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JP2006112008A - Bristle material for brush, method for producing the same and brush - Google Patents

Bristle material for brush, method for producing the same and brush Download PDF

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JP2006112008A
JP2006112008A JP2004301063A JP2004301063A JP2006112008A JP 2006112008 A JP2006112008 A JP 2006112008A JP 2004301063 A JP2004301063 A JP 2004301063A JP 2004301063 A JP2004301063 A JP 2004301063A JP 2006112008 A JP2006112008 A JP 2006112008A
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brush
bristle material
monofilament
tetrafluoroethylene
melt
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Nobuhisa Hyodo
修久 兵藤
Koji Ozaki
孝司 尾崎
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Toray Monofilament Co Ltd
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Toray Monofilament Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bristle material for brush having excellent chemical resistance and heat resistance and high cleaning efficiency in the form of a brush and provide a method for producing the bristle material and a brush. <P>SOLUTION: The bristle material for brush is composed of a monofilament composed mainly of a tetrafluoroethylene copolymer and having 0.010-0.040% of a surface irregularity S defined by formulae (I), (II) and (III) wherein ΔD<SB>n</SB>is the absolute value of the difference between the diameters D<SB>n</SB>and D<SB>n+1</SB>at adjacent two measuring points n and n+1 (n is a natural number) determined by measuring the diameter of the monofilament along the fiber axis at intervals of 1.5 mm. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、耐薬品性と耐熱性に優れるとともに、ブラシとした場合の洗浄効率が高いブラシ用毛材、その製造方法およびブラシに関するものである。   The present invention relates to a bristle material for a brush that is excellent in chemical resistance and heat resistance and has high cleaning efficiency when used as a brush, a method for producing the same, and a brush.

熱可塑性樹脂からなるブラシ用毛材およびそれを使用したブラシは、これまでに様々な用途に使用されてきた。また、ブラシ用途とその要求特性に応じて、毛材を構成する熱可塑性樹脂についても、ポリアミド系樹脂、ポリエステル系樹脂、ポリオレフィン系樹脂およびフッ素系樹脂などの様々なものが使用されてきた。   Brush materials made of thermoplastic resin and brushes using the same have been used for various applications. In addition, various types of thermoplastic resins, such as polyamide-based resins, polyester-based resins, polyolefin-based resins, and fluorine-based resins, have been used as the thermoplastic resin constituting the bristle material depending on the brush application and required characteristics.

特に、ロールブラシ、直線ブラシ、ホイールブラシ、カップブラシ、ヘベル型ブラシ、ネジリ型ブラシおよびナイブレットブラシなどの各種工業用ブラシは、物理的、化学的に様々な影響を受けやすいために、使用される毛材にはその用途に応じた適正特性が要求されている。   In particular, various industrial brushes such as roll brushes, linear brushes, wheel brushes, cup brushes, hebel brushes, torsion brushes, and niblet brushes are used because they are susceptible to various physical and chemical effects. The bristle material is required to have proper characteristics according to its use.

一方、近年では、IT関連技術や情報関連技術が拡大し、テレビ、パソコン、携帯電話などに使用されるフラットパネルディスプレイの需要が増大している。特に液晶ディスプレイの需要は今後も増大傾向にあり、各国、各メーカーで市場拡大が活発になっている。   On the other hand, in recent years, IT-related technologies and information-related technologies have expanded, and the demand for flat panel displays used for TVs, personal computers, mobile phones and the like has increased. In particular, the demand for liquid crystal displays will continue to increase, and the market is actively expanding in various countries and manufacturers.

液晶ディスプレイは1枚のマザーガラスから切り取られるパネルの枚数でコストが異なるために、コストダウンを目的に液晶ディスプレイ用マザーガラスは大型化が進み、製造工程においても大型化に伴に効率化が進んでいる。   Since the cost of liquid crystal displays varies depending on the number of panels cut out from a single mother glass, the mother glass for liquid crystal displays has been increasing in size for the purpose of cost reduction, and the efficiency has increased with the increase in size in the manufacturing process. It is out.

液晶ディスプレイの製造工程には洗浄工程があり、この洗浄工程においては洗浄効率の向上のために高温条件下で洗浄剤として溶剤を使用していることから、使用される洗浄用ブラシ毛材には優れた耐薬品性と耐熱性が要求されるようになっている。   The liquid crystal display manufacturing process includes a cleaning process. In this cleaning process, a solvent is used as a cleaning agent under high temperature conditions to improve cleaning efficiency. Excellent chemical resistance and heat resistance are required.

フッ素系樹脂が耐薬品性に優れたポリマーであることについては従来からよく知られており、このフッ素系樹脂からなる繊維については既に公知である。これらの従来例としては、例えば、ポリテトラフルオロエチレン系異形断面繊維(例えば、特許文献1参照)、炭素成分含有率が0.1〜0.5重量%、結晶配向度92%以上、引張強度2.0g/d以上のポリテトラフルオロエチレン系繊維(例えば、特許文献2参照)、単繊度3000d以下、強度1.2g/d以上、断面の長径短径比5:4〜1:1、分解炭素成分含有率1重量%以下のポリテトラフルオロエチレン系繊維(例えば、特許文献3参照)、および溶融流量1〜30g/分のテトラフルオロエチレンの過フッ素化熱可塑性コポリマーを含み、引張強さが190MPa以上、コポリマーの融点より40〜60℃低い温度範囲における線収縮が15%未満のフルオロポリマー繊維(例えば、特許文献4参照)などが挙げられる。   It has been well known that a fluororesin is a polymer having excellent chemical resistance, and fibers made of this fluororesin are already known. As these conventional examples, for example, polytetrafluoroethylene-based modified cross-section fibers (for example, see Patent Document 1), carbon component content is 0.1 to 0.5% by weight, crystal orientation is 92% or more, tensile strength 2.0 g / d or more polytetrafluoroethylene fiber (for example, refer to Patent Document 2), single fineness of 3000 d or less, strength of 1.2 g / d or more, cross-sectional major axis / minor axis ratio 5: 4 to 1: 1, decomposition A polytetrafluoroethylene fiber having a carbon component content of 1% by weight or less (see, for example, Patent Document 3), and a perfluorinated thermoplastic copolymer of tetrafluoroethylene having a melt flow rate of 1 to 30 g / min, and having a tensile strength of Fluoropolymer fibers having a linear shrinkage of less than 15% in a temperature range of 190 MPa or more and 40 to 60 ° C. lower than the melting point of the copolymer (for example, see Patent Document 4)

しかし、これらのフッ素系樹脂からなる繊維を、液晶ディスプレイ製造の洗浄工程で使用される洗浄用ブラシなどの工業用ブラシ毛材として使用した場合には、耐薬品性には優れるものの、耐熱性が十分ではないばかりか、フッ素系樹脂は撥水性および撥油性が高いために洗浄液をはじきやすく、また毛材表面が滑りやすいために被洗浄体との摩擦が小さく、結果として洗浄効率が低いという問題があった。   However, when these fibers made of fluororesins are used as industrial brush hair materials such as cleaning brushes used in the cleaning process of liquid crystal display manufacturing, they have excellent chemical resistance, but are resistant to heat. Not only is it not sufficient, but fluororesins have high water and oil repellency, so it is easy to repel cleaning liquids, and the hair surface is slippery, resulting in low friction with the object to be cleaned, resulting in low cleaning efficiency. was there.

