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JP2005282637A - Connecting structure and connecting method of synthetic resin pipe - Google Patents

Connecting structure and connecting method of synthetic resin pipe Download PDF

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JP2005282637A
JP2005282637A JP2004094238A JP2004094238A JP2005282637A JP 2005282637 A JP2005282637 A JP 2005282637A JP 2004094238 A JP2004094238 A JP 2004094238A JP 2004094238 A JP2004094238 A JP 2004094238A JP 2005282637 A JP2005282637 A JP 2005282637A
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synthetic resin
joint
resin pipe
pipe
adhesive
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Izumi Horio
泉 堀尾
Shinji Yamamoto
信治 山本
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Resonac Kenzai Corp
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Showa Denko Kenzai KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connecting structure and a connecting method of a synthetic resin pipe capable of adopting a procedure similar with an inserting type pipe connecting method which is widely used for connection of vinyl chloride pipes. <P>SOLUTION: In the inserting type pipe connecting method for a synthetic resin pipe and a pipe joint which use a non-soluble bonding agent, the pipe connecting structure has at least one of the following items. (1) Projected ridges, a group of projections, and a plurality of circular projected ridges being coincided with at least three axis centers of the connecting section are arranged on the surface of a connecting section. (2) A part of projected ridges, a group of projections, and a plurality of circular projected ridges is removed at this side of a bottom of an opening of the synthetic resin pipe joint, or a part of them is removed at the point of the synthetic resin pipe. A free space is arranged on the bottom of the opening of the joint or the point of the synthetic resin pipe in which the non-soluble bonding agent is freely movable in the vicinity of the bottom of the opening. (3) A pocket capable of being filled with the non-soluble bonding agent is provided on the deep bottom of the opening of the synthetic resin pipe joint. (4) A part of the back of the joint and the point of the synthetic resin pipe are fitted with each other as an interference-fit structure, and a free space, in which the non-soluble bonding agent freely moves at the inlet side of the joint, is arranged so that an inlet side of the joint is set up as a loose-fit structure. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、水またはガス用配管として広く使用されているポリ塩化ビニルパイプ(以下「塩ビパイプ」という。)に代え、塩ビパイプ以外の硬質合成樹脂管であって、塩ビパイプの接合に際し広く行われている差し込み型配管接合方式に類似した方式を採用できる合成樹脂管の接合構造および接合方法に関する。   The present invention replaces polyvinyl chloride pipes (hereinafter referred to as “PVC pipes”) widely used as water or gas pipes, and is a hard synthetic resin pipe other than PVC pipes. The present invention relates to a synthetic resin pipe joining structure and joining method that can adopt a method similar to the conventional plug-in type pipe joining method.

近年、資源のリサイクルとして紙、アルミニウム缶やポリエチレンテレフタレートボトル(以下「PET」ボトル等という。)等のリサイクルが広く行われている。一方においては、塩ビパイプはその廃棄処理において有害なダイオキシンが発生するとされたため、一部の都市においてはその使用が制限され、その傾向は徐々に広まりつつある。このため、塩ビパイプに代わる配管材開発が要求されてきている。
PET樹脂は、廃棄処理において環境汚染物質の発生をもたらすものではなく、また特に学校、自治体などの廃棄物リサイクル運動に実績のある材料であるため、回収品の用途として繊維やシート材料、雑貨、エクステリアなどいろいろな方面で再生品の用途開発が研究されている。リサイクルPET樹脂の配管材料として実用化の研究も行われている(例えば特許文献1〜3参照。)
In recent years, paper, aluminum cans, polyethylene terephthalate bottles (hereinafter referred to as “PET” bottles, etc.) are widely recycled as resources. On the other hand, PVC pipes are said to generate harmful dioxins in their disposal, so their use is restricted in some cities and the trend is gradually spreading. For this reason, development of piping materials to replace PVC pipes has been required.
PET resin does not cause the generation of environmental pollutants in waste treatment, and is a material that has a proven track record in the waste recycling movement of schools and local governments. Development of applications for recycled products is being studied in various fields such as exterior. Research into practical use as a piping material for recycled PET resin has also been conducted (see, for example, Patent Documents 1 to 3).

現在の給水、排水等の合成樹脂配管材料は塩ビパイプが主力ではあるが、これに変わる材料として、ポリエチレン(以下「PE」という。)、ポリプロピレン(以下「PP」という。)などの材料が実用化されつつある。
これらの配管材料は一般に直管(可撓性を有する場合もある)と継手とを組み合わせて管路を構成する。継手は直管を嵌め込む受け口を有し、嵌め込み部においてネジ構造や接着構造などにより接合されている。
Polyvinyl chloride pipes are the main materials for synthetic resin piping materials such as water supply and drainage, but materials such as polyethylene (hereinafter referred to as “PE”) and polypropylene (hereinafter referred to as “PP”) are practically used as alternative materials. It is becoming.
These piping materials generally form a pipe line by combining a straight pipe (which may be flexible) and a joint. The joint has a receiving port into which the straight pipe is fitted, and is joined by a screw structure or an adhesive structure at the fitting portion.

塩ビパイプは、材料物性的に溶剤型接着剤(溶解性接着剤)による接着が可能であるため、嵌め込み部では接着構造がとられているのが一般的である。
塩ビパイプにおいては、接着剤自身が塗布した塩ビパイプの接着面を一部溶解・膨潤させる性質を持つため、図9に示すように継手Aの受け口5をテーパー構造とし、なおかつ直管Bの先端部2の外径寸法を受け口テーパーの中央部の寸法に合うように設計(図9参照)してあり、接着面の溶解・膨潤を利用して直管先端部2を継手口底部4まで押込むこと(図10参照)によって接合部の水密性と継手と直管の接合保持性(継手と直管が、がたつくことなく接合すること。)を担保している。
Since a PVC pipe can be bonded with a solvent-type adhesive (dissolvable adhesive) in terms of material properties, an adhesive structure is generally taken at the fitting portion.
Since the PVC pipe has the property of partially dissolving and swelling the adhesive surface of the PVC pipe applied by the adhesive itself, the receiving port 5 of the joint A has a tapered structure as shown in FIG. The outer diameter of the portion 2 is designed so as to match the size of the center of the mouth taper (see FIG. 9), and the straight pipe tip 2 is pushed to the joint mouth bottom 4 using dissolution / swelling of the adhesive surface. (See FIG. 10) ensures the water tightness of the joint and the joint retention of the joint and the straight pipe (joint without joining the joint and the straight pipe).

これに対しPE,PPについては材料物性的に接着剤による樹脂の一部溶解・膨潤は期待できず、溶解性接着が困難であるため、嵌め込み部で電気的溶融による接着構造やゴム部品を利用した水密構造をとっている。このように施工方法が大きく異なっているため塩ビパイプの施工方法に慣れている多くの配管施工業者での採用に大きな障害となっている。
なおPE,PPなどの樹脂成分にカルボキシル基、水酸基などの官能基を有するラジカル重合性モノマーを共重合するとか、あるいはこれら官能基を有するポリマーをブレンドするなどして改質することも行われている。これらの変性ポリマー組成物はある程度接着剤の使用が可能となる。
In contrast, PE and PP cannot be expected to dissolve or swell part of the resin due to the physical properties of the material, and it is difficult to dissolve and bond. It has a watertight structure. Since the construction methods are greatly different in this way, it has become a major obstacle to the adoption by many plumbing contractors who are used to the construction method of PVC pipes.
It is also possible to modify the resin component such as PE and PP by copolymerizing a radical polymerizable monomer having a functional group such as a carboxyl group or a hydroxyl group, or blending a polymer having such a functional group. Yes. These modified polymer compositions allow the use of an adhesive to some extent.

