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JP2006098818A - Developing device - Google Patents

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JP2006098818A
JP2006098818A JP2004285778A JP2004285778A JP2006098818A JP 2006098818 A JP2006098818 A JP 2006098818A JP 2004285778 A JP2004285778 A JP 2004285778A JP 2004285778 A JP2004285778 A JP 2004285778A JP 2006098818 A JP2006098818 A JP 2006098818A
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sliding contact
developing device
contact portion
sensor
developer
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JP4514575B2 (en
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Masanobu Maejima
正展 前嶌
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Kyocera Document Solutions Inc
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Kyocera Mita Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device capable of easily and effectively preventing erroneous detection by a sensor caused by the formation of a bridge due to the change of the fluidity of developer and the adhesion of a foreign matter to a cleaning member. <P>SOLUTION: The developing device 21 includes a casing 5, a cover 6, a 1st stirring screw 7, a 2nd stirring screw 8, a developing roller 11, a regulating blade 12 and a T sensor 13 detecting developer amount. A cleaning member 1 constituted of a coil spring part 1a, a fixed part 1b and a contact-sliding part 1c, rotating in accordance with the rotation of the 1st stirring screw 7, and cleaning the detection surface 13a of the T sensor 13 is provided on the supporting shaft 7a of the 1st stirring screw 7. The T sensor 13 is provided to project from the side wall 5a of the casing 5, and the cleaning member 1 is rotated while repeating the curve and restoration in a state where the contact-sliding part 1c comes into contact with the side surface of the T sensor 13, whereby the detection surface 13a is cleaned by using the elastic force of the contact-sliding part 1c. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、現像剤量を検知するセンサを備えた現像装置に関するものであり、特に、検知精度を高めるために、センサの測定箇所(センサの検知面)を清掃する清掃部材に関するものである。   The present invention relates to a developing device provided with a sensor for detecting the amount of developer, and more particularly to a cleaning member for cleaning a measurement location (sensor detection surface) of the sensor in order to increase detection accuracy.

コピー機、プリンタ、FAX等の画像形成装置が作成する画像の品質が維持されるためには、環境温度や環境湿度等に応じて、適宜現像剤を現像装置に補給し、現像剤量(または現像剤中のトナー濃度)が調整される必要がある。そのため、通常、現像装置には、現像剤量(またはトナー濃度)を測定する検知センサが設けられている。   In order to maintain the quality of images created by image forming apparatuses such as copiers, printers, and fax machines, the developer is appropriately replenished to the developing device according to the environmental temperature, environmental humidity, etc., and the amount of developer (or The toner density in the developer needs to be adjusted. For this reason, the developing device is usually provided with a detection sensor for measuring the developer amount (or toner concentration).

しかしながら、トナーを含む現像剤が、検知センサの測定箇所(例えば検知面)に付着してしまうと、現像装置内部の正確なトナー量が測定できなくなる。そこで、現像装置内部における攪拌スクリュー(アジテーター)に清掃部材を設け、そのアジテーターの回転に応じて、検知面を清掃する現像装置が種々提案されている。   However, if the developer containing toner adheres to the measurement location (for example, the detection surface) of the detection sensor, the accurate toner amount inside the developing device cannot be measured. Therefore, various developing devices have been proposed in which a cleaning member is provided in a stirring screw (agitator) inside the developing device, and the detection surface is cleaned in accordance with the rotation of the agitator.

例えば図8に示す特許文献1の現像装置121は、アジテーター107に一枚状のワイパー(清掃部材)101を設け、そのアジテーター107の回転に応じて、センサ113の検知面113aを清掃するようになっている。しかしながら、この現像装置121では、ワイパー101の平面部101dが、回転方向に対し垂直に(対向するように)位置するため、アジテーター107の回転に抵抗を与えてしまう。   For example, in the developing device 121 of Patent Document 1 shown in FIG. 8, a single wiper (cleaning member) 101 is provided on the agitator 107, and the detection surface 113 a of the sensor 113 is cleaned according to the rotation of the agitator 107. It has become. However, in this developing device 121, since the flat surface portion 101d of the wiper 101 is positioned perpendicularly (to face) the rotation direction, resistance is given to the rotation of the agitator 107.

そこで、図9に示すように、アジテーター107の回転に与える抵抗を抑制するため、バネ部材を清掃部材101として利用する現像装置121が考えられている。このような清掃部材101であれば、アジテーター107の回転に応じて、清掃部材101の摺接部101cが検知面113aを清掃できるとともに、アジテーター107の回転方向に対して、1本線状の摺接部101cしか垂直に位置しないため(対向しないため)、アジテーター107の回転に与える抵抗も抑制できる。   Therefore, as shown in FIG. 9, a developing device 121 that uses a spring member as the cleaning member 101 is considered in order to suppress the resistance given to the rotation of the agitator 107. With such a cleaning member 101, the sliding contact portion 101 c of the cleaning member 101 can clean the detection surface 113 a according to the rotation of the agitator 107, and a single linear sliding contact with respect to the rotation direction of the agitator 107. Since only the portion 101c is positioned vertically (because it is not opposed), the resistance given to the rotation of the agitator 107 can also be suppressed.

しかしながら、図9に示す現像装置121では、清掃部材101はアジテーター107の回転に同期して回転するが、通常、アジテーター107は低速で回転するため清掃部材101の回転速度も低速となり、流動性の劣化した現像剤がセンサ近傍にて滞留した場合、滞留した現像剤を良好に分散させることができなくなる。特に1成分現像式の場合、環境条件や使用期間によって現像剤中のトナーの流動性が変化し、検知面113a近傍に滞留(堆積)し易くなると、センサ113の誤検知を引き起こすという問題が生じ得る。   However, in the developing device 121 shown in FIG. 9, the cleaning member 101 rotates in synchronization with the rotation of the agitator 107. However, since the agitator 107 normally rotates at a low speed, the rotation speed of the cleaning member 101 also becomes low, and the fluidity If the deteriorated developer stays in the vicinity of the sensor, the staying developer cannot be dispersed well. In particular, in the case of the one-component development type, if the fluidity of the toner in the developer changes depending on the environmental conditions and the usage period, and it becomes easy to stay (deposit) in the vicinity of the detection surface 113a, there arises a problem of causing false detection of the sensor 113. obtain.

例えば、検知面113a近傍に現像剤のブリッジが形成された場合や、清掃部材101の摺接部101cに紙粉や現像シール部の繊維とトナーの凝集物等から成る異物が引っ掛かり、過剰に清掃される場合等は、センサ113が現像剤の存在を検知しなくなり、現像装置内が現像剤で満杯になってしまうおそれもあった。
特開2000−250301号公報(段落〔0044〕、第3図、第4図参照)
For example, when a developer bridge is formed in the vicinity of the detection surface 113a, or a foreign substance made up of paper dust or fibers and toner aggregates in the development seal portion is caught on the sliding contact portion 101c of the cleaning member 101, and excessive cleaning is performed. In such a case, the sensor 113 may not detect the presence of the developer, and the developing device may be filled with the developer.
Japanese Unexamined Patent Publication No. 2000-250301 (see paragraph [0044], FIGS. 3 and 4)

本発明は、上記問題点に鑑み、現像剤の流動性の変化によるブリッジ形成や清掃部材への異物付着等によるセンサの誤検知を簡便且つ効果的に防止する現像装置を提供する。   SUMMARY OF THE INVENTION In view of the above problems, the present invention provides a developing device that can easily and effectively prevent erroneous detection of a sensor due to bridge formation due to a change in developer fluidity or adhesion of foreign matter to a cleaning member.

