JP2003300576A - Supporting structural package for spherical heavy product - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a supporting structural package for a spherical heavy product by which a function for protecting a heavy vulnerable product by two parts of a box itself and a cover box is given, workability is improved, a material for the package is unified, and which saves resources and for which classification work at disposal is not necessary, and can be also commonly used for a packed product for one piece packing type and two pieces packing type. <P>SOLUTION: This supporting structural package for the spherical heavy product is made by putting a tetragonal top supporting panel in which a plurality of fan-shaped flags are formed, a tetragonal side face panel, a tetragonal bottom panel which is the same as large as the above top supporting panel substantially, and a tetragonal middle supporting panel which is the same as large as the above top supporting panel substantially in which a plurality of the fan-shaped flaps are formed in a line, and furthermore, by providing a rising panel which is a tetragon and has half of the height of the side face panel, respectively, by using a substantially rectangular paperboard, corrugated cardboard or other sheetlike materials. <P>COPYRIGHT: (C)2004,JPO

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a spherical heavy goods package, and more particularly to a support package used for melons, watermelons, peaches and other spherical heavy goods.

Further, the present invention relates to a package which can be commonly used for one-packed and two-packed box-shaped products of spherical heavy goods.

[0003]

2. Description of the Related Art A conventional package has many parts in order to protect a heavy and easily damaged product, and is composed of a body box, a lid box, an insole, and a cushioning material. In many cases, petroleum-based chemical products and foam materials are used for the insole and cushioning material.

At present, as shown in FIG. 7, the length of the top surface of the package 101 for packing one melon is 191 m in the longitudinal direction.
m. On the other hand, the length of the top surface of the two-packing package 102 is 162 mm × 2.

[0005]

In the conventional support package for spherical heavy goods, there are many parts and the work is complicated,
Separation work was required in the recycling process.

[0006] To make the package for one package and the package for two packages usable in common, 1
The length of the top surface of the package 101 for individual packing in the longitudinal direction is 3
It is necessary to shorten it by 0 mm. Reference numeral 3 is a wooden box.

[0007]

In view of the above circumstances, the present invention has a function of protecting a heavy and easily damaged product with two parts, a body box and a lid box, to improve workability and package. The material can be unified, it is resource-saving, there is no need to sort it at the time of disposal, and it is a package that can be used commonly for 1-pack and 2-pack packing of spherical heavy products. A rectangular folding curve is engraved on a rectangular paperboard, cardboard or other thin shape material with a diameter smaller than the diameter of the supporting spherical heavy goods, and a radial cut from the center of the circular folding curve to the circular folding curve. A square upper support panel having a plurality of fan-shaped flaps formed by engraving is provided, square side panels are connected to the left and right of the upper support panel, and the upper support panel is provided on the side of one side panel. About the same size A quadrangular bottom panel is connected, a quadrangle middle glue margin is connected to a side of the bottom panel, and a circular folding curve having a diameter smaller than that of the upper support panel is engraved on a side of the middle glue margin. A plurality of fan-shaped flaps are formed by forming radial cuts from the center of the circular folding curve to form a plurality of fan-shaped flaps. Glue margins are connected to the side edges of the support panel, and upright panels half the height of the side panel are connected to the upper and lower edges of the upper support panel, and pushing pieces are provided at the corners of the upright panel and the side panel. A diagonal fold line is engraved from the corner between the standing panel and the side panel of the pushing piece, and the inner surface of the adhesive margin is bonded to the inner surface of one side panel and the outer surface of the intermediate adhesive margin is bonded to the lower inner surface of the other side panel. The resulting support package for spherical heavy goods.

Further, in the present invention, specifically, the pushing piece is folded inside and the standing panel and the inserting piece are bent so that two pieces are packed.

Further, in the present invention, specifically, the pushing piece is cut out and removed, and the standing panel and the inserting piece are bent to be used for packing two pieces.

Further, according to the present invention, specifically, the insert piece is bent to be packed into one piece.

Furthermore, the present invention provides that the flaps of the upper support panel and the flaps of the middle support panel are more than the number of circular divisions of the flaps of the middle support panel for floating and supporting heavy goods. By increasing the number of flaps divided into circles, the hanging of the upper support panel is supported by the middle support panel.

[0012]

BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described below in detail based on specific embodiments shown in the accompanying drawings.

First, a pushing piece D for packing two melons.
Described below is an example of pressing and shortening to use.

FIG. 1 is a development view of a support package for spherical heavy goods, in which the support package contains melon. It goes without saying that paperboard, corrugated board or other thin plate material can be used instead of the conventional cushioning material.
Corrugated cardboard is not subject to the obligation to recycle as it is already established in the Containers and Packaging Recycling Law that came into effect on April 1, 2000 because a recycling system has already been established. In this embodiment, an example using cardboard is shown.

