JP2003225775A - Long metal member joining device - Google Patents
Long metal member joining deviceInfo
- Publication number
- JP2003225775A JP2003225775A JP2002021769A JP2002021769A JP2003225775A JP 2003225775 A JP2003225775 A JP 2003225775A JP 2002021769 A JP2002021769 A JP 2002021769A JP 2002021769 A JP2002021769 A JP 2002021769A JP 2003225775 A JP2003225775 A JP 2003225775A
- Authority
- JP
- Japan
- Prior art keywords
- joining
- heat
- base material
- temperature
- affected zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005304 joining Methods 0.000 title claims abstract description 49
- 239000002184 metal Substances 0.000 title claims abstract description 36
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 132
- 239000000463 material Substances 0.000 claims abstract description 130
- 238000009792 diffusion process Methods 0.000 claims abstract description 49
- 239000007791 liquid phase Substances 0.000 claims abstract description 47
- 230000006698 induction Effects 0.000 claims abstract description 26
- 238000005496 tempering Methods 0.000 claims abstract description 14
- 238000003303 reheating Methods 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 8
- 239000007769 metal material Substances 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 39
- 238000003466 welding Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000012935 Averaging Methods 0.000 abstract description 2
- 238000007542 hardness measurement Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000000265 homogenisation Methods 0.000 description 9
- 238000012423 maintenance Methods 0.000 description 8
- 230000007547 defect Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000003129 oil well Substances 0.000 description 4
- 239000007790 solid phase Substances 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 101150065537 SUS4 gene Proteins 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 102200082816 rs34868397 Human genes 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
- General Induction Heating (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば油井管、プ
ラント用配管等の金属長尺材の接合装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for joining long metal materials such as oil well pipes and plant pipes.
【0002】[0002]
【従来の技術】例えば、油井、ガス井等で用いられる油
井管や化学プラント、石油化学プラント等で用いられる
プラント用配管としての金属長尺管(例えば10〜20
mのステンレス鋼管)は、その端面同士が次々に接合さ
れ数百m〜数kmに及ぶパイプラインとして敷設され
る。そしてこのような場合の接合方法としては、ねじ締
結法(メカニカルカップリング)、突き合わせ溶接法、
摩擦圧接法、拡散接合法等が知られている。2. Description of the Related Art For example, oil well pipes used in oil wells and gas wells, and metal long pipes (for example, 10 to 20) as plant pipes used in chemical plants, petrochemical plants, etc.
The stainless steel pipe of m) is laid as a pipeline extending from several hundred m to several km with its end faces joined one after another. And as the joining method in such a case, screw fastening method (mechanical coupling), butt welding method,
Friction welding method, diffusion welding method and the like are known.
【0003】これらのうち、ねじ締結法を除く溶接方法
においては、例えば高周波誘導加熱(誘導加熱コイル)
により急速加熱する加熱部を用い、母材(金属長尺管)
の突合せ端部又は突合せ端部間に挟むインサート材を接
合温度(溶融温度等)まで昇温して、短時間で効率よく
端面接合を行なうことができる。Among these, in the welding method except the screw fastening method, for example, high frequency induction heating (induction heating coil)
Using a heating unit that rapidly heats the base material (metal long tube)
The butt ends or the insert material sandwiched between the butt ends can be heated to the joining temperature (melting temperature or the like), and the end faces can be joined efficiently in a short time.
【0004】[0004]
【発明が解決しようとする課題】ところで、このような
端面突合せ接合等の際には、母材の突合せ端部に上記急
速加熱に伴う熱影響部が形成される。そして、母材の突
合せ端部又はインサート材を接合温度まで昇温した後空
冷(空中放冷)することによって端面の突合せ接合を行
ったとき、母材の材質によってはこの空冷期間中に熱影
響部が焼入れ状態となり、常温において非熱影響部(母
材の中間部)よりも硬くなる場合がある。例えば、13
%Crステンレス鋼(JIS G4303に規定される
SUS420J2等)に代表されるマルテンサイト系ス
テンレス鋼等においてこの傾向が顕著であり、機械構造
用炭素鋼(JIS G4051に規定されるS45C
等)等においても条件によっては同様の現象が現れるこ
とがある。By the way, in such an end face butt joint, a heat affected zone associated with the rapid heating is formed at the butt end of the base material. When the butt ends of the base materials or insert materials are heated to the joining temperature and then air-cooled (air-cooled) to butt-join the end faces, depending on the material of the base materials, the heat effect during this air-cooling period In some cases, the part becomes hardened and becomes harder than the non-heat-affected part (intermediate part of the base metal) at room temperature. For example, 13
This tendency is remarkable in martensitic stainless steels represented by% Cr stainless steel (SUS420J2 specified in JIS G4303), and carbon steel for machine structure (S45C specified in JIS G4051).
The same phenomenon may occur depending on the conditions.
【0005】そして、このような母材の熱影響部と非熱
影響部との硬さの差は、接合後の金属長尺材接合体の加
工・使用等の際に支障を来すことがある。例えば、前述
の金属長尺管をパイプライン用配管として用いる場合、
接合後に管内径を拡大する拡管工程を行なう際に、硬く
なった熱影響部に亀裂や割れを生じることがある。特殊
環境下での徐冷手段を採用すれば、母材の熱影響部が焼
入れ状態となるのを阻止し、これらの欠陥の発生を防止
することは可能であるが、接合装置に特別装備を要し、
また接合工程に長期の徐冷期間(待機時間)を要するた
めに、金属長尺材接合体(ここではパイプライン)の敷
設コストが増大するおそれがある。Such a difference in hardness between the heat-affected zone and the non-heat-affected zone of the base material may cause a hindrance during processing and use of the joined long metal material joined body. is there. For example, when using the above-mentioned long metal pipe as pipeline for pipeline,
When performing the pipe expanding step of expanding the pipe inner diameter after joining, cracks or cracks may occur in the hardened heat-affected zone. It is possible to prevent the heat-affected zone of the base material from becoming hardened and prevent these defects from occurring by adopting the slow cooling means in a special environment.However, special equipment is required for the joining device. I need
In addition, since a long gradual cooling period (standby time) is required for the joining process, the laying cost of the metal long material joined body (here, pipeline) may increase.
【0006】本発明の課題は、金属長尺材の端部同士の
接合時に生じる熱影響部と非熱影響部との硬度差等を平
均化することによって、組織の均一化(均質化)を図る
とともに、金属長尺材接合体の製造コストを抑制するこ
とのできる金属長尺材の接合装置を提供することにあ
る。An object of the present invention is to homogenize (homogenize) the structure by averaging the hardness difference between the heat-affected zone and the non-heat-affected zone, which occurs when the ends of the long metal strip are joined. Another object of the present invention is to provide a metal long material joining apparatus capable of suppressing the manufacturing cost of the metal long material joined body.
