[go: up one dir, main page]

JP2004309130A - Showcase cooling device - Google Patents

Showcase cooling device Download PDF

Info

Publication number
JP2004309130A
JP2004309130A JP2004214225A JP2004214225A JP2004309130A JP 2004309130 A JP2004309130 A JP 2004309130A JP 2004214225 A JP2004214225 A JP 2004214225A JP 2004214225 A JP2004214225 A JP 2004214225A JP 2004309130 A JP2004309130 A JP 2004309130A
Authority
JP
Japan
Prior art keywords
showcase
temperature
set value
solenoid valves
turned
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2004214225A
Other languages
Japanese (ja)
Other versions
JP4026624B2 (en
Inventor
Shinichi Nakayama
伸一 中山
Katsuhiro Sakai
克広 酒井
Osamu Ishiyama
修 石山
Yukimasa Tachibana
幸正 橘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Electric Retail Systems Co Ltd
Original Assignee
Fuji Electric Retail Systems Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Electric Retail Systems Co Ltd filed Critical Fuji Electric Retail Systems Co Ltd
Priority to JP2004214225A priority Critical patent/JP4026624B2/en
Publication of JP2004309130A publication Critical patent/JP2004309130A/en
Application granted granted Critical
Publication of JP4026624B2 publication Critical patent/JP4026624B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Freezers Or Refrigerated Showcases (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To integrally and rationally control a showcase and a refrigerator to attain high freshness management of merchandise, energy saving, facilitation of maintenance and optimization of refrigerator capacity. <P>SOLUTION: This showcase cooling device is composed of one or more showcases wherein the flow of a refrigerant to an evaporator is controlled on/off through solenoid valves based on deviation between the temperature of blowoff air and the set value, and the common refrigerator constituting a refrigerating cycle with the showcases. The showcase cooling device is provided with a temperature sensor for measuring the temperature of a merchandise housing part of each showcase, and a temperature set value correcting part for correcting the set value of the blowoff air temperature based on the measured temperature. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

この発明は、冷凍サイクルを構成するショーケースと冷凍機を総合的・合理的に制御して、商品の高鮮度管理や省エネルギー化などを実現するショーケース冷却装置に関する。   The present invention relates to a showcase cooling device that comprehensively and rationally controls a showcase and a refrigerator that constitute a refrigeration cycle to realize high freshness management and energy saving of products.

従来例について、図15〜図18を参照しながら説明する。図15は従来例の構成を示すブロック図である。従来例は大別して、ショーケース群1と冷凍機6から構成される。一方のショーケース群1は、ショーケース1A,1B,1C,…(以下、1A…と表記する)の全てが店舗内で並設されて一つのグループをなすもので、各ショーケース1A…はそれぞれ、蒸発器2A…、この蒸発器2A…への冷媒の流れをオン・オフ制御するショーケース用コントローラ34A…、冷媒の流れをオン・オフする操作端としての図示してない電磁弁、および、ショーケースの吹き出し空気の温度を測定する温度センサ14A…を備える。ここで、ショーケース内の温度測定箇所として、空気が吹き出す箇所が選ばれた理由は、一つには格納商品の量の多寡によって影響されない箇所であること、もう一つには制御に基づく温度変化が最も先行的に現れる箇所であるから制御上好都合なことによる。他方の冷凍機6は、圧縮機9、凝縮器31、圧縮機9の吸入冷媒圧力を測定する低圧用圧力センサ7、および、測定された圧力値とその設定値の偏差に基づき圧縮機9をオン・オフ制御する冷凍機用コントローラ12を備える。   A conventional example will be described with reference to FIGS. FIG. 15 is a block diagram showing a configuration of a conventional example. The conventional example is roughly divided into a showcase group 1 and a refrigerator 6. One showcase group 1 is a group in which all showcases 1A, 1B, 1C,... (Hereinafter referred to as 1A...) Are arranged side by side in a store to form one group. Each of the evaporators 2A, a showcase controller 34A for controlling on / off of the flow of the refrigerant to the evaporators 2A, a solenoid valve (not shown) as an operation end for turning on / off the flow of the refrigerant, and , Which measure the temperature of the air blown out of the showcase. Here, the reason why the location where air is blown was selected as the temperature measurement location in the showcase is that one is a location that is not affected by the quantity of stored products, and another is a temperature based on control. This is because control is convenient because the change is the place where the change appears first. The other refrigerator 6 includes a compressor 9, a condenser 31, a low-pressure pressure sensor 7 for measuring a suction refrigerant pressure of the compressor 9, and a compressor 9 based on a deviation between the measured pressure value and a set value thereof. A refrigerator controller 12 for ON / OFF control is provided.

蒸発器2A…は互いに並列接続され、この並列接続されたものに圧縮機9と凝縮器31が直列接続されて、冷凍サイクルが構成される。各コントローラ34A…はそれぞれ、対応する温度センサ14Aからの温度信号とその設定値との偏差に基づいて、対応する蒸発器2A…への冷媒の流れをオン・オフ制御する。冷媒は、圧縮機9から凝縮器31を経た後に分流して各蒸発器2A…に流れたり、または流れるのを阻止されてから圧縮機9に戻るように循環する。ここでは、各コントローラ34A…の制御信号を、対応する蒸発器2A…の前段に入力させるように簡略的に図示し、その冷媒の流れをオン・オフ制御することを示した(詳しくは図16参照)。   The evaporators 2A are connected in parallel with each other, and the compressor 9 and the condenser 31 are connected in series to the parallel-connected ones, thereby forming a refrigeration cycle. Each controller 34A... Controls the flow of the refrigerant to the corresponding evaporator 2A... Based on the difference between the temperature signal from the corresponding temperature sensor 14A and the set value. The refrigerant is split from the compressor 9 after passing through the condenser 31 and flows to each of the evaporators 2A, or circulates back to the compressor 9 after being prevented from flowing. Here, the control signals of the controllers 34A are simply shown to be input to the preceding stage of the corresponding evaporators 2A, and the on / off control of the flow of the refrigerant is shown (see FIG. 16 for details). reference).

図16は従来例の冷凍サイクルの構成を詳細に示すブロック図である。この冷凍サイクルは、冷凍機6に内蔵された圧縮機9および凝縮器31と、各ショーケース1A…に内蔵された蒸発器2A…、対応する電磁弁33A…および温度膨張弁32A…とから構成される。   FIG. 16 is a block diagram showing the configuration of a conventional refrigeration cycle in detail. This refrigeration cycle is composed of a compressor 9 and a condenser 31 built in the refrigerator 6, an evaporator 2A built in each showcase 1A, a corresponding solenoid valve 33A and a temperature expansion valve 32A. Is done.

この冷凍サイクルの制御動作は、ショーケース1A…においては、吹き出し空気温度の設定値と、温度センサ14A…(図15参照)による測定値の偏差に基づき、コントローラ34A…を介して、蒸発器2A…への冷媒の流れをオン・オフ制御することである。つまり、偏差がプラス(測定値≧設定値)のときには、電磁弁33A…を開き(オン)、また偏差がマイナス(測定値<設定値)のときには、電磁弁33A…を閉じる(オフ)ように、蒸発器2A…への冷媒の流れをオン・オフする。冷凍機6においては、図9で圧縮機9の吸入冷媒圧力の設定値と、圧力センサ7による測定値の偏差に基づき、コントローラ12を介して、圧縮機9の運転をオン・オフ制御する。つまり、圧力測定値が設定値以上または未満のときに、圧縮機9をオンまたはオフにする。なお、オン・オフ制御であるから、ここでの設定値は実際には上限,下限の各設定値からなる。   In the showcase 1A, the control operation of the refrigeration cycle is based on the deviation between the set value of the blown air temperature and the value measured by the temperature sensor 14A (see FIG. 15). .. On / off control of the flow of the refrigerant to. That is, when the deviation is plus (measured value ≧ set value), the solenoid valves 33A are opened (on), and when the deviation is minus (measured value <set value), the solenoid valves 33A are closed (off). Turn on / off the flow of the refrigerant to the evaporators 2A. In the refrigerator 6, on / off control of the operation of the compressor 9 is performed via the controller 12 based on the difference between the set value of the suction refrigerant pressure of the compressor 9 in FIG. That is, the compressor 9 is turned on or off when the measured pressure value is equal to or more than the set value. Since the on / off control is performed, the set value here actually consists of the upper limit and the lower limit.