また、ブラシの柄の植毛面を複数の植毛域に区分し、互いに隣接する植毛域の一方にフッ素系繊維、他方に非フッ素系繊維を植毛したブラシ(例えば、特許文献5参照)が知られているが、このブラシは静電気の帯電を低くするとともに、衣類やカーペットなどの塵埃除去を容易にすることを特徴としたものであり、やはり工業用ブラシとして応用した場合には耐薬品性と耐熱性が低く、洗浄効率も十分なものではなかった。
特開昭63−219616号公報 特開平8−199421号公報 特開平8−296113号公報 特表2002−504197号公報 特開昭59−186509号公報
Further, there is known a brush (see, for example, Patent Document 5) in which the flocked surface of the brush handle is divided into a plurality of flocked areas, and fluorine fibers are implanted in one of the flocked areas adjacent to each other and non-fluorinated fibers are implanted in the other. However, this brush is characterized by lowering the static charge and facilitating the removal of dust from clothes and carpets. When applied as an industrial brush, it is also resistant to chemicals and heat. The cleaning efficiency was not sufficient.
JP-A-63-219616 Japanese Patent Application Laid-Open No. 8-199421 JP-A-8-296113 JP-T-2002-504197 JP 59-186509 A

本発明は、上述した従来技術における問題点の解決を課題として検討した結果達成されたものであり、耐薬品性と耐熱性に優れるとともに、ブラシとした場合の洗浄効率が高いブラシ用毛材、その製造方法およびブラシの提供を目的とするものである。   The present invention has been achieved as a result of studying the solution of the above-described problems in the prior art as an object, and is excellent in chemical resistance and heat resistance, and has a high cleaning efficiency when used as a brush. The object is to provide a manufacturing method and a brush.

上記目的を達成するために本発明によれば、テトラフルオロエチレン系共重合体を主成分とするモノフィラメントからなり、モノフィラメントの直径を繊維軸方向に沿って1.5mm間隔で測定し、連続する2つの測定点nとn+1(nは自然数)における直径DとDn+1の差の絶対値をΔDとした場合に、下記式(I)で表されるΔDの常用対数の平均値をM、下記式(II)で表されるΔDの平均値をΔDAVとし、下記式(II)で表される表面凹凸率Sが、0.010〜0.040%であることを特徴とするブラシ用毛材が提供される。 In order to achieve the above object, according to the present invention, a monofilament comprising a tetrafluoroethylene-based copolymer as a main component, the diameter of the monofilament is measured at intervals of 1.5 mm along the fiber axis direction, and continuous 2 One measuring point n and n + 1 (n is a natural number) the absolute value of the difference between the diameter D n and D n + 1 in the case of the [Delta] D n, M the mean value of the common logarithm of the [Delta] D n represented by the following formula (I) The average value of ΔD n represented by the following formula (II) is ΔD AV, and the surface roughness ratio S represented by the following formula (II) is 0.010 to 0.040%. A brush bristle material is provided.

Figure 2006112008
Figure 2006112008

但し、kは自然数であり、測定点の総数を表す。 However, k is a natural number and represents the total number of measurement points.

また、本発明のブラシ用毛材においては、次の(1)〜(3)の条件を満たすことが、いずれも好ましい条件であり、これらの条件を適用した場合にはさらに優れた効果を取得することができる。
(1)前記テトラフルオロエチレン系共重合体のASTM D3307に準じて測定した溶融粘度が15〜40g/10分であること。
(2)前記テトラフルオロエチレン系共重合体がテトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体であること。
(3)前記モノフィラメントのJIS L1013:1999の8.10に準じて測定したヤング率が1500〜3000N/mmであること。
Moreover, in the brush hair material of this invention, satisfy | filling the conditions of following (1)-(3) is all preferable conditions, and when these conditions are applied, the further excellent effect is acquired. can do.
(1) The melt viscosity measured according to ASTM D3307 of the tetrafluoroethylene-based copolymer is 15 to 40 g / 10 minutes.
(2) The tetrafluoroethylene copolymer is a tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer.
(3) The Young's modulus measured according to JIS L1013: 1999 8.10 of the monofilament is 1500 to 3000 N / mm 2 .

また、本発明のブラシ用毛材の製造方法は、テトラフルオロエチレン系共重合体を溶融紡糸するに際し、その融点より20〜100℃高い温度で溶融混練した後、口金孔から吐出速度0.5〜1.5m/分で押し出し、引き続き冷却、延伸して巻き取られたモノフィラメントを所望の長さに切断してなることを特徴とする。   Further, in the method for producing the brush hair material of the present invention, when the tetrafluoroethylene copolymer is melt-spun, it is melt-kneaded at a temperature 20 to 100 ° C. higher than its melting point, and then discharged from the die hole at a discharge rate of 0.5. The monofilament extruded by ˜1.5 m / min, subsequently cooled, stretched and wound up is cut into a desired length.

さらにまた、本発明のブラシは、上記のブラシ用毛材を毛材の少なくとも一部に使用したブラシであり、特に液晶画面洗浄工程で用いるブラシとして用いた場合に洗浄効率が高く、優れた実用性を発揮する。   Furthermore, the brush of the present invention is a brush using the above-mentioned brush hair material as at least a part of the hair material, and particularly when used as a brush used in a liquid crystal screen cleaning process, has high cleaning efficiency and excellent practical use. Demonstrate sex.

本発明によれば、以下に説明するとおり、耐薬品性と耐熱性に優れるとともに、ブラシとした場合の洗浄効率が高いブラシ用毛材を取得することができる。   According to the present invention, as described below, it is possible to obtain a bristle material for a brush that is excellent in chemical resistance and heat resistance and has high cleaning efficiency when used as a brush.

また、本発明のブラシは、洗浄効率が高く、特に高温条件下で洗浄液として溶剤を使用する液晶画面洗浄工程おけるブラシとしての有用性が極めて高い。   In addition, the brush of the present invention has high cleaning efficiency, and is extremely useful as a brush in a liquid crystal screen cleaning process using a solvent as a cleaning liquid under high temperature conditions.

以下、本発明を具体的に説明する。   The present invention will be specifically described below.

