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JP2005131732A - Grinding device - Google Patents

Grinding device Download PDF

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Publication number
JP2005131732A
JP2005131732A JP2003370100A JP2003370100A JP2005131732A JP 2005131732 A JP2005131732 A JP 2005131732A JP 2003370100 A JP2003370100 A JP 2003370100A JP 2003370100 A JP2003370100 A JP 2003370100A JP 2005131732 A JP2005131732 A JP 2005131732A
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Japan
Prior art keywords
polishing
substrate
substrate holder
monitoring unit
condition
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JP2003370100A
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Japanese (ja)
Inventor
Naonori Matsuo
尚典 松尾
Akira Ishikawa
彰 石川
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Ebara Corp
Nikon Corp
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Ebara Corp
Nikon Corp
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Priority to JP2003370100A priority Critical patent/JP2005131732A/en
Priority to US10/974,736 priority patent/US20050112998A1/en
Priority to TW093132679A priority patent/TW200526359A/en
Publication of JP2005131732A publication Critical patent/JP2005131732A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/005Control means for lapping machines or devices
    • B24B37/013Devices or means for detecting lapping completion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a grinding device by which a film formed to a substrate during grinding can be prevented from being peeled off and in which it is not necessary to select process conditions linked to the increase of a process time during grinding. <P>SOLUTION: The grinding device, which is provided with a grinding table 1 having a grinding face and a substrate holder 5 for holding the substrate 4, grinds the substrate 4 by bringing the substrate 4 into sliding contact with the grinding face. A monitoring controller 30 is provided to the grinding device. The monitoring controller 30 is composed of a monitoring part 31 for monitoring a grinding state of a face to be ground of the substrate 4 and a control part 32 for changing grinding conditions on the basis of the grinding state of the face to be ground detected by the monitoring part 31. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は研磨装置に係り、特に半導体ウェハ等の被研磨材を平坦かつ鏡面状に研磨する研磨装置に関するものである。   The present invention relates to a polishing apparatus, and more particularly to a polishing apparatus that polishes a material to be polished such as a semiconductor wafer to a flat and mirror surface.

インターネットや高速大容量通信網などの情報通信手段の著しい発達に伴い、これを支える半導体集積回路技術には微細化および高集積化の要求が高まっている。
しかしながら、半導体デバイスの微細化および高集積化が進むにつれて、半導体デバイス中の電気信号の遅延、すなわちRC遅延が大きな問題になってきている。このRC遅延は配線抵抗Rと配線間の容量Cの積で決まるため、RC遅延対策としては、電気的に低抵抗の配線金属と低誘電率の層間・線間絶縁膜を組み合わせて適用することである。
With the remarkable development of information communication means such as the Internet and high-speed and large-capacity communication networks, there is an increasing demand for miniaturization and high integration in the semiconductor integrated circuit technology that supports this.
However, as semiconductor devices are miniaturized and highly integrated, the delay of electrical signals in the semiconductor devices, that is, RC delay, has become a major problem. Since this RC delay is determined by the product of the wiring resistance R and the capacitance C between the wirings, as a countermeasure against RC delay, an electrically low resistance wiring metal and a low dielectric constant interlayer / line insulating film may be applied in combination. It is.

そのため、配線材料としてWやAlもしくはAl合金に代わり、より電気的抵抗が低いCuやCu合金が採用されつつある。また層間・線間絶縁膜としてSiOに代わり、低誘電率(low−k)材料が開発されつつある。そして、低誘電率材料の開発とともに材料の多孔質化等により膜の低密度化などを図り、さらなる層間・線間絶縁膜の低誘電率化が推し進められている。 Therefore, instead of W, Al or Al alloy, Cu or Cu alloy having a lower electrical resistance is being adopted as a wiring material. Further, low dielectric constant (low-k) materials are being developed instead of SiO 2 as interlayer / line insulating films. With the development of low dielectric constant materials, the density of films has been reduced by making the materials porous, etc., and the dielectric constant of interlayer / line insulating films has been further reduced.

また、半導体デバイスの微細化および高集積化が進むにつれて、素子構造が複雑になり、また多層配線の層数が増えるに伴い、半導体デバイスの表面の凹凸はますます増え、段差が大きくなる傾向にある。半導体デバイスの製造では薄膜を形成し、パターンニングや開孔を行う微細加工の後、次の薄膜を形成するという工程を何回も繰り返すためである。   In addition, as semiconductor devices become more miniaturized and highly integrated, the element structure becomes more complex, and as the number of multilayer wiring layers increases, the unevenness of the surface of the semiconductor device increases and the level difference tends to increase. is there. This is because, in the manufacture of semiconductor devices, the process of forming a thin film, micropatterning for patterning and opening and then forming the next thin film is repeated many times.

半導体デバイスの表面の凹凸が増えると、薄膜形成時に段差部での膜厚が薄くなったり、配線の断線によるオープンや配線層間の絶縁不良によるショートが起こったりするため、良品が取れなかったり、歩留まりが低下したりする傾向がある。また、初期的に正常動作をするものであっても、長時間の使用に対しては信頼性の問題が生じる。更に、リソグラフィ工程における露光時に、照射表面に凹凸があると露光系のレンズ焦点が部分的に合わなくなるため、半導体デバイスの表面の凹凸が増えると微細パターンの形成そのものが難しくなるという問題が生ずる。   If the irregularities on the surface of the semiconductor device increase, the film thickness at the stepped part will become thinner during thin film formation, open due to disconnection of the wiring, short circuit due to insulation failure between wiring layers, etc. There is a tendency to decrease. In addition, even if the device normally operates normally at the beginning, a problem of reliability occurs for a long time use. Furthermore, if the irradiation surface has irregularities at the time of exposure in the lithography process, the lens focus of the exposure system becomes partially unfocused. Therefore, if the irregularities on the surface of the semiconductor device increase, it becomes difficult to form a fine pattern itself.

従って、半導体デバイスの製造工程においては、半導体デバイス表面の平坦化技術がますます重要になっている。この平坦化技術のうち、最も重要な技術は、化学的機械的研磨(CMP(Chemical Mechanical Polishing))である。この化学的機械的研磨は、研磨装置を用いて、シリカ(SiO)等の砥粒を含んだ研磨液を研磨パッド等の研磨面上に供給しつつ半導体ウェハなどの基板を研磨面に摺接させて研磨を行うものである。 Accordingly, in the semiconductor device manufacturing process, a planarization technique for the surface of the semiconductor device is becoming increasingly important. Among the planarization techniques, the most important technique is chemical mechanical polishing (CMP). This chemical mechanical polishing uses a polishing apparatus to slide a substrate such as a semiconductor wafer onto the polishing surface while supplying a polishing liquid containing abrasive grains such as silica (SiO 2 ) onto the polishing surface such as a polishing pad. Polishing in contact.

