JP2006097443A - Luminescent phosphor plate and method for producing the same - Google Patents
Luminescent phosphor plate and method for producing the same Download PDFInfo
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Abstract
【課題】 蛍光板と滑り止め骨材とを組み合わせつつも、蛍光材の蛍光を有効に発揮し得る蓄光性蛍光板及びその製造方法を提供することを目的とする。
【解決手段】 基板2と、基板2上に形成された光反射面2aと、光反射面2a上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層3と、無鉛ガラス層3表面に散在状に固着された光反射性滑り止め微粒子骨材4と、を備えることとした。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide a phosphorescent fluorescent plate capable of effectively exhibiting fluorescence of a fluorescent material while combining the fluorescent plate and a non-slip aggregate and a method for manufacturing the same.
SOLUTION: A substrate 2, a light reflecting surface 2a formed on the substrate 2, a lead-free glass layer 3 containing a phosphorescent phosphor material laminated on the light reflecting surface 2a and dispersed and mixed with a phosphorescent phosphor material, and lead-free And a light-reflective anti-slip fine particle aggregate 4 fixed to the surface of the glass layer 3 in a scattered manner.
[Selection] Figure 1
Description
本発明は、蓄光性蛍光板及びその製造方法に係り、特に床材に適した蓄光性蛍光板及びその製造方法に関する。 The present invention relates to a phosphorescent fluorescent plate and a method for producing the same, and more particularly to a phosphorescent phosphor plate suitable for a flooring and a method for producing the same.
従来、滑り止め床材としては、例えば、ガラス基材の表面上に耐摩耗性を有する高硬度粒子を融着してなるガラス板(特許文献1)が知られており、蛍光製品としては、例えば、本体の上面に蛍光釉薬が塗布された蛍光製品(特許文献2)が知られている。
上記従来の蛍光製品は、一般に蛍光材料とガラスフリットを含む釉薬をガラスやファインセラミックス等の基板上に塗工し、融着させることにより得ている。 The above-mentioned conventional fluorescent products are generally obtained by applying a glaze containing a fluorescent material and glass frit on a substrate such as glass or fine ceramics and fusing it.
一方、上記従来の滑り止め床材において、一般に使用される骨材は不透明なものが多く、そのような骨材は、蓄光性蛍光材に必要な光の入射及び蓄光蛍光材の蛍光を遮る。また、骨材による滑り止め効果を高めるために、一般に密集して配置されがちである。例えば、骨材として白いアルミナ粒子や黒又は褐色の炭化珪素、透明でない石榴石(透明なものは高価)、或いは、白ないし褐色の珪砂が使用され、これらの骨材を滑り止めとして密集して配置させると、骨材の下層に蛍光材を含む層を配置した場合は、骨材によって光が吸収又は反射されるし、或いは、骨材により所定のパターンが形成されてしまう。骨材が透光性である場合には前記のような問題は生じないが、発光効率を更に高めたいという要望があった。 On the other hand, in the above conventional non-slip flooring material, generally used aggregates are often opaque, and such aggregates block incident light necessary for the phosphorescent fluorescent material and fluorescence of the phosphorescent fluorescent material. Also, in order to enhance the anti-slip effect by the aggregate, it is generally apt to be densely arranged. For example, white alumina particles, black or brown silicon carbide, non-transparent stone meteorite (transparent is expensive), or white or brown silica sand are used as aggregates. When arranged, when a layer containing a fluorescent material is arranged under the aggregate, light is absorbed or reflected by the aggregate, or a predetermined pattern is formed by the aggregate. When the aggregate is translucent, the above-mentioned problem does not occur, but there has been a demand for further improving the luminous efficiency.
そこで、本発明は、蛍光板と滑り止め骨材とを組み合わせつつも、蛍光材の蛍光を有効に発揮し得る蓄光性蛍光板及びその製造方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a phosphorescent fluorescent plate that can effectively exhibit the fluorescence of the fluorescent material while combining the fluorescent plate and the non-slip aggregate, and a method for manufacturing the same.
上記目的を達成するため、本発明に係る蓄光性蛍光板は、基板と、該基板上に形成された光反射面と、該光反射面上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層と、該無鉛ガラス層表面に固着された透光性滑り止め微粒子骨材及び該無鉛ガラス層表面に散在状に固着された光反射性滑り止め微粒子骨材の少なくとも何れかと、を有することを特徴とする。ここで、「散在状」とは、隙間無く詰まっていないことを意味する。 In order to achieve the above object, a phosphorescent phosphor plate according to the present invention comprises a substrate, a light reflecting surface formed on the substrate, and a phosphorescent material obtained by dispersing and mixing phosphorescent phosphor materials laminated on the light reflecting surface. A lead-free glass layer containing a fluorescent material, and at least one of a light-transmitting anti-slip fine particle aggregate fixed to the surface of the lead-free glass layer and a light-reflective anti-slip fine particle aggregate fixed to the surface of the lead-free glass layer in a scattered manner It is characterized by having. Here, the “scattered state” means not clogged without a gap.
