JP2005034815A - Decorative powder and particulate material spraying apparatus, and method of manufacturing a decorative decorative board using the apparatus - Google Patents
Decorative powder and particulate material spraying apparatus, and method of manufacturing a decorative decorative board using the apparatus Download PDFInfo
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Abstract
【課題】 住宅の外壁材等に使用される建築用化粧板の表面に、着色珪砂等の装飾用粉粒状物を不均一に散布することができ、装飾面に自然な材質感を現出させることのできる装飾用粉粒状物散布装置と、この散布装置を用いて製造される建築用化粧板の製造方法を提供する。
【解決手段】 装飾用粉粒状物(8)が供給される多数の凹部(5)を表面に有し、該凹部(5)から装飾用粉粒状物(8)を落下させる回転ドラム体(1)と、該回転ドラム体(1)に装飾用粉粒状物(8)を供給する装飾用粉粒状物供給体(3)と回転ドラム体(1)の下方に位置し、落下する装飾用粉粒状物(8)の少なくとも一部の落下方向を変える可動性すのこ状遮蔽体(4)とを備えている装飾用粉粒状物散布装置。及びこの散布装置を用いて建築用化粧板の表面に装飾用粉粒状物(8)を散布し、自然な装飾外観に優れた建築用化粧板を得る建築用化粧板の製造方法。
【選択図】 図2
PROBLEM TO BE SOLVED: To disperse decorative powder particles such as colored silica sand unevenly on the surface of an architectural decorative board used for an outer wall material of a house, etc., and to display a natural texture on the decorative surface. Provided are a decorative powder and dust material spraying device, and a method for manufacturing a decorative decorative board manufactured using the spraying device.
A rotating drum body (1) having a large number of recesses (5) to which decorative powder particles (8) are supplied on the surface, and dropping the decorative powder particles (8) from the recesses (5). ), And a decorative powder supply body (3) for supplying decorative powder particles (8) to the rotary drum body (1) and the decorative powder falling below the rotary drum body (1) A decorative powder and granular material dispersion device comprising a movable sword-like shield (4) that changes the falling direction of at least a part of the granular material (8). And the manufacturing method of the decorative sheet for architecture which obtains the decorative sheet for architecture excellent in the natural decorative appearance by spraying the decorative granular material (8) on the surface of the decorative sheet for building using this spraying device.
[Selection] Figure 2
Description
本発明は、特に装飾用粉粒状物を散布して、石柄調、タイル柄調等の表面外観を有する外壁材等の建築用化粧板を製造するのに用いるに好適な装飾用粉粒状物散布装置およびこの散布装置を用いた建築用化粧板の製造方法に関する。 The present invention is particularly suitable for use in the production of architectural decorative plates such as outer wall materials having a surface appearance such as stone pattern tone and tile pattern tone by spraying decorative powder granules. The present invention relates to a spraying device and a method for manufacturing a decorative decorative board using the spraying device.
従来から、無機質系基板の表面に凹凸模様を形成し、さらにその表面に着色塗装や印刷を施して、石柄調、タイル柄調、煉瓦柄調、土壁柄調等の装飾面に形成した外壁材等の建築用化粧板は良く知られている。 Conventionally, an uneven pattern was formed on the surface of an inorganic substrate, and colored coating or printing was applied to the surface to form a decorative pattern such as a stone pattern, tile pattern, brick pattern, or earthen wall pattern. Architectural decorative boards such as outer wall materials are well known.
このような建築用化粧板は、セメント等自硬性無機質材料を主原料とする組成物を、湿式抄造法或いは半乾式成形法で成形した未硬化無機質マットの表面をエンボス型ロールやエンボス型板で押圧圧締して所望の凹凸模様付けを行い、その表面に下地シーラー塗装を行った後、着色塗料による塗装や斑点塗装、或いはインクジェットによる印刷等の装飾加工を行い、最上層に透明性クリアー塗装を行うことにより製造されている。 Such a decorative veneer for building is formed by embossing a roll or embossing plate on the surface of an uncured inorganic mat formed by a wet papermaking method or a semi-dry molding method. After pressing and pressing to form the desired uneven pattern, the surface is coated with a base sealer, then decorated with colored paint, spotted coating, or ink-jet printing, and the top layer is transparent clear It is manufactured by doing.
しかしながら、このような建築用化粧板は、塗装や印刷によって装飾を施すものであるので、石やタイル等の有する自然感、質感を現出させるには、不十分であり限界があった。また上記従来の塗装仕上げの場合、永年の使用により基材と塗膜との密着性が低下して塗膜に亀裂、剥離等の損傷を生じたり変退色することがあり、耐候性も十分とは言えなかった。更にこのような建築用化粧板を製造する場合、下塗り、中塗り、上塗り、トップ塗装等の煩雑な塗装工程や、塗料の貯蔵・調合・乾燥等の付随する多くの工程を必要とするため、生産性が悪くなるという問題があった。 However, since such a decorative board for decoration is decorated by painting or printing, it is insufficient and limited to reveal the natural feeling and texture of stones and tiles. In the case of the above-mentioned conventional paint finish, the adhesion between the base material and the coating film may decrease due to long-term use, and the coating film may be damaged, such as cracking or peeling, and discolored, and the weather resistance is also sufficient. I could not say. Furthermore, when manufacturing such a decorative board for architecture, it requires complicated processes such as undercoating, intermediate coating, top coating, top coating, and many other processes such as storage, preparation and drying of paints. There was a problem that productivity deteriorated.
