JP2003341696A - Highly glossy aluminum alloy for use as can lid - Google Patents
Highly glossy aluminum alloy for use as can lidInfo
- Publication number
- JP2003341696A JP2003341696A JP2002147754A JP2002147754A JP2003341696A JP 2003341696 A JP2003341696 A JP 2003341696A JP 2002147754 A JP2002147754 A JP 2002147754A JP 2002147754 A JP2002147754 A JP 2002147754A JP 2003341696 A JP2003341696 A JP 2003341696A
- Authority
- JP
- Japan
- Prior art keywords
- lid
- oil
- plate
- rolling
- gloss
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000838 Al alloy Inorganic materials 0.000 title description 2
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000005097 cold rolling Methods 0.000 abstract description 7
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000005498 polishing Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 18
- 238000005096 rolling process Methods 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000010731 rolling oil Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 102000001999 Transcription Factor Pit-1 Human genes 0.000 description 1
- 108010040742 Transcription Factor Pit-1 Proteins 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
Landscapes
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Closures For Containers (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、光沢度に優れた缶
蓋材に関し、特にクリア塗装を施した際に光沢度に優れ
た缶蓋材に掛かる。
【0002】
【従来の技術】現在、缶蓋材はクリア塗装して用いられ
ることが多く、塗膜を通してアルミ板表面が透けて見え
るようになっている。このため、アルミ板表面の光沢が
悪いと、クリア塗装の塗膜がかすんで見えたり、塗装に
着色が施されている場合は色調がくすんで見えるなど、
外観品質が低下するという問題が生じており、このた
め、板表面の光沢の高いものが求められている。
【0003】
【発明が解決しようとする課題】光沢の高いアルミニウ
ム合金材としては、自動車用光輝ホイールのように、板
表面を化学研磨し、さらに電解研磨した上でアルマイト
処理を施して鏡面仕上げするものがあるが、大量消費さ
れる缶蓋材では、このような鏡面仕上げは大幅なコスト
アップにつながり、また一般消費者も缶蓋にそこまでの
光沢は求めていない。従って、特に研磨などの鏡面仕上
げを施すことなく、冷間圧延板の状態のままで必要な光
沢度を持つもの、具体的には反射率が20%以上のもの
が求められている。
【0004】
【課題を解決するための手段】本発明者らは鋭意研究し
た結果、冷間圧延によって板表面に生じるオイルピット
の形状や分布を適正に制御することにより、優れた反射
率を得ることができた。すなわち、本発明は深さ0.6
〜1.5μm、半値幅5〜30μmのオイルピットが板
表面に40個/mm2以下であることを特徴とする光沢
度に優れた缶蓋用アルミニウム板である。
【0005】
【発明の実施の形態】冷間圧延板の表面は完全に平坦で
はなく、ごく緩やかな凹凸の表面(波長100ミクロ
ン、波高0.8ミクロン程度)となっており、この程度
