JP2003255569A - Monolayer electrophotographic photoreceptor and image forming apparatus using the same - Google Patents
Monolayer electrophotographic photoreceptor and image forming apparatus using the sameInfo
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- JP2003255569A JP2003255569A JP2002054102A JP2002054102A JP2003255569A JP 2003255569 A JP2003255569 A JP 2003255569A JP 2002054102 A JP2002054102 A JP 2002054102A JP 2002054102 A JP2002054102 A JP 2002054102A JP 2003255569 A JP2003255569 A JP 2003255569A
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、耐摩耗性に優れた
長寿命な単層型有機電子写真感光体(以下、「単層型感
光体」と略記する場合がある)と、それを使用した静電
式複写機、ファクシミリ、レーザービームプリンタ等の
長寿命な画像形成装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a long-life single-layer type organic electrophotographic photosensitive member having excellent wear resistance (hereinafter sometimes abbreviated as "single-layer type photosensitive member") and its use. The present invention relates to a long-life image forming apparatus such as an electrostatic copying machine, a facsimile, and a laser beam printer.
【0002】[0002]
【従来の技術】上記の画像形成装置においては、当該装
置に用いられる光源の波長領域に感度を有する種々の感
光体が使用されている。その一つはセレンのような無機
材料を感光層に用いた無機感光体であり、他は有機材料
を感光層に用いた有機感光体(OPC)である。このう
ち、有機感光体、無機感光体に比べて製造が容易である
とともに、電荷輸送剤、電荷発生剤、バインダー樹脂等
の感光体材料の選択肢が多様で、機能設計の自由度が高
いことから、近年、広範な研究が進められている。2. Description of the Related Art In the above image forming apparatus, various photoconductors having sensitivity in the wavelength region of the light source used in the apparatus are used. One is an inorganic photoreceptor using an inorganic material such as selenium in the photosensitive layer, and the other is an organic photoreceptor (OPC) using an organic material in the photosensitive layer. Among them, it is easier to manufacture than organic photoreceptors and inorganic photoreceptors, and there are various choices of photoreceptor materials such as charge transport agents, charge generators, binder resins, etc. In recent years, extensive research has been advanced.
【0003】有機感光体には、電荷発生剤を含有する電
荷発生層と電荷輸送剤を含有する電荷輸送層との積層構
造からなる、いわゆる積層型感光体と、電荷発生剤と電
荷輸送剤とを単一の感光層中に分散させた、いわゆる単
層型感光体とがある。これらのうち、広い市場規模を占
めているのは積層型感光体である。積層型感光体は導電
性基体上に電荷発生層、電荷輸送層を順に設けた負帯電
型が主流である。The organic photoreceptor has a so-called laminated type photoreceptor having a laminated structure of a charge generating layer containing a charge generating agent and a charge transporting layer containing a charge transferring agent, a charge generating agent and a charge transferring agent. Is a single-layer type photoconductor in which is dispersed in a single photosensitive layer. Among them, the laminated type photoconductor occupies a wide market size. The mainstream of the laminated type photoreceptor is a negative charging type in which a charge generation layer and a charge transport layer are sequentially provided on a conductive substrate.
【0004】一方、単層型感光体は、層構成が簡単で生
産性に優れている、感光層の皮膜欠陥が発生するのを抑
制できる、層間の界面が少ないので光学的特性を向上で
きる、電荷輸送剤として電子輸送剤とホール輸送剤とを
併用することにより、一つの感光体を正帯電型、負帯電
型の両方に使用できる、といった利点を有するため脚光
を浴びつつある。On the other hand, the single-layer type photoconductor has a simple layer structure and is excellent in productivity, can suppress the occurrence of film defects in the photosensitive layer, and can improve the optical characteristics because there are few interfaces between the layers. It is in the limelight because it has the advantage that one photoconductor can be used for both positive charging type and negative charging type by using an electron transfer agent and a hole transfer agent in combination as the charge transfer agent.
【0005】感光体は、その画像形成プロセスにおいて
帯電、露光、現像、転写、クリーニング、除電の繰り返
し工程の中で使用される。帯電露光により形成された静
電潜像は、微粒子状の粉体であるトナーにより現像され
る。更に現像されたトナーは転写プロセスにおいて紙な
どの転写材に転写されるが100%のトナーが転写され
るのではなく、一部が感光体上に残存する。この残存す
るトナーを除去しないと繰り返しプロセスにおいて汚れ
などのない高品位な画像は得られない。そのため、残存
トナーのクリーニングが必要となる。The photoconductor is used in a repeating process of charging, exposure, development, transfer, cleaning and charge removal in the image forming process. The electrostatic latent image formed by the charging exposure is developed with toner which is fine powder. Further, the developed toner is transferred to a transfer material such as paper in the transfer process, but 100% of the toner is not transferred, and a part of the toner remains on the photoconductor. If this residual toner is not removed, a high-quality image without stains cannot be obtained in the repeated process. Therefore, it is necessary to clean the residual toner.
【0006】クリーニングプロセスとしては、ファーブ
ラシ、磁気ブラシ、ブレード等を用いたものが代表的で
あるが、クリーニング精度、装置構成の合理化などの点
から、ブレード状樹脂板が直接感光体に接することによ
りクリーニングを行うブレードクリーニングが選択され
るのが一般的である。As a cleaning process, a fur brush, a magnetic brush, a blade or the like is typically used, but the blade-shaped resin plate is in direct contact with the photosensitive member in terms of cleaning accuracy and rationalization of the apparatus configuration. Generally, the blade cleaning for cleaning is selected.
【0007】ブレードクリーニングは、精度が高い一方
で、感光体への機械的負荷を上昇させる。すなわち、有
機感光体は無機感光体に比較して感光層の硬度が低く、
繰返しプロセスの増加とともに摩耗量が増加し、表面電
位の低下、感度の悪化等の問題が発生し、高品位な画像
を得ることが困難となる。While blade cleaning is highly accurate, it increases the mechanical load on the photoconductor. That is, the organic photoreceptor has a lower hardness of the photosensitive layer than the inorganic photoreceptor,
As the number of repeated processes increases, the amount of wear increases, and problems such as a decrease in surface potential and deterioration of sensitivity occur, making it difficult to obtain high-quality images.
【0008】一方、上記の有機感光体を搭載した画像形
成装置において、帯電、または転写手段がチャージャー
方式の場合、感光体は、コロナ放電により発生したオゾ
ンやNOx等の活性ガスに暴露される。そして、有機感
光体の感光層を形成するバインダー樹脂中の感光層構成
物質(電荷発生剤や電荷輸送剤、等)が強い酸化作用を
受け、感光体の帯電能低下や感度劣化といった電気特性
が悪化するという問題が発生し易い。On the other hand, in the image forming apparatus equipped with the above-mentioned organic photoconductor, when the charging or transfer means is of the charger type, the photoconductor is exposed to active gas such as ozone or NOx generated by corona discharge. Then, the photosensitive layer-constituting substances (charge-generating agent, charge-transporting agent, etc.) in the binder resin forming the photosensitive layer of the organic photosensitive member are strongly oxidized, and electrical characteristics such as deterioration of charging ability and sensitivity of the photosensitive member are caused. The problem of deterioration tends to occur.
【0009】上記に加えて、負帯電積層型感光体は電荷
発生剤が電荷輸送層で保護されるのに対して、単層型感
光体はオーバーコート層を設けない限り、電荷発生剤が
感光層の最表面にも存在する。このため、特に単層型感
光体は、画像形成装置内で発生するオゾンやNOx等の
活性ガスに電荷発生剤が暴露され易いために電気特性が
悪化し易い。In addition to the above, the charge-generating agent is protected by the charge-transporting layer in the negative charging laminated type photoreceptor, whereas the charge-generating agent is exposed in the single-layer type photoreceptor unless an overcoat layer is provided. It is also present on the outermost surface of the layer. For this reason, in particular, the electric characteristics of the single-layer type photoconductor are likely to deteriorate because the charge generating agent is easily exposed to the active gas such as ozone and NOx generated in the image forming apparatus.