【0007】[0007]
【課題を解決するための手段及び発明の効果】上述の課
題を解決するために、本発明に係る金属長尺材の接合装
置の一態様は、第一及び第二の長尺状被接合金属部材
(以下、母材という)の端面同士を直接又はインサート
材を介して間接的に突き合わせた状態に保持する母材保
持部と、前記母材の突合せ端部又は前記インサート材を
接合温度まで昇温すべく急速加熱する加熱部と、前記母
材の接合後において、接合界面を挟んで前記突合せ端部
に所定範囲にわたり熱影響部が形成された前記母材と、
その熱影響部を前記接合温度よりも低い熱処理温度に昇
温すべく再加熱する前記加熱部とを、前記母材の軸線方
向に沿って連続的又は断続的に相対移動させる移動部
と、を備えたことを特徴とする。Means for Solving the Problems and Effects of the Invention In order to solve the above problems, one embodiment of the apparatus for joining long metal strips according to the present invention is a first and a second long metal to be joined. A base material holding part that holds the end surfaces of members (hereinafter referred to as base materials) directly or indirectly via an insert material, and a butt end of the base material or the insert material is heated to the bonding temperature. A heating unit that rapidly heats to warm, and, after joining the base materials, the base material in which a heat-affected zone is formed in a predetermined range at the butt ends across a bonding interface,
The heating unit that reheats the heat-affected zone to raise the temperature to a heat treatment temperature lower than the joining temperature, and a moving unit that relatively or intermittently moves along the axial direction of the base material. It is characterized by having.
【0008】また、上述の課題を解決するために、本発
明に係る金属長尺材の接合装置の他の態様は、第一及び
第二の長尺状被接合金属部材(以下、母材という)の端
面同士を直接又はインサート材を介して間接的に突き合
わせた状態に保持する母材保持部と、前記母材の突合せ
端部又は前記インサート材を接合温度まで昇温すべく、
高周波誘導加熱により急速加熱する加熱部と、前記母材
の接合後において、接合界面を挟んで前記突合せ端部に
所定範囲にわたり熱影響部が形成された前記母材に対し
て、その熱影響部を前記接合温度よりも低い熱処理温度
に昇温すべく再加熱する前記加熱部を、前記母材の軸線
方向に沿って連続的又は断続的に移動させる移動部と、
を備えたことを特徴とする。In order to solve the above problems, another embodiment of the apparatus for joining long metal members according to the present invention is the first and second long metal members to be joined (hereinafter referred to as the base material). ) Of the base material holding portion for holding the end faces of each other directly or indirectly via the insert material, in order to raise the butt end of the base material or the insert material to the bonding temperature,
After the joining of the heating portion for rapid heating by high-frequency induction heating and the base material, the heat-affected portion of the base material having a heat-affected portion formed in a predetermined range at the butt end across the joining interface. A heating unit for reheating to raise the temperature to a heat treatment temperature lower than the bonding temperature, a moving unit for continuously or intermittently moving along the axial direction of the base material,
It is characterized by having.
【0009】すなわち、本発明に係る金属長尺材の接合
装置には、母材の熱影響部を接合温度よりも低い熱処理
温度に昇温すべく再加熱するために、母材の軸線方向に
沿って母材と加熱部とを連続的又は断続的に相対移動さ
せる移動部を設けているので、例えば接合後の熱影響部
の硬さを非熱影響部の硬さ並に低下させることができ
る。つまり、加熱部を再加熱しつつ移動部を移動させる
ことによって、接合温度よりも低い温度での熱処理(例
えば焼戻し等)による組織の均一化(均質化)を容易に
図ることができ、それによって金属長尺材接合体の製造
コストも抑制することができる。That is, in the apparatus for joining long metal strips according to the present invention, in order to reheat the heat-affected zone of the base material to a heat treatment temperature lower than the joining temperature, the heat-affected zone of the base material is moved in the axial direction of the base material. Since a moving portion that relatively or intermittently moves the base material and the heating portion along the same is provided, it is possible to reduce the hardness of the heat-affected zone after joining to the hardness of the non-heat-affected zone, for example. it can. In other words, by moving the moving part while reheating the heating part, it is possible to easily achieve the homogenization (homogenization) of the structure by the heat treatment (for example, tempering) at a temperature lower than the joining temperature. It is also possible to suppress the manufacturing cost of the metal long material joined body.
【0010】そして、母材の突合せ端部又はインサート
材を接合温度まで昇温した後空冷することによって端面
の突合せ接合を行ったとき、この空冷期間中に熱影響部
が焼入れ状態となるような母材(例えばマルテンサイト
系ステンレス鋼材等)においては、常温において熱影響
部が非熱影響部よりも硬くなるために、上記したような
組織の均質化及びコストの抑制の効果は大きい。When the butt ends of the base materials or the insert materials are heated to the joining temperature and then air-cooled to butt-join the end faces, the heat-affected zone is hardened during this air-cooling period. In the base material (for example, martensitic stainless steel), the heat-affected zone becomes harder than the non-heat-affected zone at room temperature, so that the above-described effects of homogenizing the structure and suppressing the cost are great.
【0011】また、熱影響部の再加熱にあたっては、熱
処理温度が母材の焼戻し温度となるように、加熱部の再
加熱温度が調整されているのが望ましい。焼入れ状態と
なっている母材の熱影響部に対して焼戻しが行なわれる
ことによって、組織の均質化(軟化)を確実に達成する
ことができる。In reheating the heat affected zone, it is desirable that the reheating temperature of the heating section is adjusted so that the heat treatment temperature becomes the tempering temperature of the base material. By tempering the heat-affected zone of the base material in the quenched state, homogenization (softening) of the structure can be reliably achieved.
【0012】次に、加熱部は、母材の熱影響部が再加熱
によって熱処理温度(例えば焼戻し温度)に到達後、少
なくとも10秒間はその熱処理温度を維持するように調
整されていると、母材の熱影響部に対して焼戻し等の熱
処理を十分に行なって組織の均質化を達成することがで
きる。なお、熱処理温度の維持時間が10秒未満になる
と、熱影響部に熱処理(例えば焼戻し)が十分に行なわ
れず、組織の均質化が十分に図れなくなるおそれがあ
る。Next, when the heat-affected zone of the base material is adjusted to maintain the heat-treatment temperature for at least 10 seconds after the heat-affected zone of the base material reaches the heat-treatment temperature (for example, tempering temperature) by reheating, The heat-affected zone of the material can be sufficiently subjected to heat treatment such as tempering to achieve homogenization of the structure. If the heat treatment temperature is maintained for less than 10 seconds, the heat-affected zone may not be sufficiently heat-treated (for example, tempered) and the structure may not be sufficiently homogenized.
【0013】ところで、加熱部を誘導加熱コイルを用い
た高周波誘導加熱方式にて構成し、この加熱部を母材の
軸線方向に沿って移動させることとすれば、重量大なる
母材(例えばパイプライン用配管等の金属長尺管)を移
動させることなく、重量小なる加熱部のみを母材に沿っ
て移動させればよい。したがって、母材保持部や移動部
が小型コンパクトに構成され、かつ加熱部が高精度で移
動する接合装置を得ることができる。By the way, if the heating unit is constructed by a high frequency induction heating method using an induction heating coil and the heating unit is moved along the axial direction of the base material, the weight of the base material (for example, pipe) becomes large. It suffices to move only the heating part having a small weight along the base material without moving the long metal pipe such as the line pipe. Therefore, it is possible to obtain a joining device in which the base material holding unit and the moving unit are configured to be small and compact and the heating unit moves with high accuracy.
