JP2003326121A - Air cleaning filter and air conditioner using the same - Google Patents
Air cleaning filter and air conditioner using the sameInfo
- Publication number
- JP2003326121A JP2003326121A JP2002132417A JP2002132417A JP2003326121A JP 2003326121 A JP2003326121 A JP 2003326121A JP 2002132417 A JP2002132417 A JP 2002132417A JP 2002132417 A JP2002132417 A JP 2002132417A JP 2003326121 A JP2003326121 A JP 2003326121A
- Authority
- JP
- Japan
- Prior art keywords
- air
- filter
- wall surface
- voids
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 61
- 230000002093 peripheral effect Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 65
- 239000011800 void material Substances 0.000 claims description 63
- 239000000758 substrate Substances 0.000 claims description 24
- 239000004745 nonwoven fabric Substances 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 239000011941 photocatalyst Substances 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 description 15
- 230000001965 increasing effect Effects 0.000 description 9
- 238000004887 air purification Methods 0.000 description 8
- 238000005452 bending Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000011045 prefiltration Methods 0.000 description 2
- 102100024522 Bladder cancer-associated protein Human genes 0.000 description 1
- 101150110835 Blcap gene Proteins 0.000 description 1
- 101100493740 Oryza sativa subsp. japonica BC10 gene Proteins 0.000 description 1
- 101100219325 Phaseolus vulgaris BA13 gene Proteins 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
- Filtering Materials (AREA)
- Electrostatic Separation (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、風路壁面に穴を
有する空気清浄フィルター及びそのフィルターを用いた
空気調和機に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an air cleaning filter having holes on the wall surface of an air passage and an air conditioner using the filter.
【0002】[0002]
【従来の技術】従来の空気清浄フィルターとしては、例
えば特開平4−176310号公報に示されたようなも
のがあり、この空気清浄フィルターの斜視図を図17に
示す。なお、この図に示すように、従来の空気清浄フィ
ルターはエレクトレット化(電極化)された濾材1を連
続的にヒダ状に折り込みで連続ヒダ空間を作り、このヒ
ダ空間の濾材1にエレクトレット化した平坦な濾材2を
融着又は接着して重ね、これらのものを多段化して多数
の空隙コアをもつハニカム構造のエレクトレットフィル
ターを作り、これを空気清浄フィルターとしていた。2. Description of the Related Art As a conventional air cleaning filter, for example, there is one disclosed in Japanese Patent Laid-Open No. 4-176310, and a perspective view of this air cleaning filter is shown in FIG. As shown in this figure, in the conventional air cleaning filter, the filter medium 1 which has been electretized (made into an electrode) is continuously folded in a fold shape to form a continuous fold space, and the filter medium 1 in this fold space is electretized. The flat filter medium 2 was fused or adhered and laminated, and these were multi-staged to form a honeycomb structure electret filter having a large number of void cores, which was used as an air cleaning filter.
【0003】次に、この空気清浄フィルターの捕集原理
について説明する。まず、室内の汚れた空気が空気清浄
フィルターのエレクトレット化された多数の空隙へ流入
すると、この汚れた空気はエレクトレット化された濾材
1、2の凹凸表面や毛羽立った表面に衝突しながら、メ
カニカルな捕集と、電気的なクーロン力及び誘起力作用
による粒子吸引力とで異物粒子(塵等)を濾材表面に吸
着させて捕集する。Next, the collection principle of this air cleaning filter will be described. First, when dirty air in a room flows into a large number of electret voids of an air purifying filter, the dirty air collides with the uneven surfaces and fluffy surfaces of the electret filter media 1 and 2 while causing mechanical damage. Foreign particles (such as dust) are adsorbed and collected on the surface of the filter medium by the collection and the particle suction force by the action of the electric Coulomb force and the induction force.
【0004】従って、このようなエレクトレット化され
た多数の空隙をもつハニカム構造のフィルターを用いる
と、前述したように、捕集効率が向上し、空気が通過す
るコアの空隙率を大きくできるので、その結果、空気が
濾材1,2の空隙周囲壁面と平行に流れた時は、他の一
般的なフィルターと比べてかなり風圧損失を小さくする
ことができ、風量低下を防ぐことができる。しかし、空
気がフィルターの空隙面に対して斜めに流入した場合
は、空隙周囲壁面の濾材に衝突して曲がりながら流れる
ため、空隙周囲壁面が長ければ長いほど圧力損失が増加
することとなる。Therefore, when a filter having a honeycomb structure having a large number of electretized voids is used, as described above, the collection efficiency is improved and the porosity of the core through which air passes can be increased. As a result, when the air flows in parallel with the wall surfaces around the voids of the filter media 1 and 2, the wind pressure loss can be made considerably smaller than that of other general filters, and the reduction of the air volume can be prevented. However, when the air flows obliquely to the void surface of the filter, it collides with the filter material on the wall surface around the void and flows while bending, so that the longer the wall surface around the void, the more the pressure loss increases.
【0005】なお、このような構造にすることにより、
濾材の表面積が、フラットタイプやプリーツタイプと比
較して数倍の表面積を得ることができるため、フィルタ
ー濾材の表面積とほぼ比例するフィルターの目詰まり寿
命も向上させることができる。By adopting such a structure,
Since the surface area of the filter medium can be several times as large as that of the flat type or the pleated type, the clogging life of the filter, which is almost proportional to the surface area of the filter medium, can be improved.
【0006】また、以上の説明では、エレクトレット化
された多数の空隙をもつハニカム構造のフィルターを用
いることにより、異物等の粒子を捕集することができ、
かつ圧力損失が小さく、寿命が向上することを説明した
が、活性炭や光触媒等の臭気成分を吸着または分解する
作用をもつ物資を含有した濾材をハニカム構造のフィル
ターとしても、同様に、圧力損失が小さく、フラットタ
イプのフィルターと比較して臭気成分を吸着又は分解す
る表面積を数倍大きくできるため、脱臭性能がよく、寿
命が向上したフィルターが得られる。Further, in the above description, particles such as foreign matters can be collected by using a filter having a honeycomb structure having a large number of electretized voids,
And it was explained that the pressure loss is small and the life is improved, but even if a filter material containing a material having an action of adsorbing or decomposing odorous components such as activated carbon and a photocatalyst is used as a filter having a honeycomb structure, the pressure loss is also the same. Since the surface area for adsorbing or decomposing odorous components can be increased several times as compared with a small-sized flat type filter, a filter having good deodorizing performance and a long life can be obtained.
【0007】[0007]
【発明が解決しようとする課題】以上説明したように、
従来の空気清浄フィルターでは、空気がフィルターの空
隙面に斜めに流入した場合は、空隙周囲壁面の濾材に衝
突して曲がりながら流れるため、空隙周囲壁面が長けれ
ば長いほど圧力損失が増加するという問題があった。As described above,
In a conventional air cleaning filter, when air flows obliquely into the air gap surface of the filter, it collides with the filter material around the air gap wall and flows while bending. Therefore, the longer the air gap wall surface, the more pressure loss increases. was there.
【0008】また、このようなハニカム構造のフィルタ
ーを空気調和機の室内機等に用いると、ハニカムコア壁
面の空隙周囲壁面が長ければ長いほど圧力損失が増加す
るため、送風機の風量が低下したり、送風機モータ入力
の増大により消費電力が増大するという問題があった。Further, when such a filter having a honeycomb structure is used in an indoor unit of an air conditioner, etc., the longer the cavity surrounding wall surface of the honeycomb core wall surface is, the more the pressure loss increases, so that the air volume of the blower decreases. However, there is a problem that power consumption increases due to an increase in the fan motor input.
【0009】この発明は、上記のような問題を解消する
ためになされたもので、空気がフィルターの空隙面に斜
めに流入しても、圧力損失を抑制して風量低下を防いだ
空気清浄フィルターを得ることを目的とする。The present invention has been made in order to solve the above problems, and even if air obliquely flows into the void surface of the filter, it suppresses the pressure loss and prevents the air volume from decreasing. Aim to get.
【0010】また、送風機の風量低下を抑制しながら、
モータ入力の増大を防いだ空気調和機を得ることを目的
とする。性能改善を目的としている。Further, while suppressing a decrease in the air volume of the blower,
The purpose is to obtain an air conditioner that prevents an increase in motor input. The purpose is to improve performance.
