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JP2006176895A - Antistatic work clothes - Google Patents

Antistatic work clothes Download PDF

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Publication number
JP2006176895A
JP2006176895A JP2004369015A JP2004369015A JP2006176895A JP 2006176895 A JP2006176895 A JP 2006176895A JP 2004369015 A JP2004369015 A JP 2004369015A JP 2004369015 A JP2004369015 A JP 2004369015A JP 2006176895 A JP2006176895 A JP 2006176895A
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work clothes
weight
antistatic
fabric
polyester
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Sukehiro Nishida
右広 西田
Hidemasa Hayashi
英昌 林
Shinji Yamada
真司 山田
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Toyobo Co Ltd
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Toyobo Co Ltd
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Abstract

【課題】高い制電効果を長期間保持することのできる制電作業服を提供すること。更に詳しくには繰返し着用、洗濯操作によっても制電特性の劣化が少ない制電作業服を提供すること。
【解決手段】原料構成比率として少なくともセルロース系繊維を20〜95重量%、単糸繊度が0.3デシテックス以上5.0デシテックス以下のポリエステル系合成繊維を5〜80重量%含む織物を少なくとも一部に用いて縫製された作業服であって、前記織物が、導電性ポリエステルマルチフィラメント糸を経糸及び/又は緯糸として5mm以上30mm以下の間隔で規則的に配置して製織され、第四級アンモニウム塩成分又はホスホニウム塩成分を含む少なくとも一種類の重合体で表面処理されてなり、特定の初期及び洗濯100回後の表面抵抗率を満足する制電作業服。
【選択図】 なし
An object of the present invention is to provide anti-static work clothes that can maintain a high anti-static effect for a long period of time. More specifically, to provide anti-static work clothes with little deterioration of anti-static characteristics even after repeated wearing and washing operations.
At least a part of a woven fabric containing at least 20 to 95% by weight of a cellulose-based fiber and 5 to 80% by weight of a polyester-based synthetic fiber having a single yarn fineness of 0.3 to 5.0 dtex as a raw material component ratio. The woven fabric is woven by regularly arranging conductive polyester multifilament yarns as warps and / or wefts at intervals of 5 mm or more and 30 mm or less. Antistatic work clothes that are surface-treated with at least one polymer containing a component or a phosphonium salt component, and satisfy a specific initial and surface resistivity after 100 washes.
[Selection figure] None

Description

本発明は電気・電子機器製造業、家電製造業、自動車製造業、石油製品製造業などの一般製造業や電力供給業、ガス供給業、ガソリンスタンドなどのエネルギー供給業などの作業服として好適な制電作業服に関するものである。更に詳しくには作業時の静電気帯電を最小に留め、製品の歩留り向上や火災、爆発などの事故防止に有効な制電作業服に関するものである。   The present invention is suitable for work clothes in general manufacturing industries such as electrical / electronic equipment manufacturing industry, home appliance manufacturing industry, automobile manufacturing industry, petroleum product manufacturing industry, power supply industry, gas supply industry, energy supply industry such as gas station, etc. It relates to anti-static work clothes. More specifically, the present invention relates to anti-static work clothes that minimize electrostatic charges during work and are effective in improving product yield and preventing accidents such as fires and explosions.

従来から電気・電子機器製造作業では半導体デバイスなどの精密機器等を取扱うために静電気帯電は製品の歩留りを悪化させる要因であった。昨今では一般家電、自動車、携帯電話なども半導体デバイスを多用したものとなっており、製品の安全性や品質保証面でも静電気の防止は大きな課題となっている。またエネルギー供給業についても静電気帯電による火花、スパークは大事故につながるため、作業服の制電性能向上及び制電性能の耐久性向上は大きな課題であった。   Conventionally, in electrical and electronic equipment manufacturing work, electrostatic charging has been a factor that deteriorates the yield of products in order to handle precision equipment such as semiconductor devices. In recent years, general household appliances, automobiles, mobile phones, and the like have also made heavy use of semiconductor devices, and prevention of static electricity has become a major issue in terms of product safety and quality assurance. In the energy supply industry, since sparks and sparks caused by electrostatic charging can lead to major accidents, improving the antistatic performance of work clothes and improving the durability of antistatic performance have been major challenges.

作業服の素材の観点から考えると、綿やレーヨンなど水酸基を有するセルロース系繊維は湿度の低下に伴い帯電し易くなるが、相対湿度が45〜50%RH程度では帯電障害を生じさせるような高い表面抵抗率を示さない。しかしながらセルロース系繊維のみを使用した場合は引裂強度、その他耐久性に乏しい他、防皺性やW&W性が悪く取扱面で支障を来たす場合がある。   Considering from the viewpoint of the material of work clothes, cellulosic fibers having a hydroxyl group such as cotton and rayon are likely to be charged with a decrease in humidity. However, when the relative humidity is about 45 to 50% RH, it is so high as to cause charging failure. Does not show surface resistivity. However, when only cellulosic fibers are used, the tear strength and other durability are poor, and the fender and W & W properties are poor, which may cause problems in handling.

飛散毛羽などによるコンタミネーション防止のため、ポリエステル長繊維なども作業衣として使用されているが、ポリエステルなどの合成繊維は疎水性繊維で電気の絶縁体であり一般に表面抵抗率は1×1015〜1×1017Ω/□程度と非常に大きく、帯電し易い。また作業時の発汗、不感蒸泄等による蒸れ感、べたつき感を感じさせ、着心地がよくない等の欠点がある。 Polyester long fibers and the like are used as work clothes in order to prevent contamination due to scattered fuzz etc., but synthetic fibers such as polyester are hydrophobic fibers and are electrical insulators, and generally have a surface resistivity of 1 × 10 15 〜 It is very large, about 1 × 10 17 Ω / □, and is easily charged. In addition, there are drawbacks such as sweating during work, insensitivity to stuffiness and stickiness, and poor comfort.

またカーボンや低融点金属を組合せた導電性繊維を織物の経糸及び/又は緯糸の少なくとも一部に使用した導電性ポリエステル織物が数多く提案上市されている(例えば、特許文献1、2参照。)。該方法を用いれば効果的に帯電を防止することが可能であるが、該導電性繊維の配列・配置を緻密にしなければ十分な効果が期待できず価格が高価なものとなる他、布帛の力学的強度が実用強度に耐え得るものにはならない。また配列・配置を少なく留めると帯電防止効果に乏しく制電作業服として好ましいものにはならない。
特開昭60−173140号公報 特開2001−73207号公報
Many conductive polyester fabrics using conductive fibers combined with carbon or a low melting point metal for at least part of the warp and / or weft of the fabric have been proposed and marketed (for example, see Patent Documents 1 and 2). If this method is used, it is possible to effectively prevent electrification. However, if the arrangement and arrangement of the conductive fibers are not precise, sufficient effects cannot be expected and the price is high. The mechanical strength cannot withstand the practical strength. If the arrangement / arrangement is kept small, the antistatic effect is poor and the antistatic work clothes are not preferable.
JP-A-60-173140 JP 2001-73207 A

また複合紡糸法を用いて得られた制電性合成繊維フィラメントと導電性合成繊維フィラメントを組合せて製織し制電特性を向上させた織物が提案されている(例えば、特許文献3参照。)。該方法は制電性合成繊維フィラメントとしてポリアルキレングリコール系化合物を含有する共重合ポリエステルを芯成分とするものであるが、通常のポリエステルフィラメント対比で強度や伸度が低く、得られた織物の引裂強度や耐摩耗特性等の力学的強度が低く、繰返し洗濯、着用における耐久性が必ずしも高いものにならない。
特開平11−93035号公報
In addition, a woven fabric in which antistatic synthetic fiber filaments obtained by using a composite spinning method and conductive synthetic fiber filaments are woven to improve antistatic characteristics has been proposed (for example, see Patent Document 3). This method uses a copolymer polyester containing a polyalkylene glycol-based compound as an antistatic synthetic fiber filament as a core component, but its strength and elongation are low compared to a normal polyester filament, and the resulting fabric is torn. The mechanical strength such as strength and wear resistance is low, and the durability during repeated washing and wearing is not necessarily high.
JP 11-93035 A

本発明は掛る問題を解決し、高い制電効果を長期間保持することのできる制電作業服の提供を課題とするものであり、更に詳しくには繰返し着用、洗濯操作によっても制電特性の劣化が少ない制電作業服の提供を課題とするものである。   An object of the present invention is to provide an antistatic work clothes that solves the problems and can maintain a high antistatic effect for a long period of time. More specifically, the antistatic characteristics can be obtained even by repeated wearing and washing operations. The challenge is to provide anti-static work clothes with little deterioration.