PET樹脂等の硬質合成樹脂(塩ビパイプを除く)を配管材料として使用する場合は、PET樹脂は接着剤の使用ができない純粋のPE、PP等とは違い、配合組成によっては接着剤による接着が可能である。
しかしながらその接着剤は、エポキシ系接着剤、シアノアクリレート系接着剤、クロロプレン系接着剤、シリコーン系接着剤、変性シリコーン系接着剤等であり、これらはいずれもPET等材料(改質したPE,PPも同じ。以下これらを一括して「PET系」という。)を溶解・膨潤させる性質を有していない非溶解性接着剤である。これらの接着剤は硬化に際して収縮せず、自己硬化性があり、塩ビパイプ用溶剤型接着剤(溶剤の主成分としてメチルエチルケトン、シクロヘキサノン、テトラヒドロフランなどを含む溶剤の混合物のようなものが例示できる。)のようにPET系材料を溶解・膨潤せしめる能力を有していないため、接合部の水密性と継手と直管の接合保持性のためには塩ビパイプとは異なる接合方式をとる必要があった。
When a hard synthetic resin such as PET resin (excluding PVC pipe) is used as a piping material, PET resin can be bonded with an adhesive depending on the composition, unlike pure PE, PP, etc., which cannot use an adhesive. Is possible.
However, the adhesives are epoxy adhesives, cyanoacrylate adhesives, chloroprene adhesives, silicone adhesives, modified silicone adhesives, etc., all of which are materials such as PET (modified PE, PP This is also a non-dissolvable adhesive that does not have the property of dissolving and swelling the same as a PET. These adhesives do not shrink upon curing, are self-curing, and are solvent-type adhesives for vinyl chloride pipes (such as a mixture of solvents containing methyl ethyl ketone, cyclohexanone, tetrahydrofuran, etc. as main components of the solvent). Because it does not have the ability to dissolve and swell PET-based materials like the above, it was necessary to adopt a different joining method from PVC pipes for the water tightness of the joint and the joint retention of the joint and straight pipe .

例えば一方の管端部外周面に平行に形成された複数本の環状溝と、前記一方の管端部が挿入可能に拡管された他方の管端部内に形成された、前記環状溝に噛み合う複数個の爪と、前記一方の管端部の端面と前記他方の管端部内面の間に介在されたパッキングとからなる合成樹脂管の継手構造(例えば特許文献4参照)、あるいは、内側に凹ませて形成された止水突部を接続部全周に有し、該止水突部が半径方向弾性変形可能に他部より薄肉に形成されている合成樹脂管継手(例えば特許文献5参照)等の提案があるが、いずれも塩ビパイプの施工方法とは全く異なる方法である。   For example, a plurality of annular grooves formed in parallel to the outer peripheral surface of one tube end and a plurality of meshes engaged with the annular groove formed in the other tube end that is expanded so that the one tube end can be inserted. A synthetic resin pipe joint structure comprising a plurality of claws and a packing interposed between the end face of the one pipe end and the inner face of the other pipe end (see, for example, Patent Document 4) A synthetic resin pipe joint having a water-stop projection formed on the entire circumference of the connection portion, and the water-stop projection is formed thinner than the other portion so as to be elastically deformable in the radial direction (see, for example, Patent Document 5) There are proposals such as these, but all are completely different from the construction method of PVC pipe.

大多数の配管施工業者は塩ビパイプの施工方法に習熟し、それに適した工具などの準備もされているため、塩ビパイプ以外の新規の樹脂材料についての工法も塩ビパイプの工法と類似性がないと施工業者に受け入れ難いものになり、新規樹脂材料自身が一般化しない恐れがある。   The majority of plumbing contractors are familiar with PVC pipe construction methods and are prepared with tools suitable for them, so the construction methods for new resin materials other than PVC pipes are not similar to PVC pipe construction methods. The new resin material itself may not be generalized.

塩ビパイプのように溶解性接着剤を使用する場合、溶解・膨潤した母材は流動化するため、接合作業過程で管と継手との空間において接着剤と流動化した母材が接着剤余剰領域から不足領域へ自由に移動し、液封止を担保する。一方非溶解性接着剤を使用する場合におなじ液封止性能を得ようとすると、管と継手との空間を溶解性接着剤を使用する場合より大きく確保しなければならない。逆にこの結果として大きな隙間を持つことで接合保持性は損なわれることになる。すなわち非溶解性接着剤を用いて合成樹脂管の接合を行う場合は、第一に継手と直管の接合部軸芯の一致した位置の保持性と第二に余分の接着剤を不足する領域へ分配する空隙を形成させる手段が必要であることが分かった。   When a soluble adhesive such as a PVC pipe is used, the dissolved and swollen base material will be fluidized, so the adhesive and fluidized base material in the space between the pipe and the joint during the joining process will have an excess area of adhesive. Move freely to the shortage area to ensure liquid sealing. On the other hand, when trying to obtain the same liquid sealing performance when using an insoluble adhesive, the space between the pipe and the joint must be secured larger than when using a soluble adhesive. On the other hand, as a result of this, there is a large gap, so that the bonding retention is impaired. In other words, when joining synthetic resin pipes using non-dissolvable adhesives, the first is the ability to maintain the joint position of the joint and the straight axis of the straight pipe, and the second is the area where the excess adhesive is insufficient. It has been found that there is a need for a means for forming voids to be distributed to.

なお、非溶解性の接着剤を使用した場合、被着面には十分に接着剤が塗布されなければならないため、継手部分に直管を差し込んだ場合に、継手と直管面が密着するに従い余分の接着剤が押し出される。押し出された接着剤が継手口底部より管内面(接液部)にはみ出すようなことがあると、それは管路の流動抵抗となる。はみ出し量が多いと許容通水量を著しく減殺する。従って非溶解性接着剤を用いる場合における対応も要求されている。   If a non-dissolvable adhesive is used, the adhesive must be applied sufficiently to the adherend surface, so that when the straight pipe is inserted into the joint, the joint and the straight pipe surface come into close contact. Excess adhesive is extruded. If the extruded adhesive sometimes protrudes from the joint mouth bottom to the pipe inner surface (wetted part), it becomes the flow resistance of the pipe. If the amount of protrusion is large, the allowable water flow will be significantly reduced. Accordingly, there is a demand for handling in the case of using a non-soluble adhesive.

特開2003−183486号公報JP 2003-183486 A 特開2003−213112号公報JP 2003-213112 A 特開2003−221498号公報JP 2003-221498 A 特開平10−220697号公報JP-A-10-220697 実開昭59−035791号公報Japanese Utility Model Publication No. 59-035791

本発明は、PETや改質したPE,PP等の硬質合成樹脂(塩ビパイプを除く)を材料とする合成樹脂管と合成樹脂管継手を非溶解性接着剤を用いて、塩ビパイプと類似の差し込み型配管接合方式により水密性と継手と直管の接合保持性が満足でき、且つ余分の接着剤が未充填部に移動可能とし、管内面にはみ出すことが少ない構造であって、さらに非熟練者でも確実に接合できる配管接合構造の開発を目的とする。   The present invention is similar to a PVC pipe using a non-dissolvable adhesive for a synthetic resin pipe and a synthetic resin pipe joint made of a hard synthetic resin (excluding a PVC pipe) such as PET, modified PE, and PP. The plug-in type pipe joint system satisfies the water tightness and the joint retention of the joint and straight pipe, and allows the excess adhesive to move to the unfilled part and has a structure that hardly protrudes to the pipe inner surface. The purpose is to develop a pipe joint structure that can be reliably joined by a person.