【0010】電気特性が悪化した有機感光体をそのまま
使用すると、印写枚数の増加とともに、画像かぶり、黒
帯の発生や、グレー画像が濃くなる、画像文字が太る等
の画像不具合が発生する。If an organic photoreceptor having deteriorated electrical characteristics is used as it is, image defects such as image fog, black band, dark gray image and thick image character occur as the number of printed sheets increases.
【0011】[0011]
【発明が解決しようとする課題】以上より、特に、単層
型感光体の場合、印写枚数が多くなってもカブリ等の画
像に不具合が発生しない、いわゆる「長寿命」な感光体
を設計する場合、単に感光層の耐摩耗性を向上させただ
けでは、画像形成装置内で発生した活性ガスに暴露され
電気特性が悪化した感光層表面部分が、かえって削り取
られ難くなり、結果的に「長寿命」な感光体が得られな
い。From the above, in particular, in the case of a single-layer type photoconductor, a so-called "long-life" photoconductor is designed in which an image defect such as fog does not occur even if the number of printed sheets increases. In that case, simply improving the abrasion resistance of the photosensitive layer makes it difficult for the photosensitive layer surface portion, which is exposed to the active gas generated in the image forming apparatus and has deteriorated electrical characteristics, to be scraped, and as a result, A photoreceptor with a "long life" cannot be obtained.
【0012】例えば、感光層の耐摩耗性を向上させるた
めに、バインダー樹脂として一般的に使用されている下
記のビスフェノールZ型ポリカーボネート樹脂に代え
て、下記のビスフェノールC型(特開1988−148
263)またはビスフェノールZC型(特開1990−
7059号公報)ポリカーボネート樹脂を主成分として
含有する感光体が提案されている。For example, in order to improve the abrasion resistance of the photosensitive layer, instead of the following bisphenol Z type polycarbonate resin which is generally used as a binder resin, the following bisphenol C type (JP-A-1988-148) is used.
263) or bisphenol ZC type (Japanese Patent Laid-Open No. 1990-
No. 7059) A photoconductor containing a polycarbonate resin as a main component is proposed.
【0013】<ビスフェノールZ型ポリカーボネート樹
脂><Bisphenol Z type polycarbonate resin>
【化14】 [Chemical 14]
【0014】<ビスフェノールZC型ポリカーボネート
樹脂><Bisphenol ZC type polycarbonate resin>
【化15】 [Chemical 15]
【0015】<ビスフェノールC型ポリカーボネート樹
脂><Bisphenol C type polycarbonate resin>
【化16】 [Chemical 16]
【0016】しかしながら、本発明者らは、上記ビスフ
ェノールC型またはビスフェノールZC型ポリカーボネ
ート樹脂を主成分とするバインダー樹脂を使用して単層
型感光体を作製し、前記単層型感光体を使用した画像形
成装置で印写試験を実施したところ、印写枚数の増加に
従い、ビスフェノールZ型ポリカーボネート樹脂を使用
した単層型感光体に比べて、耐摩耗性は向上するもの
の、耐ガス性が悪く画像かぶりが発生し、長寿命な単層
型感光体あるいは画像形成装置が得られないことを明ら
かにした。However, the inventors of the present invention produced a single-layer type photoreceptor using the binder resin containing the above bisphenol C type or bisphenol ZC type polycarbonate resin as a main component, and used the single layer type photoreceptor. When a printing test was conducted with an image forming apparatus, as the number of printed sheets increased, the abrasion resistance was improved as compared to the single-layer type photoreceptor using the bisphenol Z-type polycarbonate resin, but the gas resistance was poor and the image was poor. It was clarified that fogging occurs and a long-life single-layer type photoreceptor or image forming apparatus cannot be obtained.
【0017】そこで、本発明の目的は、耐摩耗性が極め
て良好で、且つオゾンやNOx等の耐ガス性に優れた
「長寿命」な単層型感光体、及びそれを使用した画像形
成装置を提供することである。Therefore, an object of the present invention is to provide a "long-life" single-layer type photoreceptor having extremely good abrasion resistance and excellent gas resistance to ozone, NOx, etc., and an image forming apparatus using the same. Is to provide.
【0018】[0018]
【課題を解決するための手段及び発明の効果】本発明者
らは、上記課題を解決するために鋭意研究を重ねた結
果、導電性基体上に、少なくとも電荷発生剤と電荷輸送
剤とを含有するバインダー樹脂からなる単層型の感光層
を備え、前記バインダー樹脂が一般式[1]で示される
共重合ポリカーボネート樹脂と一般式[2]で示される
共重合ポリカーボネート樹脂を共に含有し、
一般式[1];Means for Solving the Problems and Effects of the Invention As a result of intensive studies to solve the above problems, the present inventors have found that at least a charge-generating agent and a charge-transporting agent are contained on a conductive substrate. A single-layer type photosensitive layer made of a binder resin, wherein the binder resin contains both the copolymerized polycarbonate resin represented by the general formula [1] and the copolymerized polycarbonate resin represented by the general formula [2]. [1];
【化17】
(一般式[1]中、R10、R11は同一または異なって水
素原子または炭素数1〜3のアルキル基を示し、R12、
R13は同一または異なって炭素数1〜3のアルキル基を
示し、0<a/(a+b)≦0.4、a+b=100で
ある。)
一般式[2];[Chemical 17] (In the general formula [1], R 10 and R 11 are the same or different and each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, R 12 and
R 13 is the same or different and represents an alkyl group having 1 to 3 carbon atoms, and 0 <a / (a + b) ≦ 0.4 and a + b = 100. ) General formula [2];
【化18】
(一般式[2]中、R20、R21は同一または異なって水
素原子または炭素数1〜3のアルキル基を示し、0<c
/(c+d)≦0.4、c+d=100である。)
且つ、一般式[1]で示される共重合ポリカーボネート
樹脂と一般式[2]で示される共重合ポリカーボネート
樹脂の混合比をx:yとした時、
0.1<bx/10,000<0.5、x+y=100
であることを特徴とする単層型電子写真感光体が、耐摩
耗性が極めて良好で、且つオゾンやNOx等の耐ガス性
に優れ長寿命であることを見出した。[Chemical 18] (In the general formula [2], R 20 and R 21 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and 0 <c
/(C+d)≦0.4, c + d = 100. ) Further, when the mixing ratio of the copolymeric polycarbonate resin represented by the general formula [1] and the copolymeric polycarbonate resin represented by the general formula [2] is x: y, 0.1 <bx / 10,000 <0 It has been found that the single-layer type electrophotographic photosensitive member characterized by 0.5 and x + y = 100 has extremely good abrasion resistance, excellent gas resistance to ozone and NOx, and a long life.
【0019】[0019]
【本発明の作用】すなわち、本発明に係る単層型感光体
は、請求項1記載のように、一般式[1]で示される共
重合ポリカーボネート樹脂と一般式[2]で示される共
重合ポリカーボネート樹脂を共に含有することを最大の
特徴とする。That is, the single-layer type photoreceptor according to the present invention has the copolymerized polycarbonate resin represented by the general formula [1] and the copolymerized polymer represented by the general formula [2]. The greatest feature is that it contains a polycarbonate resin together.
【0020】本発明者らの検討では、ビスフェノールZ
型ポリカーボネート樹脂に比べて、下記一般式[1−
1]で示されるビフェニル型ポリカーボネート成分は、
耐摩耗性、耐ガス性とも良好であるが、溶剤溶解性(例
えば、テトラヒドロフラン、塩化メチレン等)が極めて
悪く感光体の製造が困難であった。According to the studies by the present inventors, bisphenol Z
The general formula [1-
1] is a biphenyl type polycarbonate component,
Both abrasion resistance and gas resistance were good, but solvent solubility (eg, tetrahydrofuran, methylene chloride, etc.) was extremely poor, and it was difficult to manufacture a photoreceptor.