また、上記目的を達成するため、基板と、該基板上に形成された光反射面と、該光反射面上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層と、蓄光性蛍光材入り無鉛ガラス層上に積層され透光性を有する無鉛ガラス保護層と、該無鉛ガラス保護層表面に固着された透光性滑り止め微粒子骨材及び前記無鉛ガラス保護層表面に散在状に固着された光反射性滑り止め微粒子骨材の少なくとも何れかと、を有することを特徴とする。 In order to achieve the above object, a substrate, a light reflecting surface formed on the substrate, and a lead-free glass layer containing a phosphorescent fluorescent material laminated on the light reflecting surface and dispersed and mixed with the phosphorescent fluorescent material, A lead-free glass protective layer that is laminated on a lead-free glass layer containing a phosphorescent phosphor and has translucency, a translucent anti-slip particulate aggregate fixed to the surface of the lead-free glass protective layer, and a surface of the lead-free glass protective layer And at least one of light-reflective anti-slip fine particle aggregates fixed in a scattered manner.
前記光反射面は、前記基板の表面に積層された光反射層によって形成することが好ましく、さらに、該光反射層を、白色系又は淡色系の釉薬により形成することが好ましい。 The light reflecting surface is preferably formed of a light reflecting layer laminated on the surface of the substrate, and the light reflecting layer is preferably formed of a white or light color glaze.
また、前記基板を白色系又は淡色系の基材とし、前記光反射面を該基板の表面によって形成しても良いし、或いは、前記基板を磁器製としても良い。 The substrate may be a white or light-colored base material, and the light reflecting surface may be formed by the surface of the substrate, or the substrate may be made of porcelain.
前記光反射性滑り止め微粒子骨材は、平均粒径が約0.1〜約1.5mmであり、散在密度が5〜120g/m2であることが好ましい。 The light-reflective anti-slip particulate aggregate preferably has an average particle size of about 0.1 to about 1.5 mm and a scattered density of 5 to 120 g / m 2 .
さらに、上記目的を達成するため、本発明に係る蓄光性蛍光板の第1の製造方法は、光反射面を有する基板の該光反射面上に、無鉛ガラスフリット及び蓄光性蛍光材を分散させたスラリー又はペーストを塗布し蓄光性蛍光材入り無鉛ガラス層形成層を形成する工程と、該蓄光性蛍光材入り無鉛ガラス層形成層を乾燥させる工程と、乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層の表面に、透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を、前記蓄構成蛍光材入り無鉛ガラス層形成層を遮光しないように散布する工程と、前記透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を散布した前記蓄光性蛍光材入り無鉛ガラス層形成層を焼成して蓄光性蛍光材入り無鉛ガラス層を形成する工程と、を有することを特徴とする。 Furthermore, in order to achieve the above object, in the first method for producing a phosphorescent phosphor plate according to the present invention, a lead-free glass frit and a phosphorescent phosphor material are dispersed on the light reflecting surface of a substrate having a light reflecting surface. Applying slurry or paste to form a lead-free glass layer forming layer containing a phosphorescent phosphor material, drying the lead-free glass layer forming layer containing the phosphorescent phosphor material, and drying the lead-free glass layer containing the phosphorescent phosphor material A step of spraying at least one of a light-transmitting anti-slip fine particle aggregate and a light-reflective anti-slip fine particle aggregate on the surface of the forming layer so as not to shield the lead-free glass layer forming layer containing the storage phosphor; and The lead-free glass layer-containing phosphorescent phosphor material containing at least one of the light-transmitting anti-slip fine particle aggregate and the light-reflective anti-slip fine particle aggregate is fired to form a lead-free glass layer containing the phosphorescent phosphor material. And having a step.
また、上記目的を達成するため、本発明に係る蓄光性蛍光板の第2の製造方法は、光反射面を有する基板の該光反射面上に、無鉛ガラスフリット及び蓄光性蛍光材を分散させたスラリー又はペーストを塗布し蓄光性蛍光材入り無鉛ガラス層形成層を形成する工程と、該蓄光性蛍光材入り無鉛ガラス層形成層を乾燥させる工程と、乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層上に、無鉛ガラスフリットを分散させたスラリー又はペーストを塗布し、乾燥させて透光性の無鉛ガラス保護層形成層を形成する工程と、乾燥した無鉛ガラス保護層形成層の表面に、透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を、前記蓄構成蛍光材入り無鉛ガラス層形成層を遮光しないように散布する工程と、前記前記透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を散布した前記蓄光性蛍光材入り無鉛ガラス層形成層及び前記無鉛ガラス保護層形成層を焼成する工程と、を有することを特徴とする。 Moreover, in order to achieve the said objective, the 2nd manufacturing method of the luminous fluorescent plate which concerns on this invention disperse | distributed the lead-free glass frit and the luminous fluorescent material on this light reflection surface of the board | substrate which has a light reflection surface. Applying slurry or paste to form a lead-free glass layer forming layer containing a phosphorescent phosphor material, drying the lead-free glass layer forming layer containing the phosphorescent phosphor material, and drying the lead-free glass layer containing the phosphorescent phosphor material On the forming layer, a slurry or paste in which lead-free glass frit is dispersed is applied and dried to form a translucent lead-free glass protective layer forming layer, and on the surface of the dried lead-free glass protective layer forming layer, A step of spraying at least one of the light-transmitting anti-slip fine particle aggregate and the light-reflective anti-slip fine particle aggregate so as not to shield the lead-free glass layer-forming layer containing the storage phosphor; Firing the lead-free glass layer-forming layer containing the phosphorescent phosphor material and the lead-free glass protective layer-forming layer in which at least one of the stop fine particle aggregate and the light-reflective anti-slip fine particle aggregate is sprayed. To do.
