JP2003147225A - Method and apparatus for producing carbon black - Google Patents
Method and apparatus for producing carbon blackInfo
- Publication number
- JP2003147225A JP2003147225A JP2001350198A JP2001350198A JP2003147225A JP 2003147225 A JP2003147225 A JP 2003147225A JP 2001350198 A JP2001350198 A JP 2001350198A JP 2001350198 A JP2001350198 A JP 2001350198A JP 2003147225 A JP2003147225 A JP 2003147225A
- Authority
- JP
- Japan
- Prior art keywords
- carbon black
- reaction
- containing gas
- oxygen
- heat exchange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000006229 carbon black Substances 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000006243 chemical reaction Methods 0.000 claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 claims abstract description 57
- 239000007789 gas Substances 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 26
- 239000001301 oxygen Substances 0.000 claims abstract description 26
- 239000000567 combustion gas Substances 0.000 claims abstract description 20
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 18
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 18
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 17
- 239000000446 fuel Substances 0.000 claims abstract description 16
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 239000002826 coolant Substances 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 3
- 239000012495 reaction gas Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000005979 thermal decomposition reaction Methods 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 abstract description 42
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 40
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 12
- 238000000151 deposition Methods 0.000 description 10
- 239000007921 spray Substances 0.000 description 10
- 230000008021 deposition Effects 0.000 description 8
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 238000010791 quenching Methods 0.000 description 8
- 230000000171 quenching effect Effects 0.000 description 8
- 230000007423 decrease Effects 0.000 description 6
- 239000000295 fuel oil Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000005755 formation reaction Methods 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 239000006237 Intermediate SAF Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical class [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002519 antifouling agent Substances 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- -1 for example Substances 0.000 description 1
- 210000001061 forehead Anatomy 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000007327 hydrogenolysis reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、カーボンブラック
の製造方法および製造装置に関し、より詳しくはカーボ
ンブラック製造プロセスにおいて炉内に導入される酸素
含有ガスを加熱するプロセスでの加熱効率を維持するた
めの改良およびこれを満たすための手段を備えた製造装
置に係わるものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carbon black manufacturing method and a carbon black manufacturing apparatus, and more particularly to maintaining heating efficiency in a process of heating an oxygen-containing gas introduced into a furnace in a carbon black manufacturing process. And a manufacturing apparatus having means for satisfying the above.
【0002】[0002]
【従来の技術】カーボンブラックは、工業用原材料例え
ばゴム補強剤としてタイヤ製造工業や自動車用ゴム製品
製造工業、黒色という特性を生かしての各種塗料、イン
キ等製造工業、静電トナー製造工業などに広範囲に使用
されている重要な工業製品の1つである。BACKGROUND OF THE INVENTION Carbon black is used as an industrial raw material, for example, as a rubber reinforcing agent in the tire manufacturing industry, automobile rubber product manufacturing industry, various paints, ink manufacturing industry, electrostatic toner manufacturing industry, etc. that take advantage of the characteristic of black. It is one of the important industrial products used widely.
【0003】カーボンブラックは炭化水素原料を熱分解
または不完全燃焼させることにより得られるが、そのほ
とんどが高温に保持された反応炉(ファーネス)内での
熱分解によるファーネス法により生産されている。この
ファーネス法によるカーボンブラック製造プロセスは次
のようなフローで行われる。Carbon black is obtained by thermally decomposing or incompletely combusting a hydrocarbon raw material, and most of it is produced by a furnace method by thermal decomposition in a reaction furnace (furnace) kept at a high temperature. The carbon black manufacturing process by the furnace method is performed according to the following flow.
