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JP2003326239A - Waste treatment apparatus and waste treatment method - Google Patents

Waste treatment apparatus and waste treatment method

Info

Publication number
JP2003326239A
JP2003326239A JP2002132050A JP2002132050A JP2003326239A JP 2003326239 A JP2003326239 A JP 2003326239A JP 2002132050 A JP2002132050 A JP 2002132050A JP 2002132050 A JP2002132050 A JP 2002132050A JP 2003326239 A JP2003326239 A JP 2003326239A
Authority
JP
Japan
Prior art keywords
waste
reactor
steam
flame
reaction zone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002132050A
Other languages
Japanese (ja)
Other versions
JP4740407B2 (en
Inventor
Toshiaki Hasegawa
敏明 長谷川
Yoshikatsu Takahashi
善勝 高橋
Susumu Mochida
晋 持田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Furnace Co Ltd
Original Assignee
Nippon Furnace Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Furnace Co Ltd filed Critical Nippon Furnace Co Ltd
Priority to JP2002132050A priority Critical patent/JP4740407B2/en
Publication of JP2003326239A publication Critical patent/JP2003326239A/en
Application granted granted Critical
Publication of JP4740407B2 publication Critical patent/JP4740407B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Landscapes

  • Gasification And Melting Of Waste (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a waste treatment apparatus and a waste treatment method for producing a reformed gas having a comparatively high calory by heating, vaporizing and volume-reducing combustible waste. <P>SOLUTION: This waste treatment apparatus is provided with a waste introducing means (17) for introducing combustible waste downward into a reaction zone (20) of a reactor (10) from above and a steam introducing means (18) for jetting steam of 1,000°C or above toward the zone (20). A burning means (12) is arranged so that a complete combustion flame (12b) is jetted sideways toward the zone (20) from the outer peripheral area of the zone (20). High- temperature steam is jetted from the means (18) so that the jetted steam is contacted/mixed with the combustible waste vaporized and volume-reduced by the flame (12b), and a heavy hydrocarbon contained in the vaporized gas and mist produced by vaporizing oily waste is reformed into a light hydrocarbon by the jetted steam. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、廃棄物処理装置及
び廃棄物処理方法に関するものであり、より詳細には、
高温且つ高速の燃焼火炎又は燃焼ガスとの直接接触混合
により廃棄物を気化し且つ減容する廃棄物処理装置及び
廃棄物処理方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a waste treatment apparatus and a waste treatment method, and more specifically,
The present invention relates to a waste treatment apparatus and a waste treatment method for vaporizing and reducing the volume of waste by direct contact mixing with a high-temperature and high-speed combustion flame or combustion gas.

【0002】[0002]

【従来の技術】超音速且つ高速の火焔ジェットを噴射可
能なジェットバーナを備えた含油スラッジの廃棄処理シ
ステムが知られている(特開平7−275897公報、
特開2000−2483号公報、特許第2537018
号等)。
2. Description of the Related Art There is known an oil-containing sludge disposal system including a jet burner capable of injecting supersonic and high-speed flame jets (Japanese Patent Laid-Open No. 7-275897).
Japanese Patent Laid-Open No. 2000-2483, Japanese Patent No. 2537018
Etc.).

【0003】この方式の含油スラッジ処理システムは、
図7に例示する如く、主として、スラッジタンクA、反
応器C、分離器D、凝縮器G及び焼却器Kから構成され
る。スラッジタンクAは、石油スラッジ又は廃油スラッ
ジ等の含油スラッジを収容し、タンク内の含油スラッジ
塊は、スクリュフィーダMによって反応器Cに供給され
る。ケロシン、メタンガス等の炭化水素系燃料が燃料供
給路S1によってジェットバーナBの基部B1に供給さ
れ、圧縮空気等の酸化剤が燃焼用空気供給管S2によっ
て基部B1に供給される。ジェットバーナBの高温部を
冷却するための冷却水が、冷却水供給管T1、基部B1
及び冷却水還流管T2を含む冷却水循環回路を循環す
る。
The oil-containing sludge treatment system of this system is
As illustrated in FIG. 7, it mainly comprises a sludge tank A, a reactor C, a separator D, a condenser G and an incinerator K. The sludge tank A stores oil-containing sludge such as petroleum sludge or waste oil sludge, and the oil-containing sludge lump in the tank is supplied to the reactor C by the screw feeder M. Hydrocarbon-based fuel such as kerosene or methane gas is supplied to the base portion B1 of the jet burner B by the fuel supply passage S1, and oxidant such as compressed air is supplied to the base portion B1 by the combustion air supply pipe S2. The cooling water for cooling the high temperature portion of the jet burner B is the cooling water supply pipe T1 and the base portion B1.
And a cooling water circulation circuit including the cooling water return pipe T2.

【0004】ジェットバーナBの先端(下端)ノズルか
ら噴射した高温且つ高速の火炎ジェットは、スクリュフ
ィーダMから反応域に吐出した含油スラッジ塊を粉砕
し、含油スラッジ中の水分及び油分を気化する。油蒸
気、水蒸気、油ミスト、固形分及び燃焼ガスを含む高温
混合気が反応器C内に生成し、反応域の上部からガスダ
クトL1に流出し、第1分離器D1、ガスダクトL2、
第2分離器D2、ガスダクトL3及び凝縮器Gを流通し
た後、ガスダクトL4の送風機Fによって焼却器Kに導
入される。分離器D1、D2は、混合気中の固形分を遠
心分離法等により分離して回収し、凝縮器Gは、混合気
を冷却して混合気中の油分及び水分を回収する。凝縮器
Gで冷却したガスは、送風機Fの圧力下に凝縮器Gから
導出され、ガスダクトL4によって焼却器Kに給送さ
れ、焼却器Kの燃焼装置(バーナー)K1によって焼却
処分される。
A high-temperature and high-speed flame jet injected from the tip (lower end) of the jet burner B crushes the oil-containing sludge agglomerates discharged from the screw feeder M into the reaction zone, and vaporizes the water and oil content in the oil-containing sludge. A high temperature mixture containing oil vapor, water vapor, oil mist, solids and combustion gas is generated in the reactor C, flows out from the upper part of the reaction zone to the gas duct L1, and is separated into the first separator D1 and the gas duct L2.
After flowing through the second separator D2, the gas duct L3, and the condenser G, it is introduced into the incinerator K by the blower F of the gas duct L4. The separators D1 and D2 separate and collect the solid content in the air-fuel mixture by a centrifugal separation method or the like, and the condenser G cools the air-fuel mixture to recover the oil content and the water content in the air-fuel mixture. The gas cooled by the condenser G is discharged from the condenser G under the pressure of the blower F, is fed to the incinerator K by the gas duct L4, and is incinerated by the combustion device (burner) K1 of the incinerator K.

【0005】[0005]

【発明が解決しようとする課題】このような従来の廃棄
物処理システムによれば、ジェットバーナの高温且つ高
速の完全燃焼火炎(火炎ジェット)によって含油スラッ
ジ塊を粉砕し、含油スラッジを気化・減容し且つ無公害
化するとともに、含油スラッジの油分を混合気の遠心分
離過程及び凝縮過程で回収することができる。
According to such a conventional waste treatment system, the oil-containing sludge lumps are pulverized by the high-temperature and high-speed complete combustion flame (flame jet) of the jet burner to vaporize and reduce the oil-containing sludge. The oil content of the oil-containing sludge can be recovered in the centrifugal separation process and the condensation process of the air-fuel mixture, while it is contained and rendered pollution-free.

【0006】しかしながら、含油スラッジ中の有用な可
燃成分を効率的に取り出すには、システムが複雑化し、
有効利用可能な可燃成分を効率的に回収し難いことか
ら、一般には、分離器及び凝縮器で分離した固形分及び
油分は、埋立処分又は焼却処分されるにすぎない。ま
た、固形分及び油分を除去したガスは、発熱量が低いこ
とから、通常は、低カロリーガスとして焼却処分され
る。
However, in order to efficiently extract useful combustible components in oil-containing sludge, the system becomes complicated and
Since it is difficult to efficiently recover the combustible components that can be effectively used, solids and oils separated by the separator and the condenser are generally only landfilled or incinerated. Further, the gas from which the solid content and the oil content have been removed has a low calorific value, and therefore is normally incinerated as a low-calorie gas.

