JP2003312631A - Corrugated-board-formed product and its forming method - Google Patents
Corrugated-board-formed product and its forming methodInfo
- Publication number
- JP2003312631A JP2003312631A JP2002120307A JP2002120307A JP2003312631A JP 2003312631 A JP2003312631 A JP 2003312631A JP 2002120307 A JP2002120307 A JP 2002120307A JP 2002120307 A JP2002120307 A JP 2002120307A JP 2003312631 A JP2003312631 A JP 2003312631A
- Authority
- JP
- Japan
- Prior art keywords
- corrugated
- ribs
- corrugated cardboard
- corrugated board
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 4
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Landscapes
- Containers Having Bodies Formed In One Piece (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、段ボールシート
を絞り加工で成形した容器その他の段ボール成形体に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a container or other corrugated cardboard molded body formed by drawing a corrugated cardboard sheet.
【0002】[0002]
【従来の技術】一般に、食品等を載せるトレー状の容器
として、ポリスチレン等の合成樹脂を材料とする成型品
が多用されているが、近年、廃棄時の環境への影響等を
考慮して、段ボール成形体の容器も使用されている。2. Description of the Related Art Generally, molded articles made of synthetic resin such as polystyrene are often used as tray-shaped containers for loading foods, etc., but in recent years, in consideration of the environmental impact at the time of disposal, Cardboard molded containers are also used.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、この容
器では、段ボールの性質上、一方の端部を掴んで持ち上
げると、底部が段目に平行な方向に沿って折れ曲がりや
すいという問題がある。However, in this container, due to the nature of the corrugated board, there is a problem that when one end is grasped and lifted, the bottom is easily bent along the direction parallel to the step.
【0004】そこで、この発明は、強度に優れ、いずれ
の方向にも変形しにくい段ボール成形体を提供すること
を課題とする。Therefore, an object of the present invention is to provide a corrugated board molded article which is excellent in strength and is hard to be deformed in any direction.
【0005】[0005]
【課題を解決するための手段】上記課題を解決するた
め、この発明は、段ボールシートを絞り加工で成形した
段ボール成形体において、材料となる段ボールシートに
補助押部を形成し、その部分を押し出して、段目に交差
するリブを形成したのである。In order to solve the above-mentioned problems, the present invention provides a corrugated cardboard molded body formed by drawing a corrugated cardboard sheet, in which an auxiliary pushing portion is formed on the corrugated cardboard sheet, and the portion is extruded. Then, the rib intersecting with the step is formed.
【0006】この成形体は、段ボールシートの折れ曲が
りやすい方向がリブで補強されるので、いずれの方向に
も変形しにくいものとなる。[0006] Since this molded body is reinforced with ribs in the direction in which the corrugated board sheet is easily bent, it is difficult to deform in any direction.
【0007】[0007]
【発明の実施の形態】以下、この発明の実施形態を添付
図面に基づいて説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the accompanying drawings.
【0008】図1に示すトレーは、段ボールシートに絞
り加工を施して、底壁1の周囲に各一対の側壁2及び端
壁3を形成すると共に、その周縁部にフランジ4を形成
し、底壁1に段目に交差するリブ5を設けたものであ
る。In the tray shown in FIG. 1, a corrugated cardboard sheet is drawn to form a pair of side walls 2 and an end wall 3 around a bottom wall 1, and a flange 4 is formed on the peripheral portion of the bottom wall to form a bottom. A rib 5 is provided on the wall 1 so as to intersect the step.
【0009】この成形に際しては、まず、材料となる段
ボールシートを打ち抜いて、図2に示すようなブランク
6を形成する。ブランク6には、リブ5に対応する位置
に補助押部7を形成しておく。この補助押部7は、打抜
時の押圧や、軽い絞り加工により形成する。なお、補助
押部7として罫線を入れてもよい。In this molding, first, a corrugated cardboard sheet as a material is punched out to form a blank 6 as shown in FIG. The blank 6 is formed with an auxiliary pushing portion 7 at a position corresponding to the rib 5. The auxiliary pressing portion 7 is formed by pressing at the time of punching or light drawing. A ruled line may be provided as the auxiliary pushing portion 7.