このため、例えば、特開平5−194059号、特開平11−226491号、特開平6−155424号に示すように、建築用化粧板の基板に珪砂、着色骨材等の装飾用粉粒状物を固着させて模様付けを行ない、この装飾用粉粒状物によって自然感や質感を向上させたり、塗装工程を簡略化させたり、或いは耐候性を向上させたりすることが知られている。 Therefore, for example, as shown in JP-A-5-194059, JP-A-11-226491, and JP-A-6-155424, decorative powder and granular materials such as quartz sand and colored aggregates are applied to the substrate of the decorative board for building. It is known that patterning is performed by fixing, and the decorative granular material improves the natural feeling and texture, simplifies the painting process, or improves the weather resistance.
また、このような装飾用粉粒状物を散布する手段として、例えば、特開平5−317794号、特開平5−23636号、特開平7−171482号に示すように、被塗物に珪砂等粉粒状物を均一に散布することのできる手段、或いは被塗物に凹凸模様が形成されている場合であっても、均一に散布することのできる手段が知られている。
しかしながら、上記従来の粉粒状物散布手段では、粉粒状物が均一性をもって散布される結果、石材やタイル等の有する自然な不均一感や、ぼかし模様等の強調的な斑模様感を十分に現出させることが困難であり、またこのような不均一感や班模様感を現出するように粉粒状物をコントロールしながら散布することができなかった。 However, with the above-mentioned conventional powder and dust material spraying means, as a result of the powder particles being sprayed with uniformity, the natural unevenness of stones, tiles, etc., and the emphasis of a mottled pattern such as a blurring pattern are sufficient. It was difficult to make it appear, and it was impossible to spray while controlling the granular material so as to show such a feeling of unevenness and a group pattern.
本願発明はかかる従来の欠点に鑑みなされたもので、建築用化粧板の外観に所望の自然な不均感や、ぼかし模様等の強調的な班模様感を現出させるように、粉粒状物をコントロールして散布することのできる装飾用粉粒状物散布装置、およびこの散布装置を用いた建築用化粧板の製造方法を提供することを目的とする。 The present invention has been made in view of such conventional drawbacks, so that the appearance of the decorative decorative board for building is desired to show a desired natural disproportionate feeling and a feeling of emphasis on a group pattern such as a blurred pattern. It aims at providing the manufacturing method of the decorative decorative board using this dispersing device, and the decorative powder-and-particles dispersing device which can be controlled and distributed.
上記目的を達成するために、請求項1の発明装置は、多数の凹部を表層部に有し、該凹部から装飾用粉粒状物を落下させる回転ドラム体と、該回転ドラム体表層部の多数の凹部に装飾用粉粒状物を供給する装飾用粉粒状物供給体と、回転ドラム体の下方に位置し、落下する装飾用粉粒状物の少なくとも一部の落下方向を変える可動性すのこ状遮蔽体とを備えている構成とした。
In order to achieve the above object, the invention apparatus of
請求項2の発明装置は、請求項1の発明において、回転ドラム体が、円筒状中空芯体の表面に、多数の貫通孔又は半貫通孔を設けた可撓性板状体が巻きつけられて形成されている構成とした。 According to a second aspect of the present invention, in the first aspect of the invention, the rotary drum body is formed by winding a flexible plate-like body having a large number of through holes or semi-through holes around the surface of a cylindrical hollow core body. It was set as the structure formed.
請求項3の発明装置は、請求項1又は2の発明において、回転ドラム体の周面に近接して、該回転ドラム体の多数の凹部以外の表面に供給された装飾用粉粒状物を掻き取るための掻き取り体を備えている構成とした。
The invention apparatus according to
請求項4の発明装置は、請求項1乃至3の発明において、回転ドラム体と可動性すのこ状遮蔽材との間に装飾用粉粒状物の落下を分散安定化させる網状体を設けている構成とした。 According to a fourth aspect of the present invention, there is provided an apparatus according to any one of the first to third aspects, wherein a net-like body is provided between the rotating drum body and the movable sword-like shielding material to disperse and stabilize the fall of the decorative particulate matter. It was.
請求項5の発明装置は、請求項1乃至4の発明装置の前方に、第2の装飾用粉粒状物を断続的に散布する断続散布手段を備えている構成とした。
The invention device of
請求項6の発明の建築用化粧板の製造方法は、無機質自硬性材料又は無機質自硬性材料と木質材料とを主成分とする組成物をフォーミングして形成した未硬化無機質材料マットの表面に、前記請求項1乃至5のいずれかに記載の装飾用粉粒状物散布装置を用いて、装飾用粉粒状物を散布した後、該未硬化無機質材料マットをエンボスプレス成形する構成とした。
The manufacturing method of the decorative board for building of the invention of
請求項7の発明の建築用化粧板の製造方法は、請求項6の発明において、組成物が半乾式成形用組成物であり、該半乾式成形用組成物の少なくとも表層部を構成する組成物中には、表層部を着色する着色材が混入されている構成とした。 According to a seventh aspect of the present invention, there is provided a method for producing a decorative decorative board according to the sixth aspect, wherein the composition is a semi-dry molding composition and constitutes at least a surface layer portion of the semi-dry molding composition. It was set as the structure in which the coloring material which colors a surface layer part was mixed in.
