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JP2006077367A - Deodorant coating agent and deodorant decorative paper - Google Patents

Deodorant coating agent and deodorant decorative paper Download PDF

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JP2006077367A
JP2006077367A JP2004263299A JP2004263299A JP2006077367A JP 2006077367 A JP2006077367 A JP 2006077367A JP 2004263299 A JP2004263299 A JP 2004263299A JP 2004263299 A JP2004263299 A JP 2004263299A JP 2006077367 A JP2006077367 A JP 2006077367A
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deodorant
coating agent
metal
deodorizing
parts
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Yoshihiro Yamamoto
吉広 山本
Masao Nakazawa
正雄 中沢
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Kyodo Printing Co Ltd
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Abstract

【課題】 臭気の物理的吸収に加え、臭気の成分を化学的に分解するとともに抗菌性を有し、しかも絵柄層自体の品質を損ねることがない消臭塗工剤及びその消臭塗工剤を積層した消臭化粧紙を提供することを目的とするものである。
【解決手段】 化学吸収型消臭剤(粉末)14を混合した合成樹脂液を主剤として、この主剤に微粉末状の金属担持ゼオライト15を分散させた消臭塗工剤であり、この消臭塗工剤を、紙質壁紙用基材11に設けた絵柄層12上に消臭機能性保護層13を積層したものである。
【選択図】 図1
PROBLEM TO BE SOLVED: To provide a deodorizing coating agent that chemically decomposes odor components and has antibacterial properties in addition to physical absorption of odors and that does not impair the quality of the pattern layer itself, and the deodorizing coating agent thereof An object of the present invention is to provide a deodorant decorative paper laminated with the above.
SOLUTION: A deodorizing coating agent comprising a synthetic resin liquid mixed with a chemical absorption deodorant (powder) 14 as a main ingredient and fine powdery metal-supported zeolite 15 dispersed in the main ingredient. The coating agent is formed by laminating a deodorant functional protective layer 13 on a pattern layer 12 provided on a paper-based wallpaper base material 11.
[Selection] Figure 1

Description

本発明は、消臭塗工剤及び消臭化粧紙に関し、殊に、OPワニス(保護ワニス,OP剤)として有用な消臭塗工剤であり、建築材の内装材である化粧紙を製造する際の印刷工程で使用可能なものであり、悪臭(汗臭、加齢臭、排泄臭、或いは揮発性有機化合物臭等)を物理吸着と化学的分解或いは光触媒による分解を兼ね備えて臭気成分を消し去るとともに抗菌性を有する消臭塗工剤及び消臭化粧紙に関するものである。   The present invention relates to a deodorizing coating agent and a deodorizing decorative paper, and in particular, is a deodorizing coating agent useful as an OP varnish (protective varnish, OP agent), and manufactures a decorative paper that is an interior material of a building material. It can be used in the printing process when performing odor components (both sweat odors, aging odors, excretion odors, or volatile organic compound odors) by combining physical adsorption with chemical decomposition or photocatalytic decomposition. The present invention relates to a deodorizing coating agent and a deodorizing decorative paper having antibacterial properties while being erased.

従来、消臭剤としては、炭、珪藻土、活性炭、ゼオライト等があり、建築物の内装材としてこれらの物質をシート状にして貼ったものがある。図2は消臭化粧紙であり、紙基材1と通気性のある表面材2との間に活性炭シート3を介装したものであり、ホルムアルデヒド等の揮発性有機化合物(VOC)を吸着することができる(例えば、特許文献1)。   Conventionally, as a deodorant, there are charcoal, diatomaceous earth, activated carbon, zeolite, and the like, and as an interior material of a building, there is one in which these substances are pasted in a sheet form. FIG. 2 shows a deodorant decorative paper, in which an activated carbon sheet 3 is interposed between a paper substrate 1 and a breathable surface material 2, and adsorbs a volatile organic compound (VOC) such as formaldehyde. (For example, Patent Document 1).

また、一般住宅や病院等の室内の不快臭を吸着し、さらに抗菌性を有する化粧紙がある。図3を参照して説明すると、この化粧紙は、基材4の片面に発泡性樹脂層5、絵柄層6、無機質層7、光触媒機能層8が順次積層され、エンボス加工が施されている。光触媒機能層8は、光触媒粒子を水ガラスなどに添加してコーティングしたり、光触媒粒子を発泡性樹脂に混合、吹き付け、振り掛けたりした後、加熱発泡させてエンボス加工を施して形成されている。この化粧紙は、光が照射されると、その光触媒機能層8の光分解作用により抗菌性が付与されている。さらに、光触媒機能層8の抗菌性ゼオライト等を混合すれば、光が当たらない時でも抗菌性を発揮するとしている(例えば、特許文献2)。   In addition, there are decorative papers that adsorb unpleasant odors in rooms such as ordinary houses and hospitals and have antibacterial properties. Referring to FIG. 3, this decorative paper is obtained by sequentially laminating a foamable resin layer 5, a pattern layer 6, an inorganic layer 7, and a photocatalytic functional layer 8 on one side of a base material 4 and embossing. . The photocatalyst functional layer 8 is formed by adding photocatalyst particles to water glass or the like, coating the photocatalyst particles on a foamable resin, spraying and sprinkling, and then heating and foaming to form embossing. When this decorative paper is irradiated with light, antibacterial properties are imparted by the photodegradation action of the photocatalytic functional layer 8. Furthermore, if antibacterial zeolite or the like of the photocatalytic function layer 8 is mixed, the antibacterial property is exhibited even when light is not applied (for example, Patent Document 2).

特開2004−162185号公報(明細書全頁、図面図1)JP 2004-162185 A (all pages of the specification, drawing 1) 特開平10−180943号公報(明細書全頁、図面図1)Japanese Patent Application Laid-Open No. 10-180943 (all pages of the specification, drawing 1)

従来例の消臭化粧紙(特許文献1)では、活性炭シートを紙基材と表面材と間に介在するものであり、活性炭は悪臭を吸収して閉じ込める機能を有するものの悪臭成分を分解する機能はないし、紙基材の片面に絵柄層を設けた場合、活性炭シートで覆われることになり、化粧紙としての用途を達成することができない。また、表面材に絵柄を印刷した場合、さらに表面材に保護層を施さねばならない。無論、保護層に活性炭を分散させることは、絵柄層表面上が黒く着色されることになるので使用できない。   In the conventional deodorant decorative paper (Patent Document 1), an activated carbon sheet is interposed between the paper base material and the surface material, and the activated carbon has a function of absorbing and confining malodor, but a function of decomposing malodorous components. In addition, when a pattern layer is provided on one side of a paper base material, it is covered with an activated carbon sheet, and the use as a decorative paper cannot be achieved. Moreover, when a pattern is printed on the surface material, a protective layer must be further applied to the surface material. Of course, it is not possible to disperse the activated carbon in the protective layer because the surface of the pattern layer is colored black.