の緩やかな凹凸は巨視的に見ると反射率が高く金属光沢
を呈する表面となっている。しかし、冷延板の表面に
は、図1に示すように、圧延ロールと板表面との間に閉
じ込められた圧延油の油圧により、板表面の凹凸の山部
にオイルピットと呼ばれる微小な窪みができる。このオ
イルピットがあると、入射した光が同じ角度で反射され
ずに、オイルピットの縁および斜面で拡散反射されてし
まい、このため、板表面は金属光沢が劣化して曇ったよ
うに見えることになる。オイルピットがあると光沢が低
下することは定性的には知られているが、本発明者らの
研究の結果、大小さまざまのオイルピットの中でも特定
の大きさ、形状のものが光沢度の低下に大きく影響する
ことを見いだして本発明にいたったものである。すなわ
ち、深さ0.6〜1.5μm、半値幅5〜30μmのオ
イルピットが板表面に40個/mm2以下であることと
する。
【0006】ここで、「深さ」とは図1に示すように、
オイルピットの縁(一番高い所)から底までの距離を意
味する。また、本来はオイルピットの開口部の口径が直
接的には光沢に寄与するが、開口部としてどの部分を測
定するかの位置決めが困難であることから、深さの1/
2の位置におけるオイルピットの幅を半値幅として、こ
の値でオイルピットの大きさ、形状を規定することとし
た。なお、半値幅の位置のオイルピットの断面形状が円
形でない場合は、断面の面積を求め、それと同じ面積の
円の直径を半値幅とする。深さ0.6〜1.5μm、半
値幅5〜30μmの大きさは、板表面の粗度の1/10
〜1/3に相当し、このサイズが光沢の低下に大きく影
響する。このオイルピットが板表面に40個/mm2を
越えて存在すると入射光の乱反射が顕著になり、光沢が
著しく低下する。しかし、40個/mm2以下であるな
らば、缶蓋として用いる場合に十分な光沢を得ることが
できる。なお、この規定より深くて狭い井戸状のオイル
ピットは発生しにくく、また発生したとしても口径が狭
いことから光沢への影響が少ない。また圧延ロール粗度
の谷間と板表面の山部の間に挟まれた圧延油の油圧によ
るというオイルピットの発生メカニズムから深くて口径
の大きなものは発生しない。一方、深さの浅いものは板
表面の粗度の中に埋もれてしまい、光沢への影響はほと
んど無い。これらのことから上記以外の深さ、半値幅の
オイルピットについては規定しない。
【0007】深さ0.6〜1.5μm、半値幅5〜30
μmの大きさのオイルピットを40個/mm2以下に抑
制する方法としては
低粘度の圧延油を用いる
圧下率を小さくする
粗度の小さい圧延ロールを用いる
などの方法の組み合わせで実現することができる。合金
組成や冷間圧延までの製造工程などにより一概には決め
られないが、たとえば5052合金を鋳造、熱間圧延、
一次冷間圧延、中間焼鈍した後に、ロール表面の中心線
平均粗さRaが0.04〜0.6μmの圧延ロールを用
いて、圧下率を20〜50%で最終冷間圧延を行うこと
により達成することができる。
【0008】
【実施例】5052合金を鋳造、熱間圧延、一次冷間圧
延、中間焼鈍した後に、冷間圧延油の粘度、圧下率を種
々変更して最終冷間圧延を施し、圧延板を得た。冷間圧
延は、ロール粗度Ra0.42μmのロールを用い、圧
延速度30m/sで行った。冷間圧延油としては、40
℃における動粘度が1.1mm2/sと5.6mm 2/
sのものの比率を変えて配合し粘度を調整した。この冷
間圧延した板に生じた深さ0.6〜1.5μm、半値幅
5〜30μmの大きさのオイルピットの個数(個/mm
2)を測定した。またこの板に対して入射角45°で光
を照射して、反射角45°で反射してきた直接反射光の
強度を計測し、反射率を求めた。
【0009】
【表1】
【0010】表1に示すように、本発明例ではいずれも
反射率が20%を越えた高い光沢を示すのに対して、本
発明の規定から外れている比較例では光沢が低く、従っ
て缶蓋として使用した場合に曇った印象を与えてしま
う。
【0011】
【発明の効果】以上、説明したように本発明によれば、
冷間圧延板のままで十分な光沢度を持つアルミニウム板
が安定して得られる。これを缶蓋材としてクリア塗装し
て用いれば、「塗膜がかすんで見える」「色調がくすん
で見える」などの外観品質が低下する問題は解消できる
のである。DETAILED DESCRIPTION OF THE INVENTION
[0001]
TECHNICAL FIELD The present invention relates to a can having excellent gloss.
Excellent gloss, especially when a clear coating is applied to the lid material
Hang on the can lid material.
