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JP2004267987A - Thermal decomposition treatment of waste - Google Patents

Thermal decomposition treatment of waste Download PDF

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Publication number
JP2004267987A
JP2004267987A JP2003066028A JP2003066028A JP2004267987A JP 2004267987 A JP2004267987 A JP 2004267987A JP 2003066028 A JP2003066028 A JP 2003066028A JP 2003066028 A JP2003066028 A JP 2003066028A JP 2004267987 A JP2004267987 A JP 2004267987A
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Japan
Prior art keywords
waste
thermal decomposition
lime
pyrolysis
residue
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JP2003066028A
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Japanese (ja)
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JP4388292B2 (en
Inventor
Kazuo Onuki
一雄 大貫
Hiromu Fujii
博務 藤井
Yasuyuki Nakao
安幸 中尾
Kazuhisa Fukuda
和久 福田
Tadashi Manabe
忠司 真鍋
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Nippon Steel Corp
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of simply and inexpensively performing dechlorination treatment or desulfurization treatment at the time of pyrolysis of a waste containing iron, polyvinyl chloride and a rubber such as car shredder dust, a tire or the like and to together provide a method of effectively utilizing resources. <P>SOLUTION: In the method of pyrolytically treating waste by any one of a waste incineration method, a retarded combustion method for waste and a method of indirectly heating waste from the outside, a calcareous substance containing at least one of quicklime, slaked lime and calcium carbonate is supplied along with waste to pyrolytically treat the waste and the residue after pyrolysis is used as an auxiliary raw material for iron making process. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、廃棄物の熱分解処理方法に関する。
具体的には、例えば、自動車シュレッダーダストやタイヤ等の鉄、塩ビ、ゴムを含む廃棄物の熱分解処理方法に関する。
【0002】
【従来の技術】
自動車シュレッダーダストは廃棄自動車のリサイクル処理時に発生し、自動車重量に対して20〜30%を占め、資源循環を阻害している。
このシュレッダーダストの構成素材は、鉄、銅、亜鉛、アルミなど金属類、プラスチック類、ゴム類、ガラス類、繊維類と多様であり、種種の元素を含有している。また、同様に都市ゴミなども、多様な元素を含有している。
いずれも、塩化ビニル起因等による塩素、さらには硫黄といった環境負荷物質を不可避的に含有しており、これらの廃棄物の処理が大きな環境問題となっている。
【0003】
そこで、塩素化合物を多量に含有する廃棄物の処理法として、従来から種々の方法が提案されている。
例えば、特開平7−55121号公報、特開平8−278015号公報には廃棄物から塩素分を除去する方法が開示されている。その骨子は、廃棄物から塩素分を除去する脱塩素分解工程と、脱塩素後の廃棄物を完全燃焼する可燃物燃焼工程とからなる。
しかしながら、この方式では、処理が2段となり、設備費が膨大となるという問題点があった。
【0004】
一方、廃棄物起因の塩素や硫黄を除去する方式として、特開平7−119939号公報が開示されている。該公報には、プラスチックを含む廃棄物にCa化合物を加え廃棄物中の塩素をCaと反応させて処理するプラスチックを含む廃棄物の熱分解、あるいは燃焼、もしくはガス化処理方法において、Ca化合物の水溶液をプラスチックを含む廃棄物に噴霧することによって、Ca化合物の添加を行う処理方法が述べられている。
しかし、この方法では、水溶液状のカルシウム化合物を準備し、かつ噴霧機構を設ける必要があり、設備投資負荷が大きいうえ、操業方法も複雑になるという問題点があった。
また、一般に、燃焼排ガス中にカルシウム化合物の微粉を添加して塩素や硫黄と反応せしめた後に該微粉を回収する方式が知られているが、集塵装置が必要で、設備費ならびに運転費用等が高価になるという問題点があった。
【0005】
さらに、特開平6−145735号公報には、廃棄物溶融炉にスラグと、必要により石灰石、珪酸塩系砕石などからなる塩基度調整剤を投入し、排ガス中のNOx、SOxの低減を図ると共に、安定した組成スラグにして資源化する方法が開示されている。
