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JP2004300020A - Methods for manufacturing glass article and optical element - Google Patents

Methods for manufacturing glass article and optical element Download PDF

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JP2004300020A
JP2004300020A JP2004069431A JP2004069431A JP2004300020A JP 2004300020 A JP2004300020 A JP 2004300020A JP 2004069431 A JP2004069431 A JP 2004069431A JP 2004069431 A JP2004069431 A JP 2004069431A JP 2004300020 A JP2004300020 A JP 2004300020A
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glass
forming section
support member
lump
molten
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JP4167610B2 (en
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Yoshinori Iguchi
義規 井口
Katsumi Utsuki
克己 宇津木
Atsushi Kamisaki
敦司 上崎
Junichi Watanabe
純一 渡邉
Tetsuya Saito
哲也 斉藤
Akira Murakami
明 村上
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Hoya Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing optical elements using preforms in a method for manufacturing higher quality glass articles at a higher speed. <P>SOLUTION: The method for manufacturing the glass articles comprises continuously separating glass masses from molten glass stream continuously outflowing from a nozzle and then shaping each separated glass mass at each glass shaping section . Each glass mass is separated from the molten glass stream by bringing a supporting member close to the tip end of the nozzle, receiving the tip end of the molten glass stream with the supporting member, and allowing the supporting member to descend at a speed higher than the outflow speed of the molten glass stream. The separated glass mass is shaped into the glass article after being transferred to the glass shaping section. The stop time of the glass shaping section, required for transferring the glass mass to the glass shaping section from the supporting member, or the time required for transferring the glass mass to the glass shaping section from the supporting member is made shorter than the time of one cycle required for preparing one glass mass from the molten glass stream by using the supporting member and transferring the glass mass to the glass shaping section. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、溶融ガラスから高品質のプレス成形用プリフォーム等のガラス物品を高生産性のもとに製造する方法、及び前記プリフォームをプレス成形することによりレンズ等の光学素子を製造する方法に関する。   The present invention relates to a method for producing a glass article such as a preform for press molding of high quality from molten glass with high productivity, and a method for producing an optical element such as a lens by press-molding the preform. About.

非球面レンズ等のガラス製光学素子を生産性よく製造する方法としてプリフォームと呼ばれる所定質量のガラス物品を加熱軟化し、プレス成形型でプレス成形する方法が広く用いられている。この方法によれば、レンズ面などのような光学機能面はプレス成形によって精密に成形されるので、光学機能面に研削、研磨等の機械加工を施す必要がない。通常、上記の方法は精密プレス成形法、あるいはモールドオプティクス成形法などと呼ばれている。   As a method of manufacturing a glass optical element such as an aspherical lens with high productivity, a method of heating and softening a glass article having a predetermined mass called a preform and press-molding with a press mold is widely used. According to this method, since the optical function surface such as the lens surface is precisely formed by press molding, it is not necessary to perform machining such as grinding and polishing on the optical function surface. Usually, the above method is called a precision press molding method or a mold optics molding method.

精密プレス成形法では、プリフォームに高い内部品質と表面品質が要求される。内部品質が低いと内部品質が低い光学素子しか得ることができない。また、表面品質が低いプリフォームを使用すると得られる成形品の表面品質も低くなる。精密プレス成形法で作製された光学素子の光学機能面には機械加工を施さないため、光学機能面が低品質の光学素子しか得られないことになる。   In precision press molding, high internal quality and surface quality are required for preforms. If the internal quality is low, only an optical element with a low internal quality can be obtained. In addition, when a preform having a low surface quality is used, the surface quality of a molded article obtained is low. Since the optical function surface of the optical element manufactured by the precision press molding method is not machined, only an optical element with a low quality optical function surface can be obtained.

ところで、上記プリフォームを製造する方法としては一般に、ガラス材料に機械加工を施して所定質量のプリフォームに加工する方法と、所定質量の溶融ガラスを成形してプリフォームにする方法がある。後者の方法は熱間プリフォーム成形と呼ばれ、高品質のプリフォームを量産することができる優れた方法である。このような熱間プリフォーム成形法の一例は特開平8−81228号公報(特許文献1)に開示されている。   By the way, as a method of manufacturing the preform, there are generally a method in which a glass material is machined into a preform having a predetermined mass, and a method in which molten glass having a predetermined mass is formed into a preform. The latter method is called hot preform molding and is an excellent method capable of mass-producing high-quality preforms. An example of such a hot preform molding method is disclosed in JP-A-8-81228 (Patent Document 1).

特許文献1に記載されている方法は、インデックステーブル上に配置された複数個の金型を循環し、キャスト位置において金型を上下することで所定質量の溶融ガラスを金型上に受けている。1つの金型の動きは、ノズル直下に金型が移動して来て、金型を上昇停止させると、その金型面上にノズルからの溶融ガラスが載り、必要な質量になったタイミングで金型を急降下させるとノズルから溶融ガラスが引き離される。金型上には所定質量のガラスが載り。その金型はノズル直下から移動し次の金型がノズル直下に入ってくる。これを繰返す事で連続してガラスの切断を行い、ガラス塊を形成させる。   The method described in Patent Document 1 circulates a plurality of dies arranged on an index table, and receives a predetermined amount of molten glass on the dies by moving the dies up and down at a casting position. . One of the movements of the mold is that when the mold moves immediately below the nozzle and the mold is lifted and stopped, the molten glass from the nozzle is placed on the mold surface and the required mass is reached. When the mold is rapidly lowered, the molten glass is separated from the nozzle. A glass of a predetermined mass is placed on the mold. The mold moves from directly below the nozzle, and the next mold enters immediately below the nozzle. By repeating this, the glass is continuously cut to form a glass lump.

この方法はシアで切断しない為、シアマークと呼ばれる不良の無い高品質なガラス素子を製造するに非常に適する。
特開平8−81228号公報
Since this method does not cut at the shear, it is very suitable for producing a high-quality glass element without defects called a shear mark.
JP-A-8-81228

しかしながら、切断動作と金型の循環移動動作を一つの機構が行う為、プリフォームの生産数の増加を図る際、ガラス切断後、次の金型がノズル直下に入る時間を短くしていかなければならない。必然的にテーブルの移動速度を速めることになり、移動の際に溶融ガラスにかかる横方向の加速度(横加速度)も大きくなる。金型に供給されたガラスは、金型に供給された後も暫くの間は、依然として高温状態にあるため、大きな横加速度がかかると変形等の不良が発生してしまう。また、大きな横加速度は、プリフォーム表面に欠陥が発生するといった問題の原因にもなり得る。つまり、切断動作と金型の循環移動動作を一つの機構で行う限り、上記問題を発生させずに生産数を増加するには、おのずと限界がある。   However, since one mechanism performs the cutting operation and the circulating movement of the mold, when increasing the number of preforms to be produced, it is necessary to shorten the time for the next mold to enter immediately below the nozzle after cutting the glass. Must. Inevitably, the moving speed of the table is increased, and the lateral acceleration (lateral acceleration) applied to the molten glass during the movement is increased. Since the glass supplied to the mold is still in a high temperature state for a while after being supplied to the mold, a defect such as deformation occurs when a large lateral acceleration is applied. Also, a large lateral acceleration can cause a problem such as a defect occurring on the preform surface. In other words, as long as the cutting operation and the circulating movement of the mold are performed by one mechanism, there is naturally a limit in increasing the number of productions without causing the above problem.

さらに、切断時の金型の高さがプリフォームの質量精度に影響する為、質量精度良くプリフォームを製造するためには、複数ある金型の高さの微調整が必要である。しかし、複数ある金型の高さの微調整は、大きな負担となる。   Further, since the height of the mold at the time of cutting affects the mass accuracy of the preform, it is necessary to finely adjust the heights of a plurality of molds in order to manufacture the preform with high mass accuracy. However, fine adjustment of the height of a plurality of dies imposes a heavy burden.

本発明は、このような従来のガラス物品の製造方法が有する欠点を克服し、より高品質のガラス物品をより高速にて製造する方法、ならびに前記方法により作製したプリフォームを用いて光学素子を製造する方法を提供する事を目的とする。   The present invention overcomes the disadvantages of such a conventional method for manufacturing a glass article, a method for manufacturing a higher quality glass article at a higher speed, and an optical element using a preform manufactured by the method. The purpose is to provide a method of manufacturing.

本発明者は、上記課題を解決するため鋭意検討を進めた。その結果、ノズルから流出する溶融ガラス流の先端部を、ガラスを成形するガラス成形部とは異なる部材を用いて分離してガラス塊とし、それをガラス成形部に移し、ガラス成形部上でガラスを移動しながらガラス物品に成形することにより上記目的を達成し得る事を見出して本発明を完成した。   The present inventor has made intensive studies to solve the above-mentioned problems. As a result, the front end of the molten glass flow flowing out of the nozzle is separated into a glass lump using a member different from the glass forming section for forming glass, and is transferred to the glass forming section. It has been found that the above object can be achieved by forming a glass article while moving the glass, thereby completing the present invention.