上記問題を解決するために発明者らが鋭意検討を重ね、本発明に到達した。即ち、本発明は以下の構成よりなる。
原料構成比率として少なくともセルロース系繊維を20〜95重量%、単糸繊度が0.3デシテックス以上5.0デシテックス以下のポリエステル系合成繊維を5〜80重量%含む織物を少なくとも一部に用いて縫製された作業服であって、前記織物が、導電性ポリエステルマルチフィラメント糸を経糸及び/又は緯糸として5mm以上30mm以下の間隔で規則的に配置して製織され、第四級アンモニウム塩成分又はホスホニウム塩成分を含み、アクリル酸エステル誘導体、アクリル酸アミド誘導体、ビニルエーテル誘導体、ビニルピリジン誘導体、ポリアミンポリマー、カチオン性ポリマー、及びウレタン系ポリマーから選択される少なくとも一種類を含む重合体で表面処理されてなり、作業服が、下記表面抵抗率(Rs)を満足することを特徴とする制電作業服。
初期及び洗濯100回後の表面抵抗率(Rs);
1×107Ω/□≦Rs≦5×1012Ω/□
2.織物が、初期及び洗濯100回後の摩擦帯電電荷量(Qv)、初期の摩擦帯電圧(Es(0))、洗濯100回後の摩擦帯電圧(Es(100))が夫々下記を満足することを特徴とする上記第1に記載の制電作業服。
Qv≦3.0μC/m2
Es(0)≦100V
Es(100)≦500V
(但し、洗濯処理はJIS L−0217 103記載の方法による)
In order to solve the above problems, the inventors have made intensive studies and reached the present invention. That is, the present invention has the following configuration.
Sewing using at least part of a woven fabric containing at least 20 to 95% by weight of cellulose-based fibers and 5 to 80% by weight of polyester-based synthetic fibers having a single yarn fineness of 0.3 to 5.0 decitex The woven fabric is woven with the conductive polyester multifilament yarns regularly arranged as warps and / or wefts at intervals of 5 mm or more and 30 mm or less, and a quaternary ammonium salt component or a phosphonium salt. Comprising a component and surface-treated with a polymer containing at least one selected from acrylic ester derivatives, acrylic amide derivatives, vinyl ether derivatives, vinyl pyridine derivatives, polyamine polymers, cationic polymers, and urethane-based polymers, Work clothes satisfy the following surface resistivity (Rs). Antistatic work clothes characterized by.
Surface resistivity (Rs) at the initial stage and after 100 washings;
1 × 10 7 Ω / □ ≦ Rs ≦ 5 × 10 12 Ω / □
2. The fabric has the following triboelectric charge (Qv), initial friction band voltage (Es (0)) and initial friction band voltage (Es (100)) after 100 washes: The antistatic work clothes as described in the first item above.
Qv ≦ 3.0 μC / m 2
Es (0) ≦ 100V
Es (100) ≦ 500V
(However, the washing process is according to the method described in JIS L-0217 103)

本発明の制電作業服は導電性ポリエステルマルチフィラメント糸を経糸及び/又は緯糸として均等に配置した織物によって構成されており、該織物表面より積極的に除電させると共に織物表面を第四級アンモニウム塩又はホスホニウム塩等の効果により電気的中和を促し制電性を向上させることができる。この効果によって静電気によるハイテク機器の誤動作や半導体デバイス製品等の破壊を防止することが可能となり、製品の品質向上や歩留り向上に寄与することができる。またガソリンスタンドやガス供給業などの作業においては衣服が帯電し難くなる効果から火花、スパーク等による引火、発火を防止することができる。   The antistatic work clothes of the present invention are composed of a fabric in which conductive polyester multifilament yarns are evenly arranged as warps and / or wefts, and the surface of the fabric is positively neutralized and the surface of the fabric is quaternary ammonium salt. Alternatively, electrical neutralization can be promoted by the effect of a phosphonium salt or the like, and the antistatic property can be improved. This effect makes it possible to prevent malfunction of high-tech equipment due to static electricity and destruction of semiconductor device products and the like, which can contribute to improvement of product quality and yield. In addition, in work such as a gas station or a gas supply industry, it is possible to prevent ignition and ignition due to sparks, sparks and the like because of the effect that clothes are difficult to be charged.

本発明の制電作業服の少なくとも一部に用いられる織物は、経糸及び/又は緯糸にポリエステル系導電性フィラメントを配置した織物であり、原料構成比率として少なくともセルロース系繊維を20〜95重量%、単糸繊度が0.3デシテックス以上5.0デシテックス以下のポリエステル系合成繊維を5〜80重量%含み、繊維表面を第四級アンモニウム塩成分又はホスホニウム塩成分を含み、アクリル酸エステル誘導体、アクリル酸アミド誘導体、ビニルエーテル誘導体、ビニルピリジン誘導体、ポリアミンポリマー、カチオン性ポリマー、ウレタン系ポリマーから選択される少なくとも一種類の重合体で処理し、制電特性及びその耐久性が改善されたものである。   The woven fabric used for at least a part of the antistatic work clothes of the present invention is a woven fabric in which polyester conductive filaments are arranged on the warp and / or the weft, and the raw material component ratio is at least 20 to 95% by weight of the cellulose fiber, 5 to 80% by weight of a polyester synthetic fiber having a single yarn fineness of 0.3 dtex to 5.0 dtex, a fiber surface containing a quaternary ammonium salt component or a phosphonium salt component, an acrylate derivative, acrylic acid It is treated with at least one polymer selected from amide derivatives, vinyl ether derivatives, vinyl pyridine derivatives, polyamine polymers, cationic polymers, and urethane polymers to improve antistatic properties and durability.

本発明の制電作業服は、原料構成比率として少なくともセルロース系繊維を20〜95重量%、ポリエステル系合成繊維を5〜80重量%含む織物を縫製して得られるものである。用いるポリエステル繊維としてはポリエステルマルチフィラメント、ポリエステルステープルファイバーを用いた紡績糸等が例示できる。ポリエステル繊維はエチレングリコール、トリメチレングリコール、1,4−ブタンジオール等のジオール成分とテレフタル酸、イソフタル酸、5−ナトリウムスルフォイソフタル酸、ナフタレンジカルボン酸等の芳香族ジカルボン酸成分とをエステル交換反応、重縮合させて得られたエステルが好ましく使用される。ポリエチレンテレフタレート、ポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等のホモポリマー、共重合ポリマー、ブレンドポリマー等が例示される。また必要に応じて二酸化チタン、硫酸バリウム、二酸化珪素等の艶消剤や酸化防止剤、平滑剤、帯電防止剤、その他を含有させてもよい。また繊維断面も公知のいずれの断面を採用することが可能であるが、好ましくは中実丸断面の採用が堅牢度や力学的強度の点で好ましい。   The antistatic work clothes of the present invention are obtained by sewing a woven fabric containing at least 20 to 95% by weight of cellulose-based fibers and 5 to 80% by weight of polyester-based synthetic fibers as a raw material constituent ratio. Examples of the polyester fiber to be used include polyester multifilament, spun yarn using polyester staple fiber, and the like. Polyester fiber transesterifies diol components such as ethylene glycol, trimethylene glycol and 1,4-butanediol with aromatic dicarboxylic acid components such as terephthalic acid, isophthalic acid, 5-sodium sulfoisophthalic acid and naphthalenedicarboxylic acid. An ester obtained by polycondensation is preferably used. Examples thereof include homopolymers such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate, copolymer polymers, and blend polymers. Further, matting agents such as titanium dioxide, barium sulfate, and silicon dioxide, antioxidants, smoothing agents, antistatic agents, and others may be included as necessary. Further, any known cross section can be adopted as the fiber cross section, but preferably a solid round cross section is preferred in terms of fastness and mechanical strength.