【0014】このような高周波誘導加熱方式において、
誘導加熱コイルの移動方向の長さをLとしたとき、加熱
部による再加熱範囲Wが接合界面を挟んで2L以上とな
るように設定すれば、再加熱範囲Wを広く確保して、焼
戻し等による組織の均質化を広範囲に図ることができ
る。なお、再加熱範囲Wが接合界面を挟んで2L未満の
場合には、焼戻し等による組織の均質化が広範囲に図れ
なくなるおそれがある。また、再加熱範囲Wが接合界面
を挟んで3Lを超えると、非熱影響部に対しても再加熱
(熱処理)がなされて、非熱影響部に焼戻し等による組
織の劣化(例えば硬度低下)が発生するおそれがあるの
で、再加熱範囲Wは接合界面を挟んで3L以内が望まし
い。In such a high frequency induction heating system,
When the length of the induction heating coil in the moving direction is L, if the reheating range W by the heating unit is set to be 2 L or more across the bonding interface, the reheating range W is secured wide and tempering, etc. The homogenization of the tissue can be achieved over a wide range. If the reheating range W is less than 2 L across the bonding interface, homogenization of the structure by tempering or the like may not be achieved over a wide range. Further, when the reheating range W exceeds 3 L across the bonding interface, the non-heat-affected zone is reheated (heat-treated), and the non-heat-affected zone is deteriorated in structure by tempering or the like (for example, hardness reduction). Therefore, the reheating range W is preferably 3 L or less across the bonding interface.
【0015】そこで、高周波誘導加熱方式を用いた具体
的な態様として、本発明に係る金属長尺材の接合装置
は、第一及び第二の金属長尺管(以下、母材という)の
端面同士をインサート材を介して突き合わせた状態に保
持する母材保持部と、前記インサート材を液相拡散接合
温度まで昇温すべく、高周波誘導加熱により急速加熱す
る加熱部と、前記母材の接合後において、接合界面を挟
んで前記突合せ端部に所定範囲にわたり熱影響部が形成
された前記母材に対して、その熱影響部を前記液相拡散
接合温度よりも低い熱処理温度に昇温すべく再加熱する
前記加熱部を、前記母材の軸線方向に沿って連続的又は
断続的に移動させる移動部と、を備えたことを特徴とす
る。Therefore, as a concrete mode using the high frequency induction heating method, the apparatus for joining long metal strips according to the present invention is provided with an end face of a first and second long metal pipe (hereinafter referred to as a base metal). A base material holding part for holding each other in a state of abutting each other via an insert material, a heating part for rapidly heating by high frequency induction heating to raise the temperature of the insert material to a liquid phase diffusion bonding temperature, and a bonding of the base material After that, the heat-affected zone is heated to a heat treatment temperature lower than the liquid-phase diffusion bonding temperature with respect to the base material in which the heat-affected zone is formed in a predetermined range at the butt end across the bonding interface. The heating unit for reheating as much as possible is provided with a moving unit for continuously or intermittently moving along the axial direction of the base material.
【0016】このように、パイプライン用配管(例えば
油井管、プラント用配管)等に用いられる金属長尺管を
母材とするとき、拡管工程における熱影響部での亀裂・
割れ等の欠陥を生じにくく、敷設コストの増大を抑制す
ることができる。As described above, when a long metal pipe used for pipeline pipes (for example, oil well pipes and plant pipes) is used as a base material, cracks in the heat-affected zone in the pipe expanding process
A defect such as a crack is less likely to occur, and an increase in laying cost can be suppressed.
【0017】ここで、拡散接合とは、母材(金属長尺
管)を溶融させずに固相状態のままで高温に保持して接
合する方法であり、固相拡散接合と液相拡散接合とに大
別される。固相拡散接合法は、母材同士を直接突き合わ
せて塑性変形ができるだけ生じない程度に加圧し、接合
面(突合せ面)間に生じる原子の相互拡散を利用して接
合する接合法をいう。固相拡散接合は簡便である反面、
接合面の平滑化や清浄化が不十分であると接合欠陥を生
じやすいほか、十分な拡散接合状態を得るのに長時間を
要する欠点がある。Here, the diffusion bonding is a method in which the base material (long metal tube) is not melted but kept in a solid state at a high temperature to perform the bonding, and solid phase diffusion bonding and liquid phase diffusion bonding are used. Is roughly divided into The solid phase diffusion bonding method is a bonding method in which base materials are directly butted to each other and pressed so that plastic deformation is not generated as much as possible, and mutual diffusion of atoms generated between bonding surfaces (butting surfaces) is used for bonding. Solid phase diffusion bonding is simple, but
Insufficient smoothing and cleaning of the joint surface tend to cause joint defects, and there is a drawback that it takes a long time to obtain a sufficient diffusion joint state.
【0018】他方、液相拡散接合法は、接合する母材よ
りも低い融点を有するインサート材を環状形態のシート
状(箔状・鱗片状等)あるいは粉末状等にして母材の接
合面(突合せ面)間に介在させ、インサート材の融点以
上接合母材の融点以下に加熱してインサート材を溶融し
て液相を発生させるとともに、インサート材中の含有成
分を母材中へと拡散させることによって母材同士を接合
する接合方法である。この方法では、接合面の凹凸に液
相が浸透するため空隙等の欠陥が残留しにくく、液相接
触により接合面が清浄化される効果も期待できるので、
固相拡散接合法のように端面処理を精密に行なわなくと
も欠陥の少ない接合構造が得られる利点がある。また、
液相を経由するため成分拡散速度が大きく、処理が短時
間で済むのも好都合である。On the other hand, in the liquid phase diffusion bonding method, an insert material having a melting point lower than that of a base material to be bonded is formed into a sheet shape (foil shape, scale shape, etc.) or a powder shape in the form of a joint surface of the base material ( It is interposed between the abutting surfaces) and heated above the melting point of the insert material and below the melting point of the bonding base material to melt the insert material and generate a liquid phase, and at the same time diffuse the components contained in the insert material into the base material. This is a joining method for joining the base materials together. In this method, defects such as voids are less likely to remain because the liquid phase permeates the irregularities of the joint surface, and the effect of cleaning the joint surface by liquid phase contact can be expected,
There is an advantage that a bonding structure with few defects can be obtained without performing the end face treatment precisely as in the solid phase diffusion bonding method. Also,
Since it passes through the liquid phase, the component diffusion rate is high, and it is convenient that the processing can be completed in a short time.
【0019】[0019]
【発明の実施の形態】以下、本発明に係る金属長尺材の
接合装置の一例を説明する。図1は金属長尺材の一例と
してのパイプライン用配管の液相拡散接合装置100を
示す正面断面図である。この液相拡散接合装置100に
は、母材保持部4と加熱部5と移動部6と位置変更部7
とが備えられている。BEST MODE FOR CARRYING OUT THE INVENTION An example of the apparatus for joining long metal strips according to the present invention will be described below. FIG. 1 is a front sectional view showing a liquid phase diffusion bonding apparatus 100 for pipeline piping as an example of a long metal material. The liquid phase diffusion bonding apparatus 100 includes a base material holding unit 4, a heating unit 5, a moving unit 6, and a position changing unit 7.
And are provided.
【0020】母材保持部4は、第一及び第二の金属長尺
管1,2(第一及び第二の長尺状被接合金属部材;以
下、母材という)の端面(突合せ面1a,2a;図3
(a)(b)参照)同士をインサート材3を介して突き
合わせた状態に保持するチャック4a,4aが突合せ端
部とは反対の端部側に位置している。このチャック4
a,4aは断面コ字状の保持フレーム4bの両側壁の貫
通孔4c,4cにそれぞれ挿入配置されている。The base material holding portion 4 is an end face (abutting surface 1a) of the first and second long metal pipes 1 and 2 (first and second long metal members to be joined; hereinafter referred to as a base metal). , 2a; FIG. 3
The chucks 4a, 4a for holding the parts (a) and (b) butted against each other via the insert material 3 are located on the end side opposite to the butted end. This chuck 4
a and 4a are inserted and arranged in through holes 4c and 4c on both side walls of a holding frame 4b having a U-shaped cross section.