この種の研磨装置は、研磨パッドや固定砥粒からなる研磨面を有する研磨テーブルと、半導体ウェハ等の基板を保持するためのトップリング又はキャリアヘッド等と称される基板ホルダとを備えている。このような研磨装置を用いて半導体ウェハ等の基板の研磨を行う場合には、基板ホルダにより基板を保持しつつ、この基板を研磨面に対して所定の圧力で押圧する。このとき、研磨テーブルと基板ホルダとを相対運動させることにより基板が研磨面に摺接し、基板の表面が所定の研磨圧力で研磨される。   This type of polishing apparatus includes a polishing table having a polishing surface made of a polishing pad or fixed abrasive grains, and a substrate holder called a top ring or a carrier head for holding a substrate such as a semiconductor wafer. . When polishing a substrate such as a semiconductor wafer using such a polishing apparatus, the substrate is pressed against the polishing surface with a predetermined pressure while the substrate is held by the substrate holder. At this time, by relatively moving the polishing table and the substrate holder, the substrate comes into sliding contact with the polishing surface, and the surface of the substrate is polished with a predetermined polishing pressure.

一般に、低誘電率材料は、膜密着強度が低いという問題がある。従って、低誘電率材料を層間・線間絶縁膜に用いる場合、研磨工程において、以下のような問題点がある。
(1)層間・線間絶縁膜と、金属膜やその他の膜との界面で剥離が生じ、半導体デバイスの製造が不可能になる。
(2)層間・線間絶縁膜の剥離を防止するために、過度に低い研磨圧力での研磨を余儀なくされ、プロセス時間の増大を引き起こす。
本発明は、上述した従来の問題点に鑑みてなされたもので、研磨時に基板に形成された膜が剥離することを防止することができ、研磨時におけるプロセス時間増大に繋がるプロセス条件を選択しなくて済む研磨装置を提供することを目的とする。
In general, low dielectric constant materials have a problem of low film adhesion strength. Therefore, when a low dielectric constant material is used for an interlayer / line insulating film, there are the following problems in the polishing process.
(1) Separation occurs at the interface between the interlayer / line insulating film and the metal film or other film, making it impossible to manufacture a semiconductor device.
(2) In order to prevent delamination of the interlayer / line insulating film, polishing with an excessively low polishing pressure is required, resulting in an increase in process time.
The present invention has been made in view of the above-described conventional problems, and can prevent the film formed on the substrate from peeling at the time of polishing, and select a process condition that leads to an increase in the process time at the time of polishing. An object of the present invention is to provide a polishing apparatus that can be eliminated.

上述の目的を達成するために、本発明は、研磨面を有する研磨具と、基板を保持する基板ホルダとを備え、基板と研磨面とを摺接させて基板を研磨する研磨装置において、基板の被研磨面の研磨状態を監視する監視部と、前記監視部により検出された被研磨面の研磨状態に基づいて研磨条件を変更する制御部とからなる監視制御装置を設けたことを特徴とするものである。   In order to achieve the above object, the present invention provides a polishing apparatus comprising a polishing tool having a polishing surface and a substrate holder for holding the substrate, and polishing the substrate by sliding the substrate and the polishing surface in contact with each other. A monitoring control device comprising a monitoring unit that monitors the polishing state of the surface to be polished and a control unit that changes polishing conditions based on the polishing state of the surface to be polished detected by the monitoring unit, To do.

本発明によれば、基板の研磨中に、監視部により基板の被研磨面の研磨状態を監視し、監視部により検出された被研磨面の研磨状態に基づいて研磨条件を変更することができるため、低誘電率材料などの密着性の弱い材料からなる膜が基板に形成されている場合でも、基板の研磨中に、膜が剥離する可能性がある研磨状態を検知して研磨条件を変更することにより、膜の剥離を防止することができる。   According to the present invention, the polishing state of the surface to be polished of the substrate can be monitored by the monitoring unit during polishing of the substrate, and the polishing condition can be changed based on the polishing state of the surface to be polished detected by the monitoring unit. Therefore, even when a film made of a material with low adhesion, such as a low dielectric constant material, is formed on the substrate, the polishing conditions are changed by detecting the polishing state that the film may peel off during polishing of the substrate By doing so, peeling of the film can be prevented.

本発明の1態様によれば、前記監視部により検出された前記研磨状態が基板に成膜された膜の剥離に関わる予め設定した条件になった場合に、前記制御部は前記研磨条件を変更する。
本発明によれば、膜の剥離に関わる予め設定した条件として、例えば、研磨界面に作用する摩擦力の閾値を設定しておき、プロセス中、監視していた摩擦力が閾値を超えたら、監視部より制御部に指令を出し、制御部により、摩擦力を下げる方向にプロセス条件を制御する。これにより、膜の剥離を防止できる。また、予め膜の剥離が起こらない閾値を知っているため、この閾値まで最大限近づけて研磨を行なうことができるため、膜の剥離を防止するために過度に安全で研磨に長時間を要するプロセスを選択しなくて済む。
According to one aspect of the present invention, the control unit changes the polishing condition when the polishing state detected by the monitoring unit is a preset condition related to peeling of a film formed on the substrate. To do.
According to the present invention, as a preset condition related to film peeling, for example, a threshold value of a friction force acting on the polishing interface is set, and if the friction force monitored during the process exceeds the threshold value, the monitoring is performed. The control unit issues a command to the control unit, and the control unit controls the process conditions in a direction to reduce the frictional force. Thereby, peeling of the film can be prevented. In addition, since the threshold value at which film peeling does not occur is known in advance, polishing can be performed as close as possible to this threshold value. Therefore, a process that is excessively safe and takes a long time for polishing to prevent film peeling. There is no need to select.

本発明の1態様によれば、前記監視部は、研磨具及び/又は基板ホルダを回転させる駆動モータの負荷トルクを監視する。
本発明の1態様によれば、前記監視部は、基板ホルダに摺動方向に作用する力を監視する。
本発明の1態様によれば、前記監視部は、基板の被研磨面の状態を光学的に監視する。
本発明の1態様によれば、前記監視部は、アコースティックエミッションの有無を監視する。
According to an aspect of the present invention, the monitoring unit monitors a load torque of a drive motor that rotates the polishing tool and / or the substrate holder.
According to one aspect of the present invention, the monitoring unit monitors a force acting on the substrate holder in the sliding direction.
According to one aspect of the present invention, the monitoring unit optically monitors the state of the surface to be polished of the substrate.
According to one aspect of the present invention, the monitoring unit monitors the presence or absence of acoustic emission.

本発明の1態様によれば、前記研磨条件は、研磨荷重である。
本発明の1態様によれば、前記研磨条件は、研磨具及び/又は基板ホルダの回転速度及び/又は揺動速度である。
本発明の1態様によれば、前記研磨条件は、研磨液の供給量である。
本発明の1態様によれば、前記研磨条件は、研磨液の種類である。
According to one aspect of the present invention, the polishing condition is a polishing load.
According to one aspect of the present invention, the polishing condition is a rotational speed and / or a rocking speed of the polishing tool and / or the substrate holder.
According to one aspect of the present invention, the polishing condition is a supply amount of a polishing liquid.
According to one aspect of the present invention, the polishing condition is a type of polishing liquid.