上記目的を達成するため本発明は、現像剤を貯留する筐体と、該筐体内の側面に設けられ現像剤量を検知する検知手段と、前記筐体内の現像剤を攪拌搬送する回転搬送部と、該回転搬送部に設けられ前記検知手段の検知面に接触して清掃する清掃部材と、を備えた現像装置において、前記清掃部材は、前記回転搬送部の回転軸が挿入される巻きばね部と、該巻きばね部の一端を折り曲げて形成され前記回転軸に固定される固定部と、前記巻きばね部の他端を延ばして形成され前記検知面に接触する摺接部と、から成り、前記摺接部は、前記回転搬送部の回転に伴い前記筐体側面より突出して設けられた前記検知手段の側面に接触し、湾曲及び復元を繰り返しながら回転することを特徴としている。   In order to achieve the above object, the present invention provides a housing for storing a developer, detection means provided on a side surface in the housing for detecting the amount of the developer, and a rotary transport unit for stirring and transporting the developer in the housing. And a cleaning member that is provided in the rotary conveyance unit and cleans in contact with the detection surface of the detection means, wherein the cleaning member is a winding spring into which the rotary shaft of the rotary conveyance unit is inserted And a fixed portion that is formed by bending one end of the winding spring portion and is fixed to the rotating shaft, and a sliding contact portion that is formed by extending the other end of the winding spring portion and contacts the detection surface. The sliding contact portion is in contact with a side surface of the detecting means that protrudes from the side surface of the housing as the rotary conveyance portion rotates, and rotates while repeating bending and restoring.

また本発明は、上記構成の現像装置において、前記摺接部は、前記巻きばね部の接線方向に直線状に延びており、前記巻きばね部の巻き方向は、前記固定部から前記摺接部の方向に見たとき前記回転搬送部の回転方向と同一方向であることを特徴としている。   According to the present invention, in the developing device configured as described above, the sliding contact portion extends linearly in a tangential direction of the winding spring portion, and the winding direction of the winding spring portion is from the fixed portion to the sliding contact portion. When viewed in this direction, the rotation direction is the same as the rotation direction of the rotary conveyance unit.

また本発明は、上記構成の現像装置において、前記摺接部の先端を、前記回転搬送部の回転方向の上流側に鋭角に折り曲げたことを特徴としている。   According to the present invention, in the developing device having the above-described configuration, the tip of the sliding contact portion is bent at an acute angle on the upstream side in the rotation direction of the rotary conveyance unit.

また本発明は、上記構成の現像装置において、前記検知手段の突出量は、前記摺接部の太さと同程度であることを特徴としている。   According to the present invention, in the developing device configured as described above, the protruding amount of the detecting unit is approximately the same as the thickness of the sliding contact portion.

また本発明は、上記構成の現像装置において、前記検知手段は、圧電素子であることを特徴としている。   According to the present invention, in the developing device configured as described above, the detection means is a piezoelectric element.

本発明の第1の構成によれば、回転搬送部の回転軸が挿入される巻きばね部と、該巻きばね部の一端を折り曲げて形成され回転軸に固定される固定部と、他端を延ばして形成され検知面に接触する摺接部とを有する清掃部材を用いて検知手段の検知面を清掃する現像装置において、検知手段を筐体側面より突出させておき、清掃部材の摺接部が、回転搬送部の回転に伴い検知手段の側面に接触し、湾曲及び復元を繰り返しながら回転するようにしたことにより、弾性力により検知手段の側面から離脱する摺接部の勢いと振動で検知面近傍に発生する現像剤のブリッジを効果的に崩すことができる。   According to the first configuration of the present invention, the winding spring portion into which the rotation shaft of the rotation conveyance portion is inserted, the fixing portion formed by bending one end of the winding spring portion and fixed to the rotation shaft, and the other end are connected. In a developing device that cleans the detection surface of the detection means using a cleaning member that extends and contacts the detection surface, the detection means protrudes from the side surface of the housing, and the sliding contact portion of the cleaning member However, it is detected by the momentum and vibration of the slidable contact part that separates from the side surface of the detecting means by elastic force by contacting the side surface of the detecting means with the rotation of the rotation conveyance section and rotating while repeating the bending and restoring. The developer bridge generated in the vicinity of the surface can be effectively broken.

また本発明の第2の構成によれば、上記第1の構成の現像装置において、巻きばね部の一端を接線方向に直線状に延ばして摺接部を形成し、固定部から摺接部方向に見たときの巻きばね部の巻き方向を回転搬送部の回転方向と同一方向にしたことにより、摺接部の先端に近い部分が検知手段の側面に接触するため、摺接部が検知手段に引っ掛かり易くなって摺接部の係止及び離脱が安定化する。   According to the second configuration of the present invention, in the developing device of the first configuration, one end of the winding spring portion is linearly extended in the tangential direction to form a sliding contact portion, and the sliding portion direction from the fixed portion When the winding direction of the winding spring portion is viewed in the same direction as the rotation direction of the rotary conveyance unit, the portion close to the tip of the sliding contact portion comes into contact with the side surface of the detection means. It becomes easy to be hooked on the sliding portion, and the locking and detachment of the sliding contact portion is stabilized.

また本発明の第3の構成によれば、上記第1又は第2の構成の現像装置において、摺接部の先端を回転搬送部の回転方向の上流側に鋭角に折り曲げたことにより、弾性力により摺接部が検知手段から離脱する勢いで摺接部の先端に付着した異物等が外れやすくなる。   According to the third configuration of the present invention, in the developing device according to the first or second configuration, the elastic force is obtained by bending the tip of the sliding contact portion at an acute angle upstream in the rotation direction of the rotary conveyance unit. As a result, the foreign matter or the like attached to the tip of the sliding contact portion can be easily removed at a moment when the sliding contact portion is detached from the detection means.

また本発明の第4の構成によれば、上記第1乃至第3のいずれかの構成の現像装置において、検知手段の突出量を摺接部の太さと同程度としたことにより、摺接部の検知手段への係止を確実にして清掃部材による清掃効果を安定化するとともに、摺接部に過度の負荷が掛かることがないため清掃部材が破損するおそれがなくなる。   According to the fourth configuration of the present invention, in the developing device having any one of the first to third configurations, the amount of protrusion of the detection unit is set to be approximately the same as the thickness of the sliding contact portion. As a result, the cleaning effect of the cleaning member is stabilized and the sliding contact portion is not excessively loaded, so that the cleaning member is not likely to be damaged.

また本発明の第5の構成によれば、上記第1乃至第4のいずれかの構成の現像装置において、検知手段を圧電素子とすることにより、現像剤の存在をより正確に検知可能となり、現像装置内の現像剤量を一層安定化することができる。   Further, according to the fifth configuration of the present invention, in the developing device of any one of the first to fourth configurations, the presence of the developer can be detected more accurately by using the detection means as a piezoelectric element. The amount of developer in the developing device can be further stabilized.

以下に、本発明の実施形態を図面を参照して説明する。図1は、本発明の現像装置21を用いた画像形成装置(例えばプリンタ)69である。この画像形成装置69は、感光体ドラム41、帯電部42、画像書込部(レーザスキャンユニット)43、現像装置21、トナー貯留部44、転写部45、クリーニング部46、シート収容部51、搬送部52、定着部53、及び排紙部54から構成されている。   Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows an image forming apparatus (for example, a printer) 69 using the developing device 21 of the present invention. The image forming apparatus 69 includes a photosensitive drum 41, a charging unit 42, an image writing unit (laser scanning unit) 43, a developing device 21, a toner storage unit 44, a transfer unit 45, a cleaning unit 46, a sheet storage unit 51, a conveyance unit. The unit 52 includes a fixing unit 53, and a paper discharge unit 54.