【0007】他の方式として、固定層方式の廃棄物処理
システムの構成を採用することも考慮し得るが、この場
合、含油スラッジ及び燃焼ガスの接触効率が低下し、処
理能力に限界が生じる。また、流動層方式の廃棄物処理
システムの構成を採用し、これにより、接触効率及び処
理能力を若干向上することも考慮し得るが、含油スラッ
ジ及び燃焼ガスの混合接触効率を向上するには限界があ
り、有効利用可能な含油スラッジ中の可燃成分を効果的
に回収することは、非常に困難である。
As another method, it may be considered to adopt the constitution of a fixed bed type waste treatment system, but in this case, the contact efficiency of the oil-containing sludge and the combustion gas is lowered and the treatment capacity is limited. It may also be considered that a fluidized bed type waste treatment system configuration is adopted to slightly improve the contact efficiency and treatment capacity, but there is a limit to improving the mixed contact efficiency of oil-containing sludge and combustion gas. However, it is very difficult to effectively recover the combustible components in the oil-containing sludge that can be effectively used.

【0008】本発明は、このような事情に鑑みてなされ
たものであり、その目的とするところは、含油スラッジ
等の所謂可燃性廃棄物を加熱し、気化・減容し、気化・
減容過程で生成した気化ガス及びミスト(油蒸気)等の
混合気中の重質炭化水素を軽質炭化水素に転換し、比較
的高カロリーの改質ガスを生成することができる廃棄物
処理装置及び廃棄物処理方法を提供することにある。
The present invention has been made in view of such circumstances, and an object of the present invention is to heat so-called combustible waste such as oil-containing sludge to vaporize / reduce volume, vaporize /
Waste treatment device capable of converting heavy hydrocarbons in a gas mixture such as vaporized gas and mist (oil vapor) generated in the volume reduction process into light hydrocarbons to generate reformed gas of relatively high calorie And to provide a waste treatment method.

【0009】[0009]

【課題を解決するための手段及び作用】上記目的を達成
するために、本発明は、高温且つ高速の完全燃焼火炎を
反応域に噴射する燃焼手段を備えた反応器と、該燃焼手
段の火炎及び燃焼ガスと直接接触混合するように可燃性
廃棄物を前記反応器の反応域に導入する廃棄物導入手段
とを備え、前記完全燃焼火炎により前記可燃性廃棄物を
減容・気化する廃棄物処理装置において、前記可燃性廃
棄物を前記反応器の上部から下向きに前記反応域に導入
する廃棄物導入手段と、1000℃以上の高温水蒸気を
前記反応域に噴射する水蒸気導入手段とを備え、前記燃
焼手段は、前記火炎を前記反応域の外周領域から横向き
に該反応域内に噴射するように配向され、前記火炎の下
側に改質域を形成し、前記水蒸気導入手段は、前記火炎
により気化・減容した可燃性廃棄物に対して前記高温水
蒸気を接触混合するように噴射し、前記可燃性廃棄物の
気化により生成した気化ガス及びミストに含まれる重質
炭化水素を前記高温水蒸気によって軽質化するようにし
たことを特徴とする廃棄物処理装置を提供する。
In order to achieve the above object, the present invention provides a reactor equipped with a combustion means for injecting a high-temperature and high-speed complete combustion flame into a reaction zone, and a flame of the combustion means. And a waste introduction means for introducing the combustible waste into the reaction zone of the reactor so as to be directly mixed with the combustion gas, and the waste for reducing the volume and vaporizing the combustible waste by the complete combustion flame. In the treatment device, the waste combustible waste is provided from the upper part of the reactor downward into the reaction zone, and a steam introducing means for injecting high temperature steam of 1000 ° C. or higher into the reaction zone is provided. The combustion means is oriented so as to laterally inject the flame from the outer peripheral region of the reaction zone into the reaction zone, and forms a reforming zone on the lower side of the flame. Vaporization / volume reduction The high temperature steam is injected into the combustible waste so that the high temperature steam is contact-mixed, and the heavy hydrocarbon contained in the vaporized gas and mist generated by the vaporization of the combustible waste is lightened by the high temperature steam. Disclosed is a waste treatment device.

【0010】本発明の上記構成によれば、可燃性廃棄物
及び完全燃焼火炎は、反応域において交差衝突して直接
接触混合し、可燃性廃棄物は、瞬時に気化し且つ減容す
る。廃棄物の気化により生成した気化ガス及びミストに
含まれる重質炭化水素は、高温水蒸気と接触混合し、軽
質炭化水素に転換する。高温水蒸気により改質した気化
ガス(改質ガス)は、カロリー値が増加した比較的高カ
ロリーの改質ガスとして系外の燃焼設備又は内燃機関等
に供給され、これにより、可燃性廃棄物の可燃成分が保
有する熱エネルギーを回収し又は再利用することができ
る。
According to the above-mentioned constitution of the present invention, the combustible waste and the complete combustion flame cross-collide with each other in the reaction zone to directly contact with each other, and the combustible waste is instantly vaporized and reduced in volume. The heavy hydrocarbons contained in the vaporized gas and mist produced by the vaporization of the waste are contact-mixed with the high temperature steam and converted into light hydrocarbons. The vaporized gas (reformed gas) reformed by high-temperature steam is supplied to a combustion facility or an internal combustion engine outside the system as a relatively high-calorie reformed gas having an increased caloric value. The thermal energy possessed by the combustible component can be recovered or reused.

【0011】本発明は又、可燃性廃棄物を反応器の反応
域に導入するとともに、高温且つ高速の完全燃焼火炎を
前記反応域に噴射し、前記可燃性廃棄物を前記完全燃焼
火炎及び燃焼ガスと直接接触混合せしめ、前記完全燃焼
火炎により前記可燃性廃棄物を減容・気化する廃棄物処
理方法において、前記可燃性廃棄物を前記反応器の上部
から下向きに前記反応域に導入し、前記完全燃焼火炎を
前記反応域の外周領域から前記反応域の中心領域に向け
て横向きに噴射し、該火炎を前記可燃性廃棄物と交差衝
突せしめて該可燃性廃棄物を気化・減容し、1000℃
以上に加熱した高温の水蒸気を前記反応域に噴射して、
前記完全燃焼火炎により気化・減容した可燃性廃棄物に
対して前記水蒸気を接触混合せしめ、前記可燃性廃棄物
の気化により生成した気化ガス及びミストに含まれる重
質炭化水素を前記水蒸気によって軽質化し、カロリー値
を増大した改質ガスを生成することを特徴とする廃棄物
処理方法を提供する。
The present invention also introduces the combustible waste into the reaction zone of the reactor and injects a high temperature and high velocity complete combustion flame into the reaction zone to burn the combustible waste into the complete combustion flame and combustion. In a waste treatment method in which the combustible waste is reduced in volume and vaporized by direct contact mixing with gas and the complete combustion flame, the combustible waste is introduced into the reaction zone downward from the upper part of the reactor, The complete combustion flame is laterally jetted from the outer peripheral region of the reaction zone toward the central region of the reaction zone, and the flame cross-collides with the combustible waste to vaporize and reduce the volume of the combustible waste. , 1000 ° C
Injecting high temperature steam heated above to the reaction zone,
The steam is contact-mixed with the combustible waste vaporized and reduced in volume by the complete combustion flame, and the heavy hydrocarbon contained in the vaporized gas and mist generated by the vaporization of the combustible waste is lightened by the vapor. And a reformed gas having an increased caloric value is produced.

【0012】[0012]

