のモータであることがわかる。このような構成は、自動車用のアクチュエータ、例えば、電動パワーステアリングに好適な回転電機である。   Incidentally, in the concentrated winding permanent magnet rotating electric machine of the present invention, the number of pulsations per rotation of the cogging torque is 90, and the winding coefficient is 0.946. On the other hand, for example, in the case of a concentrated winding permanent magnet rotating electric machine having a number of salient poles of 9 and a number of poles of a permanent magnet rotor which is frequently used in industry, the cogging torque is 1 The number of pulsations per revolution is 18, and the winding coefficient is 0.886. Comparing the two, the concentrated winding permanent magnet rotating electric machine of the present invention has a high cogging torque pulsation frequency per rotation and a high winding coefficient. Therefore, the cogging torque is contrary to the pulsation frequency per rotation under the same conditions. It can be seen that the motor is low cogging torque, compact and lightweight, and highly efficient because the torque is reduced and the torque is increased in accordance with the winding coefficient. Such a configuration is an actuator for an automobile, for example, a rotating electrical machine suitable for electric power steering.

図3において、永久磁石回転子3は位置を検出する磁極位置検出器PS,位置検出器Eによって検出された回転子位置に応じて、電機子巻線5に3相の電流を加えることによって回転磁界を発生させる。この回転磁界と回転子3の永久磁石界磁の間に磁気的な吸引,反発力を発生させて連続的な回転力を発生させるものである。ここで、電流の位相を適切に選択することによって最大のトルクで運転することが可能である。   In FIG. 3, the permanent magnet rotor 3 is rotated by applying a three-phase current to the armature winding 5 in accordance with the rotor position detected by the magnetic pole position detector PS and the position detector E for detecting the position. Generate a magnetic field. A magnetic attraction and repulsive force is generated between the rotating magnetic field and the permanent magnet field of the rotor 3 to generate a continuous rotating force. Here, it is possible to operate with the maximum torque by appropriately selecting the phase of the current.

ここで、固定子鉄心4を構成する固定子ヨーク部41と突極磁極42とはそれぞれ図示のように個別に分割されているものとする。更に固定子ヨーク部41は必要に応じて周方向に複数に分割する構成でも可能である。このように分割鉄心を使用することによって電機子巻線5を整列に巻回でき、高占積率の巻線とすることで集中巻永久磁石回転電機を小型軽量化することができる。   Here, it is assumed that the stator yoke portion 41 and the salient pole magnetic pole 42 constituting the stator core 4 are individually divided as shown in the figure. Further, the stator yoke portion 41 may be divided into a plurality of portions in the circumferential direction as necessary. Thus, by using the split iron core, the armature windings 5 can be wound in an aligned manner, and the concentrated winding permanent magnet rotating electric machine can be reduced in size and weight by using a high space factor winding.

次に、図1によって本発明の要部の説明を行う。集中巻永久磁石回転電機1の固定子2の突極磁極42は周方向にそれぞれU相巻線U1+,U2-,U3+、V相巻線V1+,V2-,
V3+、W相巻線W1+,W2-,W3+が配列されている。
Next, the main part of the present invention will be described with reference to FIG. The salient poles 42 of the stator 2 of the concentrated winding permanent magnet rotating electric machine 1 have U-phase windings U1 +, U2-, U3 +, V-phase windings V1 +, V2-,
V3 +, W-phase windings W1 +, W2- and W3 + are arranged.

図1の9個の電機子巻線の接続法は、例えば、図示したデルタ結線にできる。自動車用の集中巻永久磁石回転電機では、駆動電源がバッテリであるために、12Vと低い。従ってスター結線に比較してデルタ結線では電機子巻線5の端子電圧が√3倍増加することができる。それによって同一出力では相電流を小さくできるために電機子巻線の径を小さくすることができる。なお、バッテリ電圧をより高電圧のものにした場合は、スター結線でもよく、また、スター結線とデルタ結線を組み合わせてもよい。   The connection method of the nine armature windings in FIG. 1 can be, for example, the illustrated delta connection. In a concentrated winding permanent magnet rotating electric machine for automobiles, the drive power supply is a battery, so it is as low as 12V. Therefore, the terminal voltage of the armature winding 5 can be increased by √3 times in the delta connection as compared with the star connection. As a result, the phase current can be reduced at the same output, so that the diameter of the armature winding can be reduced. When the battery voltage is higher, star connection may be used, or star connection and delta connection may be combined.

先のデルタ結線の実施例では、巻線作業をし易くすることができ、スロット内における電機子巻線の占積率を向上させることができる。これによって高効率の集中巻永久磁石回転電機1を提供できる。   In the embodiment of the above delta connection, the winding work can be facilitated, and the space factor of the armature winding in the slot can be improved. Thereby, the highly efficient concentrated winding permanent magnet rotating electrical machine 1 can be provided.

図1において、巻線作業は、1本の線によって、U相巻線U1+,U2-,U3+、V相巻線V1+,V2-,V3+、W相巻線W1+,W2-,W3+の順で図示のように連続的に巻回される。ここで、集中巻永久磁石回転電機1の引き出し線部であるVU,UW,WVは図示のように形つけられて外部との接続を容易にすることができる。ここで、引き出し線部である
VU,UW,WVの構成はそれぞれ導電性から構成されたモータ引き出し端子に巻線を巻き付けた後、モータ引き出し端子を巻線に圧着して接続する方法でもよい。
In FIG. 1, the winding work is performed in the order of U-phase windings U1 +, U2-, U3 +, V-phase windings V1 +, V2-, V3 +, and W-phase windings W1 +, W2-, W3 +. It is continuously wound as shown. Here, VU, UW, and WV, which are lead-out portions of the concentrated winding permanent magnet rotating electrical machine 1, can be shaped as shown in the drawing to facilitate connection to the outside. Here, the configuration of VU, UW, and WV that are the lead wire portions may be a method in which a winding is wound around a conductive motor lead terminal, and then the motor lead terminal is crimped and connected to the winding.