本発明は、
[1] 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、接合部のいずれかの面に少なくとも3個の接合部軸芯に一致する管保持用の突条、突起群または複数の環状突条を設けたことを特徴とする配管接合構造、
[2] 小突起群が合成樹脂管と合成樹脂管継手の接合部軸芯に一致する連続する突条である時、合成樹脂管先端部と接合する該突条は合成樹脂管継手の口底部の手前で一部が除去され、もしくは管先端部で一部が除去され、非溶解性接着剤が該口底部周辺を自由に移動可能となる継手口底部もしくは管先端部自由空間を設けたことを特徴とする上記[1]に記載の配管接合構造、
The present invention
[1] In a plug-in type pipe joining method of a synthetic resin pipe and a synthetic resin pipe joint using a non-soluble adhesive, for holding a pipe that matches at least three joint axial centers on either side of the joint Piping connection structure characterized by providing a ridge, a group of protrusions or a plurality of annular ridges,
[2] When the small protrusion group is a continuous ridge that coincides with the joint axis of the synthetic resin pipe and the synthetic resin pipe joint, the ridge to be joined to the synthetic resin pipe tip is the bottom of the synthetic resin pipe joint. A joint mouth bottom or tube tip free space is provided in which a part is removed before or a part of the tube tip is removed, and the insoluble adhesive can freely move around the mouth bottom. The pipe joint structure according to the above [1], characterized by:

[3] 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、合成樹脂管継手の口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする配管接合構造、
[4] 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、接合部のいずれかの面に、少なくとも3個の接合部軸芯に一致する管保持用の小突起群またはネジ山もしくは複数の環状突条を設けるとともに、合成樹脂管継手の口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする上記[1]または[3]に記載の配管接合構造、
[3] In a plug-in type pipe joining method of a synthetic resin pipe and a synthetic resin pipe joint using a non-soluble adhesive, a pocket capable of being filled with a non-soluble adhesive is provided at the back of the bottom of the synthetic resin pipe joint. Piping joint structure, characterized by
[4] In a plug-in type pipe joining system between a synthetic resin pipe and a synthetic resin pipe joint using a non-soluble adhesive, for holding a pipe that matches at least three joint cores on either side of the joint The above-mentioned [1], wherein a small protrusion group or a screw thread or a plurality of annular protrusions are provided, and a pocket capable of being filled with an insoluble adhesive is provided at the back of the bottom of the synthetic resin pipe joint. The pipe joint structure according to [3],

[5] 小突起群が合成樹脂管と合成樹脂管継手の接合部軸芯に一致する連続する突条である時、該突条が合成樹脂管継手の口底部の手前で一部が除去され、もしくは管先端部で一部が除去され、さらに合成樹脂管継手の口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする上記[1]〜[4]のいずれかに記載の配管接合構造、
[6] 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、継手奥の一部と合成樹脂管の先端部とを締まり嵌め構造となし、継手入り口側を緩み嵌め構造となして非溶解性接着剤が該入り口側を自由に移動可能となる自由空間を設けた配管接合構造、
[7] 継手奥側を締まり嵌め、入り口側を緩み嵌めとしたうえに継手口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする上記[6]に記載の配管接合構造、
[8]小突起群の頂上部が、三角形状または円形状の突条または突起である上記[1]、[2]、[4]又は[5]のいずれかに記載の配管接合構造、
[5] When the small protrusion group is a continuous protrusion that coincides with the joint axis of the synthetic resin pipe and the synthetic resin pipe joint, a part of the protrusion is removed before the bottom of the synthetic resin pipe joint. Or a part of which is removed at the tip of the pipe, and further has a pocket which can be filled with an insoluble adhesive at the back of the bottom of the synthetic resin pipe joint. A pipe joint structure according to any one of the above,
[6] In the plug-in type pipe joint system between a synthetic resin pipe and a synthetic resin pipe joint using non-soluble adhesive, the inner part of the joint and the tip of the synthetic resin pipe are tightly fitted, and the joint entrance side A pipe joint structure provided with a free space in which a non-adhesive adhesive can freely move on the inlet side by using a loose-fitting structure,
[7] The above-mentioned [6], wherein the inner side of the joint is tightly fitted and the inlet side is loosely fitted, and the inner bottom of the joint has a pocket that can be filled with an insoluble adhesive. Piping joint structure,
[8] The pipe joint structure according to any one of the above [1], [2], [4], or [5], wherein the top of the small protrusion group is a triangular or circular protrusion or protrusion.

[9] 合成樹脂管および/または合成樹脂管継手の接合面に、非溶解性接着剤を塗布した後該合成樹脂管先端部を合成樹脂管継手の接合部軸線に平行に押し込み、接着剤を固化させるに際し、上記[1]〜[8]のいずれかに記載の配管接合構造を用い、塗布した非溶解性接着剤が未充填部に移動させて接合するすることを特徴とする合成樹脂管の接合方法、を開発することにより上記の課題を解決した。     [9] After applying a non-soluble adhesive to the joint surface of the synthetic resin pipe and / or synthetic resin pipe joint, push the tip of the synthetic resin pipe parallel to the joint axis of the synthetic resin pipe joint, and apply the adhesive. When solidifying, the pipe joint structure according to any one of the above [1] to [8] is used, and the applied non-soluble adhesive is moved to an unfilled portion and joined. The above problem was solved by developing a joining method.

本発明の接合構造により、溶解性接着剤を使用して溶解・膨潤接着ができないPET系などの硬質合成樹脂を用いた配管材料に対してであっても、従来の塩ビパイプ工法と類似した工法で、水密性と管受け口の保持性の両面に優れかつ許容通水量を減殺させない配管施工が可能となった。このためダイオキシン物質を発生するとされる塩ビパイプとは異なる樹脂管、例えば廃棄物リサイクルにより再生されたPET系管などを使用した場合にあっても、非熟練者でも容易にかつ確実に配管の接合ができることとなった。   Construction method similar to the conventional PVC pipe construction method, even for piping materials that use a hard synthetic resin such as PET that cannot be dissolved and swollen using a soluble adhesive by the joining structure of the present invention Therefore, it is possible to construct a pipe that is excellent in both water tightness and retainability of the pipe receptacle and does not reduce the allowable water flow rate. For this reason, even when using resin pipes that are different from PVC pipes that generate dioxin substances, such as PET pipes recycled by waste recycling, even unskilled workers can join pipes easily and reliably. It was possible to do.

本発明において合成樹脂管および合成樹脂管継手に使用される合成樹脂としては、非溶解性接着剤を使用できるPET系などのポリエステル、PE,PPなどのポリオレフィン、その他エンジニアリングプラスチックなどの硬質合成樹脂であり、当該接着剤に対して一部溶解や膨潤をしない合成樹脂、特にリサイクルしたPET系から製造された合成樹脂管および合成樹脂管継手を主として対象とする。   In the present invention, the synthetic resin used for the synthetic resin pipe and the synthetic resin pipe joint may be a hard synthetic resin such as polyester, such as PET, PE, PP, etc. that can use non-soluble adhesives, and other engineering plastics. There are mainly synthetic resins that do not dissolve or swell partly with respect to the adhesive, particularly synthetic resin pipes and synthetic resin pipe joints that are manufactured from recycled PET.

