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JP2005256911A - Structure of branching portion of double pipe and its manufacturing method - Google Patents

Structure of branching portion of double pipe and its manufacturing method Download PDF

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Publication number
JP2005256911A
JP2005256911A JP2004068202A JP2004068202A JP2005256911A JP 2005256911 A JP2005256911 A JP 2005256911A JP 2004068202 A JP2004068202 A JP 2004068202A JP 2004068202 A JP2004068202 A JP 2004068202A JP 2005256911 A JP2005256911 A JP 2005256911A
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Japan
Prior art keywords
pipe
branch
tube
outer tube
support portion
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Pending
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JP2004068202A
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Japanese (ja)
Inventor
Nobuo Ichimura
信雄 市村
Yoshikazu Takamatsu
由和 高松
Susumu Sato
佐藤  進
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Marelli Corp
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Calsonic Kansei Corp
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Application filed by Calsonic Kansei Corp filed Critical Calsonic Kansei Corp
Priority to JP2004068202A priority Critical patent/JP2005256911A/en
Priority to EP05005053A priority patent/EP1574773A2/en
Priority to US11/075,044 priority patent/US7350823B2/en
Publication of JP2005256911A publication Critical patent/JP2005256911A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure of a branch portion of a double pipe, capable of preventing the generation of chatter noise caused by intermittent contacts between an outer pipe and an inner pipe due to vibration. <P>SOLUTION: An end portion 11b of the outer pipe 11 is formed so as to have a cross section in a shape of glasses or a snowman-silhouetted cross section, including a roughly cylindrical inner pipe support portion 13 for supporting the inner pipe 12 and a roughly cylindrical branch pipe support portion 15 for supporting a branch pipe 16. The inner pipe 12 and the branch pipe 16 are brazed on the end portion 11b in the state where the inner pipe 12 and the branch pipe 16 are inserted into the end portion 11b. The inner pipe support portion 13 is located more on the inner peripheral side than a general portion 11a of the outer pipe 11 in a projection figure in the direction along general portion 11a of the outer pipe 11. Therefore, the inner pipe 12 supported by the inner pipe support portion 13 of the outer pipe 11 is surely separated from the inner peripheral surface of the outer pipe 11. Thus, the generation of chatter noise caused by intermittent contacts between the outer pipe 11 and the inner pipe 12 is prevented even when a double pipe 1 vibrates. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、外管内に内管を貫通させた二重管の分岐部の構造及びその製造方法に関する。   The present invention relates to a structure of a branch portion of a double pipe in which an inner pipe is passed through an outer pipe and a manufacturing method thereof.

外管の内部に内管を設けて二重の流路が得られるようにした二重管がある。このような二重管を用いると、配管レイアウトをシンプル且つコンパクトにできるので、配管レイアウトが大きく制限される場合には有利である。特に車両用空調装置のように車体構造等によって配管レイアウトが大きく制限される場合には非常に有利である。また、二重管を用いると、空調装置の組立作業も簡素化されることになり、製造コストの低減も可能となる。
特開昭58−121394号公報
There is a double pipe in which an inner pipe is provided inside the outer pipe so that a double flow path can be obtained. The use of such a double pipe is advantageous when the pipe layout is greatly limited because the pipe layout can be made simple and compact. This is particularly advantageous when the piping layout is largely limited by the vehicle body structure or the like, such as a vehicle air conditioner. In addition, when the double pipe is used, the assembly work of the air conditioner is simplified, and the manufacturing cost can be reduced.
JP 58-121394 A

このような二重管では内管と外管とを分岐する構造が必要となるが、この二重管の分岐部の構造としては特許文献1に開示されるようなものがある。この特許文献1の二重管の分岐部の構造は、外管の端部を拡管して内管および接続管を挿入した構造である。そのため、外管の一般部の内周面に対して内管が接触した構造であるかまたは接触しやすい構造であり、これにより二重管を車両などの振動体に載置した際には内管若しくは外管が振動することで内管と外管とが断続的に接触してビビリ音が発生する可能性がある。   Such a double pipe requires a structure for branching the inner pipe and the outer pipe, and there is a structure disclosed in Patent Document 1 as a structure of a branch portion of the double pipe. The structure of the branch part of the double pipe of Patent Document 1 is a structure in which the end part of the outer pipe is expanded and the inner pipe and the connecting pipe are inserted. For this reason, the inner tube is in contact with the inner peripheral surface of the general portion of the outer tube, or the inner tube is in contact with the inner tube, so that when the double tube is placed on a vibrating body such as a vehicle, the inner tube As the tube or the outer tube vibrates, there is a possibility that the inner tube and the outer tube are intermittently contacted to generate chatter noise.

本発明は上記事情を考慮し、振動により外管と内管とが断続的に接触してビビリ音が発生することを防止できる二重管の分岐部の構造およびその製造方法の提供を目的とする。   In view of the above circumstances, an object of the present invention is to provide a structure of a branch portion of a double pipe that can prevent chatter noises due to intermittent contact between an outer pipe and an inner pipe due to vibration, and a method for manufacturing the same. To do.

請求項1の発明は、内管を支持する略筒状の内管支持部と分岐管を支持する略筒状の分岐管支持部とを有した外管の端部に、内管および分岐管を挿入した状態でろう付けした二重管の分岐部の構造であって、前記内管支持部は、前記外管の一般部の延在方向に沿う投影図において前記外管の一般部の内周面より内側に位置していることを特徴とするものである。   According to the first aspect of the present invention, an inner tube and a branch tube are provided at the end of an outer tube having a substantially cylindrical inner tube support portion for supporting the inner tube and a substantially cylindrical branch tube support portion for supporting the branch tube. The inner pipe support portion is a structure of the branch portion of the double pipe brazed in a state where the inner pipe is inserted, and the inner pipe support portion is formed in the projection of the general portion of the outer pipe. It is located inside the peripheral surface.

請求項2の発明は、請求項1に記載の二重管の分岐部の構造であって、前記外管の端部は、前記内管支持部と前記分岐管支持部とが接合部を介して独立して設けられて断面めがね状となることを特徴とするものである。   The invention of claim 2 is the structure of the branch part of the double pipe according to claim 1, wherein the end part of the outer pipe is connected to the inner pipe support part and the branch pipe support part via a joint part. It is provided independently and has a cross-sectional glasses shape.

請求項3の発明は、請求項1に記載の二重管の分岐部の構造であって、前記外管の端部は、前記内管支持部と前記分岐管支持部とが連通して設けられて断面略だるま状となることを特徴とするものである。   The invention of claim 3 is the structure of the branch portion of the double pipe according to claim 1, wherein the end portion of the outer tube is provided with the inner tube support portion and the branch tube support portion communicating with each other. Thus, the cross-section is substantially daruma-shaped.

請求項4の発明は、請求項1〜3の何れか1項に記載の二重管の分岐部の構造であって、前記内管支持部および前記分岐管支持部は、端末がテーパ状に拡開していることを特徴とするものである。   Invention of Claim 4 is a structure of the branch part of the double pipe of any one of Claims 1-3, Comprising: The terminal is a taper shape in the said inner pipe support part and the said branch pipe support part. It is characterized by being expanded.

請求項5の発明は、外管の端部を、筒状の内管支持部および筒状の分岐管支持部を有した断面めがね形状または断面だるま形状に加工し、且つこの外管の端部加工で内管支持部が外管の一般部の延在方向に沿う投影図において前記外管の一般部の内周面より内側に位置するようにし、
前記外管の内管支持部を通じて前記外管に内管を挿入し且つ前記外管の分岐管支持部に分岐管を挿入した状態で、前記外管と前記内管と前記分岐管との接合部分をろう付けしたことを特徴とするものである。
According to the invention of claim 5, the end portion of the outer tube is processed into a cross-sectional glasses shape or a cross-shaped dart shape having a cylindrical inner tube support portion and a cylindrical branch tube support portion, and the end portion of the outer tube In the projection, the inner tube support portion is positioned inside the inner peripheral surface of the general portion of the outer tube in the projection view along the extending direction of the general portion of the outer tube,
Joining the outer tube, the inner tube, and the branch tube with the inner tube inserted into the outer tube through the inner tube support portion of the outer tube and the branch tube inserted into the branch tube support portion of the outer tube It is characterized by brazing the part.