【0021】加熱部5は、インサート材3を液相拡散接
合温度まで昇温すべく、高周波誘導加熱により急速加熱
するための誘導加熱コイル5aと、誘導加熱コイル5a
を内蔵する加熱室5bとを有している。移動部6は、母
材1,2の液相拡散接合後において、加熱部5を母材
1,2の軸線方向に沿って連続的又は断続的に移動させ
るために、加熱室5bの底部外面に回転可能に取り付け
られた移動部車輪6b,6b(移動部回転体)とその車
輪6b,6bを駆動回転する移動部モータ6a,6a
(移動部駆動アクチュエータ)とを有している。The heating section 5 includes an induction heating coil 5a for rapidly heating the insert material 3 by high frequency induction heating so as to raise the temperature of the insert material 3 to a liquid phase diffusion bonding temperature, and an induction heating coil 5a.
And a heating chamber 5b containing therein. After the liquid phase diffusion bonding of the base materials 1 and 2, the moving section 6 moves the heating section 5 continuously or intermittently along the axial direction of the base materials 1 and 2 in order to move the heating section 5 at the bottom outer surface of the heating chamber 5b. Wheels 6b, 6b (moving section rotors) rotatably attached to the vehicle and moving section motors 6a, 6a for driving and rotating the wheels 6b, 6b.
(Moving portion drive actuator).
【0022】移動部6が加熱部5を移動するとき、母材
1,2には接合界面を挟んで突合せ端部に所定範囲にわ
たり熱影響部1A,2Aが形成されており、加熱部5
は、その熱影響部1A,2Aを液相拡散接合温度よりも
低い熱処理温度(具体的には焼入れ温度)に昇温すべく
再加熱する。なお、移動部6の車輪6b,6bは母材保
持部4の保持フレーム4bの底部内面に形成された溝又
はレール(図示せず)にガイドされて転動する。When the moving part 6 moves in the heating part 5, the heat-affected parts 1A and 2A are formed in the base materials 1 and 2 in a predetermined range at the abutting ends with the joining interface therebetween.
Reheats the heat-affected zones 1A and 2A to a heat treatment temperature (specifically, quenching temperature) lower than the liquid phase diffusion bonding temperature. The wheels 6b, 6b of the moving unit 6 roll while being guided by grooves or rails (not shown) formed on the inner surface of the bottom of the holding frame 4b of the base material holding unit 4.
【0023】この液相拡散接合装置100は地上での位
置を順次変更して、母材1,2に対して液相拡散接合工
程とこれに続く熱処理工程とを実施する。そのために位
置変更部7は、保持フレーム4bの底部外面に回転可能
に取り付けられた位置変更部車輪7b,7b(位置変更
部回転体)とその車輪7b,7bを駆動回転する位置変
更部モータ7a,7a(位置変更部駆動アクチュエー
タ)とを有している。The liquid phase diffusion bonding apparatus 100 sequentially changes the position on the ground and performs the liquid phase diffusion bonding process and the subsequent heat treatment process on the base materials 1 and 2. Therefore, the position changing unit 7 includes position changing unit wheels 7b, 7b (position changing unit rotating bodies) rotatably attached to the outer surface of the bottom of the holding frame 4b and a position changing unit motor 7a for driving and rotating the wheels 7b, 7b. , 7a (position changer drive actuator).
【0024】以下、本実施例における液相拡散接合工程
と熱処理工程について概要を説明する。The outline of the liquid phase diffusion bonding process and the heat treatment process in this embodiment will be described below.
【0025】<液相拡散接合工程>……図2,図3参照
既述の通り、母材1,2は管材にて構成されており、図
3(a)に示すように、インサート材層3を挟み込んだ
状態で端面同士が突き合わされている。そして、図2に
示すように、その端面を被接合面として軸線方向に加圧
しながら、突合せ部の周囲に配置された誘導加熱コイル
5aにより突合せ部を液相拡散接合温度に加熱し、その
後空冷することにより、接合を行なう。接合工程におい
て、母材1,2は、突合せ側と反対側の端部が加圧装置
のチャック4a,4aに保持され、図示しない油圧シリ
ンダ等により両チャック4a,4aを接近方向に付勢す
ることによって加圧されている。<Liquid Phase Diffusion Bonding Step ...> See FIGS. 2 and 3 As described above, the base materials 1 and 2 are made of a pipe material, and as shown in FIG. The end faces are butted against each other with 3 being sandwiched. Then, as shown in FIG. 2, while the end face is used as a surface to be joined and pressure is applied in the axial direction, the butt portion is heated to the liquid phase diffusion joining temperature by the induction heating coil 5a arranged around the butt portion, and then air-cooled. By doing so, the joining is performed. In the joining step, the base materials 1 and 2 are held at their ends on the side opposite to the butt side by chucks 4a and 4a of a pressurizing device, and both chucks 4a and 4a are urged toward each other by a hydraulic cylinder (not shown) or the like. It is being pressurized.
【0026】液相拡散接合工程において上記の加圧は、
図3(b)に示すように、インサート材3に基づく液相
(溶融部)3’の一部が、母材1,2の突合せ面1a,
2aにおいて、面内方向外方へ押し出される程度に調整
することが、加圧による液相3’の接合界面への浸透効
果を高め、ひいては接合部の曲げ強度あるいは耐衝撃性
等の性能向上を図る上でより望ましい。なお、図3
(c)に示すように、上記のような加圧により得られる
接合金属部3”は、液相3’の押出に伴い、母材1,2
の外周面上に突出した凸条部3”aを形成する。この凸
条部3”aは、必要に応じてグラインダ研削等により除
去してもよいし、特に除去の必要のない場合はそのまま
残して接合体を使用に供してもよい。In the liquid phase diffusion bonding step, the above-mentioned pressurization is
As shown in FIG. 3 (b), a part of the liquid phase (melting part) 3 ′ based on the insert material 3 is abutted with the abutting surfaces 1 a of the base materials 1 and 2.
In 2a, adjusting to the extent that it is extruded outward in the in-plane direction enhances the permeation effect of the liquid phase 3 ′ into the joint interface due to pressurization, and thus improves the bending strength or impact resistance of the joint. It is more desirable for the purpose. Note that FIG.
As shown in (c), the joining metal part 3 ″ obtained by the above-mentioned pressurization is accompanied by the extrusion of the liquid phase 3 ′,
The projecting ridges 3 "a are formed on the outer peripheral surface of the ridges. The ridges 3" a may be removed by grinder grinding or the like, if necessary. The joined body may be left for use.
【0027】ここで、例えば母材1,2としてSUS4
20J2(マルテンサイト系ステンレス鋼;JIS G
4303)、インサート材3としてBNi−2(ニッケ
ルろう;JIS Z3265)を想定したとき、液相拡
散接合工程における各種パラメータは以下のように調整
・設定される。
・母材1,2の加圧力:5〜25MPa
・液相拡散接合温度:1150〜1250℃
・液相拡散接合温度での加熱維持時間:30秒以上
・加熱室5b内雰囲気:非酸化性雰囲気(Arガス充
填;酸素分圧が50kPa以下)
・インサート材3の厚さ:20〜100μm(箔状又は
鱗片状)Here, for example, SUS4 is used as the base materials 1 and 2.
