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JP2005088447A - Intermediate molded body for stretch blow molding and synthetic resin casing - Google Patents

Intermediate molded body for stretch blow molding and synthetic resin casing Download PDF

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JP2005088447A
JP2005088447A JP2003326844A JP2003326844A JP2005088447A JP 2005088447 A JP2005088447 A JP 2005088447A JP 2003326844 A JP2003326844 A JP 2003326844A JP 2003326844 A JP2003326844 A JP 2003326844A JP 2005088447 A JP2005088447 A JP 2005088447A
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molded body
intermediate molded
stretch blow
cylindrical wall
synthetic resin
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JP4531365B2 (en
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Takayoshi Kudo
貴義 工藤
Yuji Kameumi
裕司 亀海
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

【課題】 輸送時における口栓部天面付近のキャップとの嵌合密封性を損なう程度の傷の発生を防止した中間成形体及びこの中間成形体を用いて成形した合成樹脂製壜体を提供する。
【解決手段】 延伸ブロー成形体用中間成形体は、スクリュータイプの口栓部を有する合成樹脂製壜体の延伸ブロー成形用中間成形体であって、口栓部は筒壁とその周囲に設けられた螺子山を含む。筒壁上端は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有する。この中間成形体によれば輸送過程での筒壁上端における傷の発生は防止され、口栓部に傷のない合成樹脂製壜体を提供することが可能となる。
【選択図】 図1

PROBLEM TO BE SOLVED: To provide an intermediate molded body that prevents the occurrence of scratches that impair the fitting and sealing performance with the cap near the top surface of the stopper portion during transportation, and a synthetic resin casing molded using the intermediate molded body To do.
An intermediate molded body for a stretch blow molded body is an intermediate molded body for a stretch blow molding of a synthetic resin casing having a screw-type plug portion, and the plug portion is provided around a cylindrical wall and the periphery thereof. Including screw threads. The upper end of the cylindrical wall does not have a flat top surface portion, and its longitudinal section has an arcuate contour portion. According to this intermediate molded body, it is possible to prevent the occurrence of scratches at the upper end of the cylindrical wall during the transportation process and to provide a synthetic resin casing having no scratches on the plug portion.
[Selection] Figure 1

Description

本発明は、スクリュータイプの口栓部を有する合成樹脂製壜体の延伸ブロー成形用中間成形体及びこの延伸ブロー成形用中間成形体を用い成形してなる合成樹脂製壜体に関する。   TECHNICAL FIELD The present invention relates to an intermediate molded body for stretch blow molding of a synthetic resin casing having a screw-type cap portion and a synthetic resin casing made by molding the intermediate molded body for stretch blow molding.

キャップを用いて密封する合成樹脂製壜体の大半は螺子山付きの口栓部を有しており、このキャップとして、壜体口栓部との密封嵌合部に合成樹脂製ライナー材を使用したアルミニウム製キャップが通常使われている。この方式においては密封性を確保するために壜体口栓部の天面に平坦部を設ける仕様となっており、その平坦部分でキャップのライナー材との密着性を確保している。   The majority of synthetic resin enclosures sealed with caps have a threaded spigot part, and a synthetic resin liner material is used for this cap as a sealing fitting part with the enclosure spigot part. Aluminum caps are usually used. In this system, a flat part is provided on the top surface of the housing plug part in order to ensure sealing performance, and the flat part ensures adhesion with the liner material of the cap.

従来、中間成形体、所謂プリフォームの成形と延伸ブロー成形は同一工場内で行われ、製造された延伸ブロー成形品を内容物の充填工場へ輸送するのが通常の製造工程であったが、最近の市場動向では、主にコスト的な理由により、中間成形体の製造と延伸ブロー成形を別々の企業で行う事例も出てきた。このような場合、中間成形体の製造を担当する企業から、中間成形体を用いて延伸ブロー成形して壜体を製造し、壜体に内容物を充填する企業へ中間成形体を輸送する必要が生じ、多様な梱包形態で輸送されるようになった。  Conventionally, the intermediate molded body, so-called preform molding and stretch blow molding are performed in the same factory, and it was a normal manufacturing process to transport the manufactured stretch blow molded product to the content filling factory. In recent market trends, there have been cases where production of intermediate molded bodies and stretch blow molding are performed by different companies mainly due to cost reasons. In such a case, it is necessary to transport the intermediate molded body from the company in charge of manufacturing the intermediate molded body to a company that manufactures the casing by using the intermediate molded body by stretch blow molding and fills the casing with the contents. Came to be transported in various packaging forms.