従来のショーケース冷凍サイクルの動作について、図17のタイムチャートを参照しながら説明する。この図において、(1) 時点1では、図示してない温度センサ14Aによるショーケース1Aの吹き出し空気温度の測定値がいずれも設定値(下限)以下であるため、図示してないコントローラ34Aを介して、電磁弁33Aは閉じる(オフ)。このとき、図示してない圧力センサによる吸入冷媒の圧力の測定値が設定値(下限)以下であるため、圧縮機は停止しており、吹き出し空気温度は上昇傾向にある。(2) 時点2では、ショーケース1Aの吹き出し空気温度が上昇して設定値(上限設定値)を超えるため、電磁弁33Aが開く(オン)。それと同時に、吸入冷媒の圧力の測定値が設定値(上限)以上になるため、圧縮機が運転される。その後に、ショーケース1B,1Cの吹き出し空気温度が順次上昇して設定値(上限)以上になるため、電磁弁33B,33Cが開く。したがって、冷凍機によってショーケース1A…の冷却がおこなわれ、各吹き出し空気温度が下降する。(3) 時点3では、まずショーケース1Aの吹き出し空気温度が設定値未満となって、電磁弁33Aが閉状態となり、これに続いて順次、電磁弁33B,33Cが閉状態となる。(4) 時点4で、全ての電磁弁が閉状態となり、蒸発器2A…と冷凍機の間にある冷媒が冷凍機に回収される、いわゆるポンプダウン運転がおこなわれる。その結果として、(5) 時点5で、吸入冷媒の圧力の測定値が設定値(下限)以下になって、圧縮機は停止する。   The operation of the conventional showcase refrigeration cycle will be described with reference to the time chart of FIG. In this figure, (1) At time 1, all the measured values of the blown air temperature of the showcase 1A by the temperature sensor 14A (not shown) are equal to or lower than the set value (lower limit). Then, the solenoid valve 33A is closed (off). At this time, since the measured value of the pressure of the suction refrigerant by the pressure sensor (not shown) is equal to or lower than the set value (lower limit), the compressor is stopped, and the temperature of the blown air tends to increase. (2) At time point 2, the blow-out air temperature of the showcase 1A rises and exceeds the set value (upper limit set value), so the solenoid valve 33A opens (ON). At the same time, since the measured value of the pressure of the suction refrigerant becomes equal to or higher than the set value (upper limit), the compressor is operated. Thereafter, the blow-out air temperature of the showcases 1B and 1C sequentially increases and exceeds the set value (upper limit), so that the solenoid valves 33B and 33C are opened. Are cooled by the refrigerator, and the temperature of each blown air drops. (3) At time 3, first, the temperature of the blown air from the showcase 1A becomes lower than the set value, the solenoid valve 33A is closed, and subsequently, the solenoid valves 33B and 33C are sequentially closed. (4) At time point 4, all solenoid valves are closed, and a so-called pump-down operation is performed in which the refrigerant between the evaporators 2A ... and the refrigerator is recovered by the refrigerator. As a result, (5) At time point 5, the measured value of the pressure of the suction refrigerant becomes equal to or less than the set value (lower limit), and the compressor is stopped.

圧縮機の運転・停止と、ショーケースの吹き出し空気温度の時間的変化について、それぞれ図18(a),(b) に示す。同図(a) では、圧縮機が継続的に運転・停止(オン・オフ)され、同図(b) では、吹き出し空気温度は設定値を中心として上下に変動する。なお、上限・下限の各設定値の表示は省略した。   FIGS. 18 (a) and 18 (b) show the operation and stop of the compressor and the temporal change of the air temperature blown out of the showcase, respectively. In FIG. 3A, the compressor is continuously operated and stopped (on / off), and in FIG. 3B, the blown air temperature fluctuates up and down around the set value. In addition, the display of each set value of an upper limit and a lower limit was omitted.

従来の冷凍サイクルでは、次のような問題がある。(1) 冷凍機は圧力センサの測定値に基づき、またショーケース1A…は温度センサ14A…の測定値に基づき、それぞれ独立的に制御され、相互に圧力センサや温度センサの各測定値を交換して制御しているわけではない。したがって、ショーケースと冷凍機からなるショーケース冷凍サイクルを総合的・合理的に制御して、十分に効率の良い運転をおこなわせるには若干問題がある。(2) 一般に冷凍機は、夏期の所要負荷を基準として容量が選定されるため、夏期以外では冷凍機能力がショーケース負荷に比べて過大となり、一つには無駄な電力消費が起こって低効率運転となり、もう一つには圧縮機の運転・停止頻度が高くなるため、ショーケースの吹き出し空気温度のバラツキつまり変動幅が大きくなる、という問題が発生する。(3) ショーケースを設置し初期調整後に、負荷変動や環境変化などによって冷却状態が悪いものが発生したときには、そのショーケースについて吹き出し空気温度の設定値を手動で調整する必要があり、設置後の保守が面倒であった。(4) 除霜後の復帰冷却、つまりプルダウンに時間を要するため、その間に商品の鮮度が低下する恐れがあった。(5) 吹き出し空気温度に応じて対応するショーケースが運転されるから、全てのショーケースが同時に運転される、つまりショーケース群が一括運転される、ということが起こりうる。したがって、冷凍機は、夏期のピーク負荷時にショーケース群が一括運転されると想定して容量選定がなされる。その結果、選定された冷凍機が実際上、過大容量ひいては過大コストになる傾向がある。   The conventional refrigeration cycle has the following problems. (1) The refrigerator is independently controlled based on the measured value of the pressure sensor, and the showcase 1A is independently controlled based on the measured value of the temperature sensor 14A, and exchanges the measured values of the pressure sensor and the temperature sensor with each other. It does not mean that it is controlled. Therefore, there are some problems in controlling the showcase refrigeration cycle including the showcase and the refrigerator comprehensively and rationally to perform a sufficiently efficient operation. (2) In general, the capacity of a refrigerator is selected based on the required load in summer, so the refrigeration function capacity is excessive compared to the showcase load except in summer, and one of the reasons is wasteful power consumption and low power consumption. Efficient operation is attained, and secondly, the frequency of operation and stoppage of the compressor is increased, which causes a problem that the variation in the temperature of the blown air from the showcase, that is, the fluctuation range becomes large. (3) After the showcase has been installed and the initial adjustments have been made, if the cooling condition deteriorates due to load fluctuations or environmental changes, it is necessary to manually adjust the set value of the blow-out air temperature for that showcase. Maintenance was troublesome. (4) Since it takes time for return cooling after defrosting, that is, pull-down, the freshness of the product may be reduced during that time. (5) Since the corresponding showcase is operated according to the blown air temperature, all the showcases may be operated simultaneously, that is, the showcase group may be operated collectively. Therefore, the capacity of the refrigerator is selected on the assumption that the showcase group is operated collectively at the peak load in summer. As a result, the selected chiller actually tends to have excessive capacity and therefore excessive cost.

この発明が解決しようとする課題は、従来の技術がもつ以上の問題点を解消して、冷凍サイクルを構成するショーケースと冷凍機を総合的・合理的に制御し、もって商品の高鮮度管理や省エネルギー化、保守の容易化、冷凍機容量の適正化などを実現するショーケース冷却装置を提供することにある。   The problem to be solved by the present invention is to solve the problems more than the conventional technology has, and to comprehensively and rationally control a showcase and a refrigerator that constitute a refrigeration cycle, thereby managing a high freshness of a product. Another object of the present invention is to provide a showcase cooling device that realizes energy saving, easy maintenance, optimizing the capacity of a refrigerator, and the like.

この発明は、吹き出し空気の温度とその設定値との偏差に基づき蒸発器への冷媒の流れを電磁弁を介してオン・オフ制御するショーケースの一または二以上と、これと冷凍サイクルを構成する共通な冷凍機からなるショーケース冷却装置において、各ショーケースの商品格納箇所の温度を測定する温度センサと;その測定温度に基づいて、吹き出し空気温度の設定値を補正する温度設定値補正部と;を備える、という構成である。   The present invention comprises one or more showcases for controlling the flow of refrigerant to an evaporator on / off via an electromagnetic valve based on a deviation between the temperature of blown air and a set value thereof, and a refrigeration cycle with the showcase. Temperature sensor for measuring the temperature of the product storage location of each showcase in a showcase cooling device comprising a common refrigerator; and a temperature set value correction unit for correcting the set value of the blow-out air temperature based on the measured temperature. And ;.

