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JP2004240282A - Thermosensitive adhesive label and method for manufacturing same - Google Patents

Thermosensitive adhesive label and method for manufacturing same Download PDF

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Publication number
JP2004240282A
JP2004240282A JP2003030861A JP2003030861A JP2004240282A JP 2004240282 A JP2004240282 A JP 2004240282A JP 2003030861 A JP2003030861 A JP 2003030861A JP 2003030861 A JP2003030861 A JP 2003030861A JP 2004240282 A JP2004240282 A JP 2004240282A
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Japan
Prior art keywords
label
heat
sensitive adhesive
film
adhesive layer
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JP2003030861A
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Japanese (ja)
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JP4418635B2 (en
Inventor
Masakazu Hirayama
雅一 平山
Akane Seo
あかね 瀬尾
Shoichi Akita
彰一 秋田
Hiroyuki Fujita
弘幸 藤田
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Fuji Seal Inc
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Fuji Seal Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the slipperiness of a contact boundary with a feed roller in a manufacturing line of a thermosensitive adhesive label to be wound and pasted around and to a drink-filled container and the like and the peelability of the label when discarding after the use of an article. <P>SOLUTION: The thermosensitive adhesive label is formed by covering the entire surface area of a thermosensitive adhesive layer (12) disposed on one profile of a label base material film (11) or the surface area exclusive of end edges which are the margins for bonding in winding or pasting of the label around or to the article with a masking layer (13) consisting of a continuous film or discontinuous films. The surface wetting tension ("JIS-K-6768") of the end edges which are the margins for bonding is adjusted to ≥38 mN/m. The masking layer (13) is formed as the continuous film (solid coating film) or the discontinuous films (grid-like, dot-pattern, etc.). The effects of forming the masking layer include the enhanced film conveyability in a label manufacturing process and the ease of label release for separating and recovering article bodies and labels in discarding of the used articles. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、飲料充填容器等の物品表面に巻付け貼着される感熱接着性ラベル及びその製造方法に関する。
【0002】
【従来の技術】
感熱接着性ラベルは、ラベル裏面に設けられた感熱性接着剤層の加熱により発現する接着作用で対象物品に貼着される。感熱性接着剤層は、加熱されるまで接着作用を有しないので、感圧接着性ラベル(粘着性ラベル)と異なって、接着剤層の表面を離型紙で被覆保護する必要がなく、従ってラベルを物品表面に貼着する工程において、離型紙の剥離除去(及びその回収作業)という煩瑣な作業も不要となり、貼着作業を効率化することができるという利点を有している。
【0003】
感熱接着性ラベルは、長尺フィルムをラベル基材とし、その片側面(ラベルの裏面となる側)に感熱性接着剤層を形成し、他方の面に印刷(商品情報の表示や加飾等のための多色印刷)を施した長尺の感熱接着性フィルムとして製作される。上記感熱性接着剤層は、強度,接着の安定性等の面から、溶融押出しコーティングによってラベル基材の全面に積層(塗布)されている。
このように製作された長尺の感熱接着性フィルムから所定サイズのラベルが切出され、接着剤層の加熱(接着作用を発現)処理を経て対象物品に貼着される。
【0004】
【発明が解決しようとする課題】
感熱接着性ラベルは、製造工程においてフィルムの連続移送操作(特にラベル貼着工程での移送操作)を安定に維持することが困難なこと、またこれを貼着したボトル等の物品を使用した後の廃棄に際して、物品本体とラベルとを分別回収するためのラベルの剥離が困難なこと等が従来問題とされている。
【0005】
連続移送操作における困難性は、感熱性接着剤層の表面の滑り性が乏しいこと等による。滑り性の不足は、連続移送ラインにおいてロール表面とフィルムとの転接状態を不安定にし、ライン内でフィルムの巻き込み・破断等を生じる原因となり、高速移送運転を困難にしライン効率に対する大きな制約となる。この対策として、感熱性接着剤層に滑剤(例えば脂肪酸アマイド類)を添加し所要の滑り性をもたせることが従来から実施されている。しかし、この場合、フィルムをロール巻きすると、フィルムおもて面と感熱性接着剤層とが重なるため、感熱性接着剤層中の滑剤のブリードによりフィルムおもて面に滑剤が付着し易い。フィルムおもて面に滑剤が付着すると、印刷インキとのなじみが悪くなり、印刷(商品情報の表示・加飾等)の品質が損なわれ、またラベルを物品に貼着する際の重ね接着代の接着力が弱く、商品流通過程でラベルのめくれ・剥離等が生じ易くなるという問題も付随する。
【0006】
他方、物品を使用した後の本体とラベルを分別回収する際のラベル剥離の困難性は、感熱性接着剤層の極性化処理に起因している。コロナ放電処理に代表される極性化処理(感熱性接着剤層の表面に極性基が導入される)は、感熱性接着剤層の表面ぬれ張力(JIS−K6768)を高め、活性化(接着作用の発現)に要する加熱時間の短縮、活性化温度の降下、接着作用の強化等の効果を生じ、ラベル貼着操業の高速・効率化、熱エネルギーコストの低減等を可能にする重要な処理である。しかし、極性化処理による接着力の強化は、使用後のラベルの剥離を困難にする。ラベルの接着力の強化と剥離の容易化とは相反する物性であるが、流通過程におけるラベルの安定な貼着状態の確保(ラベルのめくれ・剥離の防止)と使用後の分別回収の容易化という観点から、上記の相反する2つの特性を同時に充足することが望まれる。
【0007】
