JP2004132072A - Cut-free door component - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a door component which can be assembled into a sturdy stile rail frame structure by cutting a door to an equal proper size in a simple and highly efficient manner in accordance with the height/width of an erection opening space. <P>SOLUTION: This door component is formed by combining a pair of right and left stiles, a pair of upper and lower rails which are framed by both the stiles, and a panel board which can be fitted into a stile/rail frame wherein these stile and rail materials are framed together; trims which enable vertical side edges of the panel board to be sandwiched between front and rear surfaces are protrusively formed in places of the stiles corresponding to the panel board; dowel holes, the depth of each of which is adequately greater than that of a waste margin on a header side, are drilled to an inside with respect to places corresponding to waste margins of the rails; and a required number of dowels corresponding to the dowel holes of the rails are protrusively formed at least on either of the stiles. <P>COPYRIGHT: (C)2004,JPO

Description

[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a cut-free door component, and more specifically, a door component capable of assembling a door frame that is cut into an appropriate size according to the height and width of a building opening space to form a frame frame structure. It is about.
[0002]
[Prior art]
As is well known, wooden doors for buildings (including those made of processed wood such as particle boards) are mass-produced under tentative standardization such as a height of 75 cm and a width of 90 cm. However, in a building that is actually constructed, the opening space in which the door should be built does not always conform to the door standard, and changes depending on the owner's request, architect's design philosophy, site conditions, etc. Often.
[0003]
However, when the size of the standard door did not fit in the actual building space, the door had to be specially ordered according to the building space. However, when the size of the existing wooden door was slightly larger than the opening space by several mm, it could be used by cutting off the vertical and horizontal frames, but it was possible to use several cm. When the existing door was large in the unit of, it was not possible to cut the size to match. This is because, as shown in FIG. 11, in a conventional wooden door, the vertical frame 1a and the horizontal frame 4a (in the illustrated example, the lower frame) are connected by a dowel 6a through a dowel 6a, or by a tenon-joining / clamping. And the end plate 5a is fitted into the fitting groove C of the vertical frame 1a and the fitting groove 41 of the horizontal frame 4a, so that the height and width of the door can be removed only by a few mm. Because the degree was the limit.
[0004]
[Problems to be solved by the invention]
As described above, the present invention has been made in view of the fact that conventional wooden doors could not be used for a non-standard building opening space, and the height and width of the building opening space It is an object of the present invention to provide a door component that can easily and efficiently cut a door to an appropriate size according to a size and assemble it into a framed frame structure.
[0005]
[Means adopted to solve the problem]
Means adopted by the present inventor to solve the above problems will be described below with reference to the accompanying drawings.
[0006]
That is, the present invention relates to a pair of right and left vertical stairs 1.2 having disposal allowances 11 and 21 at the ends; A pair of horizontal stairs 3 and 4 having cut-off allowances 31 and 41 that can be cut off on the side and at least one of the upper and lower sides; and these frame members can be fitted into a frame that is framed, and the vertical sides And at least one end plate 5 having a disposal margin 51 on one side thereof, and a trim 12 which can sandwich the longitudinal side edge of the end plate 5 from the front and rear surfaces at a portion corresponding to the end plate of the vertical frame 1.2. On the other hand, the dowel holes 32 and 42 which are sufficiently deeper than the disposal margin 31 on the fore-edge side are formed at a position closer to the inside than the part corresponding to the disposal margin 31 of the side frames 3 and 4, and at least A required number of dowels corresponding to the dowel holes 32 and 42 of the horizontal frames 3 and 4 are provided in one of the vertical frames 1. By adopting a means of providing a ball 6,
Excess dimensions of the vertical stairs 1.2, the horizontal stairs 3.4, and the end panel 5 are removed from the allowances 11, 21, 31, 41, and 51 according to the height and width of the opening space, and the vertical stiles are removed. The vertical edge of the end plate 5 is fitted into the frame 12 enclosed by the trims 12 and 22 in the frame frame surrounded by the frames 1 and 2 and the side frames 3 and 4. The present invention is characterized in that a cut-free door component material capable of assembling a door of a desired size is realized by connecting the dowels to the dowel holes 32 and 42 of No. 4.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a specific configuration of the present invention will be described in more detail based on preferred embodiments shown in the accompanying drawings.
[0008]
In FIGS. 1 to 10, what is indicated by reference numerals 1 and 2 is a vertical railroad frame made of a straight grain of a toga. In the present embodiment, the upper and lower ends have scrapable allowances 11 and 21, Trims 12 and 22 that can sandwich the side edges of the head plate from the front and rear surfaces are integrally formed by cutting at a corresponding portion to be brought into contact with a head plate described later. In FIG. 5, reference numerals 13 and 23 denote recesses formed in the upper and lower ends of the vertical stairs 1 and 2, and the ends of the horizontal stairs described later are located there. Abutting and joining in a receiving state.
[0009]
Next, what is indicated by reference numerals 3 and 4 in the figure is a horizontal member (using a straight grain of a toga similar to the vertical frame) disposed on the upper and lower portions of the vertical frames 1.2 and the small edge thereof. It is a pair of upper and lower horizontal stiles having cut-off allowances 31 and 41 on the side and the end side facing the vertical stile 1. Even if all the throw-away allowances 31 and 41 on the fore-edge side are removed from the fore-edge surfaces of the side frames 3 and 4, the dowels provided with the vertical stiles 1 and 2 are sufficiently received and can be connected to the dowels. Deep dowel holes 32 and 42 are drilled. In addition, concave grooves designated by reference numerals 33 and 43 on the lower surface of the upper horizontal frame 3 and the upper surface of the lower horizontal frame 4 are fitting grooves into which upper and lower edges of a mirror plate described later fit.
[0010]