20J2 (Martensitic stainless steel; JIS G
4303) and BNi-2 (nickel braze; JIS Z3265) as the insert material 3, various parameters in the liquid phase diffusion bonding process are adjusted and set as follows.・ Pressure force of base materials 1 and 2: 5 to 25 MPa ・ Liquid phase diffusion bonding temperature: 1150 to 1250 ° C ・ Heating maintenance time at liquid phase diffusion bonding temperature: 30 seconds or more ・ Atmosphere in heating chamber 5b: Non-oxidizing atmosphere (Ar gas filling; oxygen partial pressure is 50 kPa or less) -Thickness of insert material 3: 20 to 100 μm (foil-like or scale-like)
【0028】<熱処理工程>……図4参照
母材1,2の液相拡散接合(液相拡散接合温度への昇
温)により、その突合せ端部に形成される熱影響部1
A,2Aは、前述したように母材1,2の性質上焼入れ
状態になっている(図4(a))。そこで、この熱影響
部1A,2Aを誘導加熱コイル5aにより再加熱して、
液相拡散接合温度よりも低い焼戻し温度(熱処理温度)
に昇温する。このとき、誘導加熱コイル5a(加熱部
5)は、移動部6(図1参照)によって、熱影響部1
A,2Aの外側を母材1,2の軸線方向に沿って連続的
に移動する(図4(b))。なお、母材1,2としてS
US420J2(マルテンサイト系ステンレス鋼;JI
S G4303)を想定したとき、熱処理温度は700
〜800℃の範囲に調整・設定される。<Heat treatment step> ... See FIG. 4. The heat-affected zone 1 formed at the butt ends of the base materials 1 and 2 by liquid-phase diffusion bonding (heating to the liquid-phase diffusion bonding temperature).
As described above, A and 2A are in a quenched state due to the properties of the base materials 1 and 2 (Fig. 4 (a)). Therefore, the heat-affected zones 1A and 2A are reheated by the induction heating coil 5a,
Tempering temperature lower than liquid phase diffusion bonding temperature (heat treatment temperature)
The temperature rises to. At this time, the induction heating coil 5a (heating unit 5) is moved by the moving unit 6 (see FIG. 1) by the heat-affected unit 1.
The outer sides of A and 2A are continuously moved along the axial direction of the base materials 1 and 2 (FIG. 4B). The base materials 1 and 2 are S
US420J2 (Martensitic stainless steel; JI
S G4303), the heat treatment temperature is 700
It is adjusted and set in the range of ~ 800 ° C.
【0029】このような熱処理工程において、焼戻しに
よる組織の均質化を広範囲に図るためには、誘導加熱コ
イル5aの移動方向の長さをLとしたとき、誘導加熱コ
イル5a(加熱部5)による再加熱範囲Wが接合界面を
挟んで2L以上に設定するのが望ましい。In such a heat treatment process, in order to achieve a wide range of homogenization of the structure by tempering, when the length of the induction heating coil 5a in the moving direction is L, the induction heating coil 5a (heating unit 5) is used. It is desirable that the reheating range W is set to 2 L or more with the bonding interface interposed.
【0030】次に、加熱部5は、母材1,2の熱影響部
1A,2Aが再加熱によって焼戻し温度(熱処理温度)
に到達後、少なくとも10秒間はその熱処理温度を維持
するように調整されている(この時間を熱処理温度維持
時間と呼ぶ)。これにより、母材1,2の熱影響部1
A,2Aに対して焼戻しを十分に行なって組織の均質化
を達成することができる。Next, in the heating section 5, the heat-affected zones 1A and 2A of the base materials 1 and 2 are reheated to be tempered (heat treatment temperature).
It is adjusted so as to maintain the heat treatment temperature for at least 10 seconds after reaching (1) (this time is referred to as heat treatment temperature maintaining time). As a result, the heat-affected zone 1 of the base materials 1 and 2
A and 2A can be sufficiently tempered to achieve homogenization of the structure.
【0031】また、熱処理温度維持時間を決定する際に
は、加熱部移動速度も影響を及ぼす。例えば、加熱部5
が再加熱範囲W=2Lを10秒間かけて連続的に移動し
た場合、加熱部移動速度vはv=W/10=2L/10
=0.2L(mm/秒)で表わされる。そこで、上記熱
処理温度維持時間が10秒以上となるようにするために
は、v≦0.2L(mm/秒)が望ましい。これによ
り、熱影響部1A,2Aにおいて焼戻しが十分に行なわ
れて組織を一層均質化することができる。なお、v>
0.2L(mm/秒)になると熱処理温度維持時間が1
0秒未満となるおそれがあるとともに、加熱部移動速度
が大きくなるに伴って温度ムラ(加熱ムラ)が発生しや
すくなる。さらに、組織の均質化をより完全なものとす
るためには、v≦0.1L(mm/秒)とすることがで
きる。Further, when the heat treatment temperature maintenance time is determined, the moving speed of the heating portion also has an influence. For example, the heating unit 5
Moves continuously in the reheating range W = 2L over 10 seconds, the heating part moving speed v is v = W / 10 = 2L / 10.
= 0.2 L (mm / sec). Therefore, v ≦ 0.2 L (mm / sec) is desirable in order to maintain the heat treatment temperature maintenance time of 10 seconds or more. As a result, the heat-affected zones 1A and 2A can be sufficiently tempered to further homogenize the structure. Note that v>
At 0.2 L (mm / sec), heat treatment temperature maintenance time is 1
It may be less than 0 seconds, and temperature unevenness (heating unevenness) easily occurs as the moving speed of the heating unit increases. Further, in order to make the homogenization of the tissue more complete, v ≦ 0.1 L (mm / sec) can be set.
【0032】(実施例1)以上の説明に準じて液相拡散
接合工程と熱処理工程とを実施した後、熱影響部及び隣
接する非熱影響部分の硬さを測定して、熱影響部に対す
る焼戻し(熱処理)が十分になされているか否かを判定
した。Example 1 After performing the liquid phase diffusion bonding process and the heat treatment process in accordance with the above description, the hardness of the heat-affected zone and the adjacent non-heat-affected zone are measured to measure the heat-affected zone. It was determined whether tempering (heat treatment) was sufficient.
【0033】実施例1における液相拡散接合条件は以下
の通りである(図2,図3参照)。
(液相拡散接合条件)
・加熱法:高周波誘導加熱方式
・誘導加熱コイル5aの(移動方向の)長さL:40m
m
・母材1,2の材質:SUS420J2(JIS G4
303)
・突合せ面1a,2aの形状:外径140mm,内径1
24mm(管肉厚8mm)の円環状
・インサート材3の材質:BNi−2(JIS Z32
65)
・インサート材3の形状:突合せ面1a,2aと同形状
・インサート材3の厚さ:40μm(箔状)
・母材1,2の加圧力:5MPa
・液相拡散接合温度:1200℃
・液相拡散接合温度での加熱維持時間:60秒
・加熱室5b内雰囲気:非酸化性雰囲気(Arガス充
填;酸素分圧が50kPa以下)The liquid phase diffusion bonding conditions in Example 1 are as follows (see FIGS. 2 and 3). (Liquid phase diffusion bonding conditions) -Heating method: high frequency induction heating method-Length L of induction heating coil 5a (in moving direction): 40 m
m ・ Material of base materials 1 and 2: SUS420J2 (JIS G4
303) ・ Shape of butting surfaces 1a, 2a: outer diameter 140 mm, inner diameter 1
24 mm (pipe wall thickness 8 mm) annular material of insert material 3: BNi-2 (JIS Z32
65) ・ Shape of insert material 3: Same shape as butt surfaces 1a, 2a ・ Thickness of insert material 3: 40 μm (foil shape) ・ Pressure force of base materials 1 and 5: 5 MPa ・ Liquid phase diffusion bonding temperature: 1200 ° C・ Heat maintenance time at liquid phase diffusion bonding temperature: 60 seconds ・ Atmosphere in heating chamber 5b: Non-oxidizing atmosphere (Ar gas filling; oxygen partial pressure is 50 kPa or less)
【0034】次に、実施例1における熱処理条件は以下
の通りである(図4参照)。
(熱処理条件)
・加熱法:高周波誘導加熱方式
・誘導加熱コイル5aの移動方向の長さL:40mm
(液相拡散接合工程で用いたものをそのまま用いる)
・熱処理温度:750℃
・再加熱範囲W:80mm=2L
・熱処理温度維持時間:10秒
・加熱部移動速度v:8mm/秒=0.2L mm/秒Next, the heat treatment conditions in Example 1 are as follows (see FIG. 4). (Heat treatment conditions) -Heating method: high frequency induction heating method-Length L of the induction heating coil 5a in the moving direction: 40 mm
(Use the same one used in the liquid phase diffusion bonding process) ・ Heat treatment temperature: 750 ° C ・ Reheat range W: 80 mm = 2 L ・ Heat treatment temperature maintenance time: 10 seconds ・ Heating part moving speed v: 8 mm / sec = 0. 2 L mm / sec
【0035】さらに、熱影響部1A,1B及び隣接する
非熱影響部分のビッカース硬さを、JIS Z2244
−1998に基づき測定した。測定条件は以下の通りであ
る。
・試験力:2.97N
・測定位置:母材1,2の外周表面
・測定ピッチ:接合界面を零点とし、加熱部5の移動方
向に沿って1mm間隔Further, the Vickers hardness of the heat-affected zones 1A and 1B and the adjacent non-heat-affected zone is determined according to JIS Z2244.