しかし、この方法は、溶融したスラグの品質を向上させる方法であって、本発明のように、廃棄物を溶融させないで熱分解させた残さを製鉄工程の副原料として使用する方法とは処理プロセスが全く異なるものである。
【0006】
【特許文献1】特開平7−55121号公報
【特許文献2】特開平8−278015号公報
【特許文献3】特開平7−119939号公報
【特許文献4】特開平6−145735号公報
【0007】
【発明が解決しようとする課題】
上記のように、従来の方法では、廃棄物の熱分解処理等で脱塩素や脱硫黄をする際の設備費や処理費用が高価になる問題、さらには処理後の産物の付加価値を向上するという課題が解決できていなかった。
そこで、本発明は、自動車シュレッダーダストやタイヤ等の鉄、塩ビ、ゴムを含む廃棄物の熱分解時の脱塩素や脱硫黄の処理を簡易にかつ安価に行える方法を提供し、併せて、資源を有効利用できる方法を提供することを課題とする。
【0008】
【課題を解決するための手段】
本発明は、前述のような従来技術の問題点を解決し、自動車シュレッダーダストやタイヤ等の鉄、塩ビ、ゴムを含む廃棄物の熱分解時に塩素および/または硫黄を同時に除去するとともに、その副産物である残さを製鉄工程に使用する脱硫剤として安価に処理することにより脱塩素や脱硫黄の処理を簡易にかつ安価に行える方法を提供し、併せて、資源を有効利用できる方法を提供するものであり、その要旨とするところは特許請求の範囲に記載した通りの下記内容である。
【0009】
(1)廃棄物を焼却、抑制燃焼、外部からの間接加熱のいずれかの方法により熱分解する廃棄物熱分解処理方法において、
前記廃棄物とともに、生石灰、消石灰、炭酸カルシウムの1種または2種以上を含む石灰系物質を供給して熱分解し、
該熱分解後の残さを製鉄工程の副原料として使用することを特徴とする廃棄物の熱分解処理方法。
(2)前記熱分解の処理温度が500〜760℃であることを特徴とする(1)に記載の廃棄物の熱分解処理方法。
(3)前記石灰系物質の平均粒径が1mm以下の粉状であることを特徴とする(1)または(2)に記載の廃棄物の熱分解処理方法。
(4)前記熱分解後の残さを溶銑脱硫の副原料として使用することを特徴とする(1)乃至(3)に記載の廃棄物の熱分解処理方法。
【0010】
【発明の実施の形態】
本発明の実施形態について、図1を用いて詳細に説明する。
図1は、本発明における廃棄物の熱分解処理方法の実施形態の一例を示すプロセスフローを示す図である。
まず、廃自動車などから発生するシュレッダーダストやタイヤ等の鉄、塩ビ、ゴムを含む廃棄物とともに、生石灰、消石灰、炭酸カルシウムの1種または2種以上を含む石灰系物質を供給し、熱分解する(S−1)。
この熱分解によって、廃棄物を炭化処理し、揮発成分を蒸発させて、ガス、油類を生成することができる。
【0011】
この際、廃棄物とともに供給される石灰系物質のCaOが、塩素や硫黄分と反応して固定化するため、生成するガスや油類に塩素や硫黄分が移行しないので、クリーンなガスや油類を生成することができる。
特に、塩素はダイオキシンを発生させる元素であり、従来は、生成したガスや油類中のダイオキシンを無害化するために、1200℃程度の高温に加熱して分解した後、急冷することによってダイオキシンを再合成させない方法が行われていたが、本発明によれば、塩素分自体がガスや油類に移行しないので、このような処理を必要としない。
本発明における熱分解の方法は、廃棄物を蒸し焼きして炭化できればよく、焼却、抑制燃焼、外部からの間接加熱のいずれかの方法による。
ここに焼却とは、廃棄物自体を直接燃焼させることをいい、抑制燃焼とは空気不足燃焼として部分燃焼させて還元性ガスを発生させることをいい、外部からの間接加熱とは、例えば、外熱式ロータリーキルン等を用いて間接的に加熱して高カロリーガスを発生させることをいう。
【0012】
また、熱分解の処理温度は、500〜760℃が好ましい。
500℃未満では、廃棄物中の揮発成分が十分蒸発しないためガスや油類の発生比率が低くなるうえ、760℃超では、例えば、鋼製の外熱式ロータリーキルン等の加熱設備の耐用温度を超えてしまうからである。
次に、篩い分け等によって、金属類を分離する(S−2)。
分離された鉄分などの金属類は、製鉄原料等として再資源化することができる。
前記の篩い分けによって残った残さは、例えば、溶銑の脱硫剤など、製鉄工程の副原料として利用され、鉄鋼製品および路盤材やセメントなどに用いられるスラグを製造することができる(S−3)。
廃棄物とともに供給する生石灰、消石灰、炭酸カルシウムの1種または2種以上を含む石灰系物質は、前述のように硫黄分を固定化するため、この石灰系物質を含む残さを溶銑の脱硫剤などに利用することによって、脱硫黄の処理を簡易にかつ安価に行うことができる。
【0013】
また、前記石灰系物質の平均粒径が1mm以下の粉状であることが好ましい。
従来から使用されている代表的な溶銑脱硫剤の平均粒径が1mm以下なので、これと同等のサイズとすることによって従来の脱硫剤との代替を容易にすることができる。
なお、廃棄物とともに供給する石灰系物質が不足する場合には、脱硫の際に適宜、追加することが好ましい。
また、残さ中に含まれる塩素は、製鉄プロセスにて発生するスラグの流動性を高める働きを有しており、生産効率を向上させることができる。
このようにして、自動車シュレッダーダストやタイヤ等の鉄、塩ビ、ゴムを含む廃棄物は、熱分解されてクリーンなガスや油類となり、残った残さは製鉄工程の副原料として使用することができるので、脱塩素や脱硫黄の処理を簡易にかつ安価に行える方法を提供し、併せて、資源を有効利用できる方法を提供することができる。
【0014】
【実施例】
内径900mm長さ6000mmの外熱式ロータリーキルンを用いて、400から800℃にて外径50mm程度の塩素および硫黄を含むシュレッダーダストとタイヤの複合廃棄物の熱分解実験を行った。廃棄物の供給速度は190kg/hrである。
平均粒径が1mm以下の石灰系物質(生石灰)は15kg/hrでキルンへ供給した。
この実験の結果、熱分解処理温度500〜760℃の範囲でガス側の脱塩素率が70%以上となることが判明した。これは塩素がカルシウムと反応する速度と反応生成物が分解する反応との相互作用で表される。また、ガス中のSも90%程度除去されていることが判明した。
このように、熱分解により生成したガスおよび油類中の塩素や硫黄分が除去できるのは、石灰系物質のCaOと塩素や硫黄が反応し、残さ側へ固定化できているためと考えられる。