【発明の実施の形態】水蒸気の使用は、被処理物の改質
に有効であるが、通常の燃焼ガスに含まれる水蒸気で
は、温度は高いものの、濃度が低すぎ、逆に、通常のボ
イラが生成した水蒸気にあっては、濃度は高いものの、
温度が低すぎる。従って、高温度で、しかも、高濃度で
あることが、本システムの反応制御にとって必要な条件
となる。即ち、本発明のシステムは、水蒸気の温度が10
00℃以上の高温であり、しかも、反応域における空気/
水蒸気の比率が、20%〜100%となるように注入したと
きに、殊に顕著な効果を発揮する。本発明の好適な実施
形態によれば、上記反応器は、円形横断面の縦型反応容
器からなり、上記廃棄物導入手段は、可燃性廃棄物を前
記反応器の中心部から吐出する廃棄物導入口を有し、上
記燃焼手段は、反応器の外周壁に所定の角度間隔を隔て
て配置された複数の高速噴流型バーナからなる。各高速
噴流型バーナは、反応器の中間高さ部分から反応域の中
心部に向かって火炎を噴射するように配向される。気化
ガス、ミスト及び高温水蒸気を混合して気化ガスを改質
する改質域が、火炎ジェットの下側に形成される。高速
噴流型バーナの火炎は、反応器の外周壁から角度間隔を
隔てて噴射し、改質域の改質ガスが上昇可能な流動領域
が、火炎の間に形成される。好ましくは、上記水蒸気導
入手段は、可燃性廃棄物の導入口の周囲に配置された水
蒸気噴射口を有する。高速噴流型バーナの火炎の流動モ
ーメンタムが実質的に作用しない高温水蒸気及び気化ガ
スの流動領域が火炎の間に形成され、可燃性廃棄物及び
高温水蒸気は、流動領域から底部反応域に降下し、改質
域(底部反応域)において可燃性廃棄物の気化ガスと接
触混合して気化ガスを改質し、改質後の気化ガス及びミ
ストは、流動領域を上昇する。
BEST MODE FOR CARRYING OUT THE INVENTION Although the use of steam is effective for reforming a material to be treated, steam contained in a normal combustion gas has a high temperature, but its concentration is too low. Although the concentration is high in the steam generated by,
The temperature is too low. Therefore, high temperature and high concentration are necessary conditions for reaction control of this system. That is, the system of the present invention has a steam temperature of 10
The temperature is higher than 00 ℃, and the air /
A particularly remarkable effect is exhibited when the water vapor is injected at a rate of 20% to 100%. According to a preferred embodiment of the present invention, the reactor comprises a vertical reaction vessel having a circular cross section, and the waste introduction means is a waste for discharging a combustible waste from a central portion of the reactor. The combustion means is composed of a plurality of high-speed jet burners arranged at predetermined angular intervals on the outer peripheral wall of the reactor. Each high velocity jet burner is oriented to inject a flame from the mid-height portion of the reactor toward the center of the reaction zone. A reforming zone is formed below the flame jet to mix the vaporized gas, mist and hot steam to reform the vaporized gas. The flame of the high-speed jet burner is jetted at an angular interval from the outer peripheral wall of the reactor, and a flow region where the reformed gas in the reforming region can rise is formed during the flame. Preferably, the water vapor introduction means has a water vapor injection port arranged around the introduction port of the combustible waste. A flow region of high temperature steam and vaporized gas in which the flow momentum of the flame of the high-speed jet burner does not substantially act is formed during the flame, and combustible waste and high temperature steam fall from the flow region to the bottom reaction zone, In the reforming zone (bottom reaction zone), the vaporized gas of the combustible waste is catalytically mixed with the vaporized gas to reform the vaporized gas, and the vaporized gas and mist after the reforming rise in the flow zone.

【0013】本発明の他の好適な実施形態において、上
記水蒸気導入手段は、反応器の外周壁から高速噴流型バ
ーナの下側の底部反応域(改質域)に高温水蒸気を噴射
する水蒸気噴射口を有し、該噴射口が噴射した高温水蒸
気は、底部反応域において可燃性廃棄物の気化ガス及び
ミストと接触混合する。
In another preferred embodiment of the present invention, the steam introducing means is a steam injection for injecting high temperature steam from the outer peripheral wall of the reactor to the bottom reaction zone (reforming zone) below the high-speed jet burner. The hot steam that has a port and is sprayed by the spray port is in contact with the vaporized gas and mist of the combustible waste in the bottom reaction zone.

【0014】本発明の更に他の実施形態において、上記
水蒸気導入手段は、上記反応器の外周壁から上記高速噴
流型バーナと実質的に同じレベルで上記高温水蒸気を噴
射する水蒸気噴射口を有し、該噴射口が噴射した高温水
蒸気は、上記可燃性廃棄物の気化ガス及びミストと接触
混合する。
In still another embodiment of the present invention, the steam introducing means has a steam injection port for injecting the high temperature steam from the outer peripheral wall of the reactor at substantially the same level as the high speed jet burner. The high temperature steam injected from the injection port comes into contact with the vaporized gas and mist of the combustible waste.

【0015】好適には、上記反応器は、半球形の底壁を
備えるとともに、上昇した改質ガスを反応域から流出す
るガス流出口を反応域の上部に備える。反応域の上部か
ら導出した改質ガス中の固形成分は、サイクロン分離器
等の分離器によって除去され、改質ガス中のミスト、油
蒸気及び水蒸気は、凝縮器の冷却作用により凝縮し、改
質ガスから除去される。
Preferably, the reactor is provided with a hemispherical bottom wall, and a gas outlet for letting out the reformed gas that has risen from the reaction zone is provided in the upper portion of the reaction zone. The solid components in the reformed gas derived from the upper part of the reaction zone are removed by a separator such as a cyclone separator, and the mist, oil vapor and steam in the reformed gas are condensed by the cooling action of the condenser and modified. Removed from quality gas.

【0016】[0016]

【実施例】図1は、本発明の好適な実施例に係る廃棄物
処理装置の全体構成を示すシステムフロー図であり、図
2及び図3は、図1に示す反応器の概略縦断面図及び横
断面図である。
1 is a system flow chart showing the overall construction of a waste treatment apparatus according to a preferred embodiment of the present invention, and FIGS. 2 and 3 are schematic longitudinal sectional views of the reactor shown in FIG. FIG.

【0017】廃棄物処理装置は、反応器10、サイクロ
ン分離器50、凝縮器60、送風機70及び水蒸気加熱
装置80から構成され、可燃性スラッジ導入路S1及び
水蒸気供給路S2が、反応器10の原料導入部11に接
続される。反応器10、分離器50、凝縮器60及び送
風機70は、ガスダクトL1、L2、L3によって直列
に連結され、送風機60は、ガスダクトL4を介して系
外の燃焼設備又は発電設備等に接続される。
The waste treatment device comprises a reactor 10, a cyclone separator 50, a condenser 60, a blower 70 and a steam heating device 80, and a flammable sludge introduction passage S1 and a steam supply passage S2 are provided in the reactor 10. It is connected to the raw material introducing unit 11. The reactor 10, the separator 50, the condenser 60, and the blower 70 are connected in series by gas ducts L1, L2, and L3, and the blower 60 is connected to a combustion facility or a power generation facility outside the system via the gas duct L4. .

【0018】図2及び図3に示す如く、反応器10は、
円筒形外周壁15の頂部及び底部を円形頂壁13及び半
球形底壁14によって閉塞した中空の縦型反応容器から
なる。均一な直径を有する円形横断面の反応域20が頂
壁13及び底壁14の間に形成され、炭化水素の改質領
域を構成する半球形の底部反応域25が、底壁14によ
って反応域20の下部に形成される。頂壁13、底壁1
4及び外周壁15は、耐火・保温材で被覆した金属成形
板を一体的に組付けた一体構造を有し、温度センサ及び
圧力センサ(図示せず)が反応器10の適所に配置され
る。
As shown in FIGS. 2 and 3, the reactor 10 comprises:
It consists of a hollow vertical reaction vessel in which the top and bottom of the cylindrical outer peripheral wall 15 are closed by a circular top wall 13 and a hemispherical bottom wall 14. A reaction zone 20 having a circular cross section with a uniform diameter is formed between the top wall 13 and the bottom wall 14, and a hemispherical bottom reaction zone 25 constituting a hydrocarbon reforming zone is formed by the bottom wall 14. It is formed under 20. Top wall 13 and bottom wall 1
The outer peripheral wall 4 and the outer peripheral wall 15 have an integrated structure in which a metal forming plate coated with a fireproof / heat insulating material is integrally assembled, and a temperature sensor and a pressure sensor (not shown) are arranged at appropriate positions in the reactor 10. .

【0019】原料導入部11は、可燃性スラッジ導入路
S1と連通する可燃性スラッジ供給管17と、水蒸気供
給路S2と連通する環状の水蒸気噴射管18とからなる
二重管構造を有する。可燃性スラッジ供給管17は、円
形頂壁13の中心に配置され、水蒸気噴射管18は、可
燃性スラッジ供給管17の外側に同心状に配置される。
可燃性スラッジ供給管17及び水蒸気噴射管18は、頂
壁13を貫通して反応域20の上部に開口する。可燃性
スラッジ供給管17の導入口17aは、水蒸気噴射管1
8の噴射口18aよりも若干下方に位置する。
The raw material introducing section 11 has a double pipe structure composed of a combustible sludge supply pipe 17 communicating with the combustible sludge introducing passage S1 and an annular steam injection pipe 18 communicating with the steam supplying passage S2. The combustible sludge supply pipe 17 is arranged in the center of the circular top wall 13, and the steam injection pipe 18 is arranged concentrically outside the combustible sludge supply pipe 17.
The combustible sludge supply pipe 17 and the steam injection pipe 18 penetrate the top wall 13 and open at the upper part of the reaction zone 20. The inlet 17a of the combustible sludge supply pipe 17 has a water vapor injection pipe 1
8 is slightly lower than the injection port 18a.