【0004】図1で示すように、全体が耐火物で覆われ
たカーボンブラック反応炉21の前頭部の導入部22か
らの炭化水素燃料および導入部23からの酸素含有ガス
(通常は空気)よりなる混合物の燃焼による高温の燃焼
ガス生成帯域24、中間での高温燃焼ガス流中に原料油
25を導入してカーボンブラックを生成せしめる反応帯
域26、この下流側で冷却媒(通常は水)導入部27を
介して導入された冷却媒により反応を急速に停止させる
停止帯域28から構成される反応炉21においてカーボ
ンブラックを含む高温流が生成される。As shown in FIG. 1, the hydrocarbon fuel from the inlet 22 and the oxygen-containing gas (usually air) from the inlet 22 of the front of the carbon black reactor 21, which is entirely covered with refractory. A high temperature combustion gas generation zone 24 by the combustion of a mixture of the following, a reaction zone 26 for introducing the feed oil 25 into the high temperature combustion gas flow in the middle to generate carbon black, and a cooling medium (usually water) on the downstream side thereof. A high temperature flow containing carbon black is generated in the reaction furnace 21 which is composed of the stop zone 28 in which the reaction is rapidly stopped by the cooling medium introduced through the introduction part 27.
【0005】カーボンブラックの生成反応は1500〜
1800℃という非常に高温雰囲気下で行われ、炉内に
導入される成分(冷却媒を除く)の温度が低い場合は雰
囲気温度の低下をもたらすことから、炉内に導入される
前に予め加熱しておくことが生成反応において有利に作
用するので通常はいずれも予熱して導入される。The formation reaction of carbon black is 1500 to
It is carried out in a very high temperature atmosphere of 1800 ° C, and when the temperature of the components (excluding the cooling medium) introduced into the furnace is low, it causes a decrease in the ambient temperature, so it is heated in advance before it is introduced into the furnace. Since it has an advantageous effect on the production reaction, it is usually preheated and introduced.
【0006】反応炉内から排出された高温流(通常は8
00〜850℃の温度をもつ)は内部に多数の管状物が
設置された熱交換器の空間内を通過し、一方、炭化水素
燃料の燃焼を保持するための酸素含有ガス(空気)は、
熱交換器29の上部の導入部30からブロアーにより送
風導入され、前記高温流の流れる管外表面との接触によ
り加熱された空気は交換器29の下部から取り出されて
前記の加熱空気導入部23より反応炉内に導入される。The hot stream discharged from the reactor (typically 8
(Having a temperature of 00 to 850 ° C.) passes through the space of the heat exchanger in which a large number of tubular objects are installed, while the oxygen-containing gas (air) for maintaining the combustion of the hydrocarbon fuel is
The air introduced by the blower from the introduction part 30 in the upper part of the heat exchanger 29 and heated by the contact with the outer surface of the pipe through which the high-temperature flow flows is taken out from the lower part of the exchanger 29 and introduced into the heated air introduction part 23. It is introduced into the reaction furnace.
【0007】熱交換器29の管内を通過して間接的に冷
却されたカーボンブラック含有ガス流は次々に固体(カ
ーボンブラック)とガス体に分離するための分離装置3
1に導入され、カーボンブラックが分離される。分離後
のカーボンブラックは用途に応じて、粉末状のまま、あ
るいは造粒工程を経てユーザーに提供される。The indirectly cooled carbon black-containing gas stream passing through the tubes of the heat exchanger 29 is successively separated into a solid (carbon black) and a gas body 3
1 is introduced and carbon black is separated. The separated carbon black is provided to the user in a powdery state or through a granulating step depending on the application.
【0008】熱交換器29を通過した後に導入部23か
ら炉内に導入される空気は前述のように温度が高いほど
カーボンブラック生成反応にとっては有利に作用するの
で、総体的には反応終了後のカーボンブラック含有ガス
流の交換器29への供給時の温度はさらに高いものが要
求される傾向にある。As the temperature of the air introduced into the furnace from the introduction section 23 after passing through the heat exchanger 29 becomes higher, the higher the temperature is, the more advantageous the reaction is for the carbon black production reaction. The temperature at the time of supplying the carbon black-containing gas stream to the exchanger 29 tends to be higher.