さらに、上記目的を達成するため、本発明に係る蓄光性蛍光板の第3の製造方法は、光反射面を有する基板の該光反射面上に、無鉛ガラスフリット及び蓄光性蛍光材を分散させたスラリー又はペーストを塗布し蓄光性蛍光材入り無鉛ガラス層形成層を形成する工程と、該蓄光性蛍光材入り無鉛ガラス層形成層を乾燥させる工程と、乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層上に、透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方と無鉛ガラスフリットとを分散させたスラリー又はペーストを、該スラリー又はペーストを焼成した後の表面に前記滑り止め微粒子骨材による凸部が形成される程度の膜厚となるように塗布し、滑り止め微粒子骨材入り無鉛ガラス保護層形成層を形成する工程と、前記蓄光性蛍光材入り無鉛ガラス層形成層及び前記滑り止め微粒子骨材入り無鉛ガラス保護層形成層を焼成し、蓄光性蛍光材入り無鉛ガラス層上に滑り止め微粒子骨材入り無鉛ガラス保護層を形成する工程と、を有することを特徴とする。 Furthermore, in order to achieve the above object, in the third method for producing a phosphorescent phosphor plate according to the present invention, a lead-free glass frit and a phosphorescent phosphor material are dispersed on the light reflecting surface of a substrate having a light reflecting surface. Applying slurry or paste to form a lead-free glass layer forming layer containing a phosphorescent phosphor material, drying the lead-free glass layer forming layer containing the phosphorescent phosphor material, and drying the lead-free glass layer containing the phosphorescent phosphor material A slurry or paste in which at least one of a light-transmitting anti-slip fine particle aggregate and a light-reflective anti-slip fine particle aggregate and a lead-free glass frit is dispersed on the forming layer is formed on the surface after the slurry or paste is fired. Coating the anti-slip fine particle aggregate so as to form a convex portion, and forming a lead-free glass protective layer forming layer containing the non-slip fine particle aggregate; and the phosphorescent phosphor Firing the lead-free glass layer forming layer containing the material and the lead-free glass protective layer forming layer containing the non-slip fine particle aggregate, and forming the lead-free glass protective layer containing the non-slip fine particle aggregate on the lead-free glass layer containing the phosphorescent phosphor; It is characterized by having.
上記第1〜第3の製造方法において、第4の製造方法として、前記スラリー又はペーストを塗布する基板は、焼成前の成形体であって、前記蓄光性蛍光材入り無鉛ガラス層形成層又は前記滑り止め微粒子骨材入り無鉛ガラス層形成層の焼成時に同時に焼成され、焼結されることが好ましい。 In the first to third manufacturing methods, as a fourth manufacturing method, the substrate to which the slurry or paste is applied is a molded body before firing, and the lead-free glass layer-forming layer containing the phosphorescent fluorescent material or the It is preferable that the lead-free glass layer-forming layer containing the non-slip fine particle aggregate is fired and sintered simultaneously with firing.
前記第1〜第4の製造方法において、前記基板の表面に光反射面を形成するために、該基板の表面に白色系又は淡色系の釉薬層を施釉する工程を更に含むことが好ましい。 In the first to fourth manufacturing methods, it is preferable to further include a step of applying a white or light-colored glaze layer on the surface of the substrate in order to form a light reflecting surface on the surface of the substrate.
前記第1〜第4の製造方法において、前記光反射面を有する基板は、白色系又は白色系の基材によって形成され、該基材によって光反射面が形成されていることが好ましい。 In the first to fourth manufacturing methods, the substrate having the light reflecting surface is preferably formed of a white or white base material, and the light reflecting surface is formed of the base material.
なお、「磁器」とは、素地がよく焼き締ってガラス化し、吸水性のない純白透明性の焼物のことである。 The “porcelain” is a pure white transparent ceramic that is well-baked and vitrified and has no water absorption.
本発明に係る蓄光性蛍光板によれば、透光性の滑り止め骨材を表面に設け、蓄光性蛍光材入り無鉛ガラス層の下層に光反射面を形成することにより、蓄光性蛍光材入り無鉛ガラス層に入射し蓄光性蛍光材に吸収されずに通過した光を反射させて蓄光性蛍光材に吸収させ、蓄光性蛍光材の発する蛍光が光反射面で反射されて放出されるので、発光効率の向上が図られる。 According to the phosphorescent fluorescent plate according to the present invention, lead-free phosphorescent phosphorescent material is provided by providing a light-transmitting anti-slip aggregate on the surface and forming a light reflecting surface under the lead-free glass layer containing phosphorescent phosphorescent material. Light that is incident on the glass layer and is not absorbed by the phosphorescent phosphor is reflected and absorbed by the phosphorescent phosphor, and the fluorescence emitted by the phosphorescent phosphor is reflected by the light reflecting surface and emitted. Efficiency is improved.