【0011】[0011]
【課題を解決するための手段】この発明に係る空気清浄
フィルター及びそのフィルターを用いた空気調和機にお
いては、多数の空隙を有するハニカム構造の空気清浄フ
ィルターにおいて、前記ハニカム構造の空隙周囲壁面に
穴を設け、この穴により互いに隣接する前記空隙間を連
通させるようにしたものである。In an air cleaning filter and an air conditioner using the filter according to the present invention, in an air cleaning filter having a honeycomb structure having a large number of voids, holes are formed in a wall surface around the voids of the honeycomb structure. Is provided, and the holes are made to communicate with each other by the holes.
【0012】また、前記穴が、前記空隙周囲壁面の空気
流入側のみに設けられたものである。Further, the hole is provided only on the air inflow side of the wall surface around the void.
【0013】また、前記穴が長穴形状をなし、該長穴が
前記空隙周囲壁面の空気流入方向に対してほぼ平行とな
るように配置されたものである。Further, the hole has an oblong shape, and the oblong hole is arranged so as to be substantially parallel to the air inflow direction of the wall surface around the void.
【0014】また、前記空隙周囲壁面が、少なくとも活
性炭又は光触媒のいずれかを含有した濾材で形成された
ものである。The wall surface around the voids is formed of a filter medium containing at least either activated carbon or a photocatalyst.
【0015】また、前記空隙周囲壁面が、不織布若しく
はフィルム等の基材に電気極性を付与したエレクトレッ
ト濾材で形成されたものである。Further, the wall surface around the voids is formed of an electret filter medium obtained by imparting electric polarity to a substrate such as a nonwoven fabric or a film.
【0016】また、前記エレクトレット濾材が、陽極性
を付与した基材と陰極性を付与した基材との積層物から
なり、該積層物の両極性を共に有するように前記空隙周
囲壁面が構成されたものである。Further, the electret filter medium is composed of a laminate of a base material provided with an anodic property and a base material provided with a cathodic property, and the wall surface around the void is formed so as to have both polarities of the laminate. It is a thing.
【0017】また、多数の空隙を有し、該空隙周囲壁面
が不織布等の通気性基材とフイルム等の非通気性基材と
の積層物からなるハニカム構造の空気清浄フィルターに
おいて、前記非通気性基材の壁面のみに穴を設け、この
穴から前記通気性基材を介して互いに隣接する前記空隙
間を連通させるようにしたものである。Further, in the air cleaning filter having a honeycomb structure having a large number of voids, and the wall surface around the voids is made of a laminate of a breathable substrate such as a non-woven fabric and a non-breathable substrate such as a film, A hole is provided only on the wall surface of the permeable base material, and the air gaps adjacent to each other are communicated from the hole through the air permeable base material.
【0018】また、前記穴が、前記非通気性基材の空気
流入側のみに設けられたものである。Further, the hole is provided only on the air inflow side of the non-air-permeable base material.
【0019】また、前記穴が長穴形状をなし、該長穴が
前記空隙周囲壁面の空気流入方向に対してほぼ平行とな
るように配置されたものである。Further, the hole has an elongated hole shape, and the elongated hole is arranged so as to be substantially parallel to the air inflow direction of the wall surface around the void.
【0020】また、前記積層物のいずれか一方の基材に
陽極性を、その他方の基材に陰極性を付与し、これらの
両極性を共にするように前記空隙周囲壁面が構成された
ものである。In addition, one of the base materials of the laminate is provided with an anodic property and the other base material is provided with a cathodic property, and the wall surface around the voids is configured to have both polarities. Is.
【0021】また、多数の空隙を有し、該空隙周囲壁面
が不織布等の通気性基材とフイルム等の非通気性基材と
の積層物からなるハニカム構造の空気清浄フィルターに
おいて、前記非通気性基材を前記空隙周囲壁面の空気流
出側のみに設け、空気流入側の前記通気性基材から隣接
する前記空隙間を連通させるようにしたものである。Further, in the air cleaning filter having a honeycomb structure having a large number of voids, and the wall surface around the voids is made of a laminate of a breathable substrate such as a non-woven fabric and a non-breathable substrate such as a film, The elastic base material is provided only on the air outflow side of the wall surface around the voids, and the air gap side adjacent to the air permeable base material on the air inflow side is communicated.
【0022】また、前記請求項1から11までのいずれ
かの空気清浄フィルターが空気調和機の室内ユニットの
風路内に設けられたものである。The air cleaning filter according to any one of claims 1 to 11 is provided in the air passage of the indoor unit of the air conditioner.
【0023】また、送風機を囲うように屈曲して設けら
れた複数の熱交換器と、これら熱交換器に対応して上流
側に屈曲して設けられ、多数の空隙を有するハニカム構
造の空気清浄フィルターと、を備えた空気調和機におい
て、前記空気清浄フィルターが、その屈曲した各フィル
ターの各法線に対する空気の流入角度に応じて前記空隙
周囲壁面に穴を設け、この穴により互いの隣接する前記
空隙間を連通させるものである。Further, a plurality of heat exchangers that are bent so as to surround the blower, and an air cleaner having a honeycomb structure that is bent and provided on the upstream side corresponding to the heat exchangers and has a large number of voids. In an air conditioner including a filter, the air purification filter has holes formed in the wall surface around the void according to an inflow angle of air with respect to each normal line of each of the bent filters, and the holes are adjacent to each other by this hole. The voids are communicated with each other.
【0024】また、前記穴が、前記屈曲した各フィルタ
ーの各法線に対する空気の流入角度が大きいほど、その
占有面積が大きくなるように設けられたものである。Further, the holes are provided such that the larger the inflow angle of air with respect to each normal line of each of the bent filters, the larger the occupied area thereof.
【0025】また、前記穴が、前記屈曲した各フィルタ
ー毎に同じスペックで設けられたものである。The holes are provided with the same specifications for each of the bent filters.
【0026】また、前記屈曲した各フィルターの厚み
が、前記各熱交換器の通過風速がほぼ均一となるように
前記風路内抵抗に応じて設けられたものである。Further, the thickness of each of the bent filters is provided in accordance with the resistance in the air passage so that the air velocity passing through each of the heat exchangers becomes substantially uniform.
【0027】[0027]
【発明の実施の形態】実施の形態1.以下に、この発明
の実施の形態1について図1を用いながら説明する。こ
の図1は本願発明の多数の空隙コアを有するハニカム構
造状の空気清浄フィルタの斜視図であり、また、図2は
この図1を拡大したものである。これらの図に示すよう
に、この多数の空隙コアを有するハニカム構造状の空気
清浄フィルタは、濾材1を連続的に波状又はヒダ状に折
り込みで連続波又はヒダ空間を作り、この連続波又はヒ
ダ空間の濾材1に融着剤又は接着剤等で平坦な濾材2を
接着して重ね、多段化したものである。なお、この多段
化して多数の空隙コアを形成する周囲壁面には、互いに
隣接した空隙4を連通させるための穴3を設けている。BEST MODE FOR CARRYING OUT THE INVENTION Embodiment 1. Embodiment 1 of the present invention will be described below with reference to FIG. 1 is a perspective view of an air purifying filter having a honeycomb structure having a large number of void cores according to the present invention, and FIG. 2 is an enlarged view of FIG. As shown in these figures, this air purifying filter having a honeycomb structure having a large number of void cores continuously folds the filter medium 1 in a wavy or fold shape to form a continuous wave or a fold space. A flat filter medium 2 is adhered to the filter medium 1 in the space by a fusing agent, an adhesive agent or the like, and the filter medium 1 is stacked in multiple layers. It should be noted that holes 3 are provided on the peripheral wall surface that forms a multiplicity of multi-cavity cores by connecting them in stages so as to allow the adjacent voids 4 to communicate with each other.
【0028】次に、このように構成された空気清浄フィ
ルタの動作について説明する。まず、多数の空隙を有
し、捕獲面積が増大したハニカム構造状の空気清浄フィ
ルタに、図3の如く、空気がフィルタ空隙壁面1、2と
平行に流入した時は、空隙壁面に衝突せずに流れるの
で、空気は穴3から隣の空隙コアに余り移動せずに捕獲
面としての空隙壁面1、2に異物粒子を捕獲しながらス
ムースに流れる。Next, the operation of the air cleaning filter constructed as described above will be described. First, as shown in FIG. 3, when air flows into the air purifying filter having a honeycomb structure having a large number of voids and an increased trapping area in parallel with the filter void wall faces 1 and 2, it does not collide with the void wall faces. Therefore, the air does not move so much from the hole 3 to the adjacent void core, and flows smoothly while trapping foreign particles on the void wall surfaces 1 and 2 as trapping surfaces.