合成樹脂管は主として押出成形によって製造され、合成樹脂管継手は主としてインジェクション成形によって製造される。
溶解性接着剤を使用する塩ビパイプの接続においては、当該接着剤が塩ビパイプを膨潤・溶解するため、管と継手間の空間を比較的狭く設計できるが、非溶解性の接着剤を使用するときには水密性を確保するために接着剤を十分に塗布することが必要で管と継手間の空間を広く設計する必要がある。空間が広くなるため管と継手の接合部の軸芯を一致させ、接着剤が硬化するまで保持することが極めて重要である。
もし軸芯がずれると、管と継手間の空間寸法に偏りを生じ接着欠陥を生じるおそれがある。すなわち、軸芯が偏った場合、空間が大きい側の接着剤が不足する可能性がある、一方狭い側は、管と継手面が直接触れてしまい接着しない面が生ずる可能性がある。そのような接着欠陥箇所においては水密性を保つことが困難となる。また当然のこととして配管寸法に狂いを生じ、施工品質を確保できない。
Synthetic resin pipes are mainly manufactured by extrusion molding, and synthetic resin pipe joints are mainly manufactured by injection molding.
In connecting PVC pipes that use soluble adhesive, the adhesive swells and dissolves the PVC pipe, so the space between the pipe and the joint can be designed to be relatively narrow, but non-soluble adhesives are used. Sometimes it is necessary to apply a sufficient amount of adhesive to ensure watertightness, and it is necessary to design a wide space between the pipe and the joint. Since the space becomes wider, it is extremely important to match the axis of the joint between the pipe and the joint and hold it until the adhesive is cured.
If the axis is displaced, the space between the pipe and the joint may be biased to cause an adhesion defect. That is, when the shaft core is deviated, the adhesive on the side where the space is large may be insufficient. On the other hand, on the narrow side, the pipe and the joint surface may be in direct contact with each other, resulting in a surface that does not adhere. It is difficult to maintain water tightness at such adhesion defects. Naturally, the piping dimensions are distorted, and the construction quality cannot be ensured.

また、非溶解性の接着剤を使用した場合、接着剤が十分に塗布、充填されるべき空間が必要であるが、接着剤の塗布量は施工者に依存するため円周方向における均一性が保証されるわけではない。従って、空間内で接着剤が余分な領域から不足な領域へ自由に移動できることが求められる。特に、管を軸芯に保持するための機構を設けた場合、当該機構が自由移動を妨げることのないように考案しなければならない。   In addition, when a non-soluble adhesive is used, a sufficient space for the adhesive to be applied and filled is required. However, since the amount of adhesive applied depends on the installer, there is uniformity in the circumferential direction. It is not guaranteed. Therefore, it is required that the adhesive can freely move from an excess area to an insufficient area in the space. In particular, when a mechanism for holding the tube on the shaft core is provided, the mechanism must be devised so as not to prevent free movement.

さらに、非溶解性の接着剤を使用した場合、被着面には十分に接着剤が塗布されるため、継手部分に直管を差し込んだ場合に余分の接着剤が管路中に押し出され管路抵抗となる。従ってこの嵌合面にその余分の接着剤を収納でき、不足している部分にそれを回すことができる適当な空隙が必要となる。管路内側へのはみ出し量は少ないことが望ましいが、完全にゼロにする必要はない。施工者によって余分に塗布する接着剤の量も異なるので、平均的なはみ出し量に対応したポケット容積があればよい。   In addition, when an insoluble adhesive is used, the adhesive is sufficiently applied to the adherend surface, so when a straight pipe is inserted into the joint, excess adhesive is pushed out into the pipe. It becomes road resistance. Therefore, it is necessary to have an appropriate gap in which the excess adhesive can be stored in the fitting surface and can be turned to the lacking portion. Although it is desirable that the amount of protrusion to the inside of the pipe line is small, it is not necessary to make it completely zero. Since the amount of the adhesive to be applied differs depending on the installer, it is sufficient if there is a pocket volume corresponding to the average amount of protrusion.

これまで述べたように接合箇所は、第一に継手と直管の接合部軸芯の一致した位置の保持性と、第二に余分の接着剤を不足する領域へ分配する空隙を形成させる手段が必要であることが分かった。しかし接着剤の自由移動を保証する空間は継手に直管を差し込んだときに、直管が固定されず余分にガタを来してしまう。このガタを防ぐため、接合部のいずれかの面に、少なくとも3個の接合部軸芯を一致させる管保持用の小突起群またはネジ山もしくは複数の環状突条(以下これらを一括して「管保持用突起部」という。)を設けることにより二つの課題の両立が達成できた。   As described so far, the joint location is firstly formed to maintain the position where the joint cores of the joint and the straight pipe coincide with each other, and secondly to form a gap for distributing excess adhesive to the lacking region. It turns out that is necessary. However, when the straight pipe is inserted into the joint, the space that guarantees the free movement of the adhesive will not be fixed and will cause extra play. In order to prevent this looseness, a small protrusion group for holding a tube or a screw thread or a plurality of annular protrusions (hereinafter collectively referred to as “ By providing the tube holding projections ”), both of the two problems could be achieved.

このとき突条が線状であると、突条自身が接着剤の自由移動を妨げてしまう。従って、線状突条の場合は突条の継手口底部に位置する部分を除去して接着剤の流動を確保する必要がある。除去する部位は口底部に限るものではないが、一般に継手差込口は入り口側の口径が大きくなるテーパー構造を持つため、入り口側は接着剤が不足気味になりやすい。そのため接着剤自由移動空間は口底部近辺に設けたほうが接着剤移動量を多く期待できるので好ましい。   At this time, if the protrusion is linear, the protrusion itself prevents free movement of the adhesive. Therefore, in the case of a linear protrusion, it is necessary to remove the portion located at the joint mouth bottom of the protrusion to ensure the flow of the adhesive. The part to be removed is not limited to the bottom of the mouth, but generally, the joint insertion port has a tapered structure in which the diameter on the entrance side becomes large, and therefore the adhesive tends to be insufficient on the entrance side. Therefore, it is preferable to provide the adhesive free movement space in the vicinity of the bottom of the mouth because a large amount of adhesive movement can be expected.

なお、合成樹脂管が小口径の場合には管保持用突起部を設けずに管先端部を単に締まり嵌めとすることで挿入保持固定することが可能であるが、この場合には合成樹脂管継手の入り口側に緩み嵌め部を設け、非溶解性接着剤が該先端部を除いた部分で自由に移動可能となるようにする必要がある。または、小口径の場合であれば合成樹脂管の先端部の一部を除去してポケット部となし、該ポケット部に接着剤を充満させ、自由移動空間の機能(水密性の確保)を果たさせることで対応しても良い。   If the synthetic resin tube has a small diameter, it is possible to insert and hold and fix the tube by simply tightening the tip of the tube without providing the tube holding projection. In this case, the synthetic resin tube It is necessary to provide a loose fitting part on the entrance side of the joint so that the non-soluble adhesive can be freely moved in the part excluding the tip part. Alternatively, in the case of a small diameter, a part of the tip of the synthetic resin pipe is removed to form a pocket, and the pocket is filled with an adhesive, thereby fulfilling the function of a free movement space (ensure water tightness). You may respond by letting it.