以上の構成によれば、すべての電機子巻線5は隣り合う巻線間の接続ですむために巻線間隔も短くできる。また、各突極磁極の電機子巻線5をすべて切り離して接続すると1相当たり6カ所で、3相では18カ所となるのに対して、本発明では、UW,WV間が1カ所、VU間から2カ所の計4カ所の接続で済み、接続箇所を大幅に低減でき、電工作業を大幅に低減することができる。これは、接続部に起因する抵抗損失を大幅に低減することができて効率向上をもたらすことができる。   According to the above configuration, since all the armature windings 5 can be connected between adjacent windings, the winding interval can be shortened. Further, when all the armature windings 5 of each salient pole are disconnected and connected, there are 6 places per phase and 18 places in 3 phases, whereas in the present invention, there is one place between UW and WV, VU. It is only necessary to connect a total of four places, two places in between, greatly reducing the number of places connected and greatly reducing electrical work. This can greatly reduce the resistance loss caused by the connection portion, and can improve the efficiency.

また、固定子2の組み立て法として、電機子巻線5を最初に1本の電線から連続巻きとして円形状にU相巻線U1+,U2-,U3+、V相巻線V1+,V2-,V3+、W相巻線W1+,
W2-,W3+の順で作り、それを円形に整形固着した後、突極磁極42をそれぞれの電機子巻線5に挿入し、さらに電機子巻線5と突極磁極42全体とを固定子ヨーク部41に挿入して固定子2を製作することも可能である。
As an assembly method of the stator 2, the armature winding 5 is first continuously wound from one electric wire into a circular shape and U-phase windings U1 +, U2-, U3 +, V-phase windings V1 +, V2-, V3 +. , W phase winding W1 +,
W2- and W3 + are formed in this order, shaped and fixed in a circular shape, and then the salient poles 42 are inserted into the respective armature windings 5, and the armature winding 5 and the entire salient poles 42 are fixed to the stator. It is also possible to manufacture the stator 2 by inserting it into the yoke portion 41.

この場合には、部品点数の少ないコイル製作を予め行うことによってコイルの製作精度は向上し、これによってたとえば、円形電線に外部から圧力をかけて若干潰して制作することも可能になり、電機子巻線5の占積率は向上し、高効率のモータとすることができる。   In this case, the coil manufacturing accuracy can be improved by pre-manufacturing the coil with a small number of parts. For example, it is possible to produce a coil by crushing a circular wire by applying pressure from the outside. The space factor of the winding 5 is improved, and a highly efficient motor can be obtained.

この場合には、たとえば、電機子巻線5には熱融着巻線を使用することで一層その効果を上げることができる。例えば、圧着しながら熱を加えて固定させることによって電機子巻線5の占積率を向上させることができる。さらに、一つのスロット43の中に異なる相の巻線が混在する電機子巻線5の境に相関絶縁紙を配置すれば、成型圧力を高めることができ、一層、高占積率にすることが可能になる。   In this case, for example, the effect can be further improved by using a heat-sealed winding for the armature winding 5. For example, the space factor of the armature winding 5 can be improved by fixing by applying heat while crimping. Furthermore, if the correlation insulating paper is arranged at the boundary of the armature winding 5 in which windings of different phases are mixed in one slot 43, the molding pressure can be increased and the space factor can be further increased. Is possible.

以上の実施例について、電機子巻線5間の周方向間隔を一定として構成したが、同一の相に属する電機子巻線間(例えばU相巻線U1+とU2-間、U2-とU3+間、V相巻線V1+とV2-、V2-とV3+間、W相巻線W1+とW2-、W2-とW3+間)の電位差は小さいので周方向の間隔を短くすることが可能であり、相隣り合う電機子巻線5間が異なる相(例えばU3+とV1+、V3+とW1+、W3+とU1+間)の間では電位差が大きいので周方向の間隔をながくすることが信頼性を高めつつ、回転電機のトルク密度を高めることができる利点がある。   In the above embodiment, the circumferential interval between the armature windings 5 is constant, but between the armature windings belonging to the same phase (for example, between the U-phase windings U1 + and U2-, between U2- and U3 +). , V-phase windings V1 + and V2-, V2- and V3 +, W-phase windings W1 + and W2-, and W2- and W3 +) have small potential differences, so the circumferential spacing can be shortened. There is a large potential difference between adjacent armature windings 5 between different phases (for example, U3 + and V1 +, V3 + and W1 +, and W3 + and U1 +). There is an advantage that the torque density can be increased.

さらに、電機子巻線5間が異なる相の間では相間の絶縁を施すことによってさらに信頼性を向上した構成とすることが可能である。   Furthermore, between the phases in which the armature windings 5 are different, insulation between the phases can be provided to further improve the reliability.

以上、本発明の実施例での構造は集中巻固定子で突極磁極数は9,永久磁石回転子の極数は8の例で示したが、これに限定されるものでなく、突極磁極数はM、永久磁石回転子の極数はPとするとM:P=3n:3n±1(nは正の整数)の構成の集中巻永久磁石回転電機にも適用可能である。例えば、同一の固定子で永久磁石の固定子を8とすることも可能である   As described above, the structure of the embodiment of the present invention is the concentrated winding stator, the number of salient poles is 9, and the number of poles of the permanent magnet rotor is 8. However, the present invention is not limited to this. When the number of magnetic poles is M and the number of poles of the permanent magnet rotor is P, the present invention can also be applied to a concentrated winding permanent magnet rotating electrical machine having a configuration of M: P = 3n: 3n ± 1 (n is a positive integer). For example, it is possible to set the permanent magnet stator to 8 with the same stator.