【0029】また、空気が図4の如く、空気清浄フィル
ターに対して傾斜角度θで流入した時、言い換えれば、
濾材の空隙壁面1、2に対して傾斜角度θで流入した時
は、空気は空隙壁面1、2に衝突しながら空隙4内を流
れるようになるものの、しかし、この時、空隙壁面1、
2に設けられた穴3により、図5に示すように、空気の
一部は穴3から隣りの空隙ヘ空隙壁面1、2に衝突する
ことなく流れるようになるため、壁面への衝突・屈曲エ
ネルギーが小さく、即ち、圧力損失を余り生じることが
無いようにして流れるので、エネルギーロスが緩和さ
れ、強いては、衝突エネルギーによる音も小さくなる。Further, when the air flows into the air cleaning filter at an inclination angle θ as shown in FIG. 4, in other words,
When the air flows into the cavity wall surfaces 1 and 2 of the filter medium at an inclination angle θ, the air flows through the cavity 4 while colliding with the cavity wall surfaces 1 and 2, but at this time, the cavity wall surface 1,
As shown in FIG. 5, part of the air flows from the hole 3 to the adjacent void without colliding with the void wall faces 1 and 2 due to the hole 3 provided in the hole 2. Since the energy is small, that is, the flow is such that pressure loss does not occur so much, the energy loss is alleviated, and the noise due to the collision energy is also reduced.
【0030】なお、この時のエネルギーロス、即ち、穴
の有無による圧力損失は、穴が有る時と無い時では大幅
に相違することが図6からも解る。但し、この時の穴3
の壁面に対する割合は約30%で、空隙4の開口面積に
対する空隙壁面の奥行寸法割合はそれぞれmm単位とし
た時の無次元単位において、約1.5である。言い換え
れば、このようなハニカム構造の空気清浄フィルターに
おいては異物粒子を多く取るために、空隙壁面の奥行寸
法を空隙開口寸法の最大長よりも大きくするのが一般的
である。It is also understood from FIG. 6 that the energy loss at this time, that is, the pressure loss due to the presence or absence of the hole, is significantly different between the case with the hole and the case without the hole. However, hole 3 at this time
Is about 30%, and the depth dimension ratio of the cavity wall surface to the opening area of the cavity 4 is about 1.5 in a dimensionless unit when the unit is mm. In other words, in such an air cleaning filter having a honeycomb structure, the depth dimension of the cavity wall surface is generally larger than the maximum length of the cavity opening dimension in order to collect many foreign particles.
【0031】また、以上説明では、穴3を空隙周囲壁面
1、2全体のどの位置に設けても良いように説明した
が、図7に示すように空隙周囲壁面1、2の空気流入側
のみに設けるようにすると、穴加工時間や廃却材を少な
くしながら、空気流入角度に対して効率良く衝突エネル
ギーのロス(圧力損失)を緩和し、音も小さくできる。Further, in the above description, the hole 3 may be provided at any position on the entire wall surfaces 1 and 2 around the space, but as shown in FIG. 7, only the air inflow side of the wall surfaces 1 and 2 around the space is provided. In this case, it is possible to efficiently reduce the collision energy loss (pressure loss) with respect to the air inflow angle and reduce the noise while reducing the hole processing time and the waste material.
【0032】また、穴3を長穴形状とし、該長穴3aを
図8に示すように空隙周囲壁面1、2の空気流入方向に
対してほぼ平行となるように配置すると、空気流は空隙
周囲壁面1、2に沿って流れるため、特に、空隙周囲壁
面1、2に対して空気流入角度が小さくなったときで
も、即ち、45°以下となったときでも、ほぼ平行に配
置した長穴3aにより、効率良く隣接する空隙4へ空気
を流し、周囲壁面1、2に衝突する衝突量が少なくなる
ため、衝突エネルギーのロス(圧力損失)を緩和し、音
も小さくできる。If the hole 3 is formed in an elongated shape and the elongated hole 3a is arranged so as to be substantially parallel to the air inflow direction of the peripheral wall surfaces 1 and 2 of the void as shown in FIG. Since the air flows along the peripheral wall surfaces 1 and 2, in particular, even when the air inflow angle becomes small with respect to the cavity peripheral wall surfaces 1 and 2, that is, even when the air inflow angle becomes 45 ° or less, the elongated holes arranged substantially parallel to each other. 3a allows air to flow efficiently into the adjacent voids 4 and reduces the amount of collision with the peripheral wall surfaces 1 and 2, so that loss of collision energy (pressure loss) can be alleviated and noise can be reduced.
【0033】また、空隙周囲壁面を形成する濾材1、2
に少なくとも活性炭又は光触媒のいずれかを含有させて
用いると、この濾材1、2を通過する空気の悪臭を脱臭
したり、分解したりするため、衝突エネルギーのロス
(圧力損失)や音を緩和しながら悪臭を除去する快適な
空気清浄フィルターを得ることができる。Further, the filter media 1 and 2 which form the wall surface around the voids.
When at least one of activated carbon and a photocatalyst is used in the above, the malodor of the air passing through the filter media 1 and 2 is deodorized or decomposed, so that the loss of collision energy (pressure loss) and the sound are mitigated. You can get a comfortable air purifying filter that removes bad odors.
【0034】また、空隙周囲壁面を形成する濾材1、2
として毛羽立った不織布、或いはフィル等の基材を用
い、この基材に電気極性を付与し、この付与したエレク
トレット濾材1a,2aで空隙周囲壁面を構成するよう
にすると、メカニカルな捕集と、電気的なクーロン力及
び誘起力作用による粒子吸引力とで粒子(塵等)を濾材
表面に吸着するようになるため、衝突エネルギーのロス
(圧力損失)や音を緩和しながら異物等を効率良く除去
する快適な空気清浄フィルターを得ることができる。Further, the filter media 1 and 2 forming the wall surface around the voids.
A fluffy non-woven fabric or a base material such as a fill is used as the base material, and the base material is provided with electric polarity, and the electret filter media 1a and 2a are provided to form the wall surface around the voids. Particles (dust, etc.) are adsorbed on the surface of the filter medium by the effective Coulomb force and the particle suction force due to the action of induced force, so that foreign matter etc. are efficiently removed while reducing the loss of collision energy (pressure loss) and noise. You can get a comfortable air purifying filter.
【0035】なお、前述したエレクトレット濾材1a,
2aに電気極性を付与する時、いずれか一方の基材表面
に陽極性を、その他方の表面に陰極性を付与し、ここの
付与した両極性を共に有するように空隙周囲壁面を構成
すると、異物自体がプラスとマイナスのいずれかの極性
を保持しているため、更に、図9に示すように、異物等
の粒子を効率良く除去する快適な空気清浄フィルターを
得ることができる。The above electret filter medium 1a,
When the electric polarity is given to 2a, if the anodic property is given to the surface of one of the base materials and the cathodic property is given to the other surface, and the cavity surrounding wall surface is configured to have both the given polarities, Since the foreign matter itself holds either positive or negative polarity, it is possible to obtain a comfortable air purification filter that efficiently removes particles such as foreign matter as shown in FIG.
【0036】また、以上の説明では、穴3を濾材1、2
の空隙壁面の両方に設けたが、濾材1、2の空隙壁面の
どちらか一方のみに設けた場合でも、ほぼ似たような効
果が得られる。Further, in the above description, the holes 3 are replaced by the filter media 1, 2
Although it is provided on both of the wall surfaces of the voids, a similar effect can be obtained even when it is provided on only one of the wall surfaces of the filter media 1 and 2.
【0037】実施の形態2.以下に、この発明の実施の
形態2について図10を用いながら説明する。なお、こ
の実施の形態2においては、実施の形態1の濾材1、2
の換わりに、例えば、毛羽立った不織布等の通気性基材
7とフイルム等の非通気性基材8とを積層した積層物を
濾材とし、この積層物の濾材から実施の形態1で説明し
たようにハニカム状の空隙壁面を形成し、しかも、この
時、積層物の非通気性基材の濾材壁面のみに穴3を設
け、この穴3から通気性基材7を介して互いに隣接する
空隙間を連通するように構成したものである。Embodiment 2. The second embodiment of the present invention will be described below with reference to FIG. In the second embodiment, the filter media 1, 2 of the first embodiment are
Instead of, for example, a laminate obtained by laminating a breathable base material 7 such as a fluffy non-woven fabric and a non-breathable base material 8 such as a film is used as the filter medium, and the filter medium of this laminate is as described in the first embodiment. In this case, a honeycomb-shaped void wall surface is formed, and at this time, a hole 3 is provided only in the filter material wall surface of the non-air-permeable base material of the laminate, and voids that are adjacent to each other through the air-permeable base material 7 from this hole 3 are formed. It is configured to communicate with each other.