該管保持用突起部としては、合成樹脂管と合成樹脂管継手を接合する場合に、合成樹脂管と合成樹脂管継手の間の空間に非溶解性接着剤を十分な量保持でき、且つ該管保持用突起部の頂上部が合成樹脂管と合成樹脂管継手のあいだに挟まれ、管保持用突起部の頂上部が潰れて変形しその空間部を狭くするとともに、合成樹脂管と合成樹脂管継手の接合が接合軸芯が一致するように設けられればよい。このためには管保持用突起部は合成樹脂管の位置を正しく保持するため、円周方向には少なくとも3箇所、軸方向には連続(線状)かまたは軸方向に2箇所必要となる。軸芯が一致しないと漏水などの原因となる。
また潰された管保持用突起部の頂上部と継手側の面の間の接着剤が完全に押し出されて排除されてしまい、合成樹脂管が固定できても水密性が不十分なことも想定される。これは合成樹脂管継手に挿入された合成樹脂管先端部周辺に先端部自由空間を設けることでこの危険は解消できる。
The pipe holding projection can hold a sufficient amount of non-soluble adhesive in the space between the synthetic resin pipe and the synthetic resin pipe joint when the synthetic resin pipe and the synthetic resin pipe joint are joined. The top of the projection for holding the tube is sandwiched between the synthetic resin pipe and the synthetic resin pipe joint, and the top of the projection for holding the tube is crushed and deformed to narrow the space, and the synthetic resin tube and the synthetic resin What is necessary is just to provide a joint of a pipe joint so that a joint axis may correspond. For this purpose, in order to correctly hold the position of the synthetic resin pipe, the pipe holding projections are required to be at least three places in the circumferential direction, continuous (linear) in the axial direction, or two places in the axial direction. If the shaft centers do not match, it may cause water leakage.
Also, it is assumed that the adhesive between the crest of the crushed tube holding projection and the joint side surface is completely pushed out and eliminated, and even if the synthetic resin tube can be fixed, the watertightness is insufficient. Is done. This danger can be eliminated by providing a free space at the distal end portion around the distal end portion of the synthetic resin tube inserted into the synthetic resin pipe joint.

合成樹脂管継手の管保持用突起部を除いた内径(継手自体の内径)は、合成樹脂管の外径よりは若干大きく、管保持用突起部を加えたときにはその内径は該外径よりは小になるように設計される。
合成樹脂管継手はインジェクションで成形されるので、通常継手受け口は金型抜き勾配のため塩ビ系配管システムと同様にテーパーが設けられることが多いが、ストレートであっても本発明の機能上支障はない。なお受け口底部に合成樹脂管端面と対向する段つき部を設けることは、継手接液部内径と直管内径との段差を小さくすることおよび合成樹脂管挿入時の終点確認のために好ましい。
The inner diameter of the synthetic resin pipe joint excluding the pipe holding protrusion (the inner diameter of the joint itself) is slightly larger than the outer diameter of the synthetic resin pipe. When the pipe holding protrusion is added, the inner diameter is less than the outer diameter. Designed to be small.
Synthetic resin pipe joints are molded by injection, so usually the joint receptacle is provided with a taper in the same way as the PVC piping system because of the mold draft, but even if it is straight, there is a problem in the function of the present invention. Absent. In addition, it is preferable to provide a stepped portion facing the end surface of the synthetic resin pipe at the bottom of the receiving port in order to reduce the step between the inner diameter of the joint wetted part and the inner diameter of the straight pipe and to confirm the end point when inserting the synthetic resin pipe.

なお、これまでの説明では主に管保持用突起部を継手側に設けるタイプで説明してきたが、この逆にこれを合成樹脂管側に設けて行うこともできる。
合成樹脂管側に突起部を設けるときは、通常は合成樹脂管全長に亘り設けることとなるが、製造が容易である反面、輸送や施工において管保持用突起部が損傷しやすい問題がある。端部のみに設けることでも良いが製造が困難であること、現場寸法に合わせて切断した場合に管保持用突起部が失われる問題がある。
In the above description, the type in which the tube holding projection is provided on the joint side has been mainly described, but conversely, this can be performed on the synthetic resin tube side.
When the protrusion is provided on the side of the synthetic resin pipe, it is usually provided over the entire length of the synthetic resin pipe. However, while it is easy to manufacture, there is a problem that the protrusion for holding the tube is easily damaged during transportation and construction. Although it may be provided only at the end, it is difficult to manufacture, and there is a problem that the projection for holding the tube is lost when it is cut according to the field size.

管保持用突起部を合成樹脂管継手側に設けるときは、輸送や施工において管保持用突起部が損傷しないこと、直管のように切断して使用しないので有利である反面、インジェクション金型に特殊な工夫を必要とするか、またはインジェクションした後の加工が必要な問題がある。
例えば図1に示すような管保持用突起部が突条であるときは合成樹脂管継手を一旦成形した後、突条の口底部部分を除去するなどの必要がある。
When the tube holding projection is provided on the synthetic resin pipe joint side, the tube holding projection is not damaged during transportation and construction, and it is advantageous because it is not cut and used like a straight tube. There is a problem that requires special contrivance or requires processing after injection.
For example, when the tube holding projection as shown in FIG. 1 is a ridge, it is necessary to form the synthetic resin pipe joint once and then remove the mouth bottom portion of the ridge.

管保持用突起部は直管が継手受け口に挿入される際、接合面と接して塑性変形して保持力を生み出すものであるから、挿入抵抗が少なく且つ確実に変形させるには突起断面が三角形や円形の突条または突起をなしていることが好ましい。   When the straight tube is inserted into the joint receptacle, the tube holding projection is plastically deformed in contact with the joint surface to produce a holding force. It is preferable to form a round ridge or protrusion.

図2に示すような突起あるいは図3に示すような複数の環状突起の場合には、インジェクションの型抜きに複雑な組み立て方の型抜きを必要とする。
一方、図1または図4のような突条の場合にはインジェクション型抜きが容易であるがこの場合には、接着剤の自由な移動を確保するために口底部の手前(合成樹脂管先端部周辺)の突条を除去し、合成樹脂管の先端部において接着剤が先端部周面を自由に移動可能な自由空間を設けることが好ましい。製造の優位性からは図1または図4の突条の方が合成樹脂管継手にはみ出し吸収用のポケットを同時に設けることが容易であり、こうすることにより直管の固定が完全にでき且つ接着剤の未充填部を解消することもでき、極めて有効である。なおポケットに代えあるいは同時に合成樹脂管側に先端部自由空間を設けることでも良いが、合成樹脂管は切断して接続することが多いので合成樹脂管継手にポケットを同時に設けることが好ましい態様である。
従ってどのタイプの接合形態とするかは保有装置によって相違してくるが、製造装置、サイズ、施工状況によって自由に選択することができる。
In the case of the projection as shown in FIG. 2 or a plurality of annular projections as shown in FIG. 3, it is necessary to perform die cutting in a complicated manner for die cutting of injection.
On the other hand, in the case of the protrusions as shown in FIG. 1 or FIG. 4, the injection mold can be easily removed. In this case, in order to ensure free movement of the adhesive, the front of the mouth bottom (synthetic resin tube tip) It is preferable to remove the peripheral ridges and provide a free space in which the adhesive can freely move on the peripheral surface of the tip at the tip of the synthetic resin tube. From the advantage of manufacturing, it is easier for the protrusions of FIG. 1 or FIG. 4 to be provided with a pocket for absorbing and protruding into the synthetic resin pipe joint at the same time, so that the straight pipe can be completely fixed and bonded. The unfilled portion of the agent can be eliminated, which is extremely effective. It is also possible to provide a free space at the tip portion on the side of the synthetic resin pipe instead of the pocket or at the same time, but since the synthetic resin pipe is often cut and connected, it is preferable to provide a pocket in the synthetic resin pipe joint at the same time. .
Therefore, the type of joining form varies depending on the holding device, but can be freely selected depending on the manufacturing device, size, and construction status.