A circular folding curve r having a diameter smaller than that of the melon to be supported is engraved on a substantially rectangular corrugated board, and a radial notch extending from the center of the circular folding curve r to the circular folding curve r is engraved. A square upper support panel J having a plurality of fan-shaped flaps G is provided. A circular folding curve s having a radius of about half and being concentric with the circular folding curve r is engraved so as to easily fit the melon.

The flaps G are offset so that they do not come to the center of the folding curve b on each of the four sides of the upper support panel J, the folding curve a of the perforation, and the folding curve c. Further, the circular folding curve r is slightly separated from the folding curves b, a, and c so as not to be in contact therewith. This prevents the package from breaking through the notches. Otherwise, the upper support panel J, the side panel B, and the upright panel C cannot be folded at a right angle.

Rectangular side panels B ₁ and B ₂ are connected to the left and right of the upper support panel J with a folding curve b therebetween.

A rectangular bottom panel F having substantially the same size as the upper support panel J is connected to the left side of the left side panel B ₁ with a folding curve m interposed.

In order to adhere to the lower part of the inner surface of the side panel B, a rectangular intermediate glue margin K is connected to the left side of the bottom panel F with a folding curve o interposed.

A circular folding curve t having a diameter smaller than that of the circular folding curve r of the upper support panel J is engraved on the left side of the intermediate glue margin K via a folding curve p of the perforations. A square middle support panel I of approximately the same size as the upper support panel J having a plurality of fan-shaped flaps H formed by providing radial cuts from the center of the circle to the circular folding curve t is connected.

In order to adhere to the middle of the inner surface of the side panel B ₁ , the glue margin L is connected to the left side of the middle support panel I with a perforation curve u interposed.

The upper support panel J has a quadrangle curve a and a fold curve c on the upper and lower sides, respectively, and is a substantially rectangular side panel B.
Connect upright panels C ₁ and C ₂ that are half the height of ₁ and B ₂ . The insertion panel E is connected to the upper side of the standing panel C _{1 on} the upper side with a folding curve e interposed.

Further, the standing panel C ₁ and the side panel B
_A rectangular pushing piece D is provided at the corner with ₂ . Push-in side D
Is connected to the upright panel C ₁ with a perforation fold line p interposed, and the folding piece D is connected to the side panel B ₂ with a perforation curve q interposed. A fold line d having perforations is provided 45 ° obliquely upward from the right end of the folding curve a.

Assembly of this package will be described.

First, an adhesive is applied to the inner surface of the glue allowance L and the outer surface of the intermediate glue allowance K using a scissor making machine.

Next, the inner surface of the margin L is set to one side panel B ₁
The outer surface of the intermediate glue K is adhered to the inner surface of the upper portion and the inner surface of the lower portion of the other side panel B _{2 in} advance.

In the above state, the package is delivered in a folded state.

When using this package, first, the side panels B ₁ and B ₂ are vertically erected.

Next, the standing pieces C ₁ and C ₂ are mountain-folded at the folding curves a and c and are vertically lowered.

Then, the rectangular pushing piece D is wrapped around the inner surface of the side panel B ₂ while valley-folding the folding line d, and the inserting piece E is inserted and locked inside the middle support panel I.

When the melon is placed on the flap G, the flap G and the flap H are folded inward (downward), and the assembly is completed. The outer box is of a commonly used type, such as a wooden box, paperboard or cardboard box.

According to the present invention, as shown in FIG. 2, a double-sided surface of the intermediate support panel I, the flap H, the upper support panel J, and the flap G floats and supports a spherical heavy product.

By making the standing panels C ₁ and C ₂ stand vertically, the force applied to the intermediate support panel I is more strongly supported. In addition, when a product is put in, flap H and flap G are connected to form a surface that encloses the sphere, and that surface firmly supports the product.

If the flaps G and H are not provided as shown in FIG. 3, the product is supported by lines such as the circular folding curve t and the circular folding curve r, and the supporting force is weakened.
In addition, more than half of the products cannot be wrapped and the stability is poor.

The cuts of flap H and flap G are shown in FIG.
As shown in, the flap H of the middle support panel I has a circumference of 8
Evenly divided, the flap G of the upper support panel J has a circumference divided into 16 equal parts, and the hanging down of the flap G of the upper support panel J is supported by the wide flap H of the middle support panel I, and the space for supporting the sphere in two steps. Can be made to stabilize and support the product.

As shown in FIG. 5, a cut T is adopted as an arc curve so that the upper support panel J, the flap G, the middle support panel I, and the flap H are not broken by the weight. The load is dispersed at the cut T.