【0021】また、一般式[1−2]で示されるビスフ
ェノールZC型ポリカーボネート成分は、前述のよう
に、耐摩耗性は良好であるが耐ガス性が悪い。溶剤溶解
性はビスフェノールZ型ポリカーボネート樹脂と同様に
良好であった。As described above, the bisphenol ZC type polycarbonate component represented by the general formula [1-2] has good wear resistance but poor gas resistance. The solvent solubility was as good as the bisphenol Z type polycarbonate resin.
【0022】一般式[1−1]:ビフェニル型ポリカー
ボネート成分General formula [1-1]: Biphenyl type polycarbonate component
【化19】 [Chemical 19]
【0023】一般式[1−2]:ビスフェノールZC型
ポリカーボネート成分General formula [1-2]: Bisphenol ZC type polycarbonate component
【化20】 [Chemical 20]
【0024】本発明者らは、上記事実を総合的に判断し
て、種々検討した結果、一般式[1]で示される特定共
重合比のビフェニル型ポリカーボネートとビスフェノー
ルZC型ポリカーボネートの共重合体と、一般式[2]
で示される特定共重合比のビフェニル型ポリカーボネー
トとビスフェノールZ型ポリカーボネートの共重合体
を、特定の重量比でブレンドしたバインダー樹脂が溶剤
溶解性に問題無く、且つ、耐摩耗性及び耐ガス性の良好
な単層型感光体を得ることに成功した。The present inventors comprehensively judged the above facts and studied variously. As a result, a copolymer of a biphenyl type polycarbonate and a bisphenol ZC type polycarbonate having a specific copolymerization ratio represented by the general formula [1] was obtained. , General formula [2]
The binder resin prepared by blending a copolymer of biphenyl type polycarbonate and bisphenol Z type polycarbonate having a specific copolymerization ratio shown in a specific weight ratio has no problem in solvent solubility, and has good abrasion resistance and gas resistance. We succeeded in obtaining a simple single-layer type photoreceptor.
【0025】更に求項2記載のように、本発明の単層型
感光体は、バインダー樹脂の固形分濃度が全固形分濃度
に対して、50wt%以上80wt%以下であることが
好ましい。耐摩耗性向上のためには電荷輸送剤の固形分
濃度を減少させ、バインダー樹脂の固形分濃度を増大さ
せることが理想的であるが、特に、本発明の単層型感光
体のように、電気特性(特に感度)の向上のために、感
光層にホール輸送剤と電子輸送剤の両方を含有させる場
合、電荷輸送剤の含有量は大きくなる場合が多い。Further, as described in claim 2, in the single-layer type photoreceptor of the present invention, the solid content concentration of the binder resin is preferably 50 wt% or more and 80 wt% or less with respect to the total solid content concentration. In order to improve wear resistance, it is ideal to decrease the solid content concentration of the charge transport agent and increase the solid content concentration of the binder resin, but in particular, like the single-layer type photoreceptor of the present invention, When both the hole transporting agent and the electron transporting agent are contained in the photosensitive layer in order to improve electric characteristics (particularly sensitivity), the content of the charge transporting agent is often large.
【0026】そこで、電荷輸送剤の固形分濃度を減少さ
せても感度の悪化を最小限に抑えるため、請求項3また
は4記載のように、電子またはホールの輸送能力の高
い、一般式[3]、一般式[4]、一般式[5]、一般
式[6]、一般式[7]、一般式[8]、一般式
[9]、一般式[10]で示される電子輸送剤や、一般
式[11]で示されるホール輸送剤を使用することによ
り、感度が良好で、結果的に耐摩耗性の良好な単層型感
光体が得られる。Therefore, in order to minimize the deterioration of sensitivity even if the solid concentration of the charge transfer agent is reduced, as described in claim 3 or 4, the general formula [3] having a high electron or hole transfer ability is used. ], The general formula [4], the general formula [5], the general formula [6], the general formula [7], the general formula [8], the general formula [9], and the electron transfer agent represented by the general formula [10]. By using the hole-transporting agent represented by the general formula [11], a single-layer type photoreceptor having good sensitivity and good abrasion resistance can be obtained.
【0027】一方、請求項5記載のように、本発明の単
層型感光体は、耐摩耗性、耐ガス性が極めて良好である
ため、感光体ドラム廻りに、少なくとも帯電手段、露光
手段、転写手段、及びブレードによるクリーニング手段
を有し、前記帯電手段または転写手段の少なくとも1つ
がチャージャー方式であるような画像形成装置しても、
印写枚数の増加にともなう感光体の電気特性の悪化が少
なく、画像不具合も無い。On the other hand, as described in claim 5, since the single-layer type photoconductor of the present invention has extremely good wear resistance and gas resistance, at least charging means, exposure means, and Even in an image forming apparatus having a transfer unit and a cleaning unit using a blade, and at least one of the charging unit and the transfer unit is a charger type,
There is little deterioration in the electrical characteristics of the photoconductor due to the increase in the number of printed sheets, and there are no image defects.
【0028】[0028]
【発明の実施形態】次に、本発明に係る単層型感光体ド
ラム及びそれを使用した画像形成装置について詳細に説
明する。BEST MODE FOR CARRYING OUT THE INVENTION Next, a single-layer type photosensitive drum according to the present invention and an image forming apparatus using the same will be described in detail.
【0029】<バインダー樹脂>本発明の単層型感光体
は、前述のように、一般式[1]で示される特定共重合
比のビフェニル型ポリカーボネートとビスフェノールZ
C型ポリカーボネートの共重合体と、一般式[2]で示
される特定共重合比のビフェニル型ポリカーボネートと
ビスフェノールZ型ポリカーボネートの共重合体を、特
定の重量比でブレンドしたバインダー樹脂を含有する。<Binder Resin> As described above, the single-layer type photoreceptor of the present invention has the biphenyl type polycarbonate of the specific copolymerization ratio represented by the general formula [1] and bisphenol Z.
It contains a binder resin prepared by blending a C-type polycarbonate copolymer and a biphenyl-type polycarbonate and a bisphenol Z-type polycarbonate copolymer having a specific copolymerization ratio represented by the general formula [2] at a specific weight ratio.
【0030】一般式[1]及び一般式[2]で示される
共重合ポリカーボネート樹脂のビフェニル型ポリカーボ
ネート成分の重量比(一般式[1]中のa、一般式
[2]中のc)は40wt%以下である必要があり、2
5wt%以下であることが更に好ましい。ビフェニル型
ポリカーボネート成分の重量比が40wt%を越えると
溶剤溶解性は極端に悪くなる。The weight ratio (a in the general formula [1] and c in the general formula [2]) of the biphenyl type polycarbonate component of the copolymeric polycarbonate resin represented by the general formula [1] and the general formula [2] is 40 wt. Must be less than or equal to 2
It is more preferably 5 wt% or less. If the weight ratio of the biphenyl type polycarbonate component exceeds 40% by weight, the solvent solubility becomes extremely poor.
【0031】また、一般式[1]及び一般式[2]で示
される共重合ポリカーボネート樹脂のブレンド比(x:
y)は、
0.1<bx/10,000<0.5、x+y=100
である必要がある。これは本発明者らが、種々の検討を
行なった結果、一般式[1]及び一般式[2]で示され
る共重合ポリカーボネート樹脂のうち、一般式[1]で
示される共重合ポリカーボネート樹脂中のビスフェノー
ルZC型ポリカーボネート成分の重量比(一般式[1]
中のb)が、10wt%より大きく50wt%未満であ
る場合に、耐摩耗性と耐ガス性を両立させることを見出
し、前記関係式を得たのである。Further, the blending ratio of the copolymerized polycarbonate resin represented by the general formula [1] and the general formula [2] (x:
y) needs to be 0.1 <bx / 10,000 <0.5 and x + y = 100. As a result of various studies conducted by the present inventors, among the copolymerized polycarbonate resins represented by the general formula [1] and the general formula [2], the copolymerized polycarbonate resin represented by the general formula [1] Weight ratio of the bisphenol ZC type polycarbonate component of the general formula [1]
When b) therein is more than 10 wt% and less than 50 wt%, it is found that both wear resistance and gas resistance are compatible, and the above relational expression is obtained.