上記課題を解決する本発明は、以下の通りである。
(1)ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、次いで、支持部材を溶融ガラス流の流出速度よりも速く降下させて前記溶融ガラス流からガラス塊を分離し、かつ
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とするガラス物品の製造方法(以下、製法1−1という)。
(2)ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材を降下させて前記くびれにおいて溶融ガラス流からガラス塊を分離し、かつ
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とするガラス物品の製造方法(以下、製法1−2という)。
(3)ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊を分離し、かつ
分離したガラス塊を、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、ガラス塊をガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とするガラス物品の製造方法(以下、製法1−3という)。
(4)ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間、またはガラス塊を支持部材から移動しているガラス成形部に移すための時間を、支持部材のノズルへの接近開始からガラス塊の分離完了までの時間よりも短くする(1)〜(3)のいずれかに記載の製造方法。
(5)ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記溶融ガラス流の先端を支持部材で受け、該支持部材を溶融ガラス流の流出速度よりも速く降下させて前記ガラス塊を分離する工程を一定周期で繰り返すこと、
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とするガラス物品の製造方法(以下、製法2−1という)。
(6)ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記溶融ガラス流の先端を支持部材で受け、前記先端を支持して前記溶融ガラス流のノズル側と支持体側の間にくびれを作り、支持部材を降下させて前記くびれにおいて溶融ガラス流からガラス塊を分離する工程を一定周期で繰り返すこと、
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とするガラス物品の製造方法(以下、製法2−2という)。
(7)ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記溶融ガラス流の先端を支持部材で受け、前記先端を支持して前記溶融ガラス流のノズル側と支持体側の間にくびれを作り、支持部材による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊を分離する工程を一定周期で繰り返すこと、
分離したガラス塊を、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊をガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とするガラス物品の製造方法(以下、製法2−3という)。
(8)前記支持部材のガラス塊を受ける面が平面であり、該平面が360°回転することで、ガラス塊をガラス成形部に移すことを特徴とする(1)〜(7)のいずれかに記載の製造方法。
(9)支持部材のガラス塊を受ける面を傾けてガラス塊を落下させてガラス塊をガラス成形部に移すこと、及びガラス塊の落下方向とガラス成形部の移動方向とが一致することを特徴とする(1)〜(8)のいずれか1項に記載の製造方法。
(10)連続して調製される2つのガラス塊が、支持部材の異なる面で溶融ガラス流を受けて分離されることを特徴とする(1)〜(9)のいずれかに記載の製造方法。
(11)支持部材からガラス成形部にガラス塊を移す際にガラス塊の上下を反転することを特徴とする(1)〜(10)のいずれかに記載の製造方法。
(12)支持部材の溶融ガラス流の先端を受ける面よりガスを噴出して前記先端を受けることを特徴とする(1)〜(11)のいずれかに記載の製造方法。
(13)前記ガラス物品が光学ガラスよりなるプレス成形用プリフォームであることを特徴とする(1)〜(12)のいずれかに記載の製造方法。
(14)(13)に記載の製造方法により得られたガラス物品を加熱軟化し、次いでプレス成形することを特徴とする光学素子の製造方法。
The present invention for solving the above problems is as follows.
(1) A method for producing a glass article by continuously separating a glass lump from a molten glass flow continuously flowing out from a nozzle, and forming the separated glass lump in a glass forming section which moves intermittently or continuously. So,
A support member is brought close to the tip of the nozzle to receive the tip of the molten glass stream with the support member, and then the support member is lowered faster than the outflow speed of the molten glass stream to separate the glass block from the molten glass stream. And transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to the stopped glass forming section. The time required to stop the glass forming section in order to transfer the glass block from the support member to the glass forming section is one cycle required for preparing one glass block from the molten glass flow using the supporting member and moving to the glass forming section. A method for producing a glass article, which is shorter than the time (hereinafter referred to as production method 1-1).
(2) A method for producing a glass article by continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming section which moves intermittently or continuously. So,
A support member is brought close to the tip of the nozzle, the tip of the molten glass flow is received by the support member, and the tip is supported to create a constriction between the nozzle side and the support side of the molten glass flow, and then the support member Lowering the glass block from the molten glass stream at the constriction and transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article. When transferring the glass block to the stopped glass forming section, the time for stopping the glass forming section to transfer the glass block from the supporting member to the glass forming section is determined by using the supporting member to remove one glass from the molten glass flow. A method for producing a glass article (hereinafter, referred to as a production method 1-2), which is shorter than a cycle time required for preparing a lump and moving to a glass forming section.
(3) A method in which a glass lump is continuously separated from a molten glass flow continuously flowing out from a nozzle, and the separated glass lump is formed in a glass forming section which moves intermittently or continuously to produce a glass article. So,
A support member is brought close to the tip of the nozzle, the tip of the molten glass flow is received by the support member, and the tip is supported to create a constriction between the nozzle side and the support side of the molten glass flow, and then the support member Removing the support to separate the glass mass from the molten glass stream at the constriction and transferring the separated glass mass to a stationary or moving glass forming section to form a glass article; and When transferring the glass block to the stopped glass forming section, the time to stop the glass forming section to transfer the glass block to the glass forming section, by preparing one glass block from the molten glass flow using the support member, A method for manufacturing a glass article (hereinafter referred to as manufacturing method 1-3), wherein the time is shorter than one cycle required to move to a glass forming part.
(4) The time for stopping the glass forming section to transfer the glass lump from the support member to the glass forming section, or the time for transferring the glass lump from the support member to the moving glass forming section, to the nozzle of the support member. (1) The method according to any one of (1) to (3), wherein the time from the start of approach to the completion of separation of the glass block is shortened.
(5) A method for producing a glass article by continuously separating a glass lump from a molten glass flow continuously flowing out from a nozzle, and forming the separated glass lump in a glass forming section which moves intermittently or continuously. So,
Receiving the tip of the molten glass flow with a supporting member, repeating the step of lowering the supporting member faster than the outflow speed of the molten glass flow and separating the glass lump at a constant cycle,
Transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to the stopped glass forming section, A method for manufacturing a glass article, wherein the time for stopping the glass forming part for transferring the glass lump from the support member to the glass forming part is set to 70% or less of the period (hereinafter referred to as manufacturing method 2-1). .
(6) A method for producing a glass article by continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming section which moves intermittently or continuously. So,
The distal end of the molten glass flow is received by a support member, the distal end is supported to form a constriction between the nozzle side and the support side of the molten glass flow, and the supporting member is lowered to reduce the glass block from the molten glass flow at the constriction. Repeating the process of separating at regular intervals,
Transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to the stopped glass forming section, A method for manufacturing a glass article, wherein the time for stopping the glass forming part for transferring the glass lump from the support member to the glass forming part is set to 70% or less of the period (hereinafter referred to as manufacturing method 2-2). .
(7) A method in which a glass lump is continuously separated from a molten glass flow continuously flowing out from a nozzle, and the separated glass lump is formed by a glass forming section that moves intermittently or continuously to produce a glass article. So,
The distal end of the molten glass flow is received by a support member, the distal end is supported to form a constriction between the nozzle side and the support side of the molten glass flow, and the support by the support member is removed to remove the glass from the molten glass flow at the constriction. Repeating the process of separating lumps at regular intervals,
Transferring the separated glass block to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to a stopped glass forming section, A method for manufacturing a glass article (hereinafter, referred to as a manufacturing method 2-3), wherein a time for stopping the glass forming section for transferring to the glass forming section is set to 70% or less of the period.
(8) The surface of the support member that receives the glass block is a plane, and the plane is rotated by 360 ° to transfer the glass block to the glass forming section. The method according to 1.
(9) The glass mass is dropped onto the glass member by tilting the surface of the support member that receives the glass mass, and the glass mass is moved to the glass forming part, and the falling direction of the glass mass and the moving direction of the glass molding part are matched. The manufacturing method according to any one of (1) to (8).
(10) The manufacturing method according to any one of (1) to (9), wherein two continuously prepared glass blocks are separated by receiving a molten glass flow on different surfaces of the support member. .
(11) The method according to any one of (1) to (10), wherein the glass block is turned upside down when the glass block is transferred from the support member to the glass forming section.
(12) The method according to any one of (1) to (11), wherein the support member receives the tip by ejecting gas from a surface of the support member that receives the tip of the molten glass flow.
(13) The method according to any one of (1) to (12), wherein the glass article is a preform for press molding made of optical glass.
(14) A method for producing an optical element, comprising heating and softening a glass article obtained by the production method according to (13), and then press-molding the glass article.

本発明のガラス物品の製造方法によれば、溶融ガラスの分離とガラス成形部の移動を独立に行うことにより、成形中のガラスにかかる力(加速度)を低減し、高品質のガラス物品を高い生産性で製造することができる。特に、溶融ガラスの流出量を増加した場合でも、ガラス成形部の移動を、余裕をもって行うことができる。また、従来の方法に比べて、大幅にタクトタイム(1つのガラス成形品を調製するに必要な時間)を短縮することも可能になる。   According to the method for manufacturing a glass article of the present invention, the force (acceleration) applied to the glass being formed is reduced by independently performing the separation of the molten glass and the movement of the glass forming section, thereby increasing the quality of the glass article. It can be manufactured with productivity. In particular, even when the amount of outflow of the molten glass is increased, the glass forming portion can be moved with a margin. Also, compared to the conventional method, it is possible to greatly reduce the tact time (the time required for preparing one glass molded product).

また、本発明のガラス物品の製造方法によれば、複数のガラス塊成形型の高さを、ガラス塊の質量を均一に維持するために精密に調整する必要がないため、調整の手間が軽減できる。そのため、従来より、簡単な調整でガラス物品の質量のバラツキ幅を小さく抑えることが出来る。
さらに本発明のガラス物品の製造方法(ガラス塊を途中で反転する態様)では、冷却効率を上げ成形のタクトを短くすることもできるとともに、歪の少ないガラス物品を得ることが出来る。
In addition, according to the method for manufacturing a glass article of the present invention, the height of the plurality of glass lump molds does not need to be precisely adjusted in order to maintain the mass of the glass lump uniformly. it can. Therefore, it is possible to reduce the variation width of the mass of the glass article with a simple adjustment as compared with the related art.
Further, according to the method for producing a glass article of the present invention (an aspect in which a glass lump is reversed halfway), it is possible to increase the cooling efficiency and shorten the molding tact, and to obtain a glass article with less distortion.

さらに本発明のガラス物品の製造方法によれば、高品質のプレス成形用プリフォームを製造できる。
本発明の光学素子の製造方法によれば、高品質のプレス成形用プリフォームが高い生産性のもとに供給させるので、高い生産性で良好な光学素子を提供できるとともに、プレス工程での歩留も向上する。
Further, according to the method for producing a glass article of the present invention, a high-quality preform for press molding can be produced.
According to the method for manufacturing an optical element of the present invention, a high-quality press-molding preform is supplied under high productivity, so that a good optical element can be provided with high productivity, and the step in the pressing process can be improved. The stay is also improved.

本発明のガラス物品の製造方法の第1の態様は、ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法である。   A first aspect of the method for producing a glass article of the present invention is a method of glass forming in which a glass lump is continuously separated from a molten glass flow continuously flowing from a nozzle, and the separated glass lump is intermittently or continuously moved. It is a method of manufacturing a glass article by molding in a part.

そして、製法1−1は、前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、次いで、支持部材を溶融ガラス流の流出速度よりも速く降下させて前記溶融ガラス流からガラス塊を分離し、かつ分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び停止しているガラス成形部にガラス塊を移す場合、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とする。   Then, in the manufacturing method 1-1, the tip of the molten glass flow is received by the support member by bringing the support member close to the tip of the nozzle, and then the support member is lowered at a speed higher than the outflow speed of the molten glass flow to cause the melting. Separating a lump of glass from a glass stream, and transferring the separated lump of glass from a support member to a stopped or moving glass forming section to form a glass article, and the stopped glass When transferring a glass lump to the forming section, the time required to stop the glass forming section to transfer the glass lump from the support member to the glass forming section is determined by preparing one glass lump from the molten glass flow using the support member, and forming the glass. The time is shorter than one cycle required to move to the section.

製法1−2は、前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材を降下させて前記くびれにおいて溶融ガラス流からガラス塊を分離し、かつ分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び停止しているガラス成形部にガラス塊を移す場合、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とする。   In the production method 1-2, a support member is brought close to the tip of the nozzle, the tip of the molten glass flow is received by the support member, and the tip is supported to form a constriction between the nozzle side and the support side of the molten glass flow. Then lowering the support member to separate the glass block from the molten glass stream at the constriction and transferring the separated glass block from the support member to a stationary or moving glass forming section. When molding the glass article, and when transferring the glass lump to the stopped glass forming section, the time to stop the glass forming section to transfer the glass lump from the support member to the glass forming section is melted using the support member. The method is characterized in that one glass lump is prepared from a glass stream, and is shorter than one cycle time required for moving to a glass forming part.

製法1−3は、前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊を分離し、かつ分離したガラス塊を、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び停止しているガラス成形部にガラス塊を移す場合、ガラス塊をガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とする。   In the manufacturing method 1-3, a supporting member is brought close to the tip of the nozzle, the tip of the molten glass flow is received by the supporting member, and the tip is supported to form a constriction between the nozzle side and the support side of the molten glass flow. Removing the support from the support member to separate the glass mass from the molten glass stream at the constriction, and transferring the separated glass mass to a stationary or moving glass forming section; Molding, and when transferring a glass block to a stopped glass forming section, the time to stop the glass forming section to transfer the glass block to the glass forming section is one time from the molten glass flow using the support member. The method is characterized in that the time required for preparing a glass block and moving to a glass forming section is shorter than one cycle.

また本発明のガラス物品の製造方法の第2の態様は、ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法である。   A second aspect of the method for producing a glass article of the present invention is a method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and moving the separated glass lump intermittently or continuously. This is a method for producing a glass article by molding in a molding section.

そして、製法2−1は、前記溶融ガラス流の先端を支持部材で受け、該支持部材を溶融ガラス流の流出速度よりも速く降下させて前記ガラス塊を分離する工程を一定周期で繰り返すこと、分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とする。   Then, in the production method 2-1, a step of receiving the front end of the molten glass flow with a support member, lowering the support member faster than the outflow speed of the molten glass flow, and separating the glass lump, is repeated at a constant cycle. Transferring the separated glass lump from the support member to a stopped glass forming section or a moving glass forming section to form a glass article, and transferring the glass lump to the stopped glass forming section, A period in which the glass forming section is stopped in order to transfer the glass lump from the support member to the glass forming section is set to be equal to or less than 70% of the period.