本発明の1態様によれば、前記研磨条件は、in-situドレッシング条件である。
本発明の1態様によれば、前記研磨条件は、研磨面に供給する研磨液の温度である。
本発明の1態様によれば、前記研磨条件は、研磨面の温度である。
According to one aspect of the present invention, the polishing conditions are in-situ dressing conditions.
According to one aspect of the present invention, the polishing condition is the temperature of the polishing liquid supplied to the polishing surface.
According to one aspect of the present invention, the polishing condition is the temperature of the polishing surface.

本発明によれば、低誘電率材料などの密着性の弱い材料を半導体デバイスに用いた場合でも、基板の研磨中に、基板に形成された膜の剥離を防止することができる。また、膜の剥離を防止するために過度に安全で研磨に長時間を要するプロセスを選択しなくて済み、プロセスマージンを広げることができる。   According to the present invention, even when a material with low adhesion, such as a low dielectric constant material, is used for a semiconductor device, it is possible to prevent the film formed on the substrate from being peeled during polishing of the substrate. Further, it is not necessary to select a process that is excessively safe and requires a long time for polishing in order to prevent the film from peeling off, and the process margin can be widened.

以下、本発明に係る研磨装置の実施の形態を図面に基づいて説明する。
図1は、本発明の研磨装置の全体構成を示す概略図である。図1に示すように、研磨装置は、研磨面を有した研磨テーブル1と、被研磨材である半導体ウェハ等の基板4を保持して研磨テーブル1上の研磨面に押圧する基板ホルダ5と、研磨テーブル1上の研磨面をドレッシングするドレッサ25とを備えている。研磨対象である基板4は、被研磨面である下面にlow−k膜を具備している。low−k膜を形成する材料としては、SiOC,F doped SiO,HSQ,MSQ,BCB(Benzo Cyclo Butene),PAE(Poly Arylene Ethers),SiO,SiOF,Polyimide,PSI(Polyimide siloxane),CVD−PI(CVD polyimide),PTFE(Polytetrafluoroethylene),PNT(Polynaphthalene),BCB(Benzo cyclo butene),a−C:F(フッ素化アモルファスカーボン),Palylene−N,Palylene−F,SOG−Siloxanや、これら材料のポーラス構造体が用いられる。
Hereinafter, embodiments of a polishing apparatus according to the present invention will be described with reference to the drawings.
FIG. 1 is a schematic view showing the overall configuration of the polishing apparatus of the present invention. As shown in FIG. 1, the polishing apparatus includes a polishing table 1 having a polishing surface, and a substrate holder 5 that holds a substrate 4 such as a semiconductor wafer as a material to be polished and presses it against the polishing surface on the polishing table 1. And a dresser 25 for dressing the polishing surface on the polishing table 1. The substrate 4 to be polished has a low-k film on the lower surface that is the surface to be polished. As a material for forming a low-k film, SiOC, F doped SiO 2, HSQ, MSQ, BCB (Benzo Cyclo Butene), PAE (Poly Arylene Ethers), SiO 2, SiOF, Polyimide, PSI (Polyimide siloxane), CVD -PI (CVD polyimide), PTFE (Polytetrafluoroethylene), PNT (Polynaphthalene), BCB (Benzo cyclobutene), aC: F (fluorinated amorphous carbon), Palylene-N, Palylene-F, SOG-Siloxane, and these A porous structure of material is used.

研磨テーブル1は、上面に研磨パッド2を貼付しており、研磨パッド2の上面が前記研磨面を構成している。研磨テーブル1は研磨テーブル駆動モータ9により回転駆動されるようになっている。また、研磨テーブル1の上方には研磨液供給ノズル8が設置されており、この研磨液供給ノズル8によって研磨テーブル1上の研磨パッド2に研磨液(スラリ)Qが供給されるようになっている。   The polishing table 1 has a polishing pad 2 attached to the upper surface, and the upper surface of the polishing pad 2 constitutes the polishing surface. The polishing table 1 is driven to rotate by a polishing table drive motor 9. A polishing liquid supply nozzle 8 is installed above the polishing table 1, and the polishing liquid (slurry) Q is supplied to the polishing pad 2 on the polishing table 1 by the polishing liquid supply nozzle 8. Yes.

市場で入手できる研磨パッドとしては種々のものがあり、例えば、ロデール社製のSUBA800、IC−1000、IC−1000/SUBA400(二層クロス)、フジミインコーポレイテッド社製のSurfin xxx−5、Surfin 000等がある。SUBA800、Surfin xxx−5、Surfin 000は繊維をウレタン樹脂で固めた不織布であり、IC−1000は硬質の発泡ポリウレタン(単層)である。発泡ポリウレタンは、ポーラス(多孔質状)になっており、その表面に多数の微細なへこみ又は孔を有している。   There are various types of polishing pads available on the market, such as SUBA800, IC-1000, IC-1000 / SUBA400 (double-layer cloth) manufactured by Rodel, Surfin xxx-5, Surfin 000 manufactured by Fujimi Incorporated. Etc. SUBA800, Surfin xxx-5, and Surfin 000 are non-woven fabrics in which fibers are hardened with urethane resin, and IC-1000 is a hard foamed polyurethane (single layer). The polyurethane foam is porous (porous) and has a large number of fine dents or pores on its surface.

また、上述した研磨パッドに限らず、例えば、固定砥粒により研磨面を形成してもよい。固定砥粒は、砥粒をバインダ中に固定し板状に形成したものである。固定砥粒を用いた研磨においては、固定砥粒から自生した砥粒により研磨が進行する。固定砥粒は砥粒とバインダと気孔により構成されており、例えば砥粒には平均粒径0.5μm以下のCeO又はSiO又はAlを用い、バインダにはエポキシ樹脂やフェノール樹脂などの熱硬化性樹脂又はMBS樹脂やABS樹脂などの熱可塑性樹脂を用いる。このような固定砥粒は硬質の研磨面を構成する。また、固定砥粒には、上述した板状のものの他に、薄い固定砥粒層の下に弾性を有する研磨パッドを貼付して二層構造とした固定砥粒パッドも含まれる。 The polishing surface is not limited to the above-described polishing pad, and the polishing surface may be formed by, for example, fixed abrasive grains. The fixed abrasive is a plate formed by fixing abrasive in a binder. In polishing using fixed abrasive grains, polishing proceeds by abrasive grains spontaneously generated from the fixed abrasive grains. The fixed abrasive is composed of abrasive grains, a binder, and pores. For example, CeO 2 or SiO 2 or Al 2 O 3 having an average particle diameter of 0.5 μm or less is used for the abrasive grains, and an epoxy resin or a phenol resin is used for the binder. Or a thermoplastic resin such as MBS resin or ABS resin. Such fixed abrasive grains constitute a hard polishing surface. The fixed abrasive also includes a fixed abrasive pad having a two-layer structure in which a polishing pad having elasticity is stuck under a thin fixed abrasive layer in addition to the plate-like one described above.