しかるに、感熱接着性ラベルの上記問題に対する有効な解決策が提案された例は見当たらない。そこで本発明は、滑剤の使用とそれに付随する不具合を解消し、感熱接着性ラベルの製造ライン・貼着ラインにおける高速・効率化を可能とすると共に、物品に対するラベル貼着の安定性を保持しながら、使用済み物品を廃棄する際に必要なラベル剥離の容易性を確保し得るようにした感熱接着性ラベル及びその製造方法を提供しようとするものである。
【0008】
【課題を解決するための手段】
本発明は、感熱性接着剤層をラベル基材フィルムの片側面に有し、両端縁を接着代として物品に巻付け貼着される感熱接着性ラベルにおいて、
感熱性接着剤層の表面の全面域又は前記接着代となる端縁を除く面域が連続膜又は不連続膜からなるマスキング層で被覆されており、接着代となる端縁の表面ぬれ張力(「JIS−K6768」、以下同じ)は38mN/m以上であることを特徴としている。
【0009】
本発明に係る感熱接着性ラベルの製造方法は、ラベル基材の片側面に形成された感熱性接着剤層に対し、その全面域又は前記接着代となる端縁を除く面域にマスキング層を形成するマスキング工程を有し、または該マスキング工程と感熱性接着剤層を活性化する極性化処理工程を有することを特徴としている。
【0010】
本発明の感熱接着性ラベルは、感熱性接着剤層を被覆するマスキング層の遮蔽効果として、感熱接着性ラベル製造ラインにおけるフィルム送りローラとの滑り性が改善される。このため、感熱性接着剤層への滑剤添加の省略又は添加量の削減が可能となり、滑剤使用に付随する不具合(フィルムおもて面への滑剤の転着とそれに付随する印刷性の低下・ラベル接着力の不足等)が抑制回避される。また感熱性接着剤層を被覆するマスキング層の効果として、加熱後の接着強度が低いレベルに抑えられ、物品を廃却する際のラベル剥離(物品本体とラベルの分離)の困難が軽減し、物品本体とラベルとの分別回収が容易化される。
【0011】
マスキング層の遮蔽効果の強弱は、後述のようにマスキング層の塗膜構成(膜厚・塗布密度等)及びマスキングの剤種等により任意に制御され、従ってラベル接着代となる端縁部をマスキング層で被覆した場合にも、ラベル貼着に必要な接着強度を確保することができる。このようにマスキング層の塗膜構成の適宜設計により、物品表面に対するラベル貼着の安定性と物品使用後の分別回収に必要なラベル剥離の容易化という相反する2つの特性が同時に充足される。
【0012】
本発明の感熱接着性ラベルにおいて、ラベル貼着時の接着代となる端縁部の感熱性接着剤層(マスキング層で被覆され又はマスキング層が省略されている)の表面ぬれ張力を38mN/m以上と規定しているのは、物品に対するラベル貼着の安定性を確保するためである。
【0013】
なお、感熱接着性ラベルに関わる前述の滑り性,ブロッキング,使用後のラベル剥離等の問題に対処する別の方策として、感熱性接着剤層の塗布を全面塗布に代え、部分的な塗布に変更することも考えられるが、溶融押出しコーティングでは部分的に選択塗布することが困難である。溶液タイプの感熱性接着剤を使用すれば部分的塗布も可能であるが、塗布後の乾燥を要するため工程が煩瑣化し、しかも厚塗りが困難という制約があり、部分的な塗布でラベル貼着の安定性やラベル製造工程・貼着工程での滑り性、物品使用後の剥離容易化等の多面的な要請に応えることは困難である。これに対し本発明によれば、溶融押出しコーティングによる感熱性接着剤層の表面ぬれ張力や接着強度を、マスキングの面域や塗膜構成によりきめ細かく調整でき、感熱接着性ラベルに望まれる上記諸特性を同時に満たすことができる。
【0014】
【発明の実施の形態】
以下本発明について実施例を示す図面を参照して具体的に説明する。
図1 [a] [b]及び図2[a] [b]は、本発明の感熱接着性ラベルの例を示している(各図において[a]図:フィルム長手方向断面図、[b]図:フィルム裏面側の平面図)。感熱接着性フィルム(10)は、ラベル基材フィルム(11)、該基材フィルム(11)の片側面(ラベル裏面側)に形成された感熱性接着剤層(12)、該感熱性接着剤層(12)に積層成膜されたマスキング層(13)、および基材フィルム(11)のおもて面側に形成された印刷層(商品情報の表示・加飾等のための印刷層)(14)等からなる層構成を有している。
【0015】
ラベル(1)は、感熱接着性フィルム(10)の長手方向に反復形成されている。ラベル(1)は、ラベル貼着ラインにおいて感熱接着性フィルム(10)から1枚ずつ順次切取られて対象物品に貼着される(後述)。ラベル(1)の端縁部(1E)及び(1E)は、ラベル(1)を図7のように対象物品(3)(図は飲料充填ボトルの例を示す)に巻付け貼着する際の重ね接着代となる部分である。
【0016】
感熱性接着剤層(12)を被覆するマスキング層(13)は、印刷により、例えば、凸版輪転印刷、グラビア印刷、フレキソ印刷、スクリーン印刷等の公知の印刷手法を適用し、連続膜(ベタ塗り膜)として、又は不連続膜、例えば方眼(正方眼・長方眼)もしくは斜方眼等の格子模様、スリット状の縞模様、半調版,階調版による網点模様等として形成される。必要に応じて、連続膜と不連続膜とを併用した塗布パターンが採用される。図3〜図5は不連続膜からなるマスキング層の塗膜パターンの例であり、図3は格子模様、図4は縞模様、図5は網点模様の例をそれぞれ模式的に示している。
【0017】
マスキング層(13)の遮蔽効果は、マスキング層の塗膜構造により制御することができる。マスキング層(13)を連続膜として形成する場合は、比較的薄い膜厚とすることにより、その膜厚を通して(又は膜の微細な亀裂を介して)、おもて面側に感熱性接着剤層(12)の抑制された接着力を生じさせることができ、膜厚を厚くするほど遮蔽効果は強められる。他方、不連続膜として形成されるマスキング層(13)では、塗膜の微小隙間を介して、おもて面側に感熱性接着剤層(12)の抑制された接着力を生じさせることができる。おもて面側に及ぼす感熱性接着剤層(12)の影響は塗膜の粗密により調整される。例えば、格子模様(図3)の塗膜パターンでは、格子間隔・線幅の大小、縞模様(図4)の塗膜パターンではスリット間隔・線幅の大小、また網点模様(図5)の塗膜パターンでは、スクリーン線数・グラデーション等による網点濃度(面積率)によりそれぞれ調整される。
【0018】
次にマスキング層による被覆パターンについて説明する。
前記図1の感熱接着性フィルム(10)は、ラベル(1)の端縁部(1E)(接着代となる部分)を除いてマスキング層(13)が形成されているので、端縁部(1E)(感熱性接着剤層12が露出している)は、感熱性接着剤層(13)の本来的な物性により、接着代として望まれる十分な表面ぬれ張力(約38mN/m以上)及び加熱後の高い接着強度(約4N/15mm以上)が確保される。
端縁部(1E)を除く面域に形成されるマスキング層(13)は、連続膜又は不連続膜(格子模様,縞模様,網点模様等)である。物品に対するラベル貼着の安定性を、端縁部(1E)の接着作用のみで確保でき、面域(13−13−13)の接着作用を必要としない場合は、該面域(13−13−13)のマスキング層(13)を膜厚の厚い連続膜として接着力を十分に低く抑えると共に、滑り性をより高めることもできる。
【0019】
図1の被覆パターンを有するラベル(1)において、対象物品の形態や材質(金属,ガラス,プラスチック等)により、端縁部(1E)の接着作用だけでは、物品に対する貼着状態の安定性を確保し難い(物品表面上でラベルの空回りや位置ずれ等の不具合が生じ易い)ような場合には、その対策として例えば、
▲1▼マスキング層(13)の被覆面域(同図[b]に示す面域「13−13−13」)の一部、例えば面域(13)のマスキング層を省略(感熱性接着剤層12を露出)することにより物品表面との接着面積を大きくする、
▲2▼マスキング層(13)が膜厚の厚い連続膜である場合、その面域(同図[b]に示す面域「13−13−13」)の全面ないし一部(例えば面域13)の膜厚を薄くするか、または連続膜を塗膜密度の比較的低い不連続膜(格子模様,縞模様,網点模様等)に代えて抑制された接着作用を生じさせる、
等の手当てが適宜施される。これらの塗膜調整はラベル製造工程に要求される滑り性及び物品使用後のラベル剥離の容易性とのバランスを考慮して適宜実施される。
【0020】
図2の感熱接着性フィルム(10)は、前記図1と異なって、感熱性接着剤層(12)の表面全体[ラベル接着代となる端縁部(1E)を含む全面域]にマスキング層(13)を形成した被覆パターンを有している。マスキング層(13)は、連続膜(ベタ塗り)または不連続膜(格子模様,縞模様,網点模様等)として形成されている。ラベルの接着代となる端縁部(1E)は、ラベル貼着のための十分な接着力が得られるように、マスキング層(13)の膜厚(連続膜の場合)または塗膜密度(不連続膜の場合)を調整され、38mN/m以上の表面ぬれ張力が与えられている。