耐薬品性と耐熱性に優れるとともに、ブラシとした場合の洗浄効率が高いブラシ用毛材を取得するためには、ブラシ用毛材がテトラフルオロエチレン系共重合体を主成分とするモノフィラメントからなり、モノフィラメントの直径を繊維軸方向に沿って1.5mm間隔で測定し、連続する2つの測定点nとn+1(nは自然数)における直径DとDn+1の差の絶対値をΔDとした場合の下記式(I)で表されるΔDの常用対数の平均値をM、下記式(II)で表されるΔDの平均値をΔDAVとし、下記式(III)で表される表面凹凸率Sが0.010〜0.040%であることが必要である。 In order to obtain brush hair material that has excellent chemical resistance and heat resistance, and has high cleaning efficiency when used as a brush, the brush hair material consists of a monofilament composed mainly of a tetrafluoroethylene copolymer. The diameter of the monofilament is measured at 1.5 mm intervals along the fiber axis direction, and the absolute value of the difference between the diameters D n and D n + 1 at two consecutive measurement points n and n + 1 (n is a natural number) is ΔD n The average value of the common logarithm of ΔD n represented by the following formula (I) is M, and the average value of ΔD n represented by the following formula (II) is ΔD AV, and is represented by the following formula (III) It is necessary that the surface irregularity S is from 0.010 to 0.040%.

Figure 2006112008
Figure 2006112008

但し、kは自然数であり、測定点の総数を表す。 However, k is a natural number and represents the total number of measurement points.

すなわち、液晶画面洗浄工程においては高温条件下で洗浄液として溶剤を使用するため、かかる用途に用いるブラシ用毛材を構成する素材は、優れた耐薬品性と耐熱性を有するものでなければならない。したがって、本発明のブラシ用毛材は、フッ素系樹脂の中でも特に耐薬品性と耐熱性が優れたテトラフルオロエチレン系共重合体からなることが必要である。   That is, in the liquid crystal screen cleaning process, since a solvent is used as a cleaning liquid under high temperature conditions, the material constituting the brush bristle material used for such applications must have excellent chemical resistance and heat resistance. Therefore, the bristle material for brushes of the present invention is required to be made of a tetrafluoroethylene copolymer having excellent chemical resistance and heat resistance among fluorine resins.

本発明で使用するテトラフルオロエチレン系共重合体としては、例えば、テトラフルオロエチレン・ヘキサフルオロプロピレン共重合体、エチレン・テトラフルオロエチレン共重合体、テトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体、およびテトラフルオロエチレン・ヘキサフルオロプロピレン・フッ化ビニリデン共重合体などが挙げられるが、これらの中でも特に優れた耐薬品性と耐熱性を兼ね備えたテトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体が好ましく使用される。   Examples of the tetrafluoroethylene-based copolymer used in the present invention include a tetrafluoroethylene / hexafluoropropylene copolymer, an ethylene / tetrafluoroethylene copolymer, a tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer, and Examples include tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymers. Among these, tetrafluoroethylene / perfluoroalkyl vinyl ether copolymers having particularly excellent chemical resistance and heat resistance are preferably used. The

しかし、上記テトラフルオロエチレン系共重合体は、ポリマー分子中にフッ素原子が数多く結合しているため、ブラシ用毛材として使用した場合には、毛材の表面が滑り易く、被洗浄体との摩擦が小さくなり、洗浄効果が低下するなどの問題のほか、撥水性や撥油性が高いことに起因して、洗浄液をはじき易く、洗浄効率が低下するという不具合がある。   However, since the tetrafluoroethylene-based copolymer has many fluorine atoms bonded to the polymer molecule, when used as a brush hair material, the surface of the hair material is slippery, In addition to the problem that the friction is reduced and the cleaning effect is reduced, there is a problem that the cleaning liquid is easily repelled due to high water repellency and oil repellency and the cleaning efficiency is lowered.

この問題を解決する手段としては、ブラシ用毛材に無機研磨剤や砥材などを含有させることが考えられるが、この場合には無機研磨剤や砥材を含有することにより、使用中にブラシ用毛材の強度低下や毛折れなどの問題が発生しやすくなるばかりか、無機研磨剤や砥材が洗浄液に浸食されることにより、さらに強度低下や毛折れが生じやすくなる。   As a means for solving this problem, it is conceivable to add an inorganic abrasive or abrasive to the bristle material for the brush. In this case, the brush can be used during use by containing an inorganic abrasive or abrasive. Not only does the problem such as a decrease in strength of the hair material and breakage of hair occur, but also an inorganic abrasive or abrasive material is eroded by the cleaning liquid, so that a further decrease in strength or breakage is more likely to occur.

したがって、本発明のブラシ用毛材においては、無機研磨剤や砥材などを使用せずにブラシ用毛材の洗浄効率を高めるために、毛材の表面に適度な凹凸を意図的に付与することを特徴としている。   Therefore, in the bristle material for brushes of the present invention, in order to increase the cleaning efficiency of the bristle material for brushes without using inorganic abrasives or abrasives, appropriate irregularities are intentionally imparted to the surface of the bristle material. It is characterized by that.

ただし、ブラシ用毛材の表面凹凸が大きいほど、ブラシとした場合に高い洗浄効率が得られるが、逆に表面凹凸が大きすぎると、強度や曲げ硬さなどに品質のバラツキが生じやすくなるばかりか、毛の曲がりや毛折れが発生しやすくなるため好ましくない。   However, the greater the surface irregularity of the brush hair material, the higher the cleaning efficiency when using a brush. On the other hand, if the surface irregularity is too large, the quality of the strength and bending hardness are likely to vary. In addition, it is not preferable because the hair is easily bent or broken.

そこで、洗浄効率を得るための表面凹凸の程度を数値で表し、適切な表面凹凸状態に制御することが、本発明のブラシ用毛材を得る上で必要である。表面凹凸の程度は、ブラシ用毛材の繊維軸方向の2点間の直径差で表すことが一般的な方法であるが、その直径差の値は、測定箇所によって数百倍から数千倍以上の広い範囲で分布しており、直径差を単に算術平均した場合には、その平均値がブラシ用毛材の本当の表面凹凸状態を表す値であるとは言い難い。   Therefore, it is necessary to represent the degree of surface irregularities for obtaining cleaning efficiency by numerical values and to control the surface irregularities appropriately to obtain the brush hair material of the present invention. The degree of surface irregularities is generally expressed by the difference in diameter between two points in the fiber axis direction of the bristle material for brushes, but the value of the difference in diameter varies from several hundred to several thousand times depending on the measurement location. If the diameter difference is simply arithmetically averaged over the wide range described above, it is difficult to say that the average value represents the true surface irregularity of the brush hair material.

しかるに、本発明においては、上記式(I)を用いて測定点間の直径差の常用対数を平均し、その平均値Mから上記式(II)を用いて測定点間の直径差の平均値ΔDAVを求めた場合に、ブラシ用毛材の表面凹凸状態・程度を適切に表すことができ、ブラシとした場合の洗浄効率とブラシ用毛材の品質を的確に評価することができる。 However, in the present invention, the common logarithm of the diameter difference between the measurement points is averaged using the above formula (I), and the average value of the diameter difference between the measurement points is calculated from the average value M using the above formula (II). If the sought [Delta] D AV, the surface irregularity degree-of brush bristles can be adequately represented, the quality of the cleaning efficiency and the brush bristles in the case of the brush can be accurately evaluated.