接合に使用する接着剤としては、エポキシ系接着剤、シアノアクリレート系接着剤、クロロプレン系接着剤、シリコーン系接着剤、変性シリコーン系接着剤がある。これらはいずれもPET系材料を溶解・膨潤させる性質を有していない非膨潤性接着剤である。これらの接着剤に必要な性質としては硬化に際して収縮せず、自己硬化性があり、また施工後は短時間で硬化することが好ましい。   Examples of the adhesive used for bonding include an epoxy adhesive, a cyanoacrylate adhesive, a chloroprene adhesive, a silicone adhesive, and a modified silicone adhesive. These are all non-swelling adhesives that do not have the property of dissolving and swelling PET-based materials. The properties required for these adhesives are preferably that they do not shrink during curing, are self-curing, and are cured in a short time after construction.

以下図面を参照して本発明を具体的に説明する。
図1は、合成樹脂管継手Aの斜視図であり、合成樹脂管継手受け口5の内部に管保持用突起部として三角状の突条11を3個有しているものである。突条11を3個を設けることにより、この部分に挿入される合成樹脂管Bが挿入されたとき、両者の接合部軸芯を一致させるのに有効に作用している。該突条11は接合部口底部4の手前で突条部11は除去されており、先端部自由空間6が設けられ、該自由空間部分で接着剤が自由に移動可能となっている。
The present invention will be specifically described below with reference to the drawings.
FIG. 1 is a perspective view of a synthetic resin pipe joint A, which has three triangular protrusions 11 as pipe holding projections inside a synthetic resin pipe joint receiving port 5. By providing three protrusions 11, when the synthetic resin tube B inserted into this portion is inserted, it effectively acts to make the joint cores of the two coincide. The protrusion 11 is removed from the protrusion 11 in front of the joint mouth bottom 4, and a free end space 6 is provided, so that the adhesive can freely move in the free space.

図2は、図1の合成樹脂管継手Aの突条11に代え、小突起12を設けたものである。この小突起12は機能上最低円周方向に3個、軸芯方向に2個あることが必要である。合成樹脂管継手受け口5の長さにもより数や形式を適宜選定し合成樹脂管と合成樹脂管継手の接合部軸芯に一致するように設けてあればよい。製造する場合の都合から好ましくは6〜9個を軸芯の方向および内面周面に図1の突条11と同様に合成樹脂管継手受け口5の内部に設けることが好ましい。この場合には先端部自由空間6は改めて設ける必要はない。   FIG. 2 is a view in which small protrusions 12 are provided in place of the protrusions 11 of the synthetic resin pipe joint A of FIG. It is necessary that the number of the small protrusions 12 is three in the minimum circumferential direction and two in the axial direction in terms of function. The number and type of the synthetic resin pipe joint receiving port 5 may be appropriately selected depending on the length of the synthetic resin pipe joint receptacle 5 so as to match the joint axis of the synthetic resin pipe and the synthetic resin pipe joint. From the convenience of manufacturing, it is preferable to provide 6 to 9 inside the synthetic resin pipe joint receiving port 5 in the axial direction and the inner peripheral surface in the same manner as the protrusion 11 in FIG. In this case, it is not necessary to provide the free end space 6 again.

図3は、管保持用小突起1を環状にして、合成樹脂管継手受け口5の内面に環状突条13という形態で複数本、好ましくは3本以上設けたものである。この場合には先端部自由空間6は改めて設ける必要はないが、環状部の一部を切除してある場合は余分な接着剤の軸芯方向への自由な移動が可能となり、管内側へのはみ出し量の減少などに効果がある。
図4は、管保持用小突起1を、合成樹脂管継手受け口5の内面に多数の突条 14という形態で刻設したものであり、該多数の突条14は接合部口底部4の手前まで設け、その奥は除去されており、先端部自由空間6が設けられ、該自由空間部分で接着剤が自由に移動可能となっている。これは施工時管を回転させながら挿入することにより先端部自由空間6にある接着剤を谷部14の間隙に押し込むことが可能であり、また加工も容易であるので有利な手段と思われる。
In FIG. 3, the tube holding small protrusions 1 are formed in an annular shape, and a plurality, preferably three or more, are provided on the inner surface of the synthetic resin pipe joint receiving port 5 in the form of an annular protrusion 13. In this case, the distal end free space 6 does not need to be provided again. However, when a part of the annular portion is cut off, it is possible to freely move the excess adhesive in the axial direction, and to the inside of the tube. This is effective for reducing the amount of protrusion.
In FIG. 4, the tube holding small protrusions 1 are engraved on the inner surface of the synthetic resin pipe joint receiving port 5 in the form of a number of protrusions 14, which are in front of the joint mouth bottom 4. The inner part is removed, and the tip end free space 6 is provided, and the adhesive can freely move in the free space part. This is considered to be an advantageous means because it is possible to push the adhesive in the free space 6 at the tip into the gap of the trough 14 by inserting it while rotating the pipe at the time of construction, and it is easy to process.

図5〜図7は、合成樹脂管継手の口底部奥において余分な接着剤が管内側へはみ出すことを抑制するポケットを設けたものであり、図8は、これに加えて合成樹脂管の先端部外周面の一部を除去して非溶解性接着剤が該先端部周辺を自由に移動可能としたものである。なお図8には継手口底部ポケットを設けた上に合成樹脂管の一部を除去したケースであるが継手口底部ポケットを設けていないとき管先端部除去のみでもポケットとしての効果がある。これがないと非溶解性接着剤を水密性向上のために余分に塗布するときなどにおいて、接着剤が流路側に押し出され、流路上で固化し流路抵抗となるので先端部ポケット空間部を設けることが好ましい。   5 to 7 are provided with a pocket for suppressing excess adhesive from protruding into the inside of the pipe at the back of the bottom of the synthetic resin pipe joint, and FIG. 8 shows the tip of the synthetic resin pipe in addition to this. Part of the outer peripheral surface of the part is removed so that the non-soluble adhesive can freely move around the tip part. FIG. 8 shows a case in which a joint mouth bottom pocket is provided and a part of the synthetic resin pipe is removed. However, when the joint mouth bottom pocket is not provided, the removal of the tip of the pipe alone has an effect as a pocket. Without this, when applying an extra amount of non-soluble adhesive to improve water tightness, the adhesive is pushed out to the channel side, solidifies on the channel and becomes channel resistance, thus providing a pocket space at the tip. It is preferable.

これらの管保持用小突起1は、上記の説明からも分かるように、合成樹脂管継手受け口5の内部に設けても良いし、合成樹脂管Bの合成樹脂管挿入部に設けても良いし、また同時に双方に設けても良いもので、先端部自由空間6を設ける際に問題となるガタの防止のために、合成樹脂管Bと合成樹脂管継手Aの接合部軸芯が一致するように設けてあればよいものである。   As can be understood from the above description, these small tube holding projections 1 may be provided inside the synthetic resin pipe joint receiving port 5 or may be provided in the synthetic resin pipe insertion portion of the synthetic resin pipe B. In addition, the joint cores of the synthetic resin pipe B and the synthetic resin pipe joint A may coincide with each other in order to prevent backlash which becomes a problem when the free space 6 is provided. If it is provided in the.