【0021】
図2のラベル(1)において、端縁部(1E)の接着作用だけで物品に対するラベル貼着の安定性を確保でき、それ以外の面域(13)の接着作用を必要としない場合は、該面域(13)のマスキング層を膜厚の厚い連続膜(ベタ塗り)とし、又は塗膜密度(濃度)の高い不連続膜とすることにより、ラベル製造工程における滑り性や物品廃棄時のラベル剥離性をより一層高めることができる。
【0022】
他方、端縁部(1E)の接着作用だけでは、貼着状態の安定性を確保し難い(物品表面上でラベルの空回りや位置ずれ等が生じ易い)場合は、
▲1▼マスキング層(13)が膜厚の厚い連続膜であれば、その面域(13)の全面ないし一部(例えば同図「b」に示す面域13)の膜厚を薄くするか、または連続膜を不連続膜(格子模様,縞模様,網点模様等)に代える、
▲2▼マスキング層(13)が不連続膜であれば、その面域(13)の全面ないし一部(例えば同図「b」に示す面域13)を、塗膜密度(濃度)のより低い不連続膜に代える、
等により面域(13)の接着作用で物品に対する貼着力を強めるとよい。このような塗膜調整はラベル製造工程に要求される滑り性及び物品使用後のラベル剥離の容易性とのバランスを考慮して適宜実施される。
【0023】
上記のようにマスキング層(13)の遮蔽効果は、その塗膜構造(連続膜の膜厚や不連続膜の塗膜の粗密等)により調節することができるが、適正な塗膜構造の選択設計は、感熱性接着剤層(12) 及びマスキング層(13)の剤種により異なり、またマスキング層の形成面域(ラベルの接着代となる端縁部又はそれ以外の面域等)や対象物品の材種(例えば金属缶,ガラス瓶,PETボトル等)等に応じて要求される遮蔽効果も異なる。従って具体的実施に際しては、これらの具体的条件を勘案して適宜調整することを要する。
【0024】
具体例として、金属缶に巻付け貼着されるラベルであって、エチレンアクリル酸エチル共重合体を主成分とする樹脂の溶融押出しコーティングによる層厚15μmの感熱性接着剤層(12)を形成し、これに紫外線硬化型ニスからなるマスキング層(13)を形成する場合を例に挙げれば次のようである。
(1)連続膜として形成されるマスキング層(13)は、膜厚を約0.1〜10μmとし、この範囲内において、接着代となる端縁部(1E)及びそれ以外の面域における膜厚の厚薄を調整する。
(2)格子模様(図3)及び縞模様(図4)として形成される不連続膜のマスキング層(13)は、その線間隔(隣合う線の中心間距離)約0.3〜3.0mm、線幅(線の太さ)約0.3〜3.0mmとし、この範囲内において、接着代となる端縁部(1E)及びそれ以外の面域における線間隔・線幅の大小を調整する。
(3)網点模様(図5)として形成される不連続膜のマスキング層(13)は、網点濃度(面積率)を約20〜60%とし、この範囲内において、接着代となる端縁部(1E)及びそれ以外の面域における濃度の高低を調整する。
【0025】
次に本発明の感熱接着性ラベルの積層構成材料について説明する。
基材フィルム(11)は、厚さ約10〜100μmのポリエチレンフィルム,ポリプロピレンフィルム等のポリオレフィン系樹脂フィルム、ポリエチレンテレフタレート等のポリエステル系樹脂,ポリスチレン系樹脂等の樹脂フィルム、またはこれらの樹脂からなる合成紙等である。このほか、比較的厚肉(厚さ約80−500μm)で断熱性,クッション性等を有するポリスチレン系発泡樹脂シート,ポリオレフィン系発泡樹脂シート等が挙げられる。これらの各種フィルム、合成紙、発泡樹脂シート等として、熱収縮性を有するものを使用することもできる。
【0026】
感熱性接着剤層(12)は溶融押出しコーティング法等により形成される。感熱接着剤は、例えばエチレン−酢酸ビニル共重合体、エチレン−アクリル酸共重合体、エチレン−メタクリル酸共重合体、エチレン−アクリル酸エステル共重合体(エチレン−アクリル酸エチル、エチレン−アクリル酸2−エチルヘキシル等)、エチレン−メタクリル酸エステル共重合体(エチレン−メタクリル酸エチル等)等を主成分とする公知の各種剤種を適用でき、層厚は例えば5〜30μmである。
【0027】
感熱性接着剤層(12)を被覆するマスキング層(13)は、感熱性接着剤と比べ、表面が非粘着性であり、加熱による軟化を生じ難く、滑り性を有するものであり、その塗膜剤として各種のニスや印刷インキを使用することができる。特に紫外線硬化型インキ、紫外線硬化型ニスは効果的である。マスキング層は透明又は不透明のいずれであってもよい。感熱性接着剤層(12)の表面に対する成膜は前記のように公知の各種印刷手法を適用して行うことができる。
印刷インキ層(14)は、この種ラベルの印刷(商品情報表示・加飾印刷)に使用される各種インキを適用し公知の各種印刷法により形成される。
【0028】
次に本発明の感熱接着性ラベルの製造工程及び貼着工程について説明する。
本発明の感熱接着性ラベルの製造工程は、基材フィルムの片側面に形成した感熱性接着剤層(12)の表面にマスキング層(13)を形成するマスキング工程を有し、またはマスキング工程と極性化処理(感熱性接着剤層の活性化)工程をを有する点において、従来の製造工程と相違している。
図6は、マスキング工程と極性化処理工程を有する製造工程の例を示している。この製造工程において、「b工程:極性化処理(感熱性接着剤層の活性化)」と「d工程:マスキング層の形成(感熱性接着剤層の被覆)」を除く他の工程(a,c,e,f)は、従来の感熱接着性ラベルの製造工程と異ならない。
【0029】
基材フィルム(表示・加飾印刷が施されるフィルムのおもて面は印刷インキとのなじみを良くするためのコロナ放電処理等の極性化処理が施されている)はロールから繰り出され、その片側面(うら面)に感熱性接着剤層(12)が溶融押出しコーティングにより形成(a工程)され、ロールに巻き取られる。巻き取られたフィルムロールを、極性化処理装置(コロナ放電処理装置等)が設置された印刷機の繰出し部にセットし、フィルムロールから繰り出しながら、感熱性接着剤層(12)を極性化処理(b工程)した後、基材フィルムおもて面の表示・加飾印刷(c工程)及び感熱性接着剤層のマスキング(d工程)を行なう。表示・加飾印刷(c工程)とマスキング工程(d工程)の順序は上記と逆であってもよい。ついで、印刷インキ層及びマスキング層(印刷インキ,マスキング剤が紫外線硬化型インキの場合)を硬化するための紫外線照射処理(e工程)を施してロールに巻き取る。更にそのフィルムロールをスリットラインに供給し、所定のラベル幅サイズにスリット(f工程)して巻き取る。巻き取られたフィルムロールはラベル貼着ライン(後述)に供給される。
【0030】
上記製造工程では、極性化処理(b工程)の後にマスキング(d工程)を行なっている。この工程は、感熱性接着剤層(12)に対するマスキング層(13)の密着性が良いという利点を有する。この2つの工程の順序を逆にしてもマスキング層(13)の必要な密着性が確保されれば、マスキング層形成の後に極性化処理を行なうライン構成とすることもできる(この工程を採用する場合、マスキング層の表面が極性化処理されるが、マスキング層は感熱性接着剤層に比べてブロッキング等が生じ難いので実施可能である)。この場合でも、接着代となる部分の表面ぬれ張力が38mN/m以上に調整されていればよい。なお、感熱接着性フィルム製作後の長期保管等により感熱性接着剤層(12)の表面ぬれ張力に不足をきたすような場合は、ラベル貼着ラインにおいて補助的に極性化処理を実施すればよく、また上記工程における極性化処理を省略した場合は、ラベル貼着ラインにおいて極性化処理を実施すればよい。
【0031】
図7はラベル貼着ラインの例を示している。ラベル貼着ラインは、極性化処理装置(例えばコロナ放電処理装置)(21)、ラベル切取り用カットユニット(22)、ラベル保持ドラム(23)、感熱性接着剤層の加熱活性化装置(24)、物品供給・排出装置(26)(27)等で構成されている。
感熱接着性フィルム(10)は巻取りロール(10)から送りローラ(R)を介して連続的に供給される。本発明の感熱接着性フィルム(10)は製造過程で感熱性接着剤層の極性化処理が施されているので、極性化処理装置(21)を経由することなく直接カットユニット(22)へ移送することができる。極性化処理を必要とする場合は、移送経路を切替えて極性化処理装置(21)を経由させればよい。
【0032】
カットユニット(22)に送り込まれた感熱接着性フィルム(10)は、回転カッター(22)と保持ローラ(22)で個々のラベル(1)に順次カットされると共に、ラベル保持ドラム(23)の周面に吸着保持され、該ドラム(23)の回転により加熱装置(24)(熱風ヒーター,赤外線ヒーター,近赤外線ヒーター等)を通り所定温度(例えば60〜150℃)に加熱されて移行する。