【0038】次に、このように構成された空気清浄フィ
ルタの動作について説明する。まず、多数の空隙を有
し、捕獲面積が増大したハニカム構造状の空気清浄フィ
ルタに、図3の如く、空気がフィルタ空隙壁面1、2と
平行に流入した時は、空隙壁面に衝突せずに流れるの
で、空気は穴3から隣の空隙コアに余り移動せずに、不
織布等の通気性基材7又は、及びフイルム等の非通気性
基材8からなる捕獲面としての空隙壁面1、2に異物粒
子を捕獲しながらスムースに流れる。Next, the operation of the air cleaning filter constructed as described above will be described. First, as shown in FIG. 3, when air flows into the air purifying filter having a honeycomb structure having a large number of voids and an increased trapping area in parallel with the filter void wall faces 1 and 2, it does not collide with the void wall faces. Since the air does not move so much from the hole 3 to the adjacent void core, the void wall surface 1 as a capture surface made of the breathable substrate 7 such as a nonwoven fabric or the non-breathable substrate 8 such as a film, It smoothly flows while capturing foreign particles.
【0039】また、空気が図4の如く、空気清浄フィル
ターに対して傾斜角度θで流入した時、言い換えれば、
濾材の空隙壁面1、2に対して傾斜角度θで流入した時
は、空気は空隙壁面1、2に衝突しながら空隙4内を流
れるようになるものの、しかし、この時、非通気性基材
8の空隙壁面1、2に設けられた穴3により、図5に示
すように、空気の一部は穴3から通気性基材7を介して
隣りの空隙4ヘ空隙壁面1、2に衝突することなく流れ
るため、壁面への衝突・屈曲エネルギーが小さく、即
ち、圧力損失を余り生じることが無いようにして流れる
ので、エネルギーロスが緩和され、強いては、衝突エネ
ルギーによる音も小さくなる。Further, when air flows into the air cleaning filter at an inclination angle θ as shown in FIG. 4, in other words,
When the air flows in at an inclination angle θ with respect to the void wall surfaces 1 and 2 of the filter medium, the air flows through the void 4 while colliding with the void wall surfaces 1 and 2, but at this time, the air-impermeable base material is used. Due to the holes 3 provided in the void wall surfaces 1 and 2 of FIG. 8, a part of the air collides with the void wall surfaces 1 and 2 from the hole 3 to the adjacent void 4 through the breathable base material 7, as shown in FIG. Since the flow does not occur, the collision / bending energy on the wall surface is small, that is, the flow does not cause pressure loss so much, the energy loss is alleviated, and the sound due to the collision energy is reduced.
【0040】なお、以上の説明では、穴3を非通気性基
材8の空隙壁面としての積層物濾材1、2の両方に設け
るようにしたが、積層物濾材1、2の空隙壁面のどちら
か一方の非通気性基材8のみに設けた場合でも、ほぼ似
たような効果が得られる。In the above description, the holes 3 are provided in both the laminated filter media 1 and 2 as the void wall surfaces of the non-air-permeable base material 8, but which of the void wall faces of the laminated filter media 1 and 2 is used. Even if it is provided only on one of the non-air-permeable base materials 8, a substantially similar effect can be obtained.
【0041】また、穴3を図11に示すように空隙周囲
壁面1、2の非通気性基材8の空気流入側のみに設ける
ようにすると、穴3の加工時間や通気性基材8の廃却材
を少なくしながら、空気流入角度に対して効率良く衝突
エネルギーのロス(圧力損失)を緩和し、音も小さくで
きる。Further, when the holes 3 are provided only on the air inflow side of the air impermeable base material 8 of the cavity surrounding wall surfaces 1 and 2 as shown in FIG. 11, the processing time of the holes 3 and the air permeable base material 8 are reduced. While reducing the amount of waste material, the loss of collision energy (pressure loss) can be efficiently mitigated with respect to the air inflow angle, and the noise can be reduced.
【0042】また、穴3を長穴形状とし、該長穴を図1
2に示すように空隙周囲壁面1、2の空気流入方向に対
してほぼ平行となるように配置すると、空気流は空隙周
囲壁面1、2に沿って流れるため、特に、空隙周囲壁面
1、2に対して空気流入角度が小さくなったときでも、
即ち、45°以下となったときでも、ほぼ平行に配置し
た長穴3aにより、効率良く隣接する空隙4へ空気を流
し、周囲壁面1、2に衝突する衝突量が少なくなるた
め、衝突エネルギーのロス(圧力損失)を緩和し、音も
小さくできる。Further, the hole 3 is formed in a long hole shape, and the long hole is formed as shown in FIG.
As shown in FIG. 2, when the air flow is arranged so as to be substantially parallel to the air inflow direction of the air gap peripheral wall surfaces 1 and 2, the air flow flows along the air gap peripheral wall surfaces 1 and 2. Even when the air inflow angle becomes smaller,
That is, even when the angle becomes 45 ° or less, the elongated holes 3a arranged substantially in parallel allow the air to efficiently flow into the adjacent voids 4 and the collision amount colliding with the peripheral wall surfaces 1 and 2 is reduced. Loss (pressure loss) is mitigated and the sound can be reduced.
【0043】また、この時、空隙周囲壁面を形成する濾
材1、2として毛羽立った不織布、或いはフィル等の基
材のいずれか一方の基材表面に陽極性を、その他方の表
面に陰極性を付与し、ここの付与した両極性を共に有す
るように空隙周囲壁面を構成すると、メカニカルな捕集
と、電気的なクーロン力及び誘起力作用による粒子吸引
力とで粒子(塵等)を濾材表面に吸着するようになるた
め、衝突エネルギーのロス(圧力損失)や音を緩和しな
がら異物等を効率良く除去する快適な空気清浄フィルタ
ーを得ることができる。At this time, the surface of one of the substrates such as fluffed non-woven fabric as the filter media 1 and 2 forming the wall surface around the voids, or the substrate such as fill is anodically and the other surface is cathodic. When the wall surface around the void is configured to have both the given polarities, the particles (dust, etc.) are mechanically collected and the particles are attracted by the electric Coulomb force and the inductive force action. Therefore, it is possible to obtain a comfortable air purifying filter that efficiently removes foreign matters and the like while absorbing collision energy loss (pressure loss) and sound.
【0044】実施の形態3.以下に、この発明の実施の
形態3について図13、14を用いながら説明する。な
お、この実施の形態3においては、実施の形態2の濾材
1、2である毛羽立った不織布等の通気性基材7とフイ
ルム等の非通気性基材8との積層物を形成する時、非通
気性基材8の幅を通気性基材7の幅よりも小さくして積
層し、この積層物からハニカム構造の空隙壁面を実施の
形態1で説明したように作る時、空隙壁面1、2の空気
流出側のみに非通気性基材8が位置するように作り、空
気流入側の通気性基材7から隣の空隙ヘ空気を逃がすよ
うにしたものである。Embodiment 3. The third embodiment of the present invention will be described below with reference to FIGS. In the third embodiment, when forming a laminate of the air-permeable base material 7 such as the fluffy nonwoven fabric which is the filter material 1 or 2 of the second embodiment and the non-air-permeable base material 8 such as a film, When the width of the non-breathable substrate 8 is smaller than that of the breathable substrate 7 and the layers are laminated, and the cavity wall surface of the honeycomb structure is formed from this laminate as described in Embodiment 1, the cavity wall surface 1, The non-breathable base material 8 is located only on the air outflow side of No. 2, and the air is allowed to escape from the breathable base material 7 on the air inflow side to the adjacent space.
【0045】次に、このように構成された空気清浄フィ
ルタの動作について説明する。まず、多数の空隙を有
し、捕獲面積が増大したハニカム構造状の空気清浄フィ
ルタに、図3の如く、空気がフィルタ空隙壁面1、2と
平行に流入した時は、空隙壁面に衝突せずに流れるの
で、空気は穴3から隣の空隙コアに余り移動せずに、不
織布等の通気性基材7又は、及びフイルム等の非通気性
基材8からなる捕獲面としての空隙壁面1、2に異物粒
子を捕獲しながらスムースに流れる。Next, the operation of the air cleaning filter constructed as described above will be described. First, as shown in FIG. 3, when air flows into the air purifying filter having a honeycomb structure having a large number of voids and an increased trapping area in parallel with the filter void wall faces 1 and 2, it does not collide with the void wall faces. Since the air does not move so much from the hole 3 to the adjacent void core, the void wall surface 1 as a capture surface made of the breathable substrate 7 such as a nonwoven fabric or the non-breathable substrate 8 such as a film, It smoothly flows while capturing foreign particles.