上述した研磨テーブルと研磨パッドとは、研磨具を構成している。また、上述した研磨テーブルと固定砥粒とは、研磨具を構成している。ここで、研磨テーブルには、例えばSuS(金属)、Al、SiC等がある。 The polishing table and the polishing pad described above constitute a polishing tool. Further, the above-described polishing table and fixed abrasive constitute a polishing tool. Here, examples of the polishing table include SuS (metal), Al 2 O 2 , and SiC.

基板ホルダ5は、基板の上面を保持するホルダ本体6と、ホルダ本体6の下端に固定され基板の外周縁と係合する環状のリテーナリング7とを備えている。ホルダ本体6は金属やセラミックス等の強度及び剛性が高い材料から形成されている。また、リテーナリング7は、剛性の高い樹脂材又はセラミックス等から形成されている。基板ホルダ5は自在継手部10を介して基板ホルダ駆動軸11に接続されており、基板ホルダ駆動軸11は基板ホルダヘッド12に固定された基板ホルダ用エアシリンダ13に連結されている。この基板ホルダ用エアシリンダ13によって基板ホルダ駆動軸11は上下動し、基板ホルダ5の全体を昇降させると共に基板ホルダ5を研磨テーブル1に押圧するようになっている。   The substrate holder 5 includes a holder main body 6 that holds the upper surface of the substrate, and an annular retainer ring 7 that is fixed to the lower end of the holder main body 6 and engages with the outer peripheral edge of the substrate. The holder body 6 is made of a material having high strength and rigidity such as metal and ceramics. The retainer ring 7 is made of a highly rigid resin material or ceramics. The substrate holder 5 is connected to a substrate holder drive shaft 11 via a universal joint portion 10, and the substrate holder drive shaft 11 is connected to a substrate holder air cylinder 13 fixed to a substrate holder head 12. The substrate holder drive shaft 11 is moved up and down by the substrate holder air cylinder 13 to raise and lower the entire substrate holder 5 and press the substrate holder 5 against the polishing table 1.

基板ホルダ用エアシリンダ13は流体路21及びレギュレータRを介して圧縮空気源22に接続されており、レギュレータRによって基板ホルダ用エアシリンダ13に供給される加圧空気の空気圧等を調整することができる。これにより、基板ホルダ5が研磨パッド2を押圧する押圧力を調整することができ、研磨圧力を所望の値に調整できる。   The substrate holder air cylinder 13 is connected to a compressed air source 22 via a fluid path 21 and a regulator R, and the regulator R can adjust the air pressure of the pressurized air supplied to the substrate holder air cylinder 13. it can. Thereby, the pressing force with which the substrate holder 5 presses the polishing pad 2 can be adjusted, and the polishing pressure can be adjusted to a desired value.

また、基板ホルダ駆動軸11はキー(図示せず)を介して回転筒15に連結されている。この回転筒15はその外周部にタイミングプーリ16を備えている。基板ホルダヘッド12には基板ホルダ駆動モータ17が固定されており、上記タイミングプーリ16は、タイミングベルト18を介して基板ホルダ駆動モータ17に設けられたタイミングプーリ19に接続されている。従って、基板ホルダ駆動モータ17を回転駆動することによってタイミングプーリ19、タイミングベルト18、及びタイミングプーリ16を介して回転筒15及び基板ホルダ駆動軸11が一体に回転し、基板ホルダ5が回転する。なお、基板ホルダヘッド12は、フレーム(図示せず)に回転可能に支持された基板ホルダヘッドシャフト20によって支持されている。基板ホルダヘッドシャフト20が回転することで基板ホルダヘッド12が揺動し、これにより、基板ホルダ5は基板の受け渡しを行なう基板受渡し位置と研磨テーブル1の研磨面上の研磨位置との間を移動可能になっている。   The substrate holder drive shaft 11 is connected to the rotary cylinder 15 via a key (not shown). The rotary cylinder 15 includes a timing pulley 16 on the outer periphery thereof. A substrate holder driving motor 17 is fixed to the substrate holder head 12, and the timing pulley 16 is connected to a timing pulley 19 provided on the substrate holder driving motor 17 via a timing belt 18. Accordingly, when the substrate holder drive motor 17 is driven to rotate, the rotary cylinder 15 and the substrate holder drive shaft 11 rotate together via the timing pulley 19, the timing belt 18, and the timing pulley 16, and the substrate holder 5 rotates. The substrate holder head 12 is supported by a substrate holder head shaft 20 that is rotatably supported by a frame (not shown). As the substrate holder head shaft 20 rotates, the substrate holder head 12 swings, whereby the substrate holder 5 moves between the substrate delivery position for delivering the substrate and the polishing position on the polishing surface of the polishing table 1. It is possible.

ドレッサ25は、例えばダイヤモンド粒子を電着したダイヤモンドドレッサからなり、ドレッサ25はドレッサ駆動軸26によってドレッサヘッド27から吊下されている。ドレッサ駆動軸26はドレッサ駆動モータ28に連結されており、ドレッサ駆動モータ28によりドレッサ25は回転するようになっている。ドレッサヘッド27は、フレーム(図示せず)に回転可能に支持されたドレッサヘッドシャフト29によって支持されている。ドレッサヘッドシャフト29が回転することで、ドレッサヘッド27が揺動し、これにより、ドレッサ25は待機位置と研磨テーブルの研磨面上のドレッシング位置との間を移動可能になっている。   The dresser 25 is composed of, for example, a diamond dresser electrodeposited with diamond particles, and the dresser 25 is suspended from a dresser head 27 by a dresser drive shaft 26. The dresser drive shaft 26 is connected to a dresser drive motor 28, and the dresser drive motor 28 rotates the dresser 25. The dresser head 27 is supported by a dresser head shaft 29 that is rotatably supported by a frame (not shown). As the dresser head shaft 29 rotates, the dresser head 27 swings, whereby the dresser 25 can move between a standby position and a dressing position on the polishing surface of the polishing table.

次に、図1に示す研磨装置の動作について説明する。
上記構成の研磨装置において、半導体ウェハ等の基板4を基板ホルダ5に受け渡す際には、基板ホルダ5の全体を基板受渡し位置に位置させる。そして、基板受渡し位置にある基板受け渡し装置(プッシャ)により基板4を基板ホルダ5に受け渡すと、基板4は基板ホルダ5の下端面に真空吸着される。次に、基板4を吸着した状態で基板ホルダ5を移動させ、基板ホルダ5の全体を研磨テーブル1の上方に位置させる。なお、基板4の外周縁はリテーナリング7によって保持され、基板4が基板ホルダ5から飛び出さないようになっている。
Next, the operation of the polishing apparatus shown in FIG. 1 will be described.
In the polishing apparatus having the above configuration, when the substrate 4 such as a semiconductor wafer is transferred to the substrate holder 5, the entire substrate holder 5 is positioned at the substrate transfer position. When the substrate 4 is transferred to the substrate holder 5 by the substrate transfer device (pusher) at the substrate transfer position, the substrate 4 is vacuum-sucked to the lower end surface of the substrate holder 5. Next, the substrate holder 5 is moved with the substrate 4 adsorbed, and the entire substrate holder 5 is positioned above the polishing table 1. The outer peripheral edge of the substrate 4 is held by a retainer ring 7 so that the substrate 4 does not protrude from the substrate holder 5.

