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JP2004136649A - Method for producing double-layer rubber sheet for power transmission belt - Google Patents

Method for producing double-layer rubber sheet for power transmission belt Download PDF

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JP2004136649A
JP2004136649A JP2003275262A JP2003275262A JP2004136649A JP 2004136649 A JP2004136649 A JP 2004136649A JP 2003275262 A JP2003275262 A JP 2003275262A JP 2003275262 A JP2003275262 A JP 2003275262A JP 2004136649 A JP2004136649 A JP 2004136649A
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rubber
layer
adhesive
power transmission
transmission belt
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JP4188172B2 (en
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Takayuki Tagawa
田川 孝之
Tomohiro Miwa
三輪 朋広
Toshihiro Nishimura
西村 年弘
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Mitsuboshi Belting Ltd
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Mitsuboshi Belting Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/365Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using pumps, e.g. piston pumps
    • B29C48/37Gear pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/375Plasticisers, homogenisers or feeders comprising two or more stages
    • B29C48/387Plasticisers, homogenisers or feeders comprising two or more stages using a screw extruder and a gear pump

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

【課題】 圧縮ゴム層に相当する短繊維を一定方向に配向させたゴムと短繊維を含まない接着ゴムを積層し、スムーズに押出すことによってゴム表面の肌荒れ発生を阻止し、かつ製造工数を少なくして低コストで成形ができる伝動ベルトに使用することができる二層ゴムシートの製造方法を提供する。
【解決手段】 伝動ベルトの圧縮ゴムと接着ゴムに相当する二層ゴムシート20の製造方法であり、短繊維含有ゴム15を内周側に、接着ゴム16を外周側に積層した二層の筒状成形体17を、入口から吐出口へ向って徐々に径を拡張させた拡張ダイ5から押出成形し、この筒状成形体17を直線状に切開して接着ゴム16を積層した短繊維配向ゴム15の二層ゴムシート20にする。
【選択図】   図7
PROBLEM TO BE SOLVED: To prevent a rough surface of a rubber surface from being generated by laminating a rubber in which a short fiber corresponding to a compressed rubber layer is oriented in a predetermined direction and an adhesive rubber containing no short fiber, and thereby preventing the roughening of the rubber surface, and reducing the number of manufacturing steps Provided is a method for manufacturing a two-layer rubber sheet that can be used for a power transmission belt that can be formed at a low cost at a minimum.
SOLUTION: This is a method for manufacturing a two-layer rubber sheet 20 corresponding to a compression rubber and an adhesive rubber of a power transmission belt, and a two-layer cylinder in which short fiber-containing rubber 15 is laminated on an inner peripheral side and adhesive rubber 16 is laminated on an outer peripheral side. A short fiber orientation obtained by extruding a cylindrical molded body 17 from an expansion die 5 having a diameter gradually increased from an inlet to a discharge port, cutting the cylindrical molded body 17 straight, and laminating an adhesive rubber 16 thereon. A two-layer rubber sheet 20 of rubber 15 is formed.
[Selection diagram] FIG.

Description

 本発明は伝動ベルト用二層ゴムシートの製造方法に係り、詳しくは製造工数を少なくして低コストで成形可能な伝動ベルト用二層ゴムシートの製造方法に関する。 The present invention relates to a method for manufacturing a two-layer rubber sheet for a power transmission belt, and more particularly to a method for manufacturing a two-layer rubber sheet for a power transmission belt that can be formed at low cost with a reduced number of manufacturing steps.

 従来、未加硫ゴム中に短繊維を一定方向へ配向させる方法としては、圧延シート作製工程のように、回転速度を変えた一対のカレンダーロールに短繊維入り未加硫ゴムを投入し、圧延されたゴムシート中の短繊維をシートの圧延方向に配向させ、そして成形するベルト幅に応じて切断していた。その後、カットした圧延シートを数枚重ね合わせて所定厚みに積層し、続いて巻付け工程のように短繊維が幅方向に配向した積層物を成形ドラムに巻き付けて伝動ベルトの作製に使用していた。 Conventionally, as a method for orienting the short fibers in a certain direction in the unvulcanized rubber, as in a rolled sheet manufacturing process, the unvulcanized rubber containing the short fibers is put into a pair of calender rolls at different rotation speeds, and then rolled. The short fibers in the rubber sheet were oriented in the rolling direction of the sheet, and were cut in accordance with the belt width to be formed. Then, several cut rolled sheets are laminated and laminated to a predetermined thickness, and then a laminate in which short fibers are oriented in the width direction is wound around a forming drum to be used in the production of a power transmission belt as in a winding step. Was.

 即ち、VリブドベルトやローエッジVベルトの伝動ベルトの製造方法では、円筒状の成型ドラムの周面に1〜複数枚のカバー帆布と接着ゴム層とを巻き付けた後、この上にコードからなる心線を螺旋状にスピニングし、更に圧縮ゴム層を順次巻き付けて積層体を得た後、これを加硫してベルトスリーブにしていた。ここで使用する圧縮ゴム層は、上記圧延シートを3〜4枚重ね合わせた厚みのもので、シート幅方向に短繊維が配向したものを成型ドラムに巻き付けていた。 That is, in a method of manufacturing a V-ribbed belt or a low-edge V-belt transmission belt, one or more sheets of cover canvas and an adhesive rubber layer are wound around the peripheral surface of a cylindrical forming drum, and a cord made of a cord is placed thereon. Was spirally spun, and a compressed rubber layer was sequentially wound thereon to obtain a laminate, which was then vulcanized to form a belt sleeve. The compressed rubber layer used here had a thickness of three to four rolled sheets stacked on each other, and was wound around a forming drum in which short fibers were oriented in the sheet width direction.

 しかし、圧延シートは、厚みを薄くしなければ短繊維をシート圧延方向に充分に配向させることができないため、やむを得ずシートを重ねて所望の厚みとしていたことからベルト成形用シートを得るには多大の工数を要していた。 However, since the rolled sheet cannot sufficiently orient the short fibers in the sheet rolling direction unless the thickness is reduced, it is inevitable that the sheets are stacked to have a desired thickness. Man-hours were required.