【0010】次に、図3に示すように、ブランク6を下
型8と上型9の間に挟んで、加熱プレスすると、補助押
部7の部分がさらに押し出され、図1に示すように、底
壁1にリブ5を備えたトレーが形成される。Next, as shown in FIG. 3, when the blank 6 is sandwiched between the lower mold 8 and the upper mold 9 and heated and pressed, the auxiliary pressing portion 7 is further pushed out, and as shown in FIG. A tray having ribs 5 on the bottom wall 1 is formed.
【0011】このように、ブランク6に予め補助押部7
を形成しておくと、その部分が容易に押し出され、リブ
5が無理なく形成される。In this way, the blank 6 is previously provided with the auxiliary pushing portion 7
When the rib is formed, that portion is easily extruded, and the rib 5 is formed without difficulty.
【0012】そして、このように成形したトレーは、段
ボールシートの折れ曲がりやすい方向がリブ5で補強さ
れるので、例えば、一方の側壁2を掴んで持ち上げて
も、底壁1が変形しにくいものとなる。In the thus-formed tray, the direction in which the corrugated cardboard sheet is easily bent is reinforced by the ribs 5, so that even if one side wall 2 is gripped and lifted, the bottom wall 1 is unlikely to be deformed. Become.
【0013】なお、リブ5は、段目に対し30°〜90
°の角度で設けるのがよい。また、底壁1だけでなく、
側壁2にリブ5を設けるようにしてもよい。The rib 5 has a step angle of 30 ° to 90 °.
It is better to set it at an angle of °. In addition to the bottom wall 1,
A rib 5 may be provided on the side wall 2.
【0014】ここで、図4に示すように、補助押部7の
高さh1を段ボールシートの厚さtの1倍〜20倍、幅
d1を高さh1の1倍以上とし、絞り加工に伴い、その幅
が0.2倍〜1倍、高さが1倍〜50倍となるようにリ
ブ5の高さh2及び幅d2を設定すれば、段ボールシート
の破断を生じることなくリブ5を形成できる。Here, as shown in FIG. 4, the height h 1 of the auxiliary pushing portion 7 is set to 1 to 20 times the thickness t of the corrugated board sheet, and the width d 1 is set to 1 time or more the height h 1 . If the height h 2 and the width d 2 of the rib 5 are set so that the width becomes 0.2 to 1 times and the height becomes 1 to 50 times with the drawing process, the corrugated board sheet is broken. Without forming the rib 5.
【0015】そのほか、図5に示すように、段ボールシ
ートを、三回以上に亘って押し出すことにより、徐々に
深く絞って段階的に補助押部7を形成し、最終的にリブ
5のような褶曲部を形成してもよい。In addition, as shown in FIG. 5, the corrugated cardboard sheet is extruded three times or more to gradually squeeze deeply to form the auxiliary pushing portion 7 stepwise, and finally the rib 5 is formed. A fold may be formed.
【0016】この場合、最後の絞り加工において、各段
の補助押部7の段差部分が目立たないようにすることも
できる。In this case, in the final drawing process, it is possible to make the stepped portion of the auxiliary pushing portion 7 of each step inconspicuous.
【0017】[0017]
【発明の効果】以上のように、この発明では、段ボール
シートの折れ曲がりやすい方向をリブで補強することと
したので、その成形体は、いずれの方向にも変形しにく
く、強度に優れたものとなる。また、段ボールシートに
予め補助押部を形成し、その部分を押し出してリブを形
成するので、絞り加工時における段ボールシートの破断
が防止される。As described above, in the present invention, ribs are reinforced in the direction in which the corrugated board sheet is easily bent, so that the molded body is not easily deformed in any direction and is excellent in strength. Become. Further, since the auxiliary pushing portion is formed in advance on the corrugated board sheet and the portion is extruded to form the ribs, breakage of the corrugated board sheet during drawing processing can be prevented.
【図1】この発明に係る段ボール成形体のトレーを示す
斜視図FIG. 1 is a perspective view showing a tray of a cardboard molded body according to the present invention.
【図2】同上のブランクを示す斜視図FIG. 2 is a perspective view showing the same blank.