(第2実施例)
図4,図5に本発明の集中巻永久磁石回転電機の他の実施例を示す。
(Second embodiment)
4 and 5 show another embodiment of the concentrated winding permanent magnet rotating electric machine of the present invention.

ここでは、本発明の効果を特徴的に適用できる一実施例として、集中巻固定子で突極磁極数は12,永久磁石回転子の極数は10の例で説明する。   Here, as an embodiment to which the effects of the present invention can be applied characteristically, an example will be described in which the number of salient poles is 12 for a concentrated winding stator and the number of poles for a permanent magnet rotor is 10.

図4において、電機子巻線5のU相にはU1+,U1-,U2+,U2-、V相にはV1+,V1-,V2+,V2-、W相にはW1+,W1-,W2+,W2-が図示のごとくそれぞれ配置される。また、本実施例の場合は、回転子の極数に合わせて一相当たり4突極となる。   4, U1 +, U1-, U2 +, U2- for the U phase of the armature winding 5, V1 +, V1-, V2 +, V2- for the V phase, and W1 +, W1-, W2 +, W2 for the W phase. -Are arranged as shown. In the case of the present embodiment, there are four salient poles per phase in accordance with the number of poles of the rotor.

上記の構成では、U相の場合、電機子巻線U1+とU1-間では180−30、U1+とU2+では電気角で30度、U1+とU2-間では180度と位相が異なり、図1と同様、1相に属する電機子巻線の位相が少なくとも一つは永久磁石回転子に対して異なる配置を有する集中巻永久磁石回転電機である。従って、この構成もコギングトルクの低減、電機子巻線5の巻線係数の増加が期待できる集中巻永久磁石回転電機である。   In the above configuration, the phase of the U phase is 180-30 between the armature windings U1 + and U1-, the electrical angle is 30 degrees between U1 + and U2 +, and 180 degrees between U1 + and U2-. Similarly, it is a concentrated winding permanent magnet rotating electric machine in which at least one of the armature windings belonging to one phase has a different arrangement with respect to the permanent magnet rotor. Therefore, this configuration is also a concentrated winding permanent magnet rotating electric machine that can be expected to reduce the cogging torque and increase the winding coefficient of the armature winding 5.

ちなみに、図示したように、本実施例の構成における集中巻永久磁石回転電機では、コギングトルクの1回転あたりの脈動数は60、巻線係数0.933 となる。これに対して、例えば産業界で広く使用されている集中巻固定子で突極磁極数は12、永久磁石回転子の極数は8の集中巻永久磁石回転電機の場合、コギングトルクの1回転あたりの脈動数は24、巻線係数0.866 となる。比較すると本実施例の構成のほうがコギングトルクの1回転あたりの脈動数は高く、巻線係数は高くなる、または、高くすることができる。コギングトルクは同一条件では1回転あたりの脈動数に反比例して小さくなり、またトルクもほぼ巻線係数に応じて大きくなるので、低コギングトルク,小型軽量,高効率のモータを実現できる。   Incidentally, as shown in the figure, in the concentrated winding permanent magnet rotating electric machine in the configuration of this embodiment, the number of pulsations per rotation of the cogging torque is 60, and the winding coefficient is 0.933. On the other hand, for example, in the case of a concentrated winding permanent magnet rotating machine widely used in the industry, the number of salient poles is 12 and the number of poles of the permanent magnet rotor is 8, the rotation of the cogging torque is one rotation. The number of round pulsations is 24, and the winding coefficient is 0.886. In comparison, the configuration of the present embodiment has a higher number of pulsations per rotation of the cogging torque, and the winding coefficient can be increased or increased. The cogging torque decreases in inverse proportion to the number of pulsations per rotation under the same conditions, and the torque increases substantially in accordance with the winding coefficient, so that a motor with low cogging torque, small size, light weight, and high efficiency can be realized.

次に、図4,図5によって本発明の要部の説明を行う。   Next, the main part of the present invention will be described with reference to FIGS.

集中巻永久磁石回転電機1の固定子2の突極磁極42は周方向にそれぞれU相巻線U1+,U1-、W相巻線W2-,W2+、V相巻線V1+,V1-、U相巻線U2-,U2+、W相巻線にはW1+,W1-、V相巻線V2-,V2+の順に配置される。   The salient poles 42 of the stator 2 of the concentrated winding permanent magnet rotating machine 1 are arranged in the circumferential direction with U-phase windings U1 +, U1-, W-phase windings W2-, W2 +, V-phase windings V1 +, V1-, U-phase, respectively. The windings U2- and U2 + and the W-phase winding are arranged in the order of W1 + and W1- and V-phase windings V2- and V2 +.