請求項6の発明は、請求項5に記載の重管の分岐部の製造方法であって、前記外管の端部加工は、
加工前の外管の端部を、湾曲させる曲げ工程と、
湾曲した外管の端部を、プレス金型により径方向から挟み込んで前記内管支持部および前記分岐管支持部を有する断面めがね状又は断面だるま状に加工するプレス工程と、
を備えることを特徴とするものである。
Invention of Claim 6 is a manufacturing method of the branch part of the heavy pipe of Claim 5, Comprising: The edge part process of the said outer pipe | tube is as follows.
A bending step of bending the end of the outer tube before processing;
A pressing step of processing the end portion of the curved outer tube from a radial direction by a press mold into a cross-sectional glasses shape or a cross-sectional shape having the inner tube support portion and the branch tube support portion;
It is characterized by providing.

請求項7の発明は、請求項5に記載の二重管の分岐部の製造方法であって、前記外管の端部加工は、
加工前の外管の端部内に、先端に傾斜面を備える棒状のパンチを押圧することで、外管の端部を一般部に対して偏心させるパンチ工程と、
偏心した外管の端部を、プレス金型で径方向から挟み込んで前記内管支持部および前記分岐管支持部を有する断面めがね状または断面だるま状に加工するプレス工程と、
を備えることを特徴とするものである。
Invention of Claim 7 is a manufacturing method of the branch part of the double pipe of Claim 5, Comprising: The edge part process of the said outer pipe | tube is as follows.
In the end portion of the outer tube before processing, a punch step for decentering the end portion of the outer tube with respect to the general portion by pressing a rod-shaped punch having an inclined surface at the tip, and
A pressing step in which the end portion of the eccentric outer tube is sandwiched from the radial direction with a press die and is processed into a cross-section glasses shape or a cross-section shape having the inner tube support portion and the branch tube support portion;
It is characterized by providing.

請求項8の発明は、請求項6または請求項7に記載の二重管の分岐部の製造方法において、前記外管の端部加工は、
前記プレス工程の後にさらに、前記内管支持部および前記分岐管支持部の端末をテーパ状に拡開する工程を備えることを特徴とするものである。
Invention of Claim 8 is the manufacturing method of the branch part of the double pipe | tube of Claim 6 or Claim 7, End part processing of the said outer pipe | tube is carried out,
The method further comprises a step of expanding the end of the inner tube support portion and the branch tube support portion in a tapered shape after the pressing step.

請求項1の発明の二重管の分岐部の構造によれば、外管の内管支持部が外管の一般部の内周面より内径側に位置しているため、外管の内管支持部に支持される内管が確実に外管の外周面から離間し、二重管が振動していても内管と外管とが接触してビビリ音が発生することを防止できる。   According to the structure of the branch part of the double pipe of the invention of claim 1, the inner pipe support part of the outer pipe is located on the inner diameter side from the inner peripheral surface of the general part of the outer pipe. The inner tube supported by the support portion is surely separated from the outer peripheral surface of the outer tube, and even if the double tube vibrates, the inner tube and the outer tube can be prevented from coming into contact and generating chatter noise.

請求項2の発明によれば、請求項1の発明の効果に加え、内管支持部と分岐管支持部とが独立して設けられるため、内管および分岐管がそれぞれ独立した支持部に支持され、支持安定性に優れる。   According to the invention of claim 2, in addition to the effect of the invention of claim 1, the inner pipe support part and the branch pipe support part are provided independently, so that the inner pipe and the branch pipe are supported by the independent support parts. And excellent support stability.

請求項3の発明によれば、請求項1の発明の効果に加え、内管支持部と分岐管支持部とが連通して設けられることで内管支持部と分岐管支持部との間のくびれ部分を廃止できる。そのため、だるま状開口部のプレス加工が容易となる。また、プレス加工の方向性によっては、内管支持部を外管の一般部の内周面より内径側に位置させつつ内管支持部と分岐管支持部とを有するだるま状開口部を、一度のプレスで加工できる利点もある。   According to the invention of claim 3, in addition to the effect of the invention of claim 1, the inner pipe support part and the branch pipe support part are provided in communication with each other, so The constricted part can be abolished. Therefore, it becomes easy to press the Daruma-shaped opening. In addition, depending on the direction of the press working, a daruma-shaped opening having an inner pipe support part and a branch pipe support part may be provided once while the inner pipe support part is positioned on the inner diameter side of the inner peripheral surface of the general part of the outer pipe. There is also an advantage that can be processed with the press.

請求項4の発明によれば、請求項1〜3の何れか1項の発明の効果に加え、内管支持部および分岐管支持部は端末がテーパ状に拡開しているため、製造工程において両支持部の開口端末に配置するろう材の配置安定性に高まり、ろう付け工程が簡略化する。   According to the invention of claim 4, in addition to the effect of the invention of any one of claims 1 to 3, the inner pipe support part and the branch pipe support part are widened in a tapered shape, so that the manufacturing process In this case, the placement stability of the brazing material disposed at the open ends of both support portions is enhanced, and the brazing process is simplified.

請求項5の発明の二重管の分岐部の製造方法によれば、製造された二重管では、外管の端部の内管支持部が外管の一般部の内周面より内径側に位置することとなる。そのため、外管の内管支持部に支持される内管が確実に外管の外周面から離間し、二重管が振動しても内管と外管とが接触してビビリ音が発生することを防止できる。   According to the manufacturing method of the branch part of the double pipe of the invention of claim 5, in the manufactured double pipe, the inner pipe support part at the end of the outer pipe is on the inner diameter side from the inner peripheral surface of the general part of the outer pipe. Will be located. Therefore, the inner tube supported by the inner tube support portion of the outer tube is surely separated from the outer peripheral surface of the outer tube, and even if the double tube vibrates, the inner tube and the outer tube come into contact with each other and chatter noise is generated. Can be prevented.

請求項6の発明によれば、請求項5の発明の効果に加え、比較的少ない工程で外管の端部を加工できる。なお、曲げ工程は、プレス金型による外管の径方向からのプレス加工、またはベンダーによる曲げ加工によりできる。   According to the invention of claim 6, in addition to the effect of the invention of claim 5, the end portion of the outer tube can be processed with relatively few steps. The bending step can be performed by pressing from the radial direction of the outer tube with a press die or bending with a bender.

請求項7の発明によれば、請求項5の発明の効果に加え、比較的少ない工程で外管の端部を加工できる。しかも、パンチ工程で外管の端部を拡管することも可能であるため、外管の端部に支持する内管および分岐管の径サイズを大きくすることも可能となる。   According to the invention of claim 7, in addition to the effect of the invention of claim 5, the end portion of the outer tube can be processed with relatively few steps. In addition, since it is possible to expand the end of the outer tube in the punching process, it is possible to increase the diameter size of the inner tube and the branch tube supported on the end of the outer tube.

請求項8の発明によれば、請求項6または7の発明の効果に加え、両支持部の開口端末にろう材を配置しやすくなり、このろう材の配置安定性によりろう付け工程が簡略化する。   According to the invention of claim 8, in addition to the effect of the invention of claim 6 or 7, it becomes easy to place the brazing material at the opening ends of both support portions, and the brazing process is simplified by the placement stability of the brazing material. To do.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

第1実施形態:図1〜図9は本発明の第1実施形態を示す。   1st Embodiment: FIGS. 1-9 shows 1st Embodiment of this invention.