 これを改善する方法として、例えば、拡張ダイを取付けた押出機を用い、短繊維を押出円筒体の円周方向に配向させるもので、中間空間に、入口空間の所定の流路幅から出口空間の所定の流路幅まで流路幅が変化する拡大空間部を設け、拡張ダイの出口空間の断面積を入口空間の断面積より所定量大きく形成し、さらに入口部分の流路幅が中間部分の流路幅よりも狭く、出口部分の流路幅が中間部分の流路幅以下に設定したものが、提案された。(例えば、特許文献1参照) As a method of improving this, for example, using an extruder equipped with an expansion die, orienting the short fibers in the circumferential direction of the extrusion cylindrical body, the intermediate space, from the predetermined flow path width of the inlet space to the outlet space An enlarged space portion in which the flow path width changes to a predetermined flow path width is provided, the cross-sectional area of the outlet space of the expansion die is formed to be larger than the cross-sectional area of the inlet space by a predetermined amount, and the flow path width of the inlet portion is an intermediate portion. And the outlet width is set to be smaller than or equal to the intermediate passage width. (For example, see Patent Document 1)

 そして、更には、押出した短繊維を円周方向に配向させた円筒状エラストマーを軸方向に切開する切断装置と、切開されたエラストマーを平板状に展開する装置を設け、更に押出装置と切断装置との間に案内装置を設けて、ここから空気を吹出すようにして、円筒状エラストマーの円周方向への収縮を抑えながら冷却し、不均一な収縮に起因する短繊維の配向の乱れを阻止し、またシートの両端と中央との距離が等しくなるように展開機構の傾きを調節できるようにしてフレアの発生を阻止した製造装置が示されている。(例えば、特許文献2参照)
特公平6−9847号公報 特開平6−106602号公報
Further, a cutting device for axially cutting the cylindrical elastomer in which the extruded short fibers are oriented in the circumferential direction, and a device for developing the cut elastomer into a flat plate are provided. A guide device is provided between the cylinder and the air, and air is blown out from the cylinder to cool while suppressing the shrinkage of the cylindrical elastomer in the circumferential direction, and the disorder of the short fiber orientation caused by uneven shrinkage is reduced. A manufacturing apparatus is shown in which the inclination of the unfolding mechanism can be adjusted so that the distance between the both ends and the center of the sheet becomes equal, thereby preventing the occurrence of flare. (For example, see Patent Document 2)
Japanese Patent Publication No. 6-9847 JP-A-6-106602

 しかしながら、従来の拡張ダイを使用する方法でもクロロプレンのような粘着性の強い材料を用いる場合には、表面層、特に外周層はダイ内周面との間に大きな摩擦力を発生してスムーズに流れないために、ゴム表面に肌荒れが発生した。このため、マトリクスであるゴムと繊維との密着性が悪く、また配向性も悪く、現実には伝動ベルトの圧縮ゴム層に使用することは困難な場合もあった。 However, when a conventional adhesive die is used and a highly adhesive material such as chloroprene is used, the surface layer, especially the outer peripheral layer, generates a large frictional force with the inner peripheral surface of the die and smoothly. Because the rubber did not flow, the rubber surface became rough. For this reason, the adhesion between the matrix rubber and the fibers is poor, and the orientation is also poor. In practice, it has sometimes been difficult to use the matrix for the compressed rubber layer of the power transmission belt.

 本発明は叙上の如き実状に鑑み、これに対処するもので、圧縮ゴム層に相当する短繊維を一定方向に配向させたゴムと短繊維を含まない接着ゴムを積層し、スムーズに押出すことによってゴム表面の肌荒れ発生を阻止し、かつ製造工数を少なくして低コストで成形ができるVリブドベルト、ダブルリブドベルト、ローエッジVベルト等の伝動ベルトに使用することができる二層ゴムシートの製造方法を提供することを目的とする。 The present invention has been made in view of the above-described situation in view of the above, and is intended to cope with this. Laminating a rubber in which short fibers corresponding to a compressed rubber layer are oriented in a predetermined direction and an adhesive rubber containing no short fibers, and extruding smoothly. A method for producing a two-layer rubber sheet which can be used for a power transmission belt such as a V-ribbed belt, a double-ribbed belt, a low-edge V-belt or the like, which can prevent roughening of the rubber surface and can be formed at low cost with a reduced number of manufacturing steps. The purpose is to provide.

 即ち、本願請求項1記載の発明は、伝動ベルトの圧縮ゴムと接着ゴムに相当する二層ゴムシートの製造方法において、短繊維含有ゴムを内周側に、接着ゴムを外周側に積層した二層の筒状成形体を、入口から吐出口に向って徐々に径を拡張させた拡張ダイから押出成形し、該筒状成形体を直線状に切開して接着ゴムを積層した短繊維配向ゴムシートにする伝動ベルト用二層ゴムシートの製造方法にあり、接着ゴムを短繊維含有ゴムの外周側になるように積層した二層の筒状成形体を押出成形し、該筒状成形体を直線状に切開して接着ゴムを積層した短繊維配向二層ゴムシートにすることで、スムーズな押出を可能にしてゴム表面の肌荒れ発生を阻止し、かつ接着ゴムと圧縮ゴム層を予め積層することで製造工数を少なくして低コストで伝動ベルトを成形することができる。 That is, the invention according to claim 1 of the present application relates to a method for manufacturing a two-layer rubber sheet corresponding to the compression rubber and the adhesive rubber of the power transmission belt, wherein the short fiber-containing rubber is laminated on the inner peripheral side and the adhesive rubber is laminated on the outer peripheral side. The layered cylindrical molded body is extruded from an expansion die whose diameter is gradually increased from the inlet to the discharge port, and the cylindrical molded body is cut straight to form a short fiber oriented rubber in which an adhesive rubber is laminated. There is a method for manufacturing a two-layer rubber sheet for a power transmission belt to be a sheet, and extruding a two-layer cylindrical molded body in which the adhesive rubber is laminated so as to be on the outer peripheral side of the short fiber-containing rubber, By making a short fiber oriented two-layer rubber sheet that is cut straight and laminated with adhesive rubber, it enables smooth extrusion, prevents roughening of the rubber surface, and laminates the adhesive rubber and the compressed rubber layer in advance. Transmission with low manufacturing cost It is possible to mold the belt.

 本願請求項2記載の発明は、先に押出した短繊維含有ゴムの外周面に接着ゴムを被覆したものを、拡張ダイの入口から同時に押出しして接着ゴムを短繊維含有ゴムの外周面に包囲した筒状成形体に成形する請求項1記載の伝動ベルト用二層ゴムシートの製造方法にある。 According to the invention of claim 2 of the present application, the extruded short fiber-containing rubber whose outer peripheral surface is coated with adhesive rubber is simultaneously extruded from the entrance of the expansion die, and the adhesive rubber is surrounded on the outer peripheral surface of short fiber-containing rubber. The method for producing a two-layer rubber sheet for a power transmission belt according to claim 1, wherein the rubber sheet is molded into a cylindrical molded body.

 本願請求項3記載の発明は、短繊維含有ゴムを拡張ダイの入口から侵入させ、他方接着ゴムを拡張ダイの入口から吐出口の間の位置で侵入させて接着ゴムを短繊維含有ゴムの外周面に包囲した筒状成形体に押出成形する伝動ベルト用二層ゴムシートの製造方法にあり、接着ゴムの厚みをより均一に押出すことができる。 According to the invention of claim 3 of the present application, the short fiber-containing rubber is made to enter from the entrance of the expansion die, and the adhesive rubber is made to enter at a position between the entrance of the extension die and the discharge port, so that the adhesive rubber is formed on the outer periphery of the short fiber-containing rubber. The present invention is directed to a method for manufacturing a two-layer rubber sheet for a power transmission belt, which is extruded into a cylindrical molded body surrounded by a surface, and the thickness of the adhesive rubber can be extruded more uniformly.