次いで、基板4の吸着を解除し、それとほぼ同時に、基板ホルダ駆動軸11に連結された基板ホルダ用エアシリンダ13を作動させて、基板ホルダ5の下端面に保持された基板4を研磨テーブル1上の研磨パッド2に押圧する。このとき、研磨テーブル1および基板ホルダ5は、それぞれ研磨テーブル駆動モータ9および基板ホルダ駆動モータ17により、所望の回転速度で回転している。予め研磨液供給ノズル8から研磨液Qを流すことにより、研磨パッド2に研磨液Qが保持され、基板4の被研磨面(下面)と研磨パッド2との間に研磨液Qが存在した状態で研磨が行われる。基板ホルダ用エアシリンダ13に供給される空気の圧力を調整することにより、研磨圧力を所望の値に調整できる。そして、基板4の研磨工程中、基板4の被研磨面の研磨状態の監視と研磨状態の制御が行われる。この基板の研磨と同時に、ドレッサ25を研磨パッド2に押圧しつつドレッサ25を所定の回転速度で回転させ、ドレッシング液を供給しつつ研磨パッド2のインサイチュ(in-situ)ドレッシングを行なう。   Next, the adsorption of the substrate 4 is released, and at substantially the same time, the substrate holder air cylinder 13 connected to the substrate holder drive shaft 11 is operated, and the substrate 4 held on the lower end surface of the substrate holder 5 is removed from the polishing table 1. Press against the upper polishing pad 2. At this time, the polishing table 1 and the substrate holder 5 are rotated at a desired rotation speed by the polishing table drive motor 9 and the substrate holder drive motor 17, respectively. By flowing the polishing liquid Q from the polishing liquid supply nozzle 8 in advance, the polishing liquid Q is held on the polishing pad 2, and the polishing liquid Q exists between the polishing surface (lower surface) of the substrate 4 and the polishing pad 2. Polishing is performed. The polishing pressure can be adjusted to a desired value by adjusting the pressure of the air supplied to the substrate holder air cylinder 13. During the polishing process of the substrate 4, the polishing state of the surface to be polished of the substrate 4 is monitored and the polishing state is controlled. Simultaneously with the polishing of the substrate, the dresser 25 is rotated at a predetermined rotational speed while pressing the dresser 25 against the polishing pad 2 to perform in-situ dressing of the polishing pad 2 while supplying the dressing liquid.

次に、研磨工程中に、研磨状態の監視および研磨状態の制御を行なう研磨状態監視制御装置について図2乃至図6を参照して説明する。
図2は、図1に示す本発明の研磨装置を模式化して示すとともに、研磨装置に設置された各種センサおよび研磨状態監視制御装置を示す模式図である。図2に示すように、研磨装置は、研磨状態監視制御装置30を備えており、この研磨状態監視制御装置30は研磨状態監視部31と研磨状態制御部32とから構成されている。研磨テーブル1を回転駆動する研磨テーブル駆動モータ9のモータトルクは、モータ電流値に基づいて検出され、この検出されたモータトルクは研磨状態監視制御装置30の研磨状態監視部31に入力される。また基板ホルダ5を回転駆動する基板ホルダ駆動モータ17のモータトルクは、モータ電流値に基づいて検出され、この検出されたモータトルクは研磨状態監視制御装置30の研磨状態監視部31に入力される。
Next, a polishing state monitoring control apparatus that monitors the polishing state and controls the polishing state during the polishing step will be described with reference to FIGS.
FIG. 2 schematically shows the polishing apparatus of the present invention shown in FIG. 1 and is a schematic diagram showing various sensors and a polishing state monitoring control apparatus installed in the polishing apparatus. As shown in FIG. 2, the polishing apparatus includes a polishing state monitoring control device 30, and this polishing state monitoring control device 30 includes a polishing state monitoring unit 31 and a polishing state control unit 32. The motor torque of the polishing table drive motor 9 that rotationally drives the polishing table 1 is detected based on the motor current value, and this detected motor torque is input to the polishing state monitoring unit 31 of the polishing state monitoring controller 30. The motor torque of the substrate holder driving motor 17 that rotates the substrate holder 5 is detected based on the motor current value, and the detected motor torque is input to the polishing state monitoring unit 31 of the polishing state monitoring control device 30. .

また、基板ホルダ5には作用力センサ33が設置されており、この作用力センサ33によって基板ホルダ5の摺動方向に作用する力(作用力)が検出される。そして、この検出された作用力は研磨状態監視制御装置30の研磨状態監視部31に入力される。さらに、基板ホルダ5にはアコースティックエミッションセンサ(AEセンサ)35が設置されており、このアコースティックエミッションセンサ35によって検出された弾性波(後述する)は研磨状態監視制御装置30の研磨状態監視部31に入力される。   Further, an acting force sensor 33 is installed in the substrate holder 5, and a force (acting force) acting in the sliding direction of the substrate holder 5 is detected by the acting force sensor 33. The detected acting force is input to the polishing state monitoring unit 31 of the polishing state monitoring control device 30. Further, an acoustic emission sensor (AE sensor) 35 is installed in the substrate holder 5, and an elastic wave (described later) detected by the acoustic emission sensor 35 is sent to the polishing state monitoring unit 31 of the polishing state monitoring controller 30. Entered.

一方、研磨テーブル1内には光学センサ34が設置されており、この光学センサ34で検出された基板4からの反射光は、研磨状態監視制御装置30の研磨状態監視部31に入力される。光学センサ34は発光素子および受光素子を備え、発光素子から測定光が基板4に投光され、基板4からの反射光が受光素子により受光される。この受光された反射光は、前述したように研磨状態監視部31に入力される。   On the other hand, an optical sensor 34 is installed in the polishing table 1, and the reflected light from the substrate 4 detected by the optical sensor 34 is input to the polishing state monitoring unit 31 of the polishing state monitoring control device 30. The optical sensor 34 includes a light emitting element and a light receiving element, and measurement light is projected from the light emitting element onto the substrate 4, and reflected light from the substrate 4 is received by the light receiving element. The received reflected light is input to the polishing state monitoring unit 31 as described above.