しかし、輸送時の振動等により中間成形体同士で種々多様な傷が発生することがわかってきた。特に、中間成形体の開口部内に別の中間成形体の底部が入り込み、開口部周縁に強く密着して押しつけられると、口栓部天面と筒壁内周面の境界にあたるエッジにおいて大きなノッチ状の傷が発生し、このような傷が発生した中間成形体を用いて延伸ブロー成形した場合、キャップとの嵌合密封性が損なわれた口栓部を有する壜体が得られてしまう。   However, it has been found that various kinds of scratches are generated between the intermediate molded bodies due to vibration during transportation. In particular, when the bottom of another intermediate molded body enters the opening of the intermediate molded body and is pressed firmly against the periphery of the opening, a large notch shape is formed at the edge corresponding to the boundary between the top surface of the stopper and the inner peripheral surface of the cylindrical wall. In the case where stretch blow molding is performed using the intermediate molded body in which such a scratch is generated, a casing having a plug portion whose fitting and sealing performance with the cap is impaired is obtained.

従来、図7に示すように有底円筒形の中間成形体Pの開放端部外周には、天面20に続く円錐面と21aと円筒面21bとからなる膨出環22と、ネックリング23を突設し、開放端部内周の上端部を拡径し、拡径面24と段部25を形成した中間成形体が利用されている(特許文献1参照)。
特開2002−347730号公報 しかしながら、この特許文献1に記載の中間成形体は、断部25内周面に傷が付くのを防止したものであり、天面内周縁における傷の発生を防止したものではない。即ち、これは、中間成形体を用い成形してなる壜体の口部天面内周に付いた傷によって、中栓嵌合筒の打栓時に中栓嵌合筒の内筒に傷が付かないように改善したものであって、キャップとの嵌合密封性が損なわれる程度の傷の発生を防止したものではない。このキャップとの嵌合密封性が損なわれる程度の傷は、図8に示すように、中間成形体は例えば100本の中間成形体Pを中間成形体と同一高さの袋9内に封入し、この袋9を梱包用箱10内に段積みして輸送されるが、上に配置した中間成形体の底部が袋の生地を介して下に配置した中間成形体の開口部内に押しつけられた状態で梱包されたものが輸送時の振動や上に配置した中間成形体から下に配置した中間成形体に強い荷重がかかった場合に傷が発生することは、特許文献1に記載の中間成形品においては防止できない。
Conventionally, as shown in FIG. 7, on the outer periphery of the open end of the bottomed cylindrical intermediate formed body P, there are a bulging ring 22 composed of a conical surface 21a and a cylindrical surface 21b following the top surface 20, and a neck ring 23. Is used, and an intermediate molded body is used in which the upper end portion of the inner periphery of the open end portion is enlarged to form the enlarged diameter surface 24 and the stepped portion 25 (see Patent Document 1).
JP, 2002-347730, A However, the intermediate fabrication object given in this patent document 1 has prevented a crack to get to the inner peripheral surface of cut part 25, and prevented generating of the crack in the inner periphery of a top surface. It is not a thing. That is, this is because the inner cylinder of the inner plug fitting cylinder is damaged when the inner plug fitting cylinder is struck by the damage on the inner periphery of the mouth top of the casing formed by using the intermediate molded article. However, it does not prevent the occurrence of scratches to the extent that the fitting and sealing performance with the cap is impaired. As shown in FIG. 8, the intermediate molded body has, for example, 100 intermediate molded bodies P enclosed in a bag 9 having the same height as the intermediate molded body. The bags 9 are stacked and transported in the packing box 10, and the bottom of the intermediate molded body arranged above is pressed into the opening of the intermediate molded body arranged below through the cloth of the bag. It is the intermediate molding described in Patent Document 1 that when the packaged in a state is subjected to vibration during transportation or a strong load is applied to the intermediate molded body disposed below from the intermediate molded body disposed above, It cannot be prevented in products.