また、本発明に係る蓄光性蛍光板によれば、光反射性滑り止め微粒子骨材を蓄光性蛍光材入り無鉛ガラス層の上に散在状に固着することにより、入射光は光反射性滑り止め微粒子骨材の間を通って、蓄光性蛍光材が含まれている無鉛ガラス層に進入し、特定の波長の光が蓄光性蛍光材を励起するために該蓄光性蛍光材に吸収され、その際に吸収されなかった光は基板の表面に形成された光反射面と光反射性微粒子骨材との間で反射される途中で蓄光性蛍光材に吸収されることとなるので蓄光率が高められ、高効率の蛍光(発光)を得ることができる。 In addition, according to the phosphorescent fluorescent plate according to the present invention, the light reflecting non-slip fine particle aggregates are scattered and fixed on the lead-free glass layer containing the phosphorescent fluorescent material so that incident light is reflected by the light reflecting non-slip fine particles. Passes between the aggregates and enters the lead-free glass layer containing the phosphorescent phosphor, and light of a specific wavelength is absorbed by the phosphorescent phosphor to excite the phosphorescent phosphor, The light that is not absorbed by the phosphor is absorbed by the phosphorescent phosphor while being reflected between the light reflecting surface formed on the surface of the substrate and the light-reflecting fine particle aggregate, so that the luminous rate is increased. Highly efficient fluorescence (emission) can be obtained.
以下、本発明に係る蓄光性蛍光板及びその製造方法の実施形態について、図1〜3を参照して説明する。なお、全図及び全実施形態を通じ、同様の構成部分には同符号を付した。 Hereinafter, embodiments of a phosphorescent phosphor plate and a method for producing the same according to the present invention will be described with reference to FIGS. In addition, the same code | symbol was attached | subjected to the same component through all the figures and all the embodiment.
図1は、本発明に係る蓄光性蛍光板の第1実施形態を示す縦断面図である。図1に示すように、蓄光性蛍光板1は、基板2と、基板2上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層3と、蓄光性蛍光材入り無鉛ガラス層3表面に散在状に固着された光反射性滑り止め微粒子骨材4と、を有する。
FIG. 1 is a longitudinal sectional view showing a first embodiment of a phosphorescent phosphor plate according to the present invention. As shown in FIG. 1, a phosphorescent phosphor plate 1 includes a
基板2は、耐久性、耐候性に富み、無鉛ガラス層3が融着し得るものであって、光反射面を有するものが使用される。光反射面は、基板の性質上有しても良く或いは光反射層が別に形成されているものであっても良い。図1に示す例は、基板自体の表面が光反射面2aである実施形態である。そのような基板1としは、例えば、Al2O3、MgO、SiO2を主成分とする磁器製の基板、その他、白系或いは淡色系のセラミックス基板を例示することができる。、これらの基板は、厚みを4〜12mmとすることが好ましい。なお、ここで言うセラミックスは、陶磁器類の他、セメント・ガラス・煉瓦などを含む広義の意味である。
The
光反射性滑り止め微粒子骨材としては、平均粒径が約0.1〜約1.5mm程度で高硬度の骨材として公知の骨材のうち光反射性を有する骨材を使用することができる。平均粒径は、JIS R 6002に規定されている測定方法に基づいて測定することができる。光反射性滑り止め微粒子骨材としては、アルミナ(白)、ジルコニア(白)、及び白又は淡色の珪砂、ガラス粒子は、全波長領域において高い光反射性を有するため好ましい。石榴石は、不透明の白色のものを使用することが好ましいが、蓄光性蛍光材の種類に応じて白以外の色のものも使用できる。即ち、蓄光性蛍光材が蓄光のために吸収する色(波長)と同系色の石榴石を使用できる。例えば、蓄光性蛍光材が緑系色を蓄光のために吸収する場合、緑系色の石榴石を使用すれば、その石榴石は緑系色を反射するからである。このことは、光反射性基材についても同様であり、蓄光性蛍光材の吸収する光の色(特定波長領域)と同系色の光反射面とすることができる。 As the light-reflective anti-slip fine particle aggregate, it is possible to use a light-reflective aggregate among known aggregates having an average particle diameter of about 0.1 to about 1.5 mm and a high hardness. it can. An average particle diameter can be measured based on the measuring method prescribed | regulated to JISR6002. As the light-reflective anti-slip fine particle aggregate, alumina (white), zirconia (white), white or light colored silica sand, and glass particles are preferable because they have high light reflectivity in the entire wavelength region. The stone meteorite is preferably an opaque white one, but a color other than white can also be used depending on the type of phosphorescent fluorescent material. That is, a stone meteorite having the same color as the color (wavelength) absorbed by the phosphorescent phosphor for phosphorescence can be used. For example, when the phosphorescent fluorescent material absorbs a green color for the purpose of phosphorescence, if a green color stone meteorite is used, the stone meteorite reflects the green color. The same applies to the light-reflecting base material, and the light reflecting surface can have a similar color to the color of light (specific wavelength region) absorbed by the phosphorescent fluorescent material.
上記のような蓄光性蛍光板は、次のようにして製造される。 The luminous phosphor plate as described above is manufactured as follows.
先ず、光反射面を有する基板2を用意し、該光反射面の上面に、無鉛ガラスフリット、蓄光性蛍光材を水及び有機溶媒からなる分散媒中に分散させたスラリー又はペーストに必要に応じて添加剤を加えて、例えば、厚みが0.5〜2mmとなるように塗布し、蓄光性蛍光材入り無鉛ガラス層形成層を形成する。
First, a
塗布方法としては、例えば、刷毛塗り、スプレー塗布、流し込み、鋳込み充填、スクリーン印刷、紙転写、シルク転写等の転写、その他の塗布方法を採用することができる。 As the coating method, for example, brush coating, spray coating, pouring, casting filling, screen printing, paper transfer, transfer such as silk transfer, and other coating methods can be employed.