「二重管の全体構造」
図1は本発明の二重管の分岐部の構造を適用した第1実施形態の二重管に継手を付けた使用状態を示す斜視図図、図2は本発明の二重管の分岐部の構造を適用した第1実施形態の二重管を示す斜視図である。二重管1は、図1、図2に示すように外管11と内管12とを備える。内管12は第1の流体L1(図1、図2中矢印で示す)を流し、外管11と内管12との間(外管11の内周面と内管12の外周面との間)の通路には第2の流体L2(図1、図2中矢印で示す)を流せるようになっている。なお、図1、図2における第1の流体L1および第2の流体L2の流れ方向はその一例である。また、二重管1は、従来のように(例えば特開2002−228072参照)外管と内管とはリブを介して一体成形されたものではなく、それぞれ別々に用意された大径の管(外管11)と小径の管(内管12)とを組み合わせて製造されたものである。より具体的には、外管11に加工された2つの筒状の内管支持部13、14を通じて外管11内に内管12を貫通させた状態で、外管11と内管12とをろう付けしたものである。両内管支持部13、14は、外管11の軸方向に沿う投影面図において外管11の一般部11aよりも内径側に位置しているので、両内管支持部13、14に支持された内管12は外管11の内周面から離間する。このため二重管が振動して外管11と内管12とが断続的に接触してしまうようなことが防止されている。
"Overall structure of double pipe"
FIG. 1 is a perspective view showing a use state in which a joint is attached to the double pipe of the first embodiment to which the structure of the branch section of the double pipe of the present invention is applied, and FIG. 2 is a branch section of the double pipe of the present invention. It is a perspective view which shows the double tube of 1st Embodiment to which this structure is applied. The double tube 1 includes an outer tube 11 and an inner tube 12 as shown in FIGS. The inner pipe 12 flows the first fluid L1 (indicated by an arrow in FIGS. 1 and 2), and is between the outer pipe 11 and the inner pipe 12 (between the inner peripheral surface of the outer pipe 11 and the outer peripheral surface of the inner pipe 12). The second fluid L2 (indicated by an arrow in FIGS. 1 and 2) can flow through the passage between the two. The flow directions of the first fluid L1 and the second fluid L2 in FIGS. 1 and 2 are examples. In the double pipe 1, the outer pipe and the inner pipe are not integrally formed through ribs as in the conventional case (see, for example, JP-A-2002-228072). The outer tube 11 is manufactured by combining a small diameter tube (inner tube 12). More specifically, the outer tube 11 and the inner tube 12 are connected in a state where the inner tube 12 is passed through the outer tube 11 through two cylindrical inner tube support portions 13 and 14 processed into the outer tube 11. It is brazed. Since both the inner tube support portions 13 and 14 are located on the inner diameter side of the general portion 11a of the outer tube 11 in the projection plane view along the axial direction of the outer tube 11, they are supported by both the inner tube support portions 13 and 14. The inner tube 12 is separated from the inner peripheral surface of the outer tube 11. For this reason, it is prevented that the double tube vibrates and the outer tube 11 and the inner tube 12 come into contact intermittently.

ここで、このような二重管1の両端側には内管12と外管11とに別々の配管を接続するために分岐構造1b、1cが必要になる。   Here, in order to connect separate pipes to the inner pipe 12 and the outer pipe 11 at both ends of the double pipe 1, branch structures 1b and 1c are necessary.

二重管1の一端側の分岐部1bでは、外管11の端部11bが2つの筒状部13、15を備えて断面めがね状に加工されており、一方の筒状部(内管支持部13)を通じて内管12が貫通し且つ他方の筒状部(分岐管支持部15)に分岐管16が接続支持されている。これにより二重管1の一端側の分岐部1bが形成されている。   In the branch part 1b on the one end side of the double pipe 1, the end part 11b of the outer pipe 11 is provided with two cylindrical parts 13 and 15 and is processed into a cross-sectional glasses shape. The inner tube 12 passes through the portion 13), and the branch tube 16 is connected and supported by the other cylindrical portion (branch tube support portion 15). Thereby, the branch part 1b of the one end side of the double pipe 1 is formed.

二重管1の他端側の分岐部1cでは、外管11がL字状に湾曲形成され、且つ、このL字状の湾曲部11cに筒状の内管支持部14がドリル成形またはバーリング成形されて、この内管支持部14を通じて内管12が外管11を貫通している。これにより二重管1の他端側の分岐部1cが形成されていている。   In the branch portion 1c on the other end side of the double tube 1, the outer tube 11 is curved and formed in an L shape, and the cylindrical inner tube support portion 14 is drilled or burred on the L shaped curved portion 11c. The inner tube 12 penetrates the outer tube 11 through the inner tube support portion 14. Thereby, the branch part 1c on the other end side of the double pipe 1 is formed.

「分岐部の構造」
この実施形態では二重管1の一端側の分岐部1bの構造に特徴を有するので、以下、この一端側の分岐部1bの構造についてより詳しく説明する。
"Branch structure"
Since this embodiment is characterized by the structure of the branch portion 1b on one end side of the double tube 1, the structure of the branch portion 1b on one end side will be described in more detail below.

二重管1の一端側の分岐部1bにおいて、外管11の端部11bは、独立した円筒状の内管支持部13(なお本発明では円筒状とは限らない)および円筒状の分岐管支持部15(なお本発明で円筒状とは限らない)を有している。内管支持部13には内管12が貫通支持された状態でろう付けされ、且つ分岐管支持部15には分岐管16が接続支持された状態でろう付けされている。これら内管支持部13と分岐管支持部15とは二枚重ねの平板からなる接合部17を隔ててそれぞれ独立した閉断面構造で形成されている。これにより外管11の端部1bは、所定長さにおいてその断面形状がめがね状に形成されている。   In the branch part 1b on the one end side of the double pipe 1, the end part 11b of the outer pipe 11 includes an independent cylindrical inner pipe support part 13 (not necessarily cylindrical in the present invention) and a cylindrical branch pipe. It has a support portion 15 (not necessarily cylindrical in the present invention). The inner tube 12 is brazed to the inner tube support portion 13 in a state where the inner tube 12 is supported through, and the branch tube 16 is brazed to the branch tube support portion 15 in a state where the branch tube 16 is connected and supported. The inner tube support portion 13 and the branch tube support portion 15 are formed in a closed cross-sectional structure that is independent from each other with a joint portion 17 formed of two stacked flat plates. Thus, the end portion 1b of the outer tube 11 is formed in a spectacle shape in cross section at a predetermined length.

内管支持部13は、外管11の直線状の一般部11aよりも小径に形成されている。また内管支持部13は、傾斜部18を介して外管11の一般部11aと滑らかに連続しており、一般部11aの延在方向に沿う投影図おいて一般部11aの内周面より内径側に位置している。この例では、外管11の一般部11aの軸心位置に内管12が位置するようになっている。つまり、内管12の軸心は外管11の一般部11aの軸心と一致しており、さらに言い換えれば、内管支持部13、14の軸心と外管11の一般部11aと軸心とが一致している。   The inner tube support portion 13 is formed to have a smaller diameter than the linear general portion 11 a of the outer tube 11. Further, the inner tube support portion 13 is smoothly continuous with the general portion 11a of the outer tube 11 via the inclined portion 18, and from the inner peripheral surface of the general portion 11a in the projection view along the extending direction of the general portion 11a. Located on the inner diameter side. In this example, the inner tube 12 is positioned at the axial center position of the general portion 11 a of the outer tube 11. That is, the axis of the inner tube 12 coincides with the axis of the general portion 11a of the outer tube 11. In other words, the axis of the inner tube support portions 13 and 14 and the axis of the general portion 11a of the outer tube 11 are aligned. And are consistent.