上記ラベル(1)の供給動作に連動し、物品搬送装置(26)のベルトコンベア(26)及びスクリュー軸(26)により供給される物品(3)は、スターホイール(26)を介してラベル保持ドラム(23)の貼着位置に送り込まれ、保持ドラム(23)とガイドプレート(26)との間に挟まれて転動しつつ、そこを通過することにより、物品(3)の胴部表面に対するラベル(1)の巻付け貼着が行なわれる。ラベルを貼着された物品は、排出装置(27)のベルトコンベア(27)と押えベルト(27)とに挟まれて転動しつつ通過することによりラベル(1)の巻付け貼着を完成する。
【0033】
なお、本発明の感熱接着性フィルムと異なって、従来の感熱接着性フィルム(マスキング層を有しない)の製造工程では極性化処理が行なわれない。これは、製造工程で極性化処理すると、ロールの巻き重ね面にブロッキングが生じ易くなる(ロール1巻き分の廃却を余儀なくされる場合もある)からである。従って、従来の感熱接着性フィルムを使用する場合、加熱効率よく十分な接着強度を得るためにはラベル貼着ラインでの極性化処理が不可欠である。これに対し、本発明の感熱接着性フィルムは、製造工程で極性化処理を施されている場合、極性化処理を省略することが可能であり、ラベル貼着操業を高速化・効率化することができる。
【0034】
【実施例】
二軸延伸ポリプロピレンフィルムを基材フィルムとし、エチレンアクリル酸エチルを主成分とする感熱性接着剤、およびマスキング剤として紫外線硬化型インキ(ニス)を使用し、図6の工程(但し極性化処理b工程は省略する場合もある)で供試ラベルを製作する。ついで、図7のラベル貼着ラインに供給し、飲料用金属缶(スチール製)の表面に巻付け貼着する。
【0035】
[実施例1]
感熱性接着剤層にマスキング層を連続膜(膜厚2μm)として形成し、図1の仕様の供試ラベル(接着代となる端縁1Eに対するマスキング層は省略されている)を得た。なお、工程b(図6)の極性化処理は省略した。
ラベル貼着ラインにおいて、コロナ放電処理により接着代(端縁)の感熱性接着剤層の表面ぬれ張力を45mN/mとした後、感熱性接着剤層を120℃に加熱活性化し、金属缶に巻付け貼着した。
ラベル貼着ラインにおけるラベルの滑り性は良好であった。
金属缶に貼着されたラベルの端縁部(重ね合わせ部)の接着力は5.0N/15mm以上と良好であった。また、マスキング層で被覆された部分の金属缶表面に対する接着力は非常に低く容易に剥離することができた。
【0036】
[実施例2]
感熱性接着剤層にコロナ放電処理を施した後、マスキング層(実施例1と同じ)を形成して図1の仕様の供試ラベル(接着代となる端縁1Eのマスキング層省略されている)を得た。このラベルの接着代(端縁)における感熱性接着剤層の表面ぬれ張力は40mN/mであった。
ラベル貼着ラインにおいて、極性化処理することなく、感熱性接着剤層を加熱活性化(加熱温度120℃)し、金属缶に巻付け貼着した。
ラベル貼着ラインにおけるラベルの滑り性は良好であった。
貼着されたラベルの端縁部(重ね合わせ部)の接着力は4.6N/15mmと良好であった。金属缶表面からの剥離についても実施例1と同じように容易に行なうことができた。
【0037】
[実施例3]
マスキング層を階調版(網点濃度=接着代の面域20%,接着代以外の面域60%)で印刷して図2の仕様の供試ラベル(接着代となる端縁1Eの感熱性接着剤層にもマスキング層が形成されている)を作製した。但し工程b(図6)の極性化処理は省略した。
ラベル貼着ラインにおいて、実施例1と同じように、コロナ放電処理を施して接着代(端縁)の感熱性接着剤層の表面ぬれ張力を45mN/mとした後、感熱性接着剤層を120℃に加熱活性化し、金属缶に貼着した。
貼着ラインにおけるラベルの滑り性は良好であった。
貼着されたラベルの端縁部(重ね合わせ部)の接着力は4.1N/15mmと良好であった。金属缶表面からの剥離も容易に行なうことができた。
【0038】
上記のように本発明の感熱接着性ラベルは、送りローラに対する良好な滑り性を有し、また接着代の良好な接着力により物品に対する安定した貼着状態を得ることができるほか、物品とラベルを分離する際の剥離も容易である。
【0039】
【発明の効果】
本発明の感熱接着性ラベルは、感熱性接着剤層に対するマスキング層の形成効果として、フィルム送りローラに対するフィルムの滑り性が改善され、ラベル製造工程及びラベル貼着ラインにおけるフィルム移送の安定性が高められることにより、感熱性接着剤層の滑剤添加を省略ないし削減することが可能となり、滑剤添加に付随する不具合、例えばフィルムロールの巻き重ね面における滑剤転着(基材フイルム表面の印刷性の低下、ラベルの物品貼着に必要な接着強度の劣化等を招く)が解消される。
また、本発明の感熱接着性ラベルは、感熱性接着剤層を被覆するマスキング層の形成効果として、物品の使用後の廃棄に際して物品本体とラベルとを分離するためのラベル剥離の困難が緩和され、物品とラベルの分別回収が容易になる。
更に、本発明の感熱接着性ラベルは、マスキング層の形成効果として、ブロッキング(感熱性接着剤層と基材フィルムとの巻き重ね面の癒着現象)の発生が軽減緩和される。このためラベル製造工程(その最終段階でフィルムのロール巻取りが行なわれる)において極性化処理を実施し、ラベル貼着ラインの設備構成の簡素化・ラベル貼着操業の効率化等も可能となる。
【図面の簡単な説明】
【図1】本発明の感熱接着性ラベルにおけるマスキング層による感熱性接着剤層の被覆パターンの例を示す図([a]:フィルム長手方向の断面図、[b]:平面図)である。
【図2】本発明の感熱接着性ラベルにおけるマスキング層による感熱性接着剤層の被覆パターンの他の例を示す図([a]:フィルム長手方向の断面図、[b]:平面図)である。
【図3】本発明の感熱接着性ラベルにおけるマスキング層の塗膜構成の例を示す平面説明図である。
【図4】本発明の感熱接着性ラベルにおけるマスキング層の塗膜構成の他の例を示す平面説明図である。
【図5】本発明の感熱接着性ラベルにおけるマスキング層の塗膜構成の他の例を示す平面説明図である。
【図6】本発明の感熱接着性ラベルの製造工程説明図である。
【図7】感熱接着性ラベルの貼着ラインの装置構成の例を示す正面説明図である。
【図8】感熱接着性ラベルの物品に対する貼着態様の例を示す斜視図である。
【符号の説明】
1:感熱接着性ラベル
1E1,1E:ラベル端縁部(接着代)
3:物品(ボトル)
10:感熱接着性フィルム
10:フィルム巻取りロール
11:基材フィルム 12:感熱性接着剤層
13:マスキング層 14:印刷インキ層
R:フィルム送りローラ
21:極性化処理装置
22:カットユニット
22:回転カッター 22:保持ローラ
23:ラベル保持ドラム
24:加熱装置
26:物品供給装置
26:ベルトコンベア
26:スクリュー軸 26:スターホイール
27:物品排出装置
27:ベルトコンベア 27:押えベルト
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a heat-sensitive adhesive label which is wound and adhered to the surface of an article such as a beverage filling container and a method for producing the same.
[0002]
[Prior art]
The heat-sensitive adhesive label is attached to the target article by an adhesive action that is developed by heating a heat-sensitive adhesive layer provided on the back surface of the label. Since the heat-sensitive adhesive layer has no adhesive action until heated, unlike the pressure-sensitive adhesive label (adhesive label), there is no need to cover and protect the surface of the adhesive layer with release paper. In the step of adhering to the surface of the article, a complicated operation of peeling and removing the release paper (and an operation of recovering the release paper) is not required, and there is an advantage that the adhering operation can be made more efficient.