本発明の課題は、輸送時における口栓部天面付近のキャップとの嵌合密封性を損なう程度の傷の発生を防止した中間成形体及びこの中間成形体を用いて成形した合成樹脂製壜体を提供することである。  An object of the present invention is to provide an intermediate molded body that prevents the occurrence of scratches that impair the fitting and sealing performance with the cap near the top surface of the cap portion during transportation, and a synthetic resin molding made using this intermediate molded body Is to provide a body.

請求項1に記載の発明は、上記の中間成形体に関する課題を解決するもので、スクリュータイプの口栓部を有する合成樹脂製壜体の延伸ブロー成形用中間成形体であって、口栓部は筒壁とその周囲に設けられた螺子山を含み、筒壁上端は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有することを特徴とする延伸ブロー成形用中間成形体を要旨とする。   Invention of Claim 1 solves the subject regarding said intermediate molded object, It is an intermediate molded object for stretch blow molding of the synthetic resin casing which has a screw-type plug part, Comprising: Plug part Is an intermediate molding for stretch blow molding characterized in that it includes a cylindrical wall and a screw thread provided around the cylindrical wall, the upper end of the cylindrical wall does not have a flat top surface, and the longitudinal section has an arcuate contour. The body is the gist.

本発明の延伸ブロー成形用中間成形体において、筒壁上端は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有する形状に形成されているので、輸送過程での中間成形体の口栓部上端内側における傷の発生は無くなる。   In the intermediate molded body for stretch blow molding of the present invention, the upper end of the cylinder wall does not have a flat top surface portion, and the vertical cross section is formed in a shape having an arcuate contour portion, so intermediate molding in the transportation process The occurrence of scratches on the inside of the upper end of the plug part of the body is eliminated.

本発明において、円弧状輪郭部は連続する2つの円弧からなる形状か、又は互いに続する2つ以上の円弧からなる形状に形成することができる。   In the present invention, the arcuate contour portion can be formed into a shape composed of two continuous arcs or a shape composed of two or more arcs connected to each other.

請求項4は、本発明の合成樹脂製壜体に関する課題を解決するもので、請求項1乃至3に記載の延伸ブロー成形用中間成形体をブロー成形用金型に取付け、延伸ブロー成形してなる合成樹脂製壜体を要旨とする。   Claim 4 solves the problem relating to the synthetic resin casing of the present invention. The stretch blow molding intermediate molded body according to claims 1 to 3 is attached to a blow molding die and stretch blow molded. The gist is a synthetic resin casing.

本発明の合成樹脂製壜体は、請求項1乃至4に記載の延伸ブロー成形用中間成形体をブロー成形用金型に取付け、ブロー成形してなるものであるので、口栓部上端内側に傷のないことを特色とする。   Since the synthetic resin casing of the present invention is formed by attaching the intermediate molded body for stretch blow molding according to any one of claims 1 to 4 to a blow molding die and performing blow molding, Features no scratches.

本発明の延伸ブロー成形用中間成形体は、筒壁上端は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有する形状に形成されているので、輸送過程で中間成形体に衝撃、荷重等により中間成形体の開放端部に傷が付くことを防止されるという利点を有し、その結果、本発明の延伸ブロー成形用中間成形体によれば、口栓部に傷のない合成樹脂製壜体を提供することが可能となる。   The intermediate molded body for stretch blow molding according to the present invention has an upper end of the cylindrical wall that does not have a flat top surface portion, and its longitudinal section is formed in a shape having an arcuate contour portion. The open end of the intermediate molded body is prevented from being damaged by impact, load, etc., and as a result, according to the stretch blow molded intermediate molded body of the present invention, the plug portion is scratched. It is possible to provide a synthetic resin casing without any problem.