感光体ドラム41は、例えばアルミドラムに感光層が積層されたものであり、帯電部42により、表面を帯電させるようになっている。そして、画像書込部43からのレーザビームを受けた表面に帯電を減衰させた静電潜像を形成する。なお、上記の感光層は、特に限定するものではないが、例えば耐久性に優れるアモルファスシリコン(a―Si)等が好ましい。   The photosensitive drum 41 is formed, for example, by laminating a photosensitive layer on an aluminum drum, and the charging unit 42 charges the surface. Then, an electrostatic latent image in which charging is attenuated is formed on the surface that has received the laser beam from the image writing unit 43. The photosensitive layer is not particularly limited, but for example, amorphous silicon (a-Si) having excellent durability is preferable.

帯電部(帯電チャージャー)42は、放電(例えばコロナ放電)することで感光体ドラム41の表面を帯電させるものである。例えば帯電部42は、細いワイヤー等を有しており、これを電極として、高電圧を印加されることで放電するようになっている。   The charging unit (charging charger) 42 charges the surface of the photosensitive drum 41 by discharging (for example, corona discharge). For example, the charging unit 42 has a thin wire or the like, and uses this as an electrode to discharge when a high voltage is applied.

画像書込部(LSU)43は、画像データに基づいて、光ビーム(例えばレーザビーム)を感光体ドラム41に照射させ、その感光体ドラム41に静電潜像を形成させるものである。なお、画像データは不図示のパーソナルコンピューター(PC)から送信されたものである。   The image writing unit (LSU) 43 irradiates the photosensitive drum 41 with a light beam (for example, a laser beam) based on the image data, and forms an electrostatic latent image on the photosensitive drum 41. The image data is transmitted from a personal computer (PC) (not shown).

現像装置21は、感光体ドラム41の静電潜像にトナーを付着させて、トナー像を形成させるものである。なお、現像装置21に収容されている現像剤としては、例えばトナーとキャリアとから構成される2成分現像剤やトナーのみから構成される1成分現像剤が挙げられる。また、現像装置21の詳細については後述する。   The developing device 21 attaches toner to the electrostatic latent image on the photosensitive drum 41 to form a toner image. Examples of the developer accommodated in the developing device 21 include a two-component developer composed of toner and carrier and a one-component developer composed only of toner. Details of the developing device 21 will be described later.

トナー貯留部(ホッパー)44は、現像装置21内部の現像剤が不足するようになれば、その現像装置21に現像剤を供給するとともに、現像剤を貯留しておくものである。   The toner storage unit (hopper) 44 supplies the developer to the developing device 21 and stores the developer when the developer in the developing device 21 becomes insufficient.

転写部45は、感光体ドラム41表面に形成したトナー像を乱さずに搬送部52を搬送されてくるシートに移行させるものである。   The transfer unit 45 transfers the toner image formed on the surface of the photoconductive drum 41 to the conveyed sheet without disturbing the toner image.

クリーニング部46は、トナー像がシートに移行(転写)された後に、感光体ドラム41の表面に残ったトナー(残留トナー)を除去するものである。例えば、感光体ドラム41の長手方向に線接触するブレード材等が挙げられる。   The cleaning unit 46 removes the toner (residual toner) remaining on the surface of the photosensitive drum 41 after the toner image is transferred (transferred) to the sheet. For example, a blade material that makes line contact with the longitudinal direction of the photosensitive drum 41 may be used.

シート収容部51は、最終的に画像(トナー像)が印刷されるシート(用紙やOHP等)を収容するとともに、搬送部52にシートを送り出すものである。   The sheet storage unit 51 stores a sheet (paper, OHP, etc.) on which an image (toner image) is finally printed, and sends the sheet to the transport unit 52.

搬送部52は、シート収容部51から排紙部54までのシートの通路のことである。定着部53は、シートに転写されたトナー像を安定な永久像とするものであり、例えば熱や圧力等のエネルギーを付与することにより、粉体状態のトナー像を溶融させるものである。   The conveyance unit 52 is a sheet path from the sheet storage unit 51 to the paper discharge unit 54. The fixing unit 53 converts the toner image transferred onto the sheet into a stable permanent image. For example, the fixing unit 53 melts the powder toner image by applying energy such as heat or pressure.

排紙部54は、定着部53を経たシート、すなわち永久像が印刷され装置外部に排出されたシートを収容するものである。   The paper discharge unit 54 accommodates a sheet that has passed through the fixing unit 53, that is, a sheet on which a permanent image is printed and discharged to the outside of the apparatus.

そして、このような画像形成装置69では、画像データに基づいて、LSU43が、感光体ドラム41にレーザビーム(光線)を発することで、その画像データに基づく静電潜像をその感光体ドラム41表面に形成させる。その後、現像装置21が、静電潜像にトナーを付着させるとともに(トナー像を形成するとともに)、転写部45が、シートにそのトナー像を転写する。次に、定着部53が、そのトナー像の転写されたシートに熱等を加え、永久像とするようになっている。   In such an image forming apparatus 69, the LSU 43 emits a laser beam (light beam) to the photosensitive drum 41 based on the image data, so that the electrostatic latent image based on the image data is displayed on the photosensitive drum 41. Form on the surface. Thereafter, the developing device 21 attaches toner to the electrostatic latent image (forms a toner image), and the transfer unit 45 transfers the toner image to the sheet. Next, the fixing unit 53 applies heat or the like to the sheet onto which the toner image has been transferred to form a permanent image.

次に、現像装置21の構成について説明する。図2は、本発明の現像装置21の概略斜視図であり、図3(a)は概略側面図、図3(b)は上方からの概略平面図である。なお、図2、図3(b)は、便宜上、蓋部分(カバー部分)を除外して表現し、図3(a)は後述する第1攪拌スクリュー7を重点的に表現している。   Next, the configuration of the developing device 21 will be described. 2 is a schematic perspective view of the developing device 21 of the present invention, FIG. 3A is a schematic side view, and FIG. 3B is a schematic plan view from above. 2 and 3 (b) are expressed excluding the lid portion (cover portion) for convenience, and FIG. 3 (a) expresses the first stirring screw 7 described later with emphasis.

これらの図に示すように、現像装置21は、ケーシング(筐体)5、カバー(筐体)6、第1攪拌スクリュー(回転搬送部)7、第2攪拌スクリュー(回転搬送部)8、現像ローラ11、規制ブレード12、及びトナー量検知センサ(以下、Tセンサという)13を含む構成である。   As shown in these drawings, the developing device 21 includes a casing (housing) 5, a cover (housing) 6, a first agitation screw (rotary conveyance unit) 7, a second agitation screw (rotary conveyance unit) 8, and development. The configuration includes a roller 11, a regulation blade 12, and a toner amount detection sensor (hereinafter referred to as a T sensor) 13.

ケーシング5は、現像剤を貯留するものであり、また、上記の第1攪拌スクリュー7等を収容している。そして、このケーシング5内には、仕切り板9によって分けられた第1貯留室15と第2貯留室16とが形成されており、第1貯留室15には第1攪拌スクリュー7が、第2貯留室16には第2攪拌スクリュー8が配設されている。カバー6は、ケーシング5に収容された現像剤が外部に漏れないように封止するものである。ケーシング5及びカバー6は、一体となって現像装置21の筐体を構成する。なお、カバー6を示す図3(a)では、カバー6とケーシング5とが解離している状態を表現している。   The casing 5 stores the developer and accommodates the first stirring screw 7 and the like. And in this casing 5, the 1st storage chamber 15 and the 2nd storage chamber 16 which were divided by the partition plate 9 are formed, and the 1st stirring screw 7 is 2nd in the 1st storage chamber 15. A second stirring screw 8 is disposed in the storage chamber 16. The cover 6 is sealed so that the developer accommodated in the casing 5 does not leak outside. The casing 5 and the cover 6 together constitute a housing of the developing device 21. Note that FIG. 3A showing the cover 6 represents a state where the cover 6 and the casing 5 are dissociated.