スラリー又はペースト中の有機溶媒は、焼成によって分解、焼失するものを使用でき、例えば、一般的なバインダーとして公知のメチルセルロース、エチルセルロース、トルエン、エチルアルコール、オイル、アクリル樹脂等が使用できる。 As the organic solvent in the slurry or paste, those which are decomposed and burned off by firing can be used. For example, known methyl cellulose, ethyl cellulose, toluene, ethyl alcohol, oil, acrylic resin, etc. can be used as a general binder.
スラリー又はペースト中の重量比は、水及び有機溶媒等からなる分散媒を20〜40重量%、蓄光性蛍光材を10〜35重量%、そして、無鉛ガラスフリットを35〜50重量%とすることができる。 The weight ratio in the slurry or paste is 20 to 40% by weight of the dispersion medium composed of water and an organic solvent, 10 to 35% by weight of the phosphorescent fluorescent material, and 35 to 50% by weight of the lead-free glass frit. Can do.
セラミックス製の基板2は、一般に熱膨張係数がガラスに比較して小さいため、熱膨張差による貫入と剥がれを防止するために、蓄光性蛍光材入り無鉛ガラス層3は出来るだけ熱膨張係数を小さくすることが好ましい。そのため、無鉛ガラス層の熱膨張係数は、例えば、50×10−7〜75×10−7とすることが好ましい。
Since the
また、蓄光性蛍光材が高温で酸化分解し、輝度が低下するため、蓄光性蛍光材入り無鉛ガラス層3は、比較的低い焼成温度(例えば、650〜850℃)で溶けるものが好ましい。そのため、ガラスフリットは、融点が500〜750℃程度の低融点のものを使用することが好ましい。さらに、蓄光性蛍光材は、酸化しやすく、酸化分解により輝度が低下するため、無鉛ガラス層としては耐酸性を有するものが好ましい。
Further, since the phosphorescent phosphor material is oxidized and decomposed at a high temperature and the brightness is lowered, the lead-
こうして得られた蓄光性蛍光材入り無鉛ガラス層形成層を、100〜200℃で、約2〜6時間放置し、乾燥させる。 The lead-free glass layer-forming layer containing the phosphorescent phosphor thus obtained is left at 100 to 200 ° C. for about 2 to 6 hours and dried.
次に、乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層の表面に光反射性滑り止め微粒子骨材4を散布する。光反射性滑り止め微粒子骨材4は、上記したように粒径が約0.1〜約1.5mmのものを、5〜120g/m2の散在密度に散布することが好ましい。散在密度が5g/m2より小さいと、滑り止めとしての効果が小さくなりすぎるからであり、一方、120g/m2を越えると、入射光を反射する割合が大きくなり、かえって蓄光性能を妨げるからである。ここで、散在密度における「密度」は、広義の密度であり、単位面積当たりに分布する割合のことである。蓄光性蛍光材の散在密度は、1m2当たりに散布する蓄光性蛍光材の質量で表される。 Next, the light-reflective anti-slip particulate aggregate 4 is sprayed on the surface of the dried lead-free glass layer-forming layer containing the phosphorescent phosphor. As described above, the light-reflective anti-slip fine particle aggregate 4 having a particle size of about 0.1 to about 1.5 mm is preferably dispersed to a scattered density of 5 to 120 g / m 2 . This is because if the scattering density is less than 5 g / m 2 , the effect as an anti-slip becomes too small, whereas if it exceeds 120 g / m 2 , the ratio of reflecting incident light increases, which rather hinders the luminous performance. It is. Here, the “density” in the scattered density is a density in a broad sense and is a ratio distributed per unit area. The scattered density of the phosphorescent phosphor material is expressed by the mass of the phosphorescent phosphor material dispersed per 1 m 2 .
次に、光反射性滑り止め微粒子骨材4を散布した蓄光性蛍光材入り無鉛ガラス層形成層を650〜850℃、3〜8時間で焼成し、蓄光性蛍光材入り無鉛ガラス層3を形成する。この焼成途中において、無鉛ガラスフリットが溶融して光反射性滑り止め微粒子骨材4を包み込み、焼成後は光反射性滑り止め微粒子骨材4の表面にガラスの被膜を張ったようにして完全に固着させるが、焼成後において光反射性滑り止め微粒子骨材は、蓄光性蛍光材入り無鉛ガラス層3の表面に凸部を形成し、滑り止めの働きをする。
Next, the lead-free glass layer-containing layer containing the phosphorescent phosphor material dispersed with the light-reflective anti-slip particulate aggregate 4 is baked at 650-850 ° C. for 3-8 hours to form the lead-
上記のようにして得られた蓄光性蛍光板1は、蓄光性蛍光材入り無鉛ガラス層3の表面に光反射性滑り止め微粒子骨材4が散在状に固着されているので、入射光は光反射性滑り止め微粒子骨材4の間を通って、蓄光性蛍光材入り無鉛ガラス層3に進入し、蓄光性蛍光材に吸収され、その際に吸収されなかった光は基板2表面の光反射面2aと光反射性滑り止め微粒子骨材4との間で反射が繰り返される途中で蓄光性蛍光材に吸収されることとなり、その結果、蓄光率が高められ、高効率の蛍光を得ることができる。
In the phosphorescent phosphor plate 1 obtained as described above, the light-reflective anti-slip fine particle aggregates 4 are scattered and fixed on the surface of the lead-
次に本発明に係る蓄光性蛍光板の第2実施形態について、以下に図2を参照しつつ説明する。図2は、蓄光性蛍光板の第2実施形態を示す縦断面図である。 Next, a second embodiment of the phosphorescent phosphor screen according to the present invention will be described below with reference to FIG. FIG. 2 is a longitudinal sectional view showing a second embodiment of the phosphorescent phosphor screen.