【0009】しかしながら、ガス流の温度が高くなるほ
ど、例えば交換器29への入口温度を900℃くらいに
上昇させて炉内導入空気の温度を上げようとすると、カ
ーボンブラック含有ガス流が複数管の内部を通過すると
きに内部壁面に付着したカーボンブラック内に少量存在
する未分解炭化水素の炭化反応あるいはガス流中に含ま
れる炭素酸化物(CO、CO2)からの分解反応による
炭素堆積反応により管内で炭化カーボン層が生成する。
この炭化カーボン層は堆積が進むにつれて断熱材として
作用するようになり、熱交換の効率を低下させるととも
に、極端な場合には管の閉塞をも招来することになる。
特に、カーボンブラック中に未分解のタール分を多く含
有する場合にはこの傾向はより顕著となる。さらにこの
カーボン堆積層が管内壁面から脱離して製品に混在した
場合、前述のようなカーボンブラックとしての特性を示
さない異物(コークス)として作用し、品質低下の原因
ともなる。However, if the temperature of the air introduced into the furnace is increased by increasing the temperature of the inlet to the exchanger 29 to about 900 ° C. as the temperature of the gas flow increases, the carbon black-containing gas flow is divided into a plurality of tubes. By the carbonization reaction of undecomposed hydrocarbons present in a small amount in the carbon black adhering to the inner wall when passing through the inside, or the carbon deposition reaction by the decomposition reaction from carbon oxides (CO, CO 2 ) contained in the gas flow. A carbonized carbon layer is formed in the tube.
The carbonized carbon layer acts as a heat insulating material as the deposition progresses, which lowers the efficiency of heat exchange and, in extreme cases, causes the tube to be blocked.
This tendency becomes more remarkable especially when the carbon black contains a large amount of undecomposed tar. Further, when the carbon deposit layer is desorbed from the inner wall surface of the tube and mixed in the product, it acts as a foreign substance (coke) that does not exhibit the characteristics as carbon black as described above, which causes a deterioration in quality.
【0010】カーボンブラックの生成反応および熱交換
器29の管表面での炭素堆積層の発生は、主に下記の化
学反応が関与していると思われる。
CmHn→mC+1/2nH2(カーボンブラック生成
反応)
CH4+H2O⇔CO+3H2(水添分解)
2CO⇔CO2+C(炭素析出反応)
CO+H2⇔H2O+C(炭素析出反応)
上記の化学反応式において、後段の2つの式が炭素堆積
層の発生、成長に係わるものであっていずれも可逆反応
であるが、炭素堆積層の発生する右辺への反応速度はそ
の雰囲気温度が高い場合ほど大きくなる。すなわち炭素
が管内に析出・堆積する可能性が大きくなることを意味
する。It is considered that the following chemical reactions are mainly involved in the carbon black formation reaction and the generation of the carbon deposit layer on the tube surface of the heat exchanger 29. CmHn → mC + 1 / 2nH 2 (carbon black forming reaction) CH 4 + H 2 O ⇔ CO + 3H 2 (hydrogenolysis) 2CO ⇔ CO 2 + C (carbon deposition reaction) CO + H 2 ⇔ H 2 O + C (carbon deposition reaction) The above chemical reaction In the equations, the latter two equations are related to the generation and growth of the carbon deposit layer and both are reversible reactions, but the reaction rate to the right side where the carbon deposit layer occurs is higher when the atmospheric temperature is higher. Become. That is, it means that carbon is more likely to be precipitated and deposited in the tube.