次に、図2に示すように構成された各種センサおよび研磨状態監視制御装置の作用を説明する。
研磨テーブル駆動モータ9および基板ホルダ駆動モータ17の各トルク値は、研磨状態監視制御装置30の研磨状態監視部31に入力され、研磨状態監視部31において、研磨テーブル駆動モータ9のトルク及び/又は基板ホルダ駆動モータ17のトルクから、基板4の被研磨面と研磨テーブル1上の研磨パッド2の研磨面との間に作用する摩擦力が検出される。この場合、基板4の被研磨面と研磨パッド2の研磨面との研磨界面に作用する摩擦力と負荷トルク(モータのトルク)との関係は、予め求めておく。
Next, the operation of the various sensors and the polishing state monitoring and control apparatus configured as shown in FIG. 2 will be described.
The torque values of the polishing table drive motor 9 and the substrate holder drive motor 17 are input to the polishing state monitoring unit 31 of the polishing state monitoring control device 30, and the polishing state monitoring unit 31 uses the torque of the polishing table drive motor 9 and / or From the torque of the substrate holder drive motor 17, the frictional force acting between the surface to be polished of the substrate 4 and the polishing surface of the polishing pad 2 on the polishing table 1 is detected. In this case, the relationship between the frictional force acting on the polishing interface between the surface to be polished of the substrate 4 and the polishing surface of the polishing pad 2 and the load torque (motor torque) is determined in advance.

図3は、予め求めたモータの負荷トルクと研磨界面に作用する摩擦力との関係を示すグラフである。図3において、横軸はモータの負荷トルクを表し、縦軸は研磨界面に作用する摩擦力を表している。図3から明らかなように、モータの負荷トルクと摩擦力との間には線形相関がある。
図3に示すように、予め求めたモータの負荷トルクと研磨界面に作用する摩擦力との関係に基づいて、研磨テーブル駆動モータ9のトルク及び/又は基板ホルダ駆動モータ17のトルクから、基板4の被研磨面と研磨テーブル1上の研磨パッド2の研磨面との間に作用する摩擦力が検出される。このようにして検出された基板4の被研磨面と研磨パッド2の研磨面との研磨界面に作用する摩擦力は、研磨状態監視部31により、研磨工程中、常時監視される。
FIG. 3 is a graph showing the relationship between the previously obtained motor load torque and the frictional force acting on the polishing interface. In FIG. 3, the horizontal axis represents the motor load torque, and the vertical axis represents the frictional force acting on the polishing interface. As is apparent from FIG. 3, there is a linear correlation between the load torque and the frictional force of the motor.
As shown in FIG. 3, based on the relationship between the motor load torque obtained in advance and the frictional force acting on the polishing interface, the torque of the polishing table drive motor 9 and / or the torque of the substrate holder drive motor 17 is calculated from the substrate 4. The frictional force acting between the surface to be polished and the polishing surface of the polishing pad 2 on the polishing table 1 is detected. The friction force acting on the polishing interface between the surface to be polished of the substrate 4 and the polishing surface of the polishing pad 2 detected in this way is constantly monitored by the polishing state monitoring unit 31 during the polishing process.

基板ホルダ5に設けられた作用力センサ33は加速度センサから構成されており、作用力センサ33により検出された加速度(振動)に基づいて基板4の被研磨面と研磨パッド2の研磨面との研磨界面に作用する摩擦力を検出することができる。この場合、作用力センサ33から研磨状態監視制御装置30の研磨状態監視部31に入力された信号は、研磨状態監視部31において研磨プロセスに強い相関のある周波数成分が取り出され、その時間変化が監視される。基板4の被研磨面と研磨パッド2の研磨面との研磨界面に作用する摩擦力と振動強度との関係は、予め求めておく。   The acting force sensor 33 provided on the substrate holder 5 is composed of an acceleration sensor, and based on the acceleration (vibration) detected by the acting force sensor 33, the surface to be polished of the substrate 4 and the polishing surface of the polishing pad 2 are made. The frictional force acting on the polishing interface can be detected. In this case, from the signal input from the acting force sensor 33 to the polishing state monitoring unit 31 of the polishing state monitoring control device 30, a frequency component having a strong correlation with the polishing process is extracted in the polishing state monitoring unit 31, and the time change thereof is taken. Be monitored. The relationship between the frictional force acting on the polishing interface between the surface to be polished of the substrate 4 and the polishing surface of the polishing pad 2 and the vibration strength is determined in advance.

また、光学センサ34においては、発光素子より可視光を基板4の被研磨面に投光し、基板4の被研磨面からの反射光を受光素子で受光し、この反射光を研磨状態監視制御装置30の研磨状態監視部31に入力し、光の反射率を検出することができる。研磨状態監視部31において、研磨工程中、この光の反射率を監視することで基板4の被研磨面の状態を光学的に監視することができる。
図4は、予め求めた光の反射率と基板の被研磨面との関係を示すグラフである。図4において、横軸は時間(秒)を表し、縦軸は基板の被研磨面の光の反射率(%)を表す。図4に示すように、30秒付近で反射率(%)が急激に変化し、それ以降は、反射率が急激に低下している。この場合、30秒付近で膜の剥離が発生したためである。基板4の被研磨面の光の反射率を監視することにより、基板4に成膜された膜の剥離の発生を検知することができる。
In the optical sensor 34, visible light is projected from the light emitting element onto the surface to be polished of the substrate 4, reflected light from the surface to be polished of the substrate 4 is received by the light receiving element, and this reflected light is monitored and controlled in the polishing state. It can be input to the polishing state monitoring unit 31 of the apparatus 30 to detect the light reflectance. The polishing state monitoring unit 31 can optically monitor the state of the surface to be polished of the substrate 4 by monitoring the reflectance of this light during the polishing process.
FIG. 4 is a graph showing the relationship between the light reflectance determined in advance and the surface to be polished of the substrate. In FIG. 4, the horizontal axis represents time (seconds), and the vertical axis represents light reflectance (%) of the surface to be polished of the substrate. As shown in FIG. 4, the reflectance (%) changes abruptly in the vicinity of 30 seconds, and thereafter, the reflectance decreases rapidly. This is because peeling of the film occurred in the vicinity of 30 seconds. By monitoring the light reflectance of the surface to be polished of the substrate 4, it is possible to detect the occurrence of peeling of the film formed on the substrate 4.

また基板ホルダ5に設けられたアコースティックエミッションセンサ35は、基板4の被研磨面にある膜が剥離すると超音波帯域の弾性波が放出される(この現象をアコースティックエミッションという)ため、この弾性波を検出し、膜の剥離を検出することができる。研磨状態監視部31において、研磨工程中、アコースティックエミッション(AE)の有無を監視し、基板4の被研磨面で生ずる膜の剥離を監視する。   The acoustic emission sensor 35 provided in the substrate holder 5 emits an elastic wave in the ultrasonic band when the film on the surface to be polished of the substrate 4 is peeled off (this phenomenon is called acoustic emission). It is possible to detect and detect peeling of the film. The polishing state monitoring unit 31 monitors the presence or absence of acoustic emission (AE) during the polishing process, and monitors film peeling that occurs on the surface to be polished of the substrate 4.