ポリエステル系合成繊維の構成比率が5重量%未満の範囲では織物の引裂強度や耐磨耗特性に乏しい他、洗濯耐久性やW&W性の観点からも好ましい領域ではない。また逆に80重量%を著しく超過する範囲では吸湿吸汗性に乏しく、べとつき感や蒸れ感等の不快感を感じさせるものとなってしまい、作業性の悪化及び着心地の点であまり好ましくない。   When the composition ratio of the polyester-based synthetic fiber is less than 5% by weight, the tear strength and abrasion resistance of the fabric are poor, and it is not a preferable region from the viewpoint of washing durability and W & W property. On the contrary, in the range exceeding 80% by weight, the hygroscopic and sweat-absorbing property is poor, and unpleasant feeling such as stickiness and stuffiness is felt, which is not preferable in view of deterioration in workability and comfort.

また本発明の制電作業服に使用する導電性ポリエステルマルチフィラメント糸は溶融複合紡糸法により低融点金属やカーボン微粒子等の電気の良導体を単独若しくは繊維形成性樹脂マトリックス中に分散させた後、ポリエステル系樹脂と芯鞘、偏心芯鞘や貼合せ、多層貼合せ等の断面としたものが好ましく使用される。例えばカネボウ合繊社のベルトロン(登録商標)やクラレ社のクラカーボ(登録商標)等が例示される。   In addition, the conductive polyester multifilament yarn used in the antistatic work clothes of the present invention is obtained by dispersing a good electrical conductor such as a low-melting-point metal or carbon fine particles alone or in a fiber-forming resin matrix by a melt composite spinning method. A resin having a cross section such as a core-sheath, a core-sheath, an eccentric core-sheath, pasting, or multilayer pasting is preferably used. Examples thereof include Beltron (registered trademark) of Kanebo Synthetic Co., Ltd. and Kurabobo (registered trademark) of Kuraray.

導電性ポリエステルマルチフィラメント糸の配置としては経糸及び/又は緯糸に5mm以上30mm以下の間隔で規則的に配置されていることが好ましい。より積極的に除電するためには経糸緯糸双方に5mm〜10mm程度の間隔で配置することが好ましい。導電性ポリエステルマルチフィラメント糸は従来のポリエステルマルチフィラメント対比で強度的に弱いため、必要以上に用いると引裂強度など織物の力学的性能が低下する他、価格が割高であり製品コストが高くなり、5mm未満の間隔で用いるのは好適とは言えない。また30mmを超過する間隔では除電効果に乏しくなり易く制電効果について不十分になり易くあまり好ましくない。   As the arrangement of the conductive polyester multifilament yarn, it is preferable that the conductive polyester multifilament yarn is regularly arranged on the warp and / or the weft with an interval of 5 mm or more and 30 mm or less. In order to remove electricity more positively, it is preferable to arrange the warp and weft at an interval of about 5 mm to 10 mm. Conductive polyester multifilament yarns are weak in strength compared to conventional polyester multifilaments. If they are used more than necessary, the mechanical performance of the fabric such as tear strength will be reduced, and the price will be expensive and the product cost will increase. It is not suitable to use at intervals less than. Further, if the interval exceeds 30 mm, the static elimination effect tends to be poor, and the antistatic effect tends to be insufficient.

また本発明の制電作業服は原料構成比率として少なくともセルロース系繊維を20〜95重量%使用することが好ましい。セルロース系繊維としては綿、麻等の天然繊維やビスコースレーヨン、銅アンモニアレーヨン、ポリノジック等の再生繊維、セルロースアセテート等の半合成繊維等を例示することができる。該セルロース系繊維の構成比率が20重量%未満では吸湿吸汗性能に乏しく、着用快適性の観点で好ましい領域ではない。また95重量%を超過する領域では引裂強度等の洗濯耐久性やW&W性等の観点から好ましいものではない。尚、本発明はセルロース系繊維及びポリエステル系合成繊維以外の構成原糸が含まれていてもよく、ポリヘキサメチレンアジペートやポリカプロラクタム等のポリアミドやポリエチレン、ポリプロピレン等のポリオレフィン、ポリアクリロニトリル、ポリフェニレンサルファイド、ポリベンゾビスオキサゾール等々の公知の合成繊維を始め、羊毛やその他獣毛、絹などの蛋白質繊維などが例示される。   The antistatic work clothes of the present invention preferably use at least 20 to 95% by weight of cellulosic fibers as a raw material constituent ratio. Examples of cellulosic fibers include natural fibers such as cotton and hemp, regenerated fibers such as viscose rayon, copper ammonia rayon and polynosic, and semisynthetic fibers such as cellulose acetate. When the constituent ratio of the cellulose fiber is less than 20% by weight, the hygroscopic and sweat-absorbing performance is poor, which is not a preferable region from the viewpoint of wearing comfort. Moreover, in the area | region exceeding 95 weight%, it is not preferable from viewpoints, such as washing durability, such as tear strength, and W & W property. The present invention may contain constituent yarns other than cellulosic fibers and polyester synthetic fibers, polyamides such as polyhexamethylene adipate and polycaprolactam, polyolefins such as polyethylene and polypropylene, polyacrylonitrile, polyphenylene sulfide, Examples include known synthetic fibers such as polybenzobisoxazole, and protein fibers such as wool, other animal hair, and silk.

また織物の表面抵抗率については初期値及び洗濯処理100回実施後の数値として1×107Ω/□以上5×1012Ω/□以下が好ましい。ポリエステルは1×1015Ω/□〜1×1017Ω/□程度の高抵抗値を示すものであり、ポリエステル繊維を含有する織物は上記の効果によって表面抵抗率が高くなる傾向にある。このため第4級アンモニウム塩成分又はホスホニウム塩成分を含み、アクリル酸エステル誘導体、アクリル酸アミド誘導体、ビニルエーテル誘導体、ビニルピリジン誘導体、ポリアミンポリマー、カチオン性ポリマーから選択された少なくとも一種類を含む重合体でポリエステル繊維表面の処理を行なうことが好ましい。この表面処理はパッドスチーム法、パッドドライ法、吸尽法等々の公知の方法を用いて処理することができる。また複数の官能基を持つ架橋剤、例えばジアミン化合物、ジエポキシ化合物、3官能エポキシ化合物、4官能エポキシ化合物などの架橋剤を併用させることによって優れた制電効果を長期間持続させることが可能となる。特にジエポキシ化合物が耐久性や価格、取扱性など汎用性の面から好ましい。また第4級アンモニウム塩及びホスホニウム塩は制電特性向上以外に抗菌効果の向上も期待できる。表面抵抗率が1×107Ω/□未満の低表面抵抗率は疎水性を示すポリエステルを含む織物では非常に得難く、5×1012Ω/□を著しく超過する高表面抵抗率では静電気による精密機器の誤動作や半導体など製品の破壊等を招く可能性が高く好ましい領域でない。 The surface resistivity of the woven fabric is preferably 1 × 10 7 Ω / □ or more and 5 × 10 12 Ω / □ or less as an initial value and a numerical value after 100 washing operations. Polyester exhibits a high resistance value of about 1 × 10 15 Ω / □ to 1 × 10 17 Ω / □, and a woven fabric containing polyester fibers tends to have high surface resistivity due to the above effects. For this reason, it is a polymer containing a quaternary ammonium salt component or a phosphonium salt component and containing at least one selected from an acrylic ester derivative, an acrylic amide derivative, a vinyl ether derivative, a vinyl pyridine derivative, a polyamine polymer, and a cationic polymer. It is preferable to treat the polyester fiber surface. This surface treatment can be performed using a known method such as a pad steam method, a pad dry method, or an exhaust method. Moreover, it becomes possible to maintain an excellent antistatic effect for a long time by using a crosslinking agent having a plurality of functional groups, for example, a crosslinking agent such as a diamine compound, diepoxy compound, trifunctional epoxy compound, or tetrafunctional epoxy compound. . In particular, a diepoxy compound is preferable from the viewpoint of versatility such as durability, price, and handleability. Quaternary ammonium salts and phosphonium salts can also be expected to improve antibacterial effects in addition to improving antistatic properties. A low surface resistivity with a surface resistivity of less than 1 × 10 7 Ω / □ is very difficult to obtain with fabrics containing hydrophobic polyester, and a high surface resistivity significantly exceeding 5 × 10 12 Ω / □ is due to static electricity. This is not a preferable region because it is highly likely to cause malfunction of precision instruments or destruction of products such as semiconductors.