【0032】すなわち、
0.1<bx/[(a+b)x+(c+d)y]<0.
5
ここで、a+b=c+d=x+y=100であるから、
∴0.1<bx/10,000<0.5
となる。That is, 0.1 <bx / [(a + b) x + (c + d) y] <0.
5 Since a + b = c + d = x + y = 100, ∴0.1 <bx / 10,000 <0.5.
【0033】ビスフェノールZC型ポリカーボネート成
分の重量比(bx/10,000)が増加するに従い、
前述のように感光層の耐摩耗性は良好となるが耐ガス性
が悪くなり、0.1以下では耐摩耗性が、0.5以上で
は耐ガス性が悪化し、実使用が不可能となる。As the weight ratio (bx / 10,000) of the bisphenol ZC type polycarbonate component increases,
As described above, the abrasion resistance of the photosensitive layer is good, but the gas resistance is poor. When it is 0.1 or less, the wear resistance is poor, and when it is 0.5 or more, the gas resistance is poor, so that it cannot be used in practice. Become.
【0034】本発明の単層型感光体は、少なくとも、一
般式[1]及び一般式[2]で示される共重合ポリカー
ボネート樹脂を共に含有すればよく、例えば、電荷発生
剤、電荷輸送剤の分散性、溶解性の改善や、導電性基体
との接着性向上のために、他に従来から感光層に使用さ
れている種々の樹脂をブレンドして使用することができ
る。The single-layer type photoconductor of the present invention may contain at least the copolycarbonate resin represented by the general formula [1] and the general formula [2], and examples thereof include a charge generating agent and a charge transporting agent. In order to improve dispersibility, solubility, and adhesion to the conductive substrate, various resins conventionally used in the photosensitive layer may be blended and used.
【0035】例えば、スチレン−ブタジエン共重合体、
スチレン−アクリロニトリル共重合体、スチレン−マレ
イン酸共重合体、アクリル共重合体、スチレン−アクリ
ル酸共重合体、ポリエチレン、エチレン−酢酸ビニル共
重合体、塩素化ポリエチレン、ポリ塩化ビニル、ポリプ
ロピレン、アイオノマー、塩化ビニル−酢酸ビニル共重
合体、ポリエステル、アルキド樹脂、ポリアミド、ポリ
ウレタン、ポリカーボネート、ポリアリレート、ポリス
ルホン、ジアリルフタレート樹脂、ケトン樹脂、ポリビ
ニルブチラール樹脂、ポリエーテル樹脂等の熱可塑性樹
脂、シリコーン樹脂、エポキシ樹脂、フェノール樹脂、
尿素樹脂、メラミン樹脂、その他架橋性の熱硬化性樹
脂、エポキシアクリレート、ウレタン−アクリレート等
の光硬化型樹脂等の樹脂が使用可能である。また、これ
らのバインダー樹脂は単独、または2種以上を共重合ま
たはブレンドして使用できる。For example, a styrene-butadiene copolymer,
Styrene-acrylonitrile copolymer, styrene-maleic acid copolymer, acrylic copolymer, styrene-acrylic acid copolymer, polyethylene, ethylene-vinyl acetate copolymer, chlorinated polyethylene, polyvinyl chloride, polypropylene, ionomer, Vinyl chloride-vinyl acetate copolymer, polyester, alkyd resin, polyamide, polyurethane, polycarbonate, polyarylate, polysulfone, diallylphthalate resin, ketone resin, polyvinyl butyral resin, thermoplastic resin such as polyether resin, silicone resin, epoxy resin , Phenolic resin,
It is possible to use resins such as urea resins, melamine resins, other cross-linking thermosetting resins, and photo-curing resins such as epoxy acrylate and urethane-acrylate. Further, these binder resins can be used alone, or two or more kinds thereof can be copolymerized or blended and used.
【0036】上記のように、他の従来公知のバインダー
樹脂とブレンドして用いる場合は、耐摩耗性や耐ガス性
に悪影響を及ぼさない範囲で使用することは言うまでも
ない。As described above, it goes without saying that when it is blended with another conventionally known binder resin, it is used within a range that does not adversely affect the wear resistance and gas resistance.
【0037】一般式[1]及び一般式[2]で示される
共重合ポリカーボネート樹脂、及び上記全てのバインダ
ー樹脂の重量平均分子量は、10,000〜500,0
00、更には30,000〜200,000が好まし
い。The weight average molecular weights of the copolymeric polycarbonate resin represented by the general formula [1] and the general formula [2], and all the above binder resins are 10,000 to 500,0.
00, and more preferably 30,000 to 200,000.
【0038】本発明の単層型感光体は、バインダー樹脂
の固形分濃度が全固形分濃度に対して、50wt%以上
80wt%以下であることが好ましい。バインダー樹脂
の固形分濃度が増加するにともない、耐摩耗性は向上す
るが感度は悪化する。このため前述のように、電荷輸送
剤の種類を適宣選択する必要がある。In the single-layer type photoreceptor of the present invention, the solid content concentration of the binder resin is preferably 50 wt% or more and 80 wt% or less with respect to the total solid content concentration. As the solid content concentration of the binder resin increases, the abrasion resistance improves but the sensitivity deteriorates. Therefore, as described above, it is necessary to properly select the type of charge transfer agent.
【0039】<電子輸送剤>本発明の単層型感光体に
は、従来公知の電子輸送剤を単独または2種以上を混合
して使用することができるが、特に、一般式[3]、一
般式[4]、一般式[5]、一般式[6]、一般式
[7]、一般式[8]、一般式[9]、一般式[10]
で示される化合物から選ばれた少なくとも1種を含有す
ることが好ましい。<Electron Transfer Agent> In the single-layer type photoconductor of the present invention, conventionally known electron transfer agents may be used alone or in combination of two or more kinds. In particular, the general formula [3], General formula [4], general formula [5], general formula [6], general formula [7], general formula [8], general formula [9], general formula [10]
It is preferable to contain at least one selected from the compounds represented by
【0040】従来公知の他の電子輸送剤としては、例え
ば、ジフェノキノン誘導体、ベンゾキノン誘導体のほ
か、アントラキノン誘導体、マロノニトリル誘導体、チ
オピラン誘導体、トリニトロチオキサントン誘導体、
3,4,5,7−テトラニトロ−9−フルオレノン誘導
体、ジニトロアントラセン誘導体、ジニトロアクリジン
誘導体、ニトロアントアラキノン誘導体、ジニトロアン
トラキノン誘導体、テトラシアノエチレン、2,4,8
−トリニトロチオキサントン、ジニトロベンゼン、ジニ
トロアントラセン、ジニトロアクリジン、ニトロアント
ラキノン、ジニトロアントラキノン、無水コハク酸、無
水マレイン酸、ジブロモ無水マレイン酸等の、電子受容
性を有する種々の化合物が挙げられる。Examples of other conventionally known electron transfer agents include, for example, diphenoquinone derivatives, benzoquinone derivatives, anthraquinone derivatives, malononitrile derivatives, thiopyran derivatives, trinitrothioxanthone derivatives,
3,4,5,7-tetranitro-9-fluorenone derivative, dinitroanthracene derivative, dinitroacridine derivative, nitroantharaquinone derivative, dinitroanthraquinone derivative, tetracyanoethylene, 2,4,8
Examples include various compounds having an electron accepting property such as trinitrothioxanthone, dinitrobenzene, dinitroanthracene, dinitroacridine, nitroanthraquinone, dinitroanthraquinone, succinic anhydride, maleic anhydride, and dibromomaleic anhydride.
【0041】<ホール輸送剤>本発明の単層型感光体に
は、従来公知のホール輸送剤を単独または2種以上を混
合して使用することができるが、特に、一般式[11]
で示される化合物を含有することが好ましい。<Hole Transfer Agent> In the single-layer type photoconductor of the present invention, conventionally known hole transfer agents may be used alone or in combination of two or more kinds. In particular, the general formula [11] is used.