【0011】上記の課題を解決する手段に対する従来技
術としては、大別して次の3つが開示されている。
(1)熱交換器29へのガス流供給温度を低く抑えて管
内への炭化カーボン層の発生を制御し、この熱交換器通
過後の予熱空気を別々の熱発生源を通過させることによ
り所定の温度に加熱する(特公平2−385号公報、特
開平11−293141号公報など)。
(2)熱交換器29に導入する前にカーボンブラック含
有ガス流中に内壁表面上への炭素層生成を減少させる防
汚剤を添加する(特開平5−222378号公報、特許
第2944882号公報など)。
(3)熱交換器の管内壁をアニーリング処理することに
より炭素付着物を減少させる(特表平11−51468
1号公報など)。As the prior arts for solving the above-mentioned problems, the following three types are roughly disclosed. (1) The temperature of the gas flow supplied to the heat exchanger 29 is kept low to control the generation of a carbonized carbon layer in the tube, and the preheated air that has passed through this heat exchanger is passed through different heat generation sources. (Japanese Patent Publication No. 2-385, Japanese Patent Laid-Open No. 11-293141, etc.). (2) An antifouling agent that reduces the formation of a carbon layer on the inner wall surface is added to the carbon black-containing gas flow before it is introduced into the heat exchanger 29 (JP-A-5-222378 and JP-2944882). Such). (3) Carbon deposits are reduced by annealing the inner wall of the tube of the heat exchanger (Table 1-51-468).
No. 1 publication).
【0012】前述の炭素付着物を減少させるための方法
ではつぎのような欠点がある。(1)ではカーボンブラ
ック製造ラインとは全くの別の熱源発生装置、またはこ
れらに付随するバーナー部などが必要となるので設備面
でのコストアップは避けられない。(2)では原料炭化
水素に対して付着防止用の第3成分を添加する必要があ
り、これに伴って第3成分導入ラインの設置、添加成分
の導入によるコストアップがある。(3)では管内壁を
アニーリング処理するためのコストアップを避けること
は不可能である。The above-mentioned method for reducing carbon deposits has the following drawbacks. In (1), since a heat source generator completely different from the carbon black production line or a burner section attached to these is required, an increase in equipment cost cannot be avoided. In the case of (2), it is necessary to add the third component for preventing adhesion to the raw material hydrocarbon, and accordingly, the installation of the third component introduction line and the introduction of the additional component increase the cost. In (3), it is impossible to avoid an increase in cost for annealing the inner wall of the pipe.
【0013】さらに加えて、管内に炭素層が付着・堆積
して熱交換効率が低下する、あるいは内部閉塞による圧
力損失が発生した場合には一端生産活動を停止し、付着
・堆積した炭素層を高圧水を内壁面に噴霧してはぎ落と
す、あるいはスチームおよび/または空気を導入するこ
とにより分解・燃焼除去するのが一般的である。しかし
ながら、内部に設置された管の数が多く、この作業には
多大の時間を要することから、中断を含めてこの炭素層
の排除による製造時間の損失は極めて大きいものがある
(管冷却時間も含めて通常数日を要する)。また、この
除去作業はカーボンブラックの製造条件、すなわち内部
での付着状況にも依存するが、2週間〜数ヶ月に1回必
要である。In addition, if the carbon layer adheres / deposits in the pipe to lower the heat exchange efficiency or if a pressure loss occurs due to internal clogging, the production activity is temporarily stopped to remove the carbon layer adhered / deposited. Generally, high-pressure water is sprayed on the inner wall surface to be stripped off, or steam and / or air is introduced to decompose and burn off. However, since the number of tubes installed inside is large and this work takes a lot of time, there is an extremely large loss of manufacturing time due to the removal of this carbon layer, including interruption (the tube cooling time is also It usually takes a few days including). Further, this removal work is required once every two weeks to several months, although it depends on the production conditions of carbon black, that is, the adhesion state inside.
【0014】[0014]
【発明が解決しようとする課題】本発明の目的は、カー
ボンブラック製造工程において生成した熱量を効果的に
回収して空気を加熱するための熱交換装置において、カ
ーボンブラックを含む高温ガスが通過する熱交換器内の
複数の管空間内壁に析出・堆積する炭素層を減少させる
ことのできる製造方法と製造装置を提供するものであ
る。SUMMARY OF THE INVENTION An object of the present invention is to pass a high temperature gas containing carbon black in a heat exchange device for effectively recovering the amount of heat generated in the carbon black manufacturing process to heat air. It is intended to provide a manufacturing method and a manufacturing apparatus capable of reducing the carbon layer deposited / deposited on the inner walls of a plurality of tube spaces in a heat exchanger.