アクリル酸エステル誘導体とはジエチルアミノエチルメタクリレートなど第3アミノ基を有するアルコールのメタクリル酸エステルなどが例示され、アクリル酸アミド誘導体とはメラミンモノメチレンアクリル酸アミド、アクリル酸アミドメチレンユリアなど、ビニルエーテル誘導体とはポリアミノエチルビニルエーテル、ビニルシクロヘキシルエーテルとジエチルアミノビニルエーテルの共重合物など、ビニルピリジン誘導体とはポリー2−ビニルピリジン、2−ビニルピリジンとスチレンの共重合物など、ポリアミンポリマーとはポリエチレングリコールポリアミン、ポリオール・クロロヒドリン、ポリアミドポリイミダゾリンなど、カチオン性ポリマーとはメラミン・ホルムアルデヒド樹脂、アミノトリアジンアルデヒド樹脂など、ウレタン系ポリマーとはポリエーテルジオール、ポリエーテルトリオール、ポリエーテルポリオールなどにトリレンジイソシアネート、ジフェニルメタンジイソシアネートなどを反応させたものなどがそれぞれ例示される。これらの誘導体やポリマーは第四級アンモニウム塩化若しくはホスホニウム塩化して処理することが更に好ましい。   Examples of acrylic ester derivatives include methacrylic esters of alcohols having a tertiary amino group such as diethylaminoethyl methacrylate. Examples of acrylic acid amide derivatives include melamine monomethylene acrylic acid amide, amide methylene urea, and vinyl ether derivatives. Polyaminoethyl vinyl ether, copolymers of vinyl cyclohexyl ether and diethylamino vinyl ether, vinyl pyridine derivatives are poly-2-vinyl pyridine, copolymers of 2-vinyl pyridine and styrene, etc. Polyamine polymers are polyethylene glycol polyamine, polyol chlorohydrin Cationic polymers such as polyamide polyimidazoline, melamine / formaldehyde resin, aminotriazine aldehyde resin, etc. Polyether diols and Tan polymers, polyether triol, such as tolylene diisocyanate polyether polyols, such as those obtained by reacting the diphenylmethane diisocyanates, respectively. These derivatives and polymers are more preferably treated with quaternary ammonium chloride or phosphonium chloride.

また初期及び洗濯100回後の摩擦帯電電荷量は3.0μC/m2以下、好ましくは2.0μC/m2以下である。該摩擦帯電電荷量はファラデーゲージを用い生地に貯蔵された電荷量を評価するものであり、該摩擦帯電電荷量が3.0μC/m2を著しく超過する場合は、ガソリンスタンドなど引火性を有する揮発性有機化合物が存在する作業環境下においては引火、爆発などの大事故を誘発させる可能性があり好ましくない。摩擦帯電電荷量の下限値は特に限定を加えるものではないが、可能な限り0μC/m2に近いことが好ましい。 The amount of triboelectric charge at the initial stage and after 100 washings is 3.0 μC / m 2 or less, preferably 2.0 μC / m 2 or less. The triboelectric charge amount is used to evaluate the amount of electric charge stored in the fabric using a Faraday gauge. When the triboelectric charge amount significantly exceeds 3.0 μC / m 2 , it has flammability such as a gas station. In a working environment where volatile organic compounds exist, it may cause a major accident such as ignition or explosion, which is not preferable. The lower limit value of the triboelectric charge amount is not particularly limited, but is preferably as close to 0 μC / m 2 as possible.

また摩擦帯電圧については初期Es(0)で100V以下、好ましくは50V以下、洗濯100回後Es(100)で500V以下、好ましくは250V以下、更に好ましくは100V以下である。該摩擦帯電圧が500Vを著しく超過する範囲では快適な着用感が得難く、作業性を阻害する。該摩擦帯電圧の下限値も特に限定を加えるものでないが、初期Es(0)及び洗濯100回後Es(100)何れも±0Vに可能な限りで近いことが好ましい。   The frictional voltage is 100 V or less, preferably 50 V or less at the initial Es (0), and is 500 V or less, preferably 250 V or less, more preferably 100 V or less after 100 washings. When the frictional voltage exceeds 500V, it is difficult to obtain a comfortable wearing feeling, and the workability is hindered. The lower limit of the frictional voltage is not particularly limited, but it is preferable that both the initial Es (0) and the Es (100) after 100 washings are as close as possible to ± 0V.

また本発明の制電作業服は、上記の構成からなる織物を少なくとも一部に用いて縫製してなるものである。用いるポリエステル系合成繊維の単糸繊度は0.3デシテックス以上5.0デシテックス以下、より好ましくは0.5デシテックス以上3.5デシテックス以下である。単糸繊度が0.3デシテックス未満であれば織物の引裂強度等の強度面で支障を来す場合があり好ましくなく、単糸繊度が5.0デシテックスを著しく超過する範囲であればドレープ性に乏しく、着心地や着用時の作業性に支障を来し好ましくない。   Moreover, the antistatic work clothes of the present invention are formed by sewing using at least a part of the fabric having the above-described configuration. The single yarn fineness of the polyester synthetic fiber used is 0.3 dtex or more and 5.0 dtex or less, more preferably 0.5 dtex or more and 3.5 dtex or less. If the single yarn fineness is less than 0.3 dtex, it may be unfavorable in terms of strength such as the tear strength of the fabric, and if the single yarn fineness is in a range significantly exceeding 5.0 dtex, it will be draped. This is unfavorable because it impairs comfort and workability during wearing.

本発明の制電作業衣の少なくとも一部に用いられる織物は、上記のように第四級アンモニウム塩又はホスホニウム塩を含む重合体で織物表面を被覆処理されてなるものであるが、該重合体が複数の官能基を有するエポキシ系架橋剤によって架橋されていることが耐久性を向上させるために好ましい。架橋剤としてはエポキシ系以外にメラミン系、ウレタン系、ポリビニルエーテル系等々公知の架橋剤があり、いずれも架橋反応が促進されることによって重合体に三次元網目構造を導入し、重合体の強度を向上させることができるがエポキシ系架橋剤が耐久性に優れ、遊離ホルマリンなどの問題が無いため、好適に使用される。エポキシ系架橋剤としてはポリエチレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテル等々を例示することができる。   The fabric used for at least a part of the antistatic work garment of the present invention is obtained by coating the surface of the fabric with a polymer containing a quaternary ammonium salt or a phosphonium salt as described above. Is preferably crosslinked with an epoxy-based crosslinking agent having a plurality of functional groups in order to improve durability. As the cross-linking agent, there are known cross-linking agents such as melamine type, urethane type and polyvinyl ether type in addition to the epoxy type, and all of them introduce a three-dimensional network structure into the polymer by promoting the cross-linking reaction, and the strength of the polymer However, the epoxy-based crosslinking agent is preferably used because it has excellent durability and has no problems such as free formalin. Examples of the epoxy-based crosslinking agent include polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, trimethylolpropane polyglycidyl ether, and the like.