また、本実施例にて製造した石灰系物質を含む残さは、溶銑脱硫剤として使用することにより、溶鋼中の硫黄分を固定化して除去する性能に優れていることが確認された。
【0015】
【発明の効果】
本発明によれば、例えば、自動車シュレッダーダストやタイヤ等の鉄、塩ビ、ゴムを含む廃棄物の熱分解時に塩素および/または硫黄を同時に除去するとともに、その副産物である残さを製鉄工程に使用する脱硫剤として安価に処理することにより脱塩素や脱硫黄の処理を簡易にかつ安価に行える方法を提供し、併せて、資源を有効利用できる方法を提供することができるなど、産業上有用な著しい効果を奏する。
【図面の簡単な説明】
【図1】本発明における廃棄物の熱分解処理方法の実施形態の一例を示すプロセスフローを示す図である。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for thermally decomposing waste.
More specifically, for example, the present invention relates to a method for thermally decomposing waste containing iron, PVC, and rubber, such as automobile shredder dust and tires.
[0002]
[Prior art]
Automobile shredder dust is generated during the recycling process of scrapped vehicles and accounts for 20 to 30% of the weight of the vehicle, impeding resource recycling.
The constituent materials of this shredder dust are various such as metals such as iron, copper, zinc, and aluminum, plastics, rubbers, glasses, and fibers, and contain various elements. Similarly, city garbage and the like also contain various elements.
All of them inevitably contain environmentally harmful substances such as chlorine and sulfur due to vinyl chloride, and the treatment of these wastes is a major environmental problem.
[0003]
Therefore, various methods have been conventionally proposed as a method for treating waste containing a large amount of chlorine compounds.
For example, JP-A-7-55121 and JP-A-8-278015 disclose methods for removing chlorine from waste. The framework consists of a dechlorination process for removing chlorine from waste and a combustible combustion process for completely burning the dechlorinated waste.
However, this method has a problem that the processing is performed in two stages and the equipment cost is enormous.
[0004]
On the other hand, Japanese Patent Application Laid-Open No. Hei 7-119939 discloses a method for removing chlorine and sulfur caused by waste. The publication discloses a method for thermally decomposing, burning, or gasifying waste containing plastic, in which a Ca compound is added to waste containing plastic, and chlorine in the waste is reacted with Ca for treatment. A treatment method in which a Ca compound is added by spraying an aqueous solution onto waste containing plastic is described.
However, in this method, it is necessary to prepare a calcium compound in the form of an aqueous solution and to provide a spraying mechanism, so that there is a problem that the capital investment load is large and the operation method is complicated.
In general, a method is known in which fine powder of a calcium compound is added to flue gas to react with chlorine or sulfur, and then the fine powder is recovered. However, a dust collector is required, and equipment and operation costs are required. However, there was a problem that it became expensive.