請求項1の発明によると、ホッパー等の供給手段から供給された装飾用粉粒状物は、一旦回転ドラム体の多数の凹部に保持された後、この回転ドラム体の回転に伴って下方に落下し、回転ドラム体下方に位置する可動性すのこ状遮蔽体によって、その少なくとも一部の装飾用粉粒状物の落下方向を変えながら不均一に或いは一定パターン状に散布することができるので、被塗物表面に、装飾用粉粒状物による石柄調やタイル柄調等の有する自然な不均一感や、ぼかし模様等の強調的な斑模様感をコントロール性良く現出させることができ、その自然感や質感を向上させることができる。 According to the first aspect of the present invention, the decorative granular material supplied from the supply means such as a hopper is once held in a number of recesses of the rotating drum body, and then falls downward as the rotating drum body rotates. In addition, the movable saw-shaped shield located below the rotating drum body can be dispersed in a non-uniform or constant pattern while changing the falling direction of at least some of the decorative powder particles. On the surface of the object, natural unevenness such as stone pattern and tile pattern due to decorative powder particles, and emphasis of spotted pattern such as blurring pattern can be displayed with good controllability. The feeling and texture can be improved.
請求項2の発明によると、請求項1の発明の効果に加えて、多数の貫通孔又は貫通孔を設けた可撓性板状体を取り替えるだけで、異なったパターンの多数の凹部を表層部に有する回転ドラム体への変更を容易に行うことができる。 According to the invention of the second aspect, in addition to the effect of the invention of the first aspect, a large number of concave portions having different patterns can be formed on the surface layer portion only by replacing a plurality of through holes or a flexible plate-like body provided with the through holes. Therefore, it is possible to easily change the rotary drum body.
請求項3の発明によると、請求項1又は2の発明の効果に加えて、回転ドラム体表面の、多数の凹部以外の表面に供給された過剰の装飾用粉粒状物が被塗物表面に落下するのを防止することができる。
According to the invention of
請求項4の発明によると、請求項1乃至3の発明の効果に加えて、回転ドラム体から落下する装飾用粉粒状物の分散性や速度を安定化させることができ、装飾用粉粒状物の散布を一層コントロール性良く行うことができる。
According to the invention of
請求項5の発明によると、請求項1乃至4の発明の効果に加えて、第2の装飾用粉粒状物を断続的、スポット的に散布することができ、特に自然感のあるぼかし模様や陰影模様を一層強調的に現出させることができる。
According to the invention of
請求項6の発明によると、装飾用粉粒状物を無機質材料マットの表面上方から散布し、エンボス型による無機質材料マットの凹凸成形と同時にこの粉粒状物を固着させることができるので、目地溝調や石柄調等の凹凸模様が表面に形成され、更にその表面に装飾用粉粒状物が不均一に或いは強調的な斑模様に散布された、自然観、質感に優れた表面外観を有する建築用化粧板を生産性よく製造することができる。
According to the invention of
請求項7の発明によると、請求項6の発明の効果に加えて、表層部の凹凸模様の着色と、これと異なる質感、色調を与える装飾用粉粒状物とが相俟って、一層自然感、質感に優れた建築用化粧板を製造することができる。また、地色を表現する着色塗装が不要となって着色塗装工程を大幅に省略することができるとともに、着色塗装による着色に較べてその耐久性を向上させることができる。更に、半乾式成形用組成物を成形するものであるため、スラリー状物を脱水成形して未硬化無機質材料マットを形成する湿式抄造の場合のような排水処理の問題を生じることはなく、また混入した着色材が排水に逃げたり、スラリー中で分散不良を起こし易いという問題を生じることもない。
According to the invention of
図1、図2は、本発明を実施するための最良の実施形態1である装飾用粉粒状物散布装置(A)を説明する縦断面図である。図1、図2より、装飾用粉粒状物散布装置(A)は、回転ドラム体(1)と装飾用粉粒状物供給体(3)と可動性すのこ状遮蔽体(4)と掻き取り体(2)とから構成されている。(6)は被塗物である未硬化無機質材料マット、(7)はこの無機質材料マット(6)を保持し、成型時には下型枠となるFRP製、金属製等からなる支持プレート、(8)は装飾用粉粒状物である。
FIG. 1 and FIG. 2 are longitudinal sectional views for explaining a decorative granular material spraying apparatus (A) which is the
図1より、装飾用粉粒状物供給体(3)は、ホッパー形状をしており、装飾用粉粒状物(8)を回転ドラム体(1)の表面に供給する。尚、図示しないが、この供給体(3)の下方には、回転ドラム体(1)表面への粉粒状物(8)の供給を遮断する遮断板や、供給量を調整するウレタンゴム製等の調整板を設けておくこともできる。 As shown in FIG. 1, the decorative granular material supply body (3) has a hopper shape and supplies the decorative granular material (8) to the surface of the rotating drum body (1). Although not shown in the figure, below the supply body (3), a blocking plate for blocking the supply of the powdered granular material (8) to the surface of the rotating drum body (1), a product made of urethane rubber for adjusting the supply amount, etc. It is also possible to provide an adjustment plate.
回転ドラム体(1)は、その表層部に多数の凹部(5)が設けられており、この凹部(5)に装飾用粉粒状物供給体(3)から供給された装飾用粉粒状物(8)が保持されるようになっている。本実施形態1においては、多数の凹部(5)は、図2に示すように円柱状又は半球状の同一形状のものが規則的に配列されたものを用いているが、これに限るものではなく、例えば図3に示すように、多数の凹部(5)が非規則的に配列されたもの、円柱状であっても大きな凹部(5a)と小さな凹部(5b)とが混在しているもの、或いは長方体(5c)のような異形状のものが混在しているもの等種々の形状・パターンのものを用いることもできる。上記図3に示す多数の異形状の凹部(5a)(5b)(5c)を有する回転ドラム体(1)は、装飾用粉粒状物(8)を回転ドラム体(1)から下方に不規則、不均一に落下させることができ、未硬化無機質材料マット(6)への散布パターンに一層の不規則性、不均一性を与える場合に適している。 The rotating drum body (1) is provided with a large number of concave portions (5) in the surface layer portion thereof, and the decorative powder granules (3) supplied from the decorative granular material supply body (3) to the concave portion (5). 8) is held. In the first embodiment, as shown in FIG. 2, a large number of recesses (5) are used in which cylindrical or hemispherical identical shapes are regularly arranged. However, the present invention is not limited to this. For example, as shown in FIG. 3, a large number of recesses (5) are irregularly arranged, and even if it is cylindrical, a large recess (5a) and a small recess (5b) are mixed. Alternatively, various shapes and patterns such as a rectangular shape (5c) in which different shapes are mixed can be used. The rotating drum body (1) having a number of irregularly shaped recesses (5a), (5b) and (5c) shown in FIG. 3 is irregularly arranged with the decorative powder particles (8) downward from the rotating drum body (1). It can be dropped non-uniformly, and is suitable for the case of imparting further irregularity and non-uniformity to the spray pattern on the uncured inorganic material mat (6).