図9は、本発明でも適用される従来も行われている合成樹脂管継手Aに合成樹脂管Bを挿入した状態を示す断面図である。合成樹脂管継手受け口5の内部は開口部は広く、接合部口底部に行くに従い狭くなるテーパーを有している(図面は誇張して書いてある。また塩ビの場合とPET系の場合では寸法関係が異なる。)。合成樹脂管Bの先端部2の外径は、合成樹脂管継手Aの合成樹脂管継手受け口5内径のほぼ中間の直径を有しており、強く圧入することにより、合成樹脂管Bと合成樹脂管継手Aの接合部軸芯が一致させて合成樹脂管Bの先端部2を接合部口底部4まで挿入することが可能となる。この場合に接着剤はこの接合部周辺に均一に充填されることとなり、液密性、気密性を保持することになる。
本発明の場合は接着剤の自由移動空間が必要となるので、合成樹脂管Bの先端部2の外径は、合成樹脂管継手Aの合成樹脂管継手受け口5のほぼ底部4の直径を有することとなる。
FIG. 9 is a cross-sectional view showing a state in which the synthetic resin pipe B is inserted into the synthetic resin pipe joint A which is also applied in the present invention and is conventionally performed. The inside of the synthetic resin pipe joint receiving port 5 has a wide opening, and has a taper that becomes narrower as it goes to the bottom of the joint port (the drawing is exaggerated. Also, in the case of PVC and PET, the dimensions are The relationship is different.) The outer diameter of the distal end portion 2 of the synthetic resin pipe B has a diameter approximately in the middle of the inner diameter of the synthetic resin pipe joint receiving port 5 of the synthetic resin pipe joint A. By strongly press-fitting, the synthetic resin pipe B and the synthetic resin It is possible to insert the distal end portion 2 of the synthetic resin pipe B up to the joint bottom portion 4 with the joint axis of the pipe joint A aligned. In this case, the adhesive is uniformly filled around the joint, and the liquid-tightness and air-tightness are maintained.
In the case of the present invention, a space for free movement of the adhesive is required, so that the outer diameter of the distal end portion 2 of the synthetic resin pipe B is approximately the diameter of the bottom portion 4 of the synthetic resin pipe joint receiving port 5 of the synthetic resin pipe joint A. It will be.

図11,12は合成樹脂管継手Aの内側がテーパーとならず全体を接着剤自由移動領域としたものである。発明の機能上テーパーは必要条件とはならないが、インジェクション成形の関係でわずかなテーパーが存在することが好ましい。   11 and 12, the inner side of the synthetic resin pipe joint A does not become a taper, and the whole is an adhesive free movement region. Although the taper is not a necessary condition for the function of the invention, it is preferable that a slight taper is present in relation to the injection molding.

図13は小口径の管接続に適用が予想されるもので、管先端部2と継手奥口底部が締り嵌め8となっていて、管挿入時先端が継手奥に挿入されて固定保持される。継手入り口側は接着剤自由移動空間9となっていて、水密性が確保される。この場合小突起は完全に不要であるか、継手奥側に設置すべき分を省略できる。   FIG. 13 is expected to be applied to small-diameter pipe connections. The pipe tip 2 and the joint bottom bottom are interference fits 8. When the pipe is inserted, the tip is inserted into the joint deep and fixedly held. . The joint entrance side is an adhesive free movement space 9 to ensure watertightness. In this case, the small protrusion is completely unnecessary, or the portion to be installed on the back side of the joint can be omitted.

図14は図13の状態に管先端部を一部切除してポケットとなし、接着剤が管内面にはみ出さないように充満させるようにしたものである。小口径の場合はこのポケット部での接着剤の自由移動(余剰領域から不足領域への移動)により水密性が確保される。   FIG. 14 shows the state shown in FIG. 13 in which a part of the tube tip is partially excised to form a pocket, and the adhesive is filled so as not to protrude from the tube inner surface. In the case of a small diameter, watertightness is ensured by free movement of the adhesive in this pocket portion (movement from the surplus area to the deficient area).

本発明は、給水または排水配管として広く使用されている、ダイオキシン物質を発生させるとされる塩ビパイプに代え、塩ビパイプ以外の硬質合成樹脂管であって、廃棄物リサイクルにより回収されたPETボトルから製造されたPET系の硬質合成樹脂を材料とする合成樹脂管と合成樹脂管継手を、非溶解性接着剤を用いて、塩ビパイプと類似の差し込み型配管接合方式であっても継手と直管の接合部において軸芯の一致を保持することが満足でき、さらに余分の接着剤を不足する箇所へ分配できる空隙を形成することにより、非熟練者でも容易且つ確実に水密性を有した接合ができる配管接合構造を提供するものである。   The present invention is a rigid synthetic resin pipe other than a PVC pipe, which is widely used as a water supply or drain pipe and is supposed to generate dioxin substances, and is a PET pipe recovered by waste recycling. Even if the synthetic resin pipe and synthetic resin pipe joint made of the manufactured PET-based hard synthetic resin are made of non-dissolvable adhesive, even if it is a plug-in type pipe joint system similar to a PVC pipe, the joint and the straight pipe It is satisfactory to maintain the coincidence of the shaft cores at the joint part of this, and by forming a gap that can distribute the excess adhesive to the insufficient part, even a non-expert can easily and surely have watertightness. The present invention provides a pipe joint structure that can be used.

三個の突条を有する合成樹脂管継手の斜視図。The perspective view of the synthetic resin pipe joint which has three protrusions. 1列に2個の小突起を有した3列の小突起群を有する合成樹脂管継手の斜視図。The perspective view of the synthetic resin pipe joint which has a 3 row | line | column small protrusion group which has 2 small protrusions in 1 row. 複数の環状突条を接合部内面に有する合成樹脂管継手の断面図。Sectional drawing of the synthetic resin pipe joint which has several cyclic | annular protrusions in a junction part inner surface. 多数の突条を設けた合成樹脂管継手の斜視図。The perspective view of the synthetic resin pipe joint which provided many protrusions. 合成樹脂管継手の口底部奥にポケットを設けた断面図。Sectional drawing which provided the pocket in the mouth bottom part back of a synthetic resin pipe joint. 合成樹脂管継手の口底部奥に窄まったテーパー構造のポケットを設けた断面図。Sectional drawing which provided the pocket of the taper structure constricted in the mouth bottom part back of the synthetic resin pipe joint. 合成樹脂管継手の口底部奥を斜めに除去して、テーパー構造のポケットを設けた断面図。Sectional drawing which removed the mouth bottom part back of a synthetic resin pipe joint diagonally, and provided the pocket of the taper structure. 合成樹脂管の先端部周辺を斜めに除去して合成樹脂管側にポケットを設け、且つ合成樹脂管継手の口底部奥にポケットを設けた断面図。Sectional drawing which removed the periphery of the front-end | tip part of a synthetic resin pipe | tube diagonally, provided the pocket in the synthetic resin pipe side, and provided the pocket in the back of the mouth bottom part of the synthetic resin pipe joint. 従来の合成樹脂管継手のテーパーに、接着剤をつけずに管先端を挿入した状態を示した断面図。Sectional drawing which showed the state which inserted the pipe front-end | tip, without attaching an adhesive agent to the taper of the conventional synthetic resin pipe joint. 従来の合成樹脂管継手のテーパーに、溶解性接着剤をつけて合成樹脂管を挿入した状態を示した断面図。Sectional drawing which showed the state which attached the soluble adhesive to the taper of the conventional synthetic resin pipe joint, and inserted the synthetic resin pipe | tube. 合成樹脂管継手に接着剤が自由に移動できる空間を設けた状態を示した断面図。Sectional drawing which showed the state which provided the space which an adhesive agent can move freely in a synthetic resin pipe joint. 合成樹脂管継手に接着剤が自由に移動できる空間を設け、且つ継手の口底部奥にポケットを設けた状態を示した断面図。Sectional drawing which showed the state which provided the space which can move an adhesive agent freely in a synthetic resin pipe joint, and provided the pocket in the mouth bottom part back of the joint. 合成樹脂管継手奥側を締り嵌め、入り口側を緩み嵌めとし、管先端部を保持しつつ継手入り口側で接着剤自由移動領域を設けた状態を示した断面図。Sectional drawing which showed the state which provided the adhesive agent free movement area | region in the joint entrance side, making the synthetic resin pipe joint back | inner side the interference fitting, the entrance side loosely fitting, and hold | maintaining a pipe | tube tip part. 合成樹脂管継手奥側を締り嵌め、入り口側を緩み嵌めとし、且つ管先端部の一部を切除してポケットとなし、管先端部を保持しつつ継手入り口側で接着剤自由移動領域および先端部充満用空間を設けた状態を示した断面図。The inner side of the synthetic resin pipe fitting is tightly fitted, the inlet side is loosely fitted, and a part of the pipe tip is excised to form a pocket, while holding the pipe tip, the adhesive free movement area and tip on the joint inlet side Sectional drawing which showed the state which provided the space for part filling.