図1は本発明による延伸ブロー成形用中間成形体の第1の実施の形態の延伸ブロー成形用中間成形体の筒壁の一部断面図、図2は本発明による延伸ブロー成形用中間成形体の第2の実施の形態の延伸ブロー成形用中間成形体の筒壁の一部断面図である。図3は従来の延伸ブロー成形用中間成形体の筒壁の一部断面図である。図4は、図1に示す延伸ブロー成形用中間成形体を用い成形してなる合成樹脂製壜体の口栓部の一部を示す断面図である。図5は、図2に示す延伸ブロー成形用中間成形体を用い成形してなる合成樹脂製壜体の口栓部の一部を示す断面図である。図6は図4に示す合成樹脂製壜体の口栓部にキャップを冠着した状態を示す断面図である。   FIG. 1 is a partial sectional view of a cylindrical wall of an intermediate molded body for stretch blow molding according to a first embodiment of the intermediate molded body for stretch blow molding according to the present invention, and FIG. 2 is an intermediate molded body for stretch blow molding according to the present invention. It is a partial cross section figure of the cylinder wall of the intermediate molded object for stretch blow molding of 2nd Embodiment. FIG. 3 is a partial sectional view of a cylindrical wall of a conventional intermediate body for stretch blow molding. FIG. 4 is a cross-sectional view showing a part of a plug portion of a synthetic resin casing formed by using the stretch blow molding intermediate molded body shown in FIG. FIG. 5 is a cross-sectional view showing a part of a plug portion of a synthetic resin casing formed by using the stretch blow molding intermediate molded body shown in FIG. 6 is a cross-sectional view showing a state in which a cap is attached to the plug portion of the synthetic resin casing shown in FIG.

延伸ブロー成形用中間成形体はスクリュータイプの口栓部を有する有底円筒形の延伸ブロー成形用中間成形体であって、この中間成形体の壜体口部を形成する開放端部は、筒壁1とその外周に設けられた螺子山2を含み、筒壁上端3は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有する。図1は中間成形体の第1の実施の形態を示し、筒壁上端3の縦断面は半径R1の円弧(筒壁1の外側に位置する円弧)とそれに連続する半径R2の円弧(筒壁1の内側に位置する円弧)からなる円弧状輪郭部を有する。ここにおいて、R1=R2、もしくR2>R1とすることができる。前記のような構成の壜体口部を形成する開放端部の全体は熱結晶化により白化せしめられている。   The intermediate molded body for stretch blow molding is a bottomed cylindrical stretch blow molded intermediate molded body having a screw-type plug portion, and the open end portion that forms the housing opening of the intermediate molded body is a cylinder. Including the wall 1 and the screw thread 2 provided on the outer periphery thereof, the cylindrical wall upper end 3 does not have a flat top surface portion, and its longitudinal section has an arcuate contour portion. FIG. 1 shows a first embodiment of an intermediate molded body, in which a longitudinal cross section of an upper end 3 of a cylindrical wall is an arc having a radius R1 (an arc positioned outside the cylindrical wall 1) and an arc having a radius R2 continuous thereto (cylindrical wall) 1 has an arcuate contour portion formed of an arc located on the inner side of 1. Here, R1 = R2 or R2> R1. The entire open end portion forming the housing opening having the above-described structure is whitened by thermal crystallization.

図2は中間成形体の第2の実施の形態を示し、筒壁上端3の縦断面は、2つの半径R2の円弧(筒壁1の外側及び内側に位置する円弧)と前記した両円弧の間に位置する半径R3の円弧の3つの円弧が互いに連続する円弧状輪郭を有する。前記のような構成の壜体口部を形成する開放端部の全体は図1に示す中間成形体と同様に同様に熱結晶化により白化せしめられている。   FIG. 2 shows a second embodiment of the intermediate molded body, and the longitudinal cross section of the upper end 3 of the cylindrical wall has two arcs of radius R2 (arcs located outside and inside the cylindrical wall 1) and the two arcs described above. Three circular arcs of radius R3 located between them have arc-shaped contours that are continuous with each other. The entire open end that forms the casing opening having the above-described structure is whitened by thermal crystallization in the same manner as the intermediate molded body shown in FIG.

中間成形体の成形材料としては、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレン、ポリカーボネート等を適用し得る。   As a molding material for the intermediate molded body, polyethylene terephthalate, polyethylene, polypropylene, polycarbonate, or the like can be applied.

