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JP2005145599A - Safety means by crane slinging work balance indication - Google Patents

Safety means by crane slinging work balance indication Download PDF

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Publication number
JP2005145599A
JP2005145599A JP2003383598A JP2003383598A JP2005145599A JP 2005145599 A JP2005145599 A JP 2005145599A JP 2003383598 A JP2003383598 A JP 2003383598A JP 2003383598 A JP2003383598 A JP 2003383598A JP 2005145599 A JP2005145599 A JP 2005145599A
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Prior art keywords
load
moving beam
crane
slinging work
lamp
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JP2003383598A
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Japanese (ja)
Inventor
Kouji Mizuta
耕滋 水田
Katsuhisa Shimizu
克久 清水
Takayuki Muromoto
隆行 室本
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Sanyo Special Steel Co Ltd
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Sanyo Special Steel Co Ltd
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Priority to JP2003383598A priority Critical patent/JP2005145599A/en
Publication of JP2005145599A publication Critical patent/JP2005145599A/en
Withdrawn legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a safety device by crane slinging work balance indication. <P>SOLUTION: This safety device by crane slinging work balance indication carries out color coding of two hooks under a moving beam and is constituted by setting a color coding lamp on a computation display device and providing a mechanism capable of discriminating whether either of the hooks under the moving beam is applied with a large load or not by lighting of the color coding lamp. Additionally, this safety device by crane slinging work balance indication is constituted by providing a function capable of variably setting a load difference of the two hooks under the moving beam and providing a mechanism to stop winding-up motion in the case when the load difference exceeds a set value. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、2点吊りを行う旋回式移動ビーム付クレーンの玉掛け作業時に吊荷の重心位置と吊位置のずれを計算表示装置で明らかし、解消するまでの過程におけるクレーン玉掛けバランス表示による安全装置に関するものである。   The present invention provides a safety device with a crane sling balance display in the process until the difference between the center of gravity and the hung position of a suspended load is clarified by a calculation display device during a slinging operation of a crane with a swivel type moving beam that performs two-point suspension. It is about.

従来、玉掛けバランスチェック装置としては、例えば特開平10−7380号公報(特許文献1)が知られている。この特許文献1に係る技術を図3に示す。この図3は、従来の玉掛けバランスチェック装置を示す図である。この図3で示すように、下部に吊荷1の玉掛けワイヤ2、2係合用の2個のフック3、3と上部に2個の滑車4、4をそれぞれ中心対称に離間して有する移動ビーム6と、該2個の滑車4、4に通した2本の巻き上げワイヤ5、5を同時に巻き上げ又は巻き戻して該移動ビーム6を上昇又は下降させる巻き上げドラム7と反対側の該2本の巻き上げワイヤ5、5の他端をそれぞれ秤量可能に吊り下げた2個の秤量器9、10を設けた固定ビーム8から2点吊り用のクレーンが構成されている。   Conventionally, as a sling balance check device, for example, Japanese Patent Laid-Open No. 10-7380 (Patent Document 1) is known. FIG. 3 shows a technique according to Patent Document 1. FIG. 3 is a view showing a conventional sling balance checking device. As shown in FIG. 3, a moving beam having a sling wire 2 of a suspended load 1 at the lower portion, two hooks 3 and 3 for engagement, and two pulleys 4 and 4 at the upper portion are spaced apart from each other in the center of symmetry. 6 and the two winding wires 5 and 5 passed through the two pulleys 4 and 4 are simultaneously wound or unwound to raise or lower the moving beam 6. A crane for two-point suspension is configured from a fixed beam 8 provided with two weighers 9 and 10 in which the other ends of the wires 5 and 5 are suspended so as to be weighed.