[0003]
The heat-sensitive adhesive label uses a long film as a label base material, forms a heat-sensitive adhesive layer on one side (the side that becomes the back side of the label), and prints on the other side (display of product information, decoration, etc.). For multicolor printing). The heat-sensitive adhesive layer is laminated (applied) over the entire surface of the label substrate by melt extrusion coating from the viewpoints of strength, adhesion stability, and the like.
A label of a predetermined size is cut out from the long heat-sensitive adhesive film manufactured as described above, and is adhered to a target article through a heating (expressing an adhesive action) treatment of the adhesive layer.
[0004]
[Problems to be solved by the invention]
The heat-sensitive adhesive label is difficult to maintain in a continuous manner in the continuous transfer operation of the film in the manufacturing process (particularly, the transfer operation in the label sticking process), and after using an article such as a bottle to which the sticker is attached. Conventionally, it has been a problem that it is difficult to separate the label for separating and collecting the article main body and the label at the time of disposal.
[0005]
Difficulties in the continuous transfer operation are due to poor sliding properties of the surface of the heat-sensitive adhesive layer. Insufficient slipperiness makes the rolling contact between the roll surface and the film unstable in the continuous transfer line, causing roll-up and breakage of the film in the line, making high-speed transfer operation difficult and severely limiting line efficiency. Become. As a countermeasure against this, it has been conventionally practiced to add a lubricant (for example, fatty acid amides) to the heat-sensitive adhesive layer so as to have a required slip property. However, in this case, when the film is rolled, the front surface of the film and the heat-sensitive adhesive layer overlap with each other, so that the lubricant easily adheres to the front surface of the film due to the bleeding of the lubricant in the heat-sensitive adhesive layer. If the lubricant adheres to the front surface of the film, the adhesion to the printing ink deteriorates, the quality of printing (display / decoration of product information, etc.) is impaired, and the amount of overlapping adhesive when attaching the label to the product Also has a problem that the adhesive strength of the label is weak and the label is easily turned up or peeled off during the distribution process.
[0006]
On the other hand, the difficulty in peeling the label when the main body and the label after using the article are separated and collected is due to the polarization treatment of the heat-sensitive adhesive layer. Polarization treatment (in which a polar group is introduced into the surface of the heat-sensitive adhesive layer) typified by corona discharge treatment increases the surface wetting tension (JIS-K6768) of the heat-sensitive adhesive layer and activates (adhesion action). This is an important treatment that has the effect of shortening the heating time required for the heat treatment, lowering the activation temperature, strengthening the adhesive action, etc., and making it possible to increase the speed and efficiency of the labeling operation and reduce the heat energy cost. is there. However, the enhancement of the adhesive force by the polarization treatment makes it difficult to peel off the label after use. Strengthening the adhesive strength of the label and facilitating peeling are opposite properties, but ensuring a stable state of label sticking during the distribution process (preventing label turnover / peeling) and facilitating separate collection after use In view of this, it is desired to satisfy the two conflicting characteristics at the same time.
[0007]
However, there is no example in which an effective solution to the above problem of the heat-sensitive adhesive label has been proposed. Therefore, the present invention eliminates the use of lubricants and the accompanying problems, enables high-speed and efficient heat-sensitive adhesive label production lines and sticking lines, and maintains the stability of label sticking to articles. An object of the present invention is to provide a heat-sensitive adhesive label and a method for manufacturing the same, which can ensure the ease of label peeling required when discarding a used article.
[0008]
[Means for Solving the Problems]
The present invention has a heat-sensitive adhesive layer on one side of the label substrate film, a heat-sensitive adhesive label that is wound and adhered to an article with both edges being an adhesive margin,
The entire surface area of the surface of the heat-sensitive adhesive layer or the surface area excluding the edge serving as the bonding margin is covered with a masking layer made of a continuous film or a discontinuous film, and the surface wetting tension of the edge serving as the bonding margin ( "JIS-K6768", hereinafter the same) is characterized by being 38 mN / m or more.
[0009]
The method for producing a heat-sensitive adhesive label according to the present invention includes, for a heat-sensitive adhesive layer formed on one side of a label substrate, a masking layer on the entire surface area or a surface area excluding an edge serving as the adhesion allowance. The method is characterized in that it has a masking step for forming, or has a masking step and a polarization treatment step for activating the heat-sensitive adhesive layer.
[0010]
In the heat-sensitive adhesive label of the present invention, as a shielding effect of the masking layer covering the heat-sensitive adhesive layer, the slipperiness with the film feed roller in the heat-sensitive adhesive label production line is improved. For this reason, it is possible to omit the addition of the lubricant to the heat-sensitive adhesive layer or to reduce the amount of the lubricant, and the problems associated with the use of the lubricant (transfer of the lubricant to the front surface of the film and the accompanying decrease in printability / Insufficient label adhesion) can be avoided. In addition, as an effect of the masking layer covering the heat-sensitive adhesive layer, the adhesive strength after heating is suppressed to a low level, and the difficulty of label peeling (separation of the label from the article itself) when disposing of the article is reduced, Separation and collection of the article body and the label are facilitated.
[0011]
The strength of the shielding effect of the masking layer is arbitrarily controlled by the coating composition (film thickness, coating density, etc.) of the masking layer and the type of masking agent, as described later. Even when coated with a layer, the adhesive strength required for label attachment can be ensured. Thus, by appropriately designing the coating composition of the masking layer, two contradictory characteristics of stability of label attachment to the article surface and facilitation of label peeling required for sorting and collecting after use of the article are simultaneously satisfied.
[0012]
In the heat-sensitive adhesive label of the present invention, the surface wetting tension of the heat-sensitive adhesive layer (covered with the masking layer or omitted from the masking layer) at the edge serving as an adhesion margin at the time of sticking the label is 38 mN / m. The reason stated above is to ensure the stability of label attachment to the article.
[0013]
As another measure to address the above-mentioned problems related to the heat-sensitive adhesive label, such as slipperiness, blocking, and label peeling after use, the application of the heat-sensitive adhesive layer was changed to partial application instead of full application. However, it is difficult to selectively apply partially by melt extrusion coating. Partial application is possible if a solution type heat-sensitive adhesive is used.However, since drying after application is required, the process is complicated, and there is a restriction that thick coating is difficult. It is difficult to meet various demands such as stability of the product, slipperiness in a label manufacturing process and a sticking process, and ease of peeling after use of an article. On the other hand, according to the present invention, the surface wetting tension and the adhesive strength of the heat-sensitive adhesive layer by the melt extrusion coating can be finely adjusted by the masking surface area and the coating composition, and the above-mentioned various properties desired for the heat-sensitive adhesive label Can be satisfied at the same time.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be specifically described with reference to the drawings showing examples.
FIG. 1 [a] [b] and FIG. 2 [a] [b] show examples of the heat-sensitive adhesive label of the present invention (in each figure, [a]: cross-sectional view in the longitudinal direction of the film, [b]). Figure: Plan view on the back side of the film). The heat-sensitive adhesive film (10) includes a label base film (11), a heat-sensitive adhesive layer (12) formed on one side (label back side) of the base film (11), and the heat-sensitive adhesive. A masking layer (13) laminated on the layer (12), and a print layer (print layer for displaying and decorating product information) formed on the front side of the base film (11). (14) and the like.
[0015]
The label (1) is repeatedly formed in the longitudinal direction of the heat-sensitive adhesive film (10). The labels (1) are sequentially cut one by one from the heat-sensitive adhesive film (10) in a label sticking line and are stuck to a target article (described later). Edge (1E) of label (1) 1 ) And (1E) 2 ) Is a portion serving as a lap-adhesion allowance when the label (1) is wound and adhered to the target article (3) (the figure shows an example of a beverage-filled bottle) as shown in FIG.