また、回転ドラム体(1)は、金属製やプラスチック製の円筒状中空芯体(9)の周面に、多数の貫通孔又は半貫通孔を穿設した合成ゴム製、軟質合成樹脂製、或いは金属製等の可撓性板状体(10)を巻きつけて着脱可能に固定されて形成されている。このため、回転ドラム体(1)表面の多数の凹部(5)のパターンを変更したい場合には、この可撓性板状体(10)を、別パターンの貫通孔又は半貫通孔を有するものと簡単に交換することができ、その生産作業能率を一層向上させることができる。 The rotating drum body (1) is made of a synthetic rubber or a soft synthetic resin in which a large number of through holes or semi-through holes are formed on the peripheral surface of a cylindrical hollow core body (9) made of metal or plastic. Alternatively, a flexible plate-like body (10) made of metal or the like is wound and fixed so as to be detachable. For this reason, when it is desired to change the pattern of a large number of recesses (5) on the surface of the rotating drum body (1), this flexible plate-like body (10) has a through-hole or a semi-through-hole of another pattern. The production work efficiency can be further improved.
可動性すのこ状遮蔽体(4)は、図2および図4にその一例を示すように、枠体(4d)で囲われた中に、断面△形状の遮蔽桟(4a)が隙間部(4b)を形成するように間隔を開けて平行に複数本固定されたすのこ状のもので、連結体(4c)を介して図示しない駆動装置に連結され、無機質材料マット(6)の搬送方向に対して、左右方向又は前後方向、或いは左右および前後方向に移動できる、或いは円形状等に回動移動できるようになっており、また、回転ドラム体(1)から落下する装飾用粉粒状物(8)の落下方向に対し、出し入れ自在の移動も可能なように形成されている。 As shown in FIG. 2 and FIG. 4, the movable slat-shaped shield (4) is surrounded by a frame (4d), and a shielding bar (4a) having a cross-section Δ shape has a gap (4b). ) In the form of a sawtooth, which is fixed in parallel at intervals, and is connected to a driving device (not shown) via a connecting body (4c), and is connected to the conveying direction of the inorganic material mat (6). It is possible to move in the left-right direction, the front-rear direction, the left-right direction, the front-rear direction, or to rotate in a circular shape or the like, and the decorative powder particles (8) falling from the rotating drum body (1) ) In such a way that it can be moved in and out freely.
そして、回転ドラム体(1)から下方に落下する装飾用粉粒状物(8)に対し、可動性すのこ状遮蔽体(4)を左右又は前後方向の動きを伴って連続的に介在させたり、或いは落下方向に対し出し入れして間欠的に介在させたり、更には、これらの遮蔽体(4)の動きや速度を変えて介在させたりすることができるため、落下する装飾用粉粒状物(8)の全部或いは少なくとも一部が断面△状の遮蔽桟(4a)に衝突し、上記遮蔽体(4)の介在状態やその動きに応じて、その落下方向を変えながら隙間部(4b)や遮蔽体(4)の非介在部から落下して、未硬化無機質材料マット(6)の表面に、所望の不均一パターン状や強調パターン状に装飾用粉粒状物(8)を散布することができるものである。 And, for the decorative granular material (8) falling downward from the rotating drum body (1), the movable sword-like shield (4) is continuously interposed with the movement in the left-right or front-rear direction, Alternatively, it can be inserted and removed intermittently with respect to the falling direction, or further, the movement and speed of these shields (4) can be changed, so that the falling decorative powder (8 ) All or at least partly collides with the shielding bar (4a) having a cross section of Δ, and the gap (4b) or shielding is changed while changing the falling direction in accordance with the intervening state and movement of the shielding body (4). It can fall from the non-intervening part of a body (4), and can disperse the decoration granular material (8) on the surface of an uncured inorganic material mat (6) in a desired non-uniform pattern shape or emphasis pattern shape. Is.