図1及び図2に示すように、筒壁上端3の内周側に位置する円弧の半径を大きくすることにより、中間成形体の輸送過程で筒壁1の内側に衝撃及び荷重がかかることにより開放端部に傷が発生することを防止することができる。また、筒壁上端3の外周側も断面円弧状に形成されていることにより中間成形体同士の衝突により筒壁上端3の外周側における傷の発生も防止することができる。   As shown in FIGS. 1 and 2, by increasing the radius of the arc located on the inner peripheral side of the upper end 3 of the cylinder wall, an impact and a load are applied to the inner side of the cylinder wall 1 during the transportation process of the intermediate molded body. It is possible to prevent the open end from being damaged. In addition, since the outer peripheral side of the cylindrical wall upper end 3 is also formed in a circular arc shape, the occurrence of scratches on the outer peripheral side of the cylindrical wall upper end 3 due to the collision between the intermediate molded bodies can be prevented.

図3は従来の中間成形体を示す。この中間成形体は筒壁上端3に平坦な天面5を有する。また天面5と筒壁1周面の間に曲面が形成されているが円弧の半径R1,R2は大きくない。   FIG. 3 shows a conventional intermediate molded body. This intermediate molded body has a flat top surface 5 at the upper end 3 of the cylindrical wall. Further, although a curved surface is formed between the top surface 5 and the circumferential surface of the cylindrical wall 1, the arc radii R1 and R2 are not large.

図4は、図1に示す延伸ブロー成形用中間成形体を用い成形してなる合成樹脂製壜体の口栓部の一部を示す。また、図5は、図2に示す延伸ブロー成形用中間成形体を用い成形してなる合成樹脂製壜体の口栓部の一部を示す。合成樹脂製壜体の口栓部は、筒壁11とその外側に設けられた螺子山12を含み、筒壁上端13は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有する。図4は、図1に示す中間成形体を用い成形してなる合成樹脂製壜体の口栓部の一部を示し、筒壁上端13の縦断面は半径R1の円弧(筒壁11の外側に位置する円弧)とそれに連続する半径R2の円弧(筒壁11の内側に位置する円弧)からなる円弧状輪郭を有する。ここにおいて、R1=R2、もしくR2>R1である。   FIG. 4 shows a part of the plug portion of the synthetic resin casing formed by using the stretch blow molding intermediate molded body shown in FIG. FIG. 5 shows a part of a plug portion of a synthetic resin casing formed by using the stretch blow molding intermediate molded body shown in FIG. The plug portion of the synthetic resin casing includes a cylindrical wall 11 and a screw thread 12 provided outside thereof, the cylindrical wall upper end 13 does not have a flat top surface portion, and the longitudinal section thereof has an arcuate contour portion. Have 4 shows a part of the plug portion of the synthetic resin casing formed by using the intermediate molded body shown in FIG. 1, and the vertical cross section of the upper end 13 of the cylindrical wall is an arc having a radius R1 (the outer side of the cylindrical wall 11). And an arcuate contour composed of an arc having a radius R2 continuous to the arc (an arc located inside the cylindrical wall 11). Here, R1 = R2 or R2> R1.

図5は、図2に示す中間成形体を用い成形してなる合成樹脂製壜体の口栓部の一部を示し、筒壁上端13の縦断面は2つの半径R2の円弧(筒壁11の外側及び内側に位置する円弧)と前記した両円弧の間に位置する半径R3の円弧3つの円弧が互いに連続する円弧状輪郭を有する。前記のような構成の壜体口部を形成する開放端部の全体は熱結晶化により白化せしめられている。   FIG. 5 shows a part of a plug portion of a synthetic resin casing formed by using the intermediate molded body shown in FIG. 2, and the vertical cross section of the upper end 13 of the cylinder wall is an arc having two radii R2 (the cylinder wall 11). Arcs located on the outside and inside of the arc) and three arcs having a radius R3 located between the two arcs described above have arcuate contours that are continuous with each other. The entire open end portion forming the housing opening having the above-described structure is whitened by thermal crystallization.