また、従来例の消臭化粧紙(特許文献2)では、建築物の内装材として利用される化粧紙であり、この消臭化粧紙では、無機質層上に光触媒機能層を形成し、光触媒機能層により抗菌性を付与するものであるが、光触媒粒子の紫外線による分解作用によって消臭することを主体とし、紫外線の弱い屋内では臭気を物理的には吸着するが、分解速度は遅く、消臭作用としての即効性は少ない。また、絵柄層上に無機質層と光触媒機能層が形成され、塗工前後の色差が極端に大きくなり、意匠性に優れた化粧紙を提供することはできないといった欠点がある。   The conventional deodorant decorative paper (Patent Document 2) is a decorative paper used as an interior material of a building. In this deodorized decorative paper, a photocatalytic function layer is formed on an inorganic layer, and a photocatalytic function is provided. The layer provides antibacterial properties, but mainly deodorizes the photocatalyst particles by the action of ultraviolet rays, and the odor is physically adsorbed indoors where the ultraviolet rays are weak, but the decomposition rate is slow and the deodorant There is little immediate effect as an action. In addition, an inorganic layer and a photocatalytic functional layer are formed on the pattern layer, so that the color difference before and after coating becomes extremely large, and it is impossible to provide decorative paper excellent in design.

本発明は、上記のような問題点に鑑みなされたものであり、臭気の物理的吸収に加え、臭気の成分を化学反応により無臭化させるとともに抗菌性を有し、しかも絵柄層自体の色変化を少なくする消臭塗工剤及びその消臭塗工剤を積層した消臭化粧紙を提供することを目的とするものである。   The present invention has been made in view of the above problems, and in addition to the physical absorption of odors, the odor components are non-brominated by a chemical reaction and have antibacterial properties, and the color change of the pattern layer itself. An object of the present invention is to provide a deodorant coating agent that reduces the amount of deodorant and a deodorized decorative paper laminated with the deodorant coating agent.

本発明は、上述の課題を解決するためになされ、請求項1の発明は、化学吸収型消臭剤を混合した合成樹脂液を主剤として、該主剤に微粉末状の金属担持ゼオライトを分散させたことを特徴とする消臭塗工剤である。   The present invention has been made in order to solve the above-mentioned problems. The invention of claim 1 is based on a synthetic resin liquid mixed with a chemical absorption deodorant as a main agent, and a finely powdered metal-supported zeolite is dispersed in the main agent. It is a deodorant coating agent characterized by the above.

また、請求項2の発明は、前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対し、銀イオンを担持する平均粒径4〜10μmの前記金属担持ゼオライトを0.5〜30重量部添加したことを特徴とする請求項1に記載の消臭塗工剤である。なお、金属担持ゼオライトの添加量が、0.5重量部を下回ると臭気成分を化学変化させる能力が劣り、30重量部を超えると光の透過に支障が生じる。好ましくは、金属担持ゼオライトの混合量を1〜10重量部とする。   The invention according to claim 2 is characterized in that the metal-supported zeolite having an average particle diameter of 4 to 10 μm supporting silver ions is 0.5 to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant. The deodorant coating agent according to claim 1, wherein 30 parts by weight is added. When the amount of the metal-supported zeolite is less than 0.5 parts by weight, the ability to chemically change the odor component is inferior, and when it exceeds 30 parts by weight, the light transmission is hindered. Preferably, the mixing amount of the metal-supported zeolite is 1 to 10 parts by weight.

また、請求項3の発明は、前記金属担持ゼオライトが、光触媒酸化チタンを担持することを特徴とする請求項1に記載の消臭塗工剤である。   The invention according to claim 3 is the deodorant coating agent according to claim 1, wherein the metal-supported zeolite supports photocatalytic titanium oxide.

また、請求項4の発明は、シリカ・アルミナ微粉末を混合したアクリル系樹脂液を主剤として、該主剤に微粉末状の金属担持ゼオライトを分散させたことを特徴とする消臭塗工剤である。なお、シリカ・アルミナは、RSiO3/2・Alの分子構造を有するものであり、Rはアルキル基−CH,−C,…等である。 The invention of claim 4 is a deodorant coating agent characterized in that an acrylic resin liquid mixed with silica / alumina fine powder is used as a main agent, and a fine powdery metal-supported zeolite is dispersed in the main agent. is there. Silica / alumina has a molecular structure of RSiO 3/2 · Al 2 O 3 , and R is an alkyl group —CH 3 , —C 2 H 5 ,.

また、請求項5の発明は、前記金属担持ゼオライトが、銀イオン又は光触媒酸化チタンを担持することを特徴とする請求項4に記載の消臭塗工剤である。   The invention according to claim 5 is the deodorant coating agent according to claim 4, wherein the metal-supported zeolite supports silver ions or photocatalytic titanium oxide.

また、請求項6の発明は、請求項1〜5の何れかに記載の消臭塗工剤において、前記消臭機能性保護層が絵柄層上に有することを特徴とする消臭化粧紙である。   The invention according to claim 6 is the deodorant decorative paper according to any one of claims 1 to 5, wherein the deodorant functional protective layer has a pattern layer. is there.

また、請求項7の発明は、前記絵柄層上に前記消臭機能性保護層を塗工する際に、前記絵柄層上に積層する前記消臭機能性保護層の膜厚及び金属担持ゼオライトの混合比を、塗工前後の色差ΔE*abが5以下になるように設定したことを特徴とする請求項6に記載の消臭化粧紙である。   In addition, when the deodorant functional protective layer is applied on the pattern layer, the invention according to claim 7 has a film thickness of the deodorant functional protective layer laminated on the pattern layer and the metal-supported zeolite. The deodorant decorative paper according to claim 6, wherein the mixing ratio is set so that the color difference ΔE * ab before and after coating is 5 or less.

また、請求項8の発明は、前記金属担持ゼオライトが、銀イオンを担持することを特徴とする請求項7に記載の消臭化粧紙である。   The invention according to claim 8 is the deodorized decorative paper according to claim 7, wherein the metal-supported zeolite supports silver ions.

また、請求項9の発明は、塗工前の前記絵柄層の明度L*が50以上であることを特徴とする請求項7又は8に記載の消臭化粧紙である。   The invention according to claim 9 is the deodorized decorative paper according to claim 7 or 8, wherein the lightness L * of the pattern layer before coating is 50 or more.

また、請求項10の発明は、前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対して添加する金属担持ゼオライトの部数をP重量部(0.5≦P≦30)とし、前記消臭機能性保護層の膜厚をTμmとしたとき、P・T≦110の関係式を満たすことを特徴とする請求項6〜9の何れかに記載の消臭化粧紙である。なお、この関係式の110は消臭剤の含有量と、それを含んだ塗膜の厚みの積であり、含有量Pと塗膜の膜厚Tの関係が略比例関係にあり、その積の最大値を意味する。   In the invention of claim 10, the number of parts of the metal-supported zeolite added to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant is P parts by weight (0.5 ≦ P ≦ 30). The deodorant decorative paper according to any one of claims 6 to 9, wherein when the film thickness of the deodorant functional protective layer is Tm, the relational expression P · T≤110 is satisfied. In addition, 110 of this relational expression is the product of the content of the deodorant and the thickness of the coating film containing the deodorant, and the relationship between the content P and the film thickness T of the coating film is approximately proportional, and the product Means the maximum value of.

また、請求項11の発明は、前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対して添加する金属担持ゼオライトの部数P重量部を0.5≦P≦30の範囲に設定し、前記消臭機能性保護膜の膜厚Tμmによる前記絵柄層の塗工前後の色差ΔE*abを、5以下になるように設定したことを特徴とする請求項6〜9の何れかに記載の消臭化粧紙である。   The invention of claim 11 is such that the number P parts by weight of the metal-supported zeolite added to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant is in the range of 0.5 ≦ P ≦ 30. 10. The color difference ΔE * ab before and after coating of the picture layer due to the film thickness Tμm of the deodorant functional protective film is set to be 5 or less. The deodorant decorative paper described in 1.