第1攪拌スクリュー7は、第1貯留室15に貯留されている現像剤を攪拌しながら、矢印P方向へと搬送して第2貯留室16に導くものであり、第2攪拌スクリュー8は、第2貯留室16に搬送されてきた現像剤を攪拌しながら、矢印Q方向へと搬送して現像ローラ11に供給するものである。   The first stirring screw 7 conveys the developer stored in the first storage chamber 15 in the direction of arrow P while stirring the developer, and guides it to the second storage chamber 16. The developer transported to the second storage chamber 16 is transported in the direction of arrow Q while being agitated and supplied to the developing roller 11.

なお、第1攪拌スクリュー7及び第2攪拌スクリュー8は、それぞれ支軸7a、8aを中心とし、そのまわりに螺旋羽7b、8bを設けた構成になっており、互いに平行な状態でケーシング5に回転可能に軸支されている。   The first agitating screw 7 and the second agitating screw 8 have a structure in which spiral blades 7b and 8b are provided around the support shafts 7a and 8a, respectively. It is pivotally supported so that it can rotate.

現像ローラ11は、感光体ドラム41(図1参照)の回転に応じて回転することで、その感光体ドラム41の感光層にトナーを供給するものである。なお、磁性方式の現像剤を用いる現像装置の場合、現像ローラ11として、内面に永久磁石から成る磁界発生部材(図示せず)が固定されたマグネットローラが使用される。この磁界発生部材の磁力により現像ローラ11の表面にトナーを付着(担持)させてトナー薄層を形成する。一方、非磁性方式の現像剤を用いる現像装置の場合は、現像ローラ11としてゴムローラ等が使用される。   The developing roller 11 supplies toner to the photosensitive layer of the photosensitive drum 41 by rotating in accordance with the rotation of the photosensitive drum 41 (see FIG. 1). In the case of a developing device using a magnetic developer, a magnet roller having a magnetic field generating member (not shown) made of a permanent magnet fixed on the inner surface is used as the developing roller 11. A toner thin layer is formed by attaching (carrying) toner to the surface of the developing roller 11 by the magnetic force of the magnetic field generating member. On the other hand, in the case of a developing device using a non-magnetic developer, a rubber roller or the like is used as the developing roller 11.

現像ローラ11は、第1攪拌スクリュー7、第2攪拌スクリュー8と平行な状態で、ケーシング5に回転可能に軸支されている。第1攪拌スクリュー7、第2攪拌スクリュー8、及び現像ローラ11は、図示しない駆動手段により回転駆動される。   The developing roller 11 is rotatably supported on the casing 5 in a state parallel to the first stirring screw 7 and the second stirring screw 8. The first stirring screw 7, the second stirring screw 8, and the developing roller 11 are rotationally driven by driving means (not shown).

規制ブレード12は、感光体ドラム41に供給するトナー量を規制するものであり、磁性方式の現像剤を用いる現像装置の場合、例えばSUS430等の磁性体のSUS(ステンレス)が用いられる。そして、規制ブレード12の先端に対向して設けられた磁界発生部材により現像ローラ11と規制ブレード12との間に磁界を発生させ、規制ブレード12と現像ローラ11との間隔だけでなく、磁界の強さによって現像ローラ11へのトナー付着量を厳密に規制している。これにより、数十ミクロンのトナー薄層の形成が可能となる。   The regulating blade 12 regulates the amount of toner supplied to the photosensitive drum 41, and in the case of a developing device using a magnetic developer, SUS (stainless steel) such as SUS430 is used. A magnetic field generating member provided opposite to the tip of the regulating blade 12 generates a magnetic field between the developing roller 11 and the regulating blade 12, and not only the distance between the regulating blade 12 and the developing roller 11 but also the magnetic field. The amount of toner adhering to the developing roller 11 is strictly regulated by the strength. This makes it possible to form a thin toner layer of several tens of microns.

Tセンサ13は、例えば圧電素子からなるセンサ(圧電センサ)であり、ケーシング5内の現像剤量(またはトナー濃度)を検知するものである。圧電センサは、外部から衝撃や振動が加わると、その大きさに比例した電圧が発生するという圧電素子の性質を利用し、衝撃や振動を電気信号として取り出すもので、小型、軽量、高感度という特長を有する。そして、このTセンサ13は、第1貯留室15と第2貯留室16との連通付近のケーシング5の側壁5aに設けられている。また、このTセンサ13は、後述する検知面13aが第1貯留室15及び第2貯留室16側、即ち内側に向くように設けられている。   The T sensor 13 is a sensor (piezoelectric sensor) made of a piezoelectric element, for example, and detects the amount of developer (or toner concentration) in the casing 5. Piezoelectric sensors use the property of piezoelectric elements that generate a voltage proportional to the magnitude of an impact or vibration from the outside, taking out the impact or vibration as an electrical signal. Has features. The T sensor 13 is provided on the side wall 5 a of the casing 5 in the vicinity of the communication between the first storage chamber 15 and the second storage chamber 16. The T sensor 13 is provided such that a detection surface 13a, which will be described later, faces the first storage chamber 15 and the second storage chamber 16, that is, the inner side.

このTセンサ13の検知面13aは、第1貯留室15及び第2貯留室16に充分に現像剤が貯留されているとき、その現像剤によって一定の圧をかけられることで、現像剤が充分に貯留されているものと検知する。一方、充分な現像剤量が第1貯留室15、第2貯留室16に貯留されていないとき、Tセンサ13は、現像剤によって一定以上の圧をかけられることはない。かかる場合、Tセンサ13は、現像剤量が充分に足りていないと検知するようになっている。   When the developer is sufficiently stored in the first storage chamber 15 and the second storage chamber 16, the detection surface 13 a of the T sensor 13 is sufficiently applied with the developer by being applied with a constant pressure by the developer. It is detected that it is stored in On the other hand, when a sufficient amount of developer is not stored in the first storage chamber 15 and the second storage chamber 16, the T sensor 13 is not applied with a pressure higher than a certain level by the developer. In such a case, the T sensor 13 detects that the developer amount is not sufficient.

Tセンサ13により現像剤が充分に貯留されているものと検知された場合は、検知信号を画像形成装置に設けられたCPU等の制御手段に送信し、制御手段はトナー貯留部44(図1参照)から現像装置21内への現像剤の供給を停止させる。そして現像装置21内の現像剤量が減少し、現像剤が検知面13aに接触しなくなると、制御手段はトナー貯留部44より現像剤の供給を再開する。   When it is detected by the T sensor 13 that the developer is sufficiently stored, a detection signal is transmitted to a control unit such as a CPU provided in the image forming apparatus, and the control unit stores the toner storage unit 44 (FIG. 1). The supply of the developer into the developing device 21 is stopped. When the developer amount in the developing device 21 decreases and the developer does not contact the detection surface 13a, the control unit resumes the supply of the developer from the toner storage unit 44.