本発明の合成樹脂製壜体は、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレン、ポリカーボネート等からなる中間成形体を用いてブロー成形してなるもので、特にポリエチレンテレフタレートは、水蒸気、酸素、香臭気、紫外線等の透過防止製に優れるので好適である。またブロー金型内にインモールドラベル成形用ラベルを取付け、インモールドラベル成形し、壜体の外側にインモールドラベルを有する壜体としてもよい。   The synthetic resin casing of the present invention is formed by blow molding using an intermediate molded body made of polyethylene terephthalate, polyethylene, polypropylene, polycarbonate, etc., and particularly polyethylene terephthalate is made of water vapor, oxygen, odor, ultraviolet rays, etc. It is suitable because it is excellent in anti-permeability. Alternatively, an in-mold label forming label may be attached to the blow mold, the in-mold label forming may be performed, and the housing having the in-mold label on the outside of the housing.

図6は、図4に示す合成樹脂製壜体の口栓部にキャップを冠着した状態を示す。この図に示すように、キャップ5のアウターリング6は筒壁上端13の外側に位置する円弧もしくは該円弧に連続する筒壁11の部分に接し、コンタクトリング7は筒壁上端13の最頂部付近に接し、インナーリング8は筒壁上端13の内側に位置する円弧に接し若しくは該円弧に連続する筒壁に接し、それによって口栓部は密封されている。本発明の合成樹脂製壜体はその口栓部天面に傷がないのでキャップとの嵌合密封性は良好である。   FIG. 6 shows a state in which a cap is attached to the plug portion of the synthetic resin casing shown in FIG. As shown in this figure, the outer ring 6 of the cap 5 is in contact with a circular arc located outside the upper end 13 of the cylindrical wall or a portion of the cylindrical wall 11 continuing to the circular arc, and the contact ring 7 is near the top of the upper end 13 of the cylindrical wall. The inner ring 8 is in contact with an arc located inside the upper end 13 of the cylinder wall or in contact with the cylinder wall continuous with the arc, whereby the plug portion is sealed. Since the synthetic resin casing of the present invention has no flaws on the top surface of the cap portion, the fitting and sealing performance with the cap is good.

次に実施例及び比較例をあげて本発明につき具体的に説明する。   Next, the present invention will be specifically described with reference to examples and comparative examples.

図1に示すように、壜体口部を形成する開放端部は、筒壁1とその外周に設けられた螺子山2を含み、筒壁上端3は、平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有し、筒壁上端3の縦断面は半径R1の円弧(筒壁1の外側に位置する円弧)とそれに連続する半径R2の円弧(筒壁1の内側に位置する円弧)からなる円弧状輪郭部を有し、R1=1.0mm、R2=1.0mmの有底円筒形の中間成形体をポリエチレンテレフタレート樹脂を射出成形することにより製造した。   As shown in FIG. 1, the open end that forms the housing opening includes a cylindrical wall 1 and a screw thread 2 provided on the outer periphery thereof, and the cylindrical wall upper end 3 does not have a flat top surface, The vertical cross section has an arcuate contour, and the vertical cross section of the upper end 3 of the cylindrical wall is an arc having a radius R1 (an arc positioned outside the cylindrical wall 1) and an arc having a radius R2 continuous thereto (inside the cylindrical wall 1). A bottomed cylindrical intermediate molded body having an arcuate contour portion made of a circular arc located at R1 = 1.0 mm and R2 = 1.0 mm was manufactured by injection-molding polyethylene terephthalate resin.

製造した中間成形体を同高さを有する袋の中に各100本宛封入したものを梱包用箱内に段積み状態で入れて密封後輸送し、中間成形体の口部天面における衝撃、荷重等による傷の有無及び傷のある中間成形体の本数を調べた。その結果傷のある中間成形体は1本もないことが分かった。   100 pieces of each of the produced intermediate molded bodies sealed in a bag having the same height are placed in a packing box in a stacked state and transported after sealing, and the impact on the top of the mouth of the intermediate molded body, The presence or absence of scratches due to load or the like and the number of intermediate molded bodies with scratches were examined. As a result, it was found that there were no scratched intermediate molded bodies.