例えば、図2に示すような同一形状の凹部(5)が規則的に配列された回転ドラム体(1)から、規則的に装飾用粉粒状物(8)を落下させ、この粉粒状物(8)の落下方向に対し可動性すのこ状遮蔽板(4)を短い時間で間欠的に出し入れした場合には、未硬化無機質材料マット(6)の表面に、装飾用粉粒状物(8)の散布のない部分或いは散布の少ない部分を略円形状に規則性を持って現出させることが可能となり、また長目の時間で間欠的に出し入れした場合には、上記散布の少ない部分を略細長い帯状に規則性を持って現出させることが可能となる。また、上記回転ドラム体(1)から装飾用粉粒状物(8)を落下させ、可動性すのこ状遮蔽板(4)を落下方向に挿入した状態で未硬化無機質材料マット(6)の搬送方向に対して左右方向に同一速度で移動させた場合には、装飾用粉粒状物(8)は、波型状の散布パターンに現出させることが可能となる。 For example, the decorative granular material (8) is regularly dropped from the rotating drum body (1) in which concave portions (5) having the same shape as shown in FIG. In the case where the movable sword-like shielding plate (4) is intermittently inserted and removed in a short time with respect to the falling direction of 8), on the surface of the uncured inorganic material mat (6), the decorative granular material (8) It becomes possible to make the non-sprayed part or the part with little sprinkle appear in a regular circular shape with regularity, and when intermittently taking in and out in a long time, the above-mentioned part with little sprinkling is almost elongated It becomes possible to make it appear like a belt with regularity. Further, the decorative powder particles (8) are dropped from the rotating drum body (1), and the uncured inorganic material mat (6) is transported in a state where the movable sword-like shielding plate (4) is inserted in the dropping direction. However, when it is moved in the left-right direction at the same speed, the decorative granular material (8) can be made to appear in a corrugated dispersion pattern.
尚、上記では、規則的な散布パターンを現出する例を示したが、回転ドラム体(1)の凹部(5)の形状や配置を図3のようにランダムに形成したり、可動性すのこ状遮蔽板(4)の動きをランダムにしたり、或いは上記遮蔽板(4)の隙間部(4b)の間隔に粗密を設けたりすることにより、種々の自然な不均一・不規則模様状に装飾用粉粒状物(8)を散布することができるのは勿論である。 In the above, an example in which a regular spray pattern appears is shown, but the shape and arrangement of the recesses (5) of the rotating drum body (1) are randomly formed as shown in FIG. Decoration in various natural non-uniform / irregular patterns by random movement of the shield plate (4) or by providing coarse and dense gaps (4b) between the shield plates (4). Of course, the powder granulate (8) can be sprayed.
また、本実施形態1では、可動性すのこ状遮蔽板(4)の遮蔽桟(4a)に、断面△形状のものを用いる例を示したが、これに限らず断面円形や楕円形、或いは4角形、五角形、六角形等の多角形のもの等種々の形状のものを用いることもできる。
Moreover, in this
次に、図1に示す掻き取り体(2)は、その表面に多数の線状突起が密に設けられたブラシロールを用いた例を示してある。このブラシロールは、装飾用粉粒状物供給体(3)から回転ドラム体(1)の表面に供給された装飾用粉粒状物(8)の中で、多数の凹部(5)の内部以外の表面部に供給されたものを掻き取って除去したり、凹部(5)の内部に供給される粉粒状物(4)の量を均一化したりするために設けられている。掻き取り体(2)には、上記ブラシロールの他に、ウレタンゴム板等の弾性板を表面に設けたロール体や、上記弾性板を回転ドラム体(1)の表面に近接或いは接して固定したもの等を用いることもできる。 Next, the scraping body (2) shown in FIG. 1 shows an example using a brush roll having a large number of linear protrusions densely provided on the surface thereof. This brush roll is a decorative powder (8) supplied from the decorative powder supply body (3) to the surface of the rotating drum body (1), except for the inside of the numerous recesses (5). It is provided in order to scrape and remove what is supplied to the surface portion, or to uniformize the amount of the granular material (4) supplied to the inside of the recess (5). In addition to the brush roll, the scraper (2) is fixed to a roll body provided with an elastic plate such as a urethane rubber plate on the surface, or the elastic plate in proximity to or in contact with the surface of the rotating drum body (1). It is also possible to use those that have been used.
以上から、本発明の最良の実施形態1である装飾用粉粒状物散布装置(A)は、装飾用粉粒状物供給体(3)から装飾用粉粒状物(8)を回転ドラム体(1)表面の多数の凹部(5)の内部に供給し、回転ドラム体(1)の凹部(5)以外の表面に供給された過剰の粉粒状物(8)を、ブラシロールからなる掻き取り体(2)で掻き取って回転ドラム体(1)の表面から除去し、続いて、回転ドラム体(1)の回転に伴って下向き位置に来た凹部(5)から、その内部に供給された粉粒状物(8)を落下させることができるので、搬送移動中の未硬化無機質材料マット(6)の表面に、装飾用粉粒状物(8)を所望のパターンにコントロールして散布することができるものである。
From the above, the decorative powder and particulate matter dispersing apparatus (A), which is the
図5は、本発明の最良の実施形態2である装飾用粉粒状物散布装置(B)を示す縦断面図である。この散布装置(B)は、前記実施形態1に係る装飾用粉粒状物散布装置(A)において、回転ドラム体(1)と可動性すのこ状遮蔽板(4)の間に網状体(11)が設けられて構成されている。回転ドラム体(1)と可動性すのこ状遮蔽板(4)は前記実施形態1で説明したものと同じであり、掻き取り体(2)
は、固定式のウレタンゴム板を先端に用いた例を示してある。
FIG. 5: is a longitudinal cross-sectional view which shows the powdered granular material spraying apparatus (B) for decoration which is the
Shows an example in which a fixed urethane rubber plate is used at the tip.
この網状体(11)は、金網等のメッシュ体からなり、回転ドラム体(1)表面の凹部(5)から落下する装飾用粉粒状物(8)或いはその一部が一旦網に当たることにより落下分散性や落下速度を調整し安定化させるために設けることができる。また、この網状体(11)は、図5に示したような1体だけでなく、上下に複数体用いることもでき、振動可能に形成しておくこともできる。 The mesh body (11) is made of a mesh body such as a wire mesh, and drops when the decorative granular material (8) falling from the recess (5) on the surface of the rotating drum body (1) or a part thereof hits the net. It can be provided to adjust and stabilize dispersibility and drop speed. Further, the mesh body (11) is not limited to a single body as shown in FIG. 5, and a plurality of mesh bodies (11) can be used at the top and bottom, and can be formed so as to be capable of vibrating.