 本願請求項4記載の発明は、接着ゴムの侵入位置が拡張ダイの入口から吐出口の間にあり、該接着ゴムの侵入位置から吐出口へ至るまでゴム通路の幅が積層する接着ゴムの厚みだけ大きくなっている伝動ベルト用二層ゴムシートの製造方法にあり、接着ゴムのゴム通路への侵入抵抗を低下させてスムーズに短繊維含有ゴムの外周面に包囲しやすく、また接着ゴムの厚みを均一化することができる。 The invention according to claim 4 of the present application is characterized in that the intrusion position of the adhesive rubber is between the entrance of the expansion die and the discharge port, and the width of the rubber passage is laminated from the intrusion position of the adhesive rubber to the discharge port. In the method of manufacturing a two-layer rubber sheet for a power transmission belt, which has only become larger, it reduces the penetration resistance of the adhesive rubber into the rubber passage, makes it easy to smoothly surround the outer surface of the short fiber-containing rubber, and the thickness of the adhesive rubber Can be made uniform.

 請求項5記載の発明は、接着ゴムの侵入位置が拡張ダイの吐出口の近傍にある伝動ベルト用二層ゴムシートの製造方法にあり、短繊維含有ゴムは接着ゴムと比較して硬いため、積層状態で拡張しながら押出しすると接着ゴム層が短繊維含有ゴム層の影響を受けて、得られたゴムシートに波打ちが発生しやすいが、侵入位置Pを吐出口12近傍することで、接着ゴム層が短繊維含有ゴム層の影響を受ける距離が短くなり、波打ちが発生し難いといった効果がある。 The invention according to claim 5 is directed to a method for manufacturing a two-layer rubber sheet for a power transmission belt in which the position where the adhesive rubber enters is near the discharge port of the expansion die, and the short fiber-containing rubber is harder than the adhesive rubber. If the rubber sheet is extruded while being expanded in a laminated state, the adhesive rubber layer is affected by the short fiber-containing rubber layer, and the resulting rubber sheet is likely to undulate. There is an effect that the distance over which the layer is affected by the short fiber-containing rubber layer is shortened, and the waving is hardly generated.

 請求項6記載の発明は、押出しスクリューで混練りした短繊維含有ゴムを、ギアポンプに通した後、拡張ダイに案内して押出成形する伝動ベルト用二層ゴムシートの製造方法にあり、大量の短繊維混入ゴムを低圧力で拡張ダイへ送り込むことで、内部発熱の少ない短繊維配合ゴムシートを得ることができる。 The invention according to claim 6 is a method for producing a two-layer rubber sheet for a power transmission belt, in which short fiber-containing rubber kneaded by an extrusion screw is passed through a gear pump, and then guided to an expansion die and extruded. By feeding the short-fiber-mixed rubber to the expansion die at a low pressure, it is possible to obtain a short-fiber-containing rubber sheet with less internal heat generation.

 本発明では、伝動ベルトの圧縮ゴムと接着ゴムに相当する二層ゴムシートの製造方法であって、短繊維含有ゴム層を内周側に、接着ゴムを外周側に積層した二層の筒状成形体を、入口から吐出口に向って徐々に径を拡張させた拡張ダイから押出成形し、該筒状成形体を直線状に切開して接着ゴムを積層した短繊維配向ゴムシートにする伝動ベルト用二層ゴムシートの製造方法にあり、接着ゴムを短繊維含有ゴムの外周側になるように積層した二層の筒状成形体を押出成形し、該筒状成形体を直線状に切開して接着ゴムを積層した短繊維配向二層ゴムシートにすることで、スムーズな押出を可能にしてゴム表面の肌荒れ発生を阻止し、かつ接着ゴムと圧縮ゴム層を予め積層することで製造工数を少なくして低コストで伝動ベルトを成形することができる効果がある。 According to the present invention, there is provided a method for producing a two-layer rubber sheet corresponding to a compression rubber and an adhesive rubber of a power transmission belt, wherein the short-fiber-containing rubber layer is laminated on an inner peripheral side, and the adhesive rubber is laminated on an outer peripheral side. A compact is extruded from an expansion die whose diameter is gradually increased from an inlet to a discharge port, and the tubular compact is cut straight into a short fiber oriented rubber sheet laminated with adhesive rubber. In the method for manufacturing a two-layer rubber sheet for a belt, a two-layer cylindrical molded body in which the adhesive rubber is laminated so as to be on the outer peripheral side of the short fiber-containing rubber is extruded, and the cylindrical molded body is linearly cut. Short-fiber-oriented two-layer rubber sheet laminated with adhesive rubber to enable smooth extrusion and prevent the occurrence of rough surface on the rubber surface. Power transmission belt at low cost There is an effect that can.

 また、短繊維含有ゴムを拡張ダイの入口から侵入させ、他方接着ゴムを拡張ダイの入口から吐出口の間の位置で侵入させて接着ゴムを短繊維含有ゴムの外周面に包囲した筒状成形体に押出成形することにより、接着ゴムの厚みをより均一に押出すことができ、更に接着ゴムの侵入位置を拡張ダイの入口から吐出口の間とし、該接着ゴムの侵入位置から吐出口へ至るまでゴム通路の幅を積層する接着ゴムの厚みだけ大きくすることで、接着ゴムのゴム通路への侵入抵抗を低下させてスムーズに短繊維含有ゴムの外周面に包囲しやすく、また接着ゴムの厚みを均一化することができる効果がある。 In addition, cylindrical molding in which the short fiber-containing rubber is made to enter from the entrance of the extension die, and the adhesive rubber is made to enter at a position between the entrance of the extension die and the discharge port to surround the adhesive rubber on the outer peripheral surface of the short fiber-containing rubber. By extruding on the body, the thickness of the adhesive rubber can be extruded more uniformly, and the adhesive rubber intrusion position should be between the entrance of the expansion die and the discharge port, and from the adhesive rubber intrusion position to the discharge port By increasing the width of the rubber passage by the thickness of the adhesive rubber to be laminated, the penetration resistance of the adhesive rubber into the rubber passage is reduced, and it is easy to smoothly surround the outer surface of the short fiber-containing rubber. There is an effect that the thickness can be made uniform.