【0046】また、空気が図4の如く、空気清浄フィル
ターに対して傾斜角度θで流入した時、言い換えれば、
濾材の空隙壁面1、2に対して傾斜角度θで流入した時
は、空気は空隙壁面1、2に衝突しながら空隙4内を流
れるようになるものの、しかし、この時、空気流の入口
側には空気を通さない非通気性基材8が無く、空気を通
す通気性基材7のみが存在するため、この通気性基材7
から、図14に示すように、空気の一部は隣りの空隙4
ヘ空隙壁面1、2に衝突することなく流れるので、壁面
への衝突・屈曲エネルギーが小さく、圧力損失を余り生
じることが無いようにして流れるため、エネルギーロス
が緩和され、強いては、衝突エネルギーによる音も小さ
くなる。Further, when the air flows into the air cleaning filter at an inclination angle θ as shown in FIG. 4, in other words,
When the air flows in at an inclination angle θ with respect to the void wall surfaces 1 and 2 of the filter medium, the air comes into the void 4 while colliding with the void wall surfaces 1 and 2, but at this time, the air flow inlet side Since there is no non-breathable substrate 8 that does not allow air to pass through, and there is only the breathable substrate 7 that allows air to pass through, this breathable substrate 7
Therefore, as shown in FIG.
F Because the air flows without colliding with the cavity wall surfaces 1 and 2, the collision / bending energy to the wall surface is small, and the flow is performed so that pressure loss does not occur so much, energy loss is alleviated, and in the strongest case, it depends on the collision energy. The sound also becomes smaller.
【0047】実施の形態4.以下に、この発明の実施の
形態4について図15を用いながら説明する。なお、図
15は空気調和機の室内機の概略構成断面図であり、こ
の図に示すように、該空気調和機の室内機内には、貫流
送風機10の風の流れの上流に、該貫流送風機10を囲
むように屈曲して配置された前・上面熱交換器11及び
背面熱交換器12と、これら前・上面及び背面熱交換器
11、12を通過する室内空気の風路13が形成された
風路体と、この風路体を内蔵し、前面及び上面に空気吸
い込み口14、15を有して下面に空気吹出し口16を
有するは箱体20と、前・上面熱交換器11と背面熱交
換器12の上流側に設けられたプレフィルター17と、
このプレフィルター17と各熱交換器11、12との間
に、これらの熱交換器11、12に対応して屈曲して設
けられた実施の形態1から3までのいずれかの空気清浄
フィルタ18とで構成され、しかも、この屈曲した空気
清浄フィルタ18の空隙周囲壁面に設けた穴3は、その
屈曲したフィルターの法線に対する空気の流入角度に応
じて設けられている。Fourth Embodiment Embodiment 4 of the present invention will be described below with reference to FIG. It should be noted that FIG. 15 is a schematic configuration cross-sectional view of the indoor unit of the air conditioner. As shown in this figure, in the indoor unit of the air conditioner, the cross-flow blower is provided upstream of the flow of the wind of the cross-flow blower 10. A front / upper surface heat exchanger 11 and a rear surface heat exchanger 12 that are bent and arranged so as to surround 10 and an air passage 13 for indoor air that passes through the front / upper surface and rear surface heat exchangers 11, 12 are formed. And an air passage body, a box body 20 having the air passage body built therein, having air inlets 14 and 15 on the front and upper surfaces and an air outlet 16 on the lower surface, and a front and upper surface heat exchanger 11. A pre-filter 17 provided on the upstream side of the back heat exchanger 12,
The air cleaning filter 18 according to any one of the first to third embodiments, which is bent between the prefilter 17 and the heat exchangers 11 and 12 so as to correspond to the heat exchangers 11 and 12. Further, the hole 3 provided on the wall surface around the void of the bent air cleaning filter 18 is provided in accordance with the inflow angle of air with respect to the normal line of the bent filter.
【0048】次に、この動作について説明する。まず、
図15に示すように、空気が空気清浄フィルタ−18の
法線に対して平行に流入すると、フィルタ−に対して流
路抵抗は生じない。しかし、空気が空気清浄フィルタ−
18の法線に対して角度θ1〜θ4で流入すると、空気
は空隙壁面1、2に衝突して曲がるため、圧力損失が生
じ、結果として多数の空隙をもつ空気清浄フィルター1
8の圧力損失が増加し、貫流送風機の風量を低下させた
り、貫流送風機モーターの入力を増加させたりするた
め、エネルギー損失を招く。Next, this operation will be described. First,
As shown in FIG. 15, when the air flows in parallel to the normal line of the air cleaning filter-18, the flow path resistance does not occur in the filter. However, the air is an air cleaning filter
When entering at angles θ1 to θ4 with respect to the normal line of 18, the air collides with the void wall surfaces 1 and 2 and bends, resulting in a pressure loss, and as a result, the air cleaning filter 1 having a large number of voids.
The pressure loss of No. 8 increases, the air volume of the once-through blower is reduced, and the input of the once-through blower motor is increased, resulting in energy loss.
【0049】そのため、実施の形態1から3で説明した
ように空気清浄フィルター18の空隙周囲壁面1、2に
穴3を設け、空隙壁面に衝突する空気の一部を隣りの空
隙空間へ逃がし、圧力損失を抑える。なお、この時、図
15,16に示すように、空気清浄フィルタ−18の法
線に対する空気流入角度θ1〜θ4に応じて、空気流入
角度が大きいほど空隙周囲壁面の穴3を多くし、連通占
有面積を大きくしているので、効率良く、圧力損失を抑
えるようになる。Therefore, as described in the first to third embodiments, the holes 3 are provided in the air-gap surrounding wall surfaces 1 and 2 of the air purifying filter 18 so that a part of the air that collides with the air-gap wall surface escapes to the adjacent air gap space. Reduce pressure loss. At this time, as shown in FIGS. 15 and 16, in accordance with the air inflow angles θ1 to θ4 with respect to the normal line of the air cleaning filter-18, the larger the air inflow angle, the more the holes 3 on the wall surface around the void are made to communicate. Since the occupied area is increased, the pressure loss can be efficiently suppressed.
【0050】また、空気清浄フィルタ−18の法線に対
する空気流入角度θ1〜θ4に応じて空隙周囲壁面の穴
3を多くするやり方の一例としては、空気清浄フィルタ
−18が室内機本体に取付けられた時に、その傾斜毎又
は分割毎に穴3の数や形状や大きさを決め、これらの傾
斜又は分割された各フィルター18aから18d毎にそ
れぞれの穴3の数や形状や大きさを同じにする。なお、
このようにすると、圧力損失を抑え抑えながら、風量低
下やファンモータ入力の増加を抑制して、容易に製造で
きる空気調和機が得られ。Further, as an example of a method of increasing the number of holes 3 on the wall surface around the void according to the air inflow angles θ1 to θ4 with respect to the normal line of the air cleaning filter-18, the air cleaning filter-18 is attached to the indoor unit main body. Then, the number, shape, and size of the holes 3 are determined for each inclination or division, and the number, shape, and size of the holes 3 are made the same for each of the inclined or divided filters 18a to 18d. To do. In addition,
By doing so, it is possible to obtain an air conditioner that can be easily manufactured by suppressing a decrease in air flow and an increase in fan motor input while suppressing pressure loss.
【0051】また更に、この空気清浄フィルタ−18の
同じフィルター18aの法線に対する空気流入角度が予
め設定した角度範囲内にあるか無いかを計算して判断
し、この判断結果で、設定角度範囲内にあると判断した
領域におけるの空隙周囲壁面の穴の数、形状、大きさ等
をほぼ同じスペックに統一し、また、設定角度範囲外に
あると判断した領域における空隙周囲壁面の穴の数、形
状、大きさ等を統一してそれぞれのスペックにする。な
お、このようにすると、効率良く圧力損失を抑えなが
ら、風量低下やファンモータ入力の増加を抑制して、容
易に製造できる空気調和機が得られる。Further, it is judged whether or not the air inflow angle with respect to the normal line of the same filter 18a of this air purifying filter-18 is within a preset angle range, and this judgment result is used to determine the set angle range. The number of holes, shape, size, etc. on the wall surface around the void in the area judged to be inside are unified to almost the same specifications, and the number of holes on the wall surface around the void in the area judged to be outside the set angle range. , Shape, size, etc. are unified to each specification. By doing so, it is possible to obtain an air conditioner that can be easily manufactured by efficiently suppressing pressure loss, suppressing a decrease in air flow and increasing fan motor input.