【0020】外周壁15には、所定角度Θ(本例では1
20度)の角度間隔を隔てて複数(本例では3機)の高
速噴流型バーナ12が取付けられる。各高速噴流型バー
ナ12は、外周壁15の同一レベルに配置される。好ま
しくは、反応器10の全高H、外周壁全高(反応域20
の全高)H1、底壁全高(底部反応域25の全高)H
2、そして、高速噴流型バーナ12の高さ位置H3は、
以下の範囲に設定される。
The outer peripheral wall 15 has a predetermined angle Θ (1 in this example).
A plurality (three in this example) of high-speed jet burners 12 are attached at angular intervals of 20 degrees. The high-speed jet burners 12 are arranged at the same level on the outer peripheral wall 15. Preferably, the total height H of the reactor 10 and the total height of the outer peripheral wall (reaction zone 20
H1), bottom wall height (bottom reaction zone 25 height) H
2, and the height position H3 of the high-speed jet burner 12 is
It is set in the following range.

【0021】 H1/H≧1/2 H2/H≦1/2 H3/H≦3/4 H3≧H2[0021] H1 / H ≧ 1/2 H2 / H ≦ 1/2 H3 / H ≦ 3/4 H3 ≧ H2

【0022】各高速噴流型バーナ12は、ケロシン等の
炭化水素系燃料を供給する燃料供給管S3に接続される
とともに、圧縮空気を供給可能な燃焼用空気供給管S4
に接続される。燃料供給管S3及び燃焼用空気供給管S
4には、炭化水素系燃料及び圧縮空気の供給量及び供給
時期を制御する燃料制御弁及び空気制御弁(図示せず)
が介装される。冷却水供給管及び冷却水還流管(図示せ
ず)が高速噴流型バーナ12に接続され、冷却水制御弁
(図示せず)の制御下に冷却水が高速噴流型バーナ12
の高温部を循環する。
Each high-speed jet burner 12 is connected to a fuel supply pipe S3 for supplying a hydrocarbon fuel such as kerosene, and a combustion air supply pipe S4 capable of supplying compressed air.
Connected to. Fuel supply pipe S3 and combustion air supply pipe S
4 is a fuel control valve and an air control valve (not shown) for controlling the supply amount and supply timing of the hydrocarbon fuel and compressed air.
Is installed. The cooling water supply pipe and the cooling water return pipe (not shown) are connected to the high-speed jet burner 12, and the cooling water is fed under the control of the cooling water control valve (not shown).
Circulate in the hot part of.

【0023】各高速噴流型バーナ12は、噴射ノズル1
2aを反応器10の中心部に向けて水平に配向され、噴
射ノズル12aは、反応器10の半径方向且つ水平方向
に火炎ジェット12bを噴射する。図3に示す如く、火
炎ジェット12bの流動モーメンタム又は噴射圧等が影
響する火炎領域22が、角度Θの間隔を隔てて反応域2
0に形成される。火炎領域22の間には、火炎ジェット
12bの流動モーメンタム又は噴射圧等の影響を受け難
く、これらが実質的に作用しない流動領域23が形成さ
れる。
Each high-speed jet burner 12 has a jet nozzle 1
2a is oriented horizontally toward the center of the reactor 10, and the injection nozzle 12a injects a flame jet 12b in the radial and horizontal directions of the reactor 10. As shown in FIG. 3, the flame region 22 influenced by the flow momentum of the flame jet 12b, the injection pressure, or the like is divided into reaction regions 2 at intervals of an angle Θ.
Formed to zero. Between the flame regions 22, there is formed a flow region 23 which is hardly affected by the flow momentum of the flame jet 12b or the injection pressure and which does not substantially act on them.

【0024】混合気流出口27が、外周壁15の上端部
に配置され、ガスダクトL1の上流端が、混合気流出口
27に接続される。ガスダクトL1の下流端は、サイク
ロン分離器50の上部流入口51に接続される。サイク
ロン分離器50は、外筒部52、円錐部53及びダスト
バンカー54からなり、外筒部52及び円錐部53内に
は、混合気の旋回流が形成される。混合気中の粗粒分
は、旋回流の遠心分離作用により分離し、ダストバンカ
ー54に回収され、粗粒分を分離した気流は、上部送出
口55からガスダクトL2に送出される。
The mixed air flow outlet 27 is arranged at the upper end of the outer peripheral wall 15, and the upstream end of the gas duct L1 is connected to the mixed air flow outlet 27. The downstream end of the gas duct L1 is connected to the upper inlet 51 of the cyclone separator 50. The cyclone separator 50 is composed of an outer cylinder part 52, a conical part 53 and a dust bunker 54, and a swirling flow of air-fuel mixture is formed in the outer cylinder part 52 and the conical part 53. The coarse particles in the air-fuel mixture are separated by the centrifugal action of the swirling flow and collected in the dust bunker 54, and the air stream from which the coarse particles have been separated is sent from the upper outlet 55 to the gas duct L2.

【0025】図4は、水蒸気加熱装置80の構造を概略
的に示す断面図である。水蒸気加熱装置80は、図4(A)
に示す作動形態と、図4(B)に示す作動形態とを所定時間
(例えば、30〜60秒)毎に交互に実行する。
FIG. 4 is a sectional view schematically showing the structure of the steam heating device 80. The steam heating device 80 is shown in FIG.
The operation mode shown in FIG. 4 and the operation mode shown in FIG. 4B are alternately executed every predetermined time (for example, 30 to 60 seconds).

【0026】水蒸気加熱装置80は、加熱炉本体88、
4方弁87及び切換制御弁85、86を備える。加熱炉
本体88は、左右一対のハニカム型蓄熱体81、燃焼室
82、燃焼用空気吐出部83及び燃料噴射ノズル84を
有する。燃焼用空気供給路SA及び燃料供給路SFの空
気及び燃料が、制御弁85、86の制御下に空気吐出部
83及び燃料噴射ノズル84から燃焼室82のいずれか
一方に交互に供給され、比較的低温(100〜200
℃)の水蒸気が、従来構造の水蒸気発生器から水蒸気供
給路LSに給送され、4方弁87の制御下に蓄熱体81
のいずれか一方に交互に供給される。燃焼室82に生成
した高温の燃焼ガスは、蓄熱体81を加熱した後、排気
ファン89の排気誘引圧力下に排気路EA及び排気流路
EGから排気される。低温水蒸気は、分配路L1又はL
2から高温の蓄熱体81に供給され、蓄熱体81に伝熱
接触して1000℃以上、好ましくは、1200℃以上
の高温に加熱された後、水蒸気供給路S2に流出し、反
応器10の原料導入部11(図1)に供給される。
The steam heating device 80 comprises a heating furnace body 88,
A four-way valve 87 and switching control valves 85 and 86 are provided. The heating furnace body 88 has a pair of left and right honeycomb heat storage bodies 81, a combustion chamber 82, a combustion air discharge portion 83, and a fuel injection nozzle 84. Air and fuel in the combustion air supply passage SA and the fuel supply passage SF are alternately supplied from the air discharge portion 83 and the fuel injection nozzle 84 to one of the combustion chambers 82 under the control of the control valves 85 and 86, and the comparison is made. Low temperature (100-200
(° C.) Steam is fed from the steam generator of the conventional structure to the steam supply path LS, and the heat storage body 81 is controlled under the control of the four-way valve 87.
Are alternately supplied. The high-temperature combustion gas generated in the combustion chamber 82 heats the heat storage body 81, and then is exhausted from the exhaust passage EA and the exhaust flow passage EG under the exhaust attraction pressure of the exhaust fan 89. The low temperature steam is distributed through the distribution path L1 or L
2 is supplied to the high-temperature heat storage body 81, is in heat transfer contact with the heat storage body 81, and is heated to a high temperature of 1000 ° C. or higher, preferably 1200 ° C. or higher, and then flows out to the steam supply path S2, where the reactor 10 It is supplied to the raw material introduction part 11 (FIG. 1).