 更に、接着ゴムの侵入位置を拡張ダイの吐出口の近傍とすることで、シートの浪打ち現象を抑制し、品質の良い二層ゴムシートを得ることができる。またギアポンプを介して短繊維含有ゴムを拡張ダイに案内することで、大量の短繊維混入ゴムを低圧力で拡張ダイへ送り込むことが可能となり、ひいては内部発熱の少ない短繊維配合ゴムシートを得ることができる。 Furthermore, by setting the position where the adhesive rubber enters the vicinity of the discharge port of the expansion die, it is possible to prevent the sheet from hitting and to obtain a high quality two-layer rubber sheet. Also, by guiding the short-fiber-containing rubber to the expansion die via a gear pump, it becomes possible to send a large amount of short-fiber-containing rubber to the expansion die at a low pressure, thereby obtaining a short-fiber-containing rubber sheet with less internal heat generation. Can be.

 以下、添付図面を参照し、本発明の実施例を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

 図1は押出成形された円筒状成形体を直線状に切開しながら接着ゴムを積層した短繊維配向ゴムシートにする工程の概略図である。この工程では、製造装置1を使用する。本装置1では、シリンダー3a内の押出スクリュー4aの回転により短繊維含有ゴムを混練する第一押出機2aと、シリンダー3b内の押出スクリュー4bの回転により短繊維を含有しないゴムを混練する第二押出機2bが、それぞれ押出したゴムを拡張ダイ5の背部に連結し、軸部6と筒部7で形成されたゴム通路8へと導入する。 FIG. 1 is a schematic view of a process of forming a short fiber oriented rubber sheet in which an adhesive rubber is laminated while cutting an extruded cylindrical molded body into a straight line. In this step, the manufacturing apparatus 1 is used. In the present apparatus 1, the first extruder 2a for kneading the short fiber-containing rubber by rotation of the extrusion screw 4a in the cylinder 3a and the second extruder 2 for kneading the rubber containing no short fiber by rotation of the extrusion screw 4b in the cylinder 3b. The extruder 2 b connects the extruded rubber to the back of the expansion die 5 and introduces the rubber into the rubber passage 8 formed by the shaft 6 and the cylinder 7.

 上記拡張ダイ5では、軸部6に装着された内ダイ10が筒部7に連結された外ダイ13と組み合わせて拡張したゴム通路8を形成している。内ダイ10は入口11から吐出口12に向って徐々に径を拡張させた円錐体である。外ダイ13の入口11付近には、調芯用ブロック体14を組み合わせて押出しゴムの厚みを均一にすることができる。 In the expansion die 5, the inner die 10 mounted on the shaft portion 6 is combined with the outer die 13 connected to the cylindrical portion 7 to form an expanded rubber passage 8. The inner die 10 is a conical body whose diameter is gradually increased from the inlet 11 to the discharge port 12. In the vicinity of the entrance 11 of the outer die 13, the thickness of the extruded rubber can be made uniform by combining the alignment block 14.

 短繊維を含有しない接着ゴム16を混練し押出す第二押出機2bは、第一押出機2aに比べて入口11に近い側に配置され、先に押出された短繊維含有ゴム15の外周部に接着ゴム16を流動させて包囲した二層の筒状成形体17に押出成形する。接着ゴム16はゴムの流動性がよく短繊維含有ゴム15の外周を完全に包囲できる。押出された筒状成形体17は切断手段19によって切開された後、巻き取られる。 The second extruder 2b for kneading and extruding the adhesive rubber 16 containing no short fibers is disposed closer to the inlet 11 than the first extruder 2a, and the outer peripheral portion of the short fiber-containing rubber 15 extruded earlier. Then, the adhesive rubber 16 is made to flow and extruded into a two-layered cylindrical molded body 17 which is surrounded. The adhesive rubber 16 has good fluidity of the rubber and can completely surround the outer periphery of the short fiber-containing rubber 15. The extruded cylindrical molded body 17 is cut off by the cutting means 19 and then wound up.

 第一押出機2a及び第二押出機2bでは、シリンダー3a,3bの中に回転可能に押出スクリュー4a,4bを収容し、ゴム配合物を原料投入口から入れて押出スクリュー4a,4bの回転によってゴムとを混練にする。この時にシリンダー3a,3b内の空気やゴム配合物から発生したガス等は排気口(図示せず)から排出される。シリンダー3a,3bの温度はゴム種に応じて変更するが、通常40〜100°Cに調節され、短繊維とゴムはミキシングしやすい温度に加熱して熱可塑化し、押出成形しやすい状態にする。また、この場合の混練時間はゴムの加硫が進行しない程度に調節する。 In the first extruder 2a and the second extruder 2b, the extruding screws 4a and 4b are rotatably accommodated in the cylinders 3a and 3b, and the rubber compound is introduced from the raw material inlet and the extruding screws 4a and 4b are rotated. Knead with rubber. At this time, the air and the gas generated from the rubber compound in the cylinders 3a and 3b are discharged from an exhaust port (not shown). The temperature of the cylinders 3a and 3b is changed according to the type of rubber, but is usually adjusted to 40 to 100 ° C., and the short fibers and rubber are heated to a temperature at which mixing is easy, and are thermoplasticized so that they can be easily extruded. . Further, the kneading time in this case is adjusted to such an extent that the vulcanization of the rubber does not proceed.

 拡張ダイ5は内ダイ10を吐出口12に向って径を徐々に拡張させて円錐形とし、これを外ダイ13に収容し、内ダイ10と外ダイ13の間に所定厚みの間隙を設けている。短繊維混入ゴム15は吐出口12に向って徐々に大きな円周方向への引き伸ばしを受けながら短繊維を円周方向に配向させ、同時に接着ゴム16を外層に包囲した筒状成形体17に押出成形する。 The expansion die 5 gradually expands the diameter of the inner die 10 toward the discharge port 12 to form a conical shape. The expansion die 5 is accommodated in the outer die 13, and a gap having a predetermined thickness is provided between the inner die 10 and the outer die 13. ing. The short fiber-mixed rubber 15 is gradually stretched in the circumferential direction toward the discharge port 12 while orienting the short fibers in the circumferential direction, and at the same time, the adhesive rubber 16 is extruded into the cylindrical molded body 17 surrounded by the outer layer. Mold.

 拡張ダイ5は、水平に配置された第一押出機2aと第二押出機2bに対して垂直に配置され、そして吐出口12から筒状成形体17が重力に抗するように押出されるため、筒状成形体17が重力により変形せず、比較的寸法変化が少ない。また、垂直方向に配置した拡張ダイ5は内ダイ10の自重によって撓みにくく、内ダイ10と外ダイ13との間隙が一定に保持され、厚み変形量の小さな筒状成形体17に仕上げることができる。 The expansion die 5 is arranged vertically with respect to the horizontally arranged first extruder 2a and second extruder 2b, and the cylindrical molded body 17 is extruded from the discharge port 12 so as to resist gravity. In addition, the cylindrical molded body 17 does not deform due to gravity, and the dimensional change is relatively small. Further, the expansion die 5 arranged in the vertical direction is hardly bent by the weight of the inner die 10, the gap between the inner die 10 and the outer die 13 is kept constant, and the cylindrical die 17 having a small thickness deformation can be finished. it can.