製法2−2は、前記溶融ガラス流の先端を支持部材で受け、前記先端を支持して前記溶融ガラス流のノズル側と支持体側の間にくびれを作り、支持部材を降下させて前記くびれにおいて溶融ガラス流からガラス塊を分離する工程を一定周期で繰り返すこと、分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とすることを特徴とする。   The production method 2-2 is such that the front end of the molten glass flow is received by a support member, the front end is supported to form a constriction between the nozzle side and the support body side of the molten glass flow, and the support member is lowered to form the constriction. Repeating a process of separating a glass lump from a molten glass flow at a constant cycle, transferring the separated glass lump from a support member to a stopped glass forming section or a moving glass forming section to form a glass article. And when transferring the glass block to the stopped glass forming section, the time for stopping the glass forming section to transfer the glass block from the support member to the glass forming section is set to 70% or less of the cycle. And

製法2−3は、前記溶融ガラス流の先端を支持部材で受け、前記先端を支持して前記溶融ガラス流のノズル側と支持体側の間にくびれを作り、支持部材による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊を分離する工程を一定周期で繰り返すこと、分離したガラス塊を、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊をガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とする。   In the manufacturing method 2-3, the front end of the molten glass flow is received by a supporting member, the front end is supported to form a constriction between the nozzle side and the support side of the molten glass flow, and the constriction is removed by removing the support by the supporting member. Repeating the step of separating the glass lump from the molten glass flow at a constant period in, transferring the separated glass lump to a stopped glass forming section or a moving glass forming section to form a glass article, and When the glass block is transferred to the stopped glass forming section, the time during which the glass forming section is stopped in order to transfer the glass block to the glass forming section is set to 70% or less of the period.

図1は製法1−1、1−2、1−3および製法2−1、2−2、2−3で使用するガラス物品成形装置の一例を示す側面方向からの概略図である。以下、図1を参照しながら製法1−1、1−2、1−3の一例について説明する。まず、溶融炉(図示せず)で溶けて清澄、均質化されたガラス(溶融ガラス)を温度調整された白金または白金合金製のノズル1の先端より一定流量で連続して流出させる。このときの好ましいガラスの粘度は、3〜100dPa・s、より好ましい粘度は3〜80dPa・sである。   FIG. 1 is a schematic side view showing an example of a glass article forming apparatus used in production methods 1-1, 1-2, 1-3 and production methods 2-1, 2-2, 2-3. Hereinafter, an example of the production methods 1-1, 1-2, and 1-3 will be described with reference to FIG. First, glass (molten glass) that has been melted, refined and homogenized in a melting furnace (not shown) is continuously discharged at a constant flow rate from the tip of a nozzle 1 made of platinum or a platinum alloy whose temperature has been adjusted. At this time, the preferable viscosity of the glass is 3 to 100 dPa · s, and the more preferable viscosity is 3 to 80 dPa · s.

ノズル直下に支持部材2を配し、流出する溶融ガラス流より一定質量の溶融ガラス塊を分離する。具体的には、製法1−1では、ノズル1の先端に支持部材2を近づけて溶融ガラス流の先端を支持部材2で受け、次いで、支持部材2を溶融ガラス流の流出速度よりも速く降下させて溶融ガラス流からガラス塊6を分離する。また、製法1−2では、ノズル1の先端に支持部材2を近づけて溶融ガラス流の先端を支持部材2で受けて支持し、溶融ガラス流のノズル側と支持部材側の間にくびれを作り、次いで、支持部材2を降下させて溶融ガラス流からガラス塊6を分離する。製法1−1、1−2のいずれにおいても、分離したガラス塊6を支持部材2からガラス成形部3に移してガラス物品7を成形する。具体的には、分離したガラス塊6をインデックステーブル5上に等間隔に配置された成形型の上部に凹状に設けられたガラス成形部3に移し、ガラス成形部3上でガラス成形部3が移動しながら成形してガラス物品7とする。ガラス成形部3の材質にはステンレスなどの耐熱性金属、カーボンなどを用いることができる。   The support member 2 is arranged immediately below the nozzle, and a molten glass lump having a certain mass is separated from the flowing molten glass flow. Specifically, in the manufacturing method 1-1, the support member 2 is brought close to the tip of the nozzle 1 to receive the tip of the molten glass flow by the support member 2, and then the support member 2 descends faster than the outflow speed of the molten glass flow. This separates the glass block 6 from the molten glass stream. Further, in the manufacturing method 1-2, the support member 2 is brought close to the tip of the nozzle 1 and the tip of the molten glass flow is received and supported by the support member 2 to create a constriction between the nozzle side and the support member side of the molten glass flow. Then, the supporting member 2 is lowered to separate the glass block 6 from the molten glass stream. In any of the production methods 1-1 and 1-2, the separated glass block 6 is transferred from the support member 2 to the glass forming section 3 to form the glass article 7. Specifically, the separated glass block 6 is transferred to a glass forming section 3 provided in a concave shape on the upper part of a forming die arranged at equal intervals on the index table 5, and the glass forming section 3 is moved on the glass forming section 3. The glass article 7 is formed while moving. A heat-resistant metal such as stainless steel, carbon, or the like can be used as the material of the glass molded portion 3.

製法1−3では、ノズル1の先端に支持部材2を近づけて溶融ガラス流の先端を支持部材2で受け、先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材2による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊6を分離する。製法1−3では、分離したガラス塊6を、停止しているガラス成形部3または移動しているガラス成形部3に移してガラス物品を成形する。   In the manufacturing method 1-3, the support member 2 is brought close to the tip of the nozzle 1, the tip of the molten glass flow is received by the support member 2, and the tip is supported to create a constriction between the nozzle side and the support side of the molten glass flow. Then, the support by the support member 2 is removed to separate the glass block 6 from the molten glass stream at the constriction. In the manufacturing method 1-3, the separated glass block 6 is transferred to the stopped glass forming section 3 or the moving glass forming section 3 to form a glass article.

光学素子を作るためのプレス成形プリフォームのような高品質な表面を有するガラス物品を成形するには、成形中にガラスとガラス成形部がなるべく接触しないようにすることが望ましい。そのため、ガラス成形部に細孔を設け、あるは、ガラス成形部を多孔質体で構成し、その孔からガスを噴出してガラスに風圧を加えて浮上させながら成形(浮上成形という。)することが好ましい。   In order to form a glass article having a high-quality surface such as a press-formed preform for making an optical element, it is desirable to minimize contact between the glass and the glass molded part during the molding. For this reason, pores are provided in the glass forming section, or the glass forming section is formed of a porous body, and gas is blown out from the holes to apply wind pressure to the glass to perform molding (referred to as floating molding). Is preferred.

ガラス成形部3に移されたガラス塊6は流出時よりも低温になっているが、依然として高温であり、融着のおそれがある。そのためガラス成形部3の温度を300℃以下にコントロールして確実に融着を防止することが好ましい。さらに、融着を防止するために、ガラス成形部の表面にはダイヤモンド様カーボン膜などの膜を設けてもよい。またガラス成形部は一つの成形型に複数箇所設けることもできる。その場合、ガラス成形部の移動は、インデックステーブルの回転による移動以外に、成形型の、例えば、回転によって行われる。   Although the glass lump 6 transferred to the glass forming section 3 is at a lower temperature than at the time of outflow, it is still at a high temperature and may be fused. Therefore, it is preferable to control the temperature of the glass forming part 3 to 300 ° C. or less to reliably prevent fusion. Further, in order to prevent fusion, a film such as a diamond-like carbon film may be provided on the surface of the glass molded portion. Further, a plurality of glass forming portions can be provided in one forming die. In this case, the movement of the glass forming unit is performed by, for example, rotation of the forming die, in addition to the movement of the index table by rotation.

インデックステーブル5は、ガラス成形部3を断続的または連続的に移動させ、ガラス成形部3をガラス塊受け取り位置に搬入するとともにガラス塊を受け取ったガラス成形部を上記受け取り位置から搬出する。上記テーブルのインデックス回転によってテーブル上のガラス成形部は逐次ガラス塊受け取り位置へ搬入され、ガラス塊を受け取ってから搬出される。また一定のインデックス回転によって所定の位置に移動するようテーブル5上にはガラス成形部3を等間隔に配置する。   The index table 5 moves the glass forming unit 3 intermittently or continuously, carries the glass forming unit 3 to the glass lump receiving position, and unloads the glass forming unit that has received the glass lump from the receiving position. The glass forming section on the table is successively carried into the glass lump receiving position by the index rotation of the table, and is carried out after receiving the glass lump. The glass forming parts 3 are arranged at equal intervals on the table 5 so as to move to a predetermined position by a constant index rotation.

ガラス塊は移動するガラス成形部上で所定形状に成形、冷却されてプレス成形用プリフォーム等のガラス物品7となる。ガラスが変形しない温度(ガラス転移温度以下が目安)まで冷却した後、ピックアンドプレイスユニット4を使ってガラス物品7を吸引しガラス成形部3から取り出しパレット8に搬送する。パレット8は、例えば、上部よりヒーター9によって加熱されることで、ガラス物品は徐々に冷やされる。なおガラス物品のガラス成形部からの搬出、徐冷にあたってはガラス表面を傷つけないよう細心の注意を払う必要があり、そのために、成形型からガラス物品をバキュームパッドで搬出する際には、パッドでガラス物品をガラス成形部上に押し付けてしまわぬように、高さの調整を行い、ガラス物品に接触しない距離を保った位置でバキュームを行うことが適当である。徐冷用のパレットに搬送する際にもパレットにガラス物品を押し付けてしまわぬように渡すとともに、パレット内はガラスより硬い異物が無いように常に清潔にすることが好ましい。   The glass block is formed into a predetermined shape on a moving glass forming section and cooled to form a glass article 7 such as a preform for press forming. After cooling to a temperature at which the glass is not deformed (a temperature not higher than the glass transition temperature), the glass article 7 is sucked using the pick and place unit 4, taken out of the glass forming section 3, and transferred to the pallet 8. The pallet 8 is, for example, heated from above by a heater 9 so that the glass article is gradually cooled. Care should be taken to remove the glass article from the glass forming section and slowly cool it down so as not to damage the glass surface.For this reason, when removing the glass article from the mold using a vacuum pad, use a pad. It is appropriate that the height is adjusted so that the glass article is not pressed onto the glass molded portion, and the vacuum is performed at a position where the glass article does not come into contact with the glass article. It is preferable that the glass article is delivered to the pallet for slow cooling so that the glass article is not pressed against the pallet, and that the pallet is always kept clean so that there is no foreign matter harder than the glass.

図2は、ガラス塊を溶融ガラス流れから分離するための支持部材を有する降下切断機の動作の一例を示したものである。以下、図2を参照しながら支持部材によるガラス塊の分離について説明する。支持部材2’は、3つの「ガラス受け面」を備える。即ち、支持部材は底面が正三角形の三角柱形状をしており、三角柱の中心軸が水平に保たれた状態で上下方向動くとともに、前記中心軸のまわりに120°または120°の整数倍の角度だけ回転する機能を備えている。また支持部材の内部にはガラス融着防止のため冷却水を流し、支持部材に溶融ガラスが融着しないようにすることもできる。支持部材の温度は、例えば、30〜500℃の範囲にあることが好ましく、30〜300℃の範囲にあることがより好ましい。また、ガラス受け面は鏡面仕上げされていることが好ましく、その形状は平坦または溶融ガラスを受ける部分に窪みを設けたものであることが好ましい。   FIG. 2 shows an example of the operation of a descending cutter having a support member for separating a glass lump from a molten glass flow. Hereinafter, separation of the glass block by the support member will be described with reference to FIG. The support member 2 'has three "glass receiving surfaces". That is, the support member has a triangular prism shape whose bottom surface is an equilateral triangle, and moves vertically while the central axis of the triangular prism is kept horizontal, and the angle around the central axis is 120 ° or an integral multiple of 120 °. It has a function to rotate only. Cooling water may be flowed inside the support member to prevent glass fusion, so that molten glass does not fuse to the support member. The temperature of the support member is, for example, preferably in the range of 30 to 500 ° C, and more preferably in the range of 30 to 300 ° C. Further, the glass receiving surface is preferably mirror-finished, and its shape is preferably flat or a concave portion provided in a portion for receiving the molten glass.