図5の12個の電機子巻線の接続法は図示のようにデルタ結線で示す。前述のように自動車用の集中巻永久磁石回転電機では駆動電源がバッテリで12Vと低い。従ってスター結線に比較してデルタ結線では電機子巻線5の端子電圧が√3倍増加することができる。それによって同一出力では相電流を小さくできるために電機子巻線の径を小さくすることができる。このことは巻線作業をし易くすることができ、スロット内における電機子巻線の占積率を向上させることができる。これによって高効率の集中巻永久磁石回転電機1を提供できる。   The connection method of the 12 armature windings in FIG. 5 is indicated by delta connection as shown. As described above, in a concentrated winding permanent magnet rotating electric machine for automobiles, the driving power source is a battery and is as low as 12V. Therefore, the terminal voltage of the armature winding 5 can be increased by √3 times in the delta connection as compared with the star connection. As a result, the phase current can be reduced at the same output, so that the diameter of the armature winding can be reduced. This can facilitate the winding operation and can improve the space factor of the armature winding in the slot. Thereby, the highly efficient concentrated winding permanent magnet rotating electrical machine 1 can be provided.

図5において、巻線作業は、1本の線によって、U相巻線U1+,U1-、W相巻線W2-,W2+、V相巻線V1+,V1-、U相巻線U2-,U2+、W相巻線にはW1+,W1-、V相巻線
V2-,V2+の順で図示のように連続的に巻回することができる。ここで、集中巻永久磁石回転電機1の引き出し線部であるVU,UW,WVへの各線の接続は接続板11を利用して行うことによって達成できる。
In FIG. 5, the winding work is performed by a single wire, U-phase windings U1 +, U1-, W-phase windings W2-, W2 +, V-phase windings V1 +, V1-, U-phase windings U2-, U2 +. The W-phase winding can be continuously wound as shown in the order of W1 +, W1- and V-phase windings V2-, V2 +. Here, connection of each line to VU, UW, and WV, which are lead wire portions of the concentrated winding permanent magnet rotating electrical machine 1, can be achieved by using the connection plate 11.

導電性の材料(例えば銅)によって円環上に作られた接続板11を電機子巻線5の軸方向に配置し、その外周部に電機子巻線5への接続を可能にする接続部(図示せず)をもうけることによって達成できる。図中、下部の渡り線がそれを示す。このようにすることで各相とも図中の接続図で示すようにU相巻線U1+,U1-とU2-,U2+、V相巻線V1+,
V1-とV2-,V2+、W相巻線にはW1+,W1-とW2-,W2+とを並列に配置することができる。
A connecting portion that is arranged in the axial direction of the armature winding 5 with a connecting plate 11 made of a conductive material (for example, copper) on the ring, and that can be connected to the armature winding 5 on the outer periphery thereof. This can be achieved by making (not shown). In the figure, the lower crossover shows this. In this way, the U-phase windings U1 +, U1- and U2-, U2 +, the V-phase windings V1 +, as shown in the connection diagram in the figure for each phase.
In the V1-, V2-, V2 +, and W-phase windings, W1 +, W1-, W2-, and W2 + can be arranged in parallel.

本実施例の構成では、各相2つの並列回路を有するために1本あたりの電機子巻線5の導体径を下げることができ(例えばφ2→φ1.4 )、従って巻線作業を楽にできることによって電機子巻線5のスロット43内における占積率を高め、より小型軽量,高効率のモータとすることができる。   In the configuration of this embodiment, since there are two parallel circuits for each phase, the conductor diameter of one armature winding 5 can be reduced (for example, φ2 → φ1.4), and therefore the winding work can be facilitated. As a result, the space factor in the slot 43 of the armature winding 5 can be increased, and the motor can be made smaller, lighter and more efficient.

ここで、引き出し線部であるVU,UW,WVの構成はそれぞれ導電性から構成されたモータ引き出し端子に巻線を巻き付けた後、巻線を圧着して接続する方法も考えられる。   Here, as the configuration of the lead wire portions VU, UW, and WV, a method is conceivable in which a winding is wound around a motor lead terminal made of a conductive material and then the winding is crimped and connected.

以上の構成によれば、すべての電機子巻線5は隣り合う巻線間の接続ですむために巻線間隔も短くできる。また、各突極磁極の電機子巻線5をすべて切り離して接続すると1相当たり8カ所で、3相では24カ所となるのに対して、本発明では、各相とも2カ所ずつで計6カ所の接続で済む。これによって、接続箇所を大幅に低減でき、電工作業を大幅に低減することができる。これは、接続部に起因する抵抗損失を大幅に低減することができて効率向上をもたらすことができる。   According to the above configuration, since all the armature windings 5 can be connected between adjacent windings, the winding interval can be shortened. Further, when all the armature windings 5 of each salient pole are disconnected and connected, there are 8 places per phase and 24 places in 3 phases, whereas in the present invention, a total of 6 places in 2 places in each phase. It only needs to be connected at one place. Thereby, a connection location can be reduced significantly and electrical work can be reduced significantly. This can greatly reduce the resistance loss caused by the connection portion, and can improve the efficiency.

また、固定子2の組み立て法として、電機子巻線5を最初に1本の電線から連続巻きとして円形状にU相巻線U1+,U1-、W相巻線W2-,W2+、V相巻線V1+,V1-、U相巻線U2-,U2+、W相巻線にはW1+,W1-、V相巻線V2-,V2+の順で作り、それを円形に整形固着した後、突極磁極42をそれぞれの電機子巻線5に挿入し、さらに電機子巻線5と突極磁極42全体とを固定子ヨーク部41に挿入して固定子2を製作することも可能である。   As a method of assembling the stator 2, the armature winding 5 is first wound continuously from one electric wire into a circular shape and U-phase windings U1 +, U1-, W-phase windings W2-, W2 +, V-phase windings. Wires V1 +, V1-, U-phase windings U2-, U2 +, W-phase windings are made in the order of W1 +, W1-, V-phase windings V2-, V2 + It is also possible to manufacture the stator 2 by inserting the magnetic poles 42 into the respective armature windings 5 and further inserting the armature windings 5 and the salient pole magnetic poles 42 into the stator yoke portion 41.