【0052】また、これらの空気清浄フィルター18a
から18dの厚みを各熱交換器11,12の通過風速がほぼ
均一となるように風路13内の抵抗に応じてそれぞれ変え
て設けるようにすると、更に、圧力損失を抑えながら均
等化できる空気清浄フィルタが得られる。Further, these air cleaning filters 18a
If the thicknesses of 18 to 18d are changed according to the resistance in the air passage 13 so that the passing wind speeds of the heat exchangers 11 and 12 are substantially uniform, the air can be equalized while suppressing the pressure loss. A clean filter is obtained.
【0053】[0053]
【発明の効果】以上のように、この発明に係る空気清浄
フィルター及びそのフィルターを用いた空気調和機にお
いては、多数の空隙を有するハニカム構造の空気清浄フ
ィルターにおいて、前記ハニカム構造の空隙周囲壁面に
穴を設け、この穴により互いに隣接する前記空隙間を連
通させるようにしたので、空気清浄フィルターに対して
空気が斜めに流入しても、空隙壁面に衝突することなく
穴から隣りの空隙流れるようになるため、衝突や屈曲に
よるエネルギーロスが緩和され、強いては、衝突エネル
ギーによる音も小さくなる空気清浄フィルターが得られ
る。As described above, in the air cleaning filter according to the present invention and the air conditioner using the filter, in the air cleaning filter having a honeycomb structure having a large number of pores, the wall surface around the pores of the honeycomb structure is formed. Since a hole is provided so that the air gaps adjacent to each other are communicated with each other, even if the air obliquely flows into the air purifying filter, the adjacent air gap can flow from the hole without colliding with the air gap wall surface. Therefore, the energy loss due to collision and bending is alleviated, and in the strongest sense, an air purification filter in which noise due to collision energy is reduced can be obtained.
【0054】また、前記穴が、前記空隙周囲壁面の空気
流入側のみに設けられたので、穴加工時間や廃却材を少
なくしながら、効率良く衝突エネルギーのロスを緩和
し、音も小さくできる空気清浄フィルターが得られる。Further, since the holes are provided only on the air inflow side of the wall surface around the void, it is possible to efficiently alleviate the collision energy loss and reduce the noise while reducing the hole processing time and the waste material. An air purification filter is obtained.
【0055】また、前記穴が長穴形状をなし、該長穴が
前記空隙周囲壁面の空気流入方向に対してほぼ平行とな
るように配置されたので、空気流入角度が小さくなった
ときでも、効率良く空気を隣の空隙へ流して壁面衝突量
を少なくするため、衝突エネルギーのロスを緩和し、音
も小さくできる空気清浄フィルターが得られる。Further, since the hole has a long hole shape and is arranged so as to be substantially parallel to the air inflow direction of the wall surface around the void, even when the air inflow angle becomes small, Since the air is efficiently flown to the adjacent air gap to reduce the amount of collision with the wall surface, an air cleaning filter capable of reducing the loss of collision energy and reducing noise can be obtained.
【0056】また、前記空隙周囲壁面が、少なくとも活
性炭又は光触媒のいずれかを含有した濾材で形成された
ので、活性炭又は光触媒により空気の悪臭を脱臭した
り、分解したりするため、衝突エネルギーのロスや音を
緩和しながら快適な空気を得る空気清浄フィルターが得
られる。Further, since the wall surface around the voids is formed of a filter medium containing at least either activated carbon or a photocatalyst, the activated carbon or the photocatalyst deodorizes or decomposes the bad odor of air, resulting in a loss of collision energy. An air purifying filter that obtains comfortable air while reducing noise and noise is obtained.
【0057】また、前記空隙周囲壁面が、不織布若しく
はフィルム等の基材に電気極性を付与したエレクトレッ
ト濾材で形成されたので、メカニカルな捕集と、電気的
な捕集とで異物粒子を吸着するようになるため、圧力損
失や音を緩和しながら効率良く異物等を除去する快適な
空気清浄フィルターが得られる。Further, since the wall surface around the voids is formed of the electret filter medium in which the base material such as the nonwoven fabric or the film is provided with electric polarity, the foreign particles are adsorbed by the mechanical collection and the electrical collection. As a result, a comfortable air purifying filter that efficiently removes foreign matter and the like while reducing pressure loss and noise can be obtained.
【0058】また、前記エレクトレット濾材が、陽極性
を付与した基材と陰極性を付与した基材との積層物から
なり、該積層物の両極性を共に有するように前記空隙周
囲壁面が構成されたので、更に圧力損失や音を緩和しな
がら効率良く異物等を除去する快適な空気清浄フィルタ
ーが得られる。Further, the electret filter medium is composed of a laminate of a base material provided with an anodic property and a base material provided with a cathodic property, and the wall surface around the void is constituted so as to have both polarities of the laminate. Therefore, it is possible to obtain a comfortable air purifying filter that efficiently removes foreign matters while reducing pressure loss and noise.
【0059】また、多数の空隙を有し、該空隙周囲壁面
が不織布等の通気性基材とフイルム等の非通気性基材と
の積層物からなるハニカム構造の空気清浄フィルターに
おいて、前記非通気性基材の壁面のみに穴を設け、この
穴から前記通気性基材を介して互いに隣接する前記空隙
間を連通させるようにしたので、少ない材料で効率良く
圧力損失を緩和し、音を小さくできる空気清浄フィルタ
ーが得られる。Further, in the air cleaning filter having a honeycomb structure having a large number of voids, and the wall surface around the voids is made of a laminate of a breathable substrate such as a nonwoven fabric and a non-breathable substrate such as a film, Since a hole is provided only on the wall surface of the flexible base material and the air gaps adjacent to each other are communicated with each other through the hole through the air-permeable base material, the pressure loss is efficiently reduced with a small amount of material, and the sound is reduced. A viable air purification filter is obtained.
【0060】また、前記穴が、前記非通気性基材の空気
流入側のみに設けられたので、更に少ない材料で、穴加
工時間や廃却材を少なくしながら、効率良く衝突エネル
ギーのロスを緩和して、音を小さくできる空気清浄フィ
ルターが得られる。Further, since the holes are provided only on the air inflow side of the non-air-permeable base material, the amount of material required is less, and the loss of collision energy is efficiently reduced while reducing the hole processing time and waste materials. An air purifying filter that can be softened to reduce noise is obtained.
【0061】また、前記穴が長穴形状をなし、該長穴が
前記空隙周囲壁面の空気流入方向に対してほぼ平行とな
るように配置されたので、空気流入角度が小さい時で
も、少ない材料で、効率良く空気を隣の空隙へ流して壁
面衝突量を少なくするため、衝突エネルギーのロスを緩
和し、音を小さくできる空気清浄フィルターが得られ
る。Further, since the hole has a long hole shape and is arranged so as to be substantially parallel to the air inflow direction of the wall surface around the void, a small amount of material is used even when the air inflow angle is small. Thus, the air is efficiently flown to the adjacent space to reduce the amount of collision with the wall surface, so that the air cleaning filter capable of reducing the loss of collision energy and reducing the noise can be obtained.
【0062】また、前記積層物のいずれか一方の基材に
陽極性を、その他方の基材に陰極性を付与し、これらの
両極性を共にするように前記空隙周囲壁面が構成された
ので、メカニカルな捕集と、電気的な捕集とで異物粒子
を吸着するようになるため、少ない材料で、圧力損失や
音を緩和しながら効率良く異物等を除去する快適な空気
清浄フィルターが得られる。Further, since one of the base materials of the laminate is provided with an anodic property and the other base material is provided with a cathodic property, the wall surface around the voids is configured to have both polarities. Since it collects foreign particles by mechanical collection and electric collection, it is possible to obtain a comfortable air purification filter that efficiently removes foreign particles while reducing pressure loss and noise with less material. To be
【0063】また、多数の空隙を有し、該空隙周囲壁面
が不織布等の通気性基材とフイルム等の非通気性基材と
の積層物からなるハニカム構造の空気清浄フィルターに
おいて、前記非通気性基材を前記空隙周囲壁面の空気流
出側のみに設け、空気流入側の前記通気性基材から隣接
する前記空隙間を連通させるようにしたので、更に少な
い材料で、穴加工を不用し、圧力損失や音を緩和しなが
ら効率良く異物等を除去する快適な経済的な空気清浄フ
ィルターが得られる。Further, in the air cleaning filter having a honeycomb structure having a large number of voids, and the wall surface around the voids is a laminate of a breathable substrate such as a nonwoven fabric and a non-breathable substrate such as a film, A base material is provided only on the air outflow side of the void surrounding wall surface, and the adjacent air gaps are communicated from the air permeable base material on the air inflow side. Therefore, with less material, hole processing is unnecessary, A comfortable and economical air purifying filter that efficiently removes foreign substances while reducing pressure loss and noise can be obtained.
