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JP2005269909A - Packaged fermented soybean and method for producing the same - Google Patents

Packaged fermented soybean and method for producing the same Download PDF

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Publication number
JP2005269909A
JP2005269909A JP2004083888A JP2004083888A JP2005269909A JP 2005269909 A JP2005269909 A JP 2005269909A JP 2004083888 A JP2004083888 A JP 2004083888A JP 2004083888 A JP2004083888 A JP 2004083888A JP 2005269909 A JP2005269909 A JP 2005269909A
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natto
container
seasoning
lid
packaging
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Yukio Sato
佐藤幸夫
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YAMANOSHITA NATTO SEIZOSHO KK
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YAMANOSHITA NATTO SEIZOSHO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide packaged fermented soybeans (fermented with Bacillus natto) where seasoning and fermented soybeans are integrally packaged so as to have no need of individual packaging of seasoning, and the seasoning can be charged in a package before fermentation of the fermented soybeans so as to take only an outer package process after fermentation treatment. <P>SOLUTION: The method for producing packaged fermented soybeans comprises the following process: forming a packaging container 1 provided with a container part 11 having a fermented-soybean storage part 13 and a proper pocket part 14, and a lid part 12 for whole the package; charging steamed soybeans A in the soybean storage part and simultaneously inoculating Bacillus natto into the steamed soybeans A; charging seasoning B obtained by mixing thickening polysaccharide with the seasoning to be formed into a semi-solid state in the pocket part; blocking the upper surface of the container part with the lid part having air-permeability; and fermenting the soybeans under the atmosphere satisfying fermentation conditions as in a normal method. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、包装状態の納豆及びその製造方法に関するものである。   The present invention relates to a packaged natto and a method for producing the same.

近年の納豆(糸引き納豆)は、発泡スチロール容器やフィルムコーティング厚紙容器に収納し、更に添付する調味料(タレ)やからしを個包装し、納豆を覆った仕切りフィルム上に載置して容器内に収納しているのが一般的である。   In recent years, natto (stringent natto) is stored in a styrofoam container or a film-coated cardboard container, and the seasonings (sallet) and mustard are individually packaged and placed on a partition film covering the natto. It is common to store it inside.

しかし調味料等を個包装した場合には、喫食に際して個包装から調味料等を取出す作業が面倒であること、また納豆容器自体を喫食用の容器として使用する場合に、個包装材がテーブル上でゴミとして生ずることなどから、調味料等の個包装を採用しなくとも良い手段が従前より提案されている。   However, when individual seasonings are packaged, it is cumbersome to take out the seasonings from the individual packages at the time of eating, and when the natto container itself is used as a container for eating, the individual packaging material is placed on the table. In the past, there has been proposed a means that does not require the use of individual packaging such as seasonings.

例えば特開昭58−111656号公報(特許文献1)には、納豆中に粘性を備えた調味料を注入する手段が開示されている。   For example, Japanese Patent Laid-Open No. 58-111656 (Patent Document 1) discloses means for injecting a seasoning having viscosity into natto.

また特開平7−184582号公報(特許文献2)及び特開2000−313490号公報(特許文献3)には、納豆収納部に隣接して折り返し可能に連結した調味料(具材)の収納部を形成し、両者を同一の蓋体で被覆している手段が開示されている。   Japanese Patent Laid-Open No. 7-184582 (Patent Document 2) and Japanese Patent Laid-Open No. 2000-31490 (Patent Document 3) describe a storage portion for seasonings (ingredients) adjacent to a natto storage portion so as to be folded back. And a means for covering both with the same lid is disclosed.

また登録実用新案第3038790号公報(特許文献4)には、納豆容器に主収納部の他にポケット部を設け、ポケット部に調味液を収納し、喫食時にポケット部側壁を穿孔することで、調味液を納豆収納部に放出するようにしている構造が開示されている。   In addition, in registered utility model No. 3038790 (Patent Document 4), in addition to the main storage part in the natto container, a pocket part is provided, seasoning liquid is stored in the pocket part, and the pocket part side wall is perforated during eating, The structure which discharge | releases seasoning liquid to a natto storage part is disclosed.