Next, what is indicated by reference numeral 5 is a mirror plate having a surface decorated (not shown), and has a cut-off allowance 51 on one vertical side edge.
[0011]
Further, what is indicated by reference numeral 6 is a round steel dowel which is planted in the vertical frame 1 so as to face the dowel holes 32 and 42 formed in the upper and lower horizontal frames 3 and 4. Three pieces are projected from the inside of the ends. In the present embodiment, three dowels 6 are planted on the fore-edge side of the horizontal stiles 3, 4 opposite to the dowel holes 32, 42, while the dowels 6 are opposed to the vertical stiles. A dowel hole (not shown) is formed in the corresponding portion 2 so that the dowels can be connected to each other.
[0012]
The door component of the present embodiment includes the above-described components. When assembling a wooden door that matches the opening space of a building using these components, the following operation is performed.
(1) First, the upper and lower dowels 6 in the horizontal frames 3 and 4 are inserted into upper and lower dowel holes (not shown) in the vertical frame 2 and are bonded to each other using an adhesive. At this time, the vertical frame 2 and the horizontal frames 3 and 4 are connected so that the ends of the horizontal frames 3 and 4 are fitted into the notches 23 of the vertical frame 2 as can be understood from FIG. You.
(2) Next, as shown in FIG. 3, the extra length on the fore-edge side of the side frames 3.4 is cut off from the throw-away allowances 31 and 41 in accordance with the width of the opening space for the building, and the end plate 5 is removed. The end plate 5 from which the excess discarding portion has been removed is inserted into the frame formed by the vertical frame 2 and the horizontal frames 3 and 4 by removing the extra width dimension from the discarding margin 51. Then, the end plate 5 is sandwiched between the trims 12 of the vertical frame 2 and fitted into the fitting grooves 33 and 43 of the horizontal frames 3 and 4.
(3) Next, the upper and lower dowels 6 in the vertical frame 1 are inserted into the dowel holes 32 in the horizontal frame 3 and the dowel holes 42 in the horizontal frame 4 by using the method shown in FIG. At this time, it is preferable that the upper and lower dowels 6 of the vertical frame 1 are simultaneously hit with a hammer so as to equally enter the dowel holes 32 and 42 of the upper and lower horizontal frames 3.4. An adhesive is also used for the dowel joint.
(4) When the end plate 5 is fitted in the frame of the vertical frames 1.2 and the horizontal frames 3.4 in this way, as shown in FIG. By removing extra height dimensions from the upper-end disposal allowance 11, the upper-side disposal allowance 31 of the horizontal frame 2, and the upper-end disposal allowance 21 of the vertical frame 2 (FIG. 6 → FIG. 7), the building opening space is reduced. A wooden door that fits perfectly is completed.
[0013]
Although the cut-free door component described in the specification of the present application with reference to a specific embodiment is generally as described above, the present invention is not limited to the above-described embodiment and is not limited thereto. It goes without saying that various design changes are possible within "", all of which belong to the technical scope of the present invention.
[0014]
(1) In the description of the above-described embodiment, only the portion of the throw-away allowance 31 in the upper side frame 3 is removed. It is also possible to increase the adjustable size of the door size.
(2) In addition to the above-described structure, as shown in FIG. 10, a middle ridge 7 is disposed between the upper and lower horizontal frames 3 and 4, and between the upper horizontal frame 3 and the middle ridge 7 and It is also possible to fit the end plates 5, 5 between the middle ridge 7 and the lower horizontal frame 4, respectively.
(3) In the above-mentioned embodiment, although the straight-grained lumber of the toga is used as the timber used for the vertical stairs 1.2 and the horizontal stairs 3.4, any cedar or oak wood that can be used as a fitting is used. So-called "fiber board" such as teak, particle board made of glued laminated wood or wood shards or crushed pieces with a binder, and MDF made by hardening wood fiber etc. with a binder. It can also be used with processed wood.
(4) In the above-described embodiment, the decorative plate 5 employs a wooden decorative plate. However, plate materials used for fittings, such as stained glass, gullery plates, and lattice frame plates, are selected according to the purpose. It is of course possible to fit them.
[0015]
【The invention's effect】
As described above, the cut-free door component material configured by applying the present invention has a surplus in comparison with the opening space from the disposal space provided on the vertical frame, the horizontal frame, and the end plate. It is possible to adjust the door size to a desired size by removing the dimensions, and it is possible to easily and quickly cope with a nonstandard building opening space.
[0016]
Further, according to the cut-free door component material of the present invention, it is possible to prepare various doors by preparing a very small number of varieties without preparing ready-made doors of various sizes as in the related art. Because it is possible to cope with space, inventory management is very advantageous.
[0017]
As described above, according to the present invention, it is possible to eliminate all disadvantages of the existing off-the-shelf doors and expensive custom-made doors, and it is advantageous in terms of cost. I should say.
[Brief description of the drawings]
FIG. 1 is an explanatory front view showing a state before assembling a door component according to an embodiment of the present invention.
FIG. 2 is a perspective view of a door component showing an assembling process of the present embodiment and showing a state where upper and lower horizontal frames are attached to one of the vertical frames.
FIG. 3 is an explanatory diagram illustrating a process of adjusting a door width according to the embodiment.
FIG. 4 is an explanatory view showing a process of attaching the remaining vertical frames to the horizontal frames and the end plate.
FIG. 5 is a partially enlarged plan view showing a state in which a horizontal frame is connected to a notch of the vertical frame.
FIG. 6 is an explanatory diagram illustrating a process of adjusting a door height size in the embodiment.
FIG. 7 is a front view showing a state where size adjustment is completed and assembly of the present embodiment is completed.
FIG. 8 is a cross-sectional view of the door of FIG. 7;
FIG. 9 is an elevational sectional view of the door of FIG. 7;
FIG. 10 is a built-in front view showing a modified example of the present invention.
FIG. 11 is an exploded perspective view showing an example of a frame structure of a conventional wooden door.
[Explanation of symbols]
1.2 Vertical frame 11 ・ 21 Discard allowance 12 ・ 22 Trim 3.4 Side frame 31 ・ 41 Discard allowance 32 ・ 42 Dowel hole 33 ・ 43 Fitting groove 5 End plate 51 Discard allowance 6 Dowel