It is preferable to contain a compound represented by
【0042】従来公知の他のホール輸送剤としては、例
えば、N,N,N’,N’−テトラフェニルベンジジン
誘導体、N,N,N’,N’−テトラフェニルフェニレ
ンジアミン誘導体、N,N,N’,N’−テトラフェニ
ルナフチレンジアミン誘導体、N,N,N’,N’−テ
トラフェニルフェナントリレンジアミン誘導体、2,5
−ジ(4−メチルアミノフェニル)−1,3,4−オキ
サジアゾール等のオキサジアゾール系化合物、9−(4
−ジエチルアミノスチリル)アントラセン等のスチリル
系化合物、ポリビニルカルバゾール等のカルバゾール系
化合物、有機ポリシラン化合物、1−フェニル−3−
(p−ジメチルアミノフェニル)ピラゾリン等のピラゾ
リン系化合物、ヒドラゾン系化合物、インドール系化合
物、オキサゾール系化合物、イソオキサゾール系化合
物、チアゾール系化合物、チアジアゾール系化合物、イ
ミダゾール系化合物、ピラゾール系化合物、トリアゾー
ル系化合物等の含窒素環式化合物や、縮合多環式化合物
が挙げられる。Other well-known hole transporting agents are, for example, N, N, N ', N'-tetraphenylbenzidine derivatives, N, N, N', N'-tetraphenylphenylenediamine derivatives, and N, N. , N ', N'-tetraphenylnaphthylenediamine derivative, N, N, N', N'-tetraphenylphenanthrylenediamine derivative, 2,5
An oxadiazole-based compound such as di (4-methylaminophenyl) -1,3,4-oxadiazole, 9- (4
-Diethylaminostyryl) anthracene and other styryl compounds, polyvinylcarbazole and other carbazole compounds, organic polysilane compounds, 1-phenyl-3-
Pyrazoline compounds such as (p-dimethylaminophenyl) pyrazoline, hydrazone compounds, indole compounds, oxazole compounds, isoxazole compounds, thiazole compounds, thiadiazole compounds, imidazole compounds, pyrazole compounds, triazole compounds And the like, and condensed polycyclic compounds.
【0043】<電荷発生剤>本発明の単層型感光体に使
用される電荷発生剤としては、例えば、無金属フタロシ
アニン、オキソチタニルフタロシアニン、ヒドロキシガ
リウムフタロシアニン、ペリレン系顔料、ビスアゾ顔
料、ジオケトピロロピロール顔料、無金属ナフタロシア
ニン顔料、金属ナフタロシアニン顔料、スクアライン顔
料、トリスアゾ顔料、インジゴ顔料、アズレニウム顔
料、シアニン顔料、ピリリウム顔料、アンサンスロン顔
料、トリフェニルメタン系顔料、スレン顔料、トルイジ
ン系顔料、ピラゾリン系顔料、キナクリドン系顔料とい
った有機光導電体や、セレン、セレン−テルル、セレン
−ヒ素、硫化カドミウム、アモルファスシリコンといっ
た無機光導電材料等の、従来公知の電荷発生剤が挙げら
れる。<Charge Generating Agent> Examples of the charge generating agent used in the single-layer type photoconductor of the present invention include metal-free phthalocyanine, oxotitanyl phthalocyanine, hydroxygallium phthalocyanine, perylene pigments, bisazo pigments, dioketopyrrolo pigments. Pyrrole pigments, metal-free naphthalocyanine pigments, metal naphthalocyanine pigments, squaraine pigments, trisazo pigments, indigo pigments, azurenium pigments, cyanine pigments, pyrylium pigments, ansanthuron pigments, triphenylmethane pigments, thren pigments, toluidine pigments, Examples include conventionally known charge generating agents such as organic photoconductors such as pyrazoline pigments and quinacridone pigments, and inorganic photoconductive materials such as selenium, selenium-tellurium, selenium-arsenic, cadmium sulfide, and amorphous silicon.
【0044】上記例示の電荷発生剤は、所望の領域に吸
収波長を有するように、単独または2種以上を混合して
使用できる。The charge generating agents exemplified above can be used alone or in combination of two or more so as to have an absorption wavelength in a desired region.
【0045】上記例示の電荷発生剤のうち、特に半導体
レーザー等の光源を使用したレーザービームプリンタや
ファクシミリ等のデジタル光学系の画像形成装置には、
700nm以上の波長領域に感度を有する感光体が必要
となるため、請求項6記載のように、例えば無金属フタ
ロシアニン、オキソチタニルフタロシアニン、ヒドロキ
シガリウムフタロシニン等のフタロシニン系顔料が好適
に使用される。なお、上記フタロシアニン系顔料の結晶
型については特に限定されず、種々のものを使用でき
る。Among the charge generating agents exemplified above, particularly in a digital optical system image forming apparatus such as a laser beam printer or a facsimile using a light source such as a semiconductor laser,
Since a photoreceptor having sensitivity in the wavelength region of 700 nm or more is required, for example, as described in claim 6, phthalocyanine pigments such as metal-free phthalocyanine, oxotitanyl phthalocyanine, and hydroxygallium phthalocyanin are preferably used. The crystal type of the phthalocyanine-based pigment is not particularly limited, and various types can be used.
【0046】前記例の電荷発生剤は、全バインダー樹脂
重量に対して0.1〜20wt%、更には0.5〜15
wt%含有させることが好ましい。The charge generating agent in the above example is 0.1 to 20% by weight, more preferably 0.5 to 15% by weight based on the total weight of the binder resin.
It is preferable to contain wt%.
【0047】本発明の単層型感光体の感光層膜厚は5〜
100μm、更には10〜50μm程度が好ましい。The photosensitive layer thickness of the single-layer type photoreceptor of the present invention is 5 to
The thickness is preferably 100 μm, more preferably 10 to 50 μm.
【0048】感光層には、前述の各成分のほかに、電子
写真特性に悪影響を与えない範囲で、従来公知の種々の
添加剤、例えば、酸化防止剤、ラジカル補足剤、一重項
クエンチャー、紫外線吸収剤等の劣化防止剤、軟化剤、
可塑剤、表面改質剤、増量剤、増粘剤、分散安定剤、ワ
ックス、アクセプター、ドナー等を配合することができ
る。また、感光層の感度を向上させるために、例えば、
テルフェニル、ハロナフトキノン類、アセナフチレン等
の公知の増感剤を電荷発生剤と併用してもよい。In the photosensitive layer, in addition to the above-mentioned components, various conventionally known additives such as an antioxidant, a radical scavenger, a singlet quencher, and the like can be used as long as they do not adversely affect the electrophotographic characteristics. Deterioration inhibitors such as UV absorbers, softeners,
A plasticizer, a surface modifier, a bulking agent, a thickener, a dispersion stabilizer, a wax, an acceptor, a donor and the like can be added. In order to improve the sensitivity of the photosensitive layer, for example,
Known sensitizers such as terphenyl, halonaphthoquinones, and acenaphthylene may be used in combination with the charge generating agent.
【0049】支持体と感光層との間には、感光体の特性
を阻害しない範囲でバリア層が形成されていてもよい。A barrier layer may be formed between the support and the photosensitive layer within the range not impairing the characteristics of the photosensitive member.
【0050】感光層が形成される支持体としては、導電
性を有する種々の材料を使用することができ、例えば、
鉄、アルミニウム、銅、スズ、白金、銀、バナジウム、
モリブデン、クロム、カドミウム、チタン、ニッケル、
パラジウム、インジウム、ステンレス鋼、真鍮等の金属
単体や、上記金属が蒸着またはラミネートされたプラス
チック材料、ヨウ化アルミニウム、酸化スズ、酸化イン
ジウム等で被覆されたガラス等があげられる。As the support on which the photosensitive layer is formed, various conductive materials can be used.