したがって、本発明のブラシ用毛材においては、上記式(III)で表される表面凹凸率Sが0.010〜0.040%、特に0.010〜0.025%の範囲とすることが重要な要件である。   Therefore, in the bristle material for brushes of the present invention, the surface unevenness ratio S represented by the above formula (III) is set to a range of 0.010 to 0.040%, particularly 0.010 to 0.025%. It is an important requirement.

ここで、表面凹凸率Sが上記の範囲を下回ると、ブラシとした場合に十分な洗浄効率が得られにくく、逆に、上記の範囲を上回ると、ブラシ用毛材の品質にバラツキが生じ、ブラシとした場合には毛の曲がりや毛折れが発生しやすくなるため好ましくない。   Here, when the surface unevenness ratio S is below the above range, it is difficult to obtain sufficient cleaning efficiency in the case of a brush, and conversely, when the above range is exceeded, the quality of the brush hair material varies. In the case of a brush, it is not preferable because the hair is easily bent or broken.

なお、本発明のブラシ用毛材には、本発明の目的を阻害しない範囲であれば、耐熱剤、耐候剤、耐光剤、耐酸化防止剤、帯電防止剤、染料および顔料などを任意に添加することができる。   It should be noted that the brush hair material of the present invention may optionally include a heat-resistant agent, a weather-resistant agent, a light-resistant agent, an anti-oxidant, an antistatic agent, a dye and a pigment as long as the object of the present invention is not impaired. can do.

また、安定に生産することができるとともに、品質にバラツキの少ないブラシ用毛材が得られるという理由から、前記テトラフルオロエチレン系共重合体のASTM D3307に準じて測定した溶融粘度は、15〜40g/10分、特に20〜35g/10分であることが好ましい。テトラフルオロエチレン系共重合体の溶融粘度が上記の範囲を下回る場合は、得られるブラシ用毛材の表面凹凸が大きくなるため、品質にバラツキが生じやすくなるばかりか、ブラシとした場合の毛の曲がりや毛折れが発生しやすくなり、さらにはモノフィラメントを溶融紡糸する際にメルトフラクチャーが発生し、口金汚れや糸切れが発生しやすくなるという好ましくない傾向を生じることがある。   In addition, the viscosity of the tetrafluoroethylene copolymer measured according to ASTM D3307 is 15 to 40 g, because it can be stably produced and a bristle material for brushes with less variation in quality can be obtained. / 10 minutes, and particularly preferably 20 to 35 g / 10 minutes. When the melt viscosity of the tetrafluoroethylene-based copolymer is below the above range, the surface irregularities of the resulting brush bristle material become large, so that not only the quality tends to vary, but also the hair when used as a brush. Bending and breakage are likely to occur, and melt fracture occurs when monofilaments are melt-spun, which may result in an undesirable tendency that the base is easily soiled or broken.

逆に、テトラフルオロエチレン系共重合体の溶融粘度が上記範囲を上回ると、ブラシ用毛材に適度な表面凹凸が得られにくくなり、ブラシとした場合には洗浄効率の低い毛材となるばかりか、ポリマーの重合度が低いため、毛の曲がりや毛折れが発生しやすくなることがある。   On the other hand, if the melt viscosity of the tetrafluoroethylene copolymer exceeds the above range, it becomes difficult to obtain appropriate surface irregularities on the brush hair material, and if it is made into a brush, it becomes a hair material with low cleaning efficiency. In addition, since the degree of polymerization of the polymer is low, the hair may be easily bent or broken.

さらにまた、本発明のブラシ用毛材がブラシとして適度な柔軟性を有するためには、モノフィラメントのJIS L1013:1999の8.10に準じて測定したヤング率が1500〜3000N/mm、特に1800〜2800N/mmであることが好ましい。モノフィラメントのヤング率が上記範囲を下回ると、ブラシとした場合の毛腰が柔らか過ぎるために洗浄効率が十分に得られず、逆に上記範囲を上回ると、毛腰が硬くなるため、毛の曲がりや毛折れしやすい毛材となるという好ましくない傾向を生じることがある。 Furthermore, in order that the bristle material for brushes of the present invention has appropriate flexibility as a brush, the Young's modulus measured in accordance with JIS L1013: 1999 8.10 of monofilament is 1500 to 3000 N / mm 2 , especially 1800. It is preferably ˜2800 N / mm 2 . If the Young's modulus of the monofilament is lower than the above range, the bristle and hips when used as a brush are too soft, so that the washing efficiency cannot be obtained sufficiently. In some cases, an undesired tendency to become a hair material that easily breaks.

次に、本発明のブラシ用毛材の製造方法について説明する。本発明のブラシ用毛材となるモノフィラメントの製造方法については、何ら特殊な製造装置を用いる必要はなく、例えば、エクストルーダー型あるいはメルトプレッシャー型溶融紡糸機を用いることにより製造することができる。   Next, the manufacturing method of the bristle material for brushes of this invention is demonstrated. About the manufacturing method of the monofilament used as the bristle material for brushes of this invention, it is not necessary to use any special manufacturing apparatus, For example, it can manufacture by using an extruder type or a melt pressure type melt spinning machine.

しかし、モノフィラメントを製造する上で、テトラフルオロエチレン系共重合体を原料として溶融紡糸する際は、テトラフルオロエチレン系共重合体の融点より20〜100℃高い温度、特に30〜80℃高い温度で溶融混練し、口金孔からテトラフルオロエチレン系共重合体の溶融物を押し出す際に、共重合体溶融物の吐出速度を1つの口金孔当たり0.5〜1.5m/分、特に0.8〜1.2m/分の条件で吐出させることが必要である。   However, in the production of monofilaments, when melt spinning using a tetrafluoroethylene copolymer as a raw material, the temperature is 20 to 100 ° C. higher than the melting point of the tetrafluoroethylene copolymer, particularly 30 to 80 ° C. When melt-kneading and extruding the melt of the tetrafluoroethylene copolymer from the die hole, the discharge rate of the copolymer melt is 0.5 to 1.5 m / min, especially 0.8 per one die hole. It is necessary to discharge under the condition of ~ 1.2 m / min.