請求項1の発明では、化学吸収型消臭剤を混合した合成樹脂液を主剤として、該主剤に微粉末状の金属担持ゼオライトを分散させたことを特徴とする消臭塗工剤であるので、消臭塗工剤を塗工機又は印刷等による絵柄表面に塗工することによって、金属担持ゼオライトの多孔質形状による臭気の吸着と、金属イオン、例えば銀イオンによる臭気成分の分解及び抗菌作用を機能させることが可能であり、しかも化学吸収型消臭剤が混合されており、多孔質形状のゼオライトに吸着された臭気性ガスを化学吸収型消臭剤が臭い物質と化学反応し、一度反応した臭い物質を再放出させず消臭効果が一層優れたものとなる。また、消臭塗工剤は、合成樹脂液による主剤に金属担持ゼオライト及び化学吸収型消臭剤が分散しており、トップコート剤等に利用することが可能である。また、この消臭塗工剤を絵柄を施した面にグラビア,フレキソ,シルクスクリーン印刷等により塗工しても一定の隠蔽性以下に設定すれば絵柄の意匠性を損ねるおそれが少ない。   In the invention of claim 1, since it is a deodorizing coating agent characterized in that a synthetic resin liquid mixed with a chemical absorption deodorant is used as a main agent, and a finely powdered metal-supported zeolite is dispersed in the main agent. By applying a deodorant coating agent on the surface of the pattern by a coating machine or printing, the adsorption of odor due to the porous shape of the metal-supported zeolite and the decomposition and antibacterial action of odor components by metal ions such as silver ions In addition, a chemical absorption deodorant is mixed, and the odorous gas adsorbed by the porous zeolite is chemically reacted with the odorous substance once. The reacted odor substance is not released again and the deodorizing effect is further improved. In addition, the deodorant coating agent can be used as a top coat agent or the like, in which a metal-supported zeolite and a chemical absorption deodorant are dispersed in a main component of a synthetic resin liquid. Moreover, even if this deodorant coating agent is applied to the surface on which the pattern is applied by gravure, flexo, silk screen printing or the like, if it is set below a certain level of concealment, there is little risk of impairing the design of the pattern.

また、請求項2の発明では、前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対し、銀イオンを担持する平均粒径4〜10μmの前記金属担持ゼオライトを0.5〜30重量部添加したことを特徴とする請求項1に記載の消臭塗工剤であるので、その消臭塗工剤を消臭機能性保護層(トップコート層)として使用することができ、絵柄層の明度に応じ、例えば銀担持ゼオライトの混合比率を調整することで、絵柄層の意匠性を損ねないし、しかも化学吸収型消臭剤を含有しているので、臭気成分を吸収し、化学変化させる機能を有する。   Further, in the invention of claim 2, the metal-supported zeolite having an average particle diameter of 4 to 10 μm supporting silver ions is 0.5 to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant. Since the deodorant coating agent according to claim 1, wherein 30 parts by weight is added, the deodorant coating agent can be used as a deodorant functional protective layer (top coat layer), Depending on the brightness of the pattern layer, for example, by adjusting the mixing ratio of the silver-supported zeolite, it does not impair the design of the pattern layer and contains a chemical absorption deodorant. It has a function to change.

また、請求項3の発明では、前記金属担持ゼオライトが、光触媒酸化チタンを担持することを特徴とする請求項1に記載の消臭塗工剤であり、金属担持ゼオライトが、光触媒酸化チタンを担持するゼオライト(光触媒担持ゼオライト)の微粒子であるので、光触媒担持ゼオライトを合成樹脂液による主剤に混合した消臭塗工剤による保護層を化粧紙に塗工して消臭機能性保護層を形成した消臭化粧紙としても絵柄層の意匠性を損ねることがなく、光触媒による光分解作用により、抗菌性及び消臭性を高めることができる。   The invention according to claim 3 is the deodorant coating agent according to claim 1, wherein the metal-supported zeolite supports a photocatalytic titanium oxide, and the metal-supported zeolite supports a photocatalytic titanium oxide. Because it is a fine particle of zeolite (photocatalyst-carrying zeolite), a protective layer with a deodorant coating agent in which the photocatalyst-carrying zeolite is mixed with a synthetic resin liquid base material is coated on decorative paper to form a deodorant functional protective layer Even as a deodorant decorative paper, the design properties of the pattern layer are not impaired, and the antibacterial and deodorant properties can be enhanced by the photodegradation action by the photocatalyst.

また、請求項4の発明では、シリカ・アルミナ微粉末を混合したアクリル系樹脂液を主剤として、該主剤に微粉末状の金属担持ゼオライトを分散させたことを特徴とする消臭塗工剤であり、金属担持ゼオライトは吸着性と抗菌性があり、ゼオライトとシリカ・アルミナの吸着による消臭効果と、金属担持ゼオライトの抗菌性によって消臭性と抗菌性を備えた消臭塗工剤となる。   According to a fourth aspect of the present invention, there is provided a deodorant coating agent characterized in that an acrylic resin liquid mixed with silica / alumina fine powder is used as a main agent, and a fine powdery metal-supported zeolite is dispersed in the main agent. Yes, metal-supported zeolite has adsorptive and antibacterial properties, deodorizing effect due to adsorption of zeolite and silica / alumina, and metal-supporting zeolite antibacterial and antibacterial properties. .

また、請求項5の発明では、前記金属担持ゼオライトが、銀イオン又は光触媒酸化チタンを担持することを特徴とする請求項4に記載の消臭塗工剤であるので、銀又は光触媒酸化チタンによる消臭成分の化学変化により、消臭化粧紙の抗菌性及び消臭性を高めることができる。   Further, in the invention of claim 5, since the metal-supported zeolite supports silver ions or photocatalytic titanium oxide, the deodorizing coating agent according to claim 4, wherein the metal-supporting zeolite depends on silver or photocatalytic titanium oxide. The antibacterial and deodorant properties of the deodorized decorative paper can be enhanced by the chemical change of the deodorant component.

また、請求項6の発明では、請求項1〜5の何れかに記載の消臭塗工剤において、前記消臭機能性保護層が絵柄層上に有することを特徴とする消臭化粧紙であるので、抗菌性及び消臭性を持たせ、トップコート層として絵柄を保護することができる。   Moreover, in invention of Claim 6, in the deodorizing coating agent in any one of Claims 1-5, the said deodorizing functional protective layer has on a design layer, In the deodorizing decorative paper characterized by the above-mentioned. Therefore, antibacterial and deodorant properties can be imparted, and the pattern can be protected as a top coat layer.

また、請求項7の発明では、前記絵柄層上に積層する前記消臭機能性保護層の膜厚及び金属担持ゼオライトの混合比を、該絵柄層の塗工前後の色差ΔE*abが5以下になるように設定したことを特徴とする請求項6に記載の消臭化粧紙であるので、色差ΔE*abが5以上であれば絵柄層の意匠性を損ねることなく、トップコート層として絵柄を保護することができるとともに、消臭機能を付与することができる。   In the invention of claim 7, the film thickness of the deodorizing functional protective layer laminated on the pattern layer and the mixing ratio of the metal-supported zeolite are such that the color difference ΔE * ab before and after coating of the pattern layer is 5 or less. The deodorant decorative paper according to claim 6, wherein the pattern is used as a top coat layer without impairing the design of the pattern layer if the color difference ΔE * ab is 5 or more. Can be protected, and a deodorizing function can be imparted.