尚、以上説明した実施形態1又は2の装飾用粉粒状物散布装置(A)又は(B)の前後に、他の装飾用粉粒状物散布手段を組み合わせた複合装置にすることもできる。例えば図7に示す断続散布手段(12)を上記粉粒状物散布装置(A)又は(B)の直後に配し、装飾用粉粒状物(8)をスポット的に散布できるようにすることができる。この断続散布手段(12)は、装飾用粉粒状物供給口(12a)と圧縮空気供給口(12b)と装飾用粉粒状物散布口(12c)とを備え、圧縮空気の供給を断続的に行って、供給された粉粒状物(8)をスポット的に散布口(12c)から被塗物である未硬化無機質材料マット(6)の表面に散布して、特に粉粒状物(8)による強調的なぼかし模様や陰影模様を現出させるのに好適である。
In addition, it can also be set as the composite apparatus which combined the other granular powder dispersal means for decoration before and after the decorative powder particle dispersing apparatus (A) or (B) of
次に、本発明の装飾用粉粒状物散布装置を用いた建築用化粧板の製造方法を、実施するに最良の実施形態3を示す図6に基づき説明する。図6の(a)は、支持プレート(7)の上に、セメント等の自硬性無機質材料と木質材料とを主原料とする芯層用半乾式組成物と、セメント等の自硬性無機質材料と木質材料とを主原料とし、これに着色顔料を混入した表裏層用半乾式組成物とを、フォーミング装置によって、裏面層(6c)、芯層(6b)、表面層(6a)の順に散布堆積し、表裏面が着色された、3層構成の未硬化無機質材料マット(6)を半乾式成形する工程を示す。 Next, the manufacturing method of the decorative board for buildings using the decorative powder and granular material spraying apparatus of the present invention will be described with reference to FIG. (A) of FIG. 6 shows a semi-dry composition for a core layer mainly composed of a self-hardening inorganic material such as cement and a wood material on a support plate (7), and a self-hardening inorganic material such as cement. A semi-dry composition for the front and back layers in which a wood material is the main raw material and color pigments are mixed with this is spread and deposited in the order of the back layer (6c), the core layer (6b), and the surface layer (6a) by a forming device. And the process of carrying out the semi-dry-type shaping | molding of the uncured inorganic material mat | matte (6) of 3 layers structure with which the front and back were colored is shown.
ここで自硬性無機質材料としては、ポルトランドセメント、スラグセメント、アルミナセメント、シリカセメント、フライアッシュセメント、或いはこれらセメント類に珪砂、シラス、珪石粉などのケイ酸質材料を混合したものや、炭酸マグネシウム等を用いることができる。 Here, as the self-hardening inorganic material, Portland cement, slag cement, alumina cement, silica cement, fly ash cement, or a mixture of these cements with siliceous materials such as silica sand, shirasu, and silica powder, magnesium carbonate Etc. can be used.
また、木質材料としては、木片、木材フレーク、木繊維束、古紙繊維、パルプ、漂白クラフトパルプ、鋸屑、木粉、或いは木質セメント板廃材の粉砕物などを用いることができる。芯層(6b)用の木質材料には木片、木フレークのような粗い木質材料を主に用いて軽量にし、表裏面層(6a)(6c)用の木質材料には芯層(5c)に用いるものよりも細かい木質材料を用いて表裏層の密度を高め、強度的性質を向上させるのが好ましい。また表面層(6a)には、後述するオートクレーブ処理時に木質材料の色が表面層(6a)に染みや色ムラとなって現出するのを防止するため、漂白クラフトパルプを主に用いることもできる。 As the wood material, wood pieces, wood flakes, wood fiber bundles, waste paper fibers, pulp, bleached kraft pulp, sawdust, wood powder, or pulverized wood cement board waste can be used. The wood material for the core layer (6b) is mainly made of a rough wood material such as a piece of wood or wood flake to reduce the weight, and the wood material for the front and back layers (6a) and (6c) is made of the core layer (5c). It is preferable to increase the density of the front and back layers by using a finer wood material than that used to improve the strength properties. In addition, bleached kraft pulp is mainly used for the surface layer (6a) in order to prevent the color of the woody material from appearing as stains or uneven color in the surface layer (6a) during autoclave processing described later. it can.
着色顔料としては、耐候性に優れている点で無機質系顔料が好ましく、ベンガラなどの天然、合成の酸化鉄類、酸化チタン、カーボンブラック、酸化クロムなどを用いることができ、またこれらの無機質系顔料に一部有機質顔料を加えて用いることもできる。本実施形態3では、着色顔料を表裏面層(6a)(6c)用組成物に混入する例を示したが、表面層(6a)用組成物に混入するだけでも良いのは勿論である。 As the coloring pigment, inorganic pigments are preferable in terms of excellent weather resistance, and natural and synthetic iron oxides such as Bengala, titanium oxide, carbon black, chromium oxide, etc. can be used, and these inorganic pigments can also be used. It is also possible to add an organic pigment to the pigment and use it. In the third embodiment, an example in which the color pigment is mixed into the composition for the front and back layers (6a) and (6c) has been shown, but it is needless to say that the color pigment may be mixed into the composition for the surface layer (6a).