紡糸機の溶融温度が上記の範囲を下回ると、溶融紡糸機内で圧力上昇が発生するばかりか、モノフィラメントに適度な表面凹凸が得られにくくなるため好ましくない。逆に、紡糸機の溶融温度が上記の範囲を上回ると、モノフィラメントの表面凹凸が大きくなるため、モノフィラメントの品質にバラツキが生じやすくなるばかりか、ブラシとした場合に毛の曲がりや毛折れが発生しやすくなり、さらには溶融紡糸の際にはメルトフラクチャーが発生し、口金汚れや糸切れが発生しやすくなるため好ましくない。   When the melting temperature of the spinning machine is lower than the above range, not only the pressure rises in the melt spinning machine but also it is difficult to obtain appropriate surface irregularities on the monofilament, which is not preferable. Conversely, if the spinning temperature of the spinning machine exceeds the above range, the surface irregularities of the monofilament will increase, and this will not only cause variations in the quality of the monofilament, but will also cause bending and breakage of the hair when used as a brush. This is not preferable because melt fracture occurs during melt spinning, and the base stain and thread breakage tend to occur.

また、共重合体溶融物の吐出速度が上記の範囲を下回ると、モノフィラメントに適度な表面凹凸が得られにくく、逆に上記の範囲を上回ると、モノフィラメントの表面凹凸が大きくなるため、モノフィラメントの品質にバラツキが生じやすくなるばかりか、ブラシとした場合に毛の曲がりや毛折れが発生しやすくなり、さらには溶融紡糸の際にはメルトフラクチャーが発生し、口金汚れや糸切れが発生しやすくなるため好ましくない。   Also, when the discharge rate of the copolymer melt is below the above range, it is difficult to obtain appropriate surface irregularities on the monofilament, and conversely, if it exceeds the above range, the surface irregularities of the monofilament will increase, so the quality of the monofilament As a brush, hair is likely to bend or break, and when melt spinning, melt fracture occurs, and the base becomes dirty and breaks easily. Therefore, it is not preferable.

そして、上記吐出速度で押し出された共重合体溶融物は、冷却浴中で冷却固化され、続いて、ブラシ毛材として適度なヤング率を得るために120〜180℃の温度条件下で3.5〜5.5倍に加熱延伸され、さらに必要に応じて加熱弛緩処理を施し巻き取られる。そして、巻き取られたモノフィラメントはブラシ用途に応じた長さにカットされ、毛材として使用される。   Then, the copolymer melt extruded at the above discharge speed is cooled and solidified in a cooling bath, and subsequently, under a temperature condition of 120 to 180 ° C. in order to obtain an appropriate Young's modulus as a brush bristle material. The film is stretched by heating 5 to 5.5 times, and further subjected to a heat relaxation treatment as necessary to be wound. Then, the wound monofilament is cut into a length corresponding to the brush application and used as a hair material.

なお、本発明のブラシ用毛材の繊維軸方向と垂直な断面形状としては、円形、中空、扁平、正方形、半月状、三角形、5角以上の多角形、多葉状、ドックボーン状、および繭型などが挙げられ、特に限定はされない。   The cross-sectional shape perpendicular to the fiber axis direction of the brush bristle material of the present invention is circular, hollow, flat, square, half moon, triangular, five or more polygons, multileaf, dockbone, and heel A type etc. are mentioned, It does not specifically limit.

また、本発明のブラシは、上記の製造方法で得られたブラシ用毛材を毛材の少なくとも一部に使用し、この毛材を柄などの基台に植毛するなどの公知の製造方法で得られる。   The brush of the present invention is a known production method such as using the bristle material for a brush obtained by the production method described above as at least a part of the bristle material, and planting the bristle material on a base such as a handle. can get.

以上、説明したとおり、本発明のブラシ用毛材は、耐薬品性と耐熱性に優れるとともに、ロールブラシ、直線ブラシ、ホイールブラシ、カップブラシ、ヘベル型ブラシ、ネジリ型ブラシ、およびナイブレットブラシなどの各種工業用ブラシや洋服ブラシ、ヘアーブラシなどの各種一般ブラシおよび各種刷毛の毛材の少なくとも一部に使用した場合の洗浄効率が高く、特に高温条件下で洗浄液として溶剤を使用する液晶画面洗浄工程におけるブラシに使用した場合には、その有用性が極めて高い。   As described above, the bristle material for brushes of the present invention is excellent in chemical resistance and heat resistance, as well as a roll brush, a linear brush, a wheel brush, a cup brush, a hebel-type brush, a torsion-type brush, a niblet brush, and the like. LCD screen cleaning that uses a solvent as a cleaning solution, especially at high temperatures, with high cleaning efficiency when used on at least part of various brushes for various types of general brushes and various brushes such as industrial brushes, clothes brushes, and hair brushes When used for a brush in a process, its usefulness is extremely high.

以下、本発明のブラシ用毛材について、実施例を挙げて詳細に説明するが、本発明はその要旨を超えない限り以下の実施例に何ら限定されるものではない。また本発明のブラシ用毛材の物性等については以下の方法により測定した値である。   Hereinafter, although the hair material for brushes of the present invention will be described in detail with reference to examples, the present invention is not limited to the following examples unless it exceeds the gist. The physical properties of the brush hair material of the present invention are values measured by the following method.

〔表面凹凸状態の評価および平均直径〕
ブラシ用毛材となるモノフィラメントの直径の測定方法と表面凹凸状態を表す表面凹凸率Sの求め方について図1に従って説明する。
[Evaluation of surface roughness and average diameter]
A method for measuring the diameter of a monofilament to be used as a bristle material for a brush and how to obtain the surface unevenness ratio S representing the surface unevenness state will be described with reference to FIG.

Anritsu社製 KL506A SLB DIA MEASURING SYSTEMを用いて、速さ15mm/秒で走行する糸長1mのモノフィラメント1の直径を繊維軸方向に沿ってL=1.5mmの一定間隔で測定し、測定点n(nは自然数)における直径Dとした。 Using the KL506A SLB DIA MEASURING SYSTEM manufactured by Anritsu, the diameter of the monofilament 1 having a yarn length of 1 m running at a speed of 15 mm / sec was measured at a constant interval of L = 1.5 mm along the fiber axis direction, and the measurement points n (n is a natural number) and the diameter D n of.

次に、一定間隔L=1.5mmの連続する2つの測定点nとn+1における直径DおよびDn+1の差の絶対値ΔDを求め、下記式(I)を用いてΔDの常用対数の平均値Mを算出した。次に下記式(II)を用いてΔDの平均値ΔDAVを算出し、さらに下記式(III)を用いて表面凹凸率Sを求めた。なお、下記式(III)の分子側(括弧内)の式は、測定点の直径の算術平均値を表す。この表面凹凸率の値が大きいほどモノフィラメントの表面凹凸が大きいことを示す。 Next, the absolute value [Delta] D n at regular intervals L = two consecutive difference in diameter D n and D n + 1 at the measuring point n and n + 1 of 1.5 mm, the common logarithm of the [Delta] D n using the following formula (I) The average value M was calculated. Next, the average value ΔD AV of ΔD n was calculated using the following formula (II), and the surface roughness ratio S was calculated using the following formula (III). The formula on the molecular side (in parentheses) of the following formula (III) represents the arithmetic average value of the diameters of the measurement points. The larger the surface irregularity value, the larger the surface irregularity of the monofilament.