この場合にも、部品点数の少ないコイル製作を予め行うことによってコイルの製作精度は向上し、これによってたとえば、円形電線に外部から圧力をかけて若干潰して制作することにより、電機子巻線5の占積率は向上し、高効率のモータとすることができる。   In this case as well, the coil manufacturing accuracy is improved by pre-manufacturing the coil with a small number of parts. For example, the armature winding 5 can be manufactured by crushing a circular wire by applying pressure from the outside. The space factor can be improved and a highly efficient motor can be obtained.

また、電機子巻線5には熱融着巻線を使用することで一層その効果を上げることができる。さらに、一つのスロット43の中に異なる相の巻線が混在する電機子巻線5の境に相関絶縁紙を配置することによって成型圧力を高めることができ、一層、高占積率を向上させることが可能になる。   Further, the effect can be further enhanced by using a heat-sealed winding for the armature winding 5. Further, the molding pressure can be increased by disposing the correlation insulating paper at the boundary of the armature winding 5 where the windings of different phases are mixed in one slot 43, and the high space factor is further improved. It becomes possible.

なお、バッテリ電圧が12Vであるために、本実施例では、デルタ結線を並列に接続するようにしたが、より高いバッテリ電圧であれば、デルタ結線とスター結線との組み合わせやスター結線の並列接続であってもよい。   Since the battery voltage is 12V, in this embodiment, the delta connection is connected in parallel. However, if the battery voltage is higher, the combination of the delta connection and the star connection or the parallel connection of the star connection It may be.

(第3実施例)
図6に本発明の集中巻永久磁石回転電機の他の実施例を示す。
(Third embodiment)
FIG. 6 shows another embodiment of the concentrated winding permanent magnet rotating electric machine of the present invention.

ここでは、図4に示した、集中巻固定子で突極磁極数は12、永久磁石回転子の極数は10の例をスター結線にした例を示す。   Here, an example in which the number of salient poles is 12 and the number of poles of the permanent magnet rotor is 10 in the concentrated winding stator shown in FIG.

図6において、巻線作業は、1本の線によって、U相巻線U1+,U1-、W相巻線W2-,W2+を連続で接続する。またV相巻線V1+,V1-、U相巻線U2-,U2+を連続で接続する。さらにW相巻線にはW1+,W1-、V相巻線V2-,V2+を連続で接続する。ここで、集中巻永久磁石回転電機1の引き出し線部であるU,V,Wへの各線の接続は接続板11を利用して行う。   In FIG. 6, in the winding work, the U-phase windings U1 + and U1- and the W-phase windings W2- and W2 + are continuously connected by one line. Further, the V-phase windings V1 + and V1- and the U-phase windings U2- and U2 + are connected continuously. Further, W1 +, W1-, and V-phase windings V2-, V2 + are continuously connected to the W-phase winding. Here, connection of each line to U, V, and W, which are lead wire portions of the concentrated winding permanent magnet rotating electric machine 1, is performed using the connection plate 11.

導電性の材料(例えば銅)によって円環上に作られた接続板11を軸方向に配置し、その外周部に電機子巻線5への接続を可能にする接続部をもうけることによって達成できる。図中、下部の渡り線がそれを示す。このようにすることで各相とも図中の接続図で示すようにU相巻線U1+,U1-とU2-,U2+、V相巻線V1+,V1-とV2-,V2+、W相巻線にはW1+,W1-とW2-,W2+とを並列にかつスター結線が配置することができる。   This can be achieved by arranging the connection plate 11 made of a conductive material (for example, copper) on the ring in the axial direction and providing a connection portion that allows connection to the armature winding 5 on the outer periphery thereof. . In the figure, the lower crossover shows this. In this way, the U-phase windings U1 +, U1- and U2-, U2 +, the V-phase windings V1 +, V1- and V2-, V2 +, and the W-phase windings as shown in the connection diagram in the figure for each phase. W1 +, W1- and W2-, W2 + can be arranged in parallel with a star connection.

ここで、図5の実施例と異なり、接続板11は中性点の接続板が図示のように必要になる。   Here, unlike the embodiment of FIG. 5, the connection plate 11 requires a neutral connection plate as shown.

以上の構成によれば、各突極磁極の電機子巻線5をすべて切り離して接続すると1相当たり8カ所で、3相で24カ所となるのに対して、本発明では、各相とも3カ所ずつで計9カ所の接続で済む。これによって、接続箇所を大幅に低減でき、電工作業を大幅に低減することができる。これは、接続部に起因する抵抗損失を大幅に低減することができて効率向上をもたらすことができる。   According to the above configuration, when all the armature windings 5 of each salient pole are disconnected and connected, there are 8 places per phase and 24 places for 3 phases, whereas in the present invention, 3 for each phase. You can connect a total of nine locations. Thereby, a connection location can be reduced significantly and electrical work can be reduced significantly. This can greatly reduce the resistance loss caused by the connection portion, and can improve the efficiency.

以上の効果は、電機子巻線5のうち1つの相の巻線を行った後、連続的に他の相に属する電機子巻線5を巻回することによって達成できる。   The above effects can be achieved by winding one phase of the armature winding 5 and then continuously winding the armature winding 5 belonging to the other phase.