更に個包装の調味料等を納豆収納容器内に一緒に収納するためには、個包装部分に発酵生成物である粘着物(グルタミン酸のポリペプチドとフラクトースの重合物)が付着しないように納豆部分の表面に仕切り用の保護フィルムを介在させている。しかし保護フィルムを喫食に際して取り除く時、保護フィルムに納豆粘質物が付着して取り扱いが面倒である。   Furthermore, in order to store the seasoning etc. of individual wrapping together in the natto storage container, the natto portion should be used so that the adhesive product (glutamic acid polypeptide and fructose polymer), which is a fermentation product, does not adhere to the individual wrapping portion. A protective film for partitioning is interposed on the surface. However, when the protective film is removed at the time of eating, the sticky natto sticks to the protective film, and handling is troublesome.

前記の対策として特開2002−34470号(特許文献4)に、仕切りフィルムに 可食フィルムを使用することが開示されている。   As a countermeasure against this, Japanese Patent Application Laid-Open No. 2002-34470 (Patent Document 4) discloses the use of an edible film as a partition film.

特開昭58−111656号公報。Japanese Patent Laid-Open No. 58-111656. 特開平7−184582号公報。Japanese Patent Application Laid-Open No. 7-184582. 特開2000−313490号公報。JP 2000-313490 A. 登録実用新案第3038790号公報。Registered utility model No. 3038790. 特開2002−34470号公報。JP 2002-34470 A.

前記したとおり納豆容器において調味料等の個包装を回避する手段が種々提案されているが、製造工程や、喫食時の必要動作を考慮すると必ずしも最適な納豆の包装手段とはいえない。   As described above, various means for avoiding individual packaging of seasonings and the like in the natto container have been proposed. However, it is not necessarily an optimal natto packaging means in consideration of the manufacturing process and necessary operations during eating.

例えば特許文献1記載のとおり、納豆中に粘性を備えた調味料を注入する手段では、蒸煮大豆内に予め調味液を入れて発酵処理を行うと、納豆菌によって調味液が分解されてしまうので、調味料の注入は発酵後に行わなければならなく、専用の注入装置が必要でありしかも粘質物の付着等の煩雑な問題が生ずる。更に流通過程において、調味液が納豆菌による分解によって物性が変化する虞もある。   For example, as described in Patent Document 1, in the means for injecting a seasoning with viscosity in natto, if the seasoning liquid is put in advance in the steamed soybean and fermented, the seasoning liquid will be decomposed by natto bacteria. In addition, the seasoning must be injected after fermentation, a dedicated injection device is required, and complicated problems such as sticking of sticky matter occur. Furthermore, in the distribution process, the physical properties of the seasoning liquid may change due to decomposition by Bacillus natto.

また特許文献2,3,4記載の区画部(ポケット)包装においても、調味液が流通過程で零れ出ないように密封包装が必要である。このため区画部と納豆収納部とを一緒に密封包装するためには、発酵処理後の調味液充填並びに密封包装が必要であり、発酵物(納豆)を収納した状態での作業となり、衛生面や作業性で問題がある。   Also, in the compartment (pocket) packaging described in Patent Documents 2, 3, and 4, sealed packaging is necessary so that the seasoning liquid does not spill out during the distribution process. For this reason, in order to seal and wrap the compartment part and the natto storage part together, it is necessary to fill and seal the seasoning liquid after the fermentation process, and work in a state where the fermented product (natto) is stored. There is a problem with workability.

更に区画部包装においては、蓋体を剥がした後、区画部をひっくり返したり、箸で刺突しての穿孔が必要で、喫食時の動作が煩雑である。   Furthermore, in the compartment packaging, after the lid is peeled off, the compartment is turned over or perforated by piercing with chopsticks, and the operation at the time of eating is complicated.

また仕切りフィルム(保護フィルム)に可食性フィルムを使用する場合にも、発酵処理前では、可食フィルムが納豆菌によって分解されるので、やはり発酵処理後の製造工程が必要となる。   Moreover, also when using an edible film for a partition film (protective film), since an edible film is decomposed | disassembled by natto bacteria before a fermentation process, the manufacturing process after a fermentation process is also needed.