[0016]
The masking layer (13) that covers the heat-sensitive adhesive layer (12) is formed by printing, using a known printing method such as letterpress printing, gravure printing, flexo printing, screen printing, or the like. Film) or a discontinuous film, for example, a grid pattern such as a grid (a square grid or a rectangular grid) or an oblique grid, a slit striped pattern, a halftone plate, a halftone plate, or a halftone dot pattern. If necessary, an application pattern using a combination of a continuous film and a discontinuous film is employed. 3 to 5 are examples of a coating pattern of a masking layer formed of a discontinuous film. FIG. 3 schematically shows an example of a lattice pattern, FIG. 4 shows a stripe pattern, and FIG. 5 schematically shows an example of a halftone dot pattern. .
[0017]
The shielding effect of the masking layer (13) can be controlled by the coating structure of the masking layer. When the masking layer (13) is formed as a continuous film, the heat-sensitive adhesive is formed on the front side through the film thickness (or through fine cracks in the film) by making the film relatively thin. A suppressed adhesion of the layer (12) can be produced, and the thicker the film, the stronger the shielding effect. On the other hand, in the masking layer (13) formed as a discontinuous film, a suppressed adhesive force of the heat-sensitive adhesive layer (12) may be generated on the front surface side through a minute gap of the coating film. it can. The effect of the heat-sensitive adhesive layer (12) on the front side is adjusted by the density of the coating film. For example, in the case of a grid pattern (FIG. 3), a grid pattern and a line width are large and small. In a striped pattern (FIG. 4), a slit pattern and a line width are large and in a halftone pattern (FIG. 5). In the coating film pattern, each is adjusted by the halftone dot density (area ratio) based on the screen ruling, gradation, and the like.
[0018]
Next, the covering pattern by the masking layer will be described.
The heat-sensitive adhesive film (10) of FIG. 1 is connected to the edge (1E) of the label (1). 1 Since the masking layer (13) is formed except for the part which becomes the bonding margin), the edge (1E) 1 ) (The heat-sensitive adhesive layer 12 is exposed) has a sufficient surface wetting tension (about 38 mN / m or more) and a desired heating as an adhesion allowance due to the intrinsic physical properties of the heat-sensitive adhesive layer (13). High later bonding strength (about 4 N / 15 mm or more) is ensured.
Edge (1E 1 ) Is a continuous film or a discontinuous film (a lattice pattern, a stripe pattern, a halftone dot pattern, etc.). The stability of label attachment to the article is determined by the edge (1E 1 ) Can be secured only by the adhesive action of 1 -13 2 -13 1 ) Is not required, the surface area (13) 1 -13 2 -13 1 The masking layer (13)) can be formed as a continuous film having a large film thickness so that the adhesive force can be sufficiently suppressed and the slipperiness can be further improved.
[0019]
In the label (1) having the covering pattern shown in FIG. 1, depending on the form and material (metal, glass, plastic, etc.) of the target article, the edge (1E) 1 In the case where it is difficult to secure the stability of the attached state to the article only by the adhesive action of () (problems such as idling or misalignment of the label on the article surface are likely to occur), as a countermeasure, for example,
{Circle around (1)} Covering area of masking layer (13) (area "13" shown in FIG. 1 -13 2 -13 1 )), For example, the area (13) 1 ) To omit the masking layer (expose the heat-sensitive adhesive layer 12) to increase the area of adhesion to the article surface;
{Circle around (2)} When the masking layer (13) is a continuous film having a large thickness, its surface area (the area “13” shown in FIG. 1 -13 2 -13 1 ") Or a part thereof (for example, the surface area 13). 1 ) To reduce the film thickness or replace the continuous film with a discontinuous film having a relatively low coating density (such as a lattice pattern, a stripe pattern, a halftone dot pattern, etc.) to cause a suppressed adhesive action.
And other treatments are appropriately performed. These coating film adjustments are appropriately performed in consideration of the balance between the slipperiness required for the label manufacturing process and the ease of label peeling after use of the article.
[0020]
The heat-sensitive adhesive film (10) of FIG. 2 is different from FIG. 1 in that the entire surface of the heat-sensitive adhesive layer (12) [the edge (1E 1 )], A coating pattern in which a masking layer (13) is formed on the entire surface. The masking layer (13) is formed as a continuous film (solid coating) or a discontinuous film (lattice pattern, stripe pattern, halftone dot pattern, etc.). Edge (1E 1 In the case of (3), the thickness (in the case of a continuous film) or the coating density (in the case of a discontinuous film) of the masking layer (13) is adjusted so as to obtain a sufficient adhesive force for sticking a label. m or more.
[0021]
In the label (1) of FIG. 2, the edge (1E 1 ) Alone can ensure the stability of label attachment to the article, and the other area (13) 4 ) Is not required, the surface area (13) 4 By forming the masking layer of (1) as a continuous film having a large thickness (solid coating) or a discontinuous film having a high coating density (concentration), the slipperiness in the label manufacturing process and the label peelability at the time of article disposal can be improved. Can be further enhanced.
[0022]
On the other hand, the edge (1E 1 In the case where it is difficult to secure the stability of the attached state only by the adhesive action of () (the label is likely to rotate or shift on the surface of the article),
(1) If the masking layer (13) is a continuous film having a large thickness, its surface area (13) 4 ) (For example, the surface area 13 shown in FIG. 3 ), Or replace the continuous film with a discontinuous film (grid pattern, stripe pattern, halftone pattern, etc.)
(2) If the masking layer (13) is a discontinuous film, its surface area (13 4 ) (For example, the surface area 13 shown in FIG. 3 ) Is replaced by a discontinuous film having a lower coating density (concentration),
The area (13 4 It is preferable to increase the adhesive force to the article by the adhesive action of ()). Such coating adjustment is appropriately performed in consideration of the balance between the slipperiness required in the label manufacturing process and the ease of label peeling after use of the article.
[0023]
As described above, the shielding effect of the masking layer (13) can be adjusted by the coating film structure (such as the thickness of a continuous film or the density of a coating film of a discontinuous film). The design differs depending on the type of the heat-sensitive adhesive layer (12) and the masking layer (13), and the surface area where the masking layer is to be formed (the edge area or other surface area that becomes the bonding allowance of the label) and the target. The required shielding effect varies depending on the material type of the article (for example, metal can, glass bottle, PET bottle, etc.). Therefore, in concrete implementation, it is necessary to make appropriate adjustments in consideration of these specific conditions.
[0024]
As a specific example, a heat-sensitive adhesive layer (12) having a layer thickness of 15 μm is formed by melt-extrusion coating of a resin containing ethylene-ethyl acrylate copolymer as a main component, which is a label wound and adhered to a metal can. Then, an example in which a masking layer (13) made of an ultraviolet-curable varnish is formed thereon is as follows.
(1) The masking layer (13) formed as a continuous film has a thickness of about 0.1 to 10 μm, and within this range, an edge portion (1E) serving as an adhesion allowance. 1 ) And the thickness of other surface areas are adjusted.
(2) The masking layer (13) of the discontinuous film formed as a lattice pattern (FIG. 3) and a stripe pattern (FIG. 4) has a line interval (center-to-center distance between adjacent lines) of about 0.3 to 3.0. 0 mm and a line width (line thickness) of about 0.3 to 3.0 mm. Within this range, the edge portion (1E 1 ) And the line spacing and line width in the other area are adjusted.
(3) The masking layer (13) of the discontinuous film formed as a halftone dot pattern (FIG. 5) has a halftone dot concentration (area ratio) of about 20 to 60%. Edge (1E 1 ) And the density of the other surface areas are adjusted.
[0025]
Next, the laminated constituent material of the heat-sensitive adhesive label of the present invention will be described.
The base film (11) is a polyethylene film having a thickness of about 10 to 100 μm, a polyolefin resin film such as a polypropylene film, a polyester resin such as polyethylene terephthalate, a resin film such as a polystyrene resin, or a synthetic film composed of these resins. Paper etc. In addition, a polystyrene-based foamed resin sheet, a polyolefin-based foamed resin sheet, and the like, which are relatively thick (about 80 to 500 μm in thickness) and have heat insulating properties, cushioning properties, and the like can be given. As these various films, synthetic papers, foamed resin sheets and the like, those having heat shrinkability can also be used.