Iron, aluminum, copper, tin, platinum, silver, vanadium,
Molybdenum, chromium, cadmium, titanium, nickel,
Examples include simple metals such as palladium, indium, stainless steel, and brass, plastic materials obtained by vapor deposition or lamination of the above metals, and glass covered with aluminum iodide, tin oxide, indium oxide, or the like.
【0051】支持体の形状は、使用する画像形成装置の
構造に合わせて、シート状、ドラム状等のいずれであっ
てもよく、支持体自体が導電性を有するか、あるいは支
持体の表面が導電性を有していればよい。また、支持体
は使用に際して十分な機械的強度を有するものが好まし
い。The shape of the support may be any of a sheet shape, a drum shape and the like, depending on the structure of the image forming apparatus used, and the support itself has conductivity or the surface of the support is It only needs to have conductivity. In addition, the support preferably has sufficient mechanical strength when used.
【0052】感光層を塗布の方法により形成する場合に
は、前記例示の電荷発生剤、電荷輸送剤、バインダー樹
脂等を適当な溶剤とともに、公知の方法、例えば、ロー
ルミル、ボールミル、アトライタ、ペイントシエーカ
ー、超音波分散機等を用いて分散混合して分散液を調整
し、これを公知の手段により塗布して乾燥させればよ
い。When the photosensitive layer is formed by a coating method, the charge generating agent, charge transporting agent, binder resin and the like exemplified above may be used together with a suitable solvent by a known method, for example, roll mill, ball mill, attritor, paint coater. The dispersion may be prepared by dispersing and mixing using an acre, an ultrasonic disperser or the like, and the dispersion may be applied by a known means and dried.
【0053】上記分散液を作製するための溶剤として
は、種々の有機溶剤が使用可能であり、例えば、メタノ
ール、エタノール、イソプロパノール、ブタノール等の
アルコール類、n−ヘキサン、オクタン、シクロヘキサ
ン等の脂肪族系炭化水素、ベンゼン、トルエン、キシレ
ン等の芳香族系炭化水素、ジクロロメタン、ジクロロエ
タン、クロロホルム、四塩化炭素、クロロベンゼン等の
ハロゲン化炭化水素、ジメチルエーテル、ジエチルエー
テル、テトラヒドロフラン、エチレングリコールジメチ
ルエーテル、ジエチレングリコールジメチルエーテル等
のエーテル類、アセトン、メチルエチルケトン、シクロ
ヘキサノン等のケトン類、酢酸エチル、酢酸メチル等の
エステル類、ジメチルホルムアルデヒド、ジメチルホル
ムアミド、ジメチルスルホキシド等があげられる。これ
らの溶剤は単独で、または2種以上混合して用いられ
る。As the solvent for preparing the above dispersion liquid, various organic solvents can be used. Examples thereof include alcohols such as methanol, ethanol, isopropanol, butanol, and aliphatic compounds such as n-hexane, octane and cyclohexane. Hydrocarbons, aromatic hydrocarbons such as benzene, toluene, xylene, halogenated hydrocarbons such as dichloromethane, dichloroethane, chloroform, carbon tetrachloride, chlorobenzene, dimethyl ether, diethyl ether, tetrahydrofuran, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, etc. Ethers, acetone, ketones such as methyl ethyl ketone and cyclohexanone, esters such as ethyl acetate and methyl acetate, dimethylformaldehyde, dimethylformamide, dimethylsu Examples include luhoxide. These solvents may be used alone or in combination of two or more.
【0054】さらに、電荷発生剤、電荷輸送剤等の分散
性、感光層表面の平滑性を良くするために、界面活性
剤、レベリング剤等を使用してもよい。Further, in order to improve the dispersibility of the charge generating agent, the charge transporting agent and the like and the smoothness of the surface of the photosensitive layer, a surfactant, a leveling agent and the like may be used.
【0055】[0055]
【発明の実施形態】以下、実施例および比較例をあげて
本発明を説明する。なお、以下の実施形態は本発明を具
体化した一例であって、本発明の技術的範囲を限定する
ものではない。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described below with reference to Examples and Comparative Examples. The following embodiments are examples of embodying the present invention, and do not limit the technical scope of the present invention.
【0056】<実施例、比較例>電荷発生剤としてX型
無金属フタロシアニンを3.5重量部、ホール輸送剤と
してHTM−1を60重量部、電子輸送剤としてETM
−1を30重量部、バインダー樹脂として、重量平均分
子量80,000のポリカーボネート(Resin−
1)と重量平均分子量80,000のポリカーボネート
(Resin−2)のブレンド樹脂、または、重量平均
分子量80,000のポリカーボネート(Resin−
1)樹脂単独、または、重量平均分子量80,000の
ポリカーボネート(Resin−2)樹脂単独、それぞ
れ100重量部をテトラヒドロフラン750重量部とと
もにボールミル中で20時間分散あるいは溶解させ、単
層型感光層用塗布液を調合した。そして、この塗布液
を、支持体としてのアルミニウム素管上にディップコー
ト法にて塗布し、130℃、35分間の熱風乾燥を行
い、膜厚26μmの単一感光層を有する単層型感光体を
作製した。Examples and Comparative Examples 3.5 parts by weight of X-type metal-free phthalocyanine as a charge generating agent, 60 parts by weight of HTM-1 as a hole transferring material, and ETM as an electron transferring material.
-1 of 30 parts by weight as a binder resin, a polycarbonate having a weight average molecular weight of 80,000 (Resin-
1) and a polycarbonate resin having a weight average molecular weight of 80,000 (Resin-2), or a polycarbonate resin having a weight average molecular weight of 80,000 (Resin-).
1) Resin alone or polycarbonate (Resin-2) resin having a weight average molecular weight of 80,000 alone, 100 parts by weight each of which is dispersed or dissolved together with 750 parts by weight of tetrahydrofuran in a ball mill for 20 hours, and applied for a single layer type photosensitive layer. The liquid was prepared. Then, this coating solution is applied onto an aluminum base tube as a support by a dip coating method and dried with hot air at 130 ° C. for 35 minutes to obtain a single-layer type photoreceptor having a single photosensitive layer having a film thickness of 26 μm. Was produced.
【0057】<HTM−1><HTM-1>
【化21】 [Chemical 21]
【0058】<ETM−1><ETM-1>
【化22】 [Chemical formula 22]
【0059】<Resin−1><Resin-1>
【化23】 [Chemical formula 23]
【0060】<Resin−2><Resin-2>
【化24】 [Chemical formula 24]
【0061】上記各実施例、比較例の単層型感光体につ
いて、以下の評価試験を実施した。The following evaluation tests were carried out on the single-layer type photoreceptors of the above Examples and Comparative Examples.
【0062】<耐摩耗性評価試験>各実施例、比較例の
単層型感光体を、帯電手段がチャージャー方式で、ブレ
ードによるクリーニング手段を有するデジタル複写機
(京セラミタ株式会社製「Creage7340」)に
搭載し、A4横サイズ紙、50万枚の印写試験を実施
し、印写試験前後の感光層の膜厚を測定し、膜厚変化量
を算出した。膜厚変化量が小さいほど耐摩耗性が良好で
あることを示し、4.0μmを下回る場合を可、4.0
μm以上を不可とした。<Abrasion Resistance Evaluation Test> A digital copying machine (“Creage 7340” manufactured by Kyocera Mita Co., Ltd.) having the charging means of the single layer type photoreceptor of each of the examples and the comparative example and having a cleaning means of a blade is used. Then, a printing test of 500,000 sheets of A4 horizontal size paper was carried out, the film thickness of the photosensitive layer before and after the printing test was measured, and the film thickness change amount was calculated. A smaller amount of change in film thickness indicates better wear resistance, and a case of less than 4.0 μm is acceptable.
It was judged that μm or more was impossible.