 また、内ダイ10と外ダイ13で形成されたゴム通路8は、入口11から吐出口12まで略均一な間隙になり、筒状成形体17の押出にブレーキをかけることなく長手方向へスムーズに流し、また内部歪みのない均一な厚みの筒状成形体17に仕上げる。 In addition, the rubber passage 8 formed by the inner die 10 and the outer die 13 has a substantially uniform gap from the inlet 11 to the discharge port 12, so that the extrusion of the cylindrical molded body 17 can be smoothly performed in the longitudinal direction without applying a brake. It is finished into a cylindrical molded body 17 having a uniform thickness without flowing and without internal distortion.

 内ダイ10の形状は、せん断力の大きさに影響を与える要因になる。入口11から吐出口12に向って徐々に径が拡張するテーパー角度が30°以上で90°未満であり、入口が直径20〜60mm、吐出口が直径100〜440mm、そしてその比率である拡張比(吐出口/入口)が1.5〜12.5に設定される。この設定範囲未満であれば、内ダイ10の吐出口12付近での円周方向への引き伸ばしが小さくて、厚みの大きな筒状成形体17の内外層では短繊維が円周方向に配向しにくくなり、一方この設定範囲を越えると、円周方向への引き伸ばしが大きくなり過ぎて、押出圧力が劣る場合には、筒状成形体17が裂けやすい。 形状 The shape of the inner die 10 is a factor that affects the magnitude of the shearing force. The taper angle at which the diameter gradually expands from the inlet 11 toward the outlet 12 is 30 ° or more and less than 90 °, the inlet has a diameter of 20 to 60 mm, the outlet has a diameter of 100 to 440 mm, and an expansion ratio which is a ratio thereof. (Discharge port / entrance) is set to 1.5 to 12.5. If it is less than the set range, the circumferential stretching around the discharge port 12 of the inner die 10 is small, and the short fibers are less likely to be circumferentially oriented in the inner and outer layers of the thick cylindrical molded body 17. On the other hand, if it exceeds this setting range, the stretching in the circumferential direction becomes too large, and when the extrusion pressure is inferior, the tubular molded body 17 is easily torn.

 内ダイ10と外ダイ13間のゴム通路8内に存在するゴムの内部発熱を抑制するために、内ダイ10の内部に冷却水を循環させる冷却装置(図示せず)を設けることもできる。冷却装置では、内ダイ10及び外ダイ13内へ冷却水を入れポンプによって各ダイに設けた通路を通過させて各ダイから排出し、循環させる。 冷却 A cooling device (not shown) for circulating cooling water inside the inner die 10 may be provided in order to suppress internal heat generation of the rubber existing in the rubber passage 8 between the inner die 10 and the outer die 13. In the cooling device, cooling water is put into the inner die 10 and the outer die 13, and is discharged from each die through a passage provided in each die by a pump and circulated.

 切断手段19は、図5に示すような筒状成形体17を押出し方向に沿って切開しながら、図6に示すような二層ゴムシート20にし、カッター、ナイフといった刃物、あるいはレーザーナイフ、超音波振動カッターからなる。二層ゴムシート20はガイドロールを経由して駆動ロールによって一定速度で送られ、巻き取りロールに帆布のようなライナーを積層して巻き取られる。 The cutting means 19 cuts the cylindrical molded body 17 as shown in FIG. 5 along the extrusion direction to form a two-layer rubber sheet 20 as shown in FIG. Consists of a sonic vibration cutter. The two-layer rubber sheet 20 is fed at a constant speed by a driving roll via a guide roll, and is wound by laminating a liner such as canvas on a winding roll.

 図2に示す接着ゴムを積層した短繊維配向ゴムシートにする他の装置1では、シリンダー3a内の押出スクリュー4aの回転により短繊維含有ゴム15を混練する第一押出機2aと、シリンダー3b内の押出スクリュー4bの回転により短繊維を含有しない接着ゴム16を混練する第二押出機2bが、それぞれ押出したゴムを拡張ダイ5の背部に設けられたゴム通路8へと導入する。 In another apparatus 1 shown in FIG. 2, which is a short fiber oriented rubber sheet in which an adhesive rubber is laminated, a first extruder 2a for kneading the short fiber-containing rubber 15 by rotating an extrusion screw 4a in a cylinder 3a, and a cylinder 3b. The second extruder 2b kneading the adhesive rubber 16 containing no short fibers by the rotation of the extrusion screw 4b introduces the extruded rubber into the rubber passage 8 provided at the back of the expansion die 5.

 第一押出機2aは押出スクリュー4aの軸方向に拡張ダイ5を直結し、第二押出機2bは第一押出機2aと直角に配置されている。そして、第二押出機2bから押出された接着ゴム16は、第一押出機2aの押出スクリュー4aの先端部25から離れた位置に設けた整流用突起に衝突すると短繊維含有ゴム15の外周を包囲しやすくなる。 The first extruder 2a is directly connected to the expansion die 5 in the axial direction of the extrusion screw 4a, and the second extruder 2b is arranged at right angles to the first extruder 2a. Then, when the adhesive rubber 16 extruded from the second extruder 2b collides with a rectifying projection provided at a position away from the tip end portion 25 of the extrusion screw 4a of the first extruder 2a, the adhesive rubber 16 wraps around the short fiber-containing rubber 15. It becomes easier to siege.

 拡張ダイ5は吐出口12に向って径を徐々に拡張させて円錐形とした内ダイ10を、これを外ダイ13に収容し、内ダイ10と外ダイ13の間に所定厚みの間隙を設けている。内ダイ10に装着固定した円錐状の分流体27は、ゴムの流れを360度へ均一に分流して、内ダイ10と外ダイ13間のゴム通路8へ押出すようになっている。 The expansion die 5 accommodates the inner die 10 having a conical shape by gradually expanding the diameter toward the discharge port 12 in the outer die 13, and forms a gap having a predetermined thickness between the inner die 10 and the outer die 13. Provided. The conical fluid splitting 27 attached and fixed to the inner die 10 divides the flow of the rubber uniformly to 360 degrees and pushes out the rubber passage 8 between the inner die 10 and the outer die 13.

 短繊維混入ゴム15は吐出口12へ向って徐々に大きな円周方向への引き伸ばしを受けながら短繊維を円周方向に配向させ、同時に図5に示すように接着ゴム16を外層に包囲した筒状成形体17に押出成形する。そして、図6に示すように押出された直後の筒状成形体17は、切断手段19によって押出し方向に沿って切開しながら二層ゴムシート20する。
 上記短繊維混入ゴム15の厚みは1.5〜10mmで、接着ゴム16の厚みは0.1〜1.0mmである。
The short-fiber-containing rubber 15 gradually orients the short fibers in the circumferential direction while being gradually stretched in the circumferential direction toward the discharge port 12, and at the same time, as shown in FIG. Extrusion molding into a shaped body 17. Then, as shown in FIG. 6, the tubular molded body 17 immediately after being extruded is cut into two-layer rubber sheets 20 by the cutting means 19 along the extrusion direction.
The thickness of the short fiber mixed rubber 15 is 1.5 to 10 mm, and the thickness of the adhesive rubber 16 is 0.1 to 1.0 mm.