そこで本発明は、調味料を納豆と一括包装し、且つ常法とおり発酵処理後には外包装工程のみで良い新規な包装納豆及びその製造方法を提案したものである。   Therefore, the present invention proposes a new packaged natto and a method for producing the same, in which the seasoning is packaged together with natto and, as usual, only the outer packaging process is required after the fermentation treatment.

本発明に係る包装納豆の製造方法は、納豆収納部及び適宜なポケット部を有する容器部と、全体の蓋部とを備えた包装容器を形成し、納豆収納部に蒸煮大豆を収納すると共に納豆菌を植え付け、ポケット部に調味液に増粘多糖類を混合して半固形状とした調味料を収納し、通気性を供えた蓋部で容器部上面を塞ぎ、常法とおり発酵条件を満たす雰囲気下において発酵させてなることを特徴とするものである。   The manufacturing method of packaged natto according to the present invention forms a packaging container having a natto storage part, a container part having an appropriate pocket part, and an entire lid part, and stores the steamed soybeans in the natto storage part and natto The fungus is planted, the seasoning liquid is mixed with the thickening polysaccharide in the seasoning liquid and the semi-solid seasoning is stored, and the top of the container is closed with a breathable lid, which satisfies the fermentation conditions as usual. It is characterized by being fermented under an atmosphere.

また本発明に係る包装納豆は、前記製造方法で製出されるもので、納豆収納部及び適宜なポケット部を有する容器部と、全体の蓋部とを備えた包装容器を形成し、納豆収納部に納豆が収納され、ポケット部に増粘多糖類を用いた半固形状で、塩分を10%以上とした調味料を収納してなることを特徴とするものである。   In addition, the packaged natto according to the present invention is produced by the above-described manufacturing method, and forms a packaging container including a natto storage unit, a container unit having an appropriate pocket unit, and an entire lid unit. The natto is stored in a semi-solid form using a thickening polysaccharide in the pocket and contains a seasoning having a salt content of 10% or more.

従って従前と同様に蒸煮大豆と調味料を所定の容器に収納した状態で発酵処理が可能であり、喫食に際しては、半固形状の調味料を納豆収納部分に移して攪拌することで、納豆と調味料を混合し、納豆に味付けを施すことができる。   Therefore, as before, it is possible to ferment with the steamed soybeans and seasonings stored in a predetermined container, and when eating, the semi-solid seasonings are transferred to the natto storage part and stirred, Seasoning can be mixed to season natto.

また特に本発明(請求項5)の包装納豆は、容器部及び蓋部を熱可塑性発泡樹脂で、蓋部が煽り開閉可能に容器部と一体に形成され、収納物を覆う保護フィルムが、蓋部の開口端にのみに接着してなるものである。   Further, in particular, the packaged natto of the present invention (Claim 5) has a container part and a cover part made of thermoplastic foamed resin, the cover part is formed integrally with the container part so that the cover part can be opened and closed, and a protective film covering the stored item is provided with a cover. It adheres only to the opening end of the part.

而して蓋部を開被すると、保護フィルムも一緒に捲り上げられることになり、保護フィルムの剥ぎ取り動作や保護フィルムの取出し後の後処理を必要としない。   Thus, when the cover is opened, the protective film is also lifted together, and no protective film peeling operation or post-treatment after removal of the protective film is required.

本発明は、以上の通りの構成で、調味料が納豆と一緒に容器包装されているので、調味料の個包装が必要でなく、個包装に伴う諸問題が解決するし、また特に調味料を蒸煮大豆の収納時に一緒に収納できるので、発酵後は外包装のみでよく、従前の個包装を行わない調味料添付の包装納豆の製造に比較して、煩雑さを解消したものである。   In the present invention, since the seasoning is packaged together with natto in the configuration as described above, individual packaging of the seasoning is not necessary, and various problems associated with individual packaging are solved. Can be stored together during storage of steamed soybeans, so only the outer packaging is required after fermentation, which eliminates the complexity compared to the production of packaged natto with seasonings without conventional individual packaging.