[0026]
The heat-sensitive adhesive layer (12) is formed by a melt extrusion coating method or the like. Examples of the heat-sensitive adhesive include an ethylene-vinyl acetate copolymer, an ethylene-acrylic acid copolymer, an ethylene-methacrylic acid copolymer, and an ethylene-acrylate copolymer (ethylene-ethyl acrylate, ethylene-acrylic acid 2). -Ethylhexyl), ethylene-methacrylic acid ester copolymer (such as ethylene-ethyl methacrylate) and the like, and various known agents can be used. The layer thickness is, for example, 5 to 30 µm.
[0027]
The masking layer (13) covering the heat-sensitive adhesive layer (12) has a non-adhesive surface, is less likely to be softened by heating, and has a slippery property, as compared with the heat-sensitive adhesive. Various varnishes and printing inks can be used as the film agent. In particular, UV-curable ink and UV-curable varnish are effective. The masking layer can be either transparent or opaque. Film formation on the surface of the heat-sensitive adhesive layer (12) can be performed by applying various known printing techniques as described above.
The printing ink layer (14) is formed by various known printing methods by applying various inks used for printing of this kind of label (display of product information and decorative printing).
[0028]
Next, the manufacturing process and the sticking process of the heat-sensitive adhesive label of the present invention will be described.
The manufacturing process of the heat-sensitive adhesive label of the present invention includes a masking step of forming a masking layer (13) on the surface of the heat-sensitive adhesive layer (12) formed on one side of the base film, or It differs from the conventional manufacturing process in that it has a polarization treatment (activation of the heat-sensitive adhesive layer).
FIG. 6 shows an example of a manufacturing process including a masking step and a polarization processing step. In this manufacturing process, other processes (a, b) except "b process: polarization treatment (activation of heat-sensitive adhesive layer)" and "d process: formation of masking layer (coating of heat-sensitive adhesive layer)" c, e, f) do not differ from the conventional production process of heat-sensitive adhesive labels.
[0029]
The base film (the front surface of the film on which display and decorative printing is performed has been subjected to a polarization treatment such as corona discharge treatment for improving the familiarity with the printing ink) is fed out from the roll, A heat-sensitive adhesive layer (12) is formed on one side (back side) by melt-extrusion coating (step a) and wound up on a roll. The wound film roll is set on a feeding portion of a printing machine provided with a polarization processing device (such as a corona discharge processing device), and the heat-sensitive adhesive layer (12) is subjected to a polarization process while being fed from the film roll. After the (b step), display / decorative printing on the front surface of the base film (c step) and masking of the heat-sensitive adhesive layer (d step) are performed. The order of the display / decorative printing (step c) and the masking step (step d) may be reversed. Next, an ultraviolet irradiation treatment (step e) for curing the printing ink layer and the masking layer (when the printing ink and the masking agent are ultraviolet curable inks) is performed, and the film is wound around a roll. Further, the film roll is supplied to a slit line, slit into a predetermined label width size (step f), and wound. The wound film roll is supplied to a label sticking line (described later).
[0030]
In the above manufacturing process, masking (d step) is performed after the polarization treatment (b step). This step has an advantage that the adhesiveness of the masking layer (13) to the heat-sensitive adhesive layer (12) is good. Even if the order of these two steps is reversed, if the required adhesion of the masking layer (13) is ensured, a line configuration in which the polarization treatment is performed after the masking layer is formed can be adopted (this step is adopted). In this case, the surface of the masking layer is subjected to a polarization treatment, but the masking layer can be implemented because blocking and the like are less likely to occur than the heat-sensitive adhesive layer). Even in this case, it is sufficient that the surface wetting tension of the portion serving as the bonding margin is adjusted to 38 mN / m or more. In the case where the surface wetting tension of the heat-sensitive adhesive layer (12) becomes insufficient due to long-term storage or the like after the production of the heat-sensitive adhesive film, it is only necessary to carry out an additional polarization treatment in the label sticking line. If the polarization process in the above step is omitted, the polarization process may be performed on the label sticking line.
[0031]
FIG. 7 shows an example of a label sticking line. The label sticking line includes a polarization treatment device (for example, a corona discharge treatment device) (21), a label cutting unit (22), a label holding drum (23), and a heat activation device (24) for a heat-sensitive adhesive layer. And an article supply / discharge device (26) (27).
The heat-sensitive adhesive film (10) is wound on a winding roll (10). R ) Is continuously supplied via a feed roller (R). Since the heat-sensitive adhesive film (10) of the present invention has been subjected to the polarization treatment of the heat-sensitive adhesive layer during the manufacturing process, it is directly transferred to the cutting unit (22) without passing through the polarization treatment device (21). can do. When the polarization processing is required, the transfer path may be switched to pass through the polarization processing device (21).
[0032]
The heat-sensitive adhesive film (10) sent to the cutting unit (22) is supplied to the rotary cutter (22). 1 ) And holding rollers (22) 2 ), Are sequentially cut into individual labels (1), and are suction-held on the peripheral surface of a label holding drum (23), and the heating device (24) (hot air heater, infrared heater, near heater) is rotated by rotation of the drum (23). After passing through an infrared heater or the like, it is heated to a predetermined temperature (for example, 60 to 150 ° C.).
In conjunction with the supply operation of the label (1), the belt conveyor (26) of the article transport device (26) 1 ) And screw shaft (26 2 ) Is supplied by a star wheel (26). 3 ) To the label holding drum (23) at the sticking position, and the holding drum (23) and the guide plate (26). 4 ), While rolling and passing therethrough, the label (1) is wound and adhered to the body surface of the article (3). The article to which the label has been attached is sent to the belt conveyor (27) of the discharging device (27). 1 ) And presser belt (27 2 ) To pass while rolling, thereby completing the winding and sticking of the label (1).
[0033]
Unlike the heat-sensitive adhesive film of the present invention, no polarization treatment is performed in the manufacturing process of the conventional heat-sensitive adhesive film (having no masking layer). This is because, when a polarization treatment is performed in the manufacturing process, blocking tends to occur on the winding surface of the roll (in some cases, it is necessary to discard one roll). Therefore, when a conventional heat-sensitive adhesive film is used, a polarization treatment in a label sticking line is indispensable to obtain sufficient adhesive strength with good heating efficiency. On the other hand, when the heat-sensitive adhesive film of the present invention has been subjected to a polarization treatment in the manufacturing process, the polarization treatment can be omitted, and the label sticking operation can be speeded up and made more efficient. Can be.
[0034]
【Example】
Using a biaxially stretched polypropylene film as a base film, a heat-sensitive adhesive containing ethylene ethyl acrylate as a main component, and an ultraviolet curable ink (varnish) as a masking agent, the process shown in FIG. The process may be omitted) to produce a test label. Then, it is supplied to the label sticking line of FIG. 7 and wound and stuck on the surface of a beverage metal can (made of steel).
[0035]
[Example 1]
A masking layer is formed on the heat-sensitive adhesive layer as a continuous film (film thickness 2 μm), and a test label (edge 1E serving as an adhesion margin) having the specifications shown in FIG. 1 Is omitted). Note that the polarization processing in the step b (FIG. 6) is omitted.
In the label sticking line, after the surface wetting tension of the heat-sensitive adhesive layer at the bonding margin (edge) is set to 45 mN / m by corona discharge treatment, the heat-sensitive adhesive layer is activated by heating to 120 ° C. Wound and stuck.
The slipperiness of the label in the label sticking line was good.
The adhesive force of the edge portion (overlapping portion) of the label stuck to the metal can was as good as 5.0 N / 15 mm or more. Further, the adhesive strength of the portion covered with the masking layer to the surface of the metal can was very low and could be easily peeled off.
[0036]
[Example 2]
After subjecting the heat-sensitive adhesive layer to a corona discharge treatment, a masking layer (same as in Example 1) is formed, and a test label having the specifications shown in FIG. 1 (The masking layer has been omitted). The surface wetting tension of the heat-sensitive adhesive layer at the adhesion margin (edge) of this label was 40 mN / m.