 このように、図2に示す上記装置1は、先に押出した短繊維含有ゴム15の外周面に接着ゴム16を被覆したものを、拡張ダイ5の入口11から同時に押出しして接着ゴム16を短繊維含有ゴム15の外周面に包囲した筒状成形体17に成形するものであるが、図3に示す装置1は短繊維含有ゴム15を拡張ダイ5の入口11から侵入させ、他方接着ゴム16を拡張ダイ5の入口11から吐出口12の間の位置Pで侵入させて接着ゴム16を短繊維含有ゴム15の外周面に包囲した筒状成形体17に押出成形するものである。 As described above, the apparatus 1 shown in FIG. 2 simultaneously extrudes the short fiber-containing rubber 15 extruded with the adhesive rubber 16 on the outer peripheral surface thereof from the inlet 11 of the expansion die 5 to remove the adhesive rubber 16. The apparatus 1 shown in FIG. 3 is to form the short-fiber-containing rubber 15 from the inlet 11 of the expansion die 5 and to form the other adhesive rubber. The adhesive rubber 16 is made to intrude at a position P between the inlet 11 and the discharge port 12 of the expansion die 5 to extrude the adhesive rubber 16 into a cylindrical molded body 17 surrounded by the outer peripheral surface of the short fiber-containing rubber 15.

 即ち、図3に示す装置1では、シリンダー3a内の押出スクリュー4aの回転により短繊維含有ゴム15を混練する第一押出機2aがゴムを拡張ダイ5の入口11から吐出口12へ押出す。一方、短繊維を含有しない接着ゴム16を混練する第二押出機2bが第一押出機2aと交差する状態で配置され、接着ゴム16を円周方向に配したゴム溜め部35からゴム通路36を経由して拡張ダイ5の入口11から吐出口12の間の位置Pで円筒状に侵入させる。 That is, in the apparatus 1 shown in FIG. 3, the first extruder 2a for kneading the short fiber-containing rubber 15 by rotating the extrusion screw 4a in the cylinder 3a extrudes the rubber from the inlet 11 of the expansion die 5 to the discharge port 12. On the other hand, a second extruder 2b for kneading the adhesive rubber 16 containing no short fibers is arranged in a state of intersecting with the first extruder 2a, and a rubber passage 36 is provided from a rubber reservoir 35 in which the adhesive rubber 16 is arranged in a circumferential direction. At a position P between the inlet 11 and the discharge port 12 of the expansion die 5 via a cylinder.

 上記侵入位置Pでは、図4に示すようにゴム通路8に明確な段差が設けられ、この侵入位置Pから吐出口12へ至るまでのゴム通路8の幅が積層する接着ゴム16の厚み分だけ大きく、接着ゴム16のゴム通路8への侵入抵抗を低下させてスムーズに短繊維含有ゴム15の外周面に包囲しやすくし、そして接着ゴム16の厚みを均一にしている。上記侵入位置Pは、入口11から吐出口12の間であれば問題ないが、好ましくは吐出口12近傍とすることが好ましい。 At the intrusion position P, a clear step is provided in the rubber passage 8 as shown in FIG. 4, and the width of the rubber passage 8 from the intrusion position P to the discharge port 12 is equal to the thickness of the laminated adhesive rubber 16. It is large and reduces the penetration resistance of the adhesive rubber 16 into the rubber passage 8 so that it is easy to smoothly surround the outer peripheral surface of the short fiber-containing rubber 15 and makes the thickness of the adhesive rubber 16 uniform. There is no problem if the intrusion position P is between the inlet 11 and the discharge port 12, but it is preferable to be near the discharge port 12.

 図7に示す装置1では、シリンダー3aと拡張ダイ5の間にギアポンプ40が介在し、第一押出機2aにおいてシリンダー3a内の押出スクリュー4aの回転により混練された短繊維含有ゴム15は、噛み合い回転する駆動ギア41と従動ギア42の間を通って、強制的に拡張ダイ5に送り込まれて入口11から吐出口12へ押出される。一方、短繊維を含有しない接着ゴム16を混練する第二押出機2bが第一押出機2aと交差する状態で配置され、接着ゴム16を円周方向に配したゴム溜め部35からゴム通路36を経由して拡張ダイ5の吐出口12近傍の位置Pで円筒状に侵入させる。 In the device 1 shown in FIG. 7, a gear pump 40 is interposed between the cylinder 3a and the expansion die 5, and the short fiber-containing rubber 15 kneaded by the rotation of the extrusion screw 4a in the cylinder 3a in the first extruder 2a is engaged. It is forcibly fed into the expanding die 5 through the space between the rotating drive gear 41 and the driven gear 42 and extruded from the inlet 11 to the discharge port 12. On the other hand, a second extruder 2b for kneading the adhesive rubber 16 containing no short fibers is arranged in a state of intersecting with the first extruder 2a, and a rubber passage 36 is provided from a rubber reservoir 35 in which the adhesive rubber 16 is arranged in a circumferential direction. At a position P near the discharge port 12 of the extension die 5 through the cylindrical shape.

 侵入位置Pは、入口11から吐出口12の間であれば問題はないが、詳しくは図8に示すように、吐出口12の近傍、具体的にはダイの拡張が終了する位置から吐出口12までの間に侵入位置Pを配置させると、厚みのばらつきが少ないゴムシートが得られる。
 本発明者が知見するところでは、短繊維含有ゴムは接着ゴムと比較して硬いため、積層状態で拡張しながら押出しすると接着ゴム層が短繊維含有ゴム層の影響を受けて、得られたゴムシートに波打ちが発生しやすい。しかし侵入位置Pを吐出口12近傍することで、接着ゴム層が短繊維含有ゴム層の影響を受ける距離が短くなり、波打ちが発生し難いといった特徴がある。
 尚、侵入位置Pを吐出口12近傍とすることと、シリンダー3aと拡張ダイ5の間にギアポンプ40を介在させこととの組み合わせが必須なわけではなく、これらは単独で実施可能である。
There is no problem if the intrusion position P is between the inlet 11 and the discharge port 12, but in detail, as shown in FIG. When the intrusion position P is arranged up to 12, a rubber sheet having a small thickness variation can be obtained.
The present inventor has found that, since the short fiber-containing rubber is harder than the adhesive rubber, when extruding while expanding in a laminated state, the adhesive rubber layer is affected by the short fiber-containing rubber layer, and the obtained rubber is obtained. Wavy sheet is likely to occur. However, when the intrusion position P is located near the discharge port 12, the distance that the adhesive rubber layer is affected by the short-fiber-containing rubber layer is shortened, so that there is a feature that the waving hardly occurs.
It should be noted that the combination of setting the intrusion position P near the discharge port 12 and interposing the gear pump 40 between the cylinder 3a and the expansion die 5 is not essential, and these can be implemented independently.