-Measured based on 1998. The measurement conditions are as follows.・ Test force: 2.97N ・ Measurement position: Outer peripheral surfaces of the base materials 1 and 2 ・ Measurement pitch: Zero point at the joint interface, and 1mm intervals along the moving direction of the heating part
【0036】このようにして得られたビッカース硬さ測
定線図を図5(a)に示す。図5(a)によれば、熱影
響部1A,1Bと考えられる±40mmの領域の硬さ
(約280HV)は、非熱影響部と考えられる±40m
mよりも外側の領域の硬さとほぼ等しく、熱影響部1
A,1Bにおける焼戻し(熱処理)が十分になされてい
ることが確認された。The Vickers hardness measurement diagram thus obtained is shown in FIG. 5 (a). According to FIG. 5A, the hardness (about 280 HV) in the region of ± 40 mm considered to be the heat-affected zones 1A and 1B is ± 40 m considered to be the non-heat-affected zone.
The hardness is almost equal to that of the area outside m,
It was confirmed that tempering (heat treatment) in A and 1B was sufficiently performed.
【0037】(実施例2)実施例2では実施例1の熱処
理条件を一部変更し、硬さ測定と熱処理判定を行なっ
た。Example 2 In Example 2, the heat treatment conditions of Example 1 were partially changed, and hardness measurement and heat treatment determination were performed.
【0038】実施例2における液相拡散接合条件は実施
例1と同様である。ただし、実施例1における熱処理条
件のうち熱処理温度維持時間のみ以下の通り変更した。
(実施例1から変更した熱処理条件)
・熱処理温度維持時間:8秒
なお、実施例2におけるビッカース硬さの測定条件は実
施例1と同様である。The liquid phase diffusion bonding conditions in Example 2 are the same as in Example 1. However, of the heat treatment conditions in Example 1, only the heat treatment temperature maintenance time was changed as follows. (Heat Treatment Conditions Changed from Example 1) Heat treatment temperature maintenance time: 8 seconds The measurement conditions of Vickers hardness in Example 2 are the same as those in Example 1.
【0039】このようにして得られたビッカース硬さ測
定線図を図5(b)に示す。図5(b)によれば、熱影
響部1A,1Bと考えられる±40mmの領域の硬さ
(約360HV)は、非熱影響部と考えられる±40m
mよりも外側の領域の硬さ(約280HV)よりも80
HV程度大きく現れた。ただし、熱処理工程を実施しな
い場合(後述の比較例参照)と比べれば約180HVの
硬さ軽減効果があり、次工程の拡管工程において熱影響
部1A,1Bに亀裂・割れ等の欠陥を生じにくく十分実
用に耐え得ることが確認された。The Vickers hardness measurement diagram thus obtained is shown in FIG. 5 (b). According to FIG. 5B, the hardness (about 360 HV) in the region of ± 40 mm considered to be the heat-affected zones 1A and 1B is ± 40 m considered to be the non-heat-affected zone.
80 than the hardness (approx. 280 HV) of the area outside m
It appeared as large as HV. However, it has a hardness reduction effect of about 180 HV as compared with the case where the heat treatment process is not performed (see Comparative Example described later), and cracks and cracks are less likely to occur in the heat-affected zones 1A and 1B in the pipe expanding process of the next process. It was confirmed that it could be put to practical use.
【0040】(実施例3)実施例3では実施例1の熱処
理条件を一部変更し、硬さ測定と熱処理判定を行なっ
た。(Example 3) In Example 3, the heat treatment conditions of Example 1 were partially changed, and hardness measurement and heat treatment determination were performed.
【0041】実施例3における液相拡散接合条件は実施
例1と同様である。ただし、実施例1における熱処理条
件のうち再加熱範囲Wのみ以下の通り変更した。
(実施例1から変更した熱処理条件)
・再加熱範囲W:60mm
なお、実施例3におけるビッカース硬さの測定条件は実
施例1と同様である。The liquid phase diffusion bonding conditions in Example 3 are the same as in Example 1. However, only the reheating range W of the heat treatment conditions in Example 1 was changed as follows. (Heat Treatment Conditions Changed from Example 1) Reheating Range W: 60 mm The Vickers hardness measurement conditions in Example 3 are the same as in Example 1.
【0042】このようにして得られたビッカース硬さ測
定線図を図6(a)に示す。図6(a)によれば、熱影
響部1A,1Bと考えられる±40mmの領域のうち両
端部の硬さ(約450HV)は、非熱影響部と考えられ
る±40mmよりも外側の領域の硬さ(約280HV)
よりも170HV程度大きく現れた。ただし、熱処理工
程を実施しない場合(後述の比較例参照)と比べれば、
ピークにおいて約90HVの硬さ軽減効果があり、しか
もピークの内側の熱影響部1A,1Bの領域の硬さは非
熱影響部の領域の硬さとほぼ等しいので、次工程の拡管
工程において熱影響部1A,1Bに亀裂・割れ等の欠陥
を生じにくく十分実用に耐え得ることが確認された。The Vickers hardness measurement diagram thus obtained is shown in FIG. 6 (a). According to FIG. 6 (a), the hardness (about 450 HV) at both ends of the ± 40 mm region considered to be the heat-affected zones 1 A and 1 B is in the region outside the ± 40 mm region considered to be the non-heat-affected zone. Hardness (about 280HV)
About 170 HV. However, compared with the case where the heat treatment step is not performed (see Comparative Example described later),
There is a hardness reduction effect of about 90 HV at the peak, and the hardness of the heat-affected zone 1A, 1B inside the peak is almost the same as the hardness of the non-heat-affected zone. It was confirmed that the portions 1A and 1B were less likely to have defects such as cracks and cracks and could be practically used.