Figure 2006112008
Figure 2006112008

但し、kは自然数であり、測定点の総数を表す。 However, k is a natural number and represents the total number of measurement points.

〔溶融粘度〕
ASTM D3307に準じて測定した。
[Melt viscosity]
Measured according to ASTM D3307.

〔ヤング率〕
JIS L1013:1999の8.10に準じて測定した。
〔Young's modulus〕
Measured according to JIS L1013: 1999, 8.10.

〔引張強力による品質のバラツキ〕
モノフィラメントの引張強力はJIS L1013:1999の8.5に準じて測定した。測定回数は10回とし、次の3段階で引張強力による品質のバラツキを評価した。
○:引張強力の最大値と最小値の差が全測定値の算術平均値の15%未満の場合、
△:引張強力の最大値と最小値の差が全測定値の算術平均値の15%以上25%未満の場合、
×:引張強力の最大値と最小値の差が全測定値の算術平均値の25%以上の場合。
[Quality variation due to tensile strength]
The tensile strength of the monofilament was measured according to 8.5 of JIS L1013: 1999. The number of measurements was 10 times, and quality variations due to tensile strength were evaluated in the following three stages.
○: When the difference between the maximum value and the minimum value of tensile strength is less than 15% of the arithmetic average value of all measured values,
Δ: When the difference between the maximum value and the minimum value of tensile strength is 15% or more and less than 25% of the arithmetic average value of all measured values,
X: When the difference between the maximum value and the minimum value of the tensile strength is 25% or more of the arithmetic average value of all measured values.

〔耐薬品性〕
東京応化工業(株)社製、剥離液502A(芳香族炭化水素60重量%、フェノール20重量%、およびアルキルベンゼンスルホン酸20重量%の混合液)500mlに、50cmにカットした3本のモノフィラメント片を75℃で15時間浸漬し、次の2段階で評価した。
○:モノフィラメント片が溶けることなく残っていた、
×:モノフィラメント片が一部溶け、または全て溶けてなくなっていた。
〔chemical resistance〕
Three monofilament pieces cut into 50 cm were added to 500 ml of a stripping solution 502A (mixture of aromatic hydrocarbon 60% by weight, phenol 20% by weight, and alkylbenzene sulfonic acid 20% by weight) manufactured by Tokyo Ohka Kogyo Co., Ltd. It was immersed for 15 hours at 75 ° C. and evaluated in the following two stages.
○: The monofilament piece remained without melting,
X: The monofilament piece was partially melted or completely unmelted.

〔口金汚れおよび製糸性〕
モノフィラメントの溶融紡糸開始時から20時間の製糸状況と20時間後の口金表面の状態について、次の3段階で評価した。
○:口金汚れや製糸中の糸切れはなかった、
△:口金が少し汚れていたが、製糸中の糸切れはなかった、
×:口金汚れが著しく、製糸中に糸切れが頻繁に発生した。
[Stained base and yarn-making properties]
The following three stages were evaluated for the spinning condition of the monofilament for 20 hours from the start of the melt spinning of the monofilament and the condition of the die surface after 20 hours.
○: There was no dirt on the base and no thread breakage during yarn production.
Δ: The base was slightly dirty, but there was no thread breakage during yarn production.
X: The base was very dirty and thread breakage frequently occurred during yarn production.

〔洗浄効率〕
実施例および比較例で得られたブラシ用毛材を使用してロールブラシを作成し、実際に液晶ディスプレイ製造ラインの洗浄工程でそのロールブラシを使用した。そして、次の3段階でロールブラシの洗浄効率を評価した。
○:基板表面上に汚れがなく、十分に洗浄されていた、
△:基板表面上に汚れが少し残っており、洗浄がやや不十分であった、
×:基板表面上に汚れが残っており、洗浄が不十分であった。
[Cleaning efficiency]
Roll brushes were created using the brush bristle materials obtained in the examples and comparative examples, and the roll brushes were actually used in the cleaning process of the liquid crystal display production line. Then, the cleaning efficiency of the roll brush was evaluated in the following three stages.
○: There was no dirt on the substrate surface, and it was washed sufficiently.
Δ: Some dirt remains on the substrate surface, and the cleaning is slightly insufficient.
X: Dirt remained on the substrate surface and cleaning was insufficient.

〔実施例1〕
エチレン・テトラフルオロエチレン共重合体樹脂ペレット(ダイキン工業(株)社製、フルオンETFE−C88AXP、溶融粘度28.5g/10分)をφ30mmのエクストルーダー型溶融紡糸機に供給し、290℃の温度で溶融混練した後、口金孔から吐出速度1.24m/分で溶融押出し、50℃の温水中に導き冷却固化した。引き続き、冷却固化した未延伸糸を150℃の乾熱浴中で4.8倍に延伸し、さらに0.95倍の加熱弛緩処置を施し、直径0.1mmのモノフィラメントを得た。モノフィラメントの各物性測定結果およびブラシにした場合の洗浄効率評価結果を表1に示す。
[Example 1]
Ethylene / tetrafluoroethylene copolymer resin pellets (manufactured by Daikin Industries, Ltd., Fullon ETFE-C88AXP, melt viscosity of 28.5 g / 10 min) are supplied to an extruder type melt spinning machine with a diameter of 30 mm and a temperature of 290 ° C. After being melt-kneaded in the melt, it was melt-extruded from the die hole at a discharge speed of 1.24 m / min, led to warm water at 50 ° C. and solidified by cooling. Subsequently, the cooled and solidified undrawn yarn was drawn 4.8 times in a dry heat bath at 150 ° C., and further subjected to a heat relaxation treatment of 0.95 times to obtain a monofilament having a diameter of 0.1 mm. Table 1 shows the measurement results of the physical properties of the monofilament and the cleaning efficiency evaluation results when using a brush.

〔実施例2、4〜5〕
テトラフルオロエチレン・パーアルキルビニルエーテル共重合体樹脂ペレット(旭硝子(株)社製、P−62XP、溶融粘度30.2g/10分)をφ30mmのエクストルーダー型溶融紡糸機に供給し、380℃の温度で溶融混練した後、表1に示す吐出速度で口金孔から溶融押出し、50℃の温水中に導き冷却固化した。引き続き、冷却固化した未延伸糸を150℃の乾熱浴中で4.5倍に延伸し、さらに0.85倍の加熱弛緩処置を施し、直径0.1mmのモノフィラメントを得た。モノフィラメントの各物性結果およびブラシにした場合の洗浄効率評価結果を表1に示す。
[Examples 2, 4 to 5]
Tetrafluoroethylene / peralkyl vinyl ether copolymer resin pellets (Asahi Glass Co., Ltd., P-62XP, melt viscosity 30.2 g / 10 min) were supplied to an extruder type melt spinning machine with a diameter of 30 mm and a temperature of 380 ° C. After melt-kneading, the mixture was melt-extruded from the nozzle hole at the discharge speed shown in Table 1, and led to warm water at 50 ° C. to be cooled and solidified. Subsequently, the cooled and solidified undrawn yarn was drawn 4.5 times in a dry heat bath at 150 ° C., and further subjected to a heat relaxation treatment of 0.85 times to obtain a monofilament having a diameter of 0.1 mm. Table 1 shows the results of physical properties of monofilaments and the results of cleaning efficiency evaluation in the case of a brush.