図4は、従来装置の原理を説明する模式図である。この図4に示すように、図3と同様に、吊荷1に玉掛けワイヤ2、2を掛け、この玉掛けワイヤ2、2を移動ビーム6の下部に設けられたフック3、3にそれぞれ掛けて吊る。このとき2個のフック3、3はビームの中心から等しい間隔をあけてビームに設けてあり、また、2個の滑車4、4もビームの中心から等しい間隔をあけてビームに設けてある。そこで、ビームの中心の位置に吊荷1の吊り幅Lの中心が存在することになる。   FIG. 4 is a schematic diagram for explaining the principle of the conventional apparatus. As shown in FIG. 4, as in FIG. 3, the hanging load 1 is hung with the sling wires 2 and 2, and the sling wires 2 and 2 are respectively hung on the hooks 3 and 3 provided at the lower part of the moving beam 6. Hanging. At this time, the two hooks 3 and 3 are provided on the beam with an equal interval from the center of the beam, and the two pulleys 4 and 4 are also provided on the beam with an equal interval from the center of the beam. Therefore, the center of the hanging width L of the suspended load 1 exists at the position of the center of the beam.

一方、吊荷1は左右の玉掛けワイヤ2、2にできるだけ均等に荷重が掛かるように玉掛されているが、玉掛者が目分量で玉掛するので左右の玉掛けワイヤ2、2に掛かる荷重には差異が生じ、秤量器9の検知重量W1 と秤量器10の検知重量W2 に違いがでる。この2個の秤量器9、10の検知重量の差を計算表示装置11に設けた2点吊り用クレーンにおける玉掛けバランスチェック装置のみで操作されている。すなわち、2個の秤量器9、10の検知重量の差を計算表示装置11に設けた2点吊り用クレーンにおける玉掛けバランスチェック装置のみに留まっている。しかも、固定ビーム8が旋回式クレーンになると、旋回ビームとなり下部の装置全体が旋回するように構成されている。 On the other hand, the suspended load 1 is slung so that the load is applied to the left and right sling wires 2 and 2 as evenly as possible. occurs, a difference may appear in the detection weight W 2 of the sensing weight W 1 and the weighing device 10 of the weighing device 9. The difference between the detected weights of the two weighing devices 9 and 10 is operated only by the sling balance check device in the two-point hanging crane provided in the calculation display device 11. That is, the difference between the detected weights of the two weighing devices 9 and 10 remains only in the sling balance check device in the two-point hanging crane provided in the calculation display device 11. In addition, when the fixed beam 8 becomes a swivel crane, it becomes a swivel beam so that the entire lower apparatus swivels.

しかしながら、鉄鋼業界において玉掛け作業は、災害件数が高く、安全上の問題が懸念される中で、特許文献1に開示されている従来技術では、完全に危険防止が解消されたとは言えない。
特開平10−7380号公報
However, the slinging work in the steel industry has a high number of disasters and there are concerns about safety problems. However, the conventional technology disclosed in Patent Document 1 cannot completely prevent the danger prevention.
Japanese Patent Laid-Open No. 10-7380

上述したような問題を解消するために、発明者らは鋭意開発を進めた結果、従来の場合は、吊荷を吊り上げた際に、移動ビームの傾きが生じた場合、巻き上げ動作は停止しないので、吊荷が崩れ落ちる可能性がある。また、フックのどちら側に荷重が大きく掛かっているかが、表示器を見ただけでは旋回式クレーンの場合、即座の判断の時にはわかりにくいことが判明し、この点を解決することで、上記問題を解消することを見出した。   In order to solve the problems described above, the inventors have made extensive developments. As a result, in the conventional case, when the moving beam is tilted when the suspended load is lifted, the winding operation does not stop. The suspended load may collapse. In addition, it was found that it was difficult to determine which side of the hook had a large load when turning the crane by simply looking at the indicator. I found out to eliminate.