また、請求項8の発明では、前記金属担持ゼオライトが、銀イオンを担持することを特徴とする請求項7に記載の消臭化粧紙であるので、銀担持ゼオライトと化学吸収型消臭剤とを含有する消臭機能性保護層が絵柄層を保護し、多孔質のゼオライトによる臭気性ガスの吸着性を高め、化粧紙に消臭性及び抗菌性を付与することができ、しかも保護層が略透明な層であり、絵柄層の意匠性を損ねることがない。   In the invention of claim 8, since the metal-supported zeolite is a deodorizing decorative paper according to claim 7, characterized in that the silver-supporting zeolite, the chemical absorption deodorant, Deodorant functional protective layer containing odor protects the pattern layer, enhances the adsorption of odorous gas by porous zeolite, can impart deodorant and antibacterial properties to decorative paper, and the protective layer It is a substantially transparent layer and does not impair the design of the pattern layer.

また、請求項9の発明では、塗工前の前記絵柄層の明度L*が50以上であることを特徴とする請求項7又は8に記載の消臭化粧紙であるので、白色粉末である銀担持ゼオライトのために白みを帯びた塗工液に対して絵柄層の明度が50以上であれば、紙柄層の色合と塗工液の白みのコントラストの差が小さく、元の絵柄の意匠性を損なうおそれが少ない。   Moreover, in invention of Claim 9, since the lightness L * of the said pattern layer before coating is 50 or more, since it is a deodorizing decorative paper of Claim 7 or 8, it is a white powder. If the brightness of the pattern layer is 50 or more with respect to the white coating solution due to the silver-supporting zeolite, the difference in contrast between the color of the paper pattern layer and the whiteness of the coating solution is small. There is little possibility of impairing the design properties of.

また、請求項10の発明では、前記化学吸収型消臭剤を混合した前記合成樹脂100重量部に対して添加する金属担持ゼオライトの部数をP重量部(0.5≦P≦30)とし、膜厚をTμmとしたとき、P・T≦110の関係式を満たすことを特徴とする請求項6〜9の何れかに記載の消臭化粧紙であるので、金属担持ゼオライトの部数P重量部から前記消臭機能性保護層の膜厚Tμmを110以下の値に設定することにより、絵柄層の意匠性を損ねることなく、消臭性及び抗菌性を付与することができができる。   In the invention of claim 10, the number of parts of the metal-supported zeolite added to 100 parts by weight of the synthetic resin mixed with the chemical absorption deodorant is P parts by weight (0.5 ≦ P ≦ 30), The deodorizing decorative paper according to any one of claims 6 to 9, wherein when the film thickness is Tμm, the relational expression P · T ≦ 110 is satisfied. From the above, by setting the film thickness Tμm of the deodorant functional protective layer to a value of 110 or less, it is possible to impart deodorant properties and antibacterial properties without impairing the design properties of the pattern layer.

また、請求項11の発明では、前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対して添加する金属担持ゼオライトの部数P重量部を0.5≦P≦30の範囲に設定し、前記消臭機能性保護膜の膜厚Tμmによる前記絵柄層の塗工前後の色差ΔE*abを、5以下になるように設定したことを特徴とする請求項6〜9の何れかに記載の消臭化粧紙であるので、絵柄層の意匠性を損ねることなく、トップコート層として絵柄を保護することができるとともに、消臭機能を付与することができる。   In addition, in the invention of claim 11, the number P parts by weight of the metal-supported zeolite to be added to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant is in the range of 0.5 ≦ P ≦ 30. 10. The color difference ΔE * ab before and after coating of the picture layer due to the film thickness Tμm of the deodorant functional protective film is set to be 5 or less. Therefore, the design can be protected as a top coat layer and a deodorizing function can be imparted without impairing the design of the design layer.

以下、本発明に係る消臭塗工剤及び消臭化粧紙の実施形態について説明する。
(実施形態1)
本実施形態の消臭塗工剤は、微粉末状の金属担持ゼオライトと化学吸収型消臭剤とを合成樹脂液(OP剤,OPニス等)による主剤に含有させ、希釈溶剤により任意の粘性を有する。金属担持ゼオライトの内、例えば銀担持ゼオライトは、多孔質構造のゼオライト(アルミノ珪酸塩)に銀イオンをイオン交換により担持したものであり、銀担持ゼオライト自体の多孔質構造による臭気成分の吸着と、銀イオンによる抗菌性と消臭機能とに加え、化学吸収型消臭剤の臭気成分の化学変化による抗菌と消臭機能を兼ね備えるものである。その混合比率は、合成樹脂液である主剤、例えばアクリル樹脂等を用い、化学吸収型消臭剤を混合した合成樹脂液100重量部に対し、銀担持ゼオライトの微粉末を0.5〜30重量部を混合したものである。
Hereinafter, embodiments of the deodorizing coating agent and the deodorizing decorative paper according to the present invention will be described.
(Embodiment 1)
The deodorant coating agent of the present embodiment contains a finely powdered metal-supported zeolite and a chemical absorption deodorant in a main agent of a synthetic resin liquid (OP agent, OP varnish, etc.), and has an arbitrary viscosity by a diluting solvent. Have Among metal-supported zeolites, for example, silver-supported zeolite is a zeolite having a porous structure (aluminosilicate) supported by ion exchange, adsorption of odor components by the porous structure of the silver-supported zeolite itself, In addition to antibacterial properties and deodorizing function due to silver ions, it combines antibacterial and deodorizing functions due to chemical changes in odor components of chemical absorption deodorants. The mixing ratio is 0.5 to 30 wt.% Of fine powder of silver-supported zeolite with respect to 100 wt. Parts are mixed.

上記銀担持ゼオライトは、その化学構造で示せば、XM2/nO・Al・YSiO・ZHO(M:銀イオン、X,Y,Z:各成分のモル比)であり、結晶性アルミノケイ酸塩の一種であるゼオライトに銀イオンを付加したものである。ゼオライト自体の多孔質構造による臭気成分の吸着と、銀イオンの触媒作用による臭気成分の分解機能を有する。 The silver-loaded zeolite, if Shimese in its chemical structure, XM 2 / n O · Al 2 O 3 · YSiO 2 · ZH 2 O be a (M: molar ratio of the components: silver ions, X, Y, Z) In addition, silver ions are added to zeolite which is a kind of crystalline aluminosilicate. It has the function of adsorbing odor components due to the porous structure of the zeolite itself and the function of decomposing odor components by the catalytic action of silver ions.

さらに、上記化学吸収型消臭剤は、アンモニア、トリメチルアミン等の塩基性ガス、硫化水素、メチルメルカプタン等の硫黄系ガス、酢酸、イソ吉草酸等の酸性ガス、アルデヒド類等の代表的な臭気を除去することができる複合消臭剤であり、熱可塑性樹脂溶液に消臭剤を混合したもの、脂肪酸族ポリカルボン酸又はその塩、例えば、トリカルボン酸、クエン酸、或いはフマル酸又はその塩等であり、この消臭剤を熱可塑性樹脂溶液に混合して微粉末としたものであり、その混合比は、例えば、熱可塑性樹脂溶液99.9〜80重量部に対し、脂肪酸族ポリカルボン酸を0.1〜20重量部を混合したものである。また、熱可塑性樹脂としては、例えばPVC(ポリ塩化ビニル)、アクリル樹脂が用いられる。   Further, the chemical absorption deodorant has a typical odor such as basic gases such as ammonia and trimethylamine, sulfur gases such as hydrogen sulfide and methyl mercaptan, acid gases such as acetic acid and isovaleric acid, and aldehydes. A composite deodorant that can be removed, such as a mixture of a deodorant in a thermoplastic resin solution, a fatty acid group polycarboxylic acid or a salt thereof such as tricarboxylic acid, citric acid, or fumaric acid or a salt thereof The deodorizer is mixed with a thermoplastic resin solution to make a fine powder, and the mixing ratio thereof is, for example, 99.9 to 80 parts by weight of the thermoplastic resin solution with the fatty acid polycarboxylic acid. It is a mixture of 0.1 to 20 parts by weight. Moreover, as a thermoplastic resin, PVC (polyvinyl chloride) and an acrylic resin are used, for example.