符号の説明Explanation of symbols

A 合成樹脂管継手
B 合成樹脂管直管
1 管保持用小突起
11 突条
12 小突起
13 環状突条
14 線状突起群
2 合成樹脂管先端
3 接合部軸線
4 接合部口底部
5 合成樹脂管継手受け口
6 接着剤自由移動空間
7 接着剤ポケット
8 継手奥側締り嵌め部
9 継手入り口側緩み嵌め部
A Synthetic resin pipe joint B Synthetic resin pipe straight pipe 1 Tube holding small projection 11 Projection 12 Small projection 13 Annular projection 14 Linear projection group 2 Synthetic resin tube tip 3 Joint axis 4 Joint joint bottom 5 Synthetic resin tube Joint receptacle 6 Adhesive free movement space 7 Adhesive pocket 8 Joint back side interference fit part 9 Joint entrance side loose fit part

Claims (9)

非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、接合部のいずれかの面に、少なくとも3個の接合部軸芯に一致する管保持用の突条、突起群または複数の環状突条を設けたことを特徴とする配管接合構造。 In a plug-in type pipe joining system of a synthetic resin pipe and a synthetic resin pipe joint using a non-soluble adhesive, a protrusion for holding a pipe that matches at least three joint axial centers on either side of the joint A pipe joint structure provided with a projection group or a plurality of annular ridges. 小突起群が合成樹脂管と合成樹脂管継手の接合部軸芯に一致する連続する突条である時、合成樹脂管先端部と接合する該突条は合成樹脂管継手の口底部の手前で一部が除去され、もしくは管先端部で一部が除去され、非溶解性接着剤が該口底部周辺を自由に移動可能となる継手口底部もしくは管先端部自由空間を設けたことを特徴とする請求項1に記載の配管接合構造。 When the small protrusion group is a continuous ridge that coincides with the joint axis of the synthetic resin pipe and the synthetic resin pipe joint, the ridge joining the synthetic resin pipe tip is in front of the bottom of the synthetic resin pipe joint. A part is removed or a part is removed at the tube tip, and a joint mouth bottom or tube tip free space is provided in which the insoluble adhesive can freely move around the mouth bottom. The pipe joint structure according to claim 1. 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、合成樹脂管継手の口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする配管接合構造。 In the plug-in type piping joint method of synthetic resin pipe and synthetic resin pipe joint using non-soluble adhesive, it has a pocket that can be filled with non-soluble adhesive at the back of the bottom of the synthetic resin pipe joint Piping connection structure. 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、接合部のいずれかの面に、少なくとも3個の接合部軸芯に一致する管保持用の小突起群またはネジ山もしくは複数の環状突条を設けるとともに、合成樹脂管継手の口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする請求項1又は3に記載の配管接合構造。 In a plug-in type pipe joint system between a synthetic resin pipe and a synthetic resin pipe joint using a non-soluble adhesive, a small protrusion for holding a pipe that matches at least three joint cores on either side of the joint The group or the screw thread or the plurality of annular protrusions are provided, and the interior of the bottom portion of the synthetic resin pipe joint has a pocket that can be filled with an insoluble adhesive. Piping connection structure. 小突起群が合成樹脂管と合成樹脂管継手の接合部軸芯に一致する連続する突条である時、該突条が合成樹脂管継手の口底部の手前で一部が除去され、もしくは管先端部で一部が除去され、さらに合成樹脂管継手の口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする請求項1〜4のいずれか1項に記載の配管接合構造。 When the small protrusion group is a continuous protrusion that coincides with the joint axis of the synthetic resin pipe and the synthetic resin pipe joint, the protrusion is partially removed before the bottom of the synthetic resin pipe joint, or the pipe A part is removed by the front-end | tip part, and it has a pocket which can be filled with a non-dissolvable adhesive agent in the back | inner part of the mouth part of a synthetic resin pipe joint, Furthermore, any one of Claims 1-4 characterized by the above-mentioned. Piping joint structure. 非溶解性接着剤を使用した合成樹脂管と合成樹脂管継手の差し込み型配管接合方式において、継手奥の一部と合成樹脂管の先端部とを締まり嵌め構造となし、継手入り口側を緩み嵌め構造となして非溶解性接着剤が該入り口側を自由に移動可能となる自由空間を設けた配管接合構造。 In the plug-in type piping joint method of synthetic resin pipe and synthetic resin pipe joint using non-soluble adhesive, the inner part of the joint and the tip of the synthetic resin pipe have a tight fitting structure, and the joint entrance side is loosely fitted. A pipe joint structure provided with a free space in which a non-dissolvable adhesive can freely move on the entrance side as a structure. 継手奥側を締まり嵌め、入り口側を緩み嵌めとしたうえに継手口底部の奥に非溶解性接着剤が充満可能となるポケットを有することを特徴とする請求項6記載の配管接合構造。 The pipe joint structure according to claim 6, wherein the joint back side is tightly fitted and the inlet side is loosely fitted, and a pocket capable of being filled with an insoluble adhesive is provided in the back of the joint mouth bottom. 小突起群の頂上部が、三角形状または円形状の突条または突起である請求項1、2、4又は5のいずれか1項に記載の配管接合構造。 The pipe joint structure according to any one of claims 1, 2, 4 and 5, wherein the top of the small protrusion group is a triangular or circular protrusion or protrusion. 合成樹脂管および/または合成樹脂管継手の接合面に、非溶解性接着剤を塗布した後該合成樹脂管先端部を合成樹脂管継手の接合部軸線に平行に押し込み、接着剤を固化させるに際し、前記請求項1〜8のいずれか1項に記載の配管接合構造を用い、塗布した非溶解性接着剤が未充填部に移動させて接合するすることを特徴とする合成樹脂管の接合方法。
When a non-soluble adhesive is applied to the joint surface of a synthetic resin pipe and / or synthetic resin pipe joint, the tip of the synthetic resin pipe is pushed in parallel to the joint axis of the synthetic resin pipe joint to solidify the adhesive. A method for joining synthetic resin pipes using the pipe joining structure according to any one of claims 1 to 8, wherein the applied non-soluble adhesive is moved to an unfilled part and joined. .
JP2004094238A 2004-03-29 2004-03-29 Connecting structure and connecting method of synthetic resin pipe Pending JP2005282637A (en)

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