なお、上述の説明では、圧電センサを用いて説明しているが、本発明の現像装置21に用いられるセンサは、圧電センサに限定されるものではない。例えば、光学式のセンサや磁気式のセンサであっても構わない。また、本発明の現像装置21に使用される現像剤も特に限定されるものではなく、1成分の現像剤であっても2成分の現像剤であっても良く、さらに磁性方式でも非磁性方式でも構わない。   In the above description, the piezoelectric sensor is used. However, the sensor used in the developing device 21 of the present invention is not limited to the piezoelectric sensor. For example, an optical sensor or a magnetic sensor may be used. Further, the developer used in the developing device 21 of the present invention is not particularly limited, and may be a one-component developer or a two-component developer, and further, a magnetic method or a non-magnetic method. It doesn't matter.

ここで、本発明の現像装置21の特徴的な構成について説明する。この現像装置21では、第1攪拌スクリュー7の支軸7aに、巻きばね部1aと、固定部1bと、摺接部1cとから構成される清掃部材1が設けられており、第1攪拌スクリュー7の回転に応じて、その清掃部材1も回転し、Tセンサ13の検知面13aを清掃する。さらに、Tセンサ13はケーシング5の側壁5aから突出するように設けられており、Tセンサ13の側面に摺接部1cが接触して湾曲及び復元を繰り返しながら回転することにより、清掃部材1の弾性力を用いて検知面13aを清掃するようになっている。   Here, a characteristic configuration of the developing device 21 of the present invention will be described. In the developing device 21, a cleaning member 1 including a winding spring portion 1 a, a fixing portion 1 b, and a sliding contact portion 1 c is provided on the support shaft 7 a of the first stirring screw 7. The cleaning member 1 also rotates in accordance with the rotation of 7, and the detection surface 13 a of the T sensor 13 is cleaned. Further, the T sensor 13 is provided so as to protrude from the side wall 5a of the casing 5, and the sliding contact portion 1c comes into contact with the side surface of the T sensor 13 and rotates while repeatedly curving and restoring. The detection surface 13a is cleaned using an elastic force.

本発明の現像装置に用いられる清掃部材1の構成を図4に示す。図4(a)は清掃部材1の斜視図、図4(b)、(c)は清掃部材1の側面図、図4(d)は図4(b)を矢印A方向から見た平面図である。清掃部材1は、弾性を有する1本の金属製の線材(ばね材)を用いて一体形成される巻きばね部1a、固定部1b、及び摺接部1cから構成されている。巻きばね部1aは、清掃部材1を第1攪拌スクリュー7の支軸7a(図2参照)に取り付けるための部分であり、内部を支軸7aが貫通するようになっている。   FIG. 4 shows the configuration of the cleaning member 1 used in the developing device of the present invention. 4 (a) is a perspective view of the cleaning member 1, FIGS. 4 (b) and 4 (c) are side views of the cleaning member 1, and FIG. 4 (d) is a plan view of FIG. 4 (b) viewed from the direction of arrow A. It is. The cleaning member 1 includes a wound spring portion 1a, a fixing portion 1b, and a sliding contact portion 1c that are integrally formed using a single metal wire (spring material) having elasticity. The winding spring part 1a is a part for attaching the cleaning member 1 to the support shaft 7a (see FIG. 2) of the first stirring screw 7, and the support shaft 7a penetrates the inside thereof.

固定部1bは、第1攪拌スクリュー7(図2参照)の回転力を清掃部1に伝達するもので、巻きばね部1aの一端を接線方向に延ばし、さらに2回直角に折り曲げて形成され、螺旋羽7b(図2参照)に係止するようになっている。   The fixing part 1b transmits the rotational force of the first stirring screw 7 (see FIG. 2) to the cleaning part 1, and is formed by extending one end of the winding spring part 1a in the tangential direction and bending it twice at a right angle, It is adapted to be locked to the spiral wing 7b (see FIG. 2).

摺接部1cは、Tセンサ13の検知面13aに直接滑るように接する(摺接する)ものであり、固定部1bの設けられていない巻きばね部1aの他端を接線方向に延ばし、支軸7aから検知面13aの全域(直径)を含む程度の長さのピン状に形成されている。   The slidable contact portion 1c is slidably contacted (slidably contacted) with the detection surface 13a of the T sensor 13, and the other end of the winding spring portion 1a not provided with the fixed portion 1b is extended in the tangential direction to support the shaft. It is formed in a pin shape having a length that includes the entire area (diameter) of the detection surface 13a from 7a.

また、巻きばね部1aの伸縮方向に対してケーシング5の側壁5aと螺旋羽7b(図2参照)とが位置するようになるので、巻きばね部1aの長さを側壁5aから螺旋羽7bまでの距離より長く形成しておけば、側壁5a及び螺旋羽7bによって巻きばね部1aが挟持されることになり、摺接部1cは巻きばね部1aの付勢力により側壁5aに向かって押進(押圧)される。その結果、摺接部1cは検知面13aを摺接できるように、ケーシング5の側壁5aに近接して配置される。   Further, since the side wall 5a of the casing 5 and the spiral wing 7b (see FIG. 2) are positioned with respect to the expansion / contraction direction of the winding spring portion 1a, the length of the winding spring portion 1a is changed from the side wall 5a to the spiral wing 7b. If it is formed longer than this distance, the winding spring portion 1a is sandwiched between the side wall 5a and the spiral blade 7b, and the sliding contact portion 1c is pushed toward the side wall 5a by the urging force of the winding spring portion 1a ( Pressed). As a result, the slidable contact portion 1c is disposed close to the side wall 5a of the casing 5 so as to be able to slidably contact the detection surface 13a.

ここで、摺接部1cの先端は、図4(c)に示すように、側壁5aから内側に向けて所定の角度(ここでは45°)に折り曲げて、側壁5aを傷つけないようにしておくことが好ましい。また、このような折り曲げ部分を設けることにより、検知面13a周辺の清掃可能領域を広げる効果も期待できる。   Here, as shown in FIG. 4C, the tip of the sliding contact portion 1c is bent at a predetermined angle (here, 45 °) from the side wall 5a so as not to damage the side wall 5a. It is preferable. In addition, by providing such a bent portion, an effect of widening the cleanable area around the detection surface 13a can be expected.

さらに、清掃部材1の回転方向を矢印B方向としているので、図4(d)に示すように、摺接部1cの先端は回転方向上流側(矢印Bと反対方向)に鋭角(ここでは45°)に折り曲げられている。これにより、摺接部1cがTセンサ13の側面に引っ掛かって湾曲した後、弾性力により勢いよく復元する際に、摺接部1cの先端に付着した異物等がすり抜けて外れやすくなる。即ち、摺接部1cの先端は、検知面13aから内向きに、且つ回転方向上流側に鋭角に折り曲げておくことが好ましい。   Further, since the rotation direction of the cleaning member 1 is the arrow B direction, as shown in FIG. 4D, the tip of the sliding contact portion 1c has an acute angle (45 in this case) on the upstream side in the rotation direction (the direction opposite to the arrow B). B). As a result, when the sliding contact portion 1c is hooked on the side surface of the T sensor 13 and is bent, the foreign matter attached to the tip of the sliding contact portion 1c slips through and easily comes off when it is vigorously restored by the elastic force. That is, it is preferable that the tip of the sliding contact portion 1c be bent inward from the detection surface 13a and at an acute angle upstream in the rotational direction.