本発明の制電作業服に用いる織物はレピアルーム、プロジェクタイルルーム、エアージェットルーム、ウォータージェットルーム等の公知の織機を用いて製織することが可能である。また必要に応じ撚糸を施して製織に供することが可能であるし、フラットヤーン使いのみならず仮撚加工糸、交絡混繊糸、流体攪乱加工糸など公知の糸加工を実施した糸条を用いることも可能である。   The fabric used for the antistatic work clothes of the present invention can be woven using a known loom such as a rapier room, a projector room, an air jet room, a water jet room or the like. In addition, twisted yarn can be used for weaving as required, and not only flat yarn use but also yarns that have been subjected to known yarn processing such as false twisted yarn, entangled mixed yarn, fluid disturbed yarn, etc. It is also possible.

また染色加工についても液流染色機、気流染色機、ジッカー染色機、ウインス染色機、ビーム染色機等のバッチ式染色機の他、パッド法による連続染色、フラットスクリーンやロータリースクリーン、インクジェット等の捺染等々、公知の手法を用いて染色することが可能である。該織物は染色と同時、若しくは染色後に繊維表面を薬剤処理するが公知のパッドドライキュア法、パッドスチームキュア法等の連続パディング処理の他、ウインス染色機やビーム染色機等によるバッチ式の吸尽処理も用いることができる。例えばパディング処理の場合はパッダーマングル等により薬液ピックアップが50〜90%程度の条件で薬液を付与した後、雰囲気温度110℃程度の高圧スチーマーか若しくは雰囲気温度120〜160℃の拡布型ネットコンベア式ドライヤー等々を用いて処理することができる。表面カチオン化処理における重合体成分重量は処理後の織物総重量に対して5〜50重量%、好ましくは10〜40重量%であることが良好な制電性を長く保つことができ、好ましい。上記重合体成分重量が5%未満では織物表面に均一処理することが困難であり、50重量%を超過する範囲ではコスト的に割高になり好ましいとはいえない。   In addition to dyeing processing, batch dyeing machines such as liquid dyeing machines, airflow dyeing machines, zicker dyeing machines, wins dyeing machines, and beam dyeing machines, continuous dyeing using the pad method, and printing such as flat screens, rotary screens, and ink jets. It is possible to stain using a known method. The fabric is treated with a chemical agent at the same time as dyeing or after dyeing, but in addition to continuous padding treatment such as the known pad dry cure method and pad steam cure method, batch exhaustion by a wins dyeing machine, a beam dyeing machine, etc. Processing can also be used. For example, in the case of padding treatment, a chemical pick-up is applied by a padder mangle or the like under a condition that the chemical pick-up is about 50 to 90%, and then a high-pressure steamer having an atmospheric temperature of about 110 ° C or an expanding type net conveyor type having an atmospheric temperature of 120 to 160 ° C It can be processed using a dryer or the like. The weight of the polymer component in the surface cationization treatment is preferably 5 to 50% by weight, preferably 10 to 40% by weight, based on the total weight of the fabric after the treatment, so that good antistatic properties can be maintained for a long time. If the weight of the polymer component is less than 5%, it is difficult to uniformly treat the woven fabric surface, and if it exceeds 50% by weight, it is not preferable because it is expensive.

本発明の制電作業服の縫製も公知の方法を用いて実施することができる。縫製に使用する縫い糸やポケット材、裏地、ファスナー類などの各種部材についても帯電が少なく制電特性に優れ、できれば劣化による塵埃発生のないものを使用することが好ましい。特にポケット材や裏地は表地と同様、導電性マルチフィラメントを経糸及び/又は緯糸として均一間隔に配したものであって、表地と同様の表面処理を施してなる織物が好ましい。本発明の制電作業服の縫製仕様は特に限定を加えるもので無く、上下セパレートであってもつなぎ服であってもよく、作業環境に応じて適宜選択することができる。   The sewing of the antistatic work clothes of the present invention can also be performed using a known method. Various members such as sewing thread, pocket material, lining, and fasteners used for sewing are also preferably used with low charge and excellent antistatic characteristics, and if possible, no dust generation due to deterioration. In particular, the pocket material and the lining are preferably made of conductive multifilaments arranged at regular intervals as warps and / or wefts as in the case of the surface material, and a woven fabric that is subjected to the same surface treatment as the surface material. The sewing specifications of the antistatic work clothes of the present invention are not particularly limited, and may be upper and lower separates or coveralls, and can be appropriately selected according to the work environment.

本発明の制電作業服は導電性ポリエステルフィラメント糸の効果によって帯電した電荷を積極的に除電すると共に、織物表面を第四級アンモニウム塩又はホスホニウム塩等の効果により電気的中和を促し制電性を向上させることができる。この効果によって静電気によるハイテク機器の誤動作や半導体デバイス製品等の破壊を防止することができる他、製品の品質向上や歩留り向上にも寄与することができる。またガソリンスタンドやガス供給業など、引火性を有する揮発性有機溶媒やガスなどを取扱う作業においては静電気火花やスパークによる爆発防止に効果が期待できる。このふたつの手法を組合せることによって高い耐久制電性を持たせることが好ましく、いずれかひとつの手法のみでは効果が不十分になり易く好ましくない。   The antistatic work clothes of the present invention positively neutralize the charged charges due to the effect of the conductive polyester filament yarn, and promote the neutralization of the fabric surface by the effect of quaternary ammonium salt or phosphonium salt to suppress the electrostatic charge. Can be improved. This effect can prevent malfunction of high-tech equipment due to static electricity and destruction of semiconductor device products, etc., and can also contribute to improvement of product quality and yield. In addition, when working with flammable volatile organic solvents and gases such as gas stations and gas supply industries, it can be expected to be effective in preventing explosions caused by electrostatic sparks and sparks. By combining these two methods, it is preferable to have high durability and antistatic properties, and only one of the methods is not preferable because the effect tends to be insufficient.

以下実施例に従い、本発明を更に詳細に説明する。本文中及び実施例中の特性値は下記評価方法に基づき導出されるものである。尚、本発明は以下の実施例に何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to examples. The characteristic values in the text and the examples are derived based on the following evaluation method. The present invention is not limited to the following examples.

(表面抵抗率)
環境温湿度23℃×50%RHに評価用試料(サンプル)を24時間調温調湿した後、同環境で評価を実施した。使用した表面抵抗計は三菱化学社製Hiresta Up MCP−HT450型、印加電圧は100Vである。表面抵抗率の単位はΩ/□(オーム・パー・スクエア)である。評価回数5回の平均値をもって測定値とした。
(Surface resistivity)
An evaluation sample (sample) was temperature-controlled for 24 hours at an ambient temperature and humidity of 23 ° C. × 50% RH, and then evaluated in the same environment. The surface resistance meter used was a Hiresta Up MCP-HT450 type manufactured by Mitsubishi Chemical Corporation, and the applied voltage was 100V. The unit of surface resistivity is Ω / □ (ohms per square). An average value of 5 evaluations was taken as a measurement value.

(摩擦帯電圧)
環境温湿度20±2℃×40±2%RH条件で評価用試料(サンプル)を24時間調温調湿した後、同環境においてJIS L1094 5.2記載の方法に準じて摩擦帯電圧の評価を実施した。評価回数5回の平均値をもって測定値とした。
(Friction band voltage)
Evaluation sample (sample) is conditioned and humidity controlled for 24 hours under ambient temperature and humidity of 20 ± 2 ° C x 40 ± 2% RH, and then the frictional voltage is evaluated in the same environment according to the method described in JIS L1094 5.2 Carried out. An average value of 5 evaluations was taken as a measurement value.

(摩擦帯電電荷量)
環境温湿度20±2℃×40±2%RH条件で評価用試料(サンプル)を24時間調温調湿した後、同環境においてJIS L1094 5。3記載の方法に準じて摩擦帯電電荷量の評価を実施した。評価回数5回の平均値をもって測定値とした。尚、摩擦布はアクリル布を用いて評価した。
(Amount of triboelectric charge)
After the temperature of the evaluation sample (sample) was controlled for 24 hours under the conditions of environmental temperature and humidity of 20 ± 2 ° C. × 40 ± 2% RH, the amount of triboelectric charge was measured in the same environment according to the method described in JIS L1094 5.3. Evaluation was performed. An average value of 5 evaluations was taken as a measurement value. The friction cloth was evaluated using an acrylic cloth.