第2実施形態の蓄光性蛍光板1は、前記基板の表面に光反射層5が積層されている点が主として上記第1実施形態と相違する。
The phosphorescent phosphor plate 1 of the second embodiment is mainly different from the first embodiment in that a
光反射層5は、例えば、白色系又は淡色系の釉薬層により形成することができる。白色の釉薬としては、例えば、ジルコニウム、チタン、ナトリウム、スズ等の顔料を含む無鉛ガラスフリットを使用し、低融点(650〜850℃)でその上層の蓄光性蛍光材入り無鉛ガラス層3と焼成時に溶融一体化するようにすることが好ましい。光反射層5を形成する釉薬層の厚みは、蓄光性蛍光材入り無鉛ガラス層3と溶け合う適正厚みとして、例えば、0.2〜1.0mmとすることができる。
The
なお、光反射層5を形成する釉薬層は、予め基板2上に融着させておいてから、その上に蓄光性蛍光材入り無鉛ガラス層3を形成してもよい。或いは、光反射層5を形成する釉薬層を塗工し乾燥させ、その上に蓄光性径光材入り無鉛ガラス層形成層を塗工し乾燥させ、光反射性滑り止め微粒子骨材4を散布した後、焼成することにより融着させても良い。
The glaze layer for forming the
上記のような光反射層5を基板2の表面に形成する場合、基板自体は、光反射性を有さなくてもよい。基板2は、セラミックス基板に限らず、例えば、ステンレス等の鋼板上面に光反射層5を形成する釉薬層を融着させたステンレス琺瑯を採用することもできる。
When the
次に、本発明に係る蓄光性蛍光板の第2実施形態について、以下に図3を参照しつつ説明する。図3は、蓄光性蛍光板の第3実施形態を示す縦断面図である。 Next, a second embodiment of the phosphorescent phosphor screen according to the present invention will be described below with reference to FIG. FIG. 3 is a longitudinal sectional view showing a third embodiment of the phosphorescent phosphor screen.
第2実施形態の蓄光性蛍光板1は、光反射面上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層の上面に、更に蓄光性蛍光材を含まない無鉛ガラスによって形成された無鉛ガラス保護層6が積層され、無鉛ガラス保護層6の表面に光反射性滑り止め微粒子骨材が散在状に固着されている点が上記第1実施形態と相違し、その他の点は、上記第1実施形態と同様である。 The phosphorescent phosphor plate 1 of the second embodiment is made of lead-free glass that does not contain a phosphorescent phosphor material on the upper surface of the lead-free glass layer containing the phosphorescent phosphor material that is laminated on the light reflecting surface and in which the phosphorescent phosphor material is dispersed and mixed. The point that the formed lead-free glass protective layer 6 is laminated, and the light-reflective anti-slip fine particle aggregates are scattered and fixed to the surface of the lead-free glass protective layer 6 is different from the first embodiment, and other points. Is the same as in the first embodiment.
第2実施形態の蓄光性蛍光板1を製造するにあたっては、光反射性滑り止め微粒子骨材を固着させる方法として、上記第1実施形態と同様に散布する方法の他に、以下に説明する別の方法がある。 In manufacturing the luminous phosphor plate 1 of the second embodiment, as a method of fixing the light-reflective anti-slip fine particle aggregate, in addition to the method of spraying in the same manner as in the first embodiment, another method described below. There is a way.
すなわち、基板2上に塗工した蓄光性蛍光材入り無鉛ガラス層3形成層を乾燥させた後に、その上面に無鉛ガラスフリット及び光反射性滑り止め微粒子骨材4を分散させたスラリー又はペーストを、所定の膜厚となるように塗布することにより、光反射性滑り止め微粒子骨材入り無鉛ガラス保護層6形成層を形成する。この場合、塗布するスラリー又はペーストの膜厚は、スラリー又はペーストを焼成した後の表面に光反射性滑り止め微粒子骨材4による凸部が滑り止め性状を呈する程度の膜厚となるようにし、例えば、0.2〜1.0mmである。塗布方法としては、例えば、刷毛塗り、スプレー塗布、流し込み、鋳込み充填、スクリーン印刷、紙転写、シルク転写等の転写、その他の塗布方法を採用することができる。
That is, after drying the lead-
光反射性滑り止め微粒子骨材入り無鉛ガラス保護層6形成層を乾燥させた後、蓄光性蛍光材入り無鉛ガラス層3形成層及び光反射性滑り止め微粒子骨材入り無鉛ガラス層形成層を焼成し、蓄光性蛍光材入り無鉛ガラス層上に光反射性滑り止め微粒子骨材入り無鉛ガラス層を溶融一体させ固化させる。
After drying the lead-free glass protective layer 6 layer containing the light-reflective anti-slip fine particle aggregate, the lead-
上記第1〜第3実施形態の蓄光性蛍光板と、骨材を有さない以外は該第1実施形態と同じ構成の蓄光性蛍光板(比較品)と、を製作し、JIS Z 9107に基づいて残光輝度の比較試験をした結果、第1〜第3実施形態の蓄光性蛍光板は、何れも比較品に対して輝度の劣化は最大でも5%以下であり、骨材の付加による輝度の劣化は最小限に抑えられていた。 A phosphorescent phosphor plate according to the first to third embodiments and a phosphorescent phosphor plate (comparative product) having the same configuration as that of the first embodiment except that no aggregate is used are manufactured. Based on JIS Z 9107 As a result of the comparison test of afterglow luminance, the phosphorescent phosphor screens of the first to third embodiments all have a luminance degradation of 5% or less with respect to the comparative product, and the luminance degradation due to the addition of aggregate. Was kept to a minimum.