さらにまた、この発明は、電磁弁の所定数以上が同時にオン状態になるべきときには、1)所定数に達すべき電磁弁を、既にオン状態にある電磁弁のいずれかがオフ状態になるまでオンしないでオフ状態に止め置いたり、2)そのうちで商品格納箇所の温度がその設定値に近い順にショーケースの電磁弁をオフ状態に止め置いたり、3)そのうちで予め定めた優先順位に基づくショーケースの電磁弁をオフ状態に止め置いたり、4)そのうちで運転率の実績が低い順に電磁弁をオフ状態に止め置いたりし、それぞれ同時にオン状態にある電磁弁を所定数未満に抑える運転台数制限部を備える、という構成にするのが好ましい。   Still further, the present invention provides that when a predetermined number or more of the solenoid valves are to be turned on at the same time, 1) turn on the solenoid valves that should reach the predetermined number until one of the solenoid valves already on is turned off. Do not leave it in the off state without leaving it, 2) in which the solenoid valve of the showcase is turned off in the order that the temperature of the product storage location is closer to its set value, 3) in which the show based on the predetermined priority The number of operating units that keeps the solenoid valve in the case off, or 4) stops the solenoid valve in the off state in ascending order of operation rate, and keeps the number of solenoid valves in the on state at the same time less than a predetermined number. It is preferable to provide a configuration in which a restriction unit is provided.

また、この発明では、温度設定値補正部によって、各ショーケースの商品格納箇所の測定温度、つまり商品の実際の冷え具合に基づいて、吹き出し空気温度の設定値を補正することができる。   Further, in the present invention, the set value of the blow-out air temperature can be corrected by the temperature set value correction unit based on the measured temperature of the product storage location of each showcase, that is, the actual degree of cooling of the product.

また、この発明では、運転台数制限部によって、電磁弁の所定数以上が同時にオンになるべきときには、次の(1)〜(4)いずれかの方法で同時にオンする電磁弁を所定数未満に抑えることができる。
(1)所定数に達すべき電磁弁を、既にオン状態にある電磁弁のいずれかがオフ状態になるまで、オンしないでオフ状態に止め置く。
(2)同時にオン状態になるべき電磁弁のうち、商品格納箇所の温度がその設定値に近い順にショーケースの電磁弁をオフ状態に止め置く。
(3)同時にオン状態になるべき電磁弁のうち、予め定めた優先順位に基づきショーケースの電磁弁をオフ状態に止め置く。
(4)同時にオンになるべき電磁弁のうち、運転率実績が低い順に電磁弁をオフ状態に止め置く。
Further, in the present invention, when a predetermined number or more of the solenoid valves are to be simultaneously turned on by the operating number limiting unit, the number of the solenoid valves that are simultaneously turned on by any one of the following methods (1) to (4) is reduced to less than the predetermined number. Can be suppressed.
(1) The solenoid valves that should reach the predetermined number are kept off without being turned on until one of the solenoid valves already on is turned off.
(2) Among the solenoid valves to be turned on at the same time, the showcase solenoid valves are turned off in the order in which the temperature of the product storage location is closer to the set value.
(3) Among the solenoid valves to be turned on at the same time, the solenoid valves in the showcase are kept off based on a predetermined priority.
(4) Among the solenoid valves to be turned on at the same time, the solenoid valves are kept in the off state in order of the lowest operation rate.

この発明によれば、次のような優れた効果が期待できる。
(1)各ショーケースの商品格納箇所の測定温度、つまり実際の商品の冷え具合に基づいて、吹き出し空気温度の設定値を自動的に補正することができるから、商品の鮮度管理が良くおこなわれるとともに、従来例の手動補正に比べて補正の手間が省けて保守の容易化が図れる。
(2)同時にオン状態にある電磁弁を所定数未満に抑えること、つまりショーケース群の夏期のピーク負荷時の最大消費電力を制限することができるから、それだけ冷凍機の容量を抑えて選定でき、ひいては装置費用の低減、装置の省スペース化・省エネルギー化を図ることができる。
According to the present invention, the following excellent effects can be expected.
(1) Since the set value of the blow-out air temperature can be automatically corrected based on the measured temperature of the product storage location of each showcase, that is, the actual degree of cooling of the product, freshness management of the product is well performed. At the same time, compared to the manual correction of the conventional example, the trouble of the correction can be saved and the maintenance can be facilitated.
(2) It is possible to reduce the number of solenoid valves that are on at the same time to less than a predetermined number, that is, to limit the maximum power consumption of the showcase group at the peak load in the summer season. As a result, the cost of the apparatus can be reduced, and the space and energy of the apparatus can be saved.

この発明の実施の形態として、第1実施例について、図1の構成を示すブロック図を参照しながら説明する。図1において、従来と同じショーケース群1と冷凍機6の間に介在する形で、新たに両者を総合的・合理的に制御するための総合コントローラ34を設ける。この総合コントローラ34は、運転率演算部3と、圧力設定値演算部4と、回転数指令演算部5とからなる。   First Embodiment As an embodiment of the present invention, a first embodiment will be described with reference to a block diagram showing the configuration of FIG. In FIG. 1, an integrated controller 34 for newly and comprehensively and rationally controlling both the showcase group 1 and the refrigerator 6 is provided in a manner interposed between the refrigerator 1 and the showcase group 1. The general controller 34 includes an operation rate calculation unit 3, a pressure set value calculation unit 4, and a rotation speed command calculation unit 5.

運転率演算部3は、一定時間ごとにその前の一定時間に対する各電磁弁33A…(図16参照)のオン時間の割合である電磁弁運転率を求める。圧力設定値演算部4は、その求められた電磁弁運転率に基づいて、冷凍機6の側でインバータ8を介して運転される圧縮機9の吸入冷媒圧力に対する次の一定時間に係る設定値(更新)を求める。回転数指令演算部5は、その求められた吸入冷媒圧力の設定値と実際の圧力との偏差に基づいて、圧縮機9に対する次の一定時間に係る回転数指令(更新)を求める。   (See FIG. 16) The operating rate calculation unit 3 obtains an electromagnetic valve operating rate, which is the ratio of the ON time of each of the solenoid valves 33A... The pressure set value calculation unit 4 calculates a set value relating to the next predetermined time with respect to the suction refrigerant pressure of the compressor 9 operated via the inverter 8 on the side of the refrigerator 6 based on the determined solenoid valve operation rate. (Update). The rotational speed command calculation unit 5 obtains a rotational speed command (update) for the next fixed time for the compressor 9 based on the deviation between the determined set value of the suction refrigerant pressure and the actual pressure.

圧力設定値演算部4の技術的意味について、以下に図2〜図5を参照しながら説明する。図2は冷凍機能力・ショーケース負荷・消費電力量と(圧縮機吸入冷媒の)圧力設定値の関係図である。横軸に圧力設定値を、縦軸に冷凍機能力・ショーケース負荷・消費電力量をそれぞれとる。冷凍機能力と消費電力量は、いずれも圧力設定値の上昇とともに減少する。ここで、冷凍機能力は、周囲温度の高低に応じて(つまり周囲温度をパラメータとして)矢印方向、つまり右上・左下の各方向にシフトする。ショーケース負荷は、周囲温度・湿度の高低に応じて矢印方向、つまり上・下の各方向にシフトするものの、圧力設定値には無関係で一定である。以上から言えることは、ショーケースの冷却のための消費電力量を過不足なく有効に、つまり必要最小限にする圧力設定値は、冷凍機能力=ショーケース負荷、の関係が成り立つときの圧力設定限界値である。   The technical meaning of the pressure set value calculation unit 4 will be described below with reference to FIGS. FIG. 2 is a relationship diagram between the refrigeration function capacity, the showcase load, the power consumption, and the pressure set value (of the refrigerant sucked into the compressor). The horizontal axis represents the pressure set value, and the vertical axis represents the refrigerating function, the showcase load, and the power consumption. Both the refrigerating function and the power consumption decrease as the pressure set value increases. Here, the refrigerating function shifts in the arrow direction, that is, in each of the upper right and lower left directions according to the level of the ambient temperature (that is, using the ambient temperature as a parameter). The showcase load shifts in the direction of the arrow, that is, in the upward and downward directions according to the level of the ambient temperature and humidity, but is constant regardless of the pressure set value. From the above, it can be said that the pressure set value that effectively and completely minimizes the power consumption for cooling the showcase, that is, the pressure setting value when the relationship of refrigeration function power = showcase load holds, is established. This is the limit.