この化学吸収型消臭剤は化学反応により臭気性ガスを臭いのない物質に化学変化させ消臭する機能を有し、この化学的吸収の仕組みは臭気成分を化学的に安定した水酸化物(MeOH)と硫化物(MeS,XSO)に化学変化させて気化しないようにする。例えば、アンモニアは、MeMe(SO +4NH+4HO→2(NHSO+MeOH+Me(OH)の反応により、安定化し、トリメチルアミンは、2MeMe(SO+2(CHN+8HO→(NHSO+3(CHSO+2MeOH+2Me(OH)の反応により、安定化し、硫化水素は、MeO+HS→Me+HOの反応により安定化し、臭気性ガスを化学変化させ吸収する。なお、Me,Me,Meは、金属元素である。 This chemical absorption deodorant has the function of chemically changing odorous gas into a non-odorous substance by a chemical reaction and deodorizing it. This chemical absorption mechanism is a chemically stable hydroxide ( Chemical change to MeOH) and sulfide (MeS, XSO 4 ) to prevent vaporization. For example, ammonia is stabilized by a reaction of Me 1 Me 2 (SO 4 ) 2 + 4NH 3 + 4H 2 O → 2 (NH 4 ) 2 SO 4 + Me 1 OH + Me 2 (OH) 3 , and trimethylamine is 2Me 1 Me 2. (SO 4 ) 2 +2 (CH 3 ) 3 N + 8H 2 O → (NH 4 ) 2 SO 4 +3 (CH 3 ) 2 SO 4 + 2Me 1 OH + 2Me 2 (OH) 3 , the hydrogen sulfide is stabilized by MeO + H It is stabilized by the reaction of 2 S → Me + H 2 O, and the odorous gas is chemically changed and absorbed. Note that Me 1 , Me 2 , and Me are metal elements.

消臭機能を有する消臭物質としては、酸化亜鉛、硫化アルミニウム、硫化アルミニウムカリウム、硫酸第一鉄とクエン酸の組み合わせ、フマル酸又はフマル酸塩、水酸化マグネシウム、水酸化カルシウム、アジピン酸ジヒドラジン、フタル酸ジヒドラジンなどを適宜組み合わせて使う。この消臭物質を樹脂液に混入し、化粧紙表面に塗布することで、次のような悪臭の元になる成分、例えば、酢酸、硫化水素、アセトアルデヒド、フォルムアルデヒド、アンモニア、トリメチルアミンなどを吸収し、無臭の物質に変化させることができる。   Deodorizing substances having a deodorizing function include zinc oxide, aluminum sulfide, potassium aluminum sulfide, a combination of ferrous sulfate and citric acid, fumaric acid or fumarate, magnesium hydroxide, calcium hydroxide, dihydrazine adipate , Dihydrazine phthalate, etc. are used in appropriate combination. By mixing this deodorant substance into the resin liquid and applying it to the decorative paper surface, it absorbs the following malodorous components such as acetic acid, hydrogen sulfide, acetaldehyde, formaldehyde, ammonia, and trimethylamine. Can be changed to odorless substances.

実際の悪臭は、多くの複雑な諸物質の混合物である場合が多く、上記消臭機能物質を組み合わせることでより広く消臭効果を上げることができるが、比較的悪臭成分を吸収する物質は限定される。上記消臭物質にゼオライトを併用することにより悪臭物質をさらに広く吸着し、消臭作用を及ぼす範囲を拡大させることができる。しかも、ゼオライトが、金属イオンを担持することによって、吸着した悪臭物質を分解し無臭化する働きを一層高めることができる。   The actual bad odor is often a mixture of many complicated substances, and the deodorizing effect can be improved more widely by combining the above deodorizing functional substances, but the substances that absorb relatively bad odor components are limited. Is done. By using zeolite together with the deodorizing substance, it is possible to adsorb the malodorous substance more widely and to expand the range that exerts the deodorizing action. In addition, since the zeolite carries metal ions, the function of decomposing and deodorizing the adsorbed malodorous substance can be further enhanced.

(実施形態2)
本実施形態の消臭塗工剤は、上記化学吸収型消臭剤の微粉末を合成樹脂液(OP剤)の主剤に分散させたのも100重量部に対し、光触媒酸化チタンを担持したゼオライト(以下、光触媒担持ゼオライトと称する)0.5〜30重量部を混合したものである。
(Embodiment 2)
The deodorant coating agent of this embodiment is a zeolite (hereinafter referred to as “zeolite”) supporting photocatalytic titanium oxide with respect to 100 parts by weight of the above-mentioned fine powder of the chemical absorption deodorant dispersed in the main component of the synthetic resin liquid (OP agent). , Referred to as a photocatalyst-supported zeolite).

(実施形態3)
本実施形態の消臭塗工剤は、シリカ・アルミナをアクリル系樹脂液に分散させた合成樹脂液、いわゆる、液状セラミックを主剤として金属担持ゼオライトの微粉末を添加して分散させたのもであり、この主剤100重力部に対して、金属担持ゼオライトの粉末を0.5〜30重量部を混合したものである。なお、金属担持ゼオライトは、銀担持ゼオライトが好ましい。また、シリカ・アルミナの分子構造は、RSiO3/2・Alで表される。なお、Rはアルキル基−CH,−C,…等である。
(Embodiment 3)
The deodorant coating agent of the present embodiment is a synthetic resin liquid in which silica / alumina is dispersed in an acrylic resin liquid, so-called so-called liquid ceramic is added and dispersed as a metal-supported zeolite fine powder, A metal-supported zeolite powder is mixed in an amount of 0.5 to 30 parts by weight with respect to 100 parts by weight of the main agent. The metal-supported zeolite is preferably silver-supported zeolite. The molecular structure of silica / alumina is represented by RSiO 3/2 · Al 2 O 3 . R is an alkyl group —CH 3 , —C 2 H 5 ,...

(実施形態4)
本実施形態の消臭塗工剤は、シリカ・アルミナをアクリル樹脂に分散させた合成樹脂、いわゆる、液状セラミックを主剤として光触媒担持ゼオライトの微粉末を分散させたものであり、この主剤100重力部に対して、光触媒担持ゼオライトの微粉末を0.5〜30重量部を混合したものである。なお、光触媒担持ゼオライトは、酸化チタン(TiO)等の光触媒粒子を担持したものである。
(Embodiment 4)
The deodorant coating agent of the present embodiment is a synthetic resin in which silica / alumina is dispersed in an acrylic resin, that is, a so-called liquid ceramic in which fine powder of a photocatalyst-supported zeolite is dispersed as a main component. In contrast, 0.5 to 30 parts by weight of fine powder of zeolite supported on a photocatalyst is mixed. The photocatalyst-supported zeolite is one that supports photocatalyst particles such as titanium oxide (TiO 2 ).