分岐管支持部15は、外管11の一般部11aよりも小径で且つ内管支持部13よりも大径に形成されている。なお、分岐管支持部15が内管支持部13よりも小径であってもよいし、分岐管支持部15が外管11の一般部11aより大径であってもよい。また、分岐管支持部15は、その軸心が外管11の一般部11aの軸心とはズレていて且つ外管11の一般部11aおよび内管支持部13に対して傾斜している。   The branch pipe support 15 is formed to have a smaller diameter than the general part 11 a of the outer pipe 11 and a larger diameter than the inner pipe support 13. The branch pipe support 15 may be smaller in diameter than the inner pipe support 13, or the branch pipe support 15 may be larger in diameter than the general part 11 a of the outer pipe 11. Further, the branch tube support portion 15 has an axis that is offset from the axis of the general portion 11 a of the outer tube 11 and is inclined with respect to the general portion 11 a and the inner tube support portion 13 of the outer tube 11.

これら内管支持部13と分岐管支持部15の開口端末13b、15bは、図8に示すようにフレア状に拡開形成されており、これにより図9に示すように内管支持部13と分岐管支持部15との開口端末13b、15bにリング状のろう材20を配置して外管11および内管12および分岐管16をろう付け固定する作業の際に、ろう材20の配置安定性が向上するようになっている。   The opening ends 13b and 15b of the inner tube support portion 13 and the branch tube support portion 15 are formed in a flared shape as shown in FIG. 8, and as a result, as shown in FIG. When the ring-shaped brazing material 20 is disposed at the opening terminals 13b and 15b with the branch pipe support portion 15 and the outer pipe 11, the inner pipe 12 and the branch pipe 16 are brazed and fixed, the brazing material 20 is stably disposed. It has come to improve.

「分岐部の製造方法」
次に、分岐部1bの製造方法について図3〜図8を参照して説明する。
"Manufacturing method of branch part"
Next, the manufacturing method of the branch part 1b is demonstrated with reference to FIGS.

分岐部1bの製造工程は大きく分けて、外管11の端部11bを所定形状の加工する「端部加工工程」と、この端部加工後に内管12および分岐管16を挿入してろう付けする「ろう付け工程」と、からなる。   The manufacturing process of the branch portion 1b is roughly divided into an “end portion processing step” in which the end portion 11b of the outer tube 11 is processed into a predetermined shape, and the inner tube 12 and the branch tube 16 are inserted and brazed after this end portion processing. The “brazing process”.

「端部加工工程」
(i)まず図3→図4に示すように、加工前の直線状の外管11の端部に、パンチ22を圧入することで外管11の端部11bを外管11の一般部11aに対して湾曲させつつ偏心させる(図4)。変形した外管11の端部11bの一部Xは、図4に示すように、外管11の一般部11と平行に形成されるとともに外管11の一般部11aの延在方向に沿う投影面でみると外管11の一般部11aの内径側に偏心している。また、変形した外管11の端部11bの一部Yは、外管11の一般部11に対して外側に拡開するように傾斜している。
"End machining process"
(I) First, as shown in FIGS. 3 to 4, the end portion 11 b of the outer tube 11 is pressed into the end portion of the linear outer tube 11 before processing to press the end portion 11 b of the outer tube 11 into the general portion 11 a of the outer tube 11. Is decentered while being curved (FIG. 4). As shown in FIG. 4, a part X of the deformed end portion 11 b of the outer tube 11 is formed in parallel with the general portion 11 of the outer tube 11 and is projected along the extending direction of the general portion 11 a of the outer tube 11. When viewed from the surface, the outer tube 11 is eccentric to the inner diameter side of the general portion 11a. Further, a part Y of the deformed end portion 11 b of the outer tube 11 is inclined so as to expand outward with respect to the general portion 11 of the outer tube 11.

ここで、パンチ22は、全体として略棒状であり、図4aに示すように軸方向に沿う縦断面でみると先端に傾斜面22bを備えた構造であり且つ図4bに示すように径方向に沿う横断面でみると一方が大径の半円で他方が小径の半円である変形楕円状である。また、パンチ22は、図3に示すパンチング前の状態で、図3aに示すように外管11の軸方向外側に位置し且つ外管11の軸方向に沿って見るとパンチ22の傾斜面22bが外管11の周縁に部分的にラップしている。図中符号21はダイスであり、このダイス21は、外管11を保持する保持孔21aを備える。また、ダイス21は、保持孔21aの開口端側にパンチ22の先端の傾斜面22bに対応する傾斜面21bを備える。このダイス21の傾斜面21bはパンチ22による外管11の端部加工をサポートする。   Here, the punch 22 is generally rod-shaped as a whole, and has a structure having an inclined surface 22b at the tip when viewed in a longitudinal section along the axial direction as shown in FIG. 4a and in the radial direction as shown in FIG. 4b. When viewed along the transverse cross section, one is a deformed ellipse in which one is a large-diameter semicircle and the other is a small-diameter semicircle. In addition, the punch 22 is positioned before the punching shown in FIG. 3, as shown in FIG. 3 a, and is positioned on the outer side in the axial direction of the outer tube 11 and along the axial direction of the outer tube 11. Is partially wrapped around the periphery of the outer tube 11. Reference numeral 21 in the figure denotes a die, and the die 21 includes a holding hole 21 a for holding the outer tube 11. The die 21 includes an inclined surface 21b corresponding to the inclined surface 22b at the tip of the punch 22 on the opening end side of the holding hole 21a. The inclined surface 21 b of the die 21 supports the end portion processing of the outer tube 11 by the punch 22.

(ii)次に、図5→図6に示すように、偏心した外管11の端部11bに二本の芯金24、25を差し込んだ状態で、この外管端部11bを径方向からプレス金型26の型面26bにより断面めがね状に押しつぶす。このとき、芯金24は内管12の径と一致し且つ芯金25は分岐管16の径と一致している。内管12に対応する芯金24は、図5に示すように外管11の一般部11aに対して内側に偏心した部分Xに対応さえて配置され、一方、分岐管16に対応する芯金25は同じく図5に示すように外管の一般部11aに対して外側に拡開するように湾曲された部分Yに対応させて配置されている。   (Ii) Next, as shown in FIG. 5 to FIG. 6, in a state where the two core bars 24 and 25 are inserted into the end portion 11b of the eccentric outer tube 11, the outer tube end portion 11b is moved from the radial direction. The mold surface 26b of the press die 26 is crushed into a cross-section glasses. At this time, the cored bar 24 matches the diameter of the inner tube 12 and the cored bar 25 matches the diameter of the branch pipe 16. The cored bar 24 corresponding to the inner tube 12 is arranged corresponding to the portion X eccentrically inward with respect to the general portion 11a of the outer tube 11 as shown in FIG. Similarly, as shown in FIG. 5, 25 is arranged corresponding to a portion Y that is curved so as to expand outward with respect to the general portion 11a of the outer tube.

断面めがね状に変形された端部11bは、図6に示すように一方の円筒状部が内管支持部13となり他方の円筒状部が分岐管支持部15となる。このうち内管支持部13は、外管11の一般部11aの延在方向に沿う投影図において外管11の一般部11aの内周面よりもより内側に位置している。   As shown in FIG. 6, one cylindrical portion of the end portion 11 b deformed into a cross-section glass shape becomes the inner tube support portion 13, and the other cylindrical portion becomes the branch tube support portion 15. Among these, the inner tube support portion 13 is located more inside than the inner peripheral surface of the general portion 11 a of the outer tube 11 in the projection view along the extending direction of the general portion 11 a of the outer tube 11.

(iii)次に、図7に示すように、断面めがね状の端部11bをクランプ28で保持して、内管支持部13および分岐管支持部15の開口端末13b、15bを、拡開パンチ29、30によりテーパ状に拡開する。ここで、円棒状の拡開パンチ29、30の先端にはテーパ状の傾斜面29b、30bが形成されており、また、クランプ28の外管保持孔31の開口端末にはテーパ状の傾斜面32が形成されている。   (Iii) Next, as shown in FIG. 7, the end portion 11b having the cross-section glasses is held by the clamp 28, and the opening ends 13b and 15b of the inner tube support portion 13 and the branch tube support portion 15 are expanded punches. 29 and 30 expand in a tapered shape. Here, tapered inclined surfaces 29b and 30b are formed at the tips of the circular expansion punches 29 and 30, and the tapered inclined surface is formed at the opening end of the outer tube holding hole 31 of the clamp 28. 32 is formed.