この圧力設定限界値は、冷凍機の周囲温度やショーケースの周囲温度・湿度の変化に応じて変動する。図3は、四季による各値の変化に関し、(a) は周囲温度・湿度の変化図、(b) は圧力設定値の変化図、(c) は冷凍能力・ショーケース負荷の変化図である。図3(a) のように、冷凍機は、その周囲温度が四季によって正弦曲線的に変動するが、ショーケースは、もともと空調の効いた室内に設置されるので、冷凍機と比べてその周囲温度・湿度が四季を通してほぼ一定である。同図(b) の実線ように、圧力設定値が四季に応じて前記の限界値になるように更新(変更)されると、同図(c) の実線のように、冷凍機能力は四季を通してほぼ一定になり、しかも、同じように四季を通してほぼ一定なショーケース負荷より若干高めの値をとる。なお、ショーケース負荷は、既に述べたように周囲温度・湿度に応じて(したがって、四季に応じて)変化するが、その程度が小さいから図には一定として示したわけである。これに対し、参考的に示した同図(b) の点線ように、圧力設定値が四季を通して一定であれば、同図(c) の点線のように、冷凍機能力は四季に応じて変化することになる。   The pressure setting limit value fluctuates according to changes in the ambient temperature of the refrigerator or the ambient temperature and humidity of the showcase. Fig. 3 is a diagram showing changes in ambient temperature and humidity, (b) is a diagram showing changes in set pressure, and (c) is a diagram showing changes in refrigeration capacity and showcase load. . As shown in Fig. 3 (a), the temperature of the refrigerator fluctuates sinusoidally according to the four seasons, but the showcase is originally installed in an air-conditioned room. Temperature and humidity are almost constant throughout the four seasons. When the pressure set value is updated (changed) so as to become the above-mentioned limit value according to the four seasons as indicated by the solid line in FIG. It is almost constant throughout the year, and also takes a slightly higher value than the showcase load that is almost constant throughout the four seasons. Note that the showcase load changes according to the ambient temperature and humidity (and therefore according to the four seasons) as described above, but since the degree is small, it is shown as constant in the figure. On the other hand, if the pressure set value is constant throughout the four seasons, as indicated by the dotted line in Fig. (B) for reference, the refrigerating function will change according to the four seasons, as indicated by the dotted line in Fig. (C). Will do.

したがって、図3(c) のように、消費電力量を必要最小限にする最適な圧力設定値、つまり圧力設定限界値は結論的に言うと、夏には小さく、冬には大きく、春と秋にはその中間に設定される。つまり、図2において、冷凍機能力/圧力設定値線は、冷凍機周囲温度が夏になって高くなると左下方向にシフトし、一方のショーケース負荷/圧力設定値線は、ショーケース周囲温度・湿度が四季を通してほぼ一定であるから、その交差点は左方向(圧力設定値が小さくなる方向)にシフトし、逆に冬になると、同様な理由で交差点は右方向(圧力設定値が大きくなる方向)にシフトするからである。   Therefore, as shown in FIG. 3 (c), the optimal pressure setting value for minimizing the power consumption, that is, the pressure setting limit value is conclusively small in summer, large in winter, and large in spring. It is set in the middle in autumn. That is, in FIG. 2, the refrigeration function / pressure setting value line shifts to the lower left when the refrigerator ambient temperature increases in summer, and one showcase load / pressure setting value line shows the showcase ambient temperature / pressure setting value line. Since the humidity is almost constant throughout the four seasons, the intersection shifts to the left (the direction in which the pressure set value decreases). Conversely, in winter, the intersection moves in the right direction (the direction in which the pressure set value increases) for the same reason. ).

このように、消費電力量が必要最小限になるように圧力設定値を最適に更新するためには、各環境条件における冷凍機能力とショーケース負荷が分かればよいが、これらの数値を実際に測定するのが困難である。そこで実際には、冷凍機能力とショーケース負荷のバランスを見ながら、冷凍機能力が不足か、適当か、過剰かを判断し、これに基づいて圧力設定値を最適に更新する。しかも、冷凍機能力とショーケース負荷のバランスを、ショーケースの電磁弁の運転率に基づいて判断する。つまり、電磁弁の運転率が低いときには、ショーケース負荷に対して冷凍機能力が過剰、電磁弁の運転率が高いときには、ショーケース負荷に対して冷凍機能力が不足、電磁弁の運転率が適当なときには、ショーケース負荷に対して冷凍機能力が適当、とそれぞれ判断する。なお、電磁弁の運転率が高いか、低いか、適当かの判断は経験に基づく。これについて、次に説明する。   As described above, in order to optimally update the pressure set value so that the power consumption becomes a necessary minimum, the refrigeration function power and the showcase load in each environmental condition may be known. Difficult to measure. Therefore, actually, while checking the balance between the refrigeration function capacity and the showcase load, it is determined whether the refrigeration function capacity is insufficient, appropriate, or excessive, and the pressure set value is optimally updated based on this. In addition, the balance between the refrigeration function and the showcase load is determined based on the operating rate of the solenoid valve of the showcase. That is, when the operation rate of the solenoid valve is low, the refrigeration function is excessive with respect to the showcase load, and when the operation rate of the solenoid valve is high, the refrigeration function is insufficient with respect to the showcase load, and the operation rate of the solenoid valve is low. When appropriate, it is determined that the refrigeration function is appropriate for the showcase load. The determination as to whether the operation rate of the solenoid valve is high, low, or appropriate is based on experience. This will be described below.

図5は圧力設定値の更新に係る、圧力設定値/ショーケース運転率対応図である。これは圧力設定値を更新するための経験則で、この内容が図1の圧力設定値演算部4で実施されることになる。つまり、(1) 少なくとも1台のショーケース(電磁弁)運転率が90%以上なら冷凍機能力は不足と判断し、圧力設定値を0.01 MPa(0.1Kg/cm2) だけ下げ(更新し)て、冷凍機能力を増加させる。(2) 全てのショーケース(電磁弁)運転率が40〜90%なら、冷凍機能力は適当と判断し、圧力設定値をそのまま維持する。(3) ショーケース(電磁弁)運転率が全てが90%以下で、かつ少なくとも1台が40%以下なら、冷凍機能力は過剰と判断し、圧力設定値を0.01 MPaだけ上げ(更新し)て、冷凍機能力を減少させる。 FIG. 5 is a diagram showing the relationship between the pressure setting value and the showcase operation rate in relation to the updating of the pressure setting value. This is an empirical rule for updating the pressure set value, and this content is implemented by the pressure set value calculation unit 4 in FIG. In other words, (1) If the operating rate of at least one showcase (solenoid valve) is 90% or more, it is determined that the refrigeration function is insufficient, and the pressure set value is reduced (updated) by 0.01 MPa (0.1 kg / cm 2 ). And increase the refrigeration function. (2) If the operating rates of all showcases (solenoid valves) are 40 to 90%, it is determined that the refrigeration function is appropriate, and the pressure set value is maintained as it is. (3) If the showcase (solenoid valve) operation rate is 90% or less for all the units and at least one unit is 40% or less, it is determined that the refrigeration function is excessive, and the pressure set value is increased by 0.01 MPa (updated). To reduce the refrigeration function.

ところで、冷凍機能力とショーケース負荷のバランスを、前記のようにショーケースの電磁弁の運転率に基づいて判断する代わりに、電磁弁が繰返しオンして冷媒の流れをオンしたときの対応するショーケースの本体内所定箇所における空気温度の平均的降下速度に基づいて判断するか、または電磁弁が繰返しオン・オフしたときの平均的オン・オフ周期に基づいて判断することも可能である。これらの別の判断方法について以下に説明する。   By the way, instead of judging the balance between the refrigeration function and the showcase load based on the operation rate of the solenoid valve of the showcase as described above, it corresponds to the case where the solenoid valve is repeatedly turned on to turn on the flow of the refrigerant. The determination can be made based on the average rate of decrease of the air temperature at a predetermined location in the main body of the showcase, or based on the average ON / OFF cycle when the solenoid valve is repeatedly turned ON / OFF. These different determination methods will be described below.

冷凍機能力とショーケース負荷のバランスを、ショーケースの本体内所定箇所における空気温度の平均的降下速度に基づいて判断する方式では、図6の総合コントローラ34Xが用いられる。この総合コントローラ34Xは、図1における総合コントローラ34の第1の変形例で、総合コントローラ34における電磁弁運転率演算部3に代えて温度降下速度演算部3Xが用いられる。この温度降下速度演算部3Xは、各ショーケースの電磁弁運転信号と、吹き出し空気の温度信号に基づいて、一定時間ごとにその前の一定時間に各電磁弁が繰返しオンして冷媒の流れをオンしたときの対応するショーケースの吹き出し空気の温度の平均的降下速度を求める。なお、吹き出し空気の温度信号に代えて商品格納箇所の空気温度信号について、平均的降下速度を演算するようにすることもできる。   In a method of determining the balance between the refrigerating function and the showcase load based on the average descent rate of the air temperature at a predetermined location in the main body of the showcase, the general controller 34X in FIG. 6 is used. This general controller 34X is a first modification example of the general controller 34 in FIG. 1, and a temperature lowering speed calculator 3X is used instead of the solenoid valve operation rate calculator 3 in the general controller 34. Based on the operating signal of the solenoid valve of each showcase and the temperature signal of the blown air, the temperature drop speed calculating unit 3X repeatedly turns on the solenoid valve at a certain time before the certain time, and turns on the flow of the refrigerant. The average falling speed of the temperature of the blown air of the corresponding showcase when turned on is determined. In addition, instead of the temperature signal of the blown air, an average descent speed may be calculated for the air temperature signal of the product storage location.