また、固定部1bから摺接部1cの方向(矢印A方向)に見た巻きばね部1aの巻き方向は、第1攪拌スクリュー7の回転方向と同一方向とすることが好ましい。摺接部1cは、巻きばね部1aの接線方向に延びているので、巻きばね部1aの巻き方向が回転方向と反対の場合は、図5(a)に示すように、摺接部1cの根元部分(巻きばね部1aに近い部分)から先にTセンサ13の側面に接触していく。そのため、摺接部1cの湾曲に比較的大きな力が必要となり、摺接部1cが十分に湾曲する前にTセンサ13の側面から離脱してしまう。   Further, it is preferable that the winding direction of the winding spring portion 1 a viewed in the direction from the fixed portion 1 b to the sliding contact portion 1 c (arrow A direction) is the same direction as the rotation direction of the first stirring screw 7. Since the sliding contact portion 1c extends in the tangential direction of the winding spring portion 1a, when the winding direction of the winding spring portion 1a is opposite to the rotation direction, as shown in FIG. The side of the T sensor 13 is first contacted from the root portion (portion close to the winding spring portion 1a). For this reason, a relatively large force is required to bend the sliding contact portion 1c, and the sliding contact portion 1c is detached from the side surface of the T sensor 13 before it is sufficiently curved.

一方、巻きばね部1aの巻き方向を回転方向と同一方向にした場合は、図5(b)に示すように、摺接部1cの先端に近い部分から先にTセンサ13の側面に接触していくため、比較的小さな力で摺接部1cを湾曲させることができる。即ち、摺接部1cが十分に湾曲した後、復元力によりTセンサ13の側面から勢いよく離脱するため、摺接部1cの弾性を用いて検知面13a付近を効果的に清掃することができる。ここでは清掃部材1の回転方向を矢印B方向(反時計回り)としているので、巻きばね部1aの巻き方向を左巻き(反時計回り)にしている。   On the other hand, when the winding direction of the winding spring portion 1a is the same as the rotation direction, as shown in FIG. 5 (b), the side close to the tip of the sliding contact portion 1c contacts the side surface of the T sensor 13 first. Therefore, the sliding contact portion 1c can be bent with a relatively small force. That is, after the sliding contact portion 1c is sufficiently curved, it is released from the side surface of the T sensor 13 with a restoring force, so that the vicinity of the detection surface 13a can be effectively cleaned using the elasticity of the sliding contact portion 1c. . Here, since the rotation direction of the cleaning member 1 is the arrow B direction (counterclockwise), the winding direction of the coil spring 1a is counterclockwise (counterclockwise).

次に、清掃部材1がTセンサ13の側面に対して接触、離脱を繰り返し、センサ面13aを清掃する様子を図6、図7を用いて説明する。図6は、図3(a)に基づく図面であり、清掃部材1の摺接部1c、第1攪拌スクリュー7の支軸7aを重点的に表現しており、図7は、図3(b)に基づく図面であり、巻きばね部1a、摺接部1c、支軸7aを重点的に表現している。いずれも固定部1b、螺旋羽7bは記載を省略している。   Next, the manner in which the cleaning member 1 repeatedly contacts and separates from the side surface of the T sensor 13 to clean the sensor surface 13a will be described with reference to FIGS. FIG. 6 is a drawing based on FIG. 3 (a), which mainly expresses the sliding contact portion 1c of the cleaning member 1 and the support shaft 7a of the first stirring screw 7. FIG. ), And the winding spring portion 1a, the sliding contact portion 1c, and the support shaft 7a are intensively expressed. In both cases, the fixed portion 1b and the spiral feather 7b are not shown.

図6(a)、図7(a)では、摺接部1cが、検知面13aを清掃し終わって、再び支軸7aの回転に応じて回転している状態を示している。図6(b)、図7(b)では、図6(a)、図7(a)の状態からさらに摺接部1cが回転していき、Tセンサ13の検知面13aを清掃する直前の状態を示している。図に示すように、Tセンサ13は側壁5aから突出していることから、摺接部1cはTセンサ13の側面に当接する。   FIGS. 6A and 7A show a state in which the sliding contact portion 1c is rotated according to the rotation of the support shaft 7a after cleaning the detection surface 13a. 6 (b) and 7 (b), the sliding contact portion 1c further rotates from the state of FIGS. 6 (a) and 7 (a), and immediately before the detection surface 13a of the T sensor 13 is cleaned. Indicates the state. As shown in the figure, since the T sensor 13 protrudes from the side wall 5 a, the sliding contact portion 1 c comes into contact with the side surface of the T sensor 13.

図6(c)、図7(c)では、摺接部1cがTセンサ13の側面に接触している状態を示している。摺接部1cはTセンサ13の側面で係止される一方、巻きばね部1a及び固定部1bは支軸7aと共に回転を続けるため、摺接部1cは弾性力に抗して湾曲する(図6(c)参照)。   FIG. 6C and FIG. 7C show a state where the sliding contact portion 1 c is in contact with the side surface of the T sensor 13. While the sliding contact portion 1c is locked by the side surface of the T sensor 13, the winding spring portion 1a and the fixed portion 1b continue to rotate together with the support shaft 7a, so that the sliding contact portion 1c curves against the elastic force (see FIG. 6 (c)).

さらに回転を継続していくと、図6(d)、図7(d)に示すように、摺接部1cは湾曲により蓄積された弾性力(復元力)によって、Tセンサ13の側面を乗り越えて勢いよく離脱するとともに、検知面13aに摺接した後、慣性力によりしばらくの間振動する。これにより、検知面13a付近にブリッジが発生している場合でも、摺接部1cの摺接及び振動によりブリッジした現像剤を崩すことができる。そして、再び図6(a)、図7(a)の状態に戻り、上記の動作を繰り返す。   As the rotation continues further, as shown in FIGS. 6D and 7D, the sliding contact portion 1c gets over the side surface of the T sensor 13 by the elastic force (restoring force) accumulated by the bending. It detaches vigorously and oscillates for a while due to inertial force after sliding on the detection surface 13a. Thereby, even when a bridge is generated in the vicinity of the detection surface 13a, the developer bridged by the sliding contact and vibration of the sliding contact portion 1c can be broken. And it returns to the state of Fig.6 (a) and FIG.7 (a) again, and repeats said operation | movement.

以上のように、本発明の現像装置21では、現像剤を貯留するケーシング5に設けられたTセンサ13の検知面13aを、第1攪拌スクリュー7に設けた清掃部材1の摺接部1cによって清掃するようになっている。そして、特にTセンサ13がケーシング5の側壁5aから突出するように設けられ、清掃部材1の摺接部1cがTセンサ13の側面に引っ掛かり湾曲した後、弾性力により復元してTセンサ13の側面から勢いよく離脱するようになっている。   As described above, in the developing device 21 of the present invention, the detection surface 13a of the T sensor 13 provided in the casing 5 storing the developer is moved by the sliding contact portion 1c of the cleaning member 1 provided in the first stirring screw 7. It is supposed to be cleaned. In particular, the T sensor 13 is provided so as to protrude from the side wall 5 a of the casing 5, and after the sliding contact portion 1 c of the cleaning member 1 is hooked on the side surface of the T sensor 13 and curved, it is restored by elastic force and It has come off from the side vigorously.

その結果、環境条件や使用期間によって現像剤の流動性が変化し、検知面13a近傍に滞留し易くなったとしても、摺接部1cが勢いよく摺接し、且つ振動することにより、現像剤のブリッジの発生を確実に防ぐことができる。また、摺接部1cが検知面13aに摺接している時間が短時間となるため、Tセンサ13の現像剤検知感度が向上する。したがって、Tセンサ13の誤検知を防止できることになる。   As a result, even if the flowability of the developer changes depending on the environmental conditions and the usage period and it becomes easy to stay in the vicinity of the detection surface 13a, the sliding contact portion 1c vibrates and vibrates vigorously. The occurrence of bridging can be surely prevented. Further, since the sliding contact portion 1c is in sliding contact with the detection surface 13a for a short time, the developer detection sensitivity of the T sensor 13 is improved. Therefore, erroneous detection of the T sensor 13 can be prevented.