〔実施例3〕
テトラフルオロエチレン・パーアルキルビニルエーテル共重合体樹脂ペレット(ダイキン工業(株)社製、AP−210、溶融粘度18.0g/10分)をφ30mmのエクストルーダー型溶融紡糸機に供給し、380℃の温度で溶融混練した後、口金孔から吐出速度0.79m/分で溶融押出し、50℃の温水中に導き冷却固化した。引き続き、冷却固化した未延伸糸を150℃の乾熱浴中で4.5倍に延伸し、さらに0.85倍の加熱弛緩処置を施し、直径0.1mmのモノフィラメントを得た。モノフィラメントの各物性測定結果およびブラシにした場合の洗浄効率評価結果を表1に示す。
Example 3
Tetrafluoroethylene / peralkyl vinyl ether copolymer resin pellets (manufactured by Daikin Industries, Ltd., AP-210, melt viscosity 18.0 g / 10 min) were supplied to an extruder type melt spinning machine with a diameter of 30 mm at 380 ° C. After melt-kneading at a temperature, it was melt-extruded from the die hole at a discharge speed of 0.79 m / min, led to warm water at 50 ° C. and solidified by cooling. Subsequently, the cooled and solidified undrawn yarn was drawn 4.5 times in a dry heat bath at 150 ° C., and further subjected to a heat relaxation treatment of 0.85 times to obtain a monofilament having a diameter of 0.1 mm. Table 1 shows the measurement results of the physical properties of the monofilament and the cleaning efficiency evaluation results when using a brush.

〔比較例1〕
ポリフッ化ビニリデン樹脂ペレット(SOLVAY SOLEXIS社製、SOLEF 1012、ASTM D1238に準じて測定した溶融粘度が5.0g/10分)をφ30mmのエクストルーダー型溶融紡糸機に供給し、230℃の温度で溶融混練した後、口金孔から吐出速度0.51m/分で溶融押出し、20℃の温水中に導き冷却固化した。引き続き、冷却固化した未延伸糸を高温ポリエチレングリコール浴および乾熱浴中で6.0倍に延伸し、さらに0.90倍の加熱弛緩処置を施し、直径0.1mmのモノフィラメントを得た。モノフィラメントの各物性測定結果およびブラシにした場合の洗浄効率評価結果を表1に示す。
[Comparative Example 1]
Polyvinylidene fluoride resin pellets (manufactured by SOLVAY SOLEXIS, SOLEF 1012, melt viscosity measured according to ASTM D1238 is 5.0 g / 10 min) are supplied to an extruder type melt spinning machine of φ30 mm and melted at a temperature of 230 ° C. After kneading, it was melt-extruded from the die hole at a discharge speed of 0.51 m / min, led to warm water at 20 ° C. and solidified by cooling. Subsequently, the cooled and solidified undrawn yarn was drawn 6.0 times in a high-temperature polyethylene glycol bath and a dry heat bath, and further subjected to a heat relaxation treatment of 0.90 times to obtain a monofilament having a diameter of 0.1 mm. Table 1 shows the measurement results of the physical properties of the monofilament and the cleaning efficiency evaluation results when using a brush.

〔比較例2、4〕
テトラフルオロエチレン・パーアルキルビニルエーテル共重合体樹脂ペレット(旭硝子(株)社製、P−62XP、溶融粘度30.2g/10分)をφ30mmのエクストルーダー型溶融紡糸機に供給し、380℃の温度で溶融混練した後、表1に示す吐出速度で口金孔から溶融押出し、50℃の温水中に導き冷却固化した。引き続き、冷却固化した未延伸糸を150℃の乾熱浴中で4.5倍に延伸し、さらに0.85倍の加熱弛緩処置を施し、直径0.1mmのモノフィラメントを得た。モノフィラメントの各物性測定結果およびブラシにした場合の洗浄効率評価結果を表1に示す。
[Comparative Examples 2 and 4]
Tetrafluoroethylene / peralkyl vinyl ether copolymer resin pellets (Asahi Glass Co., Ltd., P-62XP, melt viscosity 30.2 g / 10 min) were supplied to an extruder type melt spinning machine with a diameter of 30 mm and a temperature of 380 ° C. After melt-kneading, the mixture was melt-extruded from the nozzle hole at the discharge speed shown in Table 1, and led to warm water at 50 ° C. to be cooled and solidified. Subsequently, the cooled and solidified undrawn yarn was drawn 4.5 times in a dry heat bath at 150 ° C., and further subjected to a heat relaxation treatment of 0.85 times to obtain a monofilament having a diameter of 0.1 mm. Table 1 shows the measurement results of the physical properties of the monofilament and the cleaning efficiency evaluation results when using a brush.

〔比較例3〕
テトラフルオロエチレン・パーアルキルビニルエーテル共重合体樹脂ペレット(旭硝子(株)社製、P−66P、溶融粘度3.0g/10分)をφ30mmのエクストルーダー型溶融紡糸機に供給し、380℃の温度で溶融混練した後、口金孔から吐出速度0.40m/分で溶融押出し、50℃の温水中に導き冷却固化した。引き続き、冷却固化した未延伸糸を150℃の乾熱浴中で4.5倍に延伸し、さらに0.85倍の加熱弛緩処置を施し、直径0.1mmのモノフィラメントを得た。モノフィラメントの各物性測定結果およびブラシにした場合の洗浄効率評価結果を表1に示す。
[Comparative Example 3]
Tetrafluoroethylene / peralkyl vinyl ether copolymer resin pellets (manufactured by Asahi Glass Co., Ltd., P-66P, melt viscosity of 3.0 g / 10 min) are supplied to an extruder melt spinning machine with a diameter of 30 mm and a temperature of 380 ° C. After being melt-kneaded in the melt, it was melt-extruded from the die hole at a discharge speed of 0.40 m / min, led to warm water at 50 ° C. and solidified by cooling. Subsequently, the cooled and solidified undrawn yarn was drawn 4.5 times in a dry heat bath at 150 ° C., and further subjected to a heat relaxation treatment of 0.85 times to obtain a monofilament having a diameter of 0.1 mm. Table 1 shows the measurement results of the physical properties of the monofilament and the cleaning efficiency evaluation results when using a brush.