【0043】(比較例)以上に述べた実施例1〜3と硬
さ測定結果を比較するために、実施例1と同様の液相拡
散接合工程のみを実施し(熱処理工程は実施しない)、
硬さ測定を行なった。なお、比較例におけるビッカース
硬さの測定条件は実施例1と同様である。(Comparative Example) In order to compare the hardness measurement results with those of Examples 1 to 3 described above, only the liquid phase diffusion bonding process similar to that of Example 1 was carried out (the heat treatment process was not carried out),
Hardness was measured. The Vickers hardness measurement conditions in the comparative example are the same as in Example 1.
【0044】このようにして得られたビッカース硬さ測
定線図を図6(b)に示す。図6(b)によれば、熱影
響部1A,1Bと考えられる±40mmの領域の硬さ
(約540HV)は、非熱影響部と考えられる±40m
mよりも外側の領域の硬さ(約280HV)よりも26
0HV程度大きく現れた。そして、次工程の拡管工程に
おいて熱影響部1A,1Bに亀裂・割れ等の欠陥を生じ
ることが確認された。The Vickers hardness measurement diagram thus obtained is shown in FIG. 6 (b). According to FIG. 6B, the hardness (about 540 HV) in the region of ± 40 mm considered to be the heat-affected zones 1A and 1B is ± 40 m considered to be the non-heat-affected zone.
26 than the hardness (approx. 280 HV) of the area outside m
It appeared as large as 0 HV. Then, it was confirmed that defects such as cracks and cracks occur in the heat-affected zones 1A and 1B in the pipe expanding step of the next step.
【0045】なお、以上の説明はパイプライン用配管の
液相拡散接合装置について行なったが、本発明はこれに
限定されない。例えば、本発明はガス・水道用配管等に
適用することができ、また突合せ接合工程等を有する接
合装置にも実施することができる。Although the above description has been made with respect to the liquid phase diffusion bonding apparatus for pipelines, the present invention is not limited to this. For example, the present invention can be applied to gas and water pipes and the like, and can also be applied to a welding device having a butt welding process and the like.
【図1】本発明の一例であるパイプライン用配管の液相
拡散接合装置の正面断面図。FIG. 1 is a front cross-sectional view of a liquid phase diffusion bonding apparatus for pipelines that is an example of the present invention.
【図2】液相拡散接合工程の説明図。FIG. 2 is an explanatory diagram of a liquid phase diffusion bonding process.
【図3】液相拡散接合法の概念を示す模式図。FIG. 3 is a schematic diagram showing the concept of a liquid phase diffusion bonding method.
【図4】熱処理工程の説明図。FIG. 4 is an explanatory diagram of a heat treatment process.
【図5】実施例1及び実施例2のビッカース硬さ測定線
図。5 is a Vickers hardness measurement diagram of Example 1 and Example 2. FIG.
【図6】実施例3及び比較例のビッカース硬さ測定線
図。FIG. 6 is a Vickers hardness measurement diagram of Example 3 and a comparative example.
100 パイプライン用配管の液相拡散接合装置
1 第一の金属長尺管(第一の長尺状被接合金属部
材;母材)
1A 熱影響部
2 第二の金属長尺管(第二の長尺状被接合金属部
材;母材)
2A 熱影響部
3 インサート材
4 母材保持部
5 加熱部
6 移動部100 Liquid Phase Diffusion Bonding Device for Pipeline 1 First Metal Long Tube (First Long Metal Member to be Joined; Base Material) 1A Heat Affected Zone 2 Second Metal Long Tube (Second Long metal member to be joined; base material) 2A Heat-affected zone 3 Insert material 4 Base material holding section 5 Heating section 6 Moving section
───────────────────────────────────────────────────── フロントページの続き (72)発明者 稲垣 繁幸 愛知県名古屋市南区大同町二丁目30番地 大同特殊鋼株式会社技術開発研究所内 Fターム(参考) 3K059 AA08 AB19 AB23 AB24 AC72 AD03 AD05 AD35 AD40 4E067 AA02 AA03 AB05 AB06 AD03 BA05 CA03 DA17 DC05 DD01 EA08 EC06 4K042 AA06 BA02 DA02 DB01 DE04 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Shigeyuki Inagaki 2-30, Daido-cho, Minami-ku, Nagoya-shi, Aichi Daido Steel Co., Ltd. Technology Development Laboratory F term (reference) 3K059 AA08 AB19 AB23 AB24 AC72 AD03 AD05 AD35 AD40 4E067 AA02 AA03 AB05 AB06 AD03 BA05 CA03 DA17 DC05 DD01 EA08 EC06 4K042 AA06 BA02 DA02 DB01 DE04
Claims (7)
(以下、母材という)の端面同士を直接又はインサート
材を介して間接的に突き合わせた状態に保持する母材保
持部と、 前記母材の突合せ端部又は前記インサート材を接合温度
まで昇温すべく急速加熱する加熱部と、 前記母材の接合後において、接合界面を挟んで前記突合
せ端部に所定範囲にわたり熱影響部が形成された前記母
材と、その熱影響部を前記接合温度よりも低い熱処理温
度に昇温すべく再加熱する前記加熱部とを、前記母材の
軸線方向に沿って連続的又は断続的に相対移動させる移
動部と、 を備えたことを特徴とする金属長尺材の接合装置。1. A base material holding part for holding the end surfaces of the first and second elongated metal members to be joined (hereinafter referred to as base materials) directly or indirectly with each other through an insert material. A butt end of the base material or a heating unit that rapidly heats the insert material to raise the temperature to the joining temperature; and, after joining the base materials, a thermal effect over a predetermined range on the butt end across the joining interface. The base material in which the portion is formed and the heating portion that reheats the heat affected zone to raise the heat treatment temperature to a heat treatment temperature lower than the joining temperature, continuously or intermittently along the axial direction of the base material. A device for joining a long metal material, comprising: a moving part that relatively moves relative to each other.
(以下、母材という)の端面同士を直接又はインサート
材を介して間接的に突き合わせた状態に保持する母材保
持部と、 前記母材の突合せ端部又は前記インサート材を接合温度
まで昇温すべく、高周波誘導加熱により急速加熱する加
熱部と、 前記母材の接合後において、接合界面を挟んで前記突合
せ端部に所定範囲にわたり熱影響部が形成された前記母
材に対して、その熱影響部を前記接合温度よりも低い熱
処理温度に昇温すべく再加熱する前記加熱部を、前記母
材の軸線方向に沿って連続的又は断続的に移動させる移
動部と、 を備えたことを特徴とする金属長尺材の接合装置。2. A base material holding part for holding the end surfaces of the first and second elongated metal members to be joined (hereinafter referred to as base materials) in a state of directly or indirectly abutting each other via an insert material. In order to raise the butt end of the base material or the insert material to the joining temperature, a heating unit that rapidly heats by high frequency induction heating, and, after joining the base material, at the butt end with a joining interface sandwiched therebetween. With respect to the base material in which the heat-affected zone is formed over a predetermined range, the heating section that reheats the heat-affected zone to raise the heat-affected zone to a heat treatment temperature lower than the bonding temperature is provided in the axial direction of the base material. A joining device for a long metal material, comprising: a moving unit that moves continuously or intermittently along.