さて、吹き出し空気の温度の平均的降下速度が大きいか小さいかによって、ショーケース負荷に対して冷凍機能力が過剰か、不足かを判断することができ、その判断は図9に示す経験則に基づいておこなわれる。図9は圧力設定値の更新に係る、圧力設定値/吹き出し空気温度の降下速度対応図で、この内容が図6の圧力設定値演算部4で実施されることになる。つまり、(1) 1台でも降下速度がその下限値以下になれば、冷凍機能力は不足と判断し、圧力設定値を下げて冷凍機能力を増加させる。(2) 全てのショーケースについて、降下速度が設定範囲内であれば、冷凍機能力は適当と判断し、圧力設定値をそのまま維持する。(3) 1台でも降下速度がその上限値以上になれば、冷凍機能力は過剰と判断し、圧力設定値を上げて冷凍機能力を減少させる。   Now, whether the refrigeration function is excessive or insufficient with respect to the showcase load can be determined based on whether the average descending speed of the temperature of the blown air is high or low. The determination is based on the rule of thumb shown in FIG. It is done based on. FIG. 9 is a diagram showing the relationship between the pressure setting value and the descending speed of the blown air temperature in relation to the updating of the pressure setting value, and this content is executed by the pressure setting value calculation unit 4 in FIG. That is, (1) If at least one of the units has a descent speed below the lower limit value, it is determined that the refrigeration function is insufficient, and the refrigeration function is increased by lowering the pressure set value. (2) If the descent speed is within the set range for all showcases, it is determined that the refrigeration function is appropriate, and the set pressure value is maintained as it is. (3) If at least one of the units has a descent speed equal to or higher than the upper limit value, it is determined that the refrigerating function is excessive, and the pressure setting value is increased to decrease the refrigerating function.

冷凍機能力とショーケース負荷のバランスを、ショーケースの電磁弁が繰返しオン・オフしたときの平均的オン・オフ周期に基づいて判断する方式では、図7の総合コントローラ34Yが用いられ、これは図1における総合コントローラ34の第2の変形例であって、総合コントローラ34における電磁弁運転率演算部3に代えてオン・オフ周期演算部3Yが用いられる。このオン・オフ周期演算部3Yは、各ショーケースの電磁弁運転信号に基づいて、一定時間ごとにその前の一定時間に各電磁弁が繰返しオン・オフしたときの平均的オン・オフ周期を求めることができる。   In a method of determining the balance between the refrigeration function power and the showcase load based on the average ON / OFF cycle when the solenoid valve of the showcase is repeatedly turned ON / OFF, the general controller 34Y shown in FIG. 7 is used. This is a second modification of the general controller 34 in FIG. 1, in which an on / off cycle calculating unit 3Y is used instead of the solenoid valve operation rate calculating unit 3 in the general controller 34. The on / off cycle calculating unit 3Y calculates an average on / off cycle when each solenoid valve is repeatedly turned on / off at a certain time before the certain time, based on the solenoid valve operation signal of each showcase. You can ask.

さて、平均的オン・オフ周期が小さいか大きいかによって、ショーケース負荷に対して冷凍機能力が過剰か、不足かを判断することができ、その判断は図10に示す経験則に基づいておこなわれる。図10は圧力設定値の更新に係る、圧力設定値/電磁弁のオン・オフ周期対応図で、この内容が図6の圧力設定値演算部4で実施されることになる。つまり、(1) 1台でもオン・オフ周期がその上限値以上になれば、それだけ冷却に時間を要したわけであるから、冷凍機能力は不足と判断し、圧力設定値を下げて冷凍機能力を増加させる。(2) 全てのショーケースについて、オン・オフ周期が設定範囲内であれば、冷凍機能力は適当と判断し、圧力設定値をそのまま維持する。(3) 1台でもオン・オフ周期がその下限値以下になれば、それだけ冷却が短時間におこなわれたわけであるから、冷凍機能力は過剰と判断し、圧力設定値を上げて冷凍機能力を減少させる。   Now, it can be determined whether the refrigeration function is excessive or insufficient for the showcase load depending on whether the average ON / OFF cycle is small or large, and the determination is made based on the empirical rule shown in FIG. It is. FIG. 10 is a diagram showing the relationship between the pressure setting value and the ON / OFF cycle of the solenoid valve in relation to the updating of the pressure setting value, and the contents will be implemented by the pressure setting value calculation unit 4 in FIG. In other words, (1) If at least one of the ON / OFF cycles exceeds the upper limit, it took more time for cooling, so it was judged that the refrigeration function was insufficient, and the pressure setting value was lowered to reduce the refrigeration function. Increase power. (2) For all showcases, if the ON / OFF cycle is within the set range, it is determined that the refrigeration function is appropriate, and the pressure set value is maintained as it is. (3) If at least one unit has an ON / OFF cycle that is less than the lower limit, cooling has been performed in a shorter period of time, so it is determined that the refrigeration function is excessive. Decrease.

ところで、ショーケース負荷に対して冷凍機能力が過剰か、不足かを判断するために、空気温度の降下速度でみるのと、電磁弁のオン・オフ周期でみるのとは本質的には同じことである。実際上は検出と演算の容易さが問題になるわけで、その点では電磁弁のオン・オフ周期でみる方が優れる。   By the way, in order to determine whether the refrigeration function is excessive or inadequate with respect to the showcase load, it is essentially the same as looking at the air temperature drop rate and looking at the on / off cycle of the solenoid valve. That is. In practice, the easiness of detection and calculation is a problem, and in that regard, it is better to look at the ON / OFF cycle of the solenoid valve.

以上に述べたように、圧力設定値は、圧力設定値演算部4によって演算されるわけであるが、格納商品の鮮度管理をさらに充実しておこなうためには、その初期値を格納商品がアイスクリームや精肉,鮮魚などの冷凍食品か、乳製品などの日配品か、野菜や果物などの青果物かに基づき、つまり用途に応じて、適切に定めることを併用するのが望ましい。この初期値設定によって、それぞれの最適温度まで迅速に冷却することができる。この圧力設定の初期値を定める方法について以下に説明する。   As described above, the pressure set value is calculated by the pressure set value calculation unit 4. However, in order to further enhance the freshness management of the stored product, the initial value of the stored product must be iced. It is desirable to use a combination of frozen foods such as cream, meat, and fresh fish, daily items such as dairy products, and fruits and vegetables such as vegetables and fruits. With this initial value setting, it is possible to quickly cool to the respective optimum temperatures. A method for determining the initial value of the pressure setting will be described below.

そのために、図6の総合コントローラ34Zが用いられる。この総合コントローラ34Zは、図1における総合コントローラ34の第3の変形例で、総合コントローラ34において圧力設定値演算部4の前段に初期値設定部40を設ける。この初期値設定部40は、全ショーケースに共通な格納商品の種類、つまり用途に基づき、たとえば格納商品の種類か用途に対応する符号キーを操作して、予め圧力設定値演算部4に対し圧力設定の初期値を定めることができる。この初期値設定に係る経験則は、図11の圧力設定の初期値/格納商品の種類対応図に示される。図において、格納商品の種類(用途)を、冷凍・チルド(冷蔵)・氷温・精肉,鮮魚・日配品・青果の6段階に分け、圧力設定の初期値を左端の「冷凍」の最低値、たとえば 1.0 Kg/cm2 ( 使用温度−18℃に対応する) から右端の「青果」の最高値、たとえば 2.5 Kg/cm2 ( 使用温度5〜10℃に対応する) まで順次上げるように定める。前記の6段階に対応して符号キーが設けられる。 For this purpose, the general controller 34Z shown in FIG. 6 is used. This general controller 34Z is a third modified example of the general controller 34 in FIG. 1, and is provided with an initial value setting section 40 at a stage preceding the pressure set value calculation section 4 in the general controller 34. The initial value setting unit 40 operates the sign key corresponding to the type of the stored product or the application based on the type of the stored product common to all the showcases, that is, the application, and in advance, An initial value for the pressure setting can be determined. The empirical rule relating to the initial value setting is shown in the correspondence diagram of the initial value of pressure setting / type of stored product in FIG. In the figure, the types (uses) of stored products are divided into six stages: frozen, chilled (refrigerated), ice temperature, meat, fresh fish, daily items, and fruits and vegetables. Value, for example, from 1.0 Kg / cm 2 (corresponding to an operating temperature of -18 ° C) to the highest value of the rightmost “vegetables”, for example, 2.5 Kg / cm 2 (corresponding to an operating temperature of 5 to 10 ° C). Determine. A sign key is provided corresponding to the above six steps.