上述のようにして、モータのトルク、振動強度、光の反射率、およびAE等の各監視対象値は、研磨状態監視制御装置30の研磨状態監視部31において、研磨工程中、常時監視される。この場合、研磨状態監視部31では、トルク、振動強度、光の反射率等の測定値と、予め定めた閾値とをプロセス中、常時比較する。閾値は、例えば、以下の手順で定める。
1)予め研磨対象である基板の膜剥離の臨界摩擦力を把握する。
2)安全率を考慮し、プロセス中、基板に加えてよい摩擦力の閾値を定める。
上述のように求めた閾値を用い、プロセス中、監視していた研磨界面の摩擦力が閾値を超えたら、研磨状態監視部31より研磨状態制御部32に指令を出し、研磨状態制御部32により、摩擦力を下げる方向にプロセス条件を制御する。すなわち、研磨荷重を下げる、研磨液(スラリ)の流量を減少させる、基板ホルダ5及び/又は研磨テーブル1の回転速度を下げる、研磨液(スラリ)の種類を変更する等の制御を行う。
As described above, the monitoring target values such as the motor torque, vibration intensity, light reflectance, and AE are constantly monitored by the polishing state monitoring unit 31 of the polishing state monitoring control device 30 during the polishing process. . In this case, the polishing state monitoring unit 31 constantly compares measured values such as torque, vibration intensity, and light reflectance with predetermined threshold values during the process. The threshold value is determined by the following procedure, for example.
1) The critical frictional force for delamination of the substrate to be polished is grasped in advance.
2) Consider a safety factor and define a threshold for the frictional force that may be applied to the substrate during the process.
When the frictional force of the polishing interface monitored during the process exceeds the threshold value using the threshold value obtained as described above, a command is issued from the polishing state monitoring unit 31 to the polishing state control unit 32, and the polishing state control unit 32 The process conditions are controlled in the direction of decreasing the friction force. That is, control is performed such as reducing the polishing load, decreasing the flow rate of the polishing liquid (slurry), decreasing the rotation speed of the substrate holder 5 and / or the polishing table 1, and changing the type of polishing liquid (slurry).

上述のように、監視していた測定値が閾値を超えた場合には、研磨状態監視部31より研磨状態制御部32に指令を出し、研磨状態制御部32により、図2に示すように、研磨荷重の制御、研磨テーブル1及び/又は基板ホルダ5の回転速度の制御、研磨液の供給量の制御、研磨液の種類の変更、in-situドレッシング条件の制御、研磨液温度の制御、研磨面温度の制御等を行う。この場合、これらの制御のうち、1又は2以上の制御を適宜組み合わせて、基板4に形成された膜の剥離を未然に防止する。研磨液の温度制御は、研磨液を加温又は冷却するヒータやチラー等の温度調節手段を設けることにより行なう。また研磨面の温度制御方法は、研磨テーブル裏面より温調流体を流す方法、研磨面に光を照射して暖める方法、研磨面に送風して冷やす方法等がある。   As described above, when the measured value that has been monitored exceeds the threshold value, the polishing state monitoring unit 31 issues a command to the polishing state control unit 32. Control of polishing load, control of rotation speed of polishing table 1 and / or substrate holder 5, control of supply amount of polishing liquid, change of type of polishing liquid, control of in-situ dressing conditions, control of polishing liquid temperature, polishing Control the surface temperature. In this case, among these controls, one or two or more controls are appropriately combined to prevent the film formed on the substrate 4 from peeling off. The temperature control of the polishing liquid is performed by providing temperature adjusting means such as a heater or a chiller for heating or cooling the polishing liquid. As a method for controlling the temperature of the polishing surface, there are a method of flowing a temperature adjusting fluid from the back surface of the polishing table, a method of heating the polishing surface by irradiating light, a method of blowing air to the polishing surface and cooling.

図5は研磨液の供給量と摩擦力との関係を示すグラフであり、横軸は研磨液の流量(ml/min)を表し、縦軸は研磨界面の摩擦力(N)を表す。
図5から明らかなように、研磨液の供給量を減少させることにより研磨界面の摩擦力を低下させることができる。したがって、監視していた摩擦力が閾値を超えたら、研磨液の供給量を減少させて摩擦力を低下させる。これにより、基板4に成膜された膜の剥離を未然に防止することができる。
FIG. 5 is a graph showing the relationship between the supply amount of the polishing liquid and the frictional force. The horizontal axis represents the flow rate (ml / min) of the polishing liquid, and the vertical axis represents the frictional force (N) at the polishing interface.
As is clear from FIG. 5, the frictional force at the polishing interface can be reduced by reducing the supply amount of the polishing liquid. Therefore, if the monitored frictional force exceeds the threshold, the supply amount of the polishing liquid is decreased to reduce the frictional force. Thereby, peeling of the film formed on the substrate 4 can be prevented in advance.

図6は研磨液の種類と摩擦力との関係を示すグラフであり、横軸は研磨液の種類を表し、縦軸は摩擦係数を表す。図6において、0x−1はCabot社製シリコン酸化膜研磨用スラリSS−25であり、Cu−1はフジミインコーポレイテッド社製銅膜研磨用スラリPL7101であり、Cu−2はJSR社製銅膜研磨用スラリCMS7303/7304であり、Cu−3はフジミインコーポレイテッド社製銅膜研磨用スラリPL7102/DCM−G2であり、Cu−4は銅膜研磨用砥粒フリースラリ1であり、Cu−5は銅膜研磨用砥粒フリースラリ2であり、Ta−1はフジミインコーポレイテッド社製バリアメタル研磨用スラリB−12であり、Ta−2はJSR社製バリアメタル研磨用スラリCMS8301である。
図6から明らかなように、研磨液の種類を変更させることにより研磨界面の摩擦力を低下させることができる。したがって、監視していた研磨界面の摩擦力が閾値を超えたら、研磨液の種類を変更して摩擦力を低下させる。これにより、基板4に成膜された膜の剥離を未然に防止することができる。
FIG. 6 is a graph showing the relationship between the type of polishing liquid and the frictional force. The horizontal axis represents the type of polishing liquid and the vertical axis represents the friction coefficient. In FIG. 6, 0x-1 is a slurry SS-25 for polishing a silicon oxide film manufactured by Cabot, Cu-1 is a slurry PL7101 for polishing a copper film manufactured by Fujimi Incorporated, and Cu-2 is a copper film manufactured by JSR. Polishing slurry CMS7303 / 7304, Cu-3 is a copper film polishing slurry PL7102 / DCM-G2 manufactured by Fujimi Incorporated, Cu-4 is a copper film polishing abrasive-free slurry 1, Cu-5 Is an abrasive-free slurry 2 for polishing a copper film, Ta-1 is a slurry B-12 for barrier metal polishing manufactured by Fujimi Incorporated, and Ta-2 is a slurry CMS8301 for polishing a barrier metal manufactured by JSR.
As apparent from FIG. 6, the frictional force at the polishing interface can be reduced by changing the type of the polishing liquid. Accordingly, when the monitored frictional force of the polishing interface exceeds the threshold value, the frictional force is lowered by changing the type of the polishing liquid. Thereby, peeling of the film formed on the substrate 4 can be prevented in advance.