【0027】次に、廃棄物処理装置の作動について説明
する。可燃性スラッジ塊1が可燃性スラッジ導入路S1
を介して可燃性スラッジ供給管17に連続供給される。
可燃性スラッジ塊1は、可燃性スラッジ供給管17の下
端開口部(導入口)17aから反応域20に吐出し又は
落下する。水蒸気加熱装置80によって1000℃以
上、好ましくは、1200℃以上に加熱された高温水蒸
気が、水蒸気噴射管18の下端開口部(噴射口)18a
から反応域20内に下向きに噴射する。
Next, the operation of the waste treatment device will be described. Flammable sludge lump 1 is flammable sludge introduction path S1
Through the combustible sludge supply pipe 17 continuously.
The flammable sludge agglomerate 1 is discharged or dropped into the reaction zone 20 from the lower end opening (inlet) 17a of the flammable sludge supply pipe 17. The high-temperature steam heated to 1000 ° C. or higher, preferably 1200 ° C. or higher by the steam heating device 80 is used as the lower end opening (injection port) 18 a of the steam injection pipe 18.
Is injected downward into the reaction zone 20.

【0028】炭化水素系燃料及び圧縮空気が燃料供給管
S3及び燃焼用空気供給管S4から各高速噴流型バーナ
12に供給され、高速噴流型バーナ12は、高速且つ高
温の火炎ジェット12bを反応域20内に水平且つ径方
向に噴射する。火炎ジェット12bの火炎特性は、例え
ば、噴射圧5.5〜6kg/cm2 、噴射速度約120
0m/s、コア温度約1300〜2000℃に設定され
る。高速噴流型バーナ12の空燃比(空気及び炭化水素
系燃料の混合比)は、残存酸素が燃焼ガス中に実質的に
存在しない完全燃焼火炎(火炎ジェット)を反応域20
に形成するように設定される。
The hydrocarbon fuel and the compressed air are supplied from the fuel supply pipe S3 and the combustion air supply pipe S4 to each high-speed jet burner 12, and the high-speed jet burner 12 causes the high-speed and high-temperature flame jet 12b to react in the reaction region. 20 is injected horizontally and radially. The flame characteristics of the flame jet 12b are, for example, an injection pressure of 5.5 to 6 kg / cm 2 , and an injection speed of about 120.
The temperature is set to 0 m / s and the core temperature is set to about 1300 to 2000 ° C. The air-fuel ratio (mixing ratio of air and hydrocarbon-based fuel) of the high-speed jet burner 12 is set to a reaction zone 20 in which a complete combustion flame (flame jet) in which residual oxygen is not substantially present in the combustion gas is used.
Are set to form.

【0029】反応域20内に落下した可燃性スラッジ塊
1は、反応域20内で径方向外方に若干拡散しながら降
下し、火炎ジェット12aと交差衝突する。高速且つ高
温の火炎ジェット12aと交差衝突した可燃性スラッジ
塊1は、噴霧状且つ微粒子状に変化して拡散し、可燃性
スラッジ塊1中の水分は、過熱水蒸気として気化し、可
燃性スラッジ塊1中の油分は、蒸気化し又は熱分解す
る。水分及び油分を逸失して減量ないし軽比重化した可
燃性スラッジの固形分は、流動領域23から底部反応域
25に流下し、底板14の輪郭に沿って流動し、可燃性
スラッジ中の油分は、更に蒸気化し又は熱分解する。
The flammable sludge lump 1 that has fallen into the reaction zone 20 descends while diffusing slightly outward in the reaction zone 20 and cross-collides with the flame jet 12a. The flammable sludge lump 1 that has cross-collided with the high-speed and high-temperature flame jet 12a changes into a spray-like and fine-particle form and diffuses, and the water content in the flammable sludge lump 1 is vaporized as superheated steam to form a flammable sludge lump. The oil component in 1 is vaporized or thermally decomposed. The solid content of the flammable sludge, which has lost water content and oil content and has been reduced in weight or reduced in specific gravity, flows down from the flow region 23 to the bottom reaction region 25, flows along the contour of the bottom plate 14, and the oil content in the flammable sludge is reduced. , Further vaporize or thermally decompose.

【0030】水蒸気噴射管18の噴射口18aから反応
域20内に噴射した高温水蒸気は、流動領域23に吹込
み、減量した可燃性スラッジ塊1のガス化を更に促進す
るとともに、底部反応域25において油蒸気及び熱分解
ガスと接触混合して重質炭化水素の軽質化を促進し、底
部反応域25に改質ガスを生成する。
The high temperature steam injected from the injection port 18a of the steam injection pipe 18 into the reaction region 20 is blown into the flow region 23 to further promote the gasification of the reduced amount of the combustible sludge agglomerates 1 and the bottom reaction region 25. In the above step, the oil vapor and the pyrolysis gas are catalytically mixed with each other to promote the lightening of heavy hydrocarbons, and the reformed gas is generated in the bottom reaction zone 25.

【0031】水蒸気、油蒸気、改質ガス及び微細固形分
を含む底部反応域25の混合気は、外周壁15の内面に
沿って流動領域23から上昇し、反応域20の上端部に
配置された混合気排出口27からガスダクトL1に流出
する。ガスダクトL1の混合気流は、サイクロン分離器
50の上部流入口51からサイクロン分離器50内に流
入し、分離器50内に旋回流を形成する。混合気中の固
形分は、旋回流の遠心分離作用によりダストバンカー5
4内に堆積し、ダストバンカー54から排出される。固
形分を除去した混合気は、上部送出口55からガスダク
トL2に流出し、凝縮器60に導入される。
The air-fuel mixture in the bottom reaction zone 25 containing steam, oil vapor, reformed gas and fine solids rises from the flow zone 23 along the inner surface of the outer peripheral wall 15 and is arranged at the upper end of the reaction zone 20. The mixed gas discharge port 27 flows out to the gas duct L1. The mixed airflow in the gas duct L1 flows into the cyclone separator 50 from the upper inlet 51 of the cyclone separator 50 and forms a swirl flow in the separator 50. The solid content in the air-fuel mixture is removed by the dust bunker 5 by the centrifugal action of the swirling flow.
4 and is discharged from the dust bunker 54. The air-fuel mixture from which the solid content has been removed flows out from the upper outlet 55 to the gas duct L2 and is introduced into the condenser 60.

【0032】冷却水が凝縮器60の冷却コイル61を循
環し、高温の混合気を冷却する。混合気中の油蒸気及び
水蒸気は凝縮し、液化した油分及び水分は、凝縮器60
の回収手段(図示せず)によって回収される。
Cooling water circulates in the cooling coil 61 of the condenser 60 to cool the hot air-fuel mixture. Oil vapor and water vapor in the air-fuel mixture are condensed, and liquefied oil and water are condensed in the condenser 60.
Is collected by a collecting means (not shown).

【0033】油蒸気及び水蒸気を除去し且つ冷却した改
質ガスは、送風機70の吸引圧力によりガスダクトL3
内に流入し、送風機70の吐出圧力下にガスダクトL4
から系外の設備、例えば、燃焼機器又は内燃機関等に燃
料ガスとして供給される。
The reformed gas from which oil vapor and water vapor have been removed and which has been cooled is urged by the suction pressure of the blower 70 to form the gas duct L3.
Gas in the gas duct L4 under the discharge pressure of the blower 70.
Is supplied as fuel gas to equipment outside the system, such as combustion equipment or an internal combustion engine.

【0034】このような構成の廃棄物処理装置よれば、
反応器10に供給された可燃性スラッジ塊1は、火炎ジ
ェット12bと直接接触・混合して蒸発又は熱分解し、
熱分解ガス中の重質炭化水素は、反応器10内に噴射し
た高温水蒸気との接触混合により軽質炭化水素に転化す
る。このため、比較的多量の軽質炭化水素を含む改質ガ
スが反応域20に生成し、混合気の分離・凝縮工程後に
得られる改質ガスのカロリー値は増大する。
According to the waste treatment device having such a configuration,
The flammable sludge agglomerate 1 supplied to the reactor 10 directly contacts and mixes with the flame jet 12b to evaporate or thermally decompose,
Heavy hydrocarbons in the pyrolysis gas are converted into light hydrocarbons by contact mixing with the high temperature steam injected into the reactor 10. For this reason, a reformed gas containing a relatively large amount of light hydrocarbons is generated in the reaction zone 20, and the caloric value of the reformed gas obtained after the separation / condensation step of the air-fuel mixture increases.

【0035】反応器10は、高速噴流型バーナ12によ
る可燃性スラッジの熱分解と、高温水蒸気による熱分解
ガスの改質とを単一の反応領域で行うように構成されて
いるので、反応器10を含むシステム全体構成及び装置
全体構造は簡素化する。
The reactor 10 is constructed so that the pyrolysis of the flammable sludge by the high-speed jet burner 12 and the reforming of the pyrolysis gas by the high temperature steam are carried out in a single reaction zone. The entire system configuration including 10 and the entire apparatus structure are simplified.