その発明の要旨とするところは、
(1)移動ビーム下2個のフックの色別を移動ビームで行ない、計算表示装置に色別ランプを設置し、該移動ビーム下フックのいずれかが大きい荷重が掛かっているかを色別ランプ点灯により判別できる機構を設けたことを特徴とするクレーン玉掛けバランス表示による安全装置。
(2)移動ビーム下2個のフックの荷重差を可変で設定できる機能を設け、荷重差が設定値を超えた場合に巻き上げ動作を停止させる機構を設けたことを特徴とするクレーン玉掛けバランス表示による安全装置にある。
The gist of the invention is that
(1) The two hooks under the moving beam are color-coded by the moving beam, and a color-specific lamp is installed in the calculation display device, and the color-specific lamp is lit to determine whether any of the hooks under the moving beam is under heavy load. A safety device with a crane sling balance display, characterized in that a mechanism that can be discriminated by the above is provided.
(2) A crane sling balance display that has a function that can variably set the load difference between the two hooks under the moving beam, and a mechanism that stops the hoisting operation when the load difference exceeds the set value. By safety equipment.

以上説明したように、本発明はバランスが悪い状態の吊荷を吊り上げた際に、安全装置を作動させ、巻き上げ停止させることにより安全性を向上させる。また、計算表示装置に色別ランプを取付けて、ランプが点灯した場合に移動ビームのどちら側が大きい荷重が掛かっているかを、点灯したランプの色と移動ビームの色とで玉掛け者が瞬時に判別して玉掛け修正ができるように構成することにより、完全に危険防止を解消することが可能となった。   As described above, the present invention improves safety by operating a safety device to stop hoisting when lifting a suspended load in a poor balance state. In addition, a lamp for each color is attached to the calculation display device, and when a lamp is lit, the side of the moving beam that is under heavy load is immediately discriminated by the lit lamp color and the moving beam color. In this way, it is possible to completely eliminate the danger prevention by configuring so that the sling can be corrected.

以下、本発明について図面に従って詳細に説明する。
本発明は、図4で示すような2個の秤量器9、10の検知重量の差を元に、数値が大きい場合は巻き上げ動作を電気的に停止させる機構を設ける。また、計算表示装置11はクレーン側に固定されて設置してあるため、旋回式クレーンになると移動ビーム6のどちら側に荷重が大きく掛かっているかわかりにくいため、移動ビーム6下部の2個のフック3を移動ビームにペンキで色別し、計算表示装置11に数値だけではなく、フック3の色別したランプをそれぞれ設置したことにある。
Hereinafter, the present invention will be described in detail with reference to the drawings.
The present invention provides a mechanism for electrically stopping the hoisting operation when the numerical value is large based on the difference between the detected weights of the two weighing devices 9 and 10 as shown in FIG. In addition, since the calculation display device 11 is fixedly installed on the crane side, it is difficult to know which side of the moving beam 6 is heavily loaded when it is a swiveling crane. 3 is classified by color into the moving beam, and the calculation display device 11 is provided with not only numerical values but also lamps according to the colors of the hooks 3.

上述したような構成とすることにより、計算表示装置の荷重差により、例えば7m材を対象材とした場合、巻き上げ停止させる基準数値は、500kg未満にすると吊荷の傾きが少なく、運搬に支障をきたすことはない。また、安全性を重視するがために、荷重差を小さくし過ぎると玉掛けの能率が落ちる。吊荷の長さにより、計算表示装置の荷重差の数値は、可変式にしておくと作業の変化に容易に対応ができる。また、非常時、巻き上げが操作できない場合は、早急な対応が困難になるため、荷重差による巻き上げ停止を解除できる機構を設けたことにある。   By adopting the configuration as described above, due to the load difference of the calculation display device, for example, when a 7 m material is the target material, the reference numerical value for stopping the hoisting is less than 500 kg, the inclination of the suspended load is small, which hinders transportation. Never come. Moreover, since safety is important, if the load difference is made too small, the efficiency of slinging will be reduced. If the numerical value of the load difference of the calculation display device is made variable depending on the length of the suspended load, it can easily cope with changes in work. Also, in the event of an emergency, when the winding cannot be operated, an immediate response becomes difficult, and thus a mechanism capable of releasing the winding stop due to the load difference is provided.

