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JP2005069024A - Remote maintenance device of wind turbine generator - Google Patents

Remote maintenance device of wind turbine generator Download PDF

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Publication number
JP2005069024A
JP2005069024A JP2003208907A JP2003208907A JP2005069024A JP 2005069024 A JP2005069024 A JP 2005069024A JP 2003208907 A JP2003208907 A JP 2003208907A JP 2003208907 A JP2003208907 A JP 2003208907A JP 2005069024 A JP2005069024 A JP 2005069024A
Authority
JP
Japan
Prior art keywords
sound
grease
gear
wind
wing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003208907A
Other languages
Japanese (ja)
Inventor
Naoki Okuyama
直樹 奥山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Electric Manufacturing Ltd
Original Assignee
Toyo Electric Manufacturing Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Electric Manufacturing Ltd filed Critical Toyo Electric Manufacturing Ltd
Priority to JP2003208907A priority Critical patent/JP2005069024A/en
Publication of JP2005069024A publication Critical patent/JP2005069024A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0463Grease lubrication; Drop-feed lubrication
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)
  • General Details Of Gearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To automatically grease up when detecting a clear difference by distributing a sound detector near each movable part of a wind turbine generator, and dynamically comparing with the previously prepared sound of each part at the normal time correspondint to the wind force at that time, to prevent a mechanical deterioration owing to the shortage of grease, and to inform of an abnormal portion and to prompt to exchange it using a general purpose circuit, etc., when the abnormal sound continues even after greasing up thereof. <P>SOLUTION: A grease up device and the sound detector are distributed to a gear for transmitting the rotational force to a power generator, a bearing for making it go straight with respect to the wing wind direction, and a shaft bearing for supporting the wing and the power generator. The grease up device and the sound detector are connected to a sound comparator for comparing with a normal gear creak. An anemometer is connected to the sound comparator. The sound comparator is comprised of a calculating CPU and a storage memory. The gear creak of each part at the normal time is stored in the storage memory. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】本発明は風力を利用する屋外発電装置に関する。
【0002】
【従来の技術】風力を利用する屋外発電装置には、各種リモートメンテナンス装置が取り付けられているが、その監視範囲は、電気的に検出可能な稼動状態通知、異常通知にとどまっている。(例えば、特許文献1参照)
画像等による遠隔監視を施した装置もあるが、その監視範囲は可視範囲の物理的損傷の有無にとどまる。
【0003】
【特許文献1】特開2002−349415号公報(第3図)
【0004】
【発明が解決しようとする課題】従来のリモートメンテナンス装置では、電気的に検出できる稼動状態や異常状態、画像による物理的な損傷などは見ることができたが、風力を回転力に変換する翼部とその回転力を発電部に伝達するギア部、および翼部を風向に対して直行させるベアリング部、翼部と発電部を支持する軸ベアリング部等、機構内部の異常は検出できなかった。
【0005】
【課題を解決するための手段】課題を解決するため、各可動部の任意部位に音検出器を施し、あらかじめ用意された正常時の各部の音とその時の風力に応じてダイナミックに比較し、明らかな違いを検出した時、各部に施されたグリスアップ装置により、自動的にグリスアップする。
【0006】グリスアップ実行後も異常音が継続した場合、一般汎用回線等を用いて、異常部位と共に交換を促す通知を行う。
【0007】
【発明の実施の形態】図1の実施の形態において、回転力を発電部6に伝達するギア部1、および翼部7を風向に対して直行させるベアリング部2、翼部と発電部を支持する軸ベアリング部3に、グリスアップ装置11、21、31と音検出器12、22、32を施す。グリスアップ装置11、21、31と音検出器12、22、32は、正常なギア鳴り音と比較する音響比較装置4が接続される。音響比較装置4には風速計5が接続される。音響比較装置4は演算CPU41と記憶メモリ42からなり、記憶メモリ42には正常時の各部のギア鳴り音が記憶されている。
【0008】
音検出器12、22、32から入力されたギア鳴り音は、記憶メモリ42に記憶された正常時の各部のギア鳴り音と風速計5から入力された風速から算出されたギア鳴り比較値と比較され、大きな差異が認められた場合、グリスアップ装置11、21、31を介して各ギア・ベアリング部にグリスが注入される。
【0009】
【発明の効果】各可動部の任意部位に音検出器を施し、あらかじめ用意された正常時の各部の音とその時の風力に応じてダイナミックに比較し、明らかな違いを検出した時、各部に施されたグリスアップ装置により、自動的にグリスアップし、グリス不足による機械的劣化を防ぐことができる。
【0010】
グリスアップ実行後も異常音が継続した場合、一般汎用回線等を用いて、異常部位と共に交換を促す通知を行うことで、風力発電装置の致命的な損傷を未然に防ぐことが出来る。
【図面の簡単な説明】
【図1】本発明の実施例の風力発電装置を説明する透視図である。
【図2】本発明の実施例の風力発電装置を説明するブロック図である。
【符号の説明】
1 伝達ギア
11 グリスアップ装置
12 音検出器
2 ベアリング
21 グリスアップ装置
22 音検出器
3 軸ベアリング
31 グリスアップ装置
32 音検出器
4 音響比較装置
41 演算CPU
42 記憶メモリ
5 風速計
6 発電部
7 翼部
[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an outdoor power generator utilizing wind power.
[0002]