続いて、本発明における消臭化粧紙の実施形態について説明する。
本実施形態の消臭化粧紙は、建築材の内装材である消臭化粧紙であり、化粧紙又は化粧板の絵柄層表面を保護する保護層を設けたものである。この保護層には、上記実施形態1〜4の消臭塗工剤が用いられる。本実施形態では、この消臭塗工剤を絵柄層表面に塗布又は印刷して塗工したものである。図1は、本実施形態の消臭機能性保護層を備える消臭化粧紙10であり、紙質壁紙用基材11の片面に絵柄層12が設けられ、絵柄層12上に消臭機能性保護層13が積層されたものである。
Next, an embodiment of the deodorant decorative paper in the present invention will be described.
The deodorized decorative paper of this embodiment is a deodorized decorative paper that is an interior material of a building material, and is provided with a protective layer that protects the pattern layer surface of the decorative paper or decorative sheet. For this protective layer, the deodorizing coating agent of Embodiments 1 to 4 is used. In this embodiment, this deodorant coating agent is applied or printed on the surface of the pattern layer. FIG. 1 shows a deodorant decorative paper 10 provided with a deodorant functional protective layer according to this embodiment. A pattern layer 12 is provided on one side of a paper-based wallpaper base material 11, and the deodorant functional protection is provided on the pattern layer 12. The layer 13 is laminated.

消臭機能性保護層13は、上記実施形態1,2の消臭塗工剤を塗布又は印刷して、0.5〜12μmの厚さとし、この層は化学吸収型消臭剤14と金属担持ゼオライト15とが分散し、絵柄層12の表面を保護するとともに消臭及び抗菌機能を有する。なお、実施形態3,4の消臭塗工剤を使用した場合、図1の金属担持ゼオライト15は光触媒担持ゼオライトに置き換わり、化学吸収型消臭剤14は含有していない。この消臭機能は、物理的吸着及び光触媒による臭気成分の分解作用が働き、臭気成分を除去する機能を有するとともに、抗菌作用を付与させることができる。   The deodorant functional protective layer 13 is coated or printed with the deodorant coating agent of the first and second embodiments, and has a thickness of 0.5 to 12 μm. This layer has a chemical absorption deodorant 14 and a metal support. Zeolite 15 is dispersed to protect the surface of the pattern layer 12 and to have a deodorizing and antibacterial function. In addition, when the deodorizing coating agent of Embodiment 3 and 4 is used, the metal carrying | support zeolite 15 of FIG. 1 is replaced with the photocatalyst carrying zeolite, and the chemical absorption type deodorizing agent 14 is not contained. This deodorization function has the function of decomposing odor components by physical adsorption and photocatalysis, has a function of removing odor components, and can be given an antibacterial effect.

本発明の消臭化粧紙の消臭評価を下記の実施例に基づいて行った。
図1を参照して説明すると、紙質壁紙用基材11を使用し、絵柄を印刷した絵柄層12を設けたものを用意し、絵柄層12を設けた紙質壁紙用基材(10×10cm四方)の絵柄層12表面に消臭塗工剤をコートした。消臭塗工剤は、A〜Dを用意し試料を作製した。Aは化学吸収型消臭剤の粉末を合成樹脂液である主剤(OP剤を含む)に混合した化学反応系液体(ダイムシューVSFW:大日精化社製)であり、Bはシリコン・アルミナの粉末を主剤に混合したセラミック系液体(エスアンドエス社製)であり、Cはゼオライト系粉末(ライオナイト:ライオン社製)で光触媒担持ゼオライトであり、Dはゼオライト系粉末(ゼオミック:シナネンゼオミック社製)であり、銀担持ゼオライトである。
The deodorizing evaluation of the deodorizing decorative paper of the present invention was performed based on the following examples.
Referring to FIG. 1, a paper wallpaper base material 11 is used, and a paper layer 12 having a pattern layer 12 on which a pattern is printed is prepared. The surface of the pattern layer 12) was coated with a deodorant coating agent. The deodorant coating agent prepared AD and produced the sample. A is a chemical reaction liquid (Daimu Shoe VSFW: manufactured by Dainichi Seika Co., Ltd.) in which a chemical absorption deodorant powder is mixed with a base resin (including OP agent) that is a synthetic resin liquid, and B is a silicon-alumina powder. Is a ceramic-based liquid (S & S Co., Ltd.), C is a zeolite-based powder (Lionite: manufactured by Lion), and is a photocatalyst-supported zeolite, and D is a zeolite-based powder (Zeomic: manufactured by Sinanen Zeomic) Yes, it is a silver-supported zeolite.

試料1はAの試料を絵柄層表面に塗工した。試料2はBの試料を絵柄層表面に塗工した。試料3はA+Cの試料であり、C10重量%をA90重量%の主剤に混合して絵柄層表面に塗工した(実施形態2に対応)。試料4はB+Cの試料をC10重量%をB90重量%の主剤に混合して絵柄層表面に塗工した(実施形態4に対応)。試料5はA+Dの試料をD10重量%をA90重量%の主剤に混合して絵柄層表面に塗工した(実施形態1に対応)。試料6は、B+Dの試料であり、D10重量部%をB90重量部%の主剤に混合したものである(実施形態3に対応)。試料7はD10重量部%を通常OPニスに分散させたものである。試料8は10×10cm四方の絵柄層表面に保護層を設けない紙質壁紙用基材である。   Sample 1 was a sample of A coated on the surface of the pattern layer. Sample 2 was a B sample coated on the surface of the pattern layer. Sample 3 was an A + C sample, and C10 wt% was mixed with A90 wt% main agent and applied to the surface of the pattern layer (corresponding to Embodiment 2). Sample 4 was prepared by mixing a B + C sample with 10% C by weight of B90% by weight of the main agent and coating the pattern layer surface (corresponding to Embodiment 4). Sample 5 was a sample of A + D mixed with 10% by weight of D + 90% by weight of the main agent and applied to the surface of the pattern layer (corresponding to Embodiment 1). Sample 6 is a sample of B + D, in which D 10 parts by weight is mixed with B 90 parts by weight of the main agent (corresponding to Embodiment 3). Sample 7 is obtained by dispersing 10 parts by weight of D in ordinary OP varnish. Sample 8 is a paper-based wallpaper base material in which a protective layer is not provided on the surface of a 10 × 10 cm square pattern layer.

消臭評価は、上記試料1〜7及び試料8を10cm×10cmに切り、裏面(絵柄層のない面)から臭気を吸着しないようにPETフィルムで覆い、5リットルのテドラーバッグに試料を入れた。各試料を入れたテドラーバッグに悪臭ガスを3リットル注入して封入し、悪臭ガスの濃度の経時変化(2時間後、24時間後)を検知管(ガステック社製)で測定した。その測定結果を表1〜4に示す。悪臭ガスは、メチルメルカプタン(10ppm)、硫化水素(5ppm)、アンモニア(100ppm)、アセトアルデヒド(100ppm)の4種類であり、ガスボンベに充填したものを使用した。表1〜4は、順番にメチルメルカプタン、硫化水素、アンモニア、アセトアルデヒドの測定結果を示し、これらの初期濃度は、夫々0.4ppm、0.5ppm、3.0ppm、0.5ppmに設定した。   In the deodorization evaluation, the samples 1 to 7 and the sample 8 were cut into 10 cm × 10 cm, covered with a PET film so as not to adsorb odor from the back surface (surface without the pattern layer), and the sample was put in a 5-liter Tedlar bag. Three liters of malodorous gas was injected into a Tedlar bag containing each sample and sealed, and the change over time in the malodorous gas concentration (after 2 hours and 24 hours) was measured with a detector tube (manufactured by Gastec). The measurement results are shown in Tables 1 to 4. There were four types of malodorous gases, methyl mercaptan (10 ppm), hydrogen sulfide (5 ppm), ammonia (100 ppm), and acetaldehyde (100 ppm), and those filled in gas cylinders were used. Tables 1 to 4 show the measurement results of methyl mercaptan, hydrogen sulfide, ammonia and acetaldehyde in order, and the initial concentrations thereof were set to 0.4 ppm, 0.5 ppm, 3.0 ppm and 0.5 ppm, respectively.