次に動作について説明する。
(a)に示すように、3つあるガラス受け面うち第1のガラス受け面を上に向けて水平にした状態で支持部材2’を鉛直上方に上昇し、ノズル1の先端に所定の距離まで近づけてから停止する。
(b)次いで、ノズル1より流出する溶融ガラス流6の先端部がガラス受け面上に載る。この状態で、溶融ガラス流6のノズル側と支持部材側の間にくびれができる。
(c)そしてガラス受け面を水平に保ったまま支持部材2’を溶融ガラスの流出速度よりも速い速度で鉛直下方に降下し、溶融ガラス流先端部を分離する。あるいは、ガラス受け面を水平に保ったまま支持部材2’を降下させるか、または上記支持を取り除いて、くびれにおいて溶融ガラス流から先端部を分離する。このようにしてガラス受け面上に所定質量を有する溶融ガラス塊6を得る。なお、溶融ガラス流先端をガラス受け面で受けている間、溶融ガラスがノズル先端の外周に濡れ上がらないよう、支持部材を分離時の降下速度よりも小さい速度でゆっくり降下してもよい。
(d)次いで支持部材2’を水平軸のまわり(前記垂直断面の正三角形の内心のまわり)に120°回転してガラス受け面上からガラス塊6を落下させ、ガラス成形部に移す。この落下でガラス塊の上下面を反転させる。ガラス塊をガラス成形部3に投入する際、ガラスは軟化温度以上であり、十分成形可能な粘度域にある。なおノズル先端とガラス受け面の距離、ガラスの流出速度、支持部材2’の降下のタイミングなどを制御することで、ガラス塊6の質量が一定になるよう溶融ガラス流を分離することが好ましい。
Next, the operation will be described.
As shown in (a), the support member 2 ′ is raised vertically upward with the first glass receiving surface of the three glass receiving surfaces being horizontal with the first glass receiving surface facing upward, and a predetermined distance is set to the tip of the nozzle 1. And then stop.
(B) Next, the tip of the molten glass flow 6 flowing out of the nozzle 1 is placed on the glass receiving surface. In this state, constriction is created between the nozzle side and the support member side of the molten glass flow 6.
(C) Then, while keeping the glass receiving surface horizontal, the supporting member 2 'is lowered vertically downward at a speed higher than the outflow speed of the molten glass to separate the molten glass flow tip. Alternatively, the support member 2 'may be lowered while keeping the glass receiving surface horizontal, or the support may be removed to separate the tip from the molten glass stream at the neck. In this way, a molten glass lump 6 having a predetermined mass is obtained on the glass receiving surface. In addition, while the molten glass flow tip is received on the glass receiving surface, the support member may be slowly lowered at a speed lower than the speed at the time of separation so that the molten glass does not wet the outer periphery of the nozzle tip.
(D) Next, the support member 2 ′ is rotated 120 ° around the horizontal axis (around the center of the equilateral triangle having the vertical cross section) to drop the glass lump 6 from the glass receiving surface and transfer it to the glass forming section. With this drop, the upper and lower surfaces of the glass block are inverted. When the glass lump is put into the glass forming section 3, the glass is at or above the softening temperature and is in a viscosity range in which the glass can be formed sufficiently. It is preferable to separate the molten glass flow by controlling the distance between the nozzle tip and the glass receiving surface, the outflow speed of the glass, the timing of the descent of the support member 2 ', and the like, so that the mass of the glass lump 6 becomes constant.

120°回転した支持部材2’は第2のガラス受け面が水平になっているが、その状態で上記と同様に上昇させ、ノズル先端に前記距離まで近づけられ、上記ガラス塊の分離工程を繰り返す。このように支持部材を120℃ずつ回転しながら次々と所定質量のガラス塊6をガラス成形部3に移し、ガラス物品の成形を行うことができる。   The support member 2 ′ rotated by 120 ° has the second glass receiving surface horizontal, but in this state, it is raised in the same manner as described above, is brought close to the nozzle tip to the above-described distance, and the glass lump separating step is repeated. . In this way, the glass block 6 having a predetermined mass is successively transferred to the glass forming section 3 while rotating the support member by 120 ° C., and the glass article can be formed.

上記支持部材の形状は正三角柱に限らず、正四角柱、正五角柱などの正多角柱でもよいし、平板でもよい。正n角柱(nは3以上の整数)の場合は支持部材の回転角は360°/nの整数倍、平板の場合は180°または360°とすることができる。正多角柱の場合、側面をガラス受け面、平板の場合は表面とその裏面またはそのいずれか一方をガラス受け面として使用することができる。支持部材には、例えば、ステンレスなどの耐熱性金属の材料を用いることが好ましい。   The shape of the support member is not limited to a regular triangular prism, and may be a regular polygonal prism such as a regular square prism, a regular pentagonal prism, or a flat plate. In the case of a regular n prism (n is an integer of 3 or more), the rotation angle of the support member can be an integral multiple of 360 ° / n, and in the case of a flat plate, it can be 180 ° or 360 °. In the case of a regular polygonal prism, the side surface can be used as a glass receiving surface, and in the case of a flat plate, the front surface and its back surface or one of them can be used as a glass receiving surface. It is preferable to use, for example, a heat-resistant metal material such as stainless steel for the support member.

また、支持部材は、ガラス塊を受ける面が平面であり、この平面が360°回転することで、ガラス塊をガラス成形部に移すことができるものであることができる。
さらに、連続して調製される2つのガラス塊が、支持部材の異なる面で溶融ガラス流を受けて分離されるように、溶融ガラス流を受ける際に支持部材を水平方向に徐々に移動させることもできる。例えば、2〜10回に1回同一の面を溶融ガラス流を受けるように、支持部材を水平方向に徐々にかつ周期的に移動させることができる。溶融ガラス流を常に同一の面で受けるのに比べて、支持部材の溶融ガラス流を受ける面に対するガラスの揮発分等の付着や堆積を回避でき、ガラス品質の向上に有利である。
In addition, the support member has a flat surface on which the glass block is received, and the flat surface is rotated by 360 ° so that the glass block can be transferred to the glass forming section.
Further, the supporting member is gradually moved in the horizontal direction when receiving the molten glass flow so that two continuously prepared glass blocks are separated by receiving the molten glass flow on different surfaces of the supporting member. You can also. For example, the support member can be moved gradually and periodically in the horizontal direction so that the same surface is subjected to the molten glass flow once every 2 to 10 times. Compared to the case where the molten glass flow is always received on the same surface, adhesion and deposition of volatile components of the glass on the surface of the support member that receives the molten glass flow can be avoided, which is advantageous in improving the glass quality.

上記支持部材は、上下動作および回転運動することで、ガラス塊の分離とガラス成形部へのロードを行うものである。しかし、本発明の方法で使用する支持部材は、このような動作及び運動をするものに限定されるものではなく、所定質量のガラス塊を切断刃で切断せずに溶融ガラス流から分離でき、それをガラス成形部へ移すことができる支持部材であればよい。   The support member separates the glass block and loads the glass block into the glass forming section by moving up and down and rotating. However, the support member used in the method of the present invention is not limited to those operating and moving as described above, and can separate a predetermined mass of glass lump from the molten glass flow without cutting it with a cutting blade, What is necessary is just a support member which can transfer it to a glass molding part.

ガラス塊の分離およびガラス成形部へのロード(移動)の別の方法としては、支持部材を水平方向に移動してガラス塊の分離を行う方法がある。この方法では、図3に示すように、鉛直方向に向いた回転軸21のまわりに複数の支持部材22を等間隔に放射状に取りつける。回転軸21を回転することにより、複数の支持部材22は一緒に水平方向に移動するが、溶融ガラス塊の分離を行うには、回転軸を所定の角度回転し、支持部材22の一つをノズル1の鉛直下方で停留させる。次に前記支持部材22を上昇してノズル1先端に所定の距離まで近づけ、支持部材上面に流下する溶融ガラス流の先端を受ける。このように支持部材によって溶融ガラス流の先端が支持されると、溶融ガラス流のノズル側と支持部材側の間にくびれが生じる。それから支持部材を所定のタイミングで降下して急速にノズルから支持部材を引き離すと、くびれから先の溶融ガラス流6の先端を分離することができる。   As another method of separating the glass lump and loading (moving) the glass lump, there is a method of moving the support member in a horizontal direction to separate the glass lump. In this method, as shown in FIG. 3, a plurality of support members 22 are radially attached at equal intervals around a rotating shaft 21 oriented in a vertical direction. By rotating the rotation shaft 21, the plurality of support members 22 move together in the horizontal direction. However, in order to separate the molten glass lump, the rotation shaft is rotated by a predetermined angle and one of the support members 22 is moved. The nozzle is stopped vertically below the nozzle 1. Next, the support member 22 is raised to approach the tip of the nozzle 1 to a predetermined distance, and receives the tip of the molten glass flow flowing down to the upper surface of the support member. When the front end of the molten glass flow is supported by the support member in this manner, a neck is generated between the nozzle side and the support member side of the molten glass flow. Then, by lowering the support member at a predetermined timing and rapidly separating the support member from the nozzle, the leading end of the molten glass flow 6 can be separated from the constriction.

この状態を、図4を参照しながらさらに説明する。
(a)に示すように、支持部材22窒素ガスを流出させた多孔質部材よりなるガラス受け面24とガラス外周保持面25をノズル1の直下に配置する。(b)ノズル1より流出する溶融ガラス流6の先端部がガラス受面に乗る。(c)ガラス受け面24を溶融ガラスの流出速度より速い速度で鉛直下方に降下し、溶融ガラス流先端部を分離する。このようにしたガラス受け面24上に所定重量を有する溶融ガラス塊を得る。なお、溶融ガラス流先端をガラス受け面で受けている間、溶融ガラスがノズル先端の外周に濡れ上がらないよう、支持部材を分離時の降下速度よりも小さい速度でゆっくり降下してもよい。(d)次いでガラス外径保持面25は移動せずにガラス受け面24をすばやく水平方向にスライドさせる。ガラス塊6はノズル直下に移動してきた成形部3に反転せずに移される。ガラス受け面22’は次のガラス塊を受けるためにノズル1の直下に移動される。ガラス受け面は複数枚あることにより、装置の高速化が可能になる。また、ガラスを受けていない時に多孔質部に付着している揮発物の除去を行うことが好ましい。
This state will be further described with reference to FIG.
As shown in (a), the support member 22 has a glass receiving surface 24 and a glass outer peripheral holding surface 25 made of a porous member into which nitrogen gas has flowed out, and is disposed immediately below the nozzle 1. (B) The tip of the molten glass flow 6 flowing out of the nozzle 1 rides on the glass receiving surface. (C) The glass receiving surface 24 is vertically lowered at a speed higher than the outflow speed of the molten glass to separate the front end of the molten glass flow. A molten glass lump having a predetermined weight is obtained on the glass receiving surface 24 as described above. In addition, while the molten glass flow tip is received on the glass receiving surface, the support member may be slowly lowered at a speed lower than the speed at the time of separation so that the molten glass does not wet the outer periphery of the nozzle tip. (D) Next, the glass receiving surface 24 is quickly slid horizontally without moving the glass outer diameter holding surface 25. The glass block 6 is transferred without being inverted to the forming section 3 that has moved just below the nozzle. The glass receiving surface 22 'is moved directly below the nozzle 1 to receive the next glass block. By providing a plurality of glass receiving surfaces, the speed of the apparatus can be increased. In addition, it is preferable to remove volatile substances attached to the porous portion when no glass is received.

ガラス塊を受ける面24を多孔質材にしても良い。ガラス塊の重量が1000mgを超えると、支持部材からの反転時に折りこみ変形等の不良が発生しやすくなる。ガラス受け面を多孔質材にし、窒素ガスなどで浮上状態にさせ、所定重量に切断されたガラス塊を反転せずに真下の金型に移すことにより、これらの不良の発生を防止出来る。   The surface 24 for receiving the glass block may be made of a porous material. If the weight of the glass lump exceeds 1000 mg, defects such as folding deformation are likely to occur when the glass lump is inverted from the support member. These defects can be prevented by making the glass receiving surface a porous material, floating it with nitrogen gas or the like, and transferring the glass mass cut to a predetermined weight to a mold directly below without inverting.