【0036】また、上記廃棄物処理装置においては、反
応器10の構造として、可燃性スラッジ塊1を頂部から
下向きに導入し、火炎ジェット12bを反応域20の中
心に向けて水平に噴射し、両者の相互衝突混合により可
燃性スラッジ塊1の熱処理を行うので、可燃性スラッジ
塊1と、火炎及び高温燃焼ガスとの接触効率が向上し、
可燃性スラッジのガス化効率が向上する。
Further, in the above-mentioned waste treatment apparatus, as the structure of the reactor 10, the flammable sludge lump 1 is introduced downward from the top, and the flame jet 12b is horizontally jetted toward the center of the reaction zone 20, Since the heat treatment of the flammable sludge lump 1 is performed by mutual collision mixing of the both, the contact efficiency between the flammable sludge lump 1 and the flame and high temperature combustion gas is improved,
The gasification efficiency of combustible sludge is improved.

【0037】更に、上記構成の廃棄物処理装置によれ
ば、可燃性スラッジ塊1のガス化及び熱分解ガスの改質
を促進する底部反応域(改質域)25を火炎ジェット1
2bの下側に形成し、底部反応域25の寸法設定等によ
り処理能力の設計自由度を高めた構成を採用したことか
ら、可燃性スラッジ処理量及び処理能力の増減に対する
設計変更を底部反応域25の寸法設定等により比較的容
易に行うことができる。例えば、可燃性スラッジの処理
量を増大すべく装置構造を大型化する必要が生じた場
合、各構成要素のスケールアップ、殊に、底部反応域2
5の大型化により、装置全体のスケールアップを比較的
容易に成し得る。
Further, according to the waste treatment apparatus having the above-mentioned constitution, the bottom jet reaction zone (reforming zone) 25 for promoting the gasification of the flammable sludge lump 1 and the reforming of the pyrolysis gas is provided in the flame jet 1
Since the structure is formed on the lower side of 2b and the design flexibility of the treatment capacity is increased by setting the dimensions of the bottom reaction zone 25, etc., the design change for the increase or decrease in the amount of flammable sludge treatment and the treatment capacity is made to the bottom reaction zone. This can be performed relatively easily by setting the size of 25 or the like. For example, when it becomes necessary to upsize the apparatus structure in order to increase the throughput of combustible sludge, the scale-up of each component, especially the bottom reaction zone 2
By increasing the size of 5, the scale-up of the entire apparatus can be relatively easily performed.

【0038】図5は、本発明の第2実施例に係る廃棄物
処理装置の反応器10の概略縦断面図である。本例の反
応器10では、高速噴流型バーナ12は、外周壁15の
比較的高い位置に配置され、高速噴流型バーナ12の下
側に水蒸気噴射管18の噴射口18aが配置される。噴
射口18aは、高温水蒸気を底部反応域25の中心に向
けて水平に噴射する。
FIG. 5 is a schematic vertical sectional view of the reactor 10 of the waste treatment device according to the second embodiment of the present invention. In the reactor 10 of this example, the high-speed jet burner 12 is arranged at a relatively high position on the outer peripheral wall 15, and the injection port 18 a of the steam injection pipe 18 is arranged below the high-speed jet burner 12. The injection port 18a horizontally injects the high-temperature steam toward the center of the bottom reaction zone 25.

【0039】可燃性スラッジ導入管17の導入口17a
から反応域20内に落下した可燃性スラッジ塊1は、反
応域20内で径方向外方に若干拡散しながら流下し、高
速噴流型バーナ12の火炎ジェット12bと交差衝突
し、霧状且つ微粒子状に粉砕されるとともに、蒸気化し
又は熱分解する。水分及び油分を逸失して減量ないし軽
比重化した可燃性スラッジの固形分は、火炎ジェット1
2bの間に形成された流動領域23(図3)から底部反
応域25に降下し、噴射口18aが噴射した高温水蒸気
と混合接触する。可燃性スラッジ中の油分は、高温水蒸
気と混合して更に蒸気化し又は熱分解し、底部反応域2
5の熱分解ガスは、重質炭化水素の軽質化により改質さ
れる。
Inlet port 17a of the combustible sludge introducing pipe 17
The flammable sludge lump 1 that has fallen from the reaction zone 20 into the reaction zone 20 flows down while diffusing slightly outward in the reaction zone 20, cross-collides with the flame jet 12b of the high-speed jet burner 12, and is atomized and fine particles. It is crushed into a solid and vaporized or pyrolyzed. The solid content of flammable sludge, which has lost weight and light specific gravity due to loss of water and oil, is
From the flow region 23 (FIG. 3) formed between 2b to the bottom reaction region 25, the hot water vapor injected from the injection port 18a is mixed and contacted. The oil content in the flammable sludge is mixed with high temperature steam to be further vaporized or pyrolyzed, and the bottom reaction zone 2
The pyrolysis gas of No. 5 is reformed by lightening heavy hydrocarbons.

【0040】水蒸気、油蒸気、改質ガス及び微細固形分
を含む底部反応域25の混合気は、上記第1実施例と同
様、外周壁15の内面に沿って流動領域23から上昇
し、混合気排出口27からガスダクトL1に流出し、サ
イクロン分離器50に導入される。
The air-fuel mixture in the bottom reaction zone 25 containing water vapor, oil vapor, reformed gas and fine solids rises from the flow zone 23 along the inner surface of the outer peripheral wall 15 and mixes, as in the first embodiment. It flows out from the air outlet 27 into the gas duct L1 and is introduced into the cyclone separator 50.

【0041】図6は、本発明の第3実施例に係る廃棄物
処理装置の反応器10の概略縦断面図である。本例の反
応器10では、高速噴流型バーナ12の噴射ノズル12
aおよび水蒸気噴射管18の噴射口18aは、外周壁1
5の同一レベルに配置される。噴射ノズル12aは、火
炎ジェット12bを反応域20の中心に向けて噴射し、
噴射口18aは、高温水蒸気を底部反応域25の中心に
向けて水平に噴射する。
FIG. 6 is a schematic vertical sectional view of the reactor 10 of the waste treatment apparatus according to the third embodiment of the present invention. In the reactor 10 of this example, the injection nozzle 12 of the high-speed jet burner 12 is used.
a and the injection port 18a of the water vapor injection pipe 18 are the outer peripheral wall 1
5 are placed on the same level. The injection nozzle 12a injects the flame jet 12b toward the center of the reaction zone 20,
The injection port 18a horizontally injects the high-temperature steam toward the center of the bottom reaction zone 25.

【0042】可燃性スラッジ導入管17の導入口17a
から反応域20内に落下した可燃性スラッジ塊1は、火
炎ジェット12bと交差衝突して霧状且つ微粒子状に粉
砕され、蒸気化し又は熱分解し、同時に、噴射口18a
の高温水蒸気噴流と衝突混合する。可燃性スラッジ塊1
は、水分及び油分を逸失して減量ないし軽比重化しなが
ら底部反応域25内を流動し、熱分解ガス中の重質炭化
水素は、高温水蒸気との混合接触により軽質炭化水素に
転化し、熱分解ガスは改質される。
Inlet port 17a of the combustible sludge introducing pipe 17
The flammable sludge lump 1 that has fallen into the reaction zone 20 from the above cross-collides with the flame jet 12b, is pulverized into mist and fine particles, and is vaporized or thermally decomposed, and at the same time, the injection port 18a.
It impinges and mixes with the high temperature steam jet. Flammable sludge lump 1
Flows in the bottom reaction zone 25 while losing water and oil to reduce or reduce the specific gravity, and the heavy hydrocarbons in the pyrolysis gas are converted into light hydrocarbons by the mixed contact with high-temperature steam, resulting in heat generation. The cracked gas is reformed.

【0043】水蒸気、油蒸気、改質ガス及び微細固形分
を含む底部反応域25の混合気は、上記第1及び第2実
施例と同様、外周壁15の内面に沿って上昇し、混合気
排出口27からガスダクトL1に流出し、サイクロン分
離器50に導入される。
The air-fuel mixture in the bottom reaction zone 25 containing water vapor, oil vapor, reformed gas and fine solids rises along the inner surface of the outer peripheral wall 15 as in the first and second embodiments, and the air-fuel mixture is mixed. It flows from the outlet 27 into the gas duct L1 and is introduced into the cyclone separator 50.