【図3】同上のプレス状態を示す断面図FIG. 3 is a sectional view showing a pressed state of the above.
【図4】補助押部とリブの寸法関係を示す拡大断面図FIG. 4 is an enlarged cross-sectional view showing the dimensional relationship between the auxiliary pushing portion and the rib.
【図5】複数回の絞り加工を示す概略断面図FIG. 5 is a schematic cross-sectional view showing a plurality of drawing processes.
1 底壁 2 側壁 3 端壁 4 フランジ 5 リブ 6 ブランク 7 補助押部 8 下型 9 上型 1 bottom wall 2 side walls 3 end walls 4 flange 5 ribs 6 blank 7 Auxiliary pusher 8 Lower mold 9 Upper mold
フロントページの続き (72)発明者 山原 栄司 大阪市福島区大開4丁目1番186号 レン ゴー株式会社中央研究所内 Fターム(参考) 3E033 AA10 BA10 BB10 CA20 DA08 DD01 EA05 FA01 GA03 Continued front page (72) Inventor Eiji Yamahara 4-1-1, Daikai 4-chome, Fukushima-ku, Osaka Go Central Research Institute F term (reference) 3E033 AA10 BA10 BB10 CA20 DA08 DD01 EA05 FA01 GA03
Claims (3)
ボール成形体において、材料となる段ボールシートに補
助押部を形成し、その部分を押し出して、段目に交差す
るリブを形成したことを特徴とする段ボール成形体。1. A corrugated cardboard molded body formed by drawing a corrugated cardboard sheet, characterized in that an auxiliary pushing portion is formed on a corrugated cardboard sheet as a material, and that portion is extruded to form ribs intersecting the step. Corrugated cardboard molded body.
の厚さの1倍〜20倍となり、幅が高さの1倍以上とな
るようにし、絞り加工により補助押部の幅が0.2倍〜
1倍、高さが1倍〜50倍となるようにリブを形成した
ことを特徴とする請求項1に記載の段ボール成形体。2. The height of the auxiliary pushing portion is 1 to 20 times the thickness of the corrugated board sheet, and the width thereof is 1 time or more the height, and the width of the auxiliary pushing portion is 0 by drawing. .2 times
The corrugated cardboard molded article according to claim 1, wherein the ribs are formed so that the ribs have a height of 1 time and a height of 1 time to 50 times.
亘って押し出すことにより、徐々に深く絞って褶曲部を
形成する段ボール成形体の成形方法。3. A method for forming a corrugated cardboard body, which comprises extruding a corrugated board sheet as a material a plurality of times to gradually squeeze the corrugated board to form a fold.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002120307A JP2003312631A (en) | 2002-04-23 | 2002-04-23 | Corrugated-board-formed product and its forming method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002120307A JP2003312631A (en) | 2002-04-23 | 2002-04-23 | Corrugated-board-formed product and its forming method |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003312631A true JP2003312631A (en) | 2003-11-06 |
Family
ID=29536568
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002120307A Pending JP2003312631A (en) | 2002-04-23 | 2002-04-23 | Corrugated-board-formed product and its forming method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2003312631A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006347596A (en) * | 2005-06-17 | 2006-12-28 | Toyo Aluminum Ekco Products Kk | Food storage container |
WO2014062779A1 (en) * | 2012-10-17 | 2014-04-24 | Graphic Packaging International, Inc. | Container with score lines |
-
2002
- 2002-04-23 JP JP2002120307A patent/JP2003312631A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006347596A (en) * | 2005-06-17 | 2006-12-28 | Toyo Aluminum Ekco Products Kk | Food storage container |
WO2014062779A1 (en) * | 2012-10-17 | 2014-04-24 | Graphic Packaging International, Inc. | Container with score lines |
CN104736442A (en) * | 2012-10-17 | 2015-06-24 | 印刷包装国际公司 | Container with score lines |
US9371150B2 (en) | 2012-10-17 | 2016-06-21 | Graphic Packaging International, Inc. | Container with score lines |
CN104736442B (en) * | 2012-10-17 | 2016-08-24 | 印刷包装国际公司 | There is the container of groove |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20050216 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20061211 |
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A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20061219 |
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A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20070410 |