このような(i)(ii)(iii)の工程を経て、外管11は図8に示すような形状となる。なお、この外管11の一端側の端部11bの加工の前または後に、外管11の他端側の端部11cをL字状に湾曲加工して、このL字状の湾曲部11cに筒状の内管支持部14をドリル加工またはバーリング加工しておく(図9参照)。この内管支持部14と内管支持部13は一直線上に設けられている。なお、この例では、内管支持部14が外管11の内側に突設しているが、本発明にあっては内管支持部14が外管11の外側に突設した構造であってもよい。   Through the steps (i), (ii), and (iii), the outer tube 11 has a shape as shown in FIG. In addition, before or after the processing of the end portion 11b on the one end side of the outer tube 11, the end portion 11c on the other end side of the outer tube 11 is bent into an L shape so that the L-shaped bending portion 11c is formed. The cylindrical inner tube support 14 is drilled or burred (see FIG. 9). The inner tube support portion 14 and the inner tube support portion 13 are provided on a straight line. In this example, the inner tube support portion 14 protrudes from the inner side of the outer tube 11. However, in the present invention, the inner tube support portion 14 protrudes from the outer tube 11. Also good.

「ろう付け工程」
そして、図9に示すように外管11の両内管支持部13、14を通じて外管11内に直線状の内管12を貫通させ且つ分岐管16を分岐管支持部15に挿入する。さらに、各支持部13、14、15の端末にろう材20を配置し、この状態で所定温度に加熱してこれら外管11および内管12および分岐管16を互いに固定するともに各支持部13、14、15の隙間を溶けたろう材20で密閉する。これにより図2、図9に示すような二重管1を得る。
"Brazing process"
Then, as shown in FIG. 9, the straight inner tube 12 is passed through the outer tube 11 through both inner tube support portions 13 and 14 of the outer tube 11, and the branch tube 16 is inserted into the branch tube support portion 15. Further, the brazing material 20 is disposed at the end of each support portion 13, 14, 15 and heated to a predetermined temperature in this state to fix the outer tube 11, the inner tube 12 and the branch tube 16 to each other, and to support each support portion 13. , 14 and 15 are sealed with a molten brazing material 20. Thereby, the double tube 1 as shown in FIGS. 2 and 9 is obtained.

「効果」
次に、第1実施形態の効果を説明する。
"effect"
Next, effects of the first embodiment will be described.

この第1実施形態の二重管1の分岐部1bの構造によれば、第1に、内管支持部13が外管11の一般部11aの内周面より内径側に位置しているため、外管11の内管支持部13に支持される内管12は確実に外管11の内周面から離間する。そのため、二重管1が振動していても、内管12と外管11とが接触してビビリ音が発生してしまうようなことを防止できる。   According to the structure of the branch part 1b of the double pipe 1 of the first embodiment, first, the inner pipe support part 13 is located closer to the inner diameter side than the inner peripheral surface of the general part 11a of the outer pipe 11. The inner tube 12 supported by the inner tube support portion 13 of the outer tube 11 is reliably separated from the inner peripheral surface of the outer tube 11. Therefore, even if the double tube 1 vibrates, it is possible to prevent the chatter noise from being generated due to the contact between the inner tube 12 and the outer tube 11.

第2に、隣接する内管支持部13と分岐管支持部15とが独立して設けられることで外管11の一端部11bがめがね状開口部となるため、つまり、内管12および分岐管16がそれぞれ独立した筒状の支持部13、15に支持されているので、筒状の支持部13、15が連通する構造(例えば後述する第5、第6実施形態など)に比べて支持安定性に優れる。   Second, since the adjacent inner tube support portion 13 and the branch tube support portion 15 are provided independently, the one end portion 11b of the outer tube 11 becomes an eyeglass-shaped opening, that is, the inner tube 12 and the branch tube. Since 16 is supported by independent cylindrical support portions 13 and 15, the support is stable compared to a structure in which the cylindrical support portions 13 and 15 communicate with each other (for example, fifth and sixth embodiments described later). Excellent in properties.

第3に、内管支持部13および分岐管支持部15は、開口端末13b、15bがフレア状に拡開しているため、両支持部13、15の開口端末13b、15bにろう材20を配置しやすくなる。これによりろう付け工程におけるろう材20の配置安定性が高まり、製造工程が簡素化する。   Thirdly, since the opening ends 13b and 15b of the inner tube support portion 13 and the branch tube support portion 15 are expanded in a flared shape, the brazing material 20 is attached to the opening ends 13b and 15b of the both support portions 13 and 15. Easy to place. Thereby, the placement stability of the brazing material 20 in the brazing process is increased, and the manufacturing process is simplified.

また、この第1実施形態の二重管1の分岐部1bの製造方法によれば、外管11の端部加工は、先端に傾斜面22bを備える棒状のパンチ22を加工前の外管11の端部内に圧入することで外管11の端部11bを一般部11aに対して偏心させるパンチ工程と、この偏心した外管11の端部11bをプレス金型26で径方向から挟み込んで断面めがね状するプレス工程と、を備えるため、比較的少ない加工で外管11の端部11bを加工できる利点がある。しかも、パンチ22で外管11の端部11bを拡管することも可能であるため、外管11の端部11bに支持する内管12および分岐管16の直径サイズを大きく設定することもでき、設計自由度が高まる。   Moreover, according to the manufacturing method of the branch part 1b of the double pipe 1 of this 1st Embodiment, the edge part process of the outer tube 11 is the outer pipe | tube 11 before processing the rod-shaped punch 22 provided with the inclined surface 22b at the front-end | tip. A punching process in which the end portion 11b of the outer tube 11 is eccentric with respect to the general portion 11a by press-fitting into the end portion, and the end portion 11b of the eccentric outer tube 11 is sandwiched from the radial direction by a press die 26. Since it has a pressing process in the shape of glasses, there is an advantage that the end portion 11b of the outer tube 11 can be processed with relatively little processing. Moreover, since it is possible to expand the end portion 11b of the outer tube 11 with the punch 22, the diameter sizes of the inner tube 12 and the branch tube 16 supported by the end portion 11b of the outer tube 11 can be set large. Design flexibility increases.

以下、本発明のその他の実施形態について説明する。なお、第1実施形態と同一または類似の構成については同一の符号を付してその構成および作用効果の説明は省略する。   Hereinafter, other embodiments of the present invention will be described. In addition, about the structure which is the same as that of 1st Embodiment, or similar, the same code | symbol is attached | subjected and the description of the structure and effect is abbreviate | omitted.

第2実施形態:上述の第1実施形態では二重管1の一端側と他端側の分岐部1b、1cの構造が異なるものであったが、本発明では、図10に示す第2実施形態のように二重管1Bの両端側の分岐部1b、1cが同等の構造であってもよい
この第2実施形態においても、第1実施形態と同様の作用効果を得ることができる。
Second Embodiment: In the first embodiment described above, the structures of the branch portions 1b and 1c on the one end side and the other end side of the double tube 1 are different. In the present invention, the second embodiment shown in FIG. As in the embodiment, the branch portions 1b and 1c on both ends of the double tube 1B may have an equivalent structure. Also in the second embodiment, the same operational effects as in the first embodiment can be obtained.

第3実施形態:また上述の第1実施形態では二重管1の分岐部1bの製造方法において図3→図4に示すようにパンチ22により加工前の外管11の端部11bを偏心させているが、例えば外管11の径方向からのプレスやベンダーなどにより、外管11の端部11bを外管11の一般部11aに対して所定角度θだけ曲げ加工することで、偏心させるものであってもよい。   Third Embodiment: In the first embodiment described above, in the method of manufacturing the branch portion 1b of the double pipe 1, the end portion 11b of the outer pipe 11 before processing is eccentrically formed by the punch 22 as shown in FIGS. However, the end portion 11b of the outer tube 11 is bent by a predetermined angle θ with respect to the general portion 11a of the outer tube 11 by, for example, a press or a bender from the radial direction of the outer tube 11 to be eccentric. It may be.