Claims (6)

A pair of left and right vertical stairs 1.2 having a throw-away allowance 11/21 at an end; horizontal members arranged on the upper and lower parts of the vertical stairs 1.2; A pair of horizontal frames 3 and 4 having cut-out allowances 31 and 41 that can be cut off on the outside; these frame materials can be fitted in a frame frame in which the frames are assembled, and a waste allowance 51 is provided on one side of the vertical side. And a trim 12 or 22 which can sandwich the vertical side edge of the mirror plate 5 from the front and rear surfaces at the portion corresponding to the mirror plate of the vertical frame 1.2. Dowel holes 32 and 42 which are sufficiently deeper than the disposal margin 31 on the fore-edge side are punched inwardly of a portion corresponding to the disposal margin 31 of the side frames 3 and 4, and at least one of the vertical frames is further provided. 1 is provided with a required number of dowels 6 corresponding to the dowel holes 32 and 42 of the side frames 3 and 4. I,
Excess dimensions of the vertical stairs 1.2, the horizontal stairs 3.4, and the end panel 5 are removed from the allowances 11, 21, 31, 41, and 51 according to the height and width of the opening space, and the vertical stiles are removed. The vertical edge of the end plate 5 is fitted into the frame 12 enclosed by the trims 12 and 22 in the frame frame surrounded by the frames 1 and 2 and the side frames 3 and 4. 4. A cut-free door component, wherein a door of a desired size can be assembled by being connected to the dowel holes 32 and 42. 2. The cut-free door according to claim 1, wherein fitting grooves 33 and 43 into which upper and lower edges of the end plate 5 are inserted are formed in inner surfaces of the side frames 3 and 4 where the end plate 5 abuts. Component material. 3. The cut-free door component according to claim 1, wherein the vertical frames 1.2 and the horizontal frames 3.4 are made of wood or laminated wood, or processed wood such as particle board or MDF. The notch part (13,23) which receives the said side stile is formed in the contact part with the side stairs (3,4) in the vertical stairs (1.2), The Claim 1 characterized by the above-mentioned. The described cut-free door components. In addition to the upper and lower horizontal frames 3 and 4 disposed at the upper and lower parts of the vertical frames 1.2, at least one central ridge 7 is disposed at an intermediate portion of the vertical frames 1.2, and sandwiches the central ridge 7. The cut-free door component according to any one of claims 1 to 4, wherein a plurality of end plates (5) are fitted in the frame. The cut-free door structure according to any one of claims 1 to 5, wherein the dowels 6 of the vertical frames 1 and 2 are bonded to the dowel holes 32 and 42 of the horizontal frames 3 and 4 with an adhesive. Wood.

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