分離した所定重量の溶融ガラス塊は外径保持面を有するガイド23によって外径が規制される。溶融ガラス塊6の外径は、成形しようとするガラス塊の外径と同じか、より小径にすることが望ましい。その理由は溶融ガラス塊の外径がガラス塊の外径よりも大きいとガラス塊成形部に投入するときに、ガラス塊成形部3からはみ出すおそれがあるからである。なお、上記ガイドはノズルの鉛直下方に位置で上下方向に移動はするが、水平方向には移動しない。そこで溶融ガラス塊を載せた支持部材を水平方向に移動すると、溶融ガラス塊はガイドによって水平方向の移動が妨げられるので支持部材から鉛直下方に落下して、下方で待機するガラス塊成形部の中に入り、ガラス塊に成形される。   The outer diameter of the separated molten glass lump having a predetermined weight is regulated by a guide 23 having an outer diameter holding surface. It is desirable that the outer diameter of the molten glass lump 6 be equal to or smaller than the outer diameter of the glass lump to be formed. The reason is that if the outer diameter of the molten glass lump is larger than the outer diameter of the glass lump, the molten glass lump may protrude from the glass lump forming section 3 when the molten lump is put into the glass lump molding section. The guide moves vertically in a position vertically below the nozzle, but does not move horizontally. Then, when the support member on which the molten glass lump is placed is moved in the horizontal direction, the molten glass lump falls down vertically downward from the support member because the horizontal movement is hindered by the guide, and the molten glass lump falls in the glass lump forming section waiting below. Into a glass block.

このような工程を繰り返し行い、溶融ガラス塊を次々と分離し、ガラス塊成形部へと移してガラス塊を生産する。なお、落下する溶融ガラス塊を確実にガラス塊成形部で受けるには、回転軸の回転とガラス塊成形部の移送のタイミングを同期して、回転軸を回転する際にガラス塊成形部がノズルの鉛直下方に位置するようにすればよい。   By repeating such a process, the molten glass lump is successively separated and transferred to a glass lump forming section to produce a glass lump. In order to ensure that the falling glass lump is received by the glass lump forming section, the rotation of the rotating shaft and the timing of the transfer of the glass lump forming section are synchronized, and the glass lump forming section rotates when the rotating shaft rotates. It may be located vertically below.

以上の方法では、支持部材を停留位置から一度上昇してから、溶融ガラス流先端を受けて支持し、下降してガラスの分離を行ったが、支持部材を上下動させずに溶融ガラス塊の分離を行うこともできる。その場合、上記ガイド部材も上下動させず、ノズル下方の位置に固定する。そして支持部材をノズルの鉛直下方に移送、停留させ、溶融ガラス流の先端を支持する。次いで所定のタイミングで支持部材を水平方向に急速に移動することにより、溶融ガラス流先端の支持が取り外されて、溶融ガラス流のくびれから先の部分が分離し、ガラス塊成形部内へと落下する。   In the above method, the support member was once raised from the stop position, and then received and supported by the molten glass flow tip, and was lowered to separate the glass. Separation can also be performed. In this case, the guide member is also fixed at a position below the nozzle without moving up and down. Then, the supporting member is transferred and stopped vertically below the nozzle to support the leading end of the molten glass flow. Next, by rapidly moving the support member in the horizontal direction at a predetermined timing, the support at the leading end of the molten glass flow is removed, the leading portion is separated from the neck of the molten glass flow, and falls into the glass lump forming section. .

これらの方法は、分離した溶融ガラス塊を鉛直下方に落下してガラス塊成形部に移すため、ガラスに折れ込みなどの欠陥ができないという特長を備えている。折れ込みはガラス塊が大きくなると発生しやすくなる傾向があるため、特に重量が1000mg以上のガラス塊の成形に上記方法を適用することが好ましい。   These methods have a feature that since the separated molten glass lump falls vertically downward and is transferred to the glass lump forming section, the glass is free from defects such as breakage. Since the breaking tends to occur easily when the glass lump becomes large, it is preferable to apply the above method particularly to the formation of a glass lump having a weight of 1000 mg or more.

上記方法で支持部材を複数使用する必要はなく、回転軸のまわりに最低一つの支持部材を取り付ければよいが、複数の支持部材を使用することによって装置の作動中でも支持部材のガラスを受ける面をクリーニングすることもできる。このようなクリーニングによって、ガラスからの揮発物が付着しても除去することができる。   It is not necessary to use a plurality of support members in the above method, and it is sufficient to attach at least one support member around the rotation axis, but by using the plurality of support members, the surface of the support member that receives the glass even during operation of the apparatus is used. It can also be cleaned. By such cleaning, even if volatile matter from glass adheres, it can be removed.

製法1−1、1−2、1−3では、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする。またはガラス塊を支持部材からガラス成形部に移すための時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする。この場合、ガラス成形部を停止させる必要はない。従来の溶融ガラス流からガラス塊を調製する方法では、ガラス塊をガラス成形部に受けるためにガラス成形部を停止させる時間と、溶融ガラス流から1つのガラス塊を調製するに要する時間とは、等しかった。それに対して、本発明の製法1では、ガラス成形部の停止時間を、1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くし、その結果、ガラス成形部の移動にかける時間を長くとることができ、横加速度を抑制することが可能になり、ガラス成形品の品質を向上させることができる。   In the production methods 1-1, 1-2, and 1-3, the time for stopping the glass forming section to transfer the glass block from the supporting member to the glass forming section is determined by using the supporting member to remove one glass block from the molten glass flow. It is shorter than one cycle time required for preparation and transfer to the glass forming part. Alternatively, the time for transferring the glass lump from the support member to the glass forming section is shorter than the time required for one cycle of preparing one glass lump from the molten glass flow using the support member and moving the glass lump to the glass forming section. In this case, it is not necessary to stop the glass forming section. In the conventional method for preparing a glass lump from a molten glass stream, the time required to stop the glass forming section to receive the glass lump to the glass forming section, and the time required to prepare one glass lump from the molten glass stream are as follows: It was equal. On the other hand, in the manufacturing method 1 of the present invention, the stop time of the glass forming part is shorter than the time of one cycle required for preparing one glass lump and moving to the glass forming part. The time required for the movement can be lengthened, the lateral acceleration can be suppressed, and the quality of the glass molded product can be improved.

より好ましくは、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止する時間またはガラス塊を支持部材からガラス成形部に移すための時間を、支持部材の上昇開始からガラス塊の分離完了までの時間よりも短くする。例えば、上記停止時間をゼロ、すなわち移動中のガラス成形部にガラス塊を投入してもよい。また、その場合、ガラス塊を投入する際に、その他の場合と比べて、ガラス成形部の移動速度を遅くすることもできる。   More preferably, the time to stop the glass forming section to transfer the glass block from the support member to the glass forming section or the time to transfer the glass block from the supporting member to the glass forming section, Make it shorter than the time to complete the separation. For example, the stop time may be zero, that is, a lump of glass may be put into the moving glass forming part. Further, in that case, when the glass lump is introduced, the moving speed of the glass forming section can be made slower than in other cases.

製法1−1、1−2、1−3によれば、ガラス成形部で直接、溶融ガラス流の先端を受けにいかなくてもよいため、ガラス塊を受けるために停止しなければならない時間(停留時間)を短縮できる。よって、ガラス成形部の最大移動スピードを低減することができるため、成形中のガラスに加わる横加速度を低減させて、高品質のガラス成形品を高い生産性を維持しつつ得ることができる。   According to the production methods 1-1, 1-2, and 1-3, it is not necessary to directly receive the front end of the molten glass flow in the glass forming section, and therefore, the time that the glass forming section must be stopped to receive the glass lump ( (Stop time). Therefore, since the maximum moving speed of the glass forming portion can be reduced, the lateral acceleration applied to the glass during forming can be reduced, and a high quality glass molded product can be obtained while maintaining high productivity.

製法2−1では、溶融ガラス流の先端を支持部材で受け、該支持部材を溶融ガラス流の流出速度よりも速く降下して前記ガラス塊を分離する工程を一定周期(この周期を、カッティングタイムと呼ぶことがある)で繰り返す。この工程は、図1及び2を用いて説明した前記製法1−1の場合と同様に行うことができる。   In the production method 2-1, a step of receiving the front end of the molten glass flow by a support member and lowering the support member faster than the outflow speed of the molten glass flow to separate the glass lump is performed at a constant cycle (this cycle is defined as a cutting time). May be called). This step can be performed in the same manner as in the case of the above-described production method 1-1 described with reference to FIGS.

また、製法2−2では、溶融ガラス流の先端を支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持部材側の間にくびれを作り、該支持部材を降下させて所定重量のガラス塊を分離する工程を一定周期(この周期を、カッティングタイムと呼ぶことがある)で繰り返す。この工程は、図1及び2を用いて説明した前記製法1−2の場合と同様に行うことができる。   In the manufacturing method 2-2, the front end of the molten glass flow is received by a support member, the front end is supported to form a constriction between the nozzle side and the support member side of the molten glass flow, and the support member is lowered to a predetermined position. The step of separating the heavy glass block is repeated at a constant cycle (this cycle may be referred to as a cutting time). This step can be performed in the same manner as in the case of the manufacturing method 1-2 described with reference to FIGS.

また、製法2−3では、溶融ガラス流の先端を支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持部材側の間にくびれを作り、該支持部材の支持を取り除いて所定重量のガラス塊を分離する工程を一定周期(この周期を、カッティングタイムと呼ぶことがある)で繰り返す。この工程は、図1及び2を用いて説明した前記製法1−3の場合と同様に行うことができる。   In the manufacturing method 2-3, the front end of the molten glass flow is received by the support member, and the front end is supported to form a constriction between the nozzle side and the support member side of the molten glass flow, and the support of the support member is removed. The process of separating a glass block having a predetermined weight is repeated at a constant cycle (this cycle may be referred to as a cutting time). This step can be performed in the same manner as in the case of the above-described production method 1-3 described with reference to FIGS.

さらに、製法2−1、2−2、2−3では、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間またはガラス塊を支持部材からガラス成形部に移すための時間を、カッティングタイムの70%以下とする。好ましくは前記ガラス成形部の停止時間またはガラス塊を支持部材からガラス成形部に移すための時間をカッティングタイムの50%以下とする。
上記停止時間をゼロ、すなわち移動中のガラス成形部にガラス塊を投入してもよい。また、その場合、ガラス塊を投入する際に、その他の場合と比べて、ガラス成形部の移動速度を遅くすることもできる。
Further, in the manufacturing methods 2-1, 2-2, and 2-3, the time for stopping the glass forming section to transfer the glass block from the supporting member to the glass forming section or the time for transferring the glass block from the supporting member to the glass forming section. The time is set to 70% or less of the cutting time. Preferably, the stop time of the glass forming section or the time for transferring the glass block from the supporting member to the glass forming section is set to 50% or less of the cutting time.
The stop time may be zero, that is, a glass lump may be charged into the moving glass forming part. Further, in that case, when the glass lump is introduced, the moving speed of the glass forming section can be made slower than in other cases.

製法2−1、2−2、2−3によってもガラス成形部で直接、溶融ガラス流の先端を受けにいかなくてもよいため、ガラス塊を受けるために停止しなければならない時間(停留時間)を短縮でき、ガラス成形部の最大移動スピードを低減することができるため、成形中のガラスに加わる横加速度を低減させて、高品質のガラス成形品を高い生産性を維持しつつ得ることができる。   According to the production methods 2-1, 2-2, and 2-3, it is not necessary to directly receive the front end of the molten glass flow in the glass forming section, and therefore, the time (stop time) required to stop to receive the glass lump ) Can be reduced and the maximum moving speed of the glass forming part can be reduced, so that the lateral acceleration applied to the glass being formed can be reduced, and a high quality glass molded product can be obtained while maintaining high productivity. it can.

以下、製法1−1、1−2、1−3および製法2−1、2−2、2−3に共通する事項について説明する。
ガラス成形部上のガラスに加わる横方向の慣性力を0.05N以下になるようガラス成形部に加える横方向の最大加速度を制限することが好ましい。
成形するガラス物品の質量は、例えば、100〜3000mgであることが好ましく、100〜1000mgであることがより好ましい。100mg未満の場合は、滴下法で、質量精度良くガラス塊を得ることができるので、本発明の方法を適用するまでもないが、100mg未満のガラス物品の成形に本発明の方法を適用することを妨げるものではない。また、ガラス物品の質量が1000mgを超えると支持部材からガラス成形部に反転して移動させる場合に折り込み変形等の不良が発生しやすくなり、特に、ガラス物品の質量が3000mgを超えるとその傾向が顕著になる。また、3000mgを超える場合、ガラス受け面上で自重によりガラスが扁平になり、ガラス成形部において所望の形状に成形することが難しくなる傾向がある。
Hereinafter, items common to the production methods 1-1, 1-2, and 1-3 and the production methods 2-1, 2-2, and 2-3 will be described.
It is preferable to limit the maximum lateral acceleration applied to the glass forming part so that the lateral inertial force applied to the glass on the glass forming part is 0.05 N or less.
The mass of the glass article to be molded is, for example, preferably 100 to 3000 mg, and more preferably 100 to 1000 mg. When the amount is less than 100 mg, a glass lump can be obtained with high mass accuracy by a dropping method, so it is needless to apply the method of the present invention, but the method of the present invention is applied to molding of a glass article of less than 100 mg. It does not hinder. In addition, when the mass of the glass article exceeds 1000 mg, defects such as folding deformation easily occur when the glass article is inverted and moved from the support member, particularly when the mass of the glass article exceeds 3000 mg, the tendency is increased. Become noticeable. If it exceeds 3000 mg, the glass becomes flat due to its own weight on the glass receiving surface, and it tends to be difficult to form the glass into a desired shape in the glass forming portion.