また、巻き下げについては、制限をかけないこと。荷重差が大きい場合に玉掛け修正が必要となるため、自由操作できるようにしておくこと。計算表示装置に設置のランプは、巻き上げ停止後、横行、走行させた場合に荷振れするため、ランプが点滅する。巻き上げのノッチ入りが入っていない場合、ランプが消灯するようにしておくこと等の種々の工夫を加えた。このため、頻繁に点灯するために、球切れの原因となることも解消することができた。   Also, do not place any restrictions on lowering. Be sure to allow free operation because the slinging correction is required when the load difference is large. The lamp installed in the calculation display device flickers when it is traversed and traveled after the hoisting is stopped, so the lamp blinks. Various measures were taken, such as keeping the lamp off when the winding notch was not inserted. For this reason, it was possible to eliminate the cause of the ball break due to frequent lighting.

以下、本発明装置を一実例について図面により詳述すれば、次の通りである。ランプの色別については、フックにて区別し、かつ、移動ビームにて色別する。しかも、計算表示装置の色別と合わせてセットするように構成した。また、ランプ点灯条件としては、巻き上げ「巻き上げノッチ入り」の場合のみ、点灯可とする構成とした。
図1は、本発明に係る装置を用いてランプを点灯させるフローを示す図である。この図1に示すように、操作電源ON、巻き上げ装置「巻上」ONで、秤量器9、10が等しい場合は、巻き上げが可能となり、また、秤量器9、10が等しくない場合は、どちら側が大きいかを判別し、大きい側のランプを点灯させるような構成をとる。
Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. The colors of the lamps are distinguished by hooks, and the colors are classified by moving beams. Moreover, it is configured to be set according to the color of the calculation display device. In addition, as a lamp lighting condition, the lamp can be lit only in the case of winding “with winding notch”.
FIG. 1 is a diagram showing a flow of lighting a lamp using an apparatus according to the present invention. As shown in FIG. 1, when the operation power is ON and the hoisting device “winding” is ON and the weighing devices 9 and 10 are equal, the hoisting is possible, and when the weighing devices 9 and 10 are not equal, It is determined whether the side is large and the large side lamp is turned on.

図2は、2個のフックに掛かった荷重差により巻き上げ停止させるフロー図である。この図2に示すように、秤量器の差が等しくない場合、操作電源「ON」とし、巻き上げ装置「巻上」ONとして、荷重条件を常時監視する。荷重条件の監視は、過荷重(秤量器9、10それぞれの荷重、秤量器9、10の合計荷重)と秤量器9、10の荷重差とする。各荷重条件を超えた場合は、荷振れの関係もあり、タイマー設置して、5秒以上経過しても荷重条件が超えた状態であれば、巻き上げ装置「巻上」停止とする。条件内に入っている間は、巻き上げは可能となる。
本発明にはその他として、荷重差の設定を可変できる機構及び解除できる機構を設けている。なお、荷重差による条件では、巻き下げにはインターロック機能を設定する必要はない。
FIG. 2 is a flow chart in which the hoisting is stopped due to the load difference applied to the two hooks. As shown in FIG. 2, when the difference between the weighing instruments is not equal, the operation power source is “ON” and the hoisting device “winding” is ON, and the load condition is constantly monitored. The load condition is monitored by an overload (the load of each of the weighing machines 9 and 10 and the total load of the weighing machines 9 and 10) and the load difference between the weighing machines 9 and 10. When each load condition is exceeded, there is a relationship of swinging of the load. If the load condition is exceeded even after 5 seconds or more have elapsed, the hoisting device “winding up” is stopped. Winding is possible while within the conditions.
In addition to this, the present invention is provided with a mechanism capable of changing the setting of the load difference and a mechanism capable of releasing it. Note that it is not necessary to set an interlock function for lowering under the condition due to the load difference.