 上記短繊維含有ゴム15のゴムは、天然ゴム、ブチルゴム、スチレン−ブタジエンゴム、クロロプレンゴム、エチレン−プロピレンゴム、アルキル化クロロスルファン化ポリエチレン、水素化ニトリルゴム、水素化ニトリルゴムと不飽和カルボン酸金属塩との混合ポリマー、エチレン−プロピレンゴム(EPR)やエチレン−プロピレン−ジエンモノマー(EPDM)からなるエチレン−α−オレフィンエラストマー等のゴム材の単独、またはこれらの混合物が使用される。ジエンモノマーの例としては、ジシクロペンタジエン、メチレンノルボルネン、エチリデンノルボルネン、1,4−ヘキサジエン、シクロオクタジエンなどがあげられる。 The rubber of the short fiber-containing rubber 15 includes natural rubber, butyl rubber, styrene-butadiene rubber, chloroprene rubber, ethylene-propylene rubber, alkylated chlorosulfanated polyethylene, hydrogenated nitrile rubber, hydrogenated nitrile rubber, and unsaturated carboxylic acid. A mixed polymer with a metal salt, a rubber material such as an ethylene-α-olefin elastomer composed of ethylene-propylene rubber (EPR) or an ethylene-propylene-diene monomer (EPDM) alone, or a mixture thereof is used. Examples of diene monomers include dicyclopentadiene, methylene norbornene, ethylidene norbornene, 1,4-hexadiene, cyclooctadiene, and the like.

 上記ゴムには、アラミド繊維、ポリアミド繊維、ポリエステル繊維、綿等の繊維からなり繊維の長さは繊維の種類によって異なるが1〜10mm程度の短繊維が用いられ、例えばアラミド繊維であると3〜7mm程度、ポリアミド繊維、ポリエステル繊維、綿であると5〜10mm程度のものが用いられる。その添加量はゴム100質量部に対して10〜40質量部である。更に、本発明のゴムには、軟化剤、カーボンブラックからなる補強剤、充填剤、老化防止剤、加硫促進剤、加硫剤等が添加される。 The rubber is made of fibers such as aramid fiber, polyamide fiber, polyester fiber, and cotton, and the length of the fiber varies depending on the type of fiber, but short fibers of about 1 to 10 mm are used. About 7 mm, and about 5 to 10 mm for polyamide fiber, polyester fiber, and cotton are used. The addition amount is 10 to 40 parts by mass based on 100 parts by mass of the rubber. Further, a softener, a reinforcing agent composed of carbon black, a filler, an antioxidant, a vulcanization accelerator, a vulcanizing agent and the like are added to the rubber of the present invention.

 上記軟化剤としては、一般的なゴム用の可塑剤、例えばジブチルフタレート(DBP)、ジオクチルフタレート(DOP)等のフタレート系、ジオクチルアジペート(DOA)等のアジペート系、ジオクチルセバケート(DOS)等のセバケート系、トリクレジルホスフェート等のホスフェートなど、あるいは一般的な石油系の軟化剤が含まれる。 Examples of the softener include plasticizers for general rubbers, for example, phthalates such as dibutyl phthalate (DBP) and dioctyl phthalate (DOP), adipates such as dioctyl adipate (DOA), and dioctyl sebacate (DOS). It includes sebacate-based phosphates such as tricresyl phosphate, and general petroleum-based softeners.

 本発明では、予めゴム少なくとも短繊維をオープンロール、混練機などによって荒練してマスターバッチを作製することができる。この方法では、オープンロールによってポリマー100質量部に10〜40質量部の短繊維を投入して混練した後、混練したマスターバッチをいったん放出し、これを20〜50°Cまで冷却する。これはゴムのスコーチを防止するためである。 According to the present invention, a master batch can be prepared by previously kneading at least rubber short fibers with an open roll or a kneader. In this method, 10 to 40 parts by mass of short fibers are put into 100 parts by mass of a polymer by an open roll and kneaded, and then the kneaded master batch is once released and cooled to 20 to 50 ° C. This is to prevent rubber scorch.

 尚、短繊維とともに1〜10質量部の軟化剤を投入することができる。これによって短繊維とゴムのなじみが良くなり、ゴム中への分散が良くなるばかりか、短繊維自体が絡み合って綿状になるのを防ぐ効果がある。即ち、軟化剤が短繊維に浸透し、素繊維同士の絡み合いがほぐれるための潤滑剤としての役割をはたし、短繊維が綿状になるのを阻止し、かつ短繊維とゴムのなじみが良くなって短繊維の分散が良くなる。 1-10 parts by mass of a softening agent can be added together with the short fibers. This improves the familiarity between the short fibers and the rubber and improves the dispersion in the rubber, and also has the effect of preventing the short fibers themselves from becoming entangled and becoming flocculent. In other words, the softener penetrates into the short fibers and acts as a lubricant to loosen the entanglement between the elementary fibers, prevents the short fibers from becoming cotton-like, and reduces the familiarity between the short fibers and the rubber. It becomes better and the dispersion of short fibers becomes better.

 一方、接着ゴム16は短繊維含有ゴムで用いたゴムと同じである。上記エチレン−アルファ−オレフィンエラストマーのゴム組成物を使用する場合には、硫黄により架橋できるものを使用する。そして、それ以外に必要に応じてカーボンブラック、シリカのような増強剤、炭酸カルシウム、タルクのような充填剤、可塑剤、安定剤、加工助剤、着色剤のような通常のゴム配合に用いるものが使用される。 On the other hand, the adhesive rubber 16 is the same as the rubber used for the short fiber-containing rubber. When the rubber composition of the ethylene-alpha-olefin elastomer is used, a rubber composition which can be crosslinked with sulfur is used. And, if necessary, carbon black, a reinforcing agent such as silica, a filler such as calcium carbonate and talc, a plasticizer, a stabilizer, a processing aid, and a normal rubber compound such as a coloring agent are used. Things are used.

 得られた二層ゴムシートは、Vリブドベルト、ダブルリブドベルト、ローエッジVベルト等の伝動ベルトに適用できる。 二 The obtained two-layer rubber sheet can be applied to transmission belts such as a V-ribbed belt, a double-ribbed belt, and a low-edge V-belt.