ガラス物品の単位時間あたりの生産量は20〜100DPM(ノズル一本から1分あたりに生産される個数)が好ましく、20〜80DPMがより好ましい。
なお、上記方法において好ましいガラスの引き上げ量は1〜50kg/日、溶融ガラスの好ましい流出速度は1〜15mm/秒である。
The production amount per unit time of the glass article is preferably 20 to 100 DPM (the number produced per minute from one nozzle), and more preferably 20 to 80 DPM.
In the above method, the preferred amount of pulling up the glass is 1 to 50 kg / day, and the preferred outflow speed of the molten glass is 1 to 15 mm / sec.

インデックステーブル上に配置されるガラス成形部の数は、例えば、6〜48とすることができる。またガラス成形部は上記テーブルの回転軸を中心とした円周上に等間隔に配置することが好ましい。この円周の直径は、例えば、300〜500mmとすることができる。   The number of glass molding parts arranged on the index table can be, for example, 6 to 48. Further, the glass forming parts are preferably arranged at equal intervals on a circumference around the rotation axis of the table. The diameter of the circumference can be, for example, 300 to 500 mm.

ガラス成形部を停止させることなく、ガラス塊を移動中のガラス成形部に投入する場合は、ガラス成形部の移動方向に沿ってガラス塊を投入することが好ましい。より具体的には、支持部材のガラス塊を受ける面を傾けてガラス塊を落下させてガラス塊をガラス成形部に移すとともに、ガラス塊の落下方向とガラス成形部の移動方向とが一致することが好ましい。こうすることで、形状が安定したガラス塊を得ることができる。   In the case where the glass lump is introduced into the moving glass molding section without stopping the glass molding section, the glass lump is preferably introduced along the moving direction of the glass molding section. More specifically, while tilting the surface of the support member that receives the glass lump to drop the glass lump and transfer the glass lump to the glass forming section, the falling direction of the glass lump and the moving direction of the glass forming section match. Is preferred. By doing so, a glass lump having a stable shape can be obtained.

支持部材からガラス成形部にガラス塊を移す際に、ガラス塊の上下を反転することもできる。この場合、支持部材を回転することによりガラス塊の上下が反転し、支持部材上で優先的に冷やされたガラス塊下面がガラス成形部上では上面になる。そのため、ガラス成形部では先に優先的にひやされた面の反対側の面が優先的に冷やされる。結果としてガラス塊は均等に冷やされるため、冷却過程で上下面の温度分布が小さくなり、冷却速度が大きくなるとともに、歪みの少ないガラス物品を成形することが出来るという利点がある。   When transferring the glass lump from the support member to the glass forming section, the glass lump can be turned upside down. In this case, the glass block is turned upside down by rotating the support member, and the lower surface of the glass block preferentially cooled on the support member becomes the upper surface on the glass forming section. For this reason, in the glass forming part, the surface opposite to the surface that has been preferentially shredded first is preferentially cooled. As a result, since the glass block is cooled uniformly, there is an advantage that the temperature distribution on the upper and lower surfaces is reduced in the cooling process, the cooling rate is increased, and a glass article with less distortion can be formed.

なお、溶融ガラス流の先端を支持部材で直接受けたり、分離した溶融ガラス塊を直接、支持部材の上で支持すると、ガラスの熱量が熱伝導によって支持部材に急速に奪われ、プリフォームの表面に皺が発生することがある。このような皺は精密プレス成形用プリフォームでは特に不都合である。支持部材の温度を高温にしてガラスの急冷を防止することも考えられるが、ガラスと支持部材が融着するおそれが生じる。このような皺発生を防止するためには、支持部材のガラスを受ける面からガスを噴出し、溶融ガラスと支持部材が直接接触する時間を短縮する、あるいは両者が直接接触しないようにすればよい。   When the tip of the molten glass flow is directly received by the supporting member or the separated molten glass lump is directly supported on the supporting member, the heat of the glass is quickly taken away by the supporting member due to heat conduction, and the surface of the preform is heated. Wrinkles may occur. Such wrinkles are particularly disadvantageous in precision press molding preforms. Although it is conceivable that the temperature of the supporting member is increased to prevent rapid cooling of the glass, there is a possibility that the glass and the supporting member are fused. In order to prevent such wrinkles from occurring, gas may be blown from the glass receiving surface of the support member to reduce the time for which the molten glass and the support member come into direct contact, or to prevent both from coming into direct contact with each other. .

そこで、支持部材のガラスを受ける面にガス噴出口を設け、支持部材内に設けたガス流路から前記噴出口へとガスを供給して噴出させ、ガラスに風圧を加えて溶融ガラスと支持部材が直接接触する時間を短縮するあるいは両者が直接接触しないようにすると、ガスを噴出しない場合に皺が発生する場合でも、その皺を解消することができる。なお、過剰なガス噴出はガラスを過度に冷却したり、ノズルにガスが吹きかかり、安定した溶融ガラスの流出を妨げる要因になる。したがって、ガス噴出量は、上記目的を達成でき、しかも上記問題が生じない範囲で適宜調整すればよい。   Therefore, a gas ejection port is provided on the surface of the support member that receives the glass, and a gas is supplied from the gas flow path provided in the support member to the ejection port to eject the gas, wind pressure is applied to the glass, and the molten glass and the support member are applied. If the time for direct contact is reduced or the two are not directly contacted, even if wrinkles occur when gas is not ejected, the wrinkles can be eliminated. In addition, excessive gas ejection excessively cools the glass or blows gas to the nozzle, which is a factor that hinders stable outflow of the molten glass. Therefore, the gas ejection amount may be appropriately adjusted within a range in which the above object can be achieved and the above problem does not occur.

上記支持部材からのガス噴出法は製法1−1、1−2、1−3、2−1、2−2、2−3のいずれにも適用することができるし、支持部材を水平方向に移動して溶融ガラス流先端の支持を取り除き、溶融ガラス塊を分離する方法にも適用することができる。   The gas ejection method from the support member can be applied to any of the production methods 1-1, 1-2, 1-3, 2-1 and 2-2, and 2-3. The present invention can also be applied to a method of moving to remove the support of the molten glass flow tip and separating the molten glass lump.

なお、先に説明したガイドを使用した溶融ガラス塊の分離においても、外径保持面にガス噴出口を設けてガスを噴出して、ガイドの外径保持面とガラスが直接接触するのを低減または防止することができる。   In addition, even in the separation of the molten glass mass using the guide described above, a gas outlet is provided on the outer diameter holding surface to eject gas to reduce direct contact between the outer diameter holding surface of the guide and the glass. Or can be prevented.

支持部材のガラスを受ける面やガイドの外径保持面には、微細な孔を多数設け、それらの孔からガスを噴出するようにしてもよいし、前記面を多孔質体で形成し、多孔質体を通してガスを噴出するようにしてもよい。   A large number of fine holes may be provided on the surface of the support member that receives the glass and the outer diameter holding surface of the guide, and gas may be ejected from those holes, or the surface may be formed of a porous material, The gas may be ejected through the body.

本発明の方法によれば、インデックステーブル等で循環移動するようなガラス成形部で所定質量のガラスを成形する方法において、テーブル回転(即ち、ガラス成形部及びガラス塊の移動)とガラス塊の溶融ガラス流からの分離動作を分ける事により、例えば、溶融ガラスの流出速度を増やしても、テーブルの急加速及び急減速は避けられる。そのため、ガラス塊が受ける横加速度が低減され、ガラス塊を良好な形状、特にプレス成形用プリフォームに好適な形状に成形できる。本発明の方法はガラス塊とガラス成形部の接触を低減しながら成形する浮上成形に、特に好適である。   According to the method of the present invention, in a method of forming a glass having a predetermined mass in a glass forming section that circulates and moves on an index table or the like, rotation of the table (that is, movement of the glass forming section and the glass block) and melting of the glass block are performed. By separating the separation operation from the glass flow, for example, even if the outflow speed of the molten glass is increased, sudden acceleration and sudden deceleration of the table can be avoided. Therefore, the lateral acceleration applied to the glass lump is reduced, and the glass lump can be formed into a good shape, particularly a shape suitable for a press-forming preform. The method of the present invention is particularly suitable for floating molding in which molding is performed while reducing contact between a glass lump and a glass molding portion.

また、溶融ガラスの流出速度を増加した場合でも、ガラス成形部の移動を、余裕をもって行うことができる。さらに、ガラス成形部の停止時間を少なくできるので、大幅にタクトタイムを短縮することも可能である。   Further, even when the outflow speed of the molten glass is increased, the movement of the glass forming portion can be performed with a margin. Further, since the stop time of the glass forming section can be reduced, the tact time can be significantly reduced.

本発明の方法において、ガラス物品は、光学ガラスよりなるプレス成形用プリフォームであることができる。プレス成形用プリフォームの形状について説明する。プリフォーム形状はプレス成形品の形状に応じて決められる。レンズのように軸対称の光学素子をプレス成形する場合、プリフォームも軸対称形状にすることが好ましい。例えば球状、おはじき状(平板状)などがある。また、プレス成形時にプレス成形型とプリフォームの間にガスが閉じ込められ、そのガスによってガラスの成形が妨げられるガストラップ不良と呼ばれる不具合が起きることがある。そこで、この点を考慮して、プリフォーム表面の曲率を、プレス成形型成形面の曲率よりもきつくする(大きくする)ことが好ましい。   In the method of the present invention, the glass article can be a press-forming preform made of optical glass. The shape of the preform for press molding will be described. The preform shape is determined according to the shape of the press-formed product. When an axially symmetric optical element such as a lens is press-formed, it is preferable that the preform also has an axially symmetric shape. For example, there are a spherical shape and a repellent shape (flat shape). In addition, during press molding, gas may be trapped between the press mold and the preform, and the gas may hinder glass forming, thereby causing a defect called a gas trap defect. Therefore, in consideration of this point, it is preferable that the curvature of the preform surface be tighter (increased) than the curvature of the press molding surface.

本発明は、上記本発明の製造方法により得られたガラス物品、好ましくはプリフォームを加熱軟化し、次いでプレス成形することを特徴とする光学素子の製造方法を包含する。より具体的には、上記方法によって成形され、次いで徐冷された光学ガラスよりなるプレス成形用プリフォームを再度加熱し、プレス成形型でプレス成形することで光学素子を製造することができる。再加熱する前のプリフォームは、必要に応じて洗浄及び乾燥を行うことができ、また、離型作用やガラスがプレス成形型表面で広がりやすくなるよう潤滑作用を有する膜を形成してもよい。   The present invention includes a method for producing an optical element, which comprises heating and softening a glass article, preferably a preform, obtained by the above-mentioned production method of the present invention, followed by press molding. More specifically, an optical element can be manufactured by heating again a press-forming preform made of optical glass formed by the above-described method and then gradually cooled, and press-forming with a press-forming die. The preform before reheating can be washed and dried as necessary, and may form a film having a releasing action and a lubricating action so that the glass is easily spread on the surface of the press mold. .