[0005]
Further, JP-A-6-145735 discloses that a slag and, if necessary, a basicity adjuster composed of limestone, silicate-based crushed stone and the like are introduced into a waste melting furnace to reduce NOx and SOx in exhaust gas, and A method is disclosed in which a slag having a stable composition is recycled.
However, this method is a method of improving the quality of the molten slag, and is different from the method of using the residue obtained by thermally decomposing the waste without melting it as an auxiliary material in the iron-making process as in the present invention. Are completely different.
[0006]
[Patent Document 1] JP-A-7-55121 [Patent Document 2] JP-A 8-278015 [Patent Document 3] JP-A 7-119939 [Patent Document 4] JP-A 6-145735 ]
[Problems to be solved by the invention]
As described above, in the conventional method, the equipment cost and the treatment cost when dechlorinating or desulfurizing the waste by thermal decomposition treatment or the like are increased, and further, the added value of the product after treatment is improved. Was not solved.
Therefore, the present invention provides a method for easily and inexpensively performing a process of dechlorination and desulfurization at the time of pyrolysis of waste including iron, PVC, and rubber such as automobile shredder dust and tires, and It is an object of the present invention to provide a method that can effectively use the information.
[0008]
[Means for Solving the Problems]
The present invention solves the above-mentioned problems of the prior art, and simultaneously removes chlorine and / or sulfur during pyrolysis of waste containing iron, PVC, and rubber such as automobile shredder dust and tires, and simultaneously removes by-products. A method that can easily and inexpensively perform the processing of dechlorination and desulfurization by inexpensively treating the residue as a desulfurizing agent used in the iron making process, and at the same time, provide a method that can effectively use resources The gist is as follows, as described in the claims.
[0009]
(1) In a waste pyrolysis treatment method in which waste is pyrolyzed by any of incineration, suppression combustion, and indirect heating from the outside,
Along with the waste, quicklime, slaked lime, lime-based substances containing one or more of calcium carbonate are supplied and pyrolyzed,
A method for thermally decomposing waste, wherein the residue after the pyrolysis is used as an auxiliary material in an iron making process.
(2) The thermal decomposition treatment method for waste according to (1), wherein the treatment temperature of the thermal decomposition is 500 to 760 ° C.
(3) The method for thermally decomposing waste according to (1) or (2), wherein the lime-based material is in a powder form having an average particle diameter of 1 mm or less.
(4) The thermal decomposition treatment method for waste according to any one of (1) to (3), wherein the residue after the thermal decomposition is used as an auxiliary material for hot metal desulfurization.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described in detail with reference to FIG.
FIG. 1 is a diagram showing a process flow illustrating an example of an embodiment of a waste thermal decomposition treatment method according to the present invention.
First, lime-based substances containing one or more of quick lime, slaked lime, and calcium carbonate are supplied together with wastes including iron, vinyl chloride, and rubber such as shredder dust and tires generated from end-of-life vehicles and pyrolyzed. (S-1).
By this pyrolysis, waste can be carbonized, and volatile components can be evaporated to produce gas and oil.
[0011]
At this time, CaO, a lime-based substance supplied together with the waste, reacts with chlorine and sulfur to be fixed, so that chlorine and sulfur do not transfer to the generated gases and oils. Kind can be created.
In particular, chlorine is an element that generates dioxin. Conventionally, in order to detoxify dioxin in generated gases and oils, chlorine is heated and decomposed at a high temperature of about 1200 ° C., and then quenched. Although a method of preventing resynthesis has been performed, according to the present invention, such a treatment is not required since chlorine itself does not transfer to gas or oils.
The thermal decomposition method in the present invention may be any method as long as the waste can be steamed and carbonized, and may be any one of incineration, suppressed combustion, and indirect heating from the outside.
Here, incineration refers to directly burning the waste itself, suppression combustion refers to partial combustion as insufficient air combustion to generate reducing gas, and indirect heating from the outside refers to, for example, external heating. Indirect heating using a thermal rotary kiln or the like to generate high calorie gas.
[0012]
The thermal decomposition treatment temperature is preferably from 500 to 760 ° C.
If the temperature is lower than 500 ° C., the volatile components in the waste do not evaporate sufficiently, so that the generation ratio of gas and oils is low. In addition, if the temperature exceeds 760 ° C., for example, the service temperature of heating equipment such as an externally heated rotary kiln made of steel is reduced. Because it will exceed.
Next, metals are separated by sieving or the like (S-2).
The separated metals such as iron can be recycled as raw materials for ironmaking.