圧縮機回転数指令演算部5の構成について、図12の回転数指令演算部5と冷凍機6の構成を示すブロック図を参照しながら説明する。図において、回転数指令演算部5は、前段から入力される圧力設定値と、冷凍機6の圧力センサ7からの圧力測定値との偏差を求める丸印表示の偏差手段、およびPID演算器10からなる。圧力偏差は、PID演算器10を介して圧縮機に対する回転数指令に変換され、冷凍機6の側のインバータ8を経て圧縮機9に伝達されて、その回転数を変更させる。圧縮機9の吸入冷媒圧力は、圧力センサ7を介して回転数指令演算部5の偏差手段にフィードバックされ、ここに入力圧力設定値を目標とするネガティブ・フィードバック制御回路が形成される。圧縮機回転数は、圧力設定値が高くなると平均値が下がり、圧力設定値が低くなると平均値が上がるように制御される。   The configuration of the compressor rotation speed command calculation unit 5 will be described with reference to a block diagram showing the configuration of the rotation speed command calculation unit 5 and the refrigerator 6 in FIG. In the figure, a rotational speed command calculation unit 5 is provided with a circle-shaped deviation means for obtaining a deviation between a pressure set value input from a preceding stage and a pressure measurement value from a pressure sensor 7 of the refrigerator 6, and a PID calculator 10. Consists of The pressure deviation is converted into a rotational speed command for the compressor via the PID calculator 10 and transmitted to the compressor 9 via the inverter 8 on the side of the refrigerator 6 to change the rotational speed. The suction refrigerant pressure of the compressor 9 is fed back to the deviation means of the rotational speed command calculation unit 5 via the pressure sensor 7, where a negative feedback control circuit for setting the input pressure target value is formed. The compressor rotation speed is controlled such that the average value decreases as the pressure set value increases, and the average value increases as the pressure set value decreases.

以上の結果、圧縮機吸入冷媒圧力、圧縮機回転数、(ショーケースの)吹き出し空気温度は、それぞれ図4(a),(b),(c) のタイムチャートに示すようになる。図4(a) のように、圧力設定値にしたがって、圧縮機吸入冷媒圧力が変動する。それに応じて、図4(b) のように、細かく変動する圧縮機回転数の平均値は、圧力設定値が高くなると下がり、圧力設定値が低くなると上がる。ショーケース負荷と冷凍機能力が近似的に等しくなるように運転される結果、消費電力量を必要最小限にすることができる。また、圧力設定値に応じて圧縮機の回転数指令がなされて、圧縮機の運転・停止の頻度が従来例に比べて低くなる。その結果、ショーケースの吹き出し空気温度は、制御の行き過ぎ量が小さくなるため、設定値を中心とする変動幅が従来例に比べて小さく抑えられる(図4(c) と図12(b) 参照)。第1実施例には、「発明が解決しようとする課題」(1),(2) に対する解決策が折り込まれている。   As a result, the compressor suction refrigerant pressure, the compressor rotation speed, and the blowout air temperature (in the showcase) are as shown in the time charts of FIGS. 4A, 4B, and 4C, respectively. As shown in FIG. 4A, the compressor suction refrigerant pressure fluctuates according to the pressure set value. Accordingly, as shown in FIG. 4 (b), the average value of the compressor speed which fluctuates finely decreases as the pressure set value increases, and increases as the pressure set value decreases. As a result of operating so that the showcase load and the refrigeration function power become approximately equal, power consumption can be minimized. In addition, a compressor rotation speed command is issued according to the pressure set value, and the frequency of operation and stoppage of the compressor becomes lower than in the conventional example. As a result, the blow-out air temperature of the showcase becomes smaller than the conventional example because the overshoot amount of the control becomes smaller (see FIGS. 4C and 12B). ). In the first embodiment, a solution to "problems to be solved by the invention" (1) and (2) is incorporated.

第2実施例について、その構成を示すブロック図である図13を参照しながら説明する。この第2実施例には、第1実施例に加えて「発明が解決しようとする課題」(3),(4),(5) に対する解決策が折り込まれている。つまり、課題(3) に対し、負荷変動や環境変化などによって冷却状態が悪いショーケースが発生したときの吹き出し空気温度設定値の調整を容易化する。課題(4) に対し、除霜後の復帰冷却、つまりプルダウンに時間を短縮し、その間の商品鮮度低下を防止する。課題(5) に対し、ショーケースの同時運転台数を制限して冷凍機の選定容量が必要以上に過大にならないように合理化する。   A second embodiment will be described with reference to FIG. 13 which is a block diagram showing the configuration. In the second embodiment, in addition to the first embodiment, solutions to the "problems to be solved by the invention" (3), (4), and (5) are incorporated. That is, with respect to the problem (3), it is easy to adjust the set value of the blow-out air temperature when a showcase with a poor cooling state occurs due to a load change or an environmental change. In order to solve the problem (4), the recovery cooling after defrosting, that is, the time for pull-down is shortened, and the freshness of the product during that period is prevented. In order to solve the problem (5), the number of simultaneously operated showcases is limited to rationalize the refrigerator capacity so that the selected capacity does not become excessively large.

図13の第2実施例において、図1の第1実施例に対して追加した部分は、課題(3) の解決策としての、各ショーケースの商品格納箇所の温度を測定する温度センサ15A…と温度設定値補正部21、課題(4) の解決策としての、モード切替器22と高回転数指令部23、および課題(5) の解決策としての同時運転制限部24である。これらについて順次、以下に説明する。   In the second embodiment of FIG. 13, a part added to the first embodiment of FIG. 1 is a temperature sensor 15A for measuring the temperature of the product storage location of each showcase as a solution to the problem (3). And a temperature set value correction unit 21, a mode switch 22 and a high rotation speed command unit 23 as a solution to the problem (4), and a simultaneous operation restriction unit 24 as a solution to the problem (5). These will be described below in order.

温度設定値補正部21は、各ショーケース1A…の商品格納箇所の温度を、それぞれの温度センサ15A…を介して測定し、この各測定値に基づいて実際の商品の冷え具合を把握する。次に、これに応じてコントローラ34A…に対する吹き出し空気温度の設定値を自動的に補正する。この補正のための規則(経験則)を図14に示す。   The temperature set value correction unit 21 measures the temperature of the product storage location of each showcase 1A via the respective temperature sensors 15A, and grasps the actual degree of cooling of the product based on the measured values. Next, the set value of the blown air temperature for the controllers 34A is automatically corrected in accordance with this. FIG. 14 shows rules (empirical rules) for this correction.

図14において、商品格納箇所温度が、(1) 吹き出し空気温度設定値+5℃以上の場合、(2) 同じくその設定値+2℃以下の場合、(3) それら以外の場合、の三つに分け、それぞれの場合に応じて、吹き出し空気温度設定値を次のように補正する。(1) の場合には、初期設定値−1℃に、(2) の場合には、初期設定値+1℃に、(3) の場合には、初期設定値のままにする。温度設定値補正部21を用いることによって、従来の手動補正の面倒さが格段に改善される。   In FIG. 14, the product storage location temperature is divided into three cases: (1) when the blow-out air temperature is equal to or more than the set value + 5 ° C .; (2) when the product is equal to or less than the set value + 2 ° C .; The blow-out air temperature set value is corrected as follows in each case. In the case of (1), the initial set value is -1 ° C, in the case of (2), the initial set value is + 1 ° C, and in the case of (3), the initial set value is kept. By using the temperature set value correction unit 21, the trouble of the conventional manual correction is remarkably improved.

通常運転に対して、各ショーケースに付着した霜を除去する、いわゆる除霜運転の後には、商品の高鮮度管理のために、復帰冷却つまりプルダウンを急速におこなう運転をとる必要がある。図13に戻り、「通常運転モード」と「除霜後の運転モード」に切り替えるためのモード切替器22を、ショーケース群1の後段に設ける。したがって、各電磁弁の運転率信号は、モード切替器22を介して、「通常運転モード」のときには総合コントローラ34の側に、「除霜後の運転モード」のときには高回転数指令部23の側に切り替えて送出される。高回転数指令部23では、除霜運転直後には、全てのショーケースの吹き出し空気温度がそれぞれの設定値以下になるまで、または、商品格納箇所の温度がそれぞれの設定値以下になるまで、インバータ圧縮機に対して所定の高回転数を指令し、急速冷凍をすることができる。この急速冷凍によって、各ショーケースは除霜後の復帰冷却つまりプルダウンの時間短縮が実現し、その間の商品鮮度低下を防止することができる。   In contrast to the normal operation, after the so-called defrosting operation for removing frost adhering to each showcase, it is necessary to take an operation of rapidly performing return cooling, that is, pull-down, in order to control the high freshness of the product. Returning to FIG. 13, a mode switch 22 for switching between the “normal operation mode” and the “operation mode after defrosting” is provided at the subsequent stage of the showcase group 1. Therefore, the operation rate signal of each solenoid valve is transmitted via the mode switch 22 to the integrated controller 34 in the “normal operation mode” and the high rotation speed command unit 23 in the “operation mode after defrosting”. Is switched and sent. In the high rotation speed command unit 23, immediately after the defrosting operation, until the blowout air temperatures of all the showcases become equal to or less than the respective set values, or until the temperatures of the product storage locations become equal to or less than the respective set values. It is possible to command a predetermined high rotation speed to the inverter compressor to perform quick refrigeration. By this rapid freezing, each showcase realizes the return cooling after defrosting, that is, the pull-down time is shortened, and the freshness of the product during that time can be prevented.