(洗濯試験)
JIS L0217 103法記載の方法に準じて実施した。
(Laundry test)
It implemented according to the method of JISL0217 103 method description.

(実施例1)
ポリエステルセミダル丸断面ステープルファイバー(東洋紡エステル(登録商標))1.7dtex38mmとエジプト綿を20℃、65%RHの環境下での重量比としてそれぞれ65重量%、35重量%となるように混打綿混紡した後、常法で梳綿、練条、粗紡、リング精紡を実施し英式綿番手で32番(184dtex相当)単糸の紡績糸Aを得た。また同様の混率、手法で英式綿番手80番(74dtex相当)単糸の紡績糸B(撚方向Z撚)を得、該紡績糸B2本とクラレ社製導電性ポリエステルフィラメント(クラカーボ(登録商標))28dtex2filamentsとを引き揃え、紡績糸の元撚とは逆方向(S撚方向)に400回/mの合撚を実施し導電性繊維Cを得た。
Example 1
Polyester semi-dal round cross section staple fiber (Toyobo Ester (registered trademark)) 1.7 dtex 38 mm and Egyptian cotton are blended so that the weight ratio in an environment of 20 ° C. and 65% RH is 65 wt% and 35 wt%, respectively. After cotton blending, cotton spinning, kneading, roving, and ring spinning were carried out in the usual manner, and a yarn No. 32 (equivalent to 184 dtex) spun yarn A was obtained with an English cotton count. In addition, with the same mixing ratio and method, an English cotton count No. 80 (equivalent to 74 dtex) is obtained as a single spun yarn B (twisted direction Z twist), and two spun yarns B and a conductive polyester filament (Kurabobo (registered trademark) manufactured by Kuraray Co. )) 28 dtex2 filaments were aligned, and 400 times / m was twisted in the direction opposite to the original twist of the spun yarn (S twist direction) to obtain a conductive fiber C.

上記の方法によって得られた紡績糸Aを経糸及び緯糸双方に用い、導電性繊維Cを経糸として10mm毎の間隔になるように配列し、エアージェットルームを用いて2/1左上がり綾織組織に製織した。得られた織物生機を両面ガス毛焼きして表面に露出している長毛羽を除去した後、拡布状態で精練処理を実施し引き続き次亜塩素酸ナトリウム水溶液で漂白処理を行なった。マングルで脱水後、連続して表面温度120℃のシリンダードライヤーで乾燥した。ついで液流染色機を用いて分散染料及び反応染料による染色を実施、湯洗、水洗を十分に実施した後、脱水し拡布状態で表面温度120℃のシリンダードライヤーで乾燥した。得られた染色生地を乾燥状態で、第四級アンモニウム塩化したメタクリル酸エステル(アクリル酸エステル誘導体)を主成分とする樹脂エマルションに架橋剤としてジエポキシ化合物を調製した水溶液をパディングし雰囲気温度150℃のショートループドライヤーを用いて固着させ、雰囲気温度160℃のヒートセッターを用いて生地セットを実施した。パディング処理における絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して20重量%を占めるものである。   The spun yarn A obtained by the above method is used for both the warp and the weft, and the conductive fibers C are arranged at intervals of 10 mm using the warp yarn as a warp. Weaved. The obtained fabric raw machine was gas-fired on both sides to remove long fluff exposed on the surface, and then subjected to scouring treatment in an expanded state, followed by bleaching with an aqueous sodium hypochlorite solution. After dehydrating with mangle, it was continuously dried with a cylinder dryer having a surface temperature of 120 ° C. Next, dyeing with a disperse dye and reactive dye was carried out using a liquid dyeing machine, and after sufficiently washing with hot water and washing with water, it was dehydrated and dried with a cylinder dryer having a surface temperature of 120 ° C. in a spread state. The obtained dyed fabric was dried and padded with an aqueous solution prepared with a diepoxy compound as a crosslinking agent in a resin emulsion mainly composed of quaternary ammonium chloride methacrylate (acrylic acid ester derivative). The dough was fixed using a short loop dryer, and the dough was set using a heat setter having an atmospheric temperature of 160 ° C. The squeezing rate in the padding treatment is 75%, and the weight of the polymer component is 20% by weight with respect to the total weight of the treated fabric in a dry state at an ambient temperature of 25 ° C. and a relative humidity of 65%.

得られた加工布を用いてジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服はJIS L0217 103法による洗濯を100回実施しても帯電し難く、表面抵抗及び摩擦帯電電荷量も低く留まり、各種業界の作業服として好適なものであった。   Men's work clothes consisting of a jacket and slacks were sewn using the obtained processed cloth. The basic physical properties are summarized in Table 1. The obtained work clothes were not easily charged even after being washed 100 times according to the JIS L0217 103 method, and the surface resistance and triboelectric charge amount remained low, and were suitable as work clothes in various industries.

(実施例2)
実施例1で得られた織物生機を両面ガス毛焼きして表面に露出している長毛羽を除去した後、拡布状態で精練処理を実施し引き続き次亜塩素酸ナトリウム水溶液で漂白処理を行なった。マングルで脱水後、連続して表面温度120℃のシリンダードライヤーで乾燥した。ついで液流染色機を用いて分散染料及び反応染料による染色を実施、湯洗、水洗を十分に実施した後、脱水し拡布状態で表面温度120℃のシリンダードライヤーで乾燥した。得られた染色生地を乾燥状態で、第四級アンモニウム塩化したポリエーテルポリオール系ポリウレタン(ウレタン系ポリマー)を主成分とする樹脂エマルションに架橋剤としてジエポキシ化合物を調製した水溶液をパディングし雰囲気温度150℃のショートループドライヤーを用いて固着させ、雰囲気温度160℃のヒートセッターを用いて生地セットを実施した。パディング処理における絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して16重量%を占めるものである。
(Example 2)
After removing the long fluff exposed on the surface by double-side gas-firing the woven fabric machine obtained in Example 1, the scouring treatment was carried out in the expanded state, followed by bleaching with an aqueous sodium hypochlorite solution. . After dehydrating with mangle, it was continuously dried with a cylinder dryer having a surface temperature of 120 ° C. Next, dyeing with a disperse dye and reactive dye was carried out using a liquid dyeing machine, and after sufficiently washing with hot water and washing with water, it was dehydrated and dried with a cylinder dryer having a surface temperature of 120 ° C. in a spread state. The obtained dyed fabric is dried and padded with an aqueous solution prepared with a diepoxy compound as a crosslinking agent in a resin emulsion mainly composed of quaternary ammonium chloride polyether polyol polyurethane (urethane polymer), and an atmospheric temperature of 150 ° C. Were fixed using a short loop dryer, and the dough was set using a heat setter having an atmospheric temperature of 160 ° C. The squeezing rate in the padding treatment is 75%, and the weight of the polymer component is 16% by weight with respect to the total weight of the fabric after the treatment in a dry state at an atmospheric temperature of 25 ° C. and a relative humidity of 65%.

得られた加工布を用いてジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は実施例1同様、JIS L0217 103法による洗濯を100回実施しても帯電し難く、表面抵抗率及び摩擦帯電電荷量とも低く留まり各種業界の作業服として好適なものであった。   Men's work clothes consisting of a jacket and slacks were sewn using the obtained processed cloth. The basic physical properties are summarized in Table 1. As in Example 1, the obtained work clothes were not easily charged even after washing 100 times according to JIS L0217 103 method, and both the surface resistivity and the triboelectric charge amount remained low and were suitable as work clothes in various industries. It was.