また、上記第1〜第3実施形態では、予め焼結させてある基板を用いた製法について説明したが、焼成前の成形体としての基板を、蓄光性蛍光材入り無鉛ガラス層形成層又は前記光反射性滑り止め微粒子骨材入り無鉛ガラス層形成層の焼成時に同時に焼成し、焼結することもできる。 Moreover, in the said 1st-3rd embodiment, although the manufacturing method using the board | substrate sintered beforehand was demonstrated, the board | substrate as a molded object before baking is made into the lead-free glass layer forming layer containing a luminous fluorescent material, or the said The lead-free glass layer-forming layer containing the light-reflective anti-slip fine particle aggregate can be fired and sintered simultaneously with firing.
さらに、蓄光性蛍光材入り無鉛ガラス層形成層の上面又は前記光反射性滑り止め微粒子骨材入り無鉛ガラス層形成層の上面には、更に、ピクトグラム、図柄、模様、文字等を釉薬印刷し融着させて、標識等として使用することもできる。 In addition, on the upper surface of the lead-free glass layer forming layer containing the phosphorescent fluorescent material or the upper surface of the lead-free glass layer forming layer containing the light-reflective anti-slip fine particle aggregate, pictograms, designs, patterns, characters, etc. are further printed with glaze. It can be worn and used as a label or the like.
上記の実施形態では、滑り止め微粒子骨材として光反射性滑り微粒子骨材を使用した例について説明したが、光透過性滑り止め微粒子骨材を使用することもできる。光透過性滑り止め微粒子骨材を使用する場合は、散在状に設けることもできるが、隙間無く敷き詰めるようにして設けることも可能である。その他の製造方法及び構成は、上記実施形態と同様である。光透過性滑り止め微粒子骨材としては、例えば、透明なガラス粒子、透明な石材粒子、透明な人造石材粒子等を例示することができる。また、光透過性滑り止め微粒子骨材と光反射性微粒子骨材を混合して使用するこもと可能である。 In the above embodiment, an example in which a light-reflective sliding fine particle aggregate is used as the non-slip fine particle aggregate has been described. However, a light transmissive non-slip fine particle aggregate can also be used. In the case of using a light-transmitting anti-slip fine particle aggregate, it can be provided in a scattered manner, but can also be provided so as to be spread without gaps. Other manufacturing methods and configurations are the same as those in the above embodiment. Examples of the light-transmitting anti-slip fine particle aggregate include transparent glass particles, transparent stone particles, and transparent artificial stone particles. It is also possible to use a mixture of a light transmissive anti-slip fine particle aggregate and a light reflective fine particle aggregate.
1 蓄光性蛍光板
2 基板
2a 光反射面
3 蓄光性蛍光材入り無鉛ガラス層
4 光反射性滑り止め微粒子骨材
5 光反射層
6 光反射性滑り止め微粒子骨材入り無鉛ガラス保護層
DESCRIPTION OF SYMBOLS 1
Claims (14)
該光反射面上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層と、
該無鉛ガラス層表面に固着された透光性滑り止め微粒子骨材及び該無鉛ガラス層表面に散在状に固着された光反射性滑り止め微粒子骨材の少なくとも何れかと、
を有することを特徴とする蓄光性蛍光板。 A substrate having a light reflecting surface on the upper surface;
A lead-free glass layer containing a phosphorescent phosphor material that is laminated on the light reflecting surface and in which the phosphorescent phosphor material is dispersed and mixed;
At least one of the translucent anti-slip fine particle aggregate fixed to the surface of the lead-free glass layer and the light-reflective anti-slip fine particle aggregate fixed to the surface of the lead-free glass layer in a scattered manner;
A phosphorescent phosphor plate characterized by comprising:
該光反射面上に積層され蓄光性蛍光材を分散混入させた蓄光性蛍光材入り無鉛ガラス層と、
蓄光性蛍光材入り無鉛ガラス層上に積層され透光性を有する無鉛ガラス保護層と、
該無鉛ガラス保護層表面に固着された透光性滑り止め微粒子骨材及び前記無鉛ガラス保護層表面に散在状に固着された光反射性滑り止め微粒子骨材の少なくとも何れかと、
を有することを特徴とする請求項1記載の蓄光性蛍光板。 A substrate having a light reflecting surface on the upper surface;
A lead-free glass layer containing a phosphorescent phosphor material that is laminated on the light reflecting surface and in which the phosphorescent phosphor material is dispersed and mixed;
A lead-free glass protective layer laminated on a lead-free glass layer containing a phosphorescent fluorescent material and having translucency;
At least one of the translucent anti-slip particulate aggregate fixed to the lead-free glass protective layer surface and the light-reflective anti-slip particulate aggregate fixed to the lead-free glass protective layer surface in a scattered manner;
The phosphorescent phosphor plate according to claim 1, comprising:
該蓄光性蛍光材入り無鉛ガラス層形成層を乾燥させる工程と、
乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層の表面に、透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を、前記蓄構成蛍光材入り無鉛ガラス層形成層を遮光しないように散布する工程と、
前記透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を散布した前記蓄光性蛍光材入り無鉛ガラス層形成層を焼成して蓄光性蛍光材入り無鉛ガラス層を形成する工程と、
を有することを特徴とする蓄光性蛍光板の製造方法。 A step of forming a lead-free glass layer-forming layer containing a phosphorescent phosphor material by applying a slurry or paste in which a lead-free glass frit and a phosphorescent phosphor material are dispersed on the light reflecting surface of the substrate having a light reflecting surface;