その他の添加物として、パーライト、シラスバルーン等の無機発泡体、或いは硬化促進剤、エフロレッセンス防止剤、耐水性付与剤などのケミカル類等公知の添加物を添加しておくことができる。 As other additives, known additives such as inorganic foams such as perlite and shirasu balloon, or chemicals such as a curing accelerator, an efflorescence inhibitor, and a water resistance imparting agent can be added.
芯層(6b)用半乾式組成物の具体的な一例として、ポルトランドセメント50重量部、珪砂等の珪酸質材料20重量部、木材フレークを主とする木質材料15重量部、パーライト等の無機発泡体15重量部、水42重量部からなるものを挙げることができる。また、表裏層(6a)(6c)用半乾式組成物の具体的な一例として、ポルトランドセメント50重量部、珪酸質材料18重量部、細かい木フレークとパルプが約半々の木質材料15重量部、パーライト等の無機発泡体15重量部、着色顔料2重量部、水38重量部からなるものを挙げることができる。 Specific examples of the semi-dry composition for the core layer (6b) include 50 parts by weight of Portland cement, 20 parts by weight of a siliceous material such as silica sand, 15 parts by weight of a wood material mainly composed of wood flakes, and inorganic foam such as pearlite. Examples thereof include 15 parts by weight of body and 42 parts by weight of water. Further, as a specific example of the semi-dry composition for the front and back layers (6a) and (6c), 50 parts by weight of Portland cement, 18 parts by weight of siliceous material, 15 parts by weight of wood material with about half of the fine wood flakes and pulp, Examples thereof include 15 parts by weight of an inorganic foam such as pearlite, 2 parts by weight of a color pigment, and 38 parts by weight of water.
次に、得られた未硬化無機質材料マット(6)の表面に、前記実施形態1又は2で説明した装飾用粉粒状物散布装置(A)又は(B)のいずれかを用いて、装飾用粉粒状物(8)を散布する。図6の(b)は、未硬化無機質材料マット(6)に装飾用粉粒状物(8)が散布された状態を示している。装飾用粉粒状物散布装置(A)又は(B)による未硬化無機質材料マット(6)への散布工程の説明は、前記実施形態1又は2で述べた通りであり省略する。 Next, on the surface of the obtained uncured inorganic material mat (6), using any of the decorative powder and particulate matter dispersing devices (A) or (B) described in the first or second embodiment, Sprinkle powder (8). (B) of FIG. 6 has shown the state by which the granular material for decoration (8) was sprayed on the uncured inorganic material mat (6). The description of the spraying process to the uncured inorganic material mat (6) by the decorative powder particle spraying device (A) or (B) is as described in the first or second embodiment, and will be omitted.
ここにおいて、用いる装飾用粉粒状物(8)は、その材質や形状が特に限定されるものではなく、例えば、鉱石の粉粒体、砂、着色砂、人工着色骨材、陶磁器を粉砕した粉粒体、雲母、ロックウール粉砕物、ガラス粉砕物、着色樹脂片等を挙げることができる。耐候性から無機質系の粉粒状物(8)を用いるのが望ましい。また、このような装飾用粉粒状物(8)は、その材質や形状の異なる複数種を組み合わせて用いることもできる。 Here, the material and shape of the decorative powder granule (8) to be used are not particularly limited. For example, powder of ore powder, sand, colored sand, artificial colored aggregate, and ceramic pulverized Examples thereof include granules, mica, rock wool pulverized material, glass pulverized material, and colored resin pieces. In view of weather resistance, it is desirable to use an inorganic powder (8). Moreover, such a decorative granular material (8) can also be used in combination of a plurality of different materials and shapes.
図6の(c)は、上記で得られた、装飾用粉粒状物が散布された未硬化無機質材料マット(6)の表面に、所定の凹凸模様(13a)(13b)が設けられたエンボス型板(14)を載置し、未硬化無機質材料マット(6)を加圧圧締する工程を示す。この加圧圧締工程は、支持プレート(7)の上に未硬化無機質材料マット(6)を載置し、その上にエンボス型枠(14)を載置したものを一組として複数組を堆積し、これを所定圧力で冷圧圧締することにより行うことができる。 FIG. 6 (c) shows an emboss in which a predetermined concavo-convex pattern (13a) (13b) is provided on the surface of the uncured inorganic material mat (6) obtained as described above, on which the decorative granular material is dispersed. The process of mounting a template (14) and press-pressing the uncured inorganic material mat (6) is shown. In this pressing and pressing step, a plurality of sets are deposited by placing the uncured inorganic material mat (6) on the support plate (7) and placing the embossed mold (14) thereon. However, this can be performed by cold pressing with a predetermined pressure.
この加圧圧締により、図6の(d)(e)に示す通り、未硬化無機質材料マット(6)はその全体厚さが減じられて所定厚さに形成される。そして、その着色表面層(6a)には、エンボス型板(14)によって、目地溝状凹部(15a)と該凹部(15a)で区画された化粧面凸部(15b)と化粧面凸部(15b)の表面に石肌状等の細かい凹凸が形成され、さらにこれらの着色表面層(6a)の表面に、着色表面層(6a)とは色調の異なる装飾用粉粒状物(8)が所望のパターンで分散された、自然観、質感に優れた建築用化粧板(P)が得られる。 By this pressing and pressing, as shown in FIGS. 6 (d) and 6 (e), the uncured inorganic material mat (6) is formed to a predetermined thickness by reducing the entire thickness thereof. Then, the colored surface layer (6a) is formed by embossing template (14) with joint groove-shaped recess (15a) and decorative surface convex part (15b) and decorative surface convex part (15a) defined by the concave part (15a). A fine irregularity such as a stone surface is formed on the surface of 15b), and a decorative powder (8) having a color tone different from that of the colored surface layer (6a) is desired on the surface of the colored surface layer (6a). An architectural decorative board (P) having an excellent natural view and texture, dispersed in the above pattern, is obtained.