図2に示すように、壜体口部を形成する開放端部は、筒壁1とその外周に設けられた螺子山2を含み、筒壁上端3は、平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有し、筒壁上端3の縦断面は2つの半径R2の円弧(筒壁11の外側及び内側に位置する円弧)と前記した両円弧の間に位置する半径R3の円弧3つの円弧が互いに連続する円弧状輪郭を有し、R2=0.8mm、R3=3.0mmの有底円筒形の中間成形体を射出成形法により成形した。   As shown in FIG. 2, the open end that forms the housing opening includes a cylindrical wall 1 and a screw thread 2 provided on the outer periphery thereof, and the cylindrical wall upper end 3 does not have a flat top surface portion. The vertical cross section has an arcuate contour, and the vertical cross section of the cylindrical wall upper end 3 is located between two circular arcs having a radius R2 (arcs positioned outside and inside the cylindrical wall 11) and the two circular arcs. A bottomed cylindrical intermediate molded body having an arcuate contour in which three arcs of radius R3 are continuous with each other and R2 = 0.8 mm and R3 = 3.0 mm was molded by an injection molding method.

成形した中間成形体を同高さを有する袋の中に各100本宛封入したものを梱包用箱内に段積み状態で入れて密封後輸送し、中間成形体の口部天面における衝撃、荷重等による傷の有無及び傷のある中間成形体の本数を調べた。その結果傷のある中間成形体は1本もないことが分かった。   The molded intermediate molded body sealed in 100 bags in the same height is put in a packing box in a stacked state and transported after sealing, the impact on the top of the mouth of the intermediate molded body, The presence or absence of scratches due to load or the like and the number of intermediate molded bodies with scratches were examined. As a result, it was found that there was no scratched intermediate molded body.

〔比較例〕
図3に示す従来型の中間成形体(R1=0.5mm、R2=0.5mm、両円弧間の平坦面の筒壁の半径方向に沿った長さ=1.0mm)について実施例1,2と同様な輸送試験を行い、中間成形体の口部天面における衝撃、荷重等による傷の有無及び傷のある中間成形体の本数を調べた。その結果傷のある中間成形体は18本/100本もあることが分かった。
[Comparative example]
Example 1 with respect to the conventional intermediate molded body (R1 = 0.5 mm, R2 = 0.5 mm, the length of the flat surface between both arcs along the radial direction of the cylindrical wall = 1.0 mm) shown in FIG. The same transportation test as in No. 2 was performed, and the presence or absence of scratches due to impact, load, etc. on the top of the mouth of the intermediate molded body and the number of scratched intermediate molded bodies were examined. As a result, it was found that there were as many as 18/100 intermediate molded bodies with scratches.

本発明の延伸ブロー成形用中間成形体は、筒壁上端は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有する形状に形成されているので、輸送過程で中間成形体に衝撃、荷重等により中間成形体の開放端部に傷が付くことを防止されるという利点を有し、その結果、本発明の延伸ブロー成形用中間成形体によれば、口栓部に傷のない合成樹脂製壜体を提供することが可能となるため、例えば、包装用壜体、飲料用包装壜体等、その他等の種々の用途に適用し得るものである。   The intermediate molded body for stretch blow molding according to the present invention has an upper end of the cylindrical wall that does not have a flat top surface portion, and its longitudinal section is formed in a shape having an arcuate contour portion. The open end of the intermediate molded body is prevented from being damaged by impact, load, etc., and as a result, according to the stretch blow molded intermediate molded body of the present invention, the plug portion is scratched. Therefore, the present invention can be applied to various uses such as a packaging housing and a beverage packaging housing.