このような曲げ工程では既存のベンダーを利用できるため、第1実施形態に示すような特別な加工装置(ダイス21、パンチ22)を用いる必要がなく、比較的低コストで、外管の端部を加工できる利点がある。   Since an existing bender can be used in such a bending process, it is not necessary to use a special processing apparatus (the die 21 and the punch 22) as shown in the first embodiment, and the end portion of the outer tube is relatively low cost. There is an advantage that can be processed.

第4実施形態:また上述の第1実施形態の二重管1の分岐部1bの構造では、内管支持部13に対して分岐管支持部15が傾斜しているが、本発明にあっては図15に示す二重管1Dのように内管支持部13と分岐管支持部15Dとが平行に配置されていてもよい。ここで、図12〜図14は内管支持部13と分岐管支持部15Dとを平行に加工する際の工程を補足説明する図であるが、第1実施形態と同様の製造工程をふむため説明を省略する。図12は第1実施形態の図4に対応し、図13は第1実施形態の図5に対応し、図14は第1実施形態の図6に対応する。符号21Dはダイス、符号25Dは芯金、符号26Dはプレス金型を示す。   Fourth Embodiment: In the structure of the branch portion 1b of the double pipe 1 of the first embodiment described above, the branch pipe support portion 15 is inclined with respect to the inner pipe support portion 13. As in the double pipe 1D shown in FIG. 15, the inner pipe support 13 and the branch pipe support 15D may be arranged in parallel. Here, FIG. 12 to FIG. 14 are diagrams for supplementarily explaining the process when the inner pipe support part 13 and the branch pipe support part 15D are processed in parallel, but include the same manufacturing process as in the first embodiment. Description is omitted. 12 corresponds to FIG. 4 of the first embodiment, FIG. 13 corresponds to FIG. 5 of the first embodiment, and FIG. 14 corresponds to FIG. 6 of the first embodiment. Reference numeral 21D indicates a die, reference numeral 25D indicates a cored bar, and reference numeral 26D indicates a press die.

第5実施形態:また、上述の第1実施形態では外管11の端部11bはそれぞれ独立する筒状の支持部13、15により断面めがね状に形成されているが、本発明にあっては図20に示す二重管1Eのように内管支持部13Eと分岐管支持部15Eとが連通して断面だるま状に形成されるものであってもよい。図21は、分岐管16Eの斜視図であり、内管12との接触部分に内管12に形状に合わせた凹部37ませてある。なお、この第5実施形態においても内管支持部13Eと分岐管支持部15Eとは平行に設けられている。なお、図16〜図19は外管11の端部11bを断面だるま状に加工する際の工程を補足説明する図であるが、第1実施形態と同様の製造工程であるため説明を省略する。図16は第1実施形態の図3に対応し、図17は第1実施形態の図4に対応し、図18は第1実施形態の図5に対応し、図19は第1実施形態の図6に対応する。図中符号21Eはダイス、図中符号22Eはパンチ、図中符号33は芯金、図中符号35はプレス金型26Eの型面である。芯金33および型面35の断面がいずれも第1実施形態とは異なり二つの円を組み合わせただるま状に形成されている。   Fifth Embodiment: In the first embodiment described above, the end portion 11b of the outer tube 11 is formed in the shape of a cross-sectional eyeglass by independent cylindrical support portions 13 and 15, but in the present invention, As shown in the double pipe 1E shown in FIG. 20, the inner pipe support part 13E and the branch pipe support part 15E may be communicated to form a cross section. FIG. 21 is a perspective view of the branch pipe 16 </ b> E, in which a concave portion 37 matching the shape of the inner pipe 12 is provided at the contact portion with the inner pipe 12. In the fifth embodiment, the inner tube support portion 13E and the branch tube support portion 15E are provided in parallel. 16 to 19 are diagrams for supplementarily explaining the process when the end portion 11b of the outer tube 11 is processed to have a cross section, but the description is omitted because it is the same manufacturing process as in the first embodiment. . 16 corresponds to FIG. 3 of the first embodiment, FIG. 17 corresponds to FIG. 4 of the first embodiment, FIG. 18 corresponds to FIG. 5 of the first embodiment, and FIG. This corresponds to FIG. In the figure, reference numeral 21E denotes a die, reference numeral 22E denotes a punch, reference numeral 33 denotes a cored bar, and reference numeral 35 denotes a die surface of the press mold 26E. Unlike the first embodiment, the cross-sections of the core metal 33 and the mold surface 35 are each formed in a daruma shape combining two circles.

第6実施形態:またこの第5実施形態と同様に外管11の端部11bを断面だるま状に形成した構造にあっても、図22に示す第6実施形態の二重管1Fのように内管12に対して分岐管16Fを傾斜させてもよい。なお図22bは分岐管16Fと内管12との接触部分の関係を示す斜視図である。   Sixth Embodiment: Similarly to the fifth embodiment, even in the structure in which the end 11b of the outer tube 11 is formed in the shape of a cross section, like the double tube 1F of the sixth embodiment shown in FIG. The branch pipe 16F may be inclined with respect to the inner pipe 12. FIG. 22b is a perspective view showing the relationship of the contact portion between the branch pipe 16F and the inner pipe 12.

第7実施形態:また上述の第1〜第6実施形態の二重管1の製造方法では、外管11の端部11bをめがね状またはだるま状に加工する工程を、パンチ加工とプレス加工との2工程で行っているが、図23に示す第7実施形態のようにプレス金型26Gにより一度のプレス加工で形成してもよい。この第7実施形態のように加工する外管11の端部11bの形状にくびれ部分がない場合は、一度のプレス加工で外管11の端部11bを断面だるま状13E、15Eに加工できる。   Seventh Embodiment: In the method for manufacturing the double pipe 1 of the first to sixth embodiments described above, the step of processing the end portion 11b of the outer pipe 11 into a glass shape or a daruma shape is performed by punching and pressing. However, it may be formed by one press working with the press die 26G as in the seventh embodiment shown in FIG. When there is no constricted portion in the shape of the end portion 11b of the outer tube 11 to be processed as in the seventh embodiment, the end portion 11b of the outer tube 11 can be processed into a circular cross section 13E, 15E by a single press process.

以上要するに、本発明によれば、内管支持部が外管の一般部の内周面より内径側に位置しているため、外管の内管支持部に支持される内管は確実に外管の外周面から離間する。そのため、二重管が振動していても内管と外管とが接触してビビリ音が発生してしまうようなことを防止できる。   In short, according to the present invention, since the inner tube support portion is located on the inner diameter side of the inner peripheral surface of the general portion of the outer tube, the inner tube supported by the inner tube support portion of the outer tube is reliably removed. Separate from the outer peripheral surface of the tube. Therefore, even if the double pipe vibrates, it can be prevented that the inner pipe and the outer pipe are in contact with each other and chatter noise is generated.