なお、表1〜4において、試料1をダイム、試料2を液セラ、試料3をダイム+ライオ、試料4を液セラ+ライオ、試料5をダイム+ゼオミ、試料6を液セラ+ゼオミ、試料7をゼミオミック10%、試料8をブランクと略記した。ダイムはダイムシューVSFW、液セラは液状セラミック、ライオは光触媒担持ゼオライト、ゼオミ,ゼミオミックは銀担持ゼオライトの略記したものである。   In Tables 1 to 4, sample 1 is a dime, sample 2 is a liquid sera, sample 3 is a dime + rio, sample 4 is a liquid sera + rio, sample 5 is a dime + zeomi, sample 6 is a liquid sera + zeomi, sample 7 was abbreviated as 10% semiomic, and sample 8 was abbreviated as blank. Dime is an abbreviation for Dime Shoe VSFW, Liquid Sera is a liquid ceramic, Rio is a photocatalyst-supporting zeolite, Zeomi and Semiomic are silver-supporting zeolite.

Figure 2006077367
Figure 2006077367

Figure 2006077367
Figure 2006077367

Figure 2006077367
Figure 2006077367

Figure 2006077367
Figure 2006077367

表1〜4は、試料1〜8が臭気性ガスを吸収した結果、テドラーバッグ内に残留する測定結果を示すものであり、この測定結果では、試料5の化学吸収型消臭剤と銀担持ゼオライトとを主剤に混合したものが、メチルメルカプタン,硫化水素,アンモニアにおいて、低減率100%であり、最も効果的であることが判明した。しかも、試料5は2時間後の低減率が100%であり、即効性を有することも確認した。最も良好な結果を得た試料は実施形態1の消臭塗工剤を塗工したものであった。また、硫化水素の臭気に対しては、他の試料も効果的であることが判った。   Tables 1 to 4 show the measurement results remaining in the Tedlar bag as a result of the samples 1 to 8 absorbing the odorous gas. In this measurement result, the chemical absorption deodorant and the silver-supported zeolite of the sample 5 are shown. In the case of methyl mercaptan, hydrogen sulfide, and ammonia, a reduction rate of 100% was found to be the most effective. Moreover, it was also confirmed that Sample 5 had an immediate effect with a reduction rate of 100% after 2 hours. The sample with the best results was the one coated with the deodorant coating agent of Embodiment 1. It was also found that other samples are effective for the odor of hydrogen sulfide.

また、消臭化粧紙では意匠性が要求され、絵柄層上に消臭機能性保護層を積層した場合、特に、ゼオライトが白色粉末であるため、厚く塗工すると白色不透明となり、絵柄層が隠蔽されてしまう。また、絵柄層の明度が50未満であると、色調が暗いため、臭気機能性保護層を薄く塗工しても、ゼオライトの白色が目立ち、塗工前後の意匠性を保てなくなる。そこで、明度L*が50以上の絵柄層上に消臭機能性保護層を積層し、消臭化粧紙表面の明るさ(明度)を測定した。その測定結果を表5に示す。この明度測定では、国際照明委員会が定めた10°視野における色差ΔE*abを測定し、表5に示し、その消臭力をも併せて示した。消臭機能性保護層は、化学吸収型消臭剤を分散させたOP剤100重量部に、銀担持ゼオライトを10重量部、20重量部、30重量部、40重量部を夫々混合し、各消臭塗工剤をバーコーターにより絵柄層上に塗工し、(1),(2),(3)の膜厚の試料を製作した。膜厚(1),(2),(3)の夫々は、2,7μm、5.4μm、10.8μmとした。なお、絵柄層は明度L*が52.73のものを使用した。   In addition, deodorant decorative paper requires design, and when a deodorant functional protective layer is laminated on the pattern layer, especially the zeolite is a white powder, so when coated thick, it becomes white opaque and the pattern layer is hidden. Will be. If the brightness of the pattern layer is less than 50, since the color tone is dark, even if the odor functional protective layer is applied thinly, the white color of the zeolite is conspicuous, and the design properties before and after coating cannot be maintained. Therefore, a deodorant functional protective layer was laminated on a pattern layer having a lightness L * of 50 or more, and the brightness (lightness) of the deodorized decorative paper surface was measured. The measurement results are shown in Table 5. In this lightness measurement, the color difference ΔE * ab in a 10 ° field of view determined by the International Commission on Illumination was measured and shown in Table 5 along with its deodorizing power. The deodorant functional protective layer was prepared by mixing 10 parts by weight, 20 parts by weight, 30 parts by weight, and 40 parts by weight of silver-supported zeolite with 100 parts by weight of the OP agent in which the chemical absorption type deodorant was dispersed. A deodorant coating agent was applied onto the pattern layer by a bar coater, and samples having thicknesses of (1), (2), and (3) were produced. The film thicknesses (1), (2), and (3) were 2, 7 μm, 5.4 μm, and 10.8 μm, respectively. The pattern layer used had a lightness L * of 52.73.

Figure 2006077367
Figure 2006077367

表5において、太線で囲んだ範囲が、実用性のある範囲である。具体的には、色差ΔE*abが5以下であれば、塗工前後において、絵柄層の色の変化は軽微であり、この条件を満たすものが、実用性のある範囲といえる。(1)(2)(3)の膜厚において、ゼオミック10重量部であれば、その塗工前後の色差ΔE*abは5以下の範囲に収まっている。ゼオミック20重量部では、膜厚が(3)の場合、色差ΔE*abは5を超えており、塗工後の絵柄層は前と比べて明らかに白くなったのが目視でき、意匠性を保てなかった。ゼオミック30重量部では、(2),(3)の場合も同様に意匠性を保てなかった。ゼオミック40重量部では、(1),(2),(3)の何れの場合も意匠性を保てなかった。   In Table 5, the range surrounded by the thick line is a practical range. Specifically, if the color difference ΔE * ab is 5 or less, the change in the color of the pattern layer is slight before and after coating, and what satisfies this condition can be said to be a practical range. In the film thicknesses of (1), (2), and (3), if the weight is 10 parts by weight, the color difference ΔE * ab before and after coating is in the range of 5 or less. In the case of 20 parts by weight of Zeomic, when the film thickness is (3), the color difference ΔE * ab exceeds 5, and it can be visually observed that the pattern layer after coating is clearly white compared to the previous one. I couldn't keep it. In the case of 30 parts by weight of Zeomic, the design properties could not be maintained in the cases (2) and (3) as well. With 40 parts by weight of Zeomic, the design properties could not be maintained in any of the cases (1), (2), and (3).