次に本発明の実施形態をその製造手順に沿って説明する。使用する包装部材は、包装容器1と保護フイルム2で、包装容器1は、従前から多用されている発泡スチロール樹脂製で、容器部11及び蓋部12を、蓋部12が煽り開閉可能に容器部と一体に形成されたものである。   Next, an embodiment of the present invention will be described along its manufacturing procedure. The packaging member to be used is a packaging container 1 and a protective film 2, and the packaging container 1 is made of a foamed polystyrene resin that has been widely used, and the container part 11 and the lid part 12 can be opened and closed by the lid part 12. And are formed integrally.

特に容器部11は、納豆収納部13と納豆収納部13より小さく形成したポケット部14を備え、納豆収納部13とポケット部14の間には、蓋部12を閉めた場合に蓋部12と密着する仕切り15を設けてなる。   In particular, the container portion 11 includes a natto storage portion 13 and a pocket portion 14 formed smaller than the natto storage portion 13, and when the lid portion 12 is closed between the natto storage portion 13 and the pocket portion 14, An intimate partition 15 is provided.

前記包装容器部11の納豆収納部13に蒸煮大豆Aを収納し、ポケット部14に調味料Bを収納する。   Steamed soybean A is stored in the natto storage part 13 of the packaging container part 11 and the seasoning B is stored in the pocket part 14.

調味料Bは、調味液(醤油を主成分とし、砂糖、練りからし、米発酵調味料、酢、食塩、魚醤、鰹エキスなどを添加したもの)に、海草・紅藻類由来の増粘多糖類0.1〜5.0%(好ましくは1.0〜2.0%)及び種子由来の増粘多糖類0.05〜3.0%(好ましくは0.4〜0.8%)を加えて半固形状(ゲル状)としたもので、全体の塩分濃度を10%以上に調製したものである。   Seasoning B is a thickening derived from seaweed and red algae in seasoning liquid (soy sauce as the main ingredient, sugar, knead, rice fermentation seasoning, vinegar, salt, fish sauce, salmon extract, etc.). Polysaccharides 0.1-5.0% (preferably 1.0-2.0%) and thick polysaccharides derived from seeds 0.05-3.0% (preferably 0.4-0.8%) Is added to form a semi-solid (gel), and the total salt concentration is adjusted to 10% or more.

次に蒸煮大豆Aに常法とおり所定量の納豆菌を植え付け、保護フィルム2で容器部11の開口部全体、即ち蒸煮大豆Aの表面及び調味料Bの表面全体を覆うようにし、蓋部12を閉じ、熱による溶着によって蓋部12を固定し、然る後発酵室に入れ、所定の雰囲気下で納豆菌の繁殖及び納豆菌による大豆たんぱくの分解処理がなされるものである。   Next, a predetermined amount of Bacillus natto is planted on the steamed soybean A in the usual manner, and the protective film 2 covers the entire opening of the container portion 11, that is, the entire surface of the steamed soybean A and the seasoning B, and the lid portion 12. The lid portion 12 is fixed by heat welding, and then put into a fermentation chamber, where Bacillus natto is propagated and soybean protein is decomposed by Bacillus natto under a predetermined atmosphere.

特に前記の保護フィルム2は、蓋部12の開口端近傍の縁部17において、蓋部12の裏面に付着するようにしておくものである。   In particular, the protective film 2 is attached to the back surface of the lid 12 at the edge 17 near the opening end of the lid 12.

付着手段としては、例えば熱によって接着力が機能する接着剤21を塗布しておくと共に、常法のとおり容器部11の縁部16と蓋部12の開口端縁部17の一部を、重ね合わせ状態で強圧加熱すると、部材の一部が溶融して溶着する際に、前記接着剤21の塗布箇所と蓋部12の開口端縁部17の裏面とを押圧して接着する。   As the attaching means, for example, an adhesive 21 whose adhesive force functions by heat is applied, and the edge part 16 of the container part 11 and a part of the opening edge part 17 of the lid part 12 are overlapped as usual. When strong heating is performed in the combined state, when a part of the member is melted and welded, the application portion of the adhesive 21 and the back surface of the opening edge portion 17 of the lid portion 12 are pressed and bonded.