【0063】<耐オゾン性評価試験>各実施例、比較例
の単層型感光体の表面電位をデジタル複写機(京セラミ
タ株式会社製「Creage7340」)を使用して測
定し、次いで、前記単層型感光体を、暗所にてオゾン濃
度15ppmの雰囲気中に、常温にて8時間暴露させ、
暴露直後の表面電位を同様にして測定した。(初期表面
電位)−(暴露直後の表面電位)=ΔV0とし、ΔV0が
小さいほど感光体の耐オゾン性は良好で、65V以下を
可、65Vを上回る場合を不可とした。<Ozone Resistance Evaluation Test> The surface potentials of the single-layer photoconductors of Examples and Comparative Examples were measured by using a digital copying machine (“Creage 7340” manufactured by Kyocera Mita Co., Ltd.), and then the above-mentioned single The layered photoreceptor is exposed in an atmosphere having an ozone concentration of 15 ppm in the dark at room temperature for 8 hours,
The surface potential immediately after the exposure was measured in the same manner. (Initial surface potential) − (Surface potential immediately after exposure) = ΔV 0, and the smaller ΔV 0 is, the better the ozone resistance of the photoconductor is, that is, 65V or less is acceptable, and 65V or less is not acceptable.
【0064】表1に評価結果を示した。また、全バイン
ダー樹脂中のビスフェノールZC型ポリカーボネート成
分の割合(bx/10,000)と、摩耗量及びΔV0
との関係を、それぞれ図1、図2に示した。The evaluation results are shown in Table 1. In addition, the ratio of the bisphenol ZC type polycarbonate component in all the binder resins (bx / 10,000), the amount of wear and ΔV 0
The relationship with is shown in FIGS. 1 and 2, respectively.
【0065】[0065]
【表1】 [Table 1]
【0066】表1、図1、図2より、ビスフェノールZ
C型ポリカーボネート成分の割合(bx/10,00
0)が増加するに従い、耐摩耗性は向上し、耐ガス性は
悪化した。From Table 1, FIG. 1 and FIG. 2, bisphenol Z is obtained.
Ratio of C-type polycarbonate component (bx / 10,00
As 0) increased, the wear resistance was improved and the gas resistance was deteriorated.
【0067】また、比較例5に示すように、Resin
−1において、ビフェニル型ポリカーボネート成分の重
量比が40wt%を上回ると、溶剤に対して一部不溶と
なり感光体の作製が不可能であった。Further, as shown in Comparative Example 5, Resin
In -1, if the weight ratio of the biphenyl-type polycarbonate component exceeds 40 wt%, it becomes partially insoluble in the solvent, making it impossible to produce a photoreceptor.
【0068】[0068]
【発明の効果】以上のように、導電性基体上に、少なく
とも電荷発生剤と電荷輸送剤とを含有するバインダー樹
脂からなる単層型の感光層を備え、前記バインダー樹脂
が、一般式[1]で示される特定共重合比のビフェニル
型ポリカーボネートとビスフェノールZC型ポリカーボ
ネートの共重合体と、一般式[2]で示される特定共重
合比のビフェニル型ポリカーボネートとビスフェノール
Z型ポリカーボネートの共重合体を、特定の重量比でブ
レンドしたバインダー樹脂が溶剤溶解性に問題無く、且
つ、耐摩耗性及び耐ガス性の良好な単層型感光体を得る
ことが可能であった。As described above, a single-layer type photosensitive layer made of a binder resin containing at least a charge generating agent and a charge transporting agent is provided on a conductive substrate, and the binder resin is represented by the general formula [1 ] The copolymer of biphenyl type polycarbonate and bisphenol ZC type polycarbonate of the specific copolymerization ratio shown by these, and the copolymer of the biphenyl type polycarbonate and bisphenol Z type polycarbonate of the specific copolymerization ratio shown by general formula [2], It was possible to obtain a single-layer type photoreceptor in which the binder resin blended at a specific weight ratio has no problem in solvent solubility and has good abrasion resistance and gas resistance.
【0069】[0069]
【図1】実施例、比較例で作製した単層型感光体のバイ
ンダー樹脂中におけるビスフェノールZC型ポリカーボ
ネート成分の割合と、摩耗量との関係を示すグラフであ
る。FIG. 1 is a graph showing the relationship between the wear amount and the ratio of a bisphenol ZC type polycarbonate component in the binder resin of the single-layer type photoreceptors manufactured in Examples and Comparative Examples.
【図2】実施例、比較例で作製した単層型感光体のバイ
ンダー樹脂中におけるビスフェノールZC型ポリカーボ
ネート成分の割合と、ΔV0との関係を示すグラフであ
る。FIG. 2 is a graph showing the relationship between ΔV 0 and the ratio of the bisphenol ZC type polycarbonate component in the binder resin of the single-layer type photoreceptors manufactured in Examples and Comparative Examples.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G03G 5/06 319 G03G 5/06 319 Fターム(参考) 2H068 AA13 AA20 AA31 BA12 BA13 BA14 BA16 BA42 BA44 BA63 BA64 BB25 BB53 BB54 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) G03G 5/06 319 G03G 5/06 319 F term (reference) 2H068 AA13 AA20 AA31 BA12 BA13 BA14 BA16 BA42 BA44 BA63 BA64 BB25 BB53 BB54
Claims (5)
電荷輸送剤とを含有するバインダー樹脂からなる単層型
の感光層を備え、前記バインダー樹脂が一般式[1]で
示される共重合ポリカーボネート樹脂と一般式[2]で
示される共重合ポリカーボネート樹脂を共に含有し、 一般式[1]; 【化1】 (一般式[1]中、R10、R11は同一または異なって水
素原子または炭素数1〜3のアルキル基を示し、R12、
R13は同一または異なって炭素数1〜3のアルキル基を
示し、0<a/(a+b)≦0.4、a+b=100で
ある。) 一般式[2]; 【化2】 (一般式[2]中、R20、R21は同一または異なって水
素原子または炭素数1〜3のアルキル基を示し、0<c
/(c+d)≦0.4、c+d=100である。) 且つ、一般式[1]で示される共重合ポリカーボネート
樹脂と一般式[2]で示される共重合ポリカーボネート
樹脂の混合比をx:yとした時、 0.1<bx/10,000<0.5、x+y=100 であることを特徴とする単層型電子写真感光体。1. A monolayer type photosensitive layer comprising a binder resin containing at least a charge generating agent and a charge transporting agent on a conductive substrate, wherein the binder resin is a copolymer represented by the general formula [1]. A polycarbonate resin and a copolymerized polycarbonate resin represented by the general formula [2] are both contained, and the general formula [1]; (In the general formula [1], R 10 and R 11 are the same or different and each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, R 12 and
R 13 is the same or different and represents an alkyl group having 1 to 3 carbon atoms, and 0 <a / (a + b) ≦ 0.4 and a + b = 100. ) General formula [2]; (In the general formula [2], R 20 and R 21 are the same or different and each represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and 0 <c
/(C+d)≦0.4, c + d = 100. ) Further, when the mixing ratio of the copolymeric polycarbonate resin represented by the general formula [1] and the copolymeric polycarbonate resin represented by the general formula [2] is x: y, 0.1 <bx / 10,000 <0 0.5, x + y = 100, A single-layer type electrophotographic photosensitive member.
形分濃度に対して、50wt%以上80wt%以下であ
ることを特徴とする請求項1記載の単層型電子写真感光
体。2. The single-layer type electrophotographic photosensitive member according to claim 1, wherein the solid content concentration of the binder resin is 50 wt% or more and 80 wt% or less with respect to the total solid content concentration.