The residue left by the sieving is used as an auxiliary material in an iron making process, such as a desulfurizing agent for hot metal, and can produce slag used in steel products, roadbed materials, cement, and the like (S-3). .
The lime-based material supplied together with the waste containing one or more of quick lime, slaked lime, and calcium carbonate fixes the sulfur content as described above. , The desulfurization treatment can be performed easily and inexpensively.
[0013]
Further, it is preferable that the lime-based material is in the form of powder having an average particle diameter of 1 mm or less.
Since the average particle size of a typical hot metal desulfurizing agent conventionally used is 1 mm or less, it can be easily replaced with a conventional desulfurizing agent by setting it to a size equivalent to this.
When the lime-based substance supplied together with the waste is insufficient, it is preferable to add the lime-based substance appropriately at the time of desulfurization.
Further, chlorine contained in the residue has a function of increasing the fluidity of slag generated in the iron making process, and can improve production efficiency.
In this way, waste containing iron, PVC, and rubber, such as automobile shredder dust and tires, is thermally decomposed into clean gases and oils, and the remaining residue can be used as an auxiliary material in the iron making process. Therefore, it is possible to provide a method capable of easily and inexpensively performing the processing of dechlorination and desulfurization, and also provide a method capable of effectively utilizing resources.
[0014]
【Example】
Using an externally heated rotary kiln having an inner diameter of 900 mm and a length of 6000 mm, a thermal decomposition experiment was conducted at 400 to 800 ° C. for a composite waste of shredder dust and tire containing about 50 mm in outer diameter and containing chlorine and sulfur. The feed rate of the waste is 190 kg / hr.
A lime-based substance (quick lime) having an average particle size of 1 mm or less was supplied to the kiln at 15 kg / hr.
As a result of this experiment, it was found that the dechlorination rate on the gas side became 70% or more in the range of the thermal decomposition treatment temperature of 500 to 760 ° C. This is expressed by the interaction between the rate at which chlorine reacts with calcium and the reaction by which the reaction products decompose. It was also found that about 90% of S in the gas was removed.
Thus, the reason why the chlorine and sulfur content in the gas and oils generated by the thermal decomposition can be removed is considered that CaO of the lime-based substance reacts with chlorine and sulfur and is fixed to the residue side. .
Further, it was confirmed that the residue containing the lime-based substance produced in this example was excellent in the ability to fix and remove the sulfur content in the molten steel by using it as a hot metal desulfurizing agent.
[0015]
【The invention's effect】
According to the present invention, for example, chlorine and / or sulfur are simultaneously removed during pyrolysis of waste containing iron, PVC, and rubber such as automobile shredder dust and tires, and the by-product residue is used in an iron making process. It provides a method that can easily and inexpensively perform the processing of dechlorination and desulfurization by inexpensively treating it as a desulfurizing agent, and at the same time, it can provide a method that can effectively use resources. It works.
[Brief description of the drawings]
FIG. 1 is a diagram showing a process flow showing an example of an embodiment of a method for thermally decomposing waste in the present invention.

Claims (4)

廃棄物を焼却、抑制燃焼、外部からの間接加熱のいずれかの方法により熱分解する廃棄物熱分解処理方法において、
前記廃棄物とともに、生石灰、消石灰、炭酸カルシウムの1種または2種以上を含む石灰系物質を供給して熱分解し、
該熱分解後の残さを製鉄工程の副原料として使用することを特徴とする廃棄物の熱分解処理方法。
In the waste pyrolysis treatment method in which waste is pyrolyzed by any of incineration, suppression combustion, and indirect heating from the outside,
Along with the waste, quicklime, slaked lime, lime-based substances containing one or more of calcium carbonate are supplied and pyrolyzed,
A method for thermally decomposing waste, wherein the residue after the pyrolysis is used as an auxiliary material in an iron making process.
前記熱分解の処理温度が500〜760℃であることを特徴とする請求項1に記載の廃棄物の熱分解処理方法。The method of claim 1, wherein the temperature of the thermal decomposition is 500 to 760C. 前記石灰系物質の平均粒径が1mm以下の粉状であることを特徴とする請求項1または請求項2に記載の廃棄物の熱分解処理方法。The thermal decomposition treatment method for waste according to claim 1 or 2, wherein the lime-based substance is in a powder form having an average particle diameter of 1 mm or less. 前記熱分解後の残さを溶銑脱硫の副原料として使用することを特徴とする請求項1乃至請求項3に記載の廃棄物の熱分解処理方法。The thermal decomposition treatment method for waste according to any one of claims 1 to 3, wherein the residue after the thermal decomposition is used as an auxiliary material for hot metal desulfurization.
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