前記閾値は複数定めることができ、下限値と上限値を定めることにより、最適なプロセスを維持することも可能である。最適なプロセス条件とは、研磨界面の摩擦力が極力小さく、研磨速度が極力大きいことであるが、被研磨面の面内均一性やパターン特性なども考慮する必要がある。基本的に摩擦力が大きければ研磨速度も大きくなるため、摩擦力が上述の閾値に可能な限り近づいた条件が最適なプロセス条件と言える。すなわち、研磨状態監視部31において研磨界面の摩擦力を監視しながら、摩擦力が下がりすぎたら、摩擦力を上げる方向にパラメータを制御するという運用を行なう。   A plurality of the threshold values can be determined, and an optimal process can be maintained by determining a lower limit value and an upper limit value. The optimum process condition is that the frictional force at the polishing interface is as small as possible and the polishing rate is as high as possible. However, in-plane uniformity of the surface to be polished, pattern characteristics, etc. need to be considered. Basically, if the frictional force is large, the polishing rate is also increased. Therefore, a condition in which the frictional force is as close as possible to the above-described threshold value can be said to be the optimum process condition. In other words, while monitoring the frictional force at the polishing interface in the polishing state monitoring unit 31, if the frictional force is too low, the parameter is controlled to increase the frictional force.

本発明の研磨装置の全体構成を示す概略図である。It is the schematic which shows the whole structure of the grinding | polishing apparatus of this invention. 図1に示す本発明の研磨装置を模式化して示すとともに研磨装置に設置された各種センサおよび研磨状態監視制御装置を示す模式図である。FIG. 2 is a schematic diagram showing the polishing apparatus of the present invention shown in FIG. 1 and showing various sensors and a polishing state monitoring control apparatus installed in the polishing apparatus. 予め求めたモータの負荷トルクと研磨界面に作用する摩擦力との関係を示すグラフである。It is a graph which shows the relationship between the load torque of the motor calculated | required previously, and the frictional force which acts on a grinding | polishing interface. 予め求めた光の反射率と基板の被研磨面との関係を示すグラフである。It is a graph which shows the relationship between the reflectance of the light calculated | required previously, and the to-be-polished surface of a board | substrate. 研磨液供給量と摩擦力との関係を示すグラフである。It is a graph which shows the relationship between polishing liquid supply amount and frictional force. 研磨液の種類と摩擦力との関係を示すグラフである。It is a graph which shows the relationship between the kind of polishing liquid, and frictional force.

符号の説明Explanation of symbols

1 研磨テーブル
2 研磨パッド
4 基板
5 基板ホルダ
6 ホルダ本体
7 リテーナリング
8 研磨液供給ノズル
9 研磨テーブル駆動モータ
10 自在継手部
11 基板ホルダ駆動軸
12 基板ホルダヘッド
13 基板ホルダ用エアシリンダ
15 回転筒
16 タイミングプーリ
17 基板ホルダ駆動モータ
18 タイミングベルト
19 タイミングプーリ
20 基板ホルダヘッドシャフト
21 流体路
25 ドレッサ
26 ドレッサ駆動軸
27 ドレッサヘッド
28 ドレッサ駆動モータ
29 ドレッサヘッドシャフト
30 研磨状態監視制御装置
31 研磨状態監視部
32 研磨状態制御部
33 作用力センサ
34 光学センサ
35 アコースティックエミッションセンサ
R レギュレータ
DESCRIPTION OF SYMBOLS 1 Polishing table 2 Polishing pad 4 Substrate 5 Substrate holder 6 Holder body 7 Retainer ring 8 Polishing liquid supply nozzle 9 Polishing table drive motor 10 Universal joint part 11 Substrate holder drive shaft 12 Substrate holder head 13 Substrate holder air cylinder 15 Rotating cylinder 16 Timing pulley 17 Substrate holder drive motor 18 Timing belt 19 Timing pulley 20 Substrate holder head shaft 21 Fluid path 25 Dresser 26 Dresser drive shaft 27 Dresser head 28 Dresser drive motor 29 Dresser head shaft 30 Polishing state monitoring control device 31 Polishing state monitoring unit 32 Polishing state control unit 33 Action force sensor 34 Optical sensor 35 Acoustic emission sensor R Regulator

Claims (13)

研磨面を有する研磨具と、基板を保持する基板ホルダとを備え、基板と研磨面とを摺接させて基板を研磨する研磨装置において、
基板の被研磨面の研磨状態を監視する監視部と、前記監視部により検出された被研磨面の研磨状態に基づいて研磨条件を変更する制御部とからなる監視制御装置を設けたことを特徴とする研磨装置。
In a polishing apparatus comprising a polishing tool having a polishing surface and a substrate holder for holding the substrate, and polishing the substrate by bringing the substrate and the polishing surface into sliding contact with each other,
A monitoring controller comprising a monitoring unit that monitors a polishing state of a surface to be polished of a substrate and a control unit that changes polishing conditions based on the polishing state of the surface to be polished detected by the monitoring unit is provided. Polishing equipment.
前記監視部により検出された前記研磨状態が基板に成膜された膜の剥離に関わる予め設定した条件になった場合に、前記制御部は前記研磨条件を変更することを特徴とする請求項1記載の研磨装置。   2. The control unit changes the polishing condition when the polishing state detected by the monitoring unit becomes a preset condition related to peeling of a film formed on a substrate. The polishing apparatus as described. 前記監視部は、研磨具及び/又は基板ホルダを回転させる駆動モータの負荷トルクを監視することを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the monitoring unit monitors a load torque of a driving motor that rotates the polishing tool and / or the substrate holder. 前記監視部は、基板ホルダに摺動方向に作用する力を監視することを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the monitoring unit monitors a force acting on the substrate holder in a sliding direction. 前記監視部は、基板の被研磨面の状態を光学的に監視することを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the monitoring unit optically monitors the state of the surface to be polished of the substrate. 前記監視部は、アコースティックエミッションの有無を監視することを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the monitoring unit monitors the presence or absence of acoustic emission. 前記研磨条件は、研磨荷重であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is a polishing load. 前記研磨条件は、研磨具及び/又は基板ホルダの回転速度及び/又は揺動速度であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is a rotation speed and / or a rocking speed of a polishing tool and / or a substrate holder. 前記研磨条件は、研磨液の供給量であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is a supply amount of a polishing liquid. 前記研磨条件は、研磨液の種類であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is a type of polishing liquid. 前記研磨条件は、in-situドレッシング条件であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is an in-situ dressing condition. 前記研磨条件は、研磨面に供給する研磨液の温度であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is a temperature of a polishing liquid supplied to a polishing surface. 前記研磨条件は、研磨面の温度であることを特徴とする請求項1又は2記載の研磨装置。   The polishing apparatus according to claim 1, wherein the polishing condition is a temperature of a polishing surface.
JP2003370100A 2003-10-30 2003-10-30 Grinding device Pending JP2005131732A (en)

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