In the label sticking line, the heat-sensitive adhesive layer was heated and activated (heating temperature: 120 ° C.) without being subjected to the polarization treatment, and was wound and stuck on a metal can.
The slipperiness of the label in the label sticking line was good.
The adhesive strength of the edge portion (overlapping portion) of the attached label was as good as 4.6 N / 15 mm. Peeling from the surface of the metal can was easily performed in the same manner as in Example 1.
[0037]
[Example 3]
The masking layer was printed on a gradation plate (halftone density = 20% of the area of the bonding allowance, 60% of the area other than the bonding allowance), and the test label (the edge 1E serving as the bonding allowance) having the specifications of FIG. 1 (A masking layer is also formed on the heat-sensitive adhesive layer of Example 1). However, the polarization processing in step b (FIG. 6) was omitted.
In the label sticking line, a corona discharge treatment was performed in the same manner as in Example 1 to adjust the surface wetting tension of the heat-sensitive adhesive layer at the bonding margin (edge) to 45 mN / m. It was activated by heating to 120 ° C. and attached to a metal can.
The slipperiness of the label on the sticking line was good.
The adhesive strength of the edge portion (overlapping portion) of the attached label was as good as 4.1 N / 15 mm. Peeling from the surface of the metal can was also easily performed.
[0038]
As described above, the heat-sensitive adhesive label of the present invention has good slipperiness with respect to a feed roller, and can obtain a stable state of adhering to an article by a good adhesive force of an adhesion margin, and can be attached to an article and a label. Is easy to separate at the time of separation.
[0039]
【The invention's effect】
The heat-sensitive adhesive label of the present invention has an improved effect of forming a masking layer on the heat-sensitive adhesive layer, in which the slipperiness of the film with respect to the film feed roller is improved, and the stability of film transfer in the label manufacturing process and the label sticking line is enhanced. As a result, it is possible to omit or reduce the addition of a lubricant to the heat-sensitive adhesive layer, and it is possible to omit problems associated with the addition of the lubricant, for example, transfer of the lubricant to the winding surface of a film roll (reduction in printability of the surface of the base film). , Causing deterioration in the adhesive strength required for attaching the label to the article).
In addition, the heat-sensitive adhesive label of the present invention has the effect of forming a masking layer covering the heat-sensitive adhesive layer, which alleviates the difficulty of label peeling for separating the article main body and the label upon disposal after use of the article. In addition, it is easy to separate and collect articles and labels.
Furthermore, in the heat-sensitive adhesive label of the present invention, as a forming effect of the masking layer, the occurrence of blocking (adhesion phenomenon of the wound surface between the heat-sensitive adhesive layer and the base film) is reduced and alleviated. For this reason, a polarization process is performed in the label manufacturing process (the film roll is wound up in the final stage), so that it is possible to simplify the equipment configuration of the label sticking line, increase the efficiency of the label sticking operation, and the like. .
[Brief description of the drawings]
FIG. 1 is a view showing an example of a coating pattern of a heat-sensitive adhesive layer by a masking layer in a heat-sensitive adhesive label of the present invention ([a]: sectional view in the longitudinal direction of the film, [b]: plan view).
FIG. 2 is a diagram ([a]: a cross-sectional view in the longitudinal direction of the film, [b]: a plan view) showing another example of a coating pattern of the heat-sensitive adhesive layer by the masking layer in the heat-sensitive adhesive label of the present invention. is there.
FIG. 3 is an explanatory plan view showing an example of a coating structure of a masking layer in the heat-sensitive adhesive label of the present invention.
FIG. 4 is an explanatory plan view showing another example of the coating structure of the masking layer in the heat-sensitive adhesive label of the present invention.
FIG. 5 is an explanatory plan view showing another example of the coating structure of the masking layer in the heat-sensitive adhesive label of the present invention.
FIG. 6 is an explanatory view of a production process of the heat-sensitive adhesive label of the present invention.
FIG. 7 is an explanatory front view showing an example of a device configuration of a line for attaching a heat-sensitive adhesive label.
FIG. 8 is a perspective view showing an example of a mode of attaching a heat-sensitive adhesive label to an article.
[Explanation of symbols]
1: heat-sensitive adhesive label
1E 1, 1E 2 : Label edge (adhesion allowance)
3: Goods (bottle)
10: heat-sensitive adhesive film
10 R : Film take-up roll
11: base film 12: heat-sensitive adhesive layer
13: Masking layer 14: Printing ink layer
R: Film feed roller
21: Polarization processing device
22: Cut unit
22 1 : Rotating cutter 22 2 : Holding roller
23: Label holding drum
24: heating device
26: Article supply device
26 1 :belt conveyor
26 2 : Screw shaft 26 3 : Star wheel
27: Article discharge device
27 1 : Belt conveyor 27 1 : Presser belt

Claims (3)

感熱性接着剤層をラベル基材フィルムの片側面に有し、両端縁を接着代として物品に巻付け貼着される感熱接着性ラベルにおいて、
感熱性接着剤層の表面の全面域又は前記接着代となる端縁を除く面域が連続膜又は不連続膜からなるマスキング層で被覆されており、接着代となる端縁の表面ぬれ張力(JIS−K6768)は38mN/m以上であることを特徴とする感熱接着性ラベル。
A heat-sensitive adhesive label that has a heat-sensitive adhesive layer on one side of the label base film and is wound and adhered to an article with both edges being an adhesive margin,
The entire surface area of the surface of the heat-sensitive adhesive layer or the surface area excluding the edge serving as the bonding margin is covered with a masking layer made of a continuous film or a discontinuous film, and the surface wetting tension of the edge serving as the bonding margin ( JIS-K6768) is a heat-sensitive adhesive label characterized by being 38 mN / m or more.
ラベル基材の片側面に感熱性接着剤層を形成し、該感熱性接着剤層の表面の全面域又は前記接着代となる端縁を除く面域に、連続膜又は不連続膜からなるマスキング層を積層形成することを特徴とする請求項1に記載の感熱接着性ラベルの製造方法。A heat-sensitive adhesive layer is formed on one side of a label base material, and a continuous film or a discontinuous film is masked on the entire surface area of the surface of the heat-sensitive adhesive layer or a surface area excluding an edge serving as the adhesion allowance. The method for producing a heat-sensitive adhesive label according to claim 1, wherein the layers are formed by lamination. ラベル基材の片側面に感熱性接着剤層を形成した後、該感熱性接着剤層の表面を活性化する極性化処理工程および極性化処理工程の前又はその後に行なう感熱性接着剤層のマスキング工程を有し、マスキング工程で、感熱性接着剤層の全面域又は前記接着代となる端縁を除く面域を被覆する連続膜又は不連続膜からなるマスキング層を形成することを特徴とする請求項1に記載の感熱接着性ラベルの製造方法。After forming the heat-sensitive adhesive layer on one side of the label substrate, a polarizing treatment step for activating the surface of the heat-sensitive adhesive layer and a heat-sensitive adhesive layer to be performed before or after the polarizing treatment step It has a masking step, in the masking step, forming a masking layer consisting of a continuous film or a discontinuous film covering the entire surface area of the heat-sensitive adhesive layer or the surface area excluding the edge serving as the bonding margin. The method for producing a heat-sensitive adhesive label according to claim 1.
JP2003030861A 2003-02-07 2003-02-07 Heat-sensitive adhesive label and method for producing the same Expired - Fee Related JP4418635B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007156138A (en) * 2005-12-06 2007-06-21 Toppan Printing Co Ltd Heat-sensitive label and its manufacturing method
US8932706B2 (en) 2005-10-27 2015-01-13 Multi-Color Corporation Laminate with a heat-activatable expandable layer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8932706B2 (en) 2005-10-27 2015-01-13 Multi-Color Corporation Laminate with a heat-activatable expandable layer
JP2007156138A (en) * 2005-12-06 2007-06-21 Toppan Printing Co Ltd Heat-sensitive label and its manufacturing method

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