以上、本実施例の構造は、集中巻固定子で突極磁極数は12、永久磁石回転子の極数は10の例で示したが、これに限定されるものでなく、突極磁極数はM、永久磁石回転子の極数はPとするとM:P=6n:6n±2(nは正の整数)の構成の集中巻永久磁石回転電機にも適用可能である。   As described above, the structure of the present embodiment is an example in which the number of salient poles is 12 and the number of poles of the permanent magnet rotor is 10 with a concentrated winding stator, but the number of salient poles is not limited to this. Is M, and the number of poles of the permanent magnet rotor is P, the present invention is also applicable to a concentrated winding permanent magnet rotating electric machine having a configuration of M: P = 6n: 6n ± 2 (n is a positive integer).

なお、本発明の集中巻永久磁石回転電機1として、以上の構造に限定されるものではなく、例えば、図1と異なる永久磁石極数,突極磁極数を有する集中巻永久磁石回転電機でも良いことは言うまでもない。   The concentrated winding permanent magnet rotating electrical machine 1 of the present invention is not limited to the above structure, and may be a concentrated winding permanent magnet rotating electrical machine having a number of permanent magnet poles and salient poles different from those shown in FIG. Needless to say.

図7にさらに一層トルク密度の向上が期待できる電機子巻線5の構成を示す。ここでは電機子巻線5の半径方向の厚さを外周側で小さく、内周側で大きくした構成を示す。電機子巻線を図示のように1列に配置する場合、電機子スロット43の形状に合わせると、電機子巻線5の周方向長さは内径側で短く、外形側で長くなる。一方、温度均一化のために導体の電流密度を合わせる、つまり、導体の面積を一定にすると電機子巻線5は半径方向の厚さh1,h2,h3,h4,h5,h6はh1<h2<h3<h4<h5<h6になればよい。この実現はたとえば、巻線の半径方向の位置に応じて電機子巻線を半径方向に潰す工程を入れることによって可能である。内周側を巻く位置と外周側を巻く位置で電機子巻線5にかける力を変えることによってその厚さを調整することができる。   FIG. 7 shows the configuration of the armature winding 5 that can be expected to further improve the torque density. Here, a configuration is shown in which the thickness of the armature winding 5 in the radial direction is reduced on the outer peripheral side and increased on the inner peripheral side. When the armature windings are arranged in a row as shown in the figure, the length in the circumferential direction of the armature winding 5 is shorter on the inner diameter side and longer on the outer shape side when matched with the shape of the armature slot 43. On the other hand, when the current density of the conductors is adjusted to equalize the temperature, that is, when the area of the conductor is made constant, the armature winding 5 has the thicknesses h1, h2, h3, h4, h5, and h6 in the radial direction h1 <h2. <H3 <h4 <h5 <h6 may be satisfied. This can be achieved, for example, by adding a step of crushing the armature winding in the radial direction according to the radial position of the winding. The thickness of the armature winding 5 can be adjusted by changing the force applied to the armature winding 5 between the position where the inner periphery is wound and the position where the outer periphery is wound.

さらに上記は次の方法によっても実現できる。   Further, the above can be realized by the following method.

例えば丸線で1列に巻回した後、電機子巻線5の突極磁極42と周方向反対側にあて板を傾斜をつけて配置し、半径方向上部より電機子巻線5に圧力とかけることによって電機子巻線5を図示の形状に変形させることができる。本発明の内容は電機子巻線5の外周側の厚さを内周側の厚さより小さくすることによって達成できるが、図示したような内側から外側に向って厚み又は偏平率が変化する形状、特に薄くなる、偏平率が大きくなるような形状の場合には最適に達成できる。   For example, after winding in a single line with a round wire, the armature winding 5 is placed on the opposite side to the salient pole magnetic pole 42 in the circumferential direction with an inclination, and pressure is applied to the armature winding 5 from above in the radial direction. By applying, the armature winding 5 can be transformed into the shape shown in the figure. The contents of the present invention can be achieved by making the thickness of the outer peripheral side of the armature winding 5 smaller than the thickness of the inner peripheral side, but the shape in which the thickness or flatness changes from the inner side to the outer side as shown in the figure, In particular, it can be optimally achieved in the case of a shape that is thin and has a large flatness ratio.

また、図7では、周方向1列の巻線配置で示したが、これによらず、複数列の配置でも達成でき、また、丸線を基本としたが、平角線を基調としても同様な効果が得られることは当然である。   Further, in FIG. 7, the winding arrangement of one row in the circumferential direction is shown. However, the arrangement can be achieved with a plurality of rows without depending on this, and the round wire is basically used. Naturally, an effect is obtained.

図8は本発明の実施の形態による電動パワーステアリング装置のブロック構成図である。   FIG. 8 is a block configuration diagram of the electric power steering apparatus according to the embodiment of the present invention.

電動パワーステアリング装置100においては、ドライバのハンドル101の操作はステアリングシャフト102,トルクセンサ103を介してコントローラ105に感知され、これに基づいてバッテリ106,コントローラ105,集中巻永久磁石回転電機1,減速機104によってラックアンドピニオンギヤ107を介してタイヤ108にトルクを発生し、ドライバの操作のアシストを行う。   In the electric power steering apparatus 100, the operation of the driver's handle 101 is sensed by the controller 105 via the steering shaft 102 and the torque sensor 103, and based on this, the battery 106, the controller 105, the concentrated winding permanent magnet rotating electric machine 1, the deceleration Torque is generated in the tire 108 via the rack and pinion gear 107 by the machine 104 to assist the operation of the driver.

これによってタイヤ108を所望の運転方向に向けることができる。   As a result, the tire 108 can be directed in a desired driving direction.

ここで、本発明では、コギングトルクの小さい、小型軽量,高効率の集中巻永久磁石回転電機を用いることによって、操作性の良い、コンパクトな電動パワーステアリング装置を提供できる。   Here, in the present invention, a compact electric power steering apparatus with good operability can be provided by using a compact, lightweight, and highly efficient concentrated winding permanent magnet rotating electric machine with a small cogging torque.