[0002]
2. Description of the Related Art Currently, can lid materials are used by clear coating.
The aluminum plate surface can be seen through the coating film
It has become so. For this reason, the gloss of the aluminum plate surface
If bad, the clear paint film may look faint or
If it is colored, the color will look dull,
There is a problem that the appearance quality is deteriorated.
Therefore, a plate with high gloss is required.
[0003]
SUMMARY OF THE INVENTION High gloss aluminum
Alloys such as bright wheels for automobiles
The surface is chemically polished and further electrolytically polished, then anodized
Some are processed and mirror-finished, but large
Such mirror finish is a significant cost
Up, and the general consumer can also
Gloss is not required. Therefore, especially mirror finish such as polishing
Necessary light in the state of a cold rolled plate without applying
Those with many degrees, specifically those with a reflectance of 20% or more
Is required.
[0004]
Means for Solving the Problems The present inventors have made intensive studies.
As a result, oil pits formed on the sheet surface by cold rolling
Excellent reflection by properly controlling the shape and distribution of
Rate was obtained. That is, the present invention has a depth of 0.6
Oil pits of 1.5 to 1.5 μm, half width at 5 to 30 μm
40 pieces / mm on the surface2Gloss characterized by the following
It is an excellent aluminum plate for can lids.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION The surface of a cold rolled sheet is completely flat.
No, very rugged surface (wavelength 100 micron)
About 0.8 microns).
Loose irregularities have high reflectance when viewed macroscopically and have a metallic luster
Surface. However, on the surface of the cold rolled sheet
Is closed between the rolling roll and the sheet surface as shown in FIG.
Due to the pressure of the rolling oil, the peaks of the surface irregularities
There is a small depression called an oil pit. This o
If there is an il pit, the incident light is reflected at the same angle.
And diffusely reflected at the edges and slopes of the oil pit.
No, because of this, the metal surface deteriorated and the plate surface became cloudy
It will look like. Low luster with oil pits
It is qualitatively known that
As a result of research, it is identified among various oil pits, large and small
Size and shape greatly affect gloss reduction
The present invention has been found. Sand
A depth of 0.6 to 1.5 μm and a half width of 5 to 30 μm.
Il pits are 40 pieces / mm on the board surface2That
I do.
Here, "depth" is as shown in FIG.
The distance from the edge of the oil pit (the highest point) to the bottom
To taste. Also, the diameter of the opening of the oil pit is
It directly contributes to the gloss, but which part is measured as the opening
It is difficult to determine whether
The width of the oil pit at position 2 is defined as the half width,
Value defines the size and shape of the oil pit.
Was. The cross-sectional shape of the oil pit at the half-width position is circular.
If not, find the area of the cross section and
Let the diameter of the circle be the half width. 0.6-1.5 μm depth, half
The value width of 5 to 30 μm is 1/10 of the roughness of the plate surface.
This size is equivalent to ~ 1/3, and this size has a large effect on gloss reduction.
Resonates. This oil pit is 40 pieces / mm on the plate surface2To
Above this, diffuse reflection of incident light becomes remarkable, and gloss
It decreases significantly. However, 40 pieces / mm2Don't be
If used as a can lid, it is possible to obtain sufficient gloss
it can. In addition, well-shaped oil deeper and narrower than this rule
Pits are unlikely to occur, and even if they do, the caliber is small
The effect on gloss is small. Rolling roll roughness
Of the rolling oil between the valley of the
Deep from the oil pit generation mechanism
Big things do not occur. On the other hand, those with shallow depth
It is buried in the roughness of the surface, and the effect on gloss is almost
Almost no. From these facts, other depth and half width
There is no provision for oil pits.
A depth of 0.6 to 1.5 μm and a half width of 5 to 30
40 μm oil pits / mm2Below
As a way to control
Use low viscosity rolling oil
Reduce rolling reduction
Use rolling rolls with small roughness
It can be realized by a combination of such methods. alloy
Determined by the composition and the manufacturing process up to cold rolling
But not for example casting 5052 alloy, hot rolling,
After primary cold rolling and intermediate annealing, the center line of the roll surface
Use a rolling roll with an average roughness Ra of 0.04 to 0.6 μm
And perform final cold rolling at a reduction of 20 to 50%.