このようにして得られた建築用化粧板(P)は、常法により、加温下で養生された後、更にオートクレーブ養生されるが、このオートクレーブ養生の前又は後、或いは前後に、側端部の実加工その他の仕上げ加工や、その表面全面にシーラー塗装等の合成樹脂塗料によるクリアー塗装を施しておくことができる。オートクレーブ養生前にクリアー塗装する場合は、図6の(b)の装飾用粉粒状物(8)の散布後、図6の(c)の加圧圧締時、或いは図6の(d)の加圧圧締後に行うことができ、図6の(c)の加圧圧締時に行う場合には、エンボス型板(14)の押圧面に離型材とクリアー塗料を塗布しておき、加圧圧締と同時にクリアー塗料を未硬化無機質材料マット(6)に塗布することによって行うことができる。このようにオートクレーブ養生前にクリアー塗装やシーラー塗装をしておくと、オートクレーブ養生時のエフロレッセンスの発生を抑制することができる。 The architectural decorative board (P) thus obtained is cured by heating in a conventional manner and then further autoclaved. Before or after this autoclave curing, or before and after, Actual finishing of the part and other finishing processing, and clear coating with a synthetic resin paint such as sealer coating can be applied to the entire surface. In the case of clear coating before the autoclave curing, after spraying the decorative granular material (8) in FIG. 6 (b), during the press-clamping in FIG. 6 (c), or in FIG. 6 (d) This can be performed after pressing, and in the case of press-clamping in FIG. 6 (c), a release material and a clear paint are applied to the pressing surface of the embossing template (14), and simultaneously with press-clamping. This can be done by applying a clear paint to the uncured inorganic material mat (6). Thus, if clear coating or sealer coating is performed before autoclave curing, generation of efflorescence during autoclave curing can be suppressed.
尚、上記建築用化粧板(P)の製造方法では、未硬化無機質材料マット(6)を半乾式成形で形成する例を示したが、これに限らず湿式抄造スラリーを調整し、このスラリーを長網式や丸網式抄造装置により抄造し、脱水処理した抄造マットを未硬化無機質材料マット(6)として用いることもできる。ただし、この場合には、排水処理の問題、着色材を混入する場合にスラリーへの着色材の分散性が半乾式成形に較べて劣るという問題、加圧圧締時に装飾用粉粒状物(8)が抄造マット内部に埋設され易く半乾式成形に較べて表面への現出量が少なくなるという問題等を有しており、建築用化粧板(P)の表層を着色したり、この表層に装飾用粉粒状物(8)を散布して装飾価値を向上させるためには、半乾式成形で行う方が望ましい。 In the method for manufacturing the decorative board for building (P), an example in which the uncured inorganic material mat (6) is formed by semi-dry molding has been shown. However, the present invention is not limited to this, and a wet papermaking slurry is prepared. A paper mat produced by papermaking using a long-mesh type or round netting type papermaking machine and subjected to dehydration treatment can also be used as the uncured inorganic material mat (6). However, in this case, the problem of wastewater treatment, the problem that the dispersibility of the coloring material in the slurry when mixed with the coloring material is inferior to that of the semi-dry molding, the decorative particulates (8) Has a problem that it is easy to be embedded in the paper mat and the amount of appearance on the surface is smaller than that of semi-dry molding, and the surface layer of the decorative decorative panel (P) is colored or decorated on this surface layer. In order to improve the decorative value by spraying the powdered granular material (8), it is preferable to carry out by semi-dry molding.
また、本実施形態では、表裏面層(6a)(6c)用の組成物に着色材を混入した例を示した。着色材を混入しておくことにより地色を表現できるので、後工程で複雑な着色塗装を省くことができるので生産性がよく、着色塗装のように塗膜劣化による外観不良の発生の危惧もなく、永年良好な着色外観を保持することができるので好ましい。また、散布した装飾用粉粒状物(4)が着色塗装によって隠蔽されることがなく、表面層(5a)の着色地色と相俟って、自然な風合いを一層現出させることができる。 Moreover, in this embodiment, the example which mixed the coloring material in the composition for front and back layers (6a) (6c) was shown. Since the ground color can be expressed by mixing the coloring material, complex colored coating can be omitted in the subsequent process, so productivity is good, and there is a risk of appearance defects due to coating film deterioration like colored coating. It is preferable because a good colored appearance can be maintained for many years. Moreover, the sprinkled decorative powder particles (4) are not concealed by the colored coating, and the natural texture can be further revealed in combination with the colored ground color of the surface layer (5a).
(1) 回転ドラム体
(2) 掻き取り体
(3) 装飾用粉粒状物供給体
(4) 可動性すのこ状遮蔽板
(5) 凹部
(6) 未硬化無機質材料マット
(7) 支持プレート
(8) 装飾用粉粒状物
(9) 筒状体
(10) 凹部穿設シート
(11) 網状体
(12) 断続散布手段
(13) 装飾用粉粒状物供給口
(14) エンボス型板
(15a) 目地溝状凹部
(15b) 化粧面凸部
(P) 建築用化粧板
(1) Rotating drum body (2) Scraping body (3) Powder supply for decorative material (4) Movable slat-shaped shielding plate (5) Recess (6) Uncured inorganic material mat (7) Support plate (8) ) Decorative powder (9) Tubular body (10) Recessed sheet (11) Net (12) Intermittent spraying means (13) Decorative powder supply port (14) Embossed template
(15a) Joint groove-shaped concave part (15b) Decorative face convex part (P) Architectural decorative board
Claims (7)
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