消臭力を併せて考察すると、ゼオミック20重量部で(2)、ゼオミック30重量部で(1)の場合、メチルメルカプタンが6ppm減っており、最も良い結果となった。なお、太線から外れた結果、いわゆる実用性に耐え得なかった組み合わせは、消臭力があるものの絵柄層の意匠性は保たれていないし、実用性には乏しい結果を示している。さらに、本発明者等は、これらの実験結果より色差*abが5以下になる条件としては、ゼオミックの添加部数をP重量部とし、保護層の膜厚をTμmとすると、P・T≦110の関係式を満たすことを見い出した。この関係式を満たす場合、色差ΔE*abが5以下となる。なお、ゼオミックの混合比Pの範囲は、0.5≦P≦30とする。   Considering the deodorizing power together, in the case of (2) with 20 parts by weight of Zeomic and (1) with 30 parts by weight of Zeomic, methyl mercaptan was reduced by 6 ppm, and the best result was obtained. In addition, as a result of deviating from the bold line, the combination that could not withstand so-called practicality has deodorizing power, but the design of the pattern layer is not maintained, and the practicality is poor. Furthermore, the present inventors have found that, based on these experimental results, the condition that the color difference * ab is 5 or less is P · T ≦ 110, assuming that the added part of zeomic is P parts by weight and the film thickness of the protective layer is T μm. It was found that the relational expression of When this relational expression is satisfied, the color difference ΔE * ab is 5 or less. The range of the Zeomic mixing ratio P is 0.5 ≦ P ≦ 30.

なお、消臭力の測定は、10ppmのメチルメルカプタンガスを上記と同様に試料を入れたテドラーバッグに封入し、2時間後に何ppmに減ったかにより評価した。その結果は、膜厚が厚く、混合比率が高い程、消臭力は上昇している。   In addition, the deodorizing power was measured by enclosing 10 ppm of methyl mercaptan gas in a Tedlar bag containing a sample in the same manner as described above, and evaluating it according to how many ppm it was reduced after 2 hours. As a result, the deodorizing power increases as the film thickness increases and the mixing ratio increases.

本発明の利用可能性としては、消臭塗工剤として化粧板表面に吹き付けや塗工することによって、既存の化粧板に消臭効果を付与することができる。   As an applicability of the present invention, a deodorizing effect can be imparted to an existing decorative board by spraying or coating the decorative board surface as a deodorizing coating agent.

本発明に係る消臭化粧紙の一実施形態の概略断面図である。It is a schematic sectional drawing of one Embodiment of the deodorizing decorative paper which concerns on this invention. 従来の消臭化粧紙の断面図である。It is sectional drawing of the conventional deodorizing decorative paper. 従来の化粧板の断面図である。It is sectional drawing of the conventional decorative board.

符号の説明Explanation of symbols

10 消臭化粧紙
11 紙質壁紙用基材
12 絵柄層
13 消臭機能性保護層
14 化学吸収型消臭剤(粉末)
15 金属担持ゼオライト
DESCRIPTION OF SYMBOLS 10 Deodorizing decorative paper 11 Base material for paper-like wallpaper 12 Picture layer 13 Deodorant functional protective layer 14 Chemical absorption type deodorant (powder)
15 Metal supported zeolite

Claims (11)

化学吸収型消臭剤を混合した合成樹脂液を主剤として、該主剤に微粉末状の金属担持ゼオライトを分散させたことを特徴とする消臭塗工剤。   A deodorant coating agent comprising a synthetic resin liquid mixed with a chemical absorption deodorant as a main component, and a finely powdered metal-supported zeolite dispersed in the main component. 前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対し、銀イオンを担持する平均粒径4〜10μmの前記金属担持ゼオライトを0.5〜30重量部添加したことを特徴とする請求項1に記載の消臭塗工剤。   0.5 to 30 parts by weight of the metal-supported zeolite having an average particle size of 4 to 10 μm supporting silver ions is added to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant. The deodorizing coating agent according to claim 1. 前記金属担持ゼオライトが、光触媒酸化チタンを担持することを特徴とする請求項1に記載の消臭塗工剤。   The deodorizing coating agent according to claim 1, wherein the metal-supported zeolite supports a photocatalytic titanium oxide. シリカ・アルミナ微粉末を混合したアクリル系樹脂液を主剤として、該主剤に微粉末状の金属担持ゼオライトを分散させたことを特徴とする消臭塗工剤。   A deodorizing coating agent characterized in that an acrylic resin liquid mixed with silica / alumina fine powder is used as a main agent, and a fine powdery metal-supported zeolite is dispersed in the main agent. 前記金属担持ゼオライトが、銀イオン又は光触媒酸化チタンを担持することを特徴とする請求項4に記載の消臭塗工剤。   The deodorizing coating agent according to claim 4, wherein the metal-supported zeolite supports silver ions or photocatalytic titanium oxide. 請求項1〜5の何れかに記載の消臭塗工剤において、前記消臭機能性保護層が絵柄層上に有することを特徴とする消臭化粧紙。   The deodorant coating agent according to any one of claims 1 to 5, wherein the deodorant functional protective layer has a pattern layer on the pattern layer. . 前記絵柄層上に前記消臭機能性保護層を塗工する際に、前記絵柄層上に積層する前記消臭機能性保護層の膜厚及び金属担持ゼオライトの混合比を、塗工前後の色差ΔE*abが5以下になるように設定したことを特徴とする請求項6に記載の消臭化粧紙。 . When coating the deodorant functional protective layer on the pattern layer, the film thickness of the deodorant functional protective layer laminated on the pattern layer and the mixing ratio of the metal-supported zeolite, the color difference before and after the coating The deodorizing decorative paper according to claim 6, wherein ΔE * ab is set to be 5 or less. 前記金属担持ゼオライトが、銀イオンを担持することを特徴とする請求項7に記載の消臭化粧紙。   The deodorized decorative paper according to claim 7, wherein the metal-supported zeolite supports silver ions. 塗工前の前記絵柄層の明度L*が50以上であることを特徴とする請求項7又は8に記載の消臭化粧紙。   The deodorant decorative paper according to claim 7 or 8, wherein the lightness L * of the pattern layer before coating is 50 or more. 前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対して添加する金属担持ゼオライトの部数をP重量部(0.5≦P≦30)とし、前記消臭機能性保護層の膜厚をTμmとしたとき、P・T≦110の関係式を満たすことを特徴とする請求項6〜9の何れかに記載の消臭化粧紙。   The number of parts of the metal-supported zeolite to be added to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant is P parts by weight (0.5 ≦ P ≦ 30), and the deodorant functional protective layer The deodorant decorative paper according to any one of claims 6 to 9, wherein when the film thickness is Tm, the relational expression P · T≤110 is satisfied. 前記化学吸収型消臭剤を混合した前記合成樹脂液100重量部に対して添加する金属担持ゼオライトの部数P重量部を0.5≦P≦30の範囲に設定し、前記消臭機能性保護膜の膜厚Tμmによる前記絵柄層の塗工前後の色差ΔE*abを、5以下になるように設定したことを特徴とする請求項6〜9の何れかに記載の消臭化粧紙。   The part P parts by weight of the metal-supported zeolite to be added to 100 parts by weight of the synthetic resin liquid mixed with the chemical absorption deodorant is set in the range of 0.5 ≦ P ≦ 30, and the deodorant functional protection The deodorant decorative paper according to any one of claims 6 to 9, wherein a color difference ΔE * ab before and after the application of the pattern layer according to the film thickness Tµm is set to be 5 or less.
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