という)の端面同士をインサート材を介して突き合わせ
た状態に保持する母材保持部と、 前記インサート材を液相拡散接合温度まで昇温すべく、
高周波誘導加熱により急速加熱する加熱部と、 前記母材の接合後において、接合界面を挟んで前記突合
せ端部に所定範囲にわたり熱影響部が形成された前記母
材に対して、その熱影響部を前記液相拡散接合温度より
も低い熱処理温度に昇温すべく再加熱する前記加熱部
を、前記母材の軸線方向に沿って連続的又は断続的に移
動させる移動部と、 を備えたことを特徴とする金属長尺材の接合装置。3. A base material holding part for holding the end surfaces of the first and second long metal pipes (hereinafter, referred to as base materials) in a state of abutting each other via an insert material, and a liquid phase diffusion of the insert material. To raise the temperature to the bonding temperature,
A heating part that rapidly heats by high-frequency induction heating, and, after the base material is joined, the heat-affected zone for the base material having a heat-affected zone formed over a predetermined range at the butt end across the joining interface. A moving part that moves the heating part, which reheats to heat-treat to a heat treatment temperature lower than the liquid phase diffusion bonding temperature, continuously or intermittently along the axial direction of the base material. An apparatus for joining long metal materials, characterized by:
加熱コイルの移動方向の長さをLとしたとき、前記接合
界面を挟んで2L以上となるように設定されている請求
項2又は3に記載の金属長尺材の接合装置。4. The reheating range W by the heating unit is set to be 2 L or more across the bonding interface, where L is the length of the induction heating coil in the moving direction. The apparatus for joining long metal members according to Item 3.
加熱によって前記熱処理温度に到達後、少なくとも10
秒間は当該熱処理温度を維持するように調整されている
請求項1ないし4のいずれか1項に記載の金属長尺材の
接合装置。5. The heating unit is at least 10 after the heat-affected zone of the base material reaches the heat treatment temperature by reheating.
The apparatus for joining a long metal material according to claim 1, wherein the heat treatment temperature is adjusted for a second.
材の焼戻し温度となるように調整されている請求項1な
いし5のいずれか1項に記載の金属長尺材の接合装置。6. The apparatus for joining a long metal material according to claim 1, wherein the heating unit is adjusted so that the heat treatment temperature becomes a tempering temperature of the base material.
部又は前記インサート材を前記接合温度まで昇温した後
空冷することによって行われるとともに、 この空冷期間中に前記熱影響部が焼入れ状態となる請求
項1ないし6のいずれか1項に記載の金属長尺材の接合
装置。7. The joining of the base material is performed by heating the butt end of the base material or the insert material to the joining temperature and then air-cooling, and during the air-cooling period, the heat-affected zone is The apparatus for joining long metal members according to claim 1, which is in a quenched state.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002021769A JP2003225775A (en) | 2002-01-30 | 2002-01-30 | Long metal member joining device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002021769A JP2003225775A (en) | 2002-01-30 | 2002-01-30 | Long metal member joining device |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003225775A true JP2003225775A (en) | 2003-08-12 |
Family
ID=27744922
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002021769A Pending JP2003225775A (en) | 2002-01-30 | 2002-01-30 | Long metal member joining device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2003225775A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009016764A1 (en) * | 2007-08-02 | 2009-02-05 | Toshiaki Kitazawa | Method of bonding steel members, method of heightening bonding strength in bonded object comprising steel members, steel product, and resin product |
WO2009034655A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Coporation | Joined material, steel product and diecast product |
WO2009034656A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Coporation | Joined material, steel product and diecast product |
WO2009034654A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Corporation | Method of joining steel members together, method of enhancing junction strength of junction body composed of steel members, steel product and diecast product |
WO2009034657A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Coporation | Joined material and steel product |
JP2010530808A (en) * | 2007-06-23 | 2010-09-16 | ロールス・ロイス・ピーエルシー | Enclosure for welding, welding apparatus including such a welding enclosure, and method for welding first and second welding elements using the welding enclosure |
KR101049784B1 (en) * | 2008-04-01 | 2011-07-19 | 이즈미 고교 가부시키가이샤 | Friction welding method and friction welding device |
JP5323927B2 (en) * | 2009-03-27 | 2013-10-23 | 国立大学法人 東京大学 | Joining method |
-
2002
- 2002-01-30 JP JP2002021769A patent/JP2003225775A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010530808A (en) * | 2007-06-23 | 2010-09-16 | ロールス・ロイス・ピーエルシー | Enclosure for welding, welding apparatus including such a welding enclosure, and method for welding first and second welding elements using the welding enclosure |
WO2009016764A1 (en) * | 2007-08-02 | 2009-02-05 | Toshiaki Kitazawa | Method of bonding steel members, method of heightening bonding strength in bonded object comprising steel members, steel product, and resin product |
JPWO2009016764A1 (en) * | 2007-08-02 | 2010-10-14 | 株式会社Mole’S Act | Method for joining steel members, method for strengthening joining force in joined bodies made of steel members, method for producing steel products, and method for producing resin products |
JP4590014B2 (en) * | 2007-08-02 | 2010-12-01 | 株式会社Mole’S Act | Method for joining steel members and method for strengthening joining force in joined body comprising steel members |
WO2009034655A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Coporation | Joined material, steel product and diecast product |
WO2009034656A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Coporation | Joined material, steel product and diecast product |
WO2009034654A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Corporation | Method of joining steel members together, method of enhancing junction strength of junction body composed of steel members, steel product and diecast product |
WO2009034657A1 (en) * | 2007-09-14 | 2009-03-19 | Seiko Epson Coporation | Joined material and steel product |
JP5198458B2 (en) * | 2007-09-14 | 2013-05-15 | セイコーエプソン株式会社 | Method for joining steel members, method for strengthening joining force in joined bodies composed of steel members, steel products and die-cast products |
KR101049784B1 (en) * | 2008-04-01 | 2011-07-19 | 이즈미 고교 가부시키가이샤 | Friction welding method and friction welding device |
JP5323927B2 (en) * | 2009-03-27 | 2013-10-23 | 国立大学法人 東京大学 | Joining method |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3053696B1 (en) | Friction stir welding method for structural steel and method of manufacturing joint for structural steel | |
US9644769B1 (en) | System and method for welding tubular workpieces | |
CN102615428B (en) | The method for laser welding of steel plate and laser soldering device | |
US10766099B2 (en) | Friction stir welding apparatus for structural steel | |
KR102194358B1 (en) | Friction stir welding method for steel sheets and method of manufacturing joint | |
CN109803784B (en) | Friction stir welding method and apparatus | |
JP6332561B2 (en) | Friction stir welding method and apparatus for structural steel | |
JP2003225775A (en) | Long metal member joining device | |
CN104169035A (en) | Method of welding structural steel and welded steel structure | |
WO2016025294A1 (en) | Warm bond method for butt joining metal parts | |
JP2002263870A (en) | Apparatus and method for producing butt-welded steel plate or steel strip | |
JP2008260987A (en) | Heat treatment method and heat treatment apparatus for welded steel pipe | |
JP2018031468A (en) | Manufacturing method of inner race and outer race of rolling bearing | |
JP2023108212A (en) | Steel strip joining method and steel strip joining device | |
JPH09300084A (en) | Hollow roll barrel member and its production | |
JP2010042430A (en) | Laser welding method and laser welding device of steel plate, and method of manufacturing welded steel plate | |
KR101990946B1 (en) | Equipment and method for endless hot strip rolling of difficult-to-joining steel | |
KR102173603B1 (en) | Friction stir welding method and apparatus | |
JPS58387A (en) | Manufacturing method of composite roll | |
JP2852314B2 (en) | Method for manufacturing large-diameter rectangular steel pipe for improving corner R member quality | |
JP2007000895A (en) | Liquid phase diffusion welding method | |
JPH11320120A (en) | Steel pipe joining method | |
JP2016087621A (en) | Shape measurement method and device of butt-welded steel pipe | |
JP3725075B2 (en) | Equipment for manufacturing round steel pipes | |
JP3856940B2 (en) | Hot-bending metal strip and its manufacturing method |