Drying the lead-free glass layer forming layer containing the phosphorescent phosphor material;
On the surface of the dried lead-free glass layer forming layer containing the phosphorescent fluorescent material, at least one of a light-transmitting anti-slip fine particle aggregate and a light-reflective anti-slip fine particle aggregate is formed, and the lead-free glass layer forming layer containing the storage phosphor material Spraying so as not to block light,
The lead-free glass layer-forming layer containing the phosphorescent fluorescent material on which at least one of the light-transmitting anti-slip fine particle aggregate and the light-reflective anti-slip fine particle aggregate is dispersed is fired to form a lead-free glass layer containing the phosphorescent fluorescent material Process,
A method for producing a phosphorescent phosphor plate, comprising:
該蓄光性蛍光材入り無鉛ガラス層形成層を乾燥させる工程と、
乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層上に、無鉛ガラスフリットを分散させたスラリー又はペーストを塗布し、乾燥させて透光性の無鉛ガラス保護層形成層を形成する工程と、
乾燥した無鉛ガラス保護層形成層の表面に、透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を、前記蓄構成蛍光材入り無鉛ガラス層形成層を遮光しないように散布する工程と、
前記前記透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方を散布した前記蓄光性蛍光材入り無鉛ガラス層形成層及び前記無鉛ガラス保護層形成層を焼成する工程と、
を有することを特徴とする蓄光性蛍光板の製造方法。 A step of forming a lead-free glass layer-forming layer containing a phosphorescent phosphor material by applying a slurry or paste in which a lead-free glass frit and a phosphorescent phosphor material are dispersed on the light reflecting surface of the substrate having a light reflecting surface;
Drying the lead-free glass layer forming layer containing the phosphorescent phosphor material;
Applying a slurry or paste in which lead-free glass frit is dispersed on the dried lead-free glass layer-forming layer containing the phosphorescent fluorescent material, and drying to form a translucent lead-free glass protective layer-forming layer;
At least one of translucent anti-slip fine particle aggregate and light reflective anti-slip fine particle aggregate on the surface of the dried lead-free glass protective layer forming layer, so that the lead-free glass layer forming layer containing the storage phosphor is not shielded from light Spraying process;
Firing the lead-free glass layer-forming layer containing the phosphorescent phosphor and the lead-free glass protective layer-forming layer in which at least one of the light-transmissive anti-slip fine particle aggregate and the light-reflective anti-slip fine particle aggregate is dispersed;
A method for producing a phosphorescent phosphor plate, comprising:
該蓄光性蛍光材入り無鉛ガラス層形成層を乾燥させる工程と、
乾燥した前記蓄光性蛍光材入り無鉛ガラス層形成層上に、透光性滑り止め微粒子骨材及び光反射性滑り止め微粒子骨材の少なくとも一方と無鉛ガラスフリットとを分散させたスラリー又はペーストを、該スラリー又はペーストを焼成した後の表面に前記滑り止め微粒子骨材による凸部が形成される程度の膜厚となるように塗布し、滑り止め微粒子骨材入り無鉛ガラス保護層形成層を形成する工程と、
前記蓄光性蛍光材入り無鉛ガラス層形成層及び前記滑り止め微粒子骨材入り無鉛ガラス保護層形成層を焼成し、蓄光性蛍光材入り無鉛ガラス層上に滑り止め微粒子骨材入り無鉛ガラス保護層を形成する工程と、
を有することを特徴とする蓄光性蛍光板の製造方法。 Applying a slurry or paste in which lead-free glass frit and phosphorescent fluorescent material are dispersed to form a lead-free glass layer-forming layer containing phosphorescent phosphor on the light reflecting surface of the substrate having the light reflecting surface;
Drying the lead-free glass layer forming layer containing the phosphorescent phosphor material;
On the dried lead-free glass layer-forming layer containing the phosphorescent fluorescent material, a slurry or paste in which at least one of a light-transmitting anti-slip fine particle aggregate and a light-reflective anti-slip fine particle aggregate and a lead-free glass frit is dispersed, The slurry or paste is applied onto the surface after firing so as to have a film thickness enough to form convex portions of the non-slip fine particle aggregate to form a lead-free glass protective layer forming layer containing the non-slip fine particle aggregate. Process,
The lead-free glass layer forming layer containing the phosphorescent fluorescent material and the lead-free glass protective layer forming layer containing the non-slip fine particle aggregate are fired, and the lead-free glass protective layer containing the non-slip fine particle aggregate is formed on the lead-free glass layer containing the phosphorescent fluorescent material. Forming, and
A method for producing a phosphorescent phosphor plate, comprising:
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