勿論容器部11の縁部16と、蓋部12の開口端縁部17の熱溶着箇所が確保できるように、保護フィルム2の端縁を凹凸形状としたり、透孔を設けたり、縁部16,17の端縁より後退させる等の処置が必要である。   Of course, the edge of the protective film 2 has an uneven shape, a through-hole is provided, or the edge 16 is provided so that the heat-welded portion of the edge 16 of the container 11 and the opening edge 17 of the lid 12 can be secured. , 17 is required to be retreated from the end edge of 17.

発酵室で発酵させた後は、必要に応じて低温熟成させ、更に流通に対応する外包装を施して、包装納豆商品として流通させるものである。   After fermenting in the fermentation room, it is aged at a low temperature if necessary, and further subjected to outer packaging corresponding to distribution, and distributed as a packaged natto product.

前記の包装納豆は、納豆収納部13内の納豆Cと、ポケット部14内の半固形状の調味料Bとは仕切り15によって分離されているので、納品運搬時や購入者の買い物に際して、両者が混合することがなく、特に蓋部12を閉めた場合に、仕切り15の上面が蓋部12と密着するように設けておくと、蓋部12の開被まで確実に分離されている。   In the packaged natto, the natto C in the natto storage unit 13 and the semi-solid seasoning B in the pocket unit 14 are separated by the partition 15. In particular, when the lid 12 is closed, if the upper surface of the partition 15 is provided so as to be in close contact with the lid 12, the cover 12 is reliably separated until the cover is covered.

そして喫食に際して蓋部12を開被すると、蓋部12と一緒に保護フィルム2も捲り上げられ、納豆Cと調味料Bが露出する。そこで調味料Bを箸Dなどで納豆C側に移動させ、納豆Cを攪拌することで調味料Bが納豆と混ざり、納豆に味付けが施され、喫食に供されるものである。   When the lid 12 is opened during eating, the protective film 2 is also lifted together with the lid 12, and the natto C and seasoning B are exposed. Therefore, the seasoning B is moved to the natto C side with chopsticks D and the natto C is agitated so that the seasoning B is mixed with the natto, and the natto is seasoned and used for eating.

従って調味料Bの個包装がないので、個包装を開く煩雑さもなく、また個包装によるゴミの発生もない。しかも前記の調味料の容器収納は、納豆発酵前に実施することができるので、製造工程における煩雑さが生じない等の利点を有している。   Therefore, since there is no individual packaging of the seasoning B, there is no trouble of opening the individual packaging, and there is no generation of dust due to the individual packaging. In addition, the container storage of the seasoning can be carried out before natto fermentation, and therefore has the advantage that the manufacturing process is not complicated.

尚本発明は前記した実施形態に限定されるものではなく、容器材質は他の材質でもよく、これに伴なって蓋部の構造や、蓋部の閉塞手段も適宜定められるものである。   The present invention is not limited to the above-described embodiment, and the material of the container may be other materials. Accordingly, the structure of the lid and the closing means for the lid are appropriately determined.

本発明の実施形態の全体斜視図(発酵処理前の説明図)。The whole perspective view of an embodiment of the present invention (description figure before fermentation processing). 同蓋部を閉塞した状態を示す一部断面図。The partial cross section figure which shows the state which obstruct | occluded the cover part. 同蓋部を開被した状態を示す断面図。Sectional drawing which shows the state which covered the cover part. 同喫食時の状態を示す断面図。Sectional drawing which shows the state at the time of the same eating.