【0015】本発明のもう1つの目的は、本発明請求項
1〜3の発明により所定の厚さまで、すなわち、熱交換
効率が低下するほどの厚さまで成長する炭素層の発生を
遅延させることはできるが、皆無とはできないことか
ら、長期間の熱交換器29の連続使用により少しずつ生
成した炭素層を、製造プロセスを完全に中止することな
く、短時間の条件変更で熱交換器29の性能回復をさせ
ることのできる炭素層除去方法を提供するものである。Another object of the present invention is to delay the generation of a carbon layer which grows to a predetermined thickness according to the inventions of claims 1 to 3, that is, to such a thickness that heat exchange efficiency decreases. Although it can be done, it cannot be completely eliminated. Therefore, the carbon layer produced little by little by continuous use of the heat exchanger 29 for a long period of time can be changed by a short time condition change of the heat exchanger 29 without completely stopping the manufacturing process. It is intended to provide a carbon layer removal method capable of recovering performance.
【0016】[0016]
【課題を解決するための手段】本発明の第1は、炭化水
素燃料と酸素含有ガスとの反応により燃焼ガス流を生成
せしめる燃焼ガス流生成工程と、前記燃焼ガス流中に炭
素質原料油を噴霧導入し、原料油の熱分解または不完全
燃焼によりカーボンブラックを生成させるカーボンブラ
ック生成工程と、前記で生成したカーボンブラック含有
反応ガス流中に冷却媒を導入することにより反応を停止
させる反応停止工程と、前記冷却後のカーボンブラック
含有ガス流から固体分(カーボンブラック)を捕集分離
させる分離工程とからなるオイル・ファーネスカーボン
ブラックの製造方法において、前記反応停止工程と分離
工程との間に前記燃焼ガス流生成工程に用いる前記酸素
含有ガスを、反応停止工程から出たカーボンブラック含
有ガス流との間で熱交換を行わせる熱交換工程を設ける
と共に、熱交換工程の直前においてカーボンブラック含
有ガス流に水を導入する工程を設けることにより、熱交
換系内に圧力変化を発生させることを特徴とするカーボ
ンブラックの製造方法に関する。本発明の第2は、
(A)燃料炭化水素導入管および酸素含有ガス導入管を
備えた燃焼ガス発生部、原料炭化水素導入管を備えたカ
ーボンブラック反応生成部および冷却水導入管を備えた
反応停止部からなる全体が耐火物で構成されたカーボン
ブラック反応炉、(B)反応停止部の下流側に入口開孔
と出口開孔を有する複数の管状物が内部に配列され、前
記開孔以外は上板と下板により密閉され、酸素含有ガス
の導入口と排出口を備えた筒状の熱交換手段および
(C)前記熱交換手段の下板の下方に設けられた水導入
手段、よりなることを特徴とするカーボンブラックの製
造装置に関する。本発明の第3は、前記熱交換手段の下
板と水導入手段における水導入部位までの距離(L)に
対する前記熱交換手段内の下板の直径(R)との比(L
/R)が0.2〜1.0である請求項2記載のカーボン
ブラック製造装置に関する。本発明の第4は、反応炉へ
の炭素質原料油の導入を停止し、炭化水素燃料と酸素含
有ガスとの反応により生成した燃焼ガス流をそのまま熱
交換工程の配管内に導入し、配管内の炭素質付着物を燃
焼除去することを特徴とする熱交換系配管内に付着した
炭素質付着物を除去する方法に関する。A first aspect of the present invention is to provide a combustion gas flow generating step for generating a combustion gas flow by a reaction of a hydrocarbon fuel and an oxygen-containing gas, and a carbonaceous feedstock in the combustion gas flow. A carbon black generation step of spraying and introducing carbon black by thermal decomposition or incomplete combustion of the feedstock, and a reaction of stopping the reaction by introducing a cooling medium into the carbon black-containing reaction gas stream generated above. In the method for producing an oil / furnace carbon black comprising a stopping step and a separation step of collecting and separating a solid content (carbon black) from the cooled carbon black-containing gas stream, between the reaction stopping step and the separation step. The oxygen-containing gas used in the combustion gas flow generation step, between the carbon black-containing gas stream from the reaction termination step A carbon black characterized by generating a pressure change in the heat exchange system by providing a heat exchange step for exchanging and a step of introducing water into the carbon black-containing gas stream immediately before the heat exchange step. Manufacturing method. The second aspect of the present invention is