同時運転台数制限部24は、モード切替器22と総合コントローラ34の間に設けられ、電磁弁33A…(つまりショーケース1A…)の全部が同時にオン状態になることを制限する。その目的は既に述べたように、冷凍機の容量が夏期のピーク負荷時にショーケース群が一括運転されると想定して選定される結果、選定された冷凍機が実際上、過大容量・過大コストになるためである。ここでは、電磁弁の全てが同時にオン状態になるのを制限するとしたが、一般には、電磁弁の所定数以上が同時にオン状態になるのを制限するのが広い対策となる。同時運転台数制限部24は、次の1)〜4)のいずれかの動作をとるように構成される。すなわち、電磁弁の全てが同時にオン状態になるべきときには、1)全数に達すべき一つ前の電磁弁を、既にオン状態にある電磁弁のいずれかがオフ状態になるまでオンしないでオフ状態に止め置いたり、2)商品格納箇所の温度がその設定値に近い、つまり比較的よく冷えているショーケースの電磁弁をオフ状態に止め置いたり、3)予め定めた優先順位に基づく、つまり格納商品の重要度を考慮してショーケースの電磁弁をオフ状態に止め置いたり、4)運転率実績が低い、つまり商品の冷え具合が比較的よく過去にショーケースの冷却運転時間が少なかった電磁弁をオフ状態に止め置いたりする。こうして、同時に全部の電磁弁(ショーケース)がオン状態にならないように抑えることができる。ここで、同時運転台数制限部24は、発明における運転台数制限部に相当する。   The simultaneous operation number limiting unit 24 is provided between the mode switch 22 and the general controller 34, and limits that all of the solenoid valves 33A... (That is, the showcase 1A. As described above, the purpose is to select the refrigerator capacity assuming that the showcase group will be operated collectively during peak load in summer, and as a result, the selected refrigerator will have excessive capacity and excessive cost. Because it becomes. Here, it is described that all the solenoid valves are simultaneously turned on. However, generally, it is a wide measure to limit that a predetermined number or more of the solenoid valves are simultaneously turned on. The simultaneous operation number limiting unit 24 is configured to perform any one of the following operations 1) to 4). That is, when all of the solenoid valves are to be turned on at the same time, 1) the previous solenoid valve to reach the total number is turned off without turning on until one of the solenoid valves that are already on is turned off. Or 2) the temperature of the product storage location is close to its set value, that is, the solenoid valve of the showcase that is relatively cool is turned off, or 3) based on a predetermined priority, that is, The showcase solenoid valve was turned off in consideration of the importance of the stored products, or 4) The operating rate was low, that is, the cooling condition of the products was relatively good and the cooling operation time of the showcase was short in the past For example, the solenoid valve is turned off. Thus, it is possible to prevent all the solenoid valves (showcases) from being turned on at the same time. Here, the simultaneous operating number limiting unit 24 corresponds to the operating number limiting unit in the present invention.

この発明に係る第1実施例の構成を示すブロック図1 is a block diagram showing a configuration of a first embodiment according to the present invention. 冷凍機能力・ショーケース負荷・消費電力量と圧力設定値の関係図Diagram of relationship between refrigeration function capacity, showcase load, power consumption, and pressure set value 四季による各値の変化に関し、(a) は周囲温度・湿度の変化図、(b) は圧力設定値の変化図、(c) は冷凍能力・ショーケース負荷の変化図Regarding changes in each value according to the four seasons, (a) is a diagram of changes in ambient temperature and humidity, (b) is a diagram of changes in set pressure, (c) is a diagram of changes in refrigeration capacity and showcase load 各値の時間的変化に関し、(a) は圧縮機吸入冷媒圧力のタイムチャート、(b) は圧縮機回転数のタイムチャート、(c) は吹き出し空気温度のタイムチャート(A) is a time chart of compressor suction refrigerant pressure, (b) is a time chart of compressor speed, and (c) is a time chart of blow-out air temperature. 圧力設定値の更新に係る、圧力設定値/ショーケース運転率対応図Correspondence diagram of pressure set value / showcase operation rate related to update of pressure set value 総合コントローラの第1の変形例を示すブロック図Block diagram showing a first modification of the integrated controller. 総合コントローラの第2の変形例を示すブロック図Block diagram showing a second modification of the integrated controller. 総合コントローラの第3の変形例を示すブロック図Block diagram showing a third modification of the integrated controller. 圧力設定値の更新に係る、圧力設定値/吹き出し空気温度の降下速度対応図Correspondence diagram of pressure set value / blow-off air temperature drop speed related to pressure set value update 圧力設定値の更新に係る、圧力設定値/電磁弁のオン・オフ周期対応図Correspondence diagram of pressure set value / ON / OFF cycle of solenoid valve related to update of pressure set value 圧力設定の初期値/格納商品の種類対応図Diagram of initial pressure setting / type of stored product 圧縮機回転数指令演算部と冷凍機の構成を示すブロック図Block diagram showing the configuration of the compressor rotation speed command calculation unit and the refrigerator 第2実施例の構成を示すブロック図FIG. 4 is a block diagram showing the configuration of the second embodiment. 吹き出し空気温度設定値の補正に係る、吹き出し空気温度設定値/商品格納箇所温度の対応図Correspondence diagram of blow-off air temperature set value / product storage location temperature for correction of blow-out air temperature set value 従来例の構成を示すブロック図Block diagram showing the configuration of a conventional example 従来例の冷凍サイクルの構成を詳細に示すブロック図Block diagram showing the configuration of a conventional refrigeration cycle in detail 従来例の冷凍サイクルの動作を示すタイムチャートTime chart showing the operation of a conventional refrigeration cycle 従来例の各値の時間的変化に関し、(a) は圧縮機の起動・停止のタイムチャート、(b) は吹き出し空気温度のタイムチャート(A) Time chart of compressor start / stop, (b) Time chart of blown air temperature

符号の説明Explanation of reference numerals

1 ショーケース群
1A,1B,1C ショーケース
2A,2B,2C 蒸発器
3 運転率演算部
3X 温度降下速度演算部
3Y オン・オフ周期演算部
4 圧力設定値演算部
5 回転数指令演算部
6 冷凍機
7 圧力センサ
8 インバータ
9 圧縮機
10 PID演算器
14A,14B,14C 温度センサ(吹き出し空気)
15A,15B,15C 温度センサ(商品格納箇所)
21 温度設定値補正部
22 モード切替器
23 高回転数指令部
24 同時運転台数制限部
31 凝縮器
32A,32B,32C 温度膨張弁
33A,33B,33C 電磁弁
34,34X,34Y,34Z 総合コントローラ
34A,34B,34C コントローラ(ショーケース個別)
40 初期値設定部
Reference Signs List 1 showcase group 1A, 1B, 1C showcase 2A, 2B, 2C evaporator 3 operation rate calculator 3X temperature drop speed calculator 3Y on / off cycle calculator 4 pressure set value calculator 5 rotation speed command calculator 6 refrigeration Machine 7 Pressure sensor 8 Inverter 9 Compressor 10 PID calculator 14A, 14B, 14C Temperature sensor (blowing air)
15A, 15B, 15C Temperature sensor (product storage location)
Reference Signs List 21 Temperature set value correction unit 22 Mode switch 23 High rotation speed command unit 24 Simultaneous operation number limit unit 31 Condenser 32A, 32B, 32C Temperature expansion valve 33A, 33B, 33C Solenoid valve 34, 34X, 34Y, 34Z General controller 34A , 34B, 34C Controller (individual showcase)
40 Initial value setting section

Claims (5)