2. Description of the Related Art Various remote maintenance devices are attached to an outdoor power generator using wind power, but its monitoring range is limited to an electrically detectable operating state notification and abnormality notification. (For example, see Patent Document 1)
Some devices have been remotely monitored by images or the like, but the monitoring range is limited to the presence or absence of physical damage in the visible range.
[0003]
[Patent Document 1] Japanese Patent Laid-Open No. 2002-349415 (FIG. 3)
[0004]
In a conventional remote maintenance device, an operating state and an abnormal state that can be detected electrically, a physical damage caused by an image, and the like can be seen, but a blade that converts wind force into rotational force. No abnormality in the mechanism could be detected, such as the gear part for transmitting the rotating part and its rotational force to the power generation part, the bearing part for directing the wing part to the wind direction, and the shaft bearing part for supporting the wing part and the power generation part.
[0005]
[Means for Solving the Problems] In order to solve the problems, a sound detector is applied to an arbitrary part of each movable part, and a dynamic comparison is made according to the sound of each part prepared in advance and the wind force at that time, When an obvious difference is detected, the grease is automatically increased by a grease-up device applied to each part.
If the abnormal sound continues even after the grease-up is executed, a notice for urging the replacement together with the abnormal part is given using a general general-purpose line or the like.
[0007]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the embodiment of FIG. 1, a gear unit 1 for transmitting rotational force to a power generation unit 6, a bearing unit 2 for directing a wing unit 7 to the wind direction, and a wing unit and a power generation unit are supported. Grease-up devices 11, 21, and 31 and sound detectors 12, 22, and 32 are applied to the shaft bearing unit 3 that performs the operation. The grease comparison devices 4, 21, and 31 and the sound detectors 12, 22, and 32 are connected to an acoustic comparison device 4 that compares with normal gear noise. An anemometer 5 is connected to the acoustic comparison device 4. The acoustic comparison device 4 is composed of a calculation CPU 41 and a storage memory 42, and the storage memory 42 stores gear sound of each part at normal times.
[0008]
The gear ringing sound input from the sound detectors 12, 22, 32 is a gear ringing comparison value calculated from the gear ringing sound of each part at normal time stored in the storage memory 42 and the wind speed input from the anemometer 5. If a large difference is recognized, grease is injected into each gear / bearing portion via the grease-up devices 11, 21, and 31.
[0009]
According to the present invention, a sound detector is applied to an arbitrary part of each movable part, and a dynamic comparison is made according to the sound of each normal part prepared in advance and the wind force at that time. The applied grease-up device can automatically grease up and prevent mechanical deterioration due to insufficient grease.
[0010]
If the abnormal sound continues even after the grease up is performed, a fatal damage to the wind turbine generator can be prevented beforehand by using a general-purpose line or the like to notify the replacement along with the abnormal part.
[Brief description of the drawings]
FIG. 1 is a perspective view illustrating a wind power generator according to an embodiment of the present invention.
FIG. 2 is a block diagram illustrating a wind power generator according to an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Transmission gear 11 Grease-up apparatus 12 Sound detector 2 Bearing 21 Grease-up apparatus 22 Sound detector 3 Axle bearing 31 Grease-up apparatus 32 Sound detector 4 Acoustic comparison apparatus 41 Operation CPU
42 Storage Memory 5 Anemometer 6 Power Generation Unit 7 Wing