以上は電動パワーステアリング装置について説明したが、特に自動車に使用される集中巻永久磁石回転電機のうち、特に減速機,集中巻永久磁石回転電機を用いて位置決めしようする装置、例えば電動スロットル装置,自動変速機装置,電動ブレーキ装置等は本発明の集中巻永久磁石回転電機を使用することによって位置決め精度の向上によるシステム性能の向上,システムの小型軽量化等を図ることができる。   The electric power steering device has been described above, but among the concentrated winding permanent magnet rotating electrical machines used in automobiles in particular, a device for positioning using a reduction gear, a concentrated winding permanent magnet rotating electrical machine, such as an electric throttle device, automatic By using the concentrated-winding permanent magnet rotating electrical machine of the present invention for the transmission device, the electric brake device, etc., it is possible to improve the system performance by improving the positioning accuracy, to reduce the size and weight of the system.

本発明の集中巻永久磁石回転電機の実施例。The Example of the concentrated winding permanent magnet rotary electric machine of this invention. 本発明の集中巻永久磁石回転電機の実施例。The Example of the concentrated winding permanent magnet rotary electric machine of this invention. 本発明の集中巻永久磁石回転電機の断面図。Sectional drawing of the concentrated winding permanent magnet rotary electric machine of this invention. 本発明の集中巻永久磁石回転電機の他の実施例。4 shows another embodiment of the concentrated winding permanent magnet rotating electric machine according to the present invention. 本発明の集中巻永久磁石回転電機の他の実施例。4 shows another embodiment of the concentrated winding permanent magnet rotating electric machine according to the present invention. 本発明の集中巻永久磁石回転電機の他の実施例。4 shows another embodiment of the concentrated winding permanent magnet rotating electric machine according to the present invention. 本発明の集中巻永久磁石回転電機の他の実施例。4 shows another embodiment of the concentrated winding permanent magnet rotating electric machine according to the present invention. 本発明の集中巻永久磁石回転電機を搭載した電動パワーステアリング装置。An electric power steering apparatus equipped with the concentrated winding permanent magnet rotating electric machine of the present invention.

符号の説明Explanation of symbols

1…集中巻永久磁石回転電機、2…固定子、3…回転子、4…固定子鉄心、5…電機子巻線、6…永久磁石、7…回転子鉄心、8…シャフト、9…エンドブラケット、10…ベアリング、11…接続板、41…固定子ヨーク部、42…突極磁極、43…スロット、
100…電動パワーステアリング装置、101…ハンドル、102…ステアリングシャフト、103…トルクセンサ、104…減速機、105…コントローラ、106…バッテリ、107…ラックアンドピニオンギヤ、108…タイヤ。
DESCRIPTION OF SYMBOLS 1 ... Concentrated winding permanent magnet rotary electric machine, 2 ... Stator, 3 ... Rotor, 4 ... Stator core, 5 ... Armature winding, 6 ... Permanent magnet, 7 ... Rotor core, 8 ... Shaft, 9 ... End Bracket, 10 ... bearing, 11 ... connecting plate, 41 ... stator yoke, 42 ... salient pole, 43 ... slot,
DESCRIPTION OF SYMBOLS 100 ... Electric power steering apparatus, 101 ... Steering wheel, 102 ... Steering shaft, 103 ... Torque sensor, 104 ... Reduction gear, 105 ... Controller, 106 ... Battery, 107 ... Rack and pinion gear, 108 ... Tire.

Claims (14)