式[3]、[4]、[5]、[6]、[7]、[8]、
[9]、[10]で示される化合物から選ばれた少なく
とも1種を含有することを特徴とする請求項1または2
記載の単層型電子写真感光体。 一般式[3]; 【化3】 (一般式[3]中、R30、R31は、同一または異なって
置換基を有してもよいアルキル基を示す。) 一般式[4]; 【化4】 (一般式[4]中、R40、R41は、同一または異なって
置換基を有してもよいアルキル基を示す。) 一般式[5]; 【化5】 (一般式[5]中、R50、R51は、同一または異なって
置換基を有してもよい1価の炭化水素基を示す。) 一般式[6]; 【化6】 (一般式[6]中、R60はハロゲン原子、置換基を有し
てもよいアルキル基またはアリール基を示し、R61は置
換基を有してもよいアルキル基またはアリール基、また
は基:−O−R61aを示す。R61aは置換基を有してもよ
いアルキル基またはアリール基を示す。) 一般式[7]; 【化7】 (一般式[7]中、R70、R71、R72、R73は、同一ま
たは異なって置換基を有してもよいアルキル基を示
す。) 一般式[8]; 【化8】 (一般式[8]中、R80〜R83は、同一または異なって
水素原子、炭素数1〜12のアルキル基、炭素数1〜1
2のアルコキシ基、置換基を有してもよいアリール基、
シクロアルキル基、置換基を有してもよいアラルキル
基、ハロゲン化アルキル基を示す。置換基は、ハロゲン
原子、炭素数1〜6のアルコキシ基、水酸基、シアノ
基、アミノ基、ニトロ基、ハロゲン化アルキル基を示
す。) 一般式[9]; 【化9】 (一般式[9]中、R90、R91は、同一または異なって
水素原子、炭素数1〜12のアルキル基、炭素数1〜1
2のアルコキシ基、置換基を有してもよいアリール基、
シクロアルキル基、置換基を有してもよいアラルキル
基、ハロゲン化アルキル基を示す。R92〜R96は、同一
または異なって水素原子、ハロゲン原子、炭素数1〜1
2のアルキル基、炭素数1〜12のアルコキシ基、置換
基を有してもよいアラルキル基、置換基を有してもよい
フェノキシ基、ハロゲン化アルキル基を示し、また、2
つ以上の基が結合して環を形成してもよい。置換基は、
ハロゲン原子、炭素数1〜6のアルキル基、炭素数1〜
6のアルコキシ基、水酸基、シアノ基、アミノ基、ニト
ロ基、ハロゲン化アルキル基を示す。) 一般式[10]; 【化10】 (一般式[10]中、R100〜R103は、同一または異な
って水素原子、炭素数1〜12のアルキル基、炭素数1
〜12のアルコキシ基、置換基を有してもよいアリール
基、シクロアルキル基、置換基を有してもよいアラルキ
ル基、ハロゲン化アルキル基を示す。R104、R105は、
同一または異なって水素原子、炭素数1〜12のアルキ
ル基を示す。R106〜R113は、同一または異なって水素
原子、ハロゲン原子、炭素数1〜12のアルキル基、炭
素数1〜12のアルコキシ基、置換基を有してもよいア
リール基、ハロゲン化アルキル基を示す。置換基は、ハ
ロゲン原子、炭素数1〜6のアルキル基、炭素数1〜6
のアルコキシ基、水酸基、シアノ基、アミノ基、ニトロ
基、ハロゲン化アルキル基を示す。)3. The charge transfer agent as an electron transfer agent represented by the general formulas [3], [4], [5], [6], [7], [8],
3. At least one selected from the compounds represented by [9] and [10] is contained.
The single-layer electrophotographic photosensitive member described. General formula [3]; (In the general formula [3], R 30 and R 31 are the same or different and each represents an alkyl group which may have a substituent.) General formula [4]; (In the general formula [4], R 40 and R 41 are the same or different and each represents an alkyl group which may have a substituent.) General formula [5]; (In the general formula [5], R 50 and R 51 are the same or different and each independently represent a monovalent hydrocarbon group which may have a substituent.) General formula [6]; (In the general formula [6], R 60 represents a halogen atom, an alkyl group or an aryl group which may have a substituent, and R 61 represents an alkyl group or an aryl group which may have a substituent, or a group: .R 61a showing a -O-R 61a represents an alkyl group or an aryl group which may have a substituent) general formula [7];. embedded image (In the general formula [7], R 70 , R 71 , R 72 , and R 73 are the same or different and each represents an alkyl group which may have a substituent.) General formula [8]; (In the general formula [8], R 80 to R 83 are the same or different and each is a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or 1 to 1 carbon atoms.
2, an alkoxy group, an aryl group which may have a substituent,
A cycloalkyl group, an aralkyl group which may have a substituent and a halogenated alkyl group are shown. The substituent is a halogen atom, an alkoxy group having 1 to 6 carbon atoms, a hydroxyl group, a cyano group, an amino group, a nitro group or a halogenated alkyl group. ) General formula [9]; (In the general formula [9], R 90 and R 91 are the same or different and each is a hydrogen atom, an alkyl group having 1 to 12 carbons, or 1 to 1 carbons.
2, an alkoxy group, an aryl group which may have a substituent,
A cycloalkyl group, an aralkyl group which may have a substituent and a halogenated alkyl group are shown. R 92 to R 96 are the same or different and each is a hydrogen atom, a halogen atom, or a carbon number of 1 to 1.
2 represents an alkyl group, an alkoxy group having 1 to 12 carbon atoms, an aralkyl group which may have a substituent, a phenoxy group which may have a substituent, and a halogenated alkyl group.
One or more groups may combine to form a ring. The substituent is
Halogen atom, C1-C6 alkyl group, C1-C1
6 represents an alkoxy group, a hydroxyl group, a cyano group, an amino group, a nitro group and a halogenated alkyl group. ) General formula [10]; (In the general formula [10], R 100 to R 103 are the same or different and each is a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or 1 carbon atom.
To 12 are an alkoxy group, an aryl group which may have a substituent, a cycloalkyl group, an aralkyl group which may have a substituent and a halogenated alkyl group. R 104 and R 105 are
The same or different, a hydrogen atom and a C1-C12 alkyl group are shown. R 106 to R 113 are the same or different and each is a hydrogen atom, a halogen atom, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryl group which may have a substituent, a halogenated alkyl group. Indicates. The substituent is a halogen atom, an alkyl group having 1 to 6 carbon atoms, or 1 to 6 carbon atoms.
Represents an alkoxy group, a hydroxyl group, a cyano group, an amino group, a nitro group, and a halogenated alkyl group. )
般式[11]で示される化合物を含有することを特徴と
する請求項1、2または3記載の単層型電子写真感光
体。 一般式[11]; 【化11】 (一般式[11]中、R110、R111、R112及びR113は
同一または異なって、アルキル基、アルコキシ基、アリ
ール基、アラルキル基、またはハロゲン原子を示し、
m、n、p及びqは同一または異なって0〜3の整数を
示す。R114及びR1 15は同一または異なって、水素原子
またはアルキル基を示す。また、−X−は 【化12】 または 【化13】 を示す。)4. The single-layer type electrophotographic photoconductor according to claim 1, wherein the charge transfer material contains a compound represented by the general formula [11] as a hole transfer material. General formula [11]; (In the general formula [11], R 110 , R 111 , R 112 and R 113 are the same or different and each represents an alkyl group, an alkoxy group, an aryl group, an aralkyl group or a halogen atom,
m, n, p and q are the same or different and each represents an integer of 0 to 3. R 114 and R 1 15 are the same or different and represent a hydrogen atom or an alkyl group. In addition, -X- is Or [Chemical 13] Indicates. )
段、露光手段、転写手段、及びブレードによるクリーニ
ング手段を有し、前記帯電手段または転写手段の少なく
とも1つがチャージャー方式であり、且つ、前記感光体
ドラムが請求項1、2、3または4記載の単層型電子写
真感光体ドラムであることを特徴とする画像形成装置。5. A photosensitive drum is provided with at least a charging unit, an exposing unit, a transferring unit, and a cleaning unit using a blade, and at least one of the charging unit or the transferring unit is of a charger type, and the photosensitive member. An image forming apparatus, wherein the drum is the single-layer electrophotographic photosensitive drum according to claim 1, 2, 3, or 4.
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2002
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JP2016090611A (en) * | 2014-10-29 | 2016-05-23 | 京セラドキュメントソリューションズ株式会社 | Positively-charged single-layer electrophotographic photoreceptor and image forming apparatus |
US10539889B2 (en) * | 2018-01-31 | 2020-01-21 | Kyocera Document Solutions Inc. | Electrophotographic photosensitive member, process cartridge, and image forming apparatus |
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