レンズ面などの光学機能面に機械加工を施さない場合、上記プレス成形には精密プレス成形法を適用することが好ましい。精密プレス成形法ではSiC製、超硬合金製、耐熱性金属製などの型材を用い、成形面には必要に応じて炭素膜、貴金属膜などの離型膜を設けたプレス成形型を使用し、窒素、窒素と水素の混合ガス、不活性ガスなどの雰囲気中でプレス成形を行うことができる。プレス成形された光学素子には徐冷された後、必要に応じて反射防止膜などの光学薄膜を設けてもよい。   When machining is not performed on an optical function surface such as a lens surface, it is preferable to apply a precision press molding method to the press molding. In the precision press molding method, use a mold material made of SiC, cemented carbide, heat resistant metal, etc., and use a press mold with a release film such as a carbon film or a noble metal film on the molding surface as necessary. Press molding can be performed in an atmosphere such as nitrogen, a mixed gas of nitrogen and hydrogen, or an inert gas. After the optical element formed by press molding is gradually cooled, an optical thin film such as an anti-reflection film may be provided as needed.

上記方法によって成形可能な光学素子として特に限定はないが、非球面レンズ、球面レンズ、シリンドリカルレンズ、マクロレンズ、レンズアレイなどの各種レンズやプリズム、ポリゴンミラー、回折格子などを例示できる。   The optical element that can be formed by the above method is not particularly limited, and examples thereof include various lenses such as an aspheric lens, a spherical lens, a cylindrical lens, a macro lens, and a lens array, a prism, a polygon mirror, and a diffraction grating.

以下、本発明を実施例によりさらに詳細に説明する。
(実施例1)
最終的に所望の屈折率、分散、透過率などの光学特性が得られるように調合されたガラス原料を加熱溶融し、脱泡清澄、攪拌均質化して得られた溶融ガラスを温度制御された白金合金製ノズルから一定の流出速度で連続して流下する。このときのガラスの引き上げ量を10kg/日、流出速度を2.5mm/秒とした。
流下する溶融ガラス流は図1および図2に示された装置によりプレス成形用プリフォームに成形される。
Hereinafter, the present invention will be described in more detail with reference to Examples.
(Example 1)
Finally, the glass material prepared to obtain the desired optical properties such as refractive index, dispersion, and transmittance is heated and melted, defoamed, clarified, and stirred and homogenized. It flows down continuously from the alloy nozzle at a constant outflow speed. At this time, the lifting amount of the glass was 10 kg / day, and the outflow speed was 2.5 mm / sec.
The flowing molten glass stream is formed into a press-forming preform by the apparatus shown in FIGS.

本実施例で用いた支持部材は、一辺が20mmの正三角形を底面とするステンレス製の三角柱状のものである。支持部材には溶融ガラスとの融着を防ぐため、中心にφ8mmの穴を空け冷却水を流して水冷している。   The support member used in this example is a stainless steel triangular prism having a bottom surface of a regular triangle having a side of 20 mm. In order to prevent fusion with the molten glass, a hole of φ8 mm is made in the center of the support member, and water is cooled by flowing cooling water.

まず降下切断機の支持部材を上昇し、鏡面仕上げされたガラス受け面とノズル先端から3mm下方まで動かした後停止している。この状態でガラス受け面は水平状態(ガラス受け面が鉛直上方を向いた状態)に保たれる。次いでガラス受け面上にノズルから流下する溶融ガラス流先端部が載る。時間と共にガラス受け面上の溶融ガラスの大きさは大きくなるので1mm/秒の低速で支持部材を鉛直方向に下げることで、溶融ガラスのノズル先端外周への濡れ上がりを防止する。   First, the support member of the descending cutting machine is raised, moved to 3 mm below the mirror-finished glass receiving surface and the tip of the nozzle, and then stopped. In this state, the glass receiving surface is maintained in a horizontal state (a state in which the glass receiving surface faces vertically upward). Next, the front end of the molten glass flowing down from the nozzle is placed on the glass receiving surface. Since the size of the molten glass on the glass receiving surface increases with time, the supporting member is vertically lowered at a low speed of 1 mm / sec to prevent the molten glass from getting wet on the outer periphery of the nozzle tip.

所望質量の溶融ガラス塊が得られるだけガラス受け面上に溶融ガラスが溜まったら、支持部材を溶融ガラスの流出速度よりも速い10mm/秒で急降下して、ガラスの表面張力により生じた溶融ガラス流のくびれの部分から先端側を分離してガラス受け面上に所定質量の溶融ガラス塊を得る。次いで支持部材を三角柱の中心軸のまわりに120°回転して、支持部材の下方に待機するガラス塊成形型の上面に設けられたガラス受け部にガラス塊を投入する。投入されたガラス塊は上下面が反転した状態でガラス成形部上に載り、浮上成形される。   When the molten glass is accumulated on the glass receiving surface as much as a molten glass mass having a desired mass can be obtained, the supporting member is rapidly dropped at a speed of 10 mm / sec, which is faster than the outflow speed of the molten glass, and the molten glass flow generated by the surface tension of the glass is reduced. The tip side is separated from the constricted portion to obtain a molten glass lump having a predetermined mass on the glass receiving surface. Next, the support member is rotated by 120 ° around the central axis of the triangular prism, and the glass lump is thrown into a glass receiving portion provided on the upper surface of the glass lump mold waiting below the support member. The thrown glass lump is placed on the glass forming section with the upper and lower surfaces inverted, and is float-formed.

降下切断機は溶融ガラス塊の分離からガラス成形部へガラス塊投入動作を繰返す。ガラス塊成形型は降下切断機の動作に同期して分離されたガラス塊を確実に受け止める。ガラス成形部に入ったガラス塊はガラス成形型とともに移動しながらプリフォーム形状に成形され、時間とともに冷却されて固化する。固化したプリフォームを吸引してガラス成形部から取り出し、パレット上に移送されて徐冷される。このようにして連続流出する溶融ガラスから所定質量のプリフォームを次々と製造していく。   The descending cutting machine repeats the operation of separating the molten glass lump and putting the glass lump into the glass forming section. The glass lump mold reliably receives the separated glass lump in synchronization with the operation of the descending cutter. The glass block entering the glass forming section is formed into a preform shape while moving together with the glass forming die, and is cooled and solidified with time. The solidified preform is sucked out of the glass forming part, transferred to a pallet and gradually cooled. In this way, preforms of a predetermined mass are successively manufactured from the molten glass that flows continuously.

なおインデックステーブル上に円周上に沿って等間隔に配置されたガラス塊成形型の数は12個であり、各型の上部には1つのガラス成形部が設けられている。上記円周の直径は400mmとした。   The number of glass lump forming dies arranged at equal intervals along the circumference of the index table is twelve, and one glass forming portion is provided at the top of each of the dies. The diameter of the circumference was 400 mm.

ガラス成形部がガラス塊を受ける位置で停止した時間は1.0秒、支持部材の上昇開始からガラス塊の分離完了までの時間を1.5秒、カッティングタイムを3.0秒に設定し、光学ガラスよりなる350±3mgのプレス成形用プリフォームを作製した。このときのプリフォーム成形速度は20DPMである。ガラス成形部上でガラス塊が受ける横方向の力は最大5×10-5Nである。なお、降下切断機、インデックステーブルを含む装置の制御はシーケンサを用いて行っている。 The time at which the glass forming part stops at the position where the glass block is received is 1.0 second, the time from the start of the rising of the support member to the completion of separation of the glass block is 1.5 seconds, and the cutting time is set to 3.0 seconds. A preform for press molding of 3 mg was produced. The preform molding speed at this time is 20 DPM. The lateral force exerted by the glass block on the glass forming part is at most 5 × 10 −5 N. The control of the apparatus including the descending cutter and the index table is performed using a sequencer.

このようにして成形されたプレス成形用プリフォームは回転対称形状をしており、カンワレ、脈理などの欠陥は認められなかった。また質量精度も精密プレス成形における要求を十分満たすものであった。
なお、支持部材の溶融ガラス流先端を受ける面を多孔質体で構成し、前記面からガスを噴出してガラスと支持体の接触を減少させてもよい。
The preform for press molding formed in this manner had a rotationally symmetric shape, and no defects such as cracks and striae were observed. Also, the mass accuracy sufficiently satisfied the requirements in precision press molding.
The surface of the support member that receives the front end of the molten glass flow may be formed of a porous body, and gas may be ejected from the surface to reduce the contact between the glass and the support.

プリフォームの質量精度を上記範囲にするには、3つのガラス受け面のそれぞれが同じ高さ(25μm以内)で溶融ガラス流を受けるよう調整する。ガラス塊成形型の上下位置の微調整は不要である。   In order to keep the mass accuracy of the preform within the above range, adjustment is made so that each of the three glass receiving surfaces receives the molten glass flow at the same height (within 25 μm). Fine adjustment of the vertical position of the glass lump mold is unnecessary.

次に溶融ガラス流先端を受ける面を多孔質体で構成した支持部材を複数用い、先に説明したように回転軸の回りに等間隔で配置して、ノズルの鉛直下方で支持部材を上昇して溶融ガラス流先端を支持し、その後、支持部材を急降下して溶融ガラス塊の分離を行った。この方法では支持部材上のガラスの周囲に外周保持面に多孔質体からなるガス噴出口を多数備えたガイドを配置してガスを噴出し、溶融ガラス塊の外径を規制するとともに、支持体を水平方向に急速に移動したときにガラスが引っ張られないようにしている。その他の条件は上記各条件と同様とした。   Next, using a plurality of supporting members having a surface receiving the molten glass flow tip made of a porous body, disposing them at equal intervals around the rotation axis as described above, and raising the supporting members vertically below the nozzle. After that, the molten glass flow tip was supported, and then the supporting member was rapidly lowered to separate the molten glass lump. In this method, a guide provided with a large number of gas ejection ports made of a porous body on the outer peripheral holding surface is arranged around the glass on the support member to eject gas to regulate the outer diameter of the molten glass lump, The glass is not pulled when it is moved rapidly in the horizontal direction. Other conditions were the same as those described above.

このようにして成形されたプレス成形用プリフォームは回転対称形状をしており、カンワレ、脈理などの欠陥は認められなかった。また質量精度も精密プレス成形における要求を十分満たすものであった。
以上にようにして成形したプリフォームはいずれも精密プレス成形用プリフォームとして好適なものであった。
The preform for press molding formed in this manner had a rotationally symmetric shape, and no defects such as cracks and striae were observed. Also, the mass accuracy sufficiently satisfied the requirements in precision press molding.
Each of the preforms formed as described above was suitable as a preform for precision press molding.

(比較例)
上記装置から降下切断装置を取り払い、代わりにガラス塊成形型に降下切断機能を設けた従来の装置によって上記プリフォームと同じ質量、同じ生産速度で成形を行ったところ、成形されたプリフォームは変形し、回転対称形状にはならなかった。また、プリフォームの中にはカンワレが認められるものもあった。溶融ガラス塊を受けるためにガラス塊成形型が停止する時間は2.5秒、移動中にガラス塊が受ける横方向の力は最大7×10-4Nである。このように移動中にガラス塊に大きな力が働くこと、またガラス塊の冷却スピードが上下面で大きく違うことから上記不良品が発生したものと考えられる。
(Comparative example)
The dropping cutting device was removed from the above device, and molding was performed at the same mass and at the same production speed as the above preform by a conventional device provided with a drop cutting function in the glass lump forming mold, and the formed preform was deformed. However, it did not become a rotationally symmetric shape. Also, some preforms were found to have fragrance. The time during which the glass lump mold stops to receive the molten glass lump is 2.5 seconds, and the maximum lateral force applied to the glass lump during movement is 7 × 10 −4 N. As described above, it is considered that the defective product was generated because a large force acts on the glass lump during the movement and the cooling speed of the glass lump differs greatly between the upper and lower surfaces.

本比較例では12個のガラス塊成形型すべてについて、溶融ガラスを受けにいくときの高さが50μm以内になるよう微調整を行ったが、質量公差は±10mgであった。   In this comparative example, fine adjustments were made to all the twelve glass lump molds so that the height when receiving the molten glass was within 50 μm, but the mass tolerance was ± 10 mg.