本発明の延伸ブロー成形用中間成形体の第1の実施の形態の部分断面図である。It is a fragmentary sectional view of 1st Embodiment of the intermediate molded object for stretch blow molding of this invention. 本発明の延伸ブロー成形用中間成形体の第2の実施の形態の部分断面図である。It is a fragmentary sectional view of 2nd Embodiment of the intermediate molded object for stretch blow molding of this invention. 従来の延伸ブロー成形用中間成形体である。It is a conventional intermediate molded body for stretch blow molding. 本発明の延伸ブロー成形用中間成形体の第1の実施の形態の延伸ブロー成形用中間用成形体を用いてなる合成樹脂製壜体の口栓部の一部を示す部分断面図である。It is a fragmentary sectional view which shows a part of plug part of the synthetic resin casing formed using the intermediate molded body for stretch blow molding of the first embodiment of the intermediate molded body for stretch blow molding of the present invention. 本発明の延伸ブロー成形用中間成形体の第2の実施の形態の延伸ブロー成形用中間用成形体を用いてなる合成樹脂製壜体の口栓部の一部を示す部分断面図である。It is a fragmentary sectional view which shows a part of spout part of the synthetic resin casing which uses the intermediate | middle molded object for stretch blow molding of 2nd Embodiment of the intermediate molded object for stretch blow molding of this invention. 本発明の合成樹脂製壜体の縦断面にキャップを冠着した状態を示す断面図である。It is sectional drawing which shows the state which attached the cap to the longitudinal cross-section of the synthetic resin casing of this invention. 従来の中間成形体の一例の側面図である。It is a side view of an example of the conventional intermediate molded object. 中間成形体の梱包状態を示す略図である。It is the schematic which shows the packing state of an intermediate molded object.

符号の説明Explanation of symbols

1 中間成形体の筒壁
2 中間成形体の螺子山
3 中間成形体の筒壁上端
R1,R2,R3 円弧の半径
4 従来の中間成形体の天面
5 キャップ
6 アウターリング
7 コンタクトリング
8 インナーリング
P 中間成形体
9 袋
10 梱包用箱
11 合成樹脂製壜体の口栓部の筒壁
12 合成樹脂製壜体の螺子山
13 筒壁上端
20 中間成形体の天面
21a 円錐面
21b 円筒面
22 膨出環
23 ネックリング
24 拡径面
25 段部
DESCRIPTION OF SYMBOLS 1 Cylindrical wall of intermediate molded body 2 Screw thread of intermediate molded body 3 Upper end of cylindrical wall of intermediate molded body R1, R2, R3 Arc radius 4 Top surface of conventional intermediate molded body 5 Cap 6 Outer ring 7 Contact ring 8 Inner ring P Intermediate molded body 9 Bag 10 Packing box 11 Cylindrical wall of plug portion of synthetic resin casing 12 Screw thread of synthetic resin casing 13 Upper end of cylindrical wall 20 Top surface of intermediate molded body 21a Conical surface 21b Cylindrical surface 22 Enlarged ring 23 Neck ring 24 Expanded surface 25 Step

Claims (4)

スクリュータイプの口栓部を有する合成樹脂製壜体の延伸ブロー成形用中間成形体であって、口栓部は筒壁とその周囲に設けられた螺子山を含み、筒壁上端は平坦な天面部を有せず、且つその縦断面は円弧状輪郭部を有することを特徴とする延伸ブロー成形用中間成形体。   An intermediate molded body for stretch blow molding of a synthetic resin casing having a screw-type plug part, the plug part including a cylindrical wall and a screw thread provided around the cylindrical wall, and the upper end of the cylindrical wall is a flat ceiling An intermediate molded body for stretch blow molding, which has no surface portion and has a longitudinal cross section having an arcuate contour portion. 円弧状輪郭部は連続する2つの円弧からなることを特徴とする請求項1に記載の延伸ブロー成形用中間成形体。   The intermediate molded body for stretch blow molding according to claim 1, wherein the arcuate contour portion is composed of two continuous arcs. 円弧状輪郭部は互いに連続する2つ以上の円弧からなることを特徴とする請求項1に記載の延伸ブロー成形用中間成形体。   The intermediate molded body for stretch blow molding according to claim 1, wherein the arcuate contour portion is composed of two or more arcs that are continuous with each other. 請求項1乃至3に記載の延伸ブロー成形用中間成形体をブロー成形用金型に取付け、延伸ブロー成形してなる合成樹脂製壜体。
A synthetic resin casing made by stretching the blow-molded intermediate molded body according to any one of claims 1 to 3 on a blow-molding mold and stretching and molding.
JP2003326844A 2003-09-18 2003-09-18 Intermediate molded body for stretch blow molding and synthetic resin casing Expired - Fee Related JP4531365B2 (en)

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