押出成形された筒状成形体を直線状に切開しながら短繊維配向ゴムシートにする第1の実施例となる工程を示す概略図である。It is the schematic which shows the process used as a 1st Example which makes a short fiber orientation rubber sheet, while incising linearly the extruded cylindrical molded object. 押出成形された筒状成形体を直線状に切開しながら短繊維配向ゴムシートにする第2の実施例となる工程を示す概略図である。It is the schematic which shows the process used as a 2nd Example of making a short fiber orientation rubber sheet, while incising the extruded cylindrical molded body linearly. 押出成形された筒状成形体を直線状に切開しながら短繊維配向ゴムシートにする第3の実施例となる工程を示す概略図である。It is the schematic which shows the process used as a 3rd Example of making a short fiber orientation rubber sheet, while incising linearly the extruded cylindrical molded object. 図3のC部拡大図である。FIG. 4 is an enlarged view of a portion C in FIG. 3. 図1のA−A方向の断面図である。It is sectional drawing of the AA direction of FIG. 接着ゴム付き短繊維配向ゴムシートを切開した二層ゴムシートの斜視図である。It is a perspective view of the two-layer rubber sheet which cut out the short fiber orientation rubber sheet with adhesive rubber. 押出成形された筒状成形体を直線状に切開しながら短繊維配向ゴムシートにする第3の実施例となる工程を示す概略図である。It is the schematic which shows the process used as a 3rd Example of making a short fiber orientation rubber sheet, while incising linearly the extruded cylindrical molded object. 図7のC部拡大図である。FIG. 8 is an enlarged view of a portion C in FIG. 7.

符号の説明Explanation of reference numerals

 2a  第一押出機
 2b  第二押出機
 5   拡張ダイ
 8   ゴム通路
 10  内ダイ
 11  入口
 12  吐出口
 13  外ダイ
 15  短繊維含有ゴム
 16  接着ゴム
 17  筒状成形体
 19  切断手段
 20  二層ゴムシート
 40  ギアポンプ
 P   侵入位置
Reference Signs List 2a First extruder 2b Second extruder 5 Expansion die 8 Rubber passage 10 Inner die 11 Inlet 12 Discharge port 13 Outer die 15 Short fiber-containing rubber 16 Adhesive rubber 17 Cylindrical molded body 19 Cutting means 20 Double-layer rubber sheet 40 Gear pump P Intrusion position

Claims (6)

 伝動ベルトの圧縮ゴムと接着ゴムに相当する二層ゴムシートの製造方法において、短繊維含有ゴムを内周側に、接着ゴムを外周側に積層した二層の筒状成形体を、入口から吐出口へ向って徐々に径を拡張させた拡張ダイから押出成形し、該筒状成形体を直線状に切開して接着ゴムを積層した短繊維配向ゴムシートにすることを特徴とする伝動ベルト用二層ゴムシートの製造方法。 In the method for producing a two-layer rubber sheet corresponding to the compression rubber and the adhesive rubber of the power transmission belt, a two-layer cylindrical molded body in which short fiber-containing rubber is laminated on the inner peripheral side and adhesive rubber is laminated on the outer peripheral side is discharged from the inlet. Extrusion molding from an expansion die whose diameter is gradually increased toward the outlet, and the cylindrical molded body is cut straight to form a short fiber oriented rubber sheet laminated with adhesive rubber, for a power transmission belt. A method for producing a two-layer rubber sheet.  先に押出した短繊維含有ゴムの外周面に接着ゴムを被覆したものを、拡張ダイの入口から同時に押出しして接着ゴムを短繊維含有ゴムの外周面に包囲した筒状成形体に成形する請求項1記載の伝動ベルト用二層ゴムシートの製造方法。 A method in which the outer peripheral surface of the previously extruded short fiber-containing rubber coated with adhesive rubber is simultaneously extruded from the entrance of the expansion die to form the adhesive rubber into a cylindrical molded body surrounded by the outer peripheral surface of the short fiber-containing rubber. Item 2. A method for producing a two-layer rubber sheet for a power transmission belt according to Item 1.  短繊維含有ゴムを拡張ダイの入口から侵入させ、他方接着ゴムを拡張ダイの入口から吐出口の間の位置で侵入させて接着ゴムを短繊維含有ゴムの外周面に包囲した筒状成形体に押出成形する請求項1記載の伝動ベルト用二層ゴムシートの製造方法。 The short-fiber-containing rubber is made to enter from the entrance of the expansion die, and the adhesive rubber is made to enter at a position between the entrance of the extension die and the discharge port, so that the adhesive rubber is formed into a tubular molded body surrounded by the outer peripheral surface of the short-fiber-containing rubber. The method for producing a two-layer rubber sheet for a power transmission belt according to claim 1, which is extruded.  接着ゴムの侵入位置が拡張ダイの入口から吐出口の間にあり、該接着ゴムの侵入位置から吐出口へ至るまでゴム通路の幅が積層する接着ゴムの厚みだけ大きくなっている請求項3記載の伝動ベルト用二層ゴムシートの製造方法。 4. The intrusion position of the adhesive rubber is between the entrance of the expansion die and the discharge port, and the width of the rubber passage from the intrusion position of the adhesive rubber to the discharge port is increased by the thickness of the laminated adhesive rubber. Of producing a two-layer rubber sheet for a power transmission belt.  接着ゴムの侵入位置が拡張ダイの吐出口の近傍にある請求項3又は4記載の伝動ベルト用二層ゴムシートの製造方法。 The method for producing a two-layer rubber sheet for a power transmission belt according to claim 3 or 4, wherein the intrusion position of the adhesive rubber is near the discharge port of the extension die.  押出しスクリューで混練りした短繊維含有ゴムを、ギアポンプに通した後、拡張ダイに案内して押出成形する請求項1乃至5のいずれかに記載の伝動ベルト用二層ゴムシートの製造方法。
The method for producing a two-layer rubber sheet for a power transmission belt according to any one of claims 1 to 5, wherein the short fiber-containing rubber kneaded with an extrusion screw is passed through a gear pump, and then guided through an expansion die and extruded.
JP2003275262A 2002-07-18 2003-07-16 Method for producing double-layer rubber sheet for transmission belt Expired - Fee Related JP4188172B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7128853B2 (en) * 2002-09-11 2006-10-31 Mitsuboshi Belting Ltd. Method and apparatus for manufacturing a rubber sheet containing short fibers
US7172718B2 (en) * 2002-12-26 2007-02-06 Mitsuboshi Belting Ltd. Method of manufacturing a rubber sheet for a power transmission belt and a power transmission belt incorporating the rubber sheet
CN106738763A (en) * 2016-12-16 2017-05-31 青岛科技大学 The radial oriented enhancing annular tire tread extrusion molding presulfurization integrated device of chopped fiber

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7128853B2 (en) * 2002-09-11 2006-10-31 Mitsuboshi Belting Ltd. Method and apparatus for manufacturing a rubber sheet containing short fibers
US7172718B2 (en) * 2002-12-26 2007-02-06 Mitsuboshi Belting Ltd. Method of manufacturing a rubber sheet for a power transmission belt and a power transmission belt incorporating the rubber sheet
CN106738763A (en) * 2016-12-16 2017-05-31 青岛科技大学 The radial oriented enhancing annular tire tread extrusion molding presulfurization integrated device of chopped fiber

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