【0064】また、前記請求項1から11までのいずれ
かの空気清浄フィルターが空気調和機の室内ユニットの
風路内に設けられたので、フィルターに対する空気の衝
突エネルギーのロスを緩和し、音を小さくできる空気調
和機が得られる。Further, since the air cleaning filter according to any one of claims 1 to 11 is provided in the air passage of the indoor unit of the air conditioner, the loss of energy of collision of air with the filter is mitigated, and the noise is reduced. An air conditioner that can be made smaller can be obtained.
【0065】また、送風機を囲うように屈曲して設けら
れた複数の熱交換器と、これら熱交換器に対応して上流
側に屈曲して設けられ、多数の空隙を有するハニカム構
造の空気清浄フィルターと、を備えた空気調和機におい
て、前記空気清浄フィルターが、その屈曲した各フィル
ターの各法線に対する空気の流入角度に応じて前記空隙
周囲壁面に穴を設け、この穴により互いの隣接する前記
空隙間を連通させるもので、効率良く、フィルターに対
する空気の衝突エネルギーのロスを緩和し、音を小さく
できる空気調和機が得られる。Further, a plurality of heat exchangers that are bent so as to surround the blower, and an air cleaner having a honeycomb structure that is bent at the upstream side corresponding to these heat exchangers and has a large number of voids. In an air conditioner including a filter, the air purification filter has holes formed in the wall surface around the void according to an inflow angle of air with respect to each normal line of each of the bent filters, and the holes are adjacent to each other by this hole. Since the air gaps are communicated with each other, it is possible to obtain an air conditioner capable of efficiently reducing the loss of energy of collision of air with the filter and reducing noise.
【0066】また、前記穴が、前記屈曲した各フィルタ
ーの各法線に対する空気の流入角度が大きいほど、その
占有面積が大きくなるように設けられたので、更に効率
良く、フィルターに対する空気の衝突エネルギーのロス
を緩和し、音を小さくできる空気調和機が得られる。Further, since the hole is provided so that the occupied area thereof becomes larger as the air inflow angle with respect to each normal line of each of the bent filters becomes larger, the collision energy of the air with respect to the filter can be further improved. It is possible to obtain an air conditioner that can reduce the loss and reduce the sound.
【0067】また、前記穴が、前記屈曲した各フィルタ
ー毎に同じスペックで設けられたので、生産性の良いフ
ィルターで、フィルターに対する空気の衝突エネルギー
のロスを緩和し、音を小さくできる空気調和機が得られ
る。Further, since the holes are provided with the same specifications for each of the bent filters, the air conditioner capable of reducing the loss of energy of collision of air with the filter and reducing the noise with a filter having good productivity. Is obtained.
【0068】また、前記屈曲した各フィルターの厚み
が、前記各熱交換器の通過風速がほぼ均一となるように
前記風路内抵抗に応じて設けられたので、風量低下やモ
ータ入力を抑制しながら、風速を均一にする空気調和機
が得られる。Further, since the thickness of each of the bent filters is set according to the resistance in the air passage so that the air velocity passing through each of the heat exchangers becomes substantially uniform, it is possible to suppress a decrease in air flow and motor input. However, an air conditioner that makes the wind speed uniform can be obtained.
【図1】 この発明の実施の形態1における空気清浄フ
ィルターの概略構成斜視図である。FIG. 1 is a schematic perspective view of an air cleaning filter according to a first embodiment of the present invention.
【図2】 この発明の実施の形態1における空気清浄フ
ィルターの部分拡大斜視図である。FIG. 2 is a partially enlarged perspective view of the air cleaning filter according to the first embodiment of the present invention.
【図3】 この発明の実施の形態1における空気清浄フ
ィルターに対して空気が垂直に流れた時の空気の流れを
示す断面図である。FIG. 3 is a cross-sectional view showing the flow of air when the air flows vertically to the air cleaning filter according to the first embodiment of the present invention.
【図4】 従来の穴無し空気清浄フィルターに対して
空気が斜めに流れた時の空気の流れを示す断面図であるFIG. 4 is a cross-sectional view showing the flow of air when the air obliquely flows with respect to a conventional air purifying filter without holes.
【図5】 この発明の実施の形態1における穴有り空気
清浄フィルターに対して空気が斜めに流れた時の空気の
流れを示す断面図である。FIG. 5 is a cross-sectional view showing the flow of air when the air obliquely flows to the air purifying filter with holes according to the first embodiment of the present invention.
【図6】 この発明における空気清浄フィルターと従来
フィルターとの空気流入角度に対する圧力損失増加率の
関係を示したグラフ図である。FIG. 6 is a graph showing the relationship of the rate of increase in pressure loss with respect to the air inflow angle between the air cleaning filter of the present invention and the conventional filter.
【図7】 この発明の実施の形態1における空隙壁面の
空気流入側のみに穴を有する空気清浄フィルター部分拡
大斜視図である。FIG. 7 is an enlarged perspective view of an air cleaning filter portion having holes only on the air inflow side of the wall surface of the void according to the first embodiment of the present invention.
【図8】 この発明の実施の形態1における空隙壁面に
長穴を有する空気清浄フィルター部分拡大斜視図であ
る。FIG. 8 is an enlarged perspective view of a portion of an air cleaning filter having elongated holes in the wall surface of the void according to the first embodiment of the present invention.
【図9】 この発明の実施の形態1における空気清浄フ
ィルターの集塵効率を示すグラフ図である。FIG. 9 is a graph showing the dust collection efficiency of the air purification filter according to the first embodiment of the present invention.
【図10】 この発明の実施の形態2における空気清浄
フィルターの概略構成斜視図である。FIG. 10 is a schematic perspective view of an air cleaning filter according to a second embodiment of the present invention.
【図11】 この発明の実施の形態2における空隙壁面
の空気流入側のみに穴を有する空気清浄フィルターの概
略構成斜視図である。FIG. 11 is a schematic perspective view of an air cleaning filter having holes only on the air inflow side of the void wall surface according to the second embodiment of the present invention.
【図12】 この発明の実施の形態2における空隙壁面
に長穴を有する空気清浄フィルターの概略構成斜視図で
ある。FIG. 12 is a perspective view of a schematic configuration of an air cleaning filter having elongated holes on a wall surface of a void according to a second embodiment of the present invention.
【図13】 この発明の実施の形態3における空気清浄
フィルターの概略構成斜視図である。FIG. 13 is a schematic perspective view of an air cleaning filter according to a third embodiment of the present invention.
【図14】 この発明の実施の形態3における空気清浄
フィルターに対して空気が斜めに流れた時の空気の流れ
を示す断面図である。FIG. 14 is a cross-sectional view showing the flow of air when the air obliquely flows to the air cleaning filter according to the third embodiment of the present invention.
【図15】 この発明の実施の形態4における一体フィ
ルターを有する空気調和機の概略構成斜視図である。FIG. 15 is a schematic perspective view of an air conditioner having an integrated filter according to Embodiment 4 of the present invention.
【図16】 この発明の実施の形態4における分割フィ
ルターを有する空気調和機の概略構成斜視図である。FIG. 16 is a perspective view of a schematic configuration of an air conditioner having a split filter according to Embodiment 4 of the present invention.
【図17】 従来の空気清浄フィルターの概略構成斜視
図である。FIG. 17 is a schematic perspective view of a conventional air cleaning filter.