本発明に係る装置を用いてランプを点灯させるフローを示す図である。It is a figure which shows the flow which makes a lamp light using the apparatus which concerns on this invention. 2個のフックに掛かった荷重差により巻き上げ停止させるフロー図である。It is a flowchart which makes a winding stop by the load difference concerning two hooks. 従来の玉掛けバランスチェック装置を示す図である。It is a figure which shows the conventional sling balance check apparatus. 従来装置の原理を説明する模式図である。It is a schematic diagram explaining the principle of a conventional apparatus.

符号の説明Explanation of symbols

1 吊荷
2 玉掛けワイヤ
3 フック
4 滑車
5 ワイヤ
6 移動ビーム
7 巻き上げドラム
8 固定ビーム
9 秤量器
10 秤量器
11 計算表示装置


特許出願人 山陽特殊製鋼株式会社
代理人 弁理士 椎 名 彊

DESCRIPTION OF SYMBOLS 1 Suspended load 2 Hanging wire 3 Hook 4 Pulley 5 Wire 6 Moving beam 7 Winding drum 8 Fixed beam 9 Weighing instrument 10 Weighing instrument 11 Calculation display apparatus


Patent Applicant Sanyo Special Steel Co., Ltd.
Attorney: Attorney Shiina

Claims (2)

移動ビーム下2個のフックの色別を移動ビームで行ない、計算表示装置に色別ランプを設置し、該移動ビーム下フックのいずれかが大きい荷重が掛かっているかを色別ランプ点灯により判別できる機構を設けたことを特徴とするクレーン玉掛けバランス表示による安全装置。 The two hooks under the moving beam are color-coded by the moving beam, and a color-specific lamp is installed in the calculation display device, and it is possible to determine whether any of the hooks under the moving beam is under heavy load by lighting the color-specific lamp. A safety device with a crane sling balance display characterized by a mechanism. 移動ビーム下2個のフックの荷重差を可変で設定できる機能を設け、荷重差が設定値を超えた場合に巻き上げ動作を停止させる機構を設けたことを特徴とするクレーン玉掛けバランス表示による安全装置。 A safety device with a crane sling balance display, which is provided with a function that can variably set the load difference between the two hooks under the moving beam, and a mechanism that stops the hoisting operation when the load difference exceeds the set value. .
JP2003383598A 2003-11-13 2003-11-13 Safety means by crane slinging work balance indication Withdrawn JP2005145599A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009249149A (en) * 2008-04-09 2009-10-29 Eagle Kuranpu Kk Hazard warning device in coil lifter
US20150144582A1 (en) * 2012-06-07 2015-05-28 Jaguar Land Rover Limited Crane and related method of operation
WO2021010108A1 (en) * 2019-07-18 2021-01-21 コベルコ建機株式会社 Guidance system
WO2021010109A1 (en) * 2019-07-18 2021-01-21 コベルコ建機株式会社 Work machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009249149A (en) * 2008-04-09 2009-10-29 Eagle Kuranpu Kk Hazard warning device in coil lifter
US20150144582A1 (en) * 2012-06-07 2015-05-28 Jaguar Land Rover Limited Crane and related method of operation
JP2015522495A (en) * 2012-06-07 2015-08-06 ジャガー・ランド・ローバー・リミテッドJaguar Land Rover Limited Crane and related operating methods
US9868618B2 (en) * 2012-06-07 2018-01-16 Jaguar Land Rover Limited Crane and related method of operation
WO2021010108A1 (en) * 2019-07-18 2021-01-21 コベルコ建機株式会社 Guidance system
WO2021010109A1 (en) * 2019-07-18 2021-01-21 コベルコ建機株式会社 Work machine
JP2021018110A (en) * 2019-07-18 2021-02-15 コベルコ建機株式会社 Guidance system
JP7259612B2 (en) 2019-07-18 2023-04-18 コベルコ建機株式会社 guidance system

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