(A) A combustion gas generating part having a fuel hydrocarbon introducing pipe and an oxygen-containing gas introducing pipe, a carbon black reaction producing part having a raw hydrocarbon introducing pipe, and a reaction stopping part having a cooling water introducing pipe A carbon black reaction furnace composed of refractory, (B) a plurality of tubular objects having an inlet opening and an outlet opening are arranged in the downstream side of the reaction stop portion, and the upper plate and the lower plate other than the openings are arranged. And a water introducing means provided below the lower plate of the heat exchanging means, and a cylindrical heat exchanging means having an inlet and an outlet for the oxygen-containing gas. The present invention relates to a carbon black manufacturing apparatus. A third aspect of the present invention is the ratio (L) of the diameter (R) of the lower plate in the heat exchanging means to the distance (L) between the lower plate of the heat exchanging means and the water introducing portion of the water introducing means.
/ R) is 0.2 to 1.0. A fourth aspect of the present invention is to stop the introduction of the carbonaceous feedstock oil into the reaction furnace, and directly introduce the combustion gas flow generated by the reaction of the hydrocarbon fuel and the oxygen-containing gas into the pipe of the heat exchange step, The present invention relates to a method for removing carbonaceous deposits adhering to the inside of a heat exchange system pipe, which is characterized by burning and removing carbonaceous deposits therein.
【0017】すなわち、カーボンブラック生成反応後の
プロセスガスでは高温になるほど炭素が析出・堆積する
反応速度が大きくなり、熱交換器29の複数の管内に炭
素質物質が付着・成長することが予測されるが、これを
回避するために熱交換器29の下板よりも上流側(反応
炉側)から冷却媒、たとえば水を導入し、この水が高温
の雰囲気内で瞬間的に爆発的に水蒸気に膨張するときの
圧力変化により管内の表面上に析出・堆積して形成され
た炭素層を排除させ、層への成長を妨げることのできる
カーボンブラック製造プロセスおよび製造装置であり、
加えて炭素層が形成された際に生産活動の停止期間を極
力短縮することができるプロセスに関するものである。That is, in the process gas after the carbon black generation reaction, the higher the temperature is, the higher the reaction rate of carbon deposition / deposition becomes, and it is predicted that the carbonaceous material adheres and grows in the plurality of tubes of the heat exchanger 29. However, in order to avoid this, a cooling medium, for example, water is introduced from the upstream side (reactor side) of the lower plate of the heat exchanger 29, and this water is instantaneously and explosively vaporized in a high temperature atmosphere. A carbon black manufacturing process and a manufacturing apparatus capable of eliminating a carbon layer formed by being deposited / deposited on the surface of the inside of a tube due to a pressure change when expanding to a carbon black, and preventing growth into a layer.
In addition, the present invention relates to a process capable of shortening the suspension period of the production activity when the carbon layer is formed.
【0018】熱交換用の複数管空間に反応停止工程から
出たカーボンブラック含有ガス流を導入する以前の空間
内において水導入手段を備えることが本発明の要件の1
つであるが、水の導入形態はなるべく噴霧させないまま
で導入するのがより好ましい。これはあまり水粒子が小
さすぎると爆発的に蒸発するときの圧力が弱くなるため
である。また水の導入手段としては複数管状物の導入口
面である底面よりも上流側とするがこの距離が長すぎる
と導入された水蒸発時の圧力が所期の圧力に到達せず、
効果が発現されず、逆に近すぎると系の全体にその影響
を及ぼすことができなくなることから、底面と水導入部
までの距離(L)と熱交換器29内の下板の直径(R)
との比(L/R)が0.2〜1.0となる位置に水導入
部位を設置するのが好ましい。また、水導入口の向きと
しては高温プロセスガス流の流れ方向に対抗する向きの
方が望ましい。It is one of the requirements of the present invention that the water introducing means is provided in the space before the introduction of the carbon black-containing gas stream from the reaction stopping step into the heat exchange multiple tube space.