符号の説明Explanation of symbols

A 蒸煮大豆
B 調味料
C 納豆
D 箸
1 包装容器
11 容器部
12 蓋部
13 納豆収納部
14 ポケット部
15 仕切り
16,17 縁部
2 保護フィルム
21 接着剤
A Steamed soybean B Seasoning C Natto D Chopstick 1 Packaging container 11 Container part 12 Cover part 13 Natto storage part 14 Pocket part 15 Partitions 16, 17 Edge part 2 Protective film 21 Adhesive

Claims (5)

納豆収納部及び適宜なポケット部を有する容器部と、全体の蓋部とを備えた包装容器を形成し、納豆収納部に蒸煮大豆を収納すると共に納豆菌を植え付け、ポケット部に調味液に増粘多糖類を混合して半固形状とした調味料を収納し、通気性を供えた蓋部で容器部上面を塞ぎ、常法とおり発酵条件を満たす雰囲気下において発酵させてなることを特徴とする包装納豆の製造方法。   Forming a packaging container with a natto storage part and a container part with an appropriate pocket part, and an overall lid part, storing steamed soybeans in the natto storage part and planting natto bacteria, increasing the seasoning liquid in the pocket part The semi-solid seasonings are mixed with viscous polysaccharides, and the top of the container is closed with a lid that is breathable, and fermented under an atmosphere that satisfies the fermentation conditions as usual. To make packaging natto. 調味料の塩分を10%以上としてなる請求項1記載の包装納豆の製造方法。   The method for producing packaged natto according to claim 1, wherein the seasoning has a salt content of 10% or more. 容器部及び蓋部を熱可塑性発泡樹脂で、蓋部が煽り開閉可能に容器部と一体に形成され、納豆収納部に納豆菌を植え付けた蒸煮大豆を、ポケット部に調味料をそれぞれ収納した後、蓋部の開口端にのみ接着させる保護フィルムで収納物を被覆して、常法とおりの発酵処理を行ってなる請求項1又は2記載の包装納豆の製造方法。   After the container part and lid part are made of thermoplastic foam resin, the lid part can be opened and closed integrally with the container part, and steamed soybeans with natto bacteria planted in the natto storage part and the seasoning in the pocket part respectively The method for producing packaged natto according to claim 1 or 2, wherein the stored item is covered with a protective film that is adhered only to the open end of the lid, and the fermentation process is performed as usual. 納豆収納部及び適宜なポケット部を有する容器部と、全体の蓋部とを備えた包装容器を形成し、納豆収納部に納豆が収納され、ポケット部に増粘多糖類を用いた半固形状で、塩分を10%以上とした調味料を収納してなることを特徴とする包装納豆。   A natto storage part, a container part having an appropriate pocket part, and a packaging container having an entire lid part are formed, natto is stored in the natto storage part, and a semi-solid form using a thickening polysaccharide in the pocket part The packaged natto is characterized by containing a seasoning having a salt content of 10% or more. 容器部及び蓋部を熱可塑性発泡樹脂で、蓋部が煽り開閉可能に容器部と一体に形成され、収納物を覆う保護フィルムを、蓋部の開口端のみに接着してなる請求項4記載の包装納豆。   The container part and the cover part are made of a thermoplastic foam resin, and the cover part is formed integrally with the container part so that the cover part can be opened and closed, and a protective film covering the stored item is adhered only to the opening end of the cover part. Packaging natto.
JP2004083888A 2004-03-23 2004-03-23 Packaged fermented soybean and method for producing the same Pending JP2005269909A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009148104A1 (en) * 2008-06-05 2009-12-10 株式会社ミツカングループ本社 Packaged natto and method of manufacturing the same
JP2011024484A (en) * 2009-07-24 2011-02-10 Sanei Gen Ffi Inc Gel-like seasoning for rolled fermented soybean sushi
JP5050291B1 (en) * 2012-03-01 2012-10-17 村山 哲夫 Natto container
JP2013067431A (en) * 2012-11-30 2013-04-18 Mitsukan Co Ltd Fermented soybean container, fermented soybean in container, and method for producing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009148104A1 (en) * 2008-06-05 2009-12-10 株式会社ミツカングループ本社 Packaged natto and method of manufacturing the same
JP2011024484A (en) * 2009-07-24 2011-02-10 Sanei Gen Ffi Inc Gel-like seasoning for rolled fermented soybean sushi
JP5050291B1 (en) * 2012-03-01 2012-10-17 村山 哲夫 Natto container
JP2013067431A (en) * 2012-11-30 2013-04-18 Mitsukan Co Ltd Fermented soybean container, fermented soybean in container, and method for producing the same

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