所定間隔に配列された永久磁石磁極と、前記永久磁石磁極からなる永久磁石界磁部と、所定間隔に配列されたM個の突極磁極と、前記突極磁極に集中的に巻回され、且つ、多相接続された電機子巻線と、前記電気子巻線を有する電機子とを少なくとも有し、前記永久磁石界磁の移動位置に応じて前記電機子巻線へ流す電流を制御し、前記永久磁石界磁にトルクを発生するために、前記永久磁石磁極の極数であるPと前記突極磁極の極数Mは、
(2/3)M<P<(4/3)M(但しM≠P)の関係にあることを特徴とする集中巻永久磁石回転電機。
The permanent magnet magnetic poles arranged at a predetermined interval, the permanent magnet field portion composed of the permanent magnet magnetic poles, the M salient magnetic poles arranged at a predetermined interval, and the salient magnetic poles are intensively wound. And having at least a multi-phase connected armature winding and an armature having the armature winding, and controlling a current flowing to the armature winding according to a moving position of the permanent magnet field. In order to generate torque in the permanent magnet field, P, which is the number of poles of the permanent magnet magnetic pole, and pole number M of the salient pole magnetic poles are:
(2/3) M <P <(4/3) A concentrated winding permanent magnet rotating electrical machine characterized by a relationship of M (where M ≠ P).
請求項1において、前記電機子巻線のうち1つの相の巻線を巻回し、連続的に他の相の巻線を巻回した前記電機子巻線を有することを特徴とする集中巻永久磁石回転電機。   2. The concentrated winding permanent according to claim 1, wherein the armature winding includes the armature winding in which one phase of the armature winding is wound and the other phase winding is continuously wound. Magnet rotating electric machine. 請求項1において、隣り合う前記電機子巻線間の周方向間隔が同相となるところでは短く、異相となるところでは長くなるように巻回した電機子巻線を有することを特徴とする集中巻永久磁石回転電機。   2. The concentrated winding according to claim 1, further comprising an armature winding wound so that a circumferential interval between adjacent armature windings is short in a same phase and long in a different phase. Permanent magnet rotating electric machine. 請求項1において、前記電機子巻線の半径方向の巻線厚みを半径方向位置で変えた電機子巻線を有することを特徴とする集中巻永久磁石回転電機。   The concentrated winding permanent magnet rotating electric machine according to claim 1, further comprising an armature winding in which a thickness of the armature winding in a radial direction is changed at a radial position. 請求項1において、前記永久磁石の磁極数Pと前記突極磁の極数Mとの関係は3n:
3n±1(nは正の整数)であることを特徴とする集中巻永久磁石回転電機。
In Claim 1, the relationship between the number of magnetic poles P of the permanent magnet and the number of poles M of the salient pole magnet is 3n:
A concentrated winding permanent magnet rotating electrical machine characterized by being 3n ± 1 (n is a positive integer).
請求項1において、前記永久磁石の磁極数Pと前記突極磁の極数Mとの関係は6n:
6n±2(nは正の整数)であることを特徴とする集中巻永久磁石回転電機。
In Claim 1, the relationship between the number of magnetic poles P of the permanent magnet and the number of poles M of the salient pole magnet is 6n:
A concentrated winding permanent magnet rotating electric machine characterized by being 6n ± 2 (n is a positive integer).
請求項1において、前記電機子巻線はデルタ結線であることを特徴とする集中巻永久磁石回転電機。   2. The concentrated winding permanent magnet rotating electric machine according to claim 1, wherein the armature winding is a delta connection. 請求項3において、前記異相となって接する電機子巻線間に相間絶縁を施したことを特徴とする集中巻永久磁石回転電機。   4. The concentrated winding permanent magnet rotating electric machine according to claim 3, wherein interphase insulation is provided between the armature windings that are in contact with each other in the different phase. 車両用のステアリング機構をアシスト又は駆動するステアリング装置であって、
所定間隔に配列された永久磁石磁極と、前記永久磁石磁極からなる永久磁石界磁部と、所定間隔に配列されたM個の突極磁極と、前記突極磁極に集中的に巻回され、且つ、多相接続された電機子巻線と、前記電気子巻線を有する電機子とを少なくとも有し、前記永久磁石磁極の極数であるPと前記突極磁極の極数Mは、(2/3)M<P<(4/3)M(但しM≠P)の関係を満たす集中巻永久磁石回転電機と、
前記永久磁石界磁の移動位置に応じて前記電機子巻線へ流す電流を制御する制御部とを有し、
前記永久磁石界磁にトルクを発生させてステアリングを駆動又はアシストすることを特徴とするステアリング装置。
A steering device for assisting or driving a steering mechanism for a vehicle,
The permanent magnet magnetic poles arranged at a predetermined interval, the permanent magnet field portion composed of the permanent magnet magnetic poles, the M salient magnetic poles arranged at a predetermined interval, and the salient magnetic poles are intensively wound. And it has at least an armature winding connected in multiple phases and an armature having the armature winding, and the number P of the permanent magnet magnetic poles and the number M of the salient pole magnetic poles are: 2/3) M <P <(4/3) Concentrated winding permanent magnet rotating electrical machine satisfying the relationship of M (where M ≠ P);
A control unit for controlling a current to flow to the armature winding according to a moving position of the permanent magnet field;
A steering device that drives or assists steering by generating torque in the permanent magnet field.
請求項9において、前記集中巻永久磁石回転電機は、前記電機子巻線のうち1つの相の巻線を巻回し、連続的に他の相の巻線を巻回した前記電機子巻線を有することを特徴とするステアリング装置。   10. The concentrated winding permanent magnet rotating electrical machine according to claim 9, wherein the armature winding is formed by winding one phase of the armature winding and continuously winding the other phase winding. A steering apparatus comprising: 請求項9において、前記集中巻永久磁石回転電機は、隣り合う前記電機子巻線間の周方向間隔が同相となるところでは短く、異相となるところでは長くなるように巻回した電機子巻線を有することを特徴とするステアリング装置。   10. The armature winding according to claim 9, wherein the concentrated winding permanent magnet rotating electric machine is wound so that a circumferential interval between the adjacent armature windings is short in a same phase and long in a different phase. A steering apparatus comprising: 請求項9において、前記集中巻永久磁石回転電機は、前記電機子巻線の半径方向の巻線厚みを半径方向位置で変えた電機子巻線を有することを特徴とするステアリング装置。   10. The steering apparatus according to claim 9, wherein the concentrated winding permanent magnet rotating electric machine has an armature winding in which a radial thickness of the armature winding is changed at a radial position. 請求項9において、前記集中巻永久磁石回転電機は、前記永久磁石の磁極数Pと前記突極磁の極数Mとの関係が3n:3n±1(nは正の整数)であることを特徴とするステアリング装置。   In the concentrated winding permanent magnet rotating electric machine according to claim 9, the relationship between the number P of the permanent magnets and the number M of the salient poles is 3n: 3n ± 1 (n is a positive integer). Steering device characterized. 請求項9において、前記集中巻永久磁石回転電機は、前記永久磁石の磁極数Pと前記突極磁の極数Mとの関係が6n:6n±2(nは正の整数)であることを特徴とするステアリング装置。
10. The concentrated winding permanent magnet rotating electric machine according to claim 9, wherein the relationship between the number of magnetic poles P of the permanent magnet and the number of poles M of the salient pole magnet is 6n: 6n ± 2 (n is a positive integer). Steering device characterized.
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CN108110932A (en) * 2018-01-31 2018-06-01 杭州富生电器有限公司 A kind of new wound-rotor mode it is straight around motor stator
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