However, it is more preferable to introduce water without spraying it. This is because if the water particles are too small, the pressure when evaporating explosively becomes weak. Further, as the water introducing means, it is upstream of the bottom surface which is the inlet surface of the plurality of tubular objects, but if this distance is too long, the pressure at the time of water evaporation introduced does not reach the desired pressure,
If the effect is not exhibited, and conversely it is too close, the entire system cannot be affected. Therefore, the distance (L) from the bottom surface to the water introduction portion and the diameter (R) of the lower plate in the heat exchanger 29 (R). )
It is preferable to install the water introduction site at a position where the ratio (L / R) of the water is 0.2 to 1.0. Further, the direction of the water inlet is preferably opposite to the flow direction of the high temperature process gas flow.
【0019】本発明においては、前述のように熱交換器
29に反応停止工程から出たカーボンブラック含有ガス
流が導入される前の特定位置から水を導入することによ
り熱交換器29の複数管の内側に付着・堆積する炭素層
の生成を排除するプロセスを含むカーボンブラック生産
プロセスおよびこれを実行するための水導入装置を含む
カーボンブラック製造装置を提供するものであるが、こ
のような水の導入での瞬間的・爆発的蒸発による急激な
圧力変化により熱交換器29の管内への炭素層の付着・
堆積を従来よりも大幅に遅延させることはできるが、全
く皆無とすることは困難である。ここに本請求項4の発
明の存在意義がある。In the present invention, as described above, by introducing water from a specific position before the carbon black-containing gas stream from the reaction stopping step is introduced into the heat exchanger 29, a plurality of tubes of the heat exchanger 29 are introduced. The present invention provides a carbon black production process including a process for eliminating the formation of a carbon layer that adheres and accumulates on the inside of a water and a carbon black production device including a water introduction device for carrying out the process. The carbon layer adheres to the inside of the tube of the heat exchanger 29 due to the rapid pressure change caused by the instantaneous and explosive evaporation at the time of introduction.
The deposition can be delayed much more than before, but it is difficult to eliminate it at all. This is why the invention of claim 4 exists.
【0020】熱交換器29の複数管内に炭素層の付着・
堆積が進行した場合その熱交換効率は低下するが、その
程度は熱交換器29の入口と出口温度の差が小さくなる
(あるいは空気予熱温度が低下する)ことから容易に判
断することができる。Adhesion of carbon layers in the tubes of the heat exchanger 29
When the deposition proceeds, the heat exchange efficiency decreases, but the degree can be easily determined because the difference between the inlet temperature and the outlet temperature of the heat exchanger 29 decreases (or the air preheating temperature decreases).
【0021】従来では熱交換器29の複数管の内側に炭
素層が付着・堆積し、この炭素層が断熱物質となって熱
交換効率が低下した場合、次のような方法により管内壁
面の洗浄化が行われていた。
1.反応炉への燃料および原料油の導入を中止する。
2.熱交換器29内の温度が低下するまで放置する。
3.熱交換器29内に設置された複数の管に高圧(通常
5〜6MPa)の水噴霧装置を挿入して内側の付着・堆
積層を洗浄する。
4.反応炉を少しずつ加熱し、所定の温度(通常120
0〜1500℃)まで達した時点で原料油を導入してカ
ーボンブラック製造プロセスに移行する。
このような手段により熱交換器29の熱交換効率を回復
させた場合、中止から冷却、洗浄および加熱、復帰(原
料油導入開始)までの時間は4〜5日を必要とし、この
期間は完全に生産活動は停止するのでその期間損失は非
常に大きいものがある。Conventionally, when a carbon layer adheres to and deposits on the insides of a plurality of tubes of the heat exchanger 29 and the carbon layers serve as a heat insulating material and the heat exchange efficiency decreases, the inner wall surface of the tubes is cleaned by the following method. Was being made. 1. Discontinue the introduction of fuel and feedstock into the reactor. 2. The heat exchanger 29 is left to stand until its temperature drops. 3. A high-pressure (usually 5 to 6 MPa) water spraying device is inserted into a plurality of tubes installed in the heat exchanger 29 to wash the inner adhering / depositing layer. 4. The reaction furnace is heated little by little to reach a specified temperature (usually 120
When the temperature reaches 0 to 1500 ° C., the feedstock oil is introduced to shift to the carbon black production process. When the heat exchange efficiency of the heat exchanger 29 is restored by such means, it takes 4 to 5 days from the stop to the cooling, the washing and the heating, and the return (the start of the feedstock oil introduction), and this period is complete. Since the production activity is stopped, the loss during that period is very large.