Claims (2)

風力を利用する屋外発電装置において、風力を回転力に変換する翼部とその回転力を発電部に伝達するギア部、および翼部を回動支持して風向に対して直行させるベアリング部、翼部と発電部を回転支持する軸ベアリング部の風力に対するギア鳴り音を検出し、あらかじめ用意された正常時の各部の音と比較し、違いを検出した時、各部に施されたグリスアップ装置により、自動的にグリスアップすることを特徴とするリモートメンテナンス装置。In an outdoor power generation apparatus using wind power, a wing section that converts wind power into rotational force, a gear section that transmits the rotational force to the power generation section, and a bearing section that rotates and supports the wing section so as to be orthogonal to the wind direction, and the wing The gear ringing sound against the wind force of the shaft bearing part that supports the rotation part and the power generation part is detected, compared with the sound of each part prepared in advance under normal conditions, and when a difference is detected, the grease up device applied to each part A remote maintenance device that automatically greases. 請求項1のリモートメンテナンス装置において、グリスアップ実施後も、異常音が発生する場合、一般汎用回線等を用いて、異常部位と共に交換を促す通知を行うことを特徴とするリモートメンテナンス装置。2. The remote maintenance device according to claim 1, wherein when an abnormal sound is generated even after the grease-up is performed, a general general-purpose line or the like is used to notify the replacement together with the abnormal part.
JP2003208907A 2003-08-26 2003-08-26 Remote maintenance device of wind turbine generator Pending JP2005069024A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003208907A JP2005069024A (en) 2003-08-26 2003-08-26 Remote maintenance device of wind turbine generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003208907A JP2005069024A (en) 2003-08-26 2003-08-26 Remote maintenance device of wind turbine generator

Publications (1)

Publication Number Publication Date
JP2005069024A true JP2005069024A (en) 2005-03-17

Family

ID=34402010

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003208907A Pending JP2005069024A (en) 2003-08-26 2003-08-26 Remote maintenance device of wind turbine generator

Country Status (1)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101288329B1 (en) 2010-04-01 2013-07-22 케이.엘.이.에스 주식회사 Monitoring apparatus of wind power generator
CN103430004A (en) * 2011-03-11 2013-12-04 赫克斯冈技术中心 Wear-monitoring of gearbox in power station
KR101375264B1 (en) 2012-03-30 2014-03-17 삼성중공업 주식회사 Apparatus for supplying lubricant and wind turbine generator having the same
DK177922B1 (en) * 2010-08-25 2015-01-05 Gen Electric Method and system for monitoring wind turbine
EP1801415B2 (en) 2005-12-02 2021-02-24 Siemens Gamesa Renewable Energy Service GmbH Wind turbine with regreasing device for the generator bearing

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1801415B2 (en) 2005-12-02 2021-02-24 Siemens Gamesa Renewable Energy Service GmbH Wind turbine with regreasing device for the generator bearing
KR101288329B1 (en) 2010-04-01 2013-07-22 케이.엘.이.에스 주식회사 Monitoring apparatus of wind power generator
DK177922B1 (en) * 2010-08-25 2015-01-05 Gen Electric Method and system for monitoring wind turbine
CN103430004A (en) * 2011-03-11 2013-12-04 赫克斯冈技术中心 Wear-monitoring of gearbox in power station
US9915585B2 (en) 2011-03-11 2018-03-13 Hexagon Technology Center Gmbh Wear-monitoring of a gearbox in a power station
KR101375264B1 (en) 2012-03-30 2014-03-17 삼성중공업 주식회사 Apparatus for supplying lubricant and wind turbine generator having the same

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