(実施例3)
使用する樹脂エマルションを第4級アンモニウム塩化したメラミンモノメチレンアクリル酸アミド(アクリル酸アミド誘導体)を主成分とした水溶液(架橋剤は不使用)とした他は実施例1同様の方法で加工布を得た。パディング処理による絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して15重量%を占めるものである。続いて実施例1同様の方法によってジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は実施例1同様、JIS L0217 103法による洗濯を100回実施しても帯電が少なく、表面抵抗率及び摩擦帯電電荷量とも低く留まり各種業界の作業服として好適なものであった。
(Example 3)
A processed cloth was prepared in the same manner as in Example 1 except that the resin emulsion used was an aqueous solution (no crosslinking agent was used) containing quaternary ammonium salified melamine monomethylene acrylic acid amide (acrylic acid amide derivative) as a main component. Obtained. The drawing ratio by the padding treatment is 75%, and the weight of the polymer component is 15% by weight with respect to the total weight of the fabric after the treatment in a dry state at an ambient temperature of 25 ° C. and a relative humidity of 65%. Subsequently, men's work clothes comprising a jacket and slacks were sewn in the same manner as in Example 1. The basic physical properties are summarized in Table 1. As in Example 1, the obtained work clothes were suitable for work clothes in various industries because they were low in charge even after washing 100 times according to JIS L0217 103 method, and both the surface resistivity and the triboelectric charge amount remained low. It was.

(実施例4)
使用する樹脂エマルションをビニルシクロへキシルエーテルとジエチルアミノビニルエーテルの共重合体の第4級アンモニウム塩(ビニルエーテル誘導体)を主成分とし3官能のアミン系化合物を架橋剤として調整した水溶液とした他は実施例1同様の方法で加工布を得た。パディング処理による絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して20重量%を占めるものである。続いて実施例1同様の方法によってジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は実施例1同様、JIS L0217 103法による洗濯を100回実施しても帯電し難く、表面抵抗及び摩擦帯電電荷量も低く留まり各種業界の作業服として好適なものであった。
Example 4
Example 1 except that the resin emulsion used was an aqueous solution prepared by using a quaternary ammonium salt (vinyl ether derivative) of a copolymer of vinyl cyclohexyl ether and diethylamino vinyl ether as a main component and a trifunctional amine compound as a crosslinking agent. A processed cloth was obtained in the same manner. The squeezing rate by the padding treatment is 75%, and the weight of the polymer component is 20% by weight with respect to the total weight of the treated fabric in a dry state at an ambient temperature of 25 ° C. and a relative humidity of 65%. Subsequently, men's work clothes comprising a jacket and slacks were sewn in the same manner as in Example 1. The basic physical properties are summarized in Table 1. As in Example 1, the obtained work clothes were suitable for work clothes in various industries because they were difficult to be charged even after washing 100 times according to JIS L0217 103 method, and the surface resistance and triboelectric charge amount remained low. .

(実施例5)
使用する樹脂エマルションをホスホニウム塩化したスチレン系モノマーと2−ビニルピリジンからなる共重合物(ビニルピリジン誘導体)を主成分として調整した水溶液(架橋剤不使用)とした他は実施例1同様の方法で加工布を得た。パディング処理による絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して15重量%を占めるものである。続いて実施例1同様の方法によってジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は実施例1同様、JIS L0217 103法による洗濯を100回実施しても帯電し難く、表面抵抗及び摩擦帯電電荷量とも低く留まり各種業界の作業服として好適なものであった。
(Example 5)
The resin emulsion to be used was the same as in Example 1 except that an aqueous solution (with no crosslinking agent) prepared with a copolymer (vinylpyridine derivative) composed of a phosphonium salified styrene monomer and 2-vinylpyridine as a main component was used. A processed cloth was obtained. The drawing ratio by the padding treatment is 75%, and the weight of the polymer component is 15% by weight with respect to the total weight of the fabric after the treatment in a dry state at an ambient temperature of 25 ° C. and a relative humidity of 65%. Subsequently, men's work clothes comprising a jacket and slacks were sewn in the same manner as in Example 1. The basic physical properties are summarized in Table 1. As in Example 1, the obtained work clothes were not easily charged even after washing 100 times according to JIS L0217 103 method. Both the surface resistance and the triboelectric charge amount remained low, and were suitable as work clothes in various industries. .

(実施例6)
使用する樹脂エマルションを第4級アンモニウム塩化したポリアミドポリイミダゾリン(ポリアミンポリマー)を主成分として調整した水溶液(架橋剤不使用)とした他は実施例1同様の方法で加工布を得た。パディング処理による絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して15重量%を占めるものである。続いて実施例1同様の方法によってジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は実施例1同様、JIS L0217 103法による洗濯を100回実施しても帯電し難く、表面抵抗及び摩擦帯電電荷量も低く留まり各種業界の作業服として好適なものであった。
(Example 6)
A processed fabric was obtained in the same manner as in Example 1 except that the resin emulsion used was an aqueous solution (without using a cross-linking agent) prepared by using a quaternary ammonium salified polyamide polyimidazoline (polyamine polymer) as a main component. The drawing ratio by the padding treatment is 75%, and the weight of the polymer component is 15% by weight with respect to the total weight of the fabric after the treatment in a dry state at an ambient temperature of 25 ° C. and a relative humidity of 65%. Subsequently, men's work clothes comprising a jacket and slacks were sewn in the same manner as in Example 1. The basic physical properties are summarized in Table 1. As in Example 1, the obtained work clothes were suitable for work clothes in various industries because they were difficult to be charged even after washing 100 times according to JIS L0217 103 method, and the surface resistance and triboelectric charge amount remained low. .

(実施例7)
使用する樹脂エマルションを第4級アンモニウム塩化したメラミン・ホルムアルデヒド樹脂(カチオン性ポリマー)主成分として調整した水溶液(架橋剤不使用)とした他は実施例1同様の方法で加工布を得た。パディング処理による絞り率は75%であり、重合体成分の重量は雰囲気温度25℃、相対湿度65%の乾燥状態で、処理後の織物総重量に対して16重量%を占めるものである。続いて実施例1同様の方法によってジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は実施例1同様、JIS L0217 103法による洗濯を100回実施しても帯電し難く、表面抵抗及び摩擦帯電電荷量とも低く留まり各種業界の作業服として好適なものであった。
(Example 7)
A processed fabric was obtained in the same manner as in Example 1 except that the resin emulsion used was an aqueous solution (no crosslinking agent) prepared as a quaternary ammonium salified melamine / formaldehyde resin (cationic polymer) as a main component. The squeezing rate by the padding treatment is 75%, and the weight of the polymer component occupies 16% by weight with respect to the total weight of the fabric after the treatment in a dry state at an ambient temperature of 25 ° C. and a relative humidity of 65%. Subsequently, men's work clothes comprising a jacket and slacks were sewn in the same manner as in Example 1. The basic physical properties are summarized in Table 1. As in Example 1, the obtained work clothes were not easily charged even after washing 100 times according to JIS L0217 103 method. Both the surface resistance and the triboelectric charge amount remained low, and were suitable as work clothes in various industries. .

(比較例1)
導電性ポリエステルマルチフィラメントの配置間隔を50mm間隔とした以外は実施例1同様の方法を用いて生地を作成しジャケット及びスラックスからなる男子作業服を縫製した。第四級アンモニウム塩を含有する重合体の効果により帯電を中和する機能は優れているものの帯電した電荷を積極的に除電する効果が不足してしまい表面抵抗率、表面電位及び摩擦帯電電荷量が高値となり、制電作業服としては好ましいものにはならなかった。
(Comparative Example 1)
Men's work clothes consisting of a jacket and slacks were sewn using the same method as in Example 1 except that the arrangement interval of the conductive polyester multifilament was changed to 50 mm. Although the function of neutralizing the charge is excellent due to the effect of the polymer containing the quaternary ammonium salt, the effect of positively removing the charged charge is insufficient, and the surface resistivity, surface potential, and triboelectric charge amount are insufficient. Became a high price, and it was not preferable as antistatic work clothes.