(実施例2)
実施例1で成形されたプリフォームを洗浄、乾燥した後、精密プレス成形を行って非球面レンズを作製した。上記プレス成形ではSiC製の型材表面に炭素膜を形成したプレス成形型を用い、雰囲気を窒素雰囲気とした。プレス成形は、プリフォームを635℃まで加熱し、60秒間、100kgf/cm2の圧力でプレスして行った。プレス成形後、非球面レンズを型から取り出し徐冷した。得られたレンズは内部、表面とも良好な状態であった。レンズは必要に応じて芯取り加工を施し、表面に反射防止膜を形成してもよい。
(Example 2)
After cleaning and drying the preform molded in Example 1, precision press molding was performed to produce an aspheric lens. In the above press molding, a press molding die having a carbon film formed on the surface of a SiC mold material was used, and the atmosphere was a nitrogen atmosphere. Press molding was performed by heating the preform to 635 ° C. and pressing it at a pressure of 100 kgf / cm 2 for 60 seconds. After press molding, the aspherical lens was taken out of the mold and gradually cooled. The obtained lens was in a good condition both inside and on the surface. The lens may be subjected to a centering process as necessary, and an antireflection film may be formed on the surface.

本実施例は非球面レンズの製造方法に関するものであるが、その他の光学素子、例えばプリズムや回折格子などの製造にも適用できる。   The present embodiment relates to a method of manufacturing an aspherical lens, but can be applied to the manufacture of other optical elements such as a prism and a diffraction grating.

本発明は、溶融ガラスから高品質のプレス成形用プリフォーム等のガラス物品の生産、及び前記プリフォームをプレス成形することによるレンズ等の光学素子の生産に有用である。   INDUSTRIAL APPLICABILITY The present invention is useful for producing glass articles such as preforms for press molding of high quality from molten glass, and for producing optical elements such as lenses by press-molding the preforms.

本発明の製造方法で使用するガラス物品成形装置の一例を示す側面方向からの概略図である。It is the schematic from the side which shows an example of the glass article shaping | molding apparatus used by the manufacturing method of this invention. 本発明の製造方法で使用するガラス物品成形装置における支持部材の動作を説明するための側面方向からの概略図である。It is the schematic from the side direction for demonstrating operation | movement of the support member in the glass article shaping | molding apparatus used by the manufacturing method of this invention. 本発明の製造方法で使用するガラス物品成形装置における支持部材の動作を説明するための上方向からの概略図である。It is the schematic from the upper direction for demonstrating operation | movement of the support member in the glass article shaping | molding apparatus used by the manufacturing method of this invention. 本発明の製造方法で使用するガラス物品成形装置における支持部材の動作を説明するための側面方向からの概略図である。It is the schematic from the side direction for demonstrating operation | movement of the support member in the glass article shaping | molding apparatus used by the manufacturing method of this invention.

Claims (14)

ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、次いで、支持部材を溶融ガラス流の流出速度よりも速く降下させて前記溶融ガラス流からガラス塊を分離し、かつ
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とするガラス物品の製造方法。
A method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming unit that moves intermittently or continuously, to produce a glass article,
A support member is brought close to the tip of the nozzle to receive the tip of the molten glass stream with the support member, and then the support member is lowered faster than the outflow speed of the molten glass stream to separate the glass block from the molten glass stream. And transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to the stopped glass forming section. The time required to stop the glass forming section in order to transfer the glass block from the support member to the glass forming section is one cycle required for preparing one glass block from the molten glass flow using the supporting member and moving to the glass forming section. A method for manufacturing a glass article, wherein the time is shorter than the time.
ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材を降下させて前記くびれにおいて溶融ガラス流からガラス塊を分離し、かつ
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とするガラス物品の製造方法。
A method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming unit that moves intermittently or continuously, to produce a glass article,
A support member is brought close to the tip of the nozzle, the tip of the molten glass flow is received by the support member, and the tip is supported to create a constriction between the nozzle side and the support side of the molten glass flow, and then the support member Lowering the glass block from the molten glass stream at the constriction and transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article. And when transferring the glass block to a stopped glass forming section, the time to stop the glass forming section to transfer the glass block from the supporting member to the glass forming section is determined by using the supporting member to remove one glass from the molten glass flow. A method for producing a glass article, comprising preparing a lump and making it shorter than one cycle time required for moving to a glass forming part.
ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記ノズルの先端に支持部材を近づけて前記溶融ガラス流の先端を該支持部材で受け、前記先端を支持して溶融ガラス流のノズル側と支持体側の間にくびれを作り、次いで、支持部材による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊を分離し、かつ
分離したガラス塊を、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、ガラス塊をガラス成形部に移すためにガラス成形部を停止させる時間を、支持部材を用いて溶融ガラス流から1つのガラス塊を調製し、ガラス成形部へ移動するに要する1サイクルの時間より短くする、ことを特徴とするガラス物品の製造方法。
A method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming unit that moves intermittently or continuously, to produce a glass article,
A support member is brought close to the tip of the nozzle, the tip of the molten glass flow is received by the support member, and the tip is supported to create a constriction between the nozzle side and the support side of the molten glass flow, and then the support member Removing the support to separate the glass mass from the molten glass stream at the constriction and transferring the separated glass mass to a stationary or moving glass forming section to form a glass article; and When transferring the glass block to the stopped glass forming section, the time to stop the glass forming section to transfer the glass block to the glass forming section, by preparing one glass block from the molten glass flow using the support member, A method for manufacturing a glass article, wherein the time is shorter than one cycle required for moving to a glass forming part.
ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間、またはガラス塊を支持部材から移動しているガラス成形部に移すための時間を、支持部材のノズルへの接近開始からガラス塊の分離完了までの時間よりも短くする請求項1〜3のいずれか1項に記載の製造方法。   The time to stop the glass forming section to transfer the glass block from the support member to the glass forming section, or the time to transfer the glass block to the moving glass forming section from the supporting member, start approaching the support member to the nozzle. The production method according to any one of claims 1 to 3, wherein the time is shorter than the time until the completion of the separation of the glass lump. ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記溶融ガラス流の先端を支持部材で受け、該支持部材を溶融ガラス流の流出速度よりも速く降下させて前記ガラス塊を分離する工程を一定周期で繰り返すこと、
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とするガラス物品の製造方法。
A method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming unit that moves intermittently or continuously, to produce a glass article,
Receiving the tip of the molten glass flow with a supporting member, repeating the step of lowering the supporting member faster than the outflow speed of the molten glass flow and separating the glass lump at a constant cycle,
Transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to the stopped glass forming section, A method for producing a glass article, wherein the time for stopping the glass forming section in order to transfer the glass lump from the support member to the glass forming section is set to 70% or less of the period.
ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記溶融ガラス流の先端を支持部材で受け、前記先端を支持して前記溶融ガラス流のノズル側と支持体側の間にくびれを作り、支持部材を降下させて前記くびれにおいて溶融ガラス流からガラス塊を分離する工程を一定周期で繰り返すこと、
分離したガラス塊を支持部材から、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊を支持部材からガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とするガラス物品の製造方法。
A method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming unit that moves intermittently or continuously, to produce a glass article,
The distal end of the molten glass flow is received by a support member, the distal end is supported to form a constriction between the nozzle side and the support side of the molten glass flow, and the supporting member is lowered to reduce the glass block from the molten glass flow at the constriction. Repeating the process of separating at regular intervals,
Transferring the separated glass block from the support member to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to the stopped glass forming section, A method for producing a glass article, wherein the time for stopping the glass forming section in order to transfer the glass lump from the support member to the glass forming section is set to 70% or less of the period.
ノズルより連続流出する溶融ガラス流からガラス塊を連続的に分離し、分離した前記ガラス塊を、断続的または連続的に移動するガラス成形部で成形してガラス物品を製造する方法であって、
前記溶融ガラス流の先端を支持部材で受け、前記先端を支持して前記溶融ガラス流のノズル側と支持体側の間にくびれを作り、支持部材による支持を取り除いて前記くびれにおいて溶融ガラス流からガラス塊を分離する工程を一定周期で繰り返すこと、
分離したガラス塊を、停止しているガラス成形部または移動しているガラス成形部に移してガラス物品を成形すること、及び
停止しているガラス成形部にガラス塊を移す場合、前記ガラス塊をガラス成形部に移すためにガラス成形部を停止させる時間を、前記周期の70%以下とする、ことを特徴とするガラス物品の製造方法。
A method for continuously separating a glass lump from a molten glass flow continuously flowing from a nozzle, and forming the separated glass lump in a glass forming unit that moves intermittently or continuously, to produce a glass article,
The distal end of the molten glass flow is received by a support member, the distal end is supported to form a constriction between the nozzle side and the support side of the molten glass flow, and the support by the support member is removed to remove the glass from the molten glass flow at the constriction. Repeating the process of separating lumps at regular intervals,
Transferring the separated glass block to a stopped glass forming section or a moving glass forming section to form a glass article; and transferring the glass block to a stopped glass forming section, A method for manufacturing a glass article, wherein the time for stopping the glass forming part for transferring to the glass forming part is set to 70% or less of the period.
前記支持部材のガラス塊を受ける面が平面であり、該平面が360°回転することで、ガラス塊をガラス成形部に移すことを特徴とする請求項1〜7のいずれか1項に記載の製造方法。   The surface of the support member that receives the glass lump is a plane, and the plane is rotated by 360 ° to transfer the glass lump to a glass forming unit, according to any one of claims 1 to 7, wherein Production method. 支持部材のガラス塊を受ける面を傾けてガラス塊を落下させてガラス塊をガラス成形部に移すこと、及びガラス塊の落下方向とガラス成形部の移動方向とが一致することを特徴とする請求項1〜8のいずれか1項に記載の製造方法。   The method for tilting a surface of a support member for receiving a glass lump to drop the glass lump and transfer the glass lump to a glass forming section, and wherein a falling direction of the glass lump coincides with a moving direction of the glass forming section. Item 9. The method according to any one of Items 1 to 8. 連続して調製される2つのガラス塊が、支持部材の異なる面で溶融ガラス流を受けて分離されることを特徴とする請求項1〜9のいずれか1項に記載の製造方法。   The method according to any one of claims 1 to 9, wherein two continuously prepared glass blocks are separated by receiving a molten glass flow on different surfaces of the support member. 支持部材からガラス成形部にガラス塊を移す際にガラス塊の上下を反転することを特徴とする請求項1〜10のいずれか1項に記載の製造方法。   The method according to any one of claims 1 to 10, wherein the glass block is turned upside down when the glass block is transferred from the support member to the glass forming section. 支持部材の溶融ガラス流の先端を受ける面よりガスを噴出して前記先端を受けることを特徴とする請求項1〜11のいずれか1項に記載の製造方法。   The method according to any one of claims 1 to 11, wherein a gas is ejected from a surface of the supporting member that receives the front end of the molten glass flow to receive the front end. 前記ガラス物品が光学ガラスよりなるプレス成形用プリフォームであることを特徴とする請求項1〜12のいずれか1項に記載の製造方法。   The method according to any one of claims 1 to 12, wherein the glass article is a preform for press molding made of optical glass. 請求項13に記載の製造方法により得られたガラス物品を加熱軟化し、次いでプレス成形することを特徴とする光学素子の製造方法。   A method for producing an optical element, comprising heating and softening a glass article obtained by the production method according to claim 13, and then press-molding the glass article.
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WO2013111838A1 (en) * 2012-01-24 2013-08-01 Hoya株式会社 Glass gob manufacturing method, glass gob molding device, material for press molding, glass molded article, spherical preform, and optical element manufacturing method
JP2014214044A (en) * 2013-04-24 2014-11-17 Hoya株式会社 Glass gob manufacturing method, glass gob manufacturing device, and glass molding manufacturing method

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WO2013111838A1 (en) * 2012-01-24 2013-08-01 Hoya株式会社 Glass gob manufacturing method, glass gob molding device, material for press molding, glass molded article, spherical preform, and optical element manufacturing method
CN104066691A (en) * 2012-01-24 2014-09-24 Hoya株式会社 Glass gob manufacturing method, glass gob molding device, material for press molding, glass molded article, spherical preform, and optical element manufacturing method
JPWO2013111838A1 (en) * 2012-01-24 2015-05-11 Hoya株式会社 Glass lump manufacturing method, glass lump molding apparatus, press molding material, glass molded product, spherical preform, and optical element manufacturing method
JP2014214044A (en) * 2013-04-24 2014-11-17 Hoya株式会社 Glass gob manufacturing method, glass gob manufacturing device, and glass molding manufacturing method

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