Referring to FIGS. 7, 8 and 9, a case in which the pressing piece D is pressed and shortened without using a cutting tool as a package for packing two pieces will be described.

FIG. 7 shows a state in which the side panels B ₁ and B ₂ are erected.

FIG. 8 shows a state in which the folding line d is folded inward. At that time, they are simultaneously folded from the perforation curve a.

In FIG. 9, the standing panel C ₁ and the insertion piece E are bent, and the length of the package in the longitudinal direction becomes 162 mm.

In this way, the packages are shortened and used for packing two packages.

Next, as an example of a package for packing two melons, an example of using the cutter to remove the pushing piece D and shortening it will be described with reference to FIGS. 10, 11 and 12.

FIG. 10 shows a state in which the side panels B ₁ and B ₂ are erected.

FIG. 11 shows that the pushing piece D is a perforation curve p.
It is in a state of being cut and removed by a blade at q.

In FIG. 12, the standing panel C ₁ and the insertion piece E are bent, and the length of the package in the longitudinal direction becomes 162 mm.

In this way, the package is shortened and used for packing two packages.

A case in which the package is lengthened and used as a package for packing one piece will be described with reference to FIGS.

FIG. 13 shows a state in which the side panels B ₁ and B ₂ are erected.

In FIG. 14, the pushing piece D is left as it is, and the inserting piece E is bent 90 ° along the perforation curve e, and the length in the longitudinal direction of the package becomes 191 mm.

In this way, the package is lengthened and used as a single package. One package can be commonly used for packing two or one.

As the two-packing package, it is conceivable that the pushing piece D is not provided from the beginning, but when the one-packing package is used, the force in the longitudinal direction of the side panel B ₂ is obtained without the pushing piece D. Weak against, standing panel C
₁ has a possibility of being bent at the folding curve a, and the pushing piece D is necessary for the purpose of reinforcement.

[0052]

As described above, the present invention engraves a circular folding curve with a diameter smaller than the diameter of the spherical heavy goods to be supported on a roughly rectangular board, cardboard or other thin shaped material,
A rectangular upper support panel having a plurality of fan-shaped flaps formed by engraving radial cuts extending from the center of the circular folding curve to the circular folding curve is provided, and rectangular side panels on the left and right of the upper supporting panel. A side wall of one of the side panels, a rectangular bottom panel of substantially the same size as the upper support panel, and a side of the bottom panel with a rectangular intermediate glue margin. A circular folding curve having a smaller diameter than the circular folding curve of the upper support panel is engraved on the side, and a plurality of fan-shaped flaps are provided by providing radial cuts from the center of the circular folding curve to the circular folding curve. A square middle support panel of approximately the same size as the formed upper support panel is connected, and upper and lower sides of the upper support panel are connected with standing panels each having a rectangular shape and half the height of the side panel. Providing a pushing piece at the corner An oblique fold line is engraved from the corner between the standing panel and the side panel of the pushing piece, and a glue margin is connected to the side of the middle support panel, and the glue margin inner surface is one side panel upper inner surface Since it is a support package for spherical heavy goods, which is made by adhering the outer surface of the adhesive allowance to the inner surface of the lower part of the other side panel, it has the function of protecting heavy and easily damaged products with two parts, a body box and a lid box. It is possible to improve the productivity, unify the packaging materials, save resources, and eliminate the need for sorting at the time of disposal.

Further, according to the present invention, the work efficiency at the site is improved by removing the corrugated cardboard and adhering it to form a structure that is easy to set up (start up). It also eliminates the complexity of.

Further, according to the present invention, in the field work, since the support package can be installed in the wooden box in advance at the stage of manufacturing the wooden box and delivered, the transportation cost can be reduced.

Further, molded products such as pulp molds have a high mold cost, and a new mold cannot be easily manufactured. However, a corrugated cardboard mold can be manufactured at a cost of several percent of the mold, and can be manufactured. It's easy.

Further, in the present invention, specifically, the pushing piece is folded inside and the standing panel and the inserting piece are bent so that two pieces can be packed.

Further, in the present invention, specifically, the pushing piece is cut out and removed, and the standing panel and the inserting piece are bent to be packed into two pieces.

Furthermore, according to the present invention, specifically, the insertion piece is bent to fit one piece.

Furthermore, the present invention allows the number of circular divisions of the flaps of the upper support panel to be greater than the number of circular divisions of the flaps of the middle support panel so that the sagging of the upper support panel is supported by the intermediate support panel. With the structure, the heavy goods can be floated and supported.

[Brief description of drawings]

FIG. 1 is a development view of a support package for spherical heavy goods according to a specific embodiment of the present invention.