第1実施形態の二重管の分岐部の構造を適用した二重管の使用状態を示す斜視図。The perspective view which shows the use condition of the double pipe to which the structure of the branch part of the double pipe of 1st Embodiment is applied. 第1実施形態の二重管の分岐部の構造を適用した二重管を示す斜視図。The perspective view which shows the double pipe to which the structure of the branch part of the double pipe of 1st Embodiment is applied. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、外管の端部を偏心させるパンチ工程の前の状態を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 1st Embodiment, it is a figure which shows the state before the punch process which decenters the edge part of an outer pipe, (a) is a side view, (B) is a top view. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、外管の端部を偏心させるパンチ工程を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 1st Embodiment, it is a figure which shows the punch process which decenters the edge part of an outer pipe, (a) is a side view, (b) is Top view. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、偏心した外管の端部をプレスするプレス工程の前の状態を示す図であって、(a)は側面図、(b)は上面図。It is a figure which shows the state before the press process which presses the edge part of the eccentric outer tube among explanatory drawings explaining the manufacturing method of the branch part of the double tube of 1st Embodiment, (a) is a side surface FIG. 4B is a top view. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、偏心した外管の端部をプレスするプレス工程を示す図であって、(a)は側面図、(b)は上面図。It is a figure which shows the press process which presses the edge part of the eccentric outer pipe | tube among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 1st Embodiment, (a) is a side view, (b) ) Is a top view. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、内管支持部と分岐管支持部の開口端末を拡開するパンチするパンチ工程を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 1st Embodiment, it is a figure which shows the punch process which punches to expand the opening terminal of an inner pipe support part and a branch pipe support part, a) Side view, (b) Top view. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、端部加工を終了した外管の一端部の形状を示す図であって、(a)は上面図、(b)は外管の長手方向に沿う断面図。It is a figure which shows the shape of the one end part of the outer pipe | tube which finished the edge part process among the explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 1st Embodiment, (a) is a top view, b) is a cross-sectional view along the longitudinal direction of the outer tube. 第1実施形態の二重管の分岐部の製造方法を説明する説明図のうち、ろう付け工程を示す外管の長手方向に沿う断面図。Sectional drawing which follows the longitudinal direction of the outer tube | pipe which shows the brazing process among explanatory drawings explaining the manufacturing method of the branch part of the double tube | pipe of 1st Embodiment. 第2実施形態の二重管を示す斜視図。The perspective view which shows the double tube of 2nd Embodiment. 第3実施形態の二重管の分岐部の製造方法を説明する説明図であって、外管の端部を偏心させる曲げ工程を示す図。It is explanatory drawing explaining the manufacturing method of the branch part of the double tube of 3rd Embodiment, Comprising: The figure which shows the bending process which decenters the edge part of an outer tube. 第4実施形態の二重管の分岐部の製造方法を説明する説明図のうち、外管の端部を偏心させるパンチ工程を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 4th Embodiment, it is a figure which shows the punch process which decenters the edge part of an outer pipe, (a) is a side view, (b) is Top view. 第4実施形態の二重管の分岐部の製造方法を説明する説明図のうち、偏心した外管の端部をプレスするプレス工程の前の状態を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 4th Embodiment, it is a figure which shows the state before the press process which presses the edge part of the eccentric outer pipe, (a) is a side surface FIG. 4B is a top view. 第4実施形態の二重管の分岐部の製造方法を説明する説明図のうち、偏心した外管の端部をプレスするプレス工程を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of 4th Embodiment, it is a figure which shows the press process which presses the edge part of the eccentric outer pipe, (a) is a side view, (b ) Is a top view. 第4実施形態の二重管の分岐部の構造を示す外管の長手方向に沿う断面図。Sectional drawing which follows the longitudinal direction of the outer tube | pipe which shows the structure of the branch part of the double tube | pipe of 4th Embodiment. 第5実施形態の二重管の分岐部の製造方法を説明する説明図のうち、外管の端部を偏心させるパンチ工程の前の状態を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branch part of the double pipe of a 5th embodiment, it is a figure showing the state before the punching process which decenters the end of an outer pipe, and (a) is a side view, (B) is a top view. 第5実施形態の二重管の分岐部の製造方法を説明する説明図のうち、外管の端部を偏心させるパンチ工程を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branched part of the double pipe of 5th Embodiment, it is a figure which shows the punch process which decenters the edge part of an outer pipe, (a) is a side view, (b) is Top view. 第5実施形態の二重管の分岐部の製造方法を説明する説明図のうち、偏心した外管の端部をプレスするプレス工程の前の状態を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branched part of the double pipe of 5th Embodiment, it is a figure which shows the state before the press process which presses the edge part of the eccentric outer pipe, (a) is a side surface FIG. 4B is a top view. 第5実施形態の二重管の分岐部の製造方法を説明する説明図のうち、偏心した外管の端部をプレスするプレス工程を示す図であって、(a)は側面図、(b)は上面図。Among explanatory drawings explaining the manufacturing method of the branched part of the double pipe of 5th Embodiment, it is a figure which shows the press process which presses the edge part of the eccentric outer pipe, (a) is a side view, (b ) Is a top view. 第5実施形態の二重管の分岐部の構造を示す図であって、(a)は外管の長手方向に沿う断面図、(b)は上面図。It is a figure which shows the structure of the branch part of the double pipe of 5th Embodiment, (a) is sectional drawing in alignment with the longitudinal direction of an outer pipe | tube, (b) is a top view. 第5実施形態の二重管の分岐部の構造に用いる分岐管の形状を部分的に示す斜視図。The perspective view which shows partially the shape of the branch pipe used for the structure of the branch part of the double pipe of 5th Embodiment. 第6実施形態の二重管の分岐部の構造を示す図であって、(a)は外管の長手方向に沿う断面図、(b)は内管と分岐管との接触状態を示す斜視図。It is a figure which shows the structure of the branch part of the double pipe of 6th Embodiment, (a) is sectional drawing in alignment with the longitudinal direction of an outer pipe, (b) is a perspective view which shows the contact state of an inner pipe and a branch pipe Figure. 第7実施形態の二重管の分岐部の製造方法を説明する説明図であって、加工前の外管の端部を一度のプレスにより内管支持部および分岐管支持部を有する断面だるま状の端部に加工する工程を示す図。It is explanatory drawing explaining the manufacturing method of the branch part of the double pipe of 7th Embodiment, Comprising: The end part of the outer pipe | tube before a process is a cross-sectional darling shape which has an inner pipe support part and a branch pipe support part by one press. The process which processes to the edge part of this.

符号の説明Explanation of symbols

1、1B、1D、1E、1F…二重管
1b…分岐部
11…外管
11a…一般部
11b…端部
12…内管
13、13E…内管支持部
13b…開口端末
15、15D、15E…分岐管支持部
16、16E、16F…分岐管
17…接合部
18…傾斜部
20…ろう材
22、22E…パンチ
22b…傾斜面
26、26D、26E…プレス金型
29…拡開パンチ
DESCRIPTION OF SYMBOLS 1, 1B, 1D, 1E, 1F ... Double pipe 1b ... Branching part 11 ... Outer pipe 11a ... General part 11b ... End part 12 ... Inner pipe 13, 13E ... Inner pipe support part 13b ... Opening terminal 15, 15D, 15E ... branch pipe support part 16, 16E, 16F ... branch pipe 17 ... joint part 18 ... inclined part 20 ... brazing material 22, 22E ... punch 22b ... inclined surface 26, 26D, 26E ... press die 29 ... expansion punch

Claims (8)