【0044】以上、本発明の好適な実施例について詳細
に説明したが、本発明は上記実施例に限定されるもので
はなく、特許請求の範囲に記載された本発明の範囲内で
種々の変形又は変更が可能であり、該変形例又は変更例
も又、本発明の範囲内に含まれるものであることは、い
うまでもない。
Although the preferred embodiments of the present invention have been described in detail above, the present invention is not limited to the above embodiments, and various modifications can be made within the scope of the present invention described in the claims. It is needless to say that the present invention can be modified or changed, and the modification or modification is also included in the scope of the invention.

【0045】例えば、上記構成の廃棄物処理装置及び処
理方法は、含油スラリーの廃棄処理のような液状廃棄物
の熱処理プロセスや、微粉炭、RDF等のガス化プロセ
スに適用しても良く、更には、汚染土壌焼却処理、一般
医療廃棄物ならびに感染性医療廃棄物の処理プロセスに
適用してもよい
For example, the waste treatment apparatus and treatment method having the above-mentioned constitution may be applied to a heat treatment process of liquid waste such as a waste treatment of oil-containing slurry, a gasification process of pulverized coal, RDF, etc. May be applied to contaminated soil incineration, general medical waste and infectious medical waste treatment processes

【0046】また、反応器から導出した混合気から微細
固形分等を除去する分離器として、バグフィルター又は
セラミックフィルター等の他の分離手段又は浄化手段を
備えた分離器を使用しても良い。
As the separator for removing fine solids and the like from the air-fuel mixture discharged from the reactor, a separator having other separating means such as a bag filter or a ceramic filter or a purifying means may be used.

【0047】[0047]

【発明の効果】以上説明した如く、本発明の上記構成に
よれば、可燃性スラッジ等の有機性廃棄物を加熱し、気
化・減容し、気化・減容過程で生成した気化ガス及び油
蒸気等の混合気中の重質炭化水素を軽質炭化水素に転換
し、比較的高カロリーの改質ガスを生成することができ
る廃棄物処理装置及び廃物処理方法が提供される。
As described above, according to the above-mentioned constitution of the present invention, the organic waste such as combustible sludge is heated to be vaporized and reduced in volume, and the vaporized gas and oil produced in the vaporization and volume reduction process. Provided are a waste treatment apparatus and a waste treatment method capable of converting heavy hydrocarbons in a gas mixture such as steam into light hydrocarbons and producing a reformed gas having a relatively high calorie.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の好適な実施例に係る廃棄物処理装置の
全体構成を示すシステムフロー図である。
FIG. 1 is a system flow diagram showing an overall configuration of a waste treatment device according to a preferred embodiment of the present invention.

【図2】図1に示す反応器の概略縦断面図である。FIG. 2 is a schematic vertical sectional view of the reactor shown in FIG.

【図3】図1に示す反応器の概略横断面図である。FIG. 3 is a schematic cross-sectional view of the reactor shown in FIG.

【図4】図1に示す水蒸気加熱装置の構造を概略的に示
す断面図である。
4 is a cross-sectional view schematically showing the structure of the steam heating device shown in FIG.

【図5】本発明の第2実施例に係る廃棄物処理装置の反
応器の構成を概略的に示す縦断面図である。
FIG. 5 is a vertical cross-sectional view schematically showing the configuration of a reactor of a waste treatment device according to a second embodiment of the present invention.

【図6】本発明の第3実施例に係る廃棄物処理装置の反
応器の構成を概略的に示す縦断面図である。
FIG. 6 is a vertical cross-sectional view schematically showing the structure of a reactor of a waste treatment device according to a third embodiment of the present invention.

【図7】従来の廃棄物処理装置の全体構成を示すシステ
ムフロー図である。
FIG. 7 is a system flow diagram showing the overall configuration of a conventional waste treatment device.

【符号の説明】[Explanation of symbols]

1 可燃性スラッジ塊 10 反応器 11 原料導入部 12 高速噴流型バーナ 12a 噴射ノズル 12b 火炎ジェット 13 頂壁 14 底壁 15 外周壁 17 可燃性スラッジ供給管 17a 可燃性スラッジ導入口 18 水蒸気噴射管 18a 水蒸気噴射口 20 反応域 22 火炎領域 23 流動領域 25 底部反応域 50 サイクロン分離器 60 凝縮器 70 送風機 80 水蒸気加熱装置 1 flammable sludge lump 10 reactor 11 Raw material introduction department 12 High-speed jet burner 12a injection nozzle 12b flame jet 13 top wall 14 bottom wall 15 Outer wall 17 Combustible sludge supply pipe 17a Flammable sludge inlet 18 Steam injection pipe 18a Steam injection port 20 reaction zones 22 Flame area 23 Flow region 25 Bottom reaction zone 50 cyclone separator 60 condenser 70 blower 80 Steam heating device

───────────────────────────────────────────────────── フロントページの続き (72)発明者 持田 晋 神奈川県横浜市鶴見区尻手2丁目1番53号 日本ファーネス工業株式会社内 Fターム(参考) 3K061 AA23 AB02 AC02 BA06 CA01 4D004 AA01 BA03 CA08 CA25 CA27 CB04 CB34 CC02 CC03 DA03 DA06    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Shin Mochida             2-53, Shirate, Tsurumi-ku, Yokohama-shi, Kanagawa               Within Japan Furnace Industry Co., Ltd. F term (reference) 3K061 AA23 AB02 AC02 BA06 CA01                 4D004 AA01 BA03 CA08 CA25 CA27                       CB04 CB34 CC02 CC03 DA03                       DA06