【符号の説明】
1 波状空隙壁面の濾材、 1a エレクトレット波状
壁面濾材 2 平板状空隙壁面の濾材、 2a エレク
トレット平板状壁面濾材, 3 穴、 3a長穴、 4
空隙、 7 不織布等の通気性基材、 8 フイル等
の非通気性基材、 10 貫流送風機、 11 前面熱交
換器、 12 背面熱交換器、 13 風路、 14
前面吸込み口、 15 上面吸込み口、 16 吹出
し口、 18、18a、18b、18c、18d 空気
清浄フィルター、 20 箱体。[Description of Reference Signs] 1 filter material for corrugated wall surface, 1a electret corrugated wall surface filter material 2 filter material for flat plate void surface, 2a electret flat plate wall material, 3 holes, 3a oblong hole, 4
Voids, 7 Breathable base materials such as non-woven fabric, 8 Non-breathable base materials such as 8 files, 10 Cross-flow blowers, 11 Front heat exchangers, 12 Back heat exchangers, 13 Air passages, 14
Front inlet, 15 Top inlet, 16 Outlet, 18, 18a, 18b, 18c, 18d Air cleaning filter, 20 Box.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F24F 13/28 F24F 1/00 371A (72)発明者 吉川 利彰 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 Fターム(参考) 3L051 BB01 BB03 4D019 AA01 BA13 BB02 BB03 BB10 BC01 BC05 BC07 CA01 4D054 AA11 BC06 BC10 BC16 4D058 JA33 JA38 JB14 JB24 JB25 JB29 JB39 JB41 SA20 TA02 TA06 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) F24F 13/28 F24F 1/00 371A (72) Inventor Toshiaki Yoshikawa 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Sanryu Electric Co., Ltd. F term (reference) 3L051 BB01 BB03 4D019 AA01 BA13 BB02 BB03 BB10 BC01 BC05 BC07 CA01 4D054 AA11 BC06 BC10 BC16 4D058 JA33 JA38 JB14 JB24 JB25 JB29 JB39 JB41 SA20 TA02 TA06
Claims (16)
清浄フィルターにおいて、前記ハニカム構造の空隙周囲
壁面に穴を設け、この穴により互いに隣接する前記空隙
間を連通させるようにしたことを特徴とする空気清浄フ
ィルター。1. An air purifying filter having a honeycomb structure having a large number of voids, characterized in that holes are provided on a wall surface around the voids of the honeycomb structure, and the voids adjacent to each other are communicated by the holes. Air cleaning filter.
側のみに設けられたことを特徴とする請求項1に記載の
空気清浄フィルター。2. The air cleaning filter according to claim 1, wherein the hole is provided only on the air inflow side of the wall surface around the void.
空隙周囲壁面の空気流入方向に対してほぼ平行となるよ
うに配置されたことを特徴とする請求項1又は2のいず
れかに記載の空気清浄フィルター。3. The hole according to claim 1, wherein the hole has an elongated shape, and the elongated hole is arranged so as to be substantially parallel to the air inflow direction of the wall surface around the void. Air purifying filter described in.
又は光触媒のいずれかを含有した濾材で形成されたこと
を特徴とする請求項1から3までのいずれかに記載の空
気清浄フィルター。4. The air cleaning filter according to claim 1, wherein the wall surface around the voids is formed of a filter material containing at least either activated carbon or a photocatalyst.
ィルム等の基材に電気極性を付与したエレクトレット濾
材で形成されたことを特徴とする請求項1から3までの
いずれかに記載の空気清浄フィルター。5. The air cleaning filter according to any one of claims 1 to 3, wherein the wall surface around the voids is formed of an electret filter medium in which a base material such as a nonwoven fabric or a film is provided with electric polarity. .
与した基材と陰極性を付与した基材との積層物からな
り、該積層物の両極性を共に有するように前記空隙周囲
壁面が構成されたことを特徴とする請求項5に記載の空
気清浄フィルター。6. The electret filter medium is composed of a laminate of a base material provided with an anodic property and a base material provided with a cathodic property, and the wall surface around the void is configured so as to have both polarities of the laminate. The air cleaning filter according to claim 5, wherein
織布等の通気性基材とフイルム等の非通気性基材との積
層物からなるハニカム構造の空気清浄フィルターにおい
て、 前記非通気性基材の壁面のみに穴を設け、この穴から前
記通気性基材を介して互いに隣接する前記空隙間を連通
させるようにしたことを特徴する空気清浄フィルター。7. An air purifying filter having a honeycomb structure, which has a large number of voids, and a wall surface around the voids is made of a laminate of a breathable substrate such as a nonwoven fabric and a non-breathable substrate such as a film. An air purifying filter, characterized in that a hole is provided only on the wall surface of the permeable base material, and the air gaps adjacent to each other are communicated from the hole through the air permeable base material.
側のみに設けられたことを特徴する請求項7に記載の空
気清浄フィルター。8. The air cleaning filter according to claim 7, wherein the holes are provided only on the air inflow side of the non-air-permeable base material.
空隙周囲壁面の空気流入方向に対してほぼ平行となるよ
うに配置されたことを特徴とする請求項7又は8のいず
れかに記載の空気清浄フィルター。9. The method according to claim 7, wherein the hole has an elongated hole shape, and the elongated hole is arranged so as to be substantially parallel to an air inflow direction of the wall surface around the void. Air purifying filter described in.
極性を、その他方の基材に陰極性を付与し、これらの極
性を共に有するように前記空隙周囲壁面が構成されたこ
とを特徴とする請求項7から9までのいずれかに記載の
空気清浄フィルター。10. The cavity peripheral wall surface is configured so that one of the base materials of the laminate is provided with an anodic property and the other base material is provided with a cathodic property, and both of the polarities are provided. The air cleaning filter according to any one of claims 7 to 9, which is characterized.
不織布等の通気性基材とフイルム等の非通気性基材との
積層物からなるハニカム構造の空気清浄フィルターにお
いて、 前記非通気性基材を前記空隙周囲壁面の空気流出側のみ
に設け、空気流入側の前記通気性基材から隣接する前記
空隙間を連通させるようにしたことを特徴する空気清浄
フィルター。11. An air purifying filter having a honeycomb structure, which has a large number of voids, and a wall surface around the voids is made of a laminate of a breathable substrate such as a nonwoven fabric and a non-breathable substrate such as a film. An air purifying filter, wherein a porous base material is provided only on the air outflow side of the wall surface around the void, and the air permeable base material on the air inflow side communicates with the adjacent air gap.
の空気清浄フィルターが空気調和機の室内ユニットの風
路内に設けられたことを特徴とする空気調和機。12. An air conditioner, wherein the air cleaning filter according to any one of claims 1 to 11 is provided in an air passage of an indoor unit of the air conditioner.
た複数の熱交換器と、これら熱交換器に対応して上流側
に屈曲して設けられ、多数の空隙を有するハニカム構造
の空気清浄フィルターと、を備えた空気調和機におい
て、 前記空気清浄フィルターが、その屈曲した各フィルター
の各法線に対する空気の流入角度に応じて前記空隙周囲
壁面に穴を設け、この穴により互いの隣接する前記空隙
間を連通させることを特徴する空気調和機。13. A plurality of heat exchangers, which are bent so as to surround a blower, and an air cleaner having a honeycomb structure, which is bent and provided on the upstream side corresponding to these heat exchangers and has a large number of voids. In the air conditioner including a filter, the air cleaning filter has holes in the wall surface around the void according to an inflow angle of air with respect to each normal line of each bent filter, and the holes are adjacent to each other by this hole. An air conditioner characterized by communicating the air gaps.
の各法線に対する空気の流入角度が大きいほど、その占
有面積が大きくなるように設けられたことを特徴とする
請求項13に記載の空気調和機。14. The air according to claim 13, wherein the hole is provided so that the larger the inflow angle of air with respect to each normal line of each of the bent filters, the larger the occupied area thereof becomes. Harmony machine.
毎に同じスペックで設けられたことを特徴とする請求項
13に記載の空気調和機。15. The air conditioner according to claim 13, wherein the holes are provided with the same specifications for each of the bent filters.
前記各熱交換器の通過風速がほぼ均一となるように前記
風路内抵抗に応じて設けられたことを特徴とする請求項
13から15までのいずかに記載の空気調和機。16. The thickness of each of the bent filters is
The air conditioner according to any one of claims 13 to 15, wherein the air conditioner is provided according to the resistance in the air passage so that the air velocity passing through each heat exchanger is substantially uniform.
Priority Applications (1)
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JP2002132417A JP2003326121A (en) | 2002-05-08 | 2002-05-08 | Air cleaning filter and air conditioner using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002132417A JP2003326121A (en) | 2002-05-08 | 2002-05-08 | Air cleaning filter and air conditioner using the same |
Publications (1)
Publication Number | Publication Date |
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JP2003326121A true JP2003326121A (en) | 2003-11-18 |
Family
ID=29696026
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002132417A Pending JP2003326121A (en) | 2002-05-08 | 2002-05-08 | Air cleaning filter and air conditioner using the same |
Country Status (1)
Country | Link |
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JP (1) | JP2003326121A (en) |
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