また、Tセンサ13の側壁5aからの突出量は、摺接部1cの太さと同程度としておくことが好ましい。突出量が摺接部1cの太さよりも小さくなると、摺接部1cが十分に湾曲するまでTセンサ13の側面に係止されず、検知面13aに勢いよく摺接するための復元力を蓄積できなくなる。一方、突出量が摺接部1cの太さよりも大きくなると、第1攪拌スクリュー7が回転しても摺接部1cがTセンサ13の側面から離脱できず、摺接部1c或いは巻きばね部1aに過度の負荷が掛かって清掃部材1が変形又は破損するおそれがある。清掃部材1は1本の線材を用いて一体形成されるため、Tセンサ13の突出量は清掃部材1を形成する線材の太さに応じて適宜設定すればよい。例えば上記の実施形態において、清掃部材1を直径0.5mmの線材を用いて形成する場合、Tセンサ13の突出量は0.5mm程度が最適となる。   Further, it is preferable that the amount of protrusion of the T sensor 13 from the side wall 5a is approximately the same as the thickness of the sliding contact portion 1c. When the protruding amount is smaller than the thickness of the sliding contact portion 1c, it is not locked to the side surface of the T sensor 13 until the sliding contact portion 1c is sufficiently curved, and a restoring force for slidably contacting the detection surface 13a can be accumulated. Disappear. On the other hand, if the protruding amount is larger than the thickness of the sliding contact portion 1c, the sliding contact portion 1c cannot be detached from the side surface of the T sensor 13 even if the first stirring screw 7 rotates, and the sliding contact portion 1c or the winding spring portion 1a. The cleaning member 1 may be deformed or damaged due to an excessive load. Since the cleaning member 1 is integrally formed using one wire, the protruding amount of the T sensor 13 may be appropriately set according to the thickness of the wire forming the cleaning member 1. For example, in the above embodiment, when the cleaning member 1 is formed using a wire having a diameter of 0.5 mm, the protrusion amount of the T sensor 13 is optimally about 0.5 mm.

また、本発明は上記の実施形態に限定されず、本発明の趣旨を逸脱しない範囲で、種々の変更が可能である。例えば、Tセンサ13の検知面13aを清掃可能であれば、清掃部材1を第2攪拌スクリュー8に取り付けても構わない。また、Tセンサ13の設置位置も特に限定されることはなく、ケーシング5内の現像剤量を正確に検知できるような位置であればよい。   The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention. For example, the cleaning member 1 may be attached to the second stirring screw 8 as long as the detection surface 13a of the T sensor 13 can be cleaned. Further, the installation position of the T sensor 13 is not particularly limited as long as the developer amount in the casing 5 can be accurately detected.

本発明は、現像剤を貯留する筐体と、該筐体内の側面に設けられ現像剤量を検知する検知手段と、筐体内の現像剤を攪拌搬送する回転搬送部と、該回転搬送部に設けられ検知手段の検知面に接触して清掃する清掃部材と、を備えた現像装置において、清掃部材は、回転搬送部の回転軸が挿入される巻きばね部と、該巻きばね部の一端を折り曲げて形成され回転軸に固定される固定部と、巻きばね部の他端を延ばして形成され検知面に接触する摺接部と、から成り、摺接部は、回転搬送部の回転に伴い筐体側面より突出して設けられた検知手段の側面に接触し、湾曲及び復元を繰り返しながら回転することとする。   The present invention provides a housing for storing the developer, a detection unit provided on a side surface in the housing for detecting the amount of the developer, a rotating transport unit for stirring and transporting the developer in the housing, and the rotating transport unit. And a cleaning member that contacts and cleans the detection surface of the detection means, and the cleaning member includes a winding spring portion into which the rotation shaft of the rotation conveyance portion is inserted, and one end of the winding spring portion. It consists of a fixed part that is bent and fixed to the rotating shaft, and a slidable contact part that is formed by extending the other end of the winding spring part and contacts the detection surface. Suppose that it contacts the side surface of the detection means provided protruding from the side surface of the housing, and rotates while repeating the bending and restoring.

これにより、現像剤が環境条件や使用期間の違いによって流動性を変化させ、検知面近傍に滞留し易くなったとしても、検知手段の側面で湾曲された後、弾性力により復元しながら回転する摺接部の勢いと振動で、検知面近傍におけるブリッジの発生を効果的に防止する現像装置を提供する。また、摺接部が検知面に摺接している時間が短時間となるため、検知手段の検知感度が向上して誤検知を防止することができる。   As a result, even if the developer changes its fluidity depending on the environmental conditions and the period of use and becomes easy to stay in the vicinity of the detection surface, it is curved while being curved at the side of the detection means and then rotated while being restored by elastic force. A developing device that effectively prevents the occurrence of a bridge in the vicinity of a detection surface by virtue of the sliding contact portion and vibration. Moreover, since the time for which the sliding contact portion is in sliding contact with the detection surface is short, the detection sensitivity of the detection means is improved and erroneous detection can be prevented.

また、巻きばね部の一端を接線方向に直線状に延ばして摺接部を形成し、固定部から摺接部方向に見た巻きばね部の巻き方向を回転搬送部の回転方向と同一方向にしたので、摺接部の先端に近い部分が検知手段の側面に接触するため、摺接部が検知手段に引っ掛かり易くなって、摺接部による検知面の清掃動作が一層安定化する。   Further, one end of the winding spring portion is linearly extended in the tangential direction to form a sliding contact portion, and the winding direction of the winding spring portion viewed from the fixing portion in the sliding contact portion direction is set in the same direction as the rotation direction of the rotary conveying portion. Therefore, the portion close to the tip of the sliding contact portion comes into contact with the side surface of the detection means, so that the sliding contact portion is easily caught by the detection means, and the cleaning operation of the detection surface by the sliding contact portion is further stabilized.

また、摺接部の先端を回転搬送部の回転方向の上流側に鋭角に折り曲げたので、摺接部の先端に付着した異物等が外れやすくなる。   In addition, since the tip of the sliding contact portion is bent at an acute angle upstream in the rotation direction of the rotary conveyance portion, foreign matter or the like attached to the tip of the sliding contact portion is easily removed.

また、検知手段の突出量を摺接部の太さと同程度としたので、摺接部の検知手段への係止を確実にして清掃部材による清掃効果を安定化するとともに、摺接部に過度の負荷が掛かることがないため清掃部材が破損するおそれがなくなる。   Further, since the protruding amount of the detecting means is set to be approximately the same as the thickness of the sliding contact portion, the locking of the sliding contact portion to the detecting means is ensured, the cleaning effect by the cleaning member is stabilized, and the sliding contact portion is excessively moved. Therefore, there is no possibility that the cleaning member is damaged.