FIG. 2 is a schematic sectional view illustrating a flap portion of the present invention.

FIG. 3 is a cross-sectional view of a package without a flap corresponding to FIG.

FIG. 4 is a perspective view showing a state where the flaps of the upper support panel and the flaps of the middle support panel of the present invention are arranged so as to be offset from each other in the circumferential direction.

FIG. 5 is a two-sided view showing a plan view of a flap base end of the present invention in which a cut is provided and an enlarged plan view of a main part thereof.

FIG. 6 is a schematic perspective view showing a state in which the current one-packing package and the current two-packing package are housed in wooden boxes.

FIG. 7 is a perspective view illustrating an example in which a pushing piece is pushed and shortened without using a blade as a package for packing two pieces.

FIG. 8 is a perspective view illustrating an example in which a pushing piece is pushed and shortened without using a blade as a package for packing two pieces.

FIG. 9 is a perspective view illustrating an example in which a pushing piece is pushed and shortened without using a blade as a package for packing two pieces.

FIG. 10 is a perspective view illustrating an example in which a pressing piece is cut out and removed using a blade as a package for packing two pieces and shortened to be used.

FIG. 11 is a perspective view illustrating an example in which a pressing piece is used as a package for packing two pieces by cutting and removing the pressing pieces and shortening the pressing pieces.

FIG. 12 is a perspective view illustrating an example in which a pressing piece is cut out and removed by using a blade as a package for packing two pieces, and the package is shortened and used.

FIG. 13 is a perspective view showing a state where the side panel is erected while leaving the pushing piece as a package for packing one piece.

FIG. 14 is a first example of using the insertion piece by bending it and lengthening it.
It is a perspective view of a package for individual packing.

[Explanation of symbols]

B ₁ / B ₂ ... Side panel C ₁ / C ₂ ... Standing panel D ... Pushing piece E ... Inserting piece F ... Bottom panel G ... Flap H ... Flap I ... Medium support panel J ... Upper support panel K ... Intermediate glue margin L ... Glue a ... Folding curve d ... Folding line e ... Folding curve o ... Folding line p ... Folding line q ... Folding curve r ... Circular folding curve t ... Circular folding curve u ... Folding curve

Continued front page    F-term (reference) 3E060 AA03 AB02 BA02 BC02 BC04                       CC12 CC18 CC19 CC52 CC70                       DA26 DA30 EA06 EA12                 3E066 AA03 AA44 BA02 BA05 CA03                       CA04 FA13 GA01 HA01 HA03                       JA01 KA02 KA08 MA01 NA53                 3E096 AA01 AA06 BA27 BB09 CA02                       CB03 CC01 DA04 DB06 DC03                       EA01Y EA09X FA09 FA26                       FA29 GA11

Claims (5)

[Claims] 1. A circular folding curve having a diameter smaller than the diameter of a spherical heavy article to be supported is carved on a roughly rectangular paperboard, corrugated board or other thin shape material, and the circular folding curve is drawn from the center of the circular folding curve. Providing a square upper support panel in which a plurality of fan-shaped flaps are formed by engraving radial cuts to reach a curved line,
A square side panel is connected to the left and right of the upper support panel, a square bottom panel having substantially the same size as the upper support panel is connected to one side panel, and a square middle is formed to the side of the bottom panel. A series of glue margins are provided, and a circular folding curve having a diameter smaller than that of the circular folding curve of the upper support panel is engraved on the side of the intermediate folding margin, and a radial shape extending from the center of the circular folding curve to the circular folding curve A rectangular middle support panel of approximately the same size as the upper support panel having cuts to form a plurality of fan-shaped flaps is connected, and a margin is connected to a side edge of the middle support panel to form upper and lower sides of the upper support panel. Are connected to each other by quadrangular standing panels that are half the height of the side panels, and pushing pieces are provided at the corners of the standing panels and side panels. Tatami lines are engraved and the inner surface of the glue is Le upper inner surface, a spherical weight merchandise support package obtained by bonding each of the intermediate margin outer surface on the other side panel lower inner surface. 2. A standing panel in which a pushing piece is folded inside.
The support package for spherical heavy goods according to claim 1, wherein the insert pieces are bent to be used for packing two pieces. 3. A standing panel, which is obtained by cutting and removing the pushing piece.
The spherical heavy goods support package according to claim 1, wherein the insertion pieces are bent to be used for packing two pieces. 4. The support package for spherical heavy goods according to claim 1, wherein the insert pieces are bent to be used for packing one piece. 5. The number of circular divisions of the flaps of the upper support panel is larger than the number of circular divisions of the flaps of the middle support panel so that the sagging of the upper support panel is supported by the middle support panel. Support package for spherical heavy goods.