Can be achieved.
[0008]
EXAMPLE Cast 5052 alloy, hot rolling, primary cold pressure
After rolling and intermediate annealing, the viscosity and rolling reduction of
After various changes, final cold rolling was performed to obtain a rolled plate. Cold pressure
Rolling was performed using a roll with a roll roughness Ra of 0.42 μm.
The rolling speed was 30 m / s. As cold rolling oil, 40
Kinematic viscosity at ℃ 1.1mm2/ S and 5.6mm 2/
The ratio was adjusted to adjust the viscosity. This cold
Depth 0.6-1.5 μm, half width at the time of cold rolled sheet
The number of oil pits having a size of 5 to 30 μm (pieces / mm
2) Was measured. Light is incident on this plate at an incident angle of 45 °.
Of the direct reflected light reflected at a reflection angle of 45 °
The intensity was measured and the reflectance was determined.
[0009]
[Table 1]
As shown in Table 1, in each of the examples of the present invention,
While the reflectivity shows high gloss exceeding 20%,
In Comparative Examples which do not meet the requirements of the invention, the gloss is low, and
It gives a cloudy impression when used as a can lid
U.
[0011]
As described above, according to the present invention,
Aluminum plate with sufficient glossiness as it is cold rolled plate
Is obtained stably. This is clear painted as a can lid material
If you use it, the coating film looks hazy and the color tone is dull
Problems such as poor appearance quality such as
It is.
【図面の簡単な説明】 【図1】 板表面の形状を示す説明図である。 【符号の説明】 1‥‥‥オイルピット 2‥‥‥深さ 3‥‥‥半値幅 4‥‥‥アルミ板表面 5‥‥‥アルミ板[Brief description of the drawings] FIG. 1 is an explanatory diagram showing a shape of a plate surface. [Explanation of symbols] 1 ‥‥‥ Oil pit 2 ‥‥‥ depth 3 ‥‥‥ half width 4 ‥‥‥ Aluminum plate surface 5 ‥‥‥ aluminum plate
Claims (1)
0μmのオイルピットが板表面に40個/mm2以下で
あることを特徴とする光沢度に優れた缶蓋用アルミニウ
ム板。Claims: 1. A depth of 0.6 to 1.5 μm and a half width of 5 to 3.
An aluminum plate for a can lid excellent in glossiness, characterized in that oil pits of 0 μm are 40 / mm 2 or less on the plate surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002147754A JP2003341696A (en) | 2002-05-22 | 2002-05-22 | Highly glossy aluminum alloy for use as can lid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002147754A JP2003341696A (en) | 2002-05-22 | 2002-05-22 | Highly glossy aluminum alloy for use as can lid |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003341696A true JP2003341696A (en) | 2003-12-03 |
Family
ID=29766668
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002147754A Pending JP2003341696A (en) | 2002-05-22 | 2002-05-22 | Highly glossy aluminum alloy for use as can lid |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2003341696A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2228467A2 (en) | 2009-03-11 | 2010-09-15 | Fujifilm Corporation | Aluminum alloy substrate and solar cell substrate |
EP2248662A1 (en) | 2009-05-01 | 2010-11-10 | Fujifilm Corporation | Metal composite substrate and method of producing the same |
-
2002
- 2002-05-22 JP JP2002147754A patent/JP2003341696A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2228467A2 (en) | 2009-03-11 | 2010-09-15 | Fujifilm Corporation | Aluminum alloy substrate and solar cell substrate |
EP2248662A1 (en) | 2009-05-01 | 2010-11-10 | Fujifilm Corporation | Metal composite substrate and method of producing the same |
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