は、本発明の現像装置を備えた画像形成装置の概略構成図である。FIG. 1 is a schematic configuration diagram of an image forming apparatus including a developing device of the present invention. は、本発明の現像装置の概略斜視図である。These are the schematic perspective views of the image development apparatus of this invention. は、本発明の現像装置の概略側面図(図3(a))、及び上方から見た概略平面図(図3(b))である。These are a schematic side view of the developing device of the present invention (FIG. 3A) and a schematic plan view seen from above (FIG. 3B). は、本発明の現像装置に用いられる清掃部材の斜視図(図4(a))、側面図(図4(b)、(c))、及び平面図(図4(d))である。FIG. 4A is a perspective view (FIG. 4A), a side view (FIGS. 4B and 4C), and a plan view (FIG. 4D) of a cleaning member used in the developing device of the present invention. は、摺接部のTセンサの側面への接触状態と巻きばね部の巻き方向との関係を示す説明図である。These are explanatory drawings which show the relationship between the contact state to the side surface of the T sensor of a sliding contact part, and the winding direction of a winding spring part. は、図3(a)に基づく図面であり、(a)は摺接部が検知面を清掃し終わって回転している状態、(b)はさらに摺接部が回転し、検知面を清掃する直前の状態、(c)は摺接部がTセンサの側面に接触して湾曲している状態、(d)は摺接部がTセンサの側面から離脱した状態を示す説明図である。Fig. 3A is a drawing based on Fig. 3A, in which Fig. 3A shows a state where the sliding contact portion is rotated after cleaning the detection surface, and Fig. 3B shows that the sliding contact portion further rotates and cleans the detection surface. (C) is an explanatory view showing a state in which the slidable contact portion is in contact with the side surface of the T sensor and is curved, and (d) is an explanatory view showing a state in which the slidable contact portion is detached from the side surface of the T sensor. は、図3(b)に基づく図面であり、(a)は摺接部が検知面を清掃し終わって回転している状態、(b)はさらに摺接部が回転し、検知面を清掃する直前の状態、(c)は摺接部がTセンサの側面に接触して湾曲している状態、(d)は摺接部がTセンサの側面から離脱した状態を示す説明図である。FIG. 3B is a drawing based on FIG. 3B, in which FIG. 3A is a state where the sliding contact portion is rotated after cleaning the detection surface, and FIG. 3B is a state where the sliding contact portion is further rotated to clean the detection surface. (C) is an explanatory view showing a state in which the slidable contact portion is in contact with the side surface of the T sensor and is curved, and (d) is an explanatory view showing a state in which the slidable contact portion is detached from the side surface of the T sensor. は、従来の現像装置を示す概略平面図である。These are schematic plan views showing a conventional developing device. は、図8の他の一例を示す概略平面図である。FIG. 9 is a schematic plan view showing another example of FIG. 8.

符号の説明Explanation of symbols

1 清掃部材
1a 巻きばね部
1b 固定部
1c 摺接部
5 ケーシング(筐体)
5a 側壁
6 カバー(筐体)
7 第1攪拌スクリュー(回転搬送部)
7a 支軸(回転搬送部)
8 第2攪拌スクリュー(回転搬送部)
8a 支軸(回転搬送部)
9 仕切り板
11 現像ローラ
12 規制ブレード
13 Tセンサ(検知手段)
13a 検知面
15 第1貯留室
16 第2貯留室
21 現像装置
69 画像形成装置
DESCRIPTION OF SYMBOLS 1 Cleaning member 1a Winding spring part 1b Fixed part 1c Sliding contact part 5 Casing (housing | casing)
5a Side wall 6 Cover (housing)
7 1st stirring screw (rotary conveyance part)
7a Support shaft (rotary transfer part)
8 Second agitation screw (rotary conveyance part)
8a Spindle (Rotating conveyance part)
9 Partition plate 11 Developing roller 12 Regulating blade 13 T sensor (detection means)
13a Detection surface 15 First storage chamber 16 Second storage chamber 21 Developing device 69 Image forming device

Claims (5)

現像剤を貯留する筐体と、該筐体内の側面に設けられ現像剤量を検知する検知手段と、前記筐体内の現像剤を攪拌搬送する回転搬送部と、該回転搬送部に設けられ前記検知手段の検知面に接触して清掃する清掃部材と、を備えた現像装置において、
前記清掃部材は、前記回転搬送部の回転軸が挿入される巻きばね部と、該巻きばね部の一端を折り曲げて形成され前記回転軸に固定される固定部と、前記巻きばね部の他端を延ばして形成され前記検知面に接触する摺接部と、から成り、
前記摺接部は、前記回転搬送部の回転に伴い前記筐体側面より突出して設けられた前記検知手段の側面に接触し、湾曲及び復元を繰り返しながら回転することを特徴とする現像装置。
A housing for storing the developer, a detecting means provided on a side surface in the housing for detecting the amount of the developer, a rotary transport unit for stirring and transporting the developer in the housing, and the rotational transport unit provided in the rotary transport unit; In a developing device comprising a cleaning member that contacts and cleans the detection surface of the detection means,
The cleaning member includes a winding spring portion into which the rotation shaft of the rotation conveyance portion is inserted, a fixing portion formed by bending one end of the winding spring portion and fixed to the rotation shaft, and the other end of the winding spring portion. A sliding contact portion that is formed by extending and contacting the detection surface,
The developing device according to claim 1, wherein the sliding contact portion is in contact with a side surface of the detection unit provided so as to protrude from the side surface of the housing as the rotation conveyance unit rotates, and rotates while repeatedly bending and restoring.
前記摺接部は、前記巻きばね部の接線方向に直線状に延びており、前記巻きばね部の巻き方向は、前記固定部から前記摺接部の方向に見たとき前記回転搬送部の回転方向と同一方向であることを特徴とする請求項1に記載の現像装置。   The sliding contact portion extends linearly in the tangential direction of the winding spring portion, and the winding direction of the winding spring portion is the rotation of the rotary conveying portion when viewed from the fixed portion toward the sliding contact portion. The developing device according to claim 1, wherein the developing device is in the same direction as the direction. 前記摺接部の先端を、前記回転搬送部の回転方向の上流側に鋭角に折り曲げたことを特徴とする請求項1又は請求項2に記載の現像装置。   3. The developing device according to claim 1, wherein a tip end of the sliding contact portion is bent at an acute angle upstream in a rotation direction of the rotary conveyance unit. 前記検知手段の突出量は、前記摺接部の太さと同程度であることを特徴とする請求項1〜請求項3のいずれかに記載の現像装置。   The developing device according to claim 1, wherein a protruding amount of the detection unit is approximately the same as a thickness of the sliding contact portion. 前記検知手段は、圧電素子であることを特徴とする請求項1〜請求項4のいずれかに記載の現像装置。   The developing device according to claim 1, wherein the detection unit is a piezoelectric element.
JP2004285778A 2004-09-30 2004-09-30 Development device Expired - Fee Related JP4514575B2 (en)

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JP2006293140A (en) * 2005-04-13 2006-10-26 Kyocera Mita Corp Toner storage container
JP2014006295A (en) * 2012-06-21 2014-01-16 Kyocera Document Solutions Inc Developing device and image forming apparatus
US20140205304A1 (en) * 2013-01-21 2014-07-24 Kyocera Document Solutions Inc. Cleaning member, developing device, and image forming apparatus
CN104777731A (en) * 2014-01-15 2015-07-15 京瓷办公信息系统株式会社 Developing device and image forming apparatus including the same

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JPH0329980A (en) * 1989-06-28 1991-02-07 Canon Inc Developer detector
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Publication number Priority date Publication date Assignee Title
JP2006293140A (en) * 2005-04-13 2006-10-26 Kyocera Mita Corp Toner storage container
JP4596961B2 (en) * 2005-04-13 2010-12-15 京セラミタ株式会社 Toner storage container
JP2014006295A (en) * 2012-06-21 2014-01-16 Kyocera Document Solutions Inc Developing device and image forming apparatus
US20140205304A1 (en) * 2013-01-21 2014-07-24 Kyocera Document Solutions Inc. Cleaning member, developing device, and image forming apparatus
US9164431B2 (en) * 2013-01-21 2015-10-20 Kyocera Document Solutions Inc. Cleaning member, developing device, and image forming apparatus
CN104777731A (en) * 2014-01-15 2015-07-15 京瓷办公信息系统株式会社 Developing device and image forming apparatus including the same
CN104777731B (en) * 2014-01-15 2019-05-07 京瓷办公信息系统株式会社 Developing device and image forming apparatus having the same

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