Figure 2006112008
Figure 2006112008

表1の結果から明らかなように、本発明の条件を満たすブラシ用毛材(実施例1〜6)は、耐薬品性と品質に優れるとともに、ブラシとした場合の洗浄効率が高いものである。ただし、溶融粘度の低いテトラフルオロエチレン系重合体を使用した場合(実施例3)や、溶融紡糸の際の吐出速度が速い場合(実施例5)は、口金汚れや品質のバラツキがやや大きくなる傾向が見られる。   As is apparent from the results in Table 1, the brush bristle material (Examples 1 to 6) satisfying the conditions of the present invention is excellent in chemical resistance and quality, and has high cleaning efficiency when used as a brush. . However, when a tetrafluoroethylene-based polymer having a low melt viscosity is used (Example 3), or when the discharge speed at the time of melt spinning is high (Example 5), the contamination of the die and the variation in quality are slightly increased. There is a trend.

一方、本発明の条件を満たさないブラシ用毛材(比較例1〜4)は、耐薬品性に劣る、品質にバラツキを発生する、口金汚れが発生するなどの問題があるばかりか、いずれもブラシとした場合の洗浄効率が低いものであった。   On the other hand, the bristle material for brushes (Comparative Examples 1 to 4) that does not satisfy the conditions of the present invention has problems such as poor chemical resistance, variation in quality, and contamination of the base. The cleaning efficiency when using a brush was low.

本発明によれば、耐薬品性と耐熱性に優れるとともに、ブラシとした場合の洗浄効率が高いブラシ用毛材を取得することができる。   ADVANTAGE OF THE INVENTION According to this invention, while being excellent in chemical resistance and heat resistance, the bristle material for brushes with the high washing | cleaning efficiency at the time of setting it as a brush can be acquired.

また、本発明のブラシは、上記の特性を有するブラシ用毛材を毛材の少なくとも一部に使用したものであり、洗浄効率が高く、特に高温条件下で洗浄液として溶剤を使用する液晶画面洗浄工程におけるブラシとしての有用性が極めて高い。   In addition, the brush of the present invention uses a brush bristle material having the above-mentioned characteristics as at least a part of the bristle material, has high cleaning efficiency, and uses a solvent as a cleaning liquid particularly under high temperature conditions. Very useful as a brush in the process.

モノフィラメントの直径と表面凹凸状態の評価方法の説明図である。It is explanatory drawing of the evaluation method of the diameter and surface unevenness | corrugation state of a monofilament.

符号の説明Explanation of symbols

1 モノフィラメント
n n番目の測定点(自然数)
n番目の測定点における直径
L 連続する測定点間の距離(1.5mm)
1 Monofilament n nth measurement point (natural number)
D n Diameter at the nth measurement point L Distance between successive measurement points (1.5 mm)

Claims (7)

テトラフルオロエチレン系共重合体を主成分とするモノフィラメントからなり、モノフィラメントの直径を繊維軸方向に沿って1.5mm間隔で測定し、連続する2つの測定点nとn+1(nは自然数)における直径DとDn+1の差の絶対値をΔDとした場合に、下記式(I)で表されるΔDの常用対数の平均値をM、下記式(II)で表されるΔDの平均値をΔDAVとし、下記式(III)で表される表面凹凸率Sが0.010〜0.040%であることを特徴とするブラシ用毛材。
Figure 2006112008
但し、kは自然数であり、測定点の総数を表す。
It consists of a monofilament whose main component is a tetrafluoroethylene-based copolymer. The diameter of the monofilament is measured at 1.5 mm intervals along the fiber axis direction, and the diameter at two consecutive measurement points n and n + 1 (n is a natural number). the absolute value of the difference D n and D n + 1 in case of the [Delta] D n, the [Delta] D n represented the average value of common logarithm of the [Delta] D n represented by the following formula (I) M, by the following formula (II) An average value is ΔD AV, and the surface irregularity ratio S represented by the following formula (III) is 0.010 to 0.040%.
Figure 2006112008
However, k is a natural number and represents the total number of measurement points.
前記テトラフルオロエチレン系共重合体のASTM D3307に準じて測定した溶融粘度が15〜40g/10分であることを特徴とする請求項1に記載のブラシ用毛材。 The bristle material for brushes according to claim 1, wherein the tetrafluoroethylene copolymer has a melt viscosity of 15 to 40 g / 10 minutes measured according to ASTM D3307. 前記テトラフルオロエチレン系共重合体がテトラフルオロエチレン・パーフルオロアルキルビニルエーテル共重合体であることを特徴とする請求項1または2に記載のブラシ用毛材。 The bristle material for brush according to claim 1 or 2, wherein the tetrafluoroethylene-based copolymer is a tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer. 前記モノフィラメントのJIS L1013:1999の8.10に準じて測定したヤング率が1500〜3000N/mmであることを特徴とする請求項1〜3のいずれか1項に記載のブラシ用毛材。 The JIS monofilament L1013: 1999 brush bristle material according to claim 1, the measured Young's modulus according to 8.10 characterized in that it is a 1500~3000N / mm 2 of. テトラフルオロエチレン系共重合体を溶融紡糸するに際し、その融点より20〜100℃高い温度で溶融混練した後、口金孔から吐出速度0.5〜1.5m/分で押し出し、引き続き冷却、延伸して巻き取られたモノフィラメントを所望の長さに切断してなることを特徴とする請求項1〜4のいずれか1項に記載のブラシ用毛材の製造方法。 When melt spinning the tetrafluoroethylene-based copolymer, it is melt-kneaded at a temperature 20 to 100 ° C. higher than its melting point, and then extruded from the die hole at a discharge speed of 0.5 to 1.5 m / min, followed by cooling and stretching. The method for producing a bristle material for a brush according to any one of claims 1 to 4, wherein the monofilament wound up is cut into a desired length. 請求項1〜4のいずれか1項に記載のブラシ用毛材を毛材の少なくとも一部に使用したことを特徴とするブラシ。 A brush comprising the brush bristle material according to any one of claims 1 to 4 as at least a part of the bristle material. 液晶画面洗浄工程で用いることを特徴とする請求項6に記載のブラシ。 The brush according to claim 6, wherein the brush is used in a liquid crystal screen cleaning process.
JP2004301063A 2004-10-15 2004-10-15 Bristle material for brush, method for producing the same and brush Pending JP2006112008A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008248404A (en) * 2007-03-29 2008-10-16 Toray Monofilament Co Ltd Fluororesin monofilament, method for producing the same and industrial woven fabric
JP2008248406A (en) * 2007-03-29 2008-10-16 Toray Monofilament Co Ltd Fluororesin monofilament, method for producing the same and industrial woven fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008248404A (en) * 2007-03-29 2008-10-16 Toray Monofilament Co Ltd Fluororesin monofilament, method for producing the same and industrial woven fabric
JP2008248406A (en) * 2007-03-29 2008-10-16 Toray Monofilament Co Ltd Fluororesin monofilament, method for producing the same and industrial woven fabric

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