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 高温且つ高速の完全燃焼火炎を反応域に
噴射する燃焼手段を備えた反応器と、該燃焼手段の火炎
及び燃焼ガスと直接接触混合するように可燃性廃棄物を
前記反応器の反応域に導入する廃棄物導入手段とを備
え、前記完全燃焼火炎により前記可燃性廃棄物を減容・
気化する廃棄物処理装置において、 前記可燃性廃棄物を前記反応器の上部から下向きに前記
反応域に導入する廃棄物導入手段と、 1000℃以上の高温水蒸気を前記反応域に噴射する水
蒸気導入手段とを備え、 前記燃焼手段は、前記火炎を前記反応域の外周領域から
横向きに該反応域内に噴射するように配向され、前記火
炎の下側に改質域を形成し、 前記水蒸気導入手段は、前記火炎により気化・減容した
可燃性廃棄物に対して前記高温水蒸気を接触混合するよ
うに噴射し、前記可燃性廃棄物の気化により生成した気
化ガス及びミストに含まれる重質炭化水素を前記高温水
蒸気によって軽質化するようにしたことを特徴とする廃
棄物処理装置。
1. A reactor equipped with a combustion means for injecting a high-temperature, high-velocity, complete combustion flame into a reaction zone, and a combustible waste for direct mixing with the flame and combustion gas of the combustion means. And a waste introduction means for introducing the waste into the reaction zone, the volume of the combustible waste is reduced by the complete combustion flame.
In a vaporization waste treatment device, waste introduction means for introducing the flammable waste from the upper part of the reactor downward into the reaction zone, and steam introduction means for injecting high temperature steam of 1000 ° C. or higher into the reaction zone And, the combustion means is oriented so as to inject the flame laterally from the outer peripheral region of the reaction zone into the reaction zone, and forms a reforming zone on the lower side of the flame. Injecting the high temperature steam into the combustible waste that has been vaporized and reduced in volume by the flame so as to be contact-mixed with the vaporized gas produced by vaporization of the combustible waste and heavy hydrocarbons contained in mist. A waste treatment device, characterized in that it is made light by the high temperature steam.
【請求項2】 前記反応器は、円形横断面の縦型反応容
器からなり、前記廃棄物導入手段は、前記可燃性廃棄物
を前記反応器の中心部から吐出し、前記燃焼手段は、前
記反応器の外周壁に所定の角度間隔を隔てて配置された
複数の高速噴流型バーナからなり、各高速噴流型バーナ
は、前記反応器の中心領域に向かって火炎を噴射するよ
うに配向されることを特徴とする請求項1に記載の廃棄
物処理装置。
2. The reactor comprises a vertical reaction vessel having a circular cross section, the waste introduction means discharges the combustible waste from a central portion of the reactor, and the combustion means comprises: The reactor comprises a plurality of high-speed jet burners arranged on the outer peripheral wall of the reactor at predetermined angular intervals, and each high-speed jet burner is oriented to inject a flame toward the central region of the reactor. The waste treatment device according to claim 1, wherein
【請求項3】 前記水蒸気導入手段は、前記可燃性廃棄
物の吐出口の周囲に配置された水蒸気噴射口を有し、前
記高速噴流型バーナの火炎の流動モーメンタムが実質的
に作用しない前記高温水蒸気及び気化ガスの流動領域が
該火炎の間に形成され、前記水蒸気噴射口が噴射した高
温水蒸気は、前記流動領域から前記反応器の底部反応域
に流下し、該底部反応域において前記可燃性廃棄物の気
化ガス及びミストと接触混合し、前記気化ガス及びミス
トは、前記流動領域を上昇することを特徴とする請求項
2に記載の廃棄物処理装置。
3. The high-temperature steam introduction means has a steam injection port arranged around the discharge port of the combustible waste, and the flow momentum of the flame of the high-speed jet burner does not substantially act on the high temperature. A flow region of steam and vaporized gas is formed between the flames, and the high temperature steam injected by the steam injection port flows down from the flow region to a bottom reaction region of the reactor, and the flammability is generated in the bottom reaction region. The waste treatment device according to claim 2, wherein the vaporized gas and mist of the waste are brought into contact with and mixed with each other, and the vaporized gas and the mist rise in the flow region.
【請求項4】 前記反応器は、円形横断面の縦型反応容
器からなり、前記燃焼手段は、前記反応器の外周壁に配
置された高速噴流型バーナからなり、前記水蒸気導入手
段は、前記反応器の外周壁から前記高速噴流型バーナの
下側の底部反応域に前記高温水蒸気を噴射する水蒸気噴
射口を有し、該噴射口が噴射した高温水蒸気は、前記底
部反応域において前記可燃性廃棄物の気化ガス及びミス
トと接触混合することを特徴とする請求項1に記載の廃
棄物処理装置。
4. The reactor comprises a vertical reaction vessel having a circular cross section, the combustion means comprises a high-speed jet burner arranged on an outer peripheral wall of the reactor, and the water vapor introducing means comprises: There is a steam injection port for injecting the high-temperature steam from the outer peripheral wall of the reactor to the bottom reaction region below the high-speed jet burner, and the high-temperature steam injected by the injection port is combustible in the bottom reaction region. The waste treatment apparatus according to claim 1, wherein the waste treatment apparatus is in contact with and mixed with vaporized gas and mist of the waste.
【請求項5】 前記反応器は、円形横断面の縦型反応容
器からなり、前記燃焼手段は、前記反応器の外周壁に配
置された高速噴流型バーナからなり、前記水蒸気導入手
段は、前記反応器の外周壁から前記高速噴流型バーナと
実質的に同じレベルで前記高温水蒸気を噴射する水蒸気
噴射口を有し、該噴射口が噴射した高温水蒸気は、前記
可燃性廃棄物の気化ガス及びミストと接触混合すること
を特徴とする請求項1に記載の廃棄物処理装置。
5. The reactor comprises a vertical reaction vessel having a circular cross section, the combustion means comprises a high-speed jet burner arranged on an outer peripheral wall of the reactor, and the steam introducing means comprises: It has a steam injection port for injecting the high-temperature steam from the outer peripheral wall of the reactor at substantially the same level as the high-speed jet burner, and the high-temperature steam injected by the injection port is a vaporized gas of the combustible waste and The waste treatment apparatus according to claim 1, wherein the waste treatment apparatus mixes with the mist by contact.
【請求項6】 前記反応器は、半球形の底壁を備えると
ともに、上昇した前記改質ガスを反応域から流出するガ
ス流出口を前記反応域の上部に備えることを特徴とする
請求項2乃至5のいずれか1項に記載の廃棄物処理装
置。
6. The reactor is provided with a hemispherical bottom wall, and a gas outlet for letting out the reformed gas that has risen from the reaction zone is provided at an upper portion of the reaction zone. The waste treatment device according to any one of 1 to 5.
【請求項7】 可燃性廃棄物を反応器の反応域に導入す
るとともに、高温且つ高速の完全燃焼火炎を前記反応域
に噴射し、前記可燃性廃棄物を前記完全燃焼火炎及び燃
焼ガスと直接接触混合せしめ、前記完全燃焼火炎により
前記可燃性廃棄物を減容・気化する廃棄物処理方法にお
いて、 前記可燃性廃棄物を前記反応器の上部から下向きに前記
反応域に導入し、 前記完全燃焼火炎を前記反応域の外周領域から前記反応
域の中心領域に向けて横向きに噴射し、該火炎を前記可
燃性廃棄物と交差衝突せしめて該可燃性廃棄物を気化・
減容し、 1000℃以上に加熱した高温の水蒸気を前記反応域に
噴射して、前記完全燃焼火炎により気化・減容した可燃
性廃棄物に対して前記水蒸気を接触混合せしめ、前記可
燃性廃棄物の気化により生成した気化ガス及びミストに
含まれる重質炭化水素を前記水蒸気によって軽質化し、
カロリー値を増大した改質ガスを生成することを特徴と
する廃棄物処理方法。
7. Combustible waste is introduced into the reaction zone of the reactor and a high temperature and high velocity complete combustion flame is injected into the reaction zone to direct the combustible waste directly with the complete combustion flame and combustion gas. In the waste treatment method of contact mixing, reducing the volume of the combustible waste by the complete combustion flame and vaporizing the combustible waste, the combustible waste is introduced into the reaction zone downward from the upper part of the reactor, and the complete combustion is performed. A flame is laterally jetted from the outer peripheral region of the reaction zone toward the central region of the reaction zone, and the flame cross-collides with the combustible waste to vaporize the combustible waste.
High-temperature steam that has been reduced in volume and heated to 1000 ° C. or higher is injected into the reaction zone, and the steam is contact mixed with the combustible waste that has been vaporized and reduced in volume by the complete combustion flame. Heavy hydrocarbons contained in the vaporized gas and mist produced by the vaporization of the substance are lightened by the steam,
A method for treating waste, which comprises producing a reformed gas having an increased caloric value.
【請求項8】 前記反応器の中間高さ部分から前記完全
燃焼火炎を噴射し、前記気化ガス、ミスト及び高温水蒸
気を混合して該気化ガス及びミストを改質する改質域を
前記完全燃焼火炎の下側に形成することを特徴とする請
求項7に記載の廃棄物処理方法。
8. The reforming zone for injecting the complete combustion flame from the middle height portion of the reactor and mixing the vaporized gas, mist and high temperature steam to reform the vaporized gas and mist is the complete combustion. The waste treatment method according to claim 7, which is formed on the lower side of the flame.
【請求項9】 前記完全燃焼火炎を前記反応器の外周壁
から角度間隔を隔てて噴射し、前記改質域の改質ガスが
上昇可能な流動領域を前記火炎の間に確保することを特
徴とする請求項8に記載の廃棄物処理方法。
9. The complete combustion flame is injected from the outer peripheral wall of the reactor at an angular interval, and a flow region in which the reformed gas in the reforming region can rise is secured between the flames. The waste treatment method according to claim 8.
【請求項10】 前記改質域から上昇した改質ガスを前
記反応域の上部から導出し、該改質ガスに含まれる固形
成分を分離し、該改質ガスから除去することを特徴とす
る請求項8又は9に記載の廃棄物処理方法。
10. The reformed gas rising from the reforming zone is led out from the upper part of the reaction zone to separate a solid component contained in the reformed gas and remove it from the reformed gas. The waste treatment method according to claim 8.
【請求項11】 固形成分を除去した前記改質ガスを冷
却し、凝縮液を該改質ガスから分離し、除去することを
特徴とする請求項10に記載の廃棄物処理方法。
11. The waste treatment method according to claim 10, wherein the reformed gas from which solid components have been removed is cooled, and the condensate is separated from the reformed gas and removed.
JP2002132050A 2002-05-07 2002-05-07 Waste treatment apparatus and waste treatment method Expired - Fee Related JP4740407B2 (en)

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JP2007268380A (en) * 2006-03-30 2007-10-18 Mitsui Eng & Shipbuild Co Ltd Oil/water separation system
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Publication number Priority date Publication date Assignee Title
JP2007268380A (en) * 2006-03-30 2007-10-18 Mitsui Eng & Shipbuild Co Ltd Oil/water separation system
KR101092200B1 (en) * 2009-05-15 2011-12-09 코오롱건설주식회사 Apparatus for Separating Contaminant from Contaminated Soil and Purifying Contaminated Soil
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CN109798531A (en) * 2017-11-17 2019-05-24 中昊晨光化工研究院有限公司 A kind of device and method of plasma cracking processing organic fluorine residual liquid
CN114427683A (en) * 2020-10-29 2022-05-03 新疆大学 Device and process for treating high-concentration low-boiling-point combustible organic waste liquid containing solid-phase substances
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