内管(12)を支持する略筒状の内管支持部(13、13E)と分岐管(16、16E、16F)を支持する略筒状の分岐管支持部(15、15D、15E)とを有した外管(11)の端部(11b)に、内管(12)および分岐管(16、16E、16F)を挿入した状態でろう付けした二重管(1、1B、1D、1E、1F)の分岐部(1b)の構造であって、
前記内管支持部(13、13E)は、前記外管(11)の一般部(11a)の延在方向に沿う投影図において前記外管(11)の一般部(11a)より内側に位置していることを特徴とする二重管(1、1B、1D、1E、1F)の分岐部(1b)の構造。
A substantially cylindrical inner tube support portion (13, 13E) for supporting the inner tube (12) and a substantially cylindrical branch tube support portion (15, 15D, 15E) for supporting the branch tubes (16, 16E, 16F); The double pipe (1, 1B, 1D, 1E) brazed with the inner pipe (12) and the branch pipe (16, 16E, 16F) inserted into the end (11b) of the outer pipe (11) having 1F) of the branch (1b),
The inner tube support portions (13, 13E) are located on the inner side of the general portion (11a) of the outer tube (11) in a projection view along the extending direction of the general portion (11a) of the outer tube (11). The structure of the branch part (1b) of the double pipe (1, 1B, 1D, 1E, 1F) characterized by the above-mentioned.
請求項1に記載の二重管の分岐部の構造であって、
前記外管(11)の端部(11b)は、前記内管支持部(13)と前記分岐管支持部(15、15D)とが接合部(17)を介して独立して設けられて断面めがね状となることを特徴とする二重管(1、1B、1D)の分岐部(1b)の構造。
It is the structure of the branch part of the double pipe according to claim 1,
The end portion (11b) of the outer tube (11) has a cross section in which the inner tube support portion (13) and the branch tube support portion (15, 15D) are provided independently via a joint portion (17). The structure of the branch part (1b) of the double pipe (1, 1B, 1D) characterized by being in the form of glasses.
請求項1に記載の二重管の分岐部の構造であって、
前記外管(11)の端部(11b)は、前記内管支持部(13E、13F)と前記分岐管支持部(15E、15F)とが連通して設けられて断面略だるま状となることを特徴とする二重管(1E、1F)の分岐部(1b)の構造。
It is the structure of the branch part of the double pipe according to claim 1,
The end portion (11b) of the outer pipe (11) has a substantially darling cross section when the inner pipe support portions (13E, 13F) and the branch pipe support portions (15E, 15F) are provided in communication with each other. The structure of the branch part (1b) of the double pipe (1E, 1F) characterized by these.
請求項1〜3の何れか1項に記載の二重管の分岐部の構造であって、
前記内管支持部(13)および前記分岐管支持部(15)は、開口端末(13b、15b)がテーパ状に拡開していることを特徴とする二重管(1)の分岐部(1b)の構造。
It is the structure of the branch part of the double pipe according to any one of claims 1 to 3,
The inner tube support portion (13) and the branch tube support portion (15) have branch ends (12) of the double tube (1) characterized in that open terminals (13b, 15b) are expanded in a tapered shape. The structure of 1b).
外管(11)の端部(11b)を、筒状の内管支持部(13、13E)および筒状の分岐管支持部(15、15D、15E)を有した断面めがね形状または断面だるま形状に加工し、且つこの外管の端部加工で内管支持部(13、13E)が外管(11)の一般部(11a)の延在方向に沿う投影図において前記外管(11)の一般部(1a)より内側に位置するようにし、
前記外管(11)の内管支持部(13、13E)を通じて前記外管(11)に内管(12)を挿入し且つ前記外管(11)の分岐管支持部(15、15D、15E)に分岐管(16、16E、16F)を挿入した状態で、これら前記外管(11)と前記内管(12)と前記分岐管(16、16E、16F)との接合部分をろう付けしたことを特徴とする二重管(1、1B、1D、1E、1F)の分岐部(1b)の製造方法。
The end portion (11b) of the outer tube (11) has a cross-sectional glasses shape or a cross-drum shape having a cylindrical inner tube support portion (13, 13E) and a cylindrical branch tube support portion (15, 15D, 15E). In the projection view along the extending direction of the general portion (11a) of the outer tube (11), the inner tube support portion (13, 13E) is processed into the end portion of the outer tube. It should be located inside the general part (1a)
The inner pipe (12) is inserted into the outer pipe (11) through the inner pipe support parts (13, 13E) of the outer pipe (11) and the branch pipe support parts (15, 15D, 15E) of the outer pipe (11). ), With the branch pipes (16, 16E, 16F) inserted, the joints of the outer pipe (11), the inner pipe (12), and the branch pipes (16, 16E, 16F) are brazed. The manufacturing method of the branch part (1b) of the double pipe (1, 1B, 1D, 1E, 1F) characterized by the above-mentioned.
請求項5に記載の二重管の分岐部の製造方法であって、
前記外管の端部加工は、
加工前の外管(11)の端部(11b)を、湾曲させる曲げ工程と、
湾曲した外管(11)の端部(11b)を、プレス金型(26、26D、26E)により径方向から挟み込んで前記内管支持部(13、13E)および前記分岐管支持部(15、15D、15E)を有する断面めがね状又は断面だるま状に加工するプレス工程と、
を備えることを特徴とする二重管の分岐部の製造方法。
It is a manufacturing method of the branch part of the double pipe according to claim 5,
End processing of the outer tube is
A bending step of bending the end (11b) of the outer tube (11) before processing;
The end (11b) of the curved outer tube (11) is sandwiched from the radial direction by a press die (26, 26D, 26E), and the inner tube support portion (13, 13E) and the branch tube support portion (15, 15D, 15E) a pressing step for processing into a cross-section glasses or a cross-section dart;
The manufacturing method of the branch part of a double pipe characterized by comprising.
請求項5に記載の二重管の分岐部の製造方法であって、
前記外管の端部加工は、
加工前の外管(11)の端部(11b)内に、先端に傾斜面(22b)を備える棒状のパンチ(22、22E)を押圧することで、外管(11)の端部(11b)を一般部(11a)に対して偏心させるパンチ工程と、
偏心した外管(11)の端部(11b)を、プレス金型(26、26D、26E)で径方向から挟み込んで断面めがね状または断面だるま状にするプレス工程と、
を備えることを特徴とする二重管の分岐部の製造方法。
It is a manufacturing method of the branch part of the double pipe according to claim 5,
End processing of the outer tube is
The end (11b) of the outer tube (11) is pressed by pressing a rod-shaped punch (22, 22E) having an inclined surface (22b) at the tip into the end (11b) of the outer tube (11) before processing. ) Is eccentric with respect to the general part (11a),
A pressing step in which the end portion (11b) of the eccentric outer tube (11) is sandwiched from the radial direction by a press die (26, 26D, 26E) to form a cross-section glass shape or a cross-section dart shape;
The manufacturing method of the branch part of a double pipe characterized by comprising.
請求項6または請求項7に記載の二重管の分岐部の製造方法において、
前記外管の端部加工は、
前記プレス工程の後にさらに、前記内管支持部(13)および前記分岐管支持部(15)の開口端末(13b、15b)をテーパ状に拡開する工程を備えることを特徴とする二重管の分岐部の製造方法。
In the manufacturing method of the branch part of the double pipe according to claim 6 or 7,
End processing of the outer tube is
A double pipe characterized by further comprising a step of expanding the opening ends (13b, 15b) of the inner pipe support portion (13) and the branch pipe support portion (15) in a tapered shape after the pressing step. Manufacturing method of the branch part.
JP2004068202A 2004-03-10 2004-03-10 Structure of branching portion of double pipe and its manufacturing method Pending JP2005256911A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2004068202A JP2005256911A (en) 2004-03-10 2004-03-10 Structure of branching portion of double pipe and its manufacturing method
EP05005053A EP1574773A2 (en) 2004-03-10 2005-03-08 Y-shaped branching pipe of a bouble walled pipe and method of making the same
US11/075,044 US7350823B2 (en) 2004-03-10 2005-03-09 Double pipe forked part structure and method of making the same

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4977564U (en) * 1972-10-21 1974-07-04
JPH0642015A (en) * 1992-03-23 1994-02-15 Mitsui Petrochem Ind Ltd Joint
JPH08233372A (en) * 1995-03-01 1996-09-13 Touden Kogyo Kk Hot water piping system
JP2003287166A (en) * 2002-03-27 2003-10-10 Calsonic Kansei Corp Double tube joint and brazing method of double tube joint and double tube

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4977564U (en) * 1972-10-21 1974-07-04
JPH0642015A (en) * 1992-03-23 1994-02-15 Mitsui Petrochem Ind Ltd Joint
JPH08233372A (en) * 1995-03-01 1996-09-13 Touden Kogyo Kk Hot water piping system
JP2003287166A (en) * 2002-03-27 2003-10-10 Calsonic Kansei Corp Double tube joint and brazing method of double tube joint and double tube

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