(比較例2)
実施例1で得られた織物生機を使用し、両面ガス毛焼きして表面に露出している長毛羽を除去した後、拡布状態で精練処理を実施し引き続き次亜塩素酸ナトリウム水溶液で漂白処理を行なった。マングルで脱水後、連続して表面温度120℃のシリンダードライヤーで乾燥した。ついで液流染色機を用いて分散染料及び反応染料による染色を実施、湯洗、水洗を十分に実施した後、脱水し拡布状態で第4級アンモニウム塩系カチオン活性剤を主体とする帯電防止剤エマルションを調製してなる水溶液を湿潤状態でパディングし雰囲気温度150℃のショートループドライヤーを用いて固着させ、雰囲気温度160℃のヒートセッターを用いて生地セットを実施した。尚、パディング処理における絞り率は75%である。
(Comparative Example 2)
Using the woven fabric machine obtained in Example 1, gas fried on both sides to remove the long fluff exposed on the surface, followed by scouring treatment in the expanded state, followed by bleaching with aqueous sodium hypochlorite solution Was done. After dehydrating with mangle, it was continuously dried with a cylinder dryer having a surface temperature of 120 ° C. Next, dyeing with disperse dyes and reactive dyes using a liquid dyeing machine, washing with hot water and washing with sufficient water, followed by dehydration and spreading, antistatic agent mainly composed of quaternary ammonium salt cationic activator The aqueous solution prepared from the emulsion was padded in a wet state and fixed using a short loop dryer having an atmospheric temperature of 150 ° C., and the dough was set using a heat setter having an atmospheric temperature of 160 ° C. The aperture ratio in the padding process is 75%.

得られた加工布を用いてジャケット及びスラックスからなる男子作業服を縫製した。基本物性を表1にまとめた。得られた作業服は洗濯未処理の場合、優れた制電特性を有するものの洗濯耐久性に乏しく、JIS L0217 103法による100回洗濯処理後は制電性を殆ど示さないものとなり、制電作業服としては好ましいものにならなかった。   Men's work clothes consisting of a jacket and slacks were sewn using the obtained processed cloth. The basic physical properties are summarized in Table 1. When the obtained work clothes have not been washed, they have excellent anti-static properties, but have poor washing durability, and after 100 times of washing treatment according to JIS L0217 103 method, they exhibit little anti-static properties. The clothes were not good.

Figure 2006176895
Figure 2006176895

本発明によれば、電気・電子機器製造業、家電製造業、自動車製造業、石油製品製造業などの一般製造業や電力供給業、ガス供給業、ガソリンスタンドなどのエネルギー供給業などの作業服として好適な制電作業服を得ることができる。しかも繰返し洗濯による制電性能の劣化を小さく留めることが可能となり、製品の歩留り向上や火災、爆発などの事故防止に有効な制電作業服となる。   According to the present invention, work clothes such as general manufacturing industry such as electrical / electronic equipment manufacturing industry, home appliance manufacturing industry, automobile manufacturing industry, petroleum product manufacturing industry, power supply industry, gas supply industry, energy supply industry such as gas station, etc. A suitable anti-static work clothes can be obtained. In addition, it is possible to keep the deterioration of the antistatic performance due to repeated washing small, and the antistatic work clothes are effective for improving the yield of products and preventing accidents such as fires and explosions.

Claims (2)

原料構成比率として少なくともセルロース系繊維を20〜95重量%、単糸繊度が0.3デシテックス以上5.0デシテックス以下のポリエステル系合成繊維を5〜80重量%含む織物を少なくとも一部に用いて縫製された作業服であって、前記織物が、導電性ポリエステルマルチフィラメント糸を経糸及び/又は緯糸として5mm以上30mm以下の間隔で規則的に配置して製織され、第四級アンモニウム塩成分又はホスホニウム塩成分を含み、アクリル酸エステル誘導体、アクリル酸アミド誘導体、ビニルエーテル誘導体、ビニルピリジン誘導体、ポリアミンポリマー、カチオン性ポリマー、及びウレタン系ポリマーから選択される少なくとも一種類を含む重合体で表面処理されてなり、作業服が、下記表面抵抗率(Rs)を満足することを特徴とする制電作業服。
初期及び洗濯100回後の表面抵抗率(Rs);
1×107Ω/□≦Rs≦5×1012Ω/□
Sewing using at least part of a woven fabric containing at least 20 to 95% by weight of cellulose-based fibers and 5 to 80% by weight of polyester-based synthetic fibers having a single yarn fineness of 0.3 to 5.0 decitex The woven fabric is woven with the conductive polyester multifilament yarns regularly arranged as warps and / or wefts at intervals of 5 mm or more and 30 mm or less, and a quaternary ammonium salt component or a phosphonium salt. Comprising a component and surface-treated with a polymer containing at least one selected from acrylic ester derivatives, acrylic amide derivatives, vinyl ether derivatives, vinyl pyridine derivatives, polyamine polymers, cationic polymers, and urethane-based polymers, Work clothes satisfy the following surface resistivity (Rs). Antistatic work clothes characterized by.
Surface resistivity (Rs) at the initial stage and after 100 washings;
1 × 10 7 Ω / □ ≦ Rs ≦ 5 × 10 12 Ω / □
織物が、初期及び洗濯100回後の摩擦帯電電荷量(Qv)、初期の摩擦帯電圧(Es(0))、洗濯100回後の摩擦帯電圧(Es(100))が夫々下記を満足することを特徴とする請求項1に記載の制電作業服。
Qv≦3.0μC/m2
Es(0)≦100V
Es(100)≦500V
(但し、洗濯処理はJIS L−0217 103記載の方法による)
The fabric has the following triboelectric charge (Qv), initial friction band voltage (Es (0)) and initial friction band voltage (Es (100)) after 100 washes: The antistatic work clothes according to claim 1.
Qv ≦ 3.0 μC / m 2
Es (0) ≦ 100V
Es (100) ≦ 500V
(However, the washing process is according to the method described in JIS L-0217 103)
JP2004369015A 2004-12-21 2004-12-21 Antistatic work clothes Withdrawn JP2006176895A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013533394A (en) * 2010-07-29 2013-08-22 ドライファイア, エルエルシー Fireproof fabrics and clothing

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JPS62186914U (en) * 1986-05-20 1987-11-27
JPH04163340A (en) * 1990-10-23 1992-06-08 Teijin Ltd Antistatic woven or knit fabric
JPH10195422A (en) * 1997-01-09 1998-07-28 Mitsubishi Paper Mills Ltd Antistatic agent and antistatic film
JPH10219233A (en) * 1997-02-04 1998-08-18 Nippon Chem Ind Co Ltd Antistatic agent
JPH111875A (en) * 1997-06-04 1999-01-06 Toray Ind Inc Polyester filament woven and knitted fabric
JP2001164474A (en) * 1999-12-08 2001-06-19 Toray Ind Inc Woven fabric for dustfree garment and working wear
JP2003166173A (en) * 2001-09-20 2003-06-13 Mitsui Chemicals Inc Fiber sheet and protective working clothes
JP2003171844A (en) * 2001-12-06 2003-06-20 Toray Ind Inc Woven fabric for dustproof garment and the resultant dustproof garment

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JPS62186914U (en) * 1986-05-20 1987-11-27
JPH04163340A (en) * 1990-10-23 1992-06-08 Teijin Ltd Antistatic woven or knit fabric
JPH10195422A (en) * 1997-01-09 1998-07-28 Mitsubishi Paper Mills Ltd Antistatic agent and antistatic film
JPH10219233A (en) * 1997-02-04 1998-08-18 Nippon Chem Ind Co Ltd Antistatic agent
JPH111875A (en) * 1997-06-04 1999-01-06 Toray Ind Inc Polyester filament woven and knitted fabric
JP2001164474A (en) * 1999-12-08 2001-06-19 Toray Ind Inc Woven fabric for dustfree garment and working wear
JP2003166173A (en) * 2001-09-20 2003-06-13 Mitsui Chemicals Inc Fiber sheet and protective working clothes
JP2003171844A (en) * 2001-12-06 2003-06-20 Toray Ind Inc Woven fabric for dustproof garment and the resultant dustproof garment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013533394A (en) * 2010-07-29 2013-08-22 ドライファイア, エルエルシー Fireproof fabrics and clothing
US9034777B2 (en) 2010-07-29 2015-05-19 Drifire, Llc Fire resistant woven fabrics and garments

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