吹き出し空気の温度とその設定値との偏差に基づき蒸発器への冷媒の流れを電磁弁を介してオン・オフ制御するショーケースの一または二以上と、これと冷凍サイクルを構成する共通な冷凍機とからなるショーケース冷却装置において、各ショーケースの商品格納箇所の温度を測定する温度センサと;その測定温度に基づいて、吹き出し空気温度の設定値を補正する温度設定値補正部と;を備えることを特徴とするショーケース冷却装置。 One or more showcases that control the flow of refrigerant to the evaporator on / off via an electromagnetic valve based on the difference between the temperature of the blown air and its set value, and a common refrigeration that forms a refrigeration cycle with this. A temperature sensor for measuring the temperature of the product storage location of each showcase; and a temperature set value correction unit for correcting the set value of the blow-out air temperature based on the measured temperature. A showcase cooling device, comprising: 請求項1に記載の装置において、電磁弁の所定数以上が同時にオン状態になるべきときには、所定数に達すべき電磁弁を、既にオン状態にある電磁弁のいずれかがオフ状態になるまでオンしないでオフ状態に止め置き、同時にオン状態にある電磁弁を所定数未満に抑える運転台数制限部を備えることを特徴とするショーケース冷却装置。 2. The apparatus according to claim 1, wherein when a predetermined number or more of the solenoid valves are to be turned on at the same time, the solenoid valves to be reached the predetermined number are turned on until one of the solenoid valves already on is turned off. A showcase cooling device comprising: an operating number limiting unit that keeps the number of solenoid valves in the on state at the same time, while keeping the solenoid valve in the on state, less than a predetermined number. 請求項1に記載の装置において、電磁弁の所定数以上が同時にオン状態になるべきときには、その内で商品格納箇所の温度がその設定値に近い順にショーケースの電磁弁をオフ状態に止め置き、同時にオン状態にある電磁弁を所定数未満に抑える運転台数制限部を備えることを特徴とするショーケース冷却装置。 2. The apparatus according to claim 1, wherein when more than a predetermined number of solenoid valves are to be turned on at the same time, the solenoid valves of the showcase are turned off in the order in which the temperature of the product storage location is closer to the set value. A showcase cooling device comprising an operating number limiter for suppressing the number of solenoid valves that are simultaneously turned on to less than a predetermined number. 請求項1に記載の装置において、電磁弁の所定数以上が同時にオン状態になるべきときには、その内で予め定めた優先順位に基づくショーケースの電磁弁をオフ状態に止め置き、同時にオン状態にある電磁弁を所定数未満に抑える運転台数制限部を備えることを特徴とするショーケース冷却装置。 2. The apparatus according to claim 1, wherein when a predetermined number or more of the solenoid valves are to be turned on at the same time, the solenoid valves of the showcase based on a predetermined priority are stopped in the off state, and simultaneously turned on. A showcase cooling device, comprising: an operating number limiter that suppresses a certain solenoid valve to less than a predetermined number. 請求項1に記載の装置において、電磁弁の所定数以上が同時にオン状態になるべきときには、その内で運転率の実績が低い順に電磁弁をオフ状態に止め置き、同時にオン状態にある電磁弁を所定数未満に抑える運転台数制限部を備えることを特徴とするショーケース冷却装置。
2. The apparatus according to claim 1, wherein when at least a predetermined number of the solenoid valves are to be turned on at the same time, the solenoid valves are kept in the off state in ascending order of the operation rate, and the solenoid valves are simultaneously turned on. A showcase cooling device, comprising: a number-of-operated-units limiting unit that keeps the number to be less than a predetermined number.
JP2004214225A 1995-12-07 2004-07-22 Showcase cooling system Expired - Lifetime JP4026624B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004214225A JP4026624B2 (en) 1995-12-07 2004-07-22 Showcase cooling system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP31880495 1995-12-07
JP2004214225A JP4026624B2 (en) 1995-12-07 2004-07-22 Showcase cooling system

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP23878296A Division JP3603497B2 (en) 1995-12-07 1996-09-10 Showcase cooling system

Publications (2)

Publication Number Publication Date
JP2004309130A true JP2004309130A (en) 2004-11-04
JP4026624B2 JP4026624B2 (en) 2007-12-26

Family

ID=33477876

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004214225A Expired - Lifetime JP4026624B2 (en) 1995-12-07 2004-07-22 Showcase cooling system

Country Status (1)

Country Link
JP (1) JP4026624B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007187337A (en) * 2006-01-11 2007-07-26 Fuji Electric Retail Systems Co Ltd Showcase cooling system
JP2009204177A (en) * 2008-02-26 2009-09-10 Panasonic Corp refrigerator
JP2009236348A (en) * 2008-03-26 2009-10-15 Sanyo Electric Co Ltd Cooling storage
EP2634499A4 (en) * 2010-10-27 2014-01-08 Technomirai Co Ltd Display case control system and program
JP2014188306A (en) * 2013-03-28 2014-10-06 Panasonic Corp Open showcase
AU2012317307B2 (en) * 2011-09-30 2016-03-31 Daikin Industries, Ltd. Refrigerant cycle system
JP2016169904A (en) * 2015-03-12 2016-09-23 パナソニックIpマネジメント株式会社 Operating condition management device
JP2016223738A (en) * 2015-06-02 2016-12-28 富士電機株式会社 Cooling control device and cooling control method
CN106766493A (en) * 2017-01-16 2017-05-31 中国农业科学院农产品加工研究所 Interlayer honeycomb airflow circulating ice-temp. fresh-preserving device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6297273B1 (en) 1996-04-02 2001-10-02 Mars, Inc. Use of cocoa solids having high cocoa polyphenol content in tabletting compositions and capsule filling compositions

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007187337A (en) * 2006-01-11 2007-07-26 Fuji Electric Retail Systems Co Ltd Showcase cooling system
JP2009204177A (en) * 2008-02-26 2009-09-10 Panasonic Corp refrigerator
JP2009236348A (en) * 2008-03-26 2009-10-15 Sanyo Electric Co Ltd Cooling storage
EP2634499A4 (en) * 2010-10-27 2014-01-08 Technomirai Co Ltd Display case control system and program
US9639096B2 (en) 2010-10-27 2017-05-02 Technomirai Co., Ltd. Controlling the operational rate of the freezing or refrigeration unit in a showcase
AU2012317307B2 (en) * 2011-09-30 2016-03-31 Daikin Industries, Ltd. Refrigerant cycle system
JP2014188306A (en) * 2013-03-28 2014-10-06 Panasonic Corp Open showcase
JP2016169904A (en) * 2015-03-12 2016-09-23 パナソニックIpマネジメント株式会社 Operating condition management device
JP2016223738A (en) * 2015-06-02 2016-12-28 富士電機株式会社 Cooling control device and cooling control method
CN106766493A (en) * 2017-01-16 2017-05-31 中国农业科学院农产品加工研究所 Interlayer honeycomb airflow circulating ice-temp. fresh-preserving device

Also Published As

Publication number Publication date
JP4026624B2 (en) 2007-12-26

Similar Documents

Publication Publication Date Title
JP3603497B2 (en) Showcase cooling system
EP2988077A1 (en) Systems and methods for operating a refrigeration system
JP6040041B2 (en) Showcase cooling system
US20130014527A1 (en) Temperature control in a refrigerated transport container
US7207184B2 (en) Method for regulating a most loaded circuit in a multi-circuit refrigeration system
JP2004309130A (en) Showcase cooling device
GB2432651A (en) A method of analysing a refrigeration system and a method of controlling a refrigeration system
WO2013007629A2 (en) Temperature control in a refrigerated transport container
US9080798B2 (en) Control method for modular refrigerated merchandiser
JP3748098B2 (en) Refrigerator for refrigerated showcase
CN103216983B (en) Cooling system
JP5389408B2 (en) Control device for cooling system
CN1146338C (en) Commodity display cabinet cooling device
JP4767670B2 (en) Centralized management system for refrigeration equipment with multiple showcases
EP2546589A1 (en) temperature control in a refrigerated transport container
CN103477165B (en) Controls for refrigeration systems
JP3666174B2 (en) Showcase cooling system
JP3685298B2 (en) Refrigerator for refrigerated showcase
JP3658911B2 (en) Showcase cooling system
JP3586996B2 (en) Showcase cooling system
JP3666180B2 (en) Showcase cooling system
JP2687637B2 (en) Operation control device for container refrigeration equipment
CN118980224A (en) Refrigeration control method, device, electronic equipment and cold storage
WO2022167590A2 (en) A cold storage and a method of operating a cold storage
JP2001004261A (en) Control device for refrigerated showcase system

Legal Events

Date Code Title Description
RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20060703

RD04 Notification of resignation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7424

Effective date: 20060704

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20061227

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070109

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070307

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070605

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070705

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070918

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20071001

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101019

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101019

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101019

Year of fee payment: 3

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101019

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111019

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111019

Year of fee payment: 4

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111019

Year of fee payment: 4

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121019

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131019

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term