【0022】これを解消する、すなわちカーボンブラッ
ク生産を中断する時間を極力少なくする本発明のプロセ
ス、すなわち管内の付着・堆積した炭素層の除去方法は
次のようにして行われる。
(イ)反応炉への原料油の導入を中止する。
(ロ)燃料炭化水素と酸素含有ガス(空気)により生成
した燃焼ガスを熱交換器29内に導入する。このとき、
燃焼ガス中に少量残存する酸素により熱交換器29のチ
ューブ内部の炭素質付着物は燃焼し、付着・堆積した炭
素層が除去される。その後、通常は念のため反応室への
燃料と空気の導入を中止し、しばらく放置した後、カー
ボンブラックの生産を再開する。
なお、前記(イ)と(ロ)の操作は、熱交換器29の管
内入口温度および加熱空気温度は装置内の損傷、特に温
度の過熱による底面および複数の管内部の燃損を防止す
るために慎重に制御する必要がある。The process of the present invention for eliminating this, that is, the time for interrupting the production of carbon black as much as possible, that is, the method for removing the deposited and deposited carbon layer in the tube, is carried out as follows. (B) Stop introducing raw material oil into the reactor. (B) The combustion gas generated by the fuel hydrocarbon and the oxygen-containing gas (air) is introduced into the heat exchanger 29. At this time,
Due to the small amount of oxygen remaining in the combustion gas, the carbonaceous deposit inside the tube of the heat exchanger 29 is burned, and the deposited and deposited carbon layer is removed. After that, the introduction of fuel and air into the reaction chamber is usually stopped as a precaution, left for a while, and then the production of carbon black is restarted. The operations (a) and (b) are carried out in order to prevent the temperature inside the pipe of the heat exchanger 29 and the temperature of the heated air from damaging the inside of the device, especially the bottom surface and the inside of a plurality of pipes due to overheating of the temperature. Need to be carefully controlled.
【0023】また、このようなプロセスによる除去方法
は予め定められた熱交換器29の入口ガス温度におい
て、熱交換器29内を通過した後の空気温度が熱交換効
率の低下のために所定の温度を下回ったときを目安に実
施することが好ましい。Further, according to the removal method by such a process, at a predetermined inlet gas temperature of the heat exchanger 29, the air temperature after passing through the heat exchanger 29 has a predetermined value because the heat exchange efficiency is lowered. It is preferable to carry out the treatment when the temperature falls below the temperature.
【0024】[0024]
【実施例】次に、実施例、比較例を示しながらさらに本
発明を詳細に説明するが、本発明はこれにより何ら限定
されるものではない。EXAMPLES Next, the present invention will be described in more detail by showing Examples and Comparative Examples, but the present invention is not limited thereto.
【0025】例1〔熱交換手段での水導入の有無の比
較〕
図4、図5、図6および図7に示した製造11−12装
置(詳細は特許第2931117号明細書および図面参
照)を用いて、ISAFカーボンブラックを製造した。
この製造装置の各構成部の寸法は次の通りとした。
可燃性流体導入室2
内径 450mmφ
長さ 400mm
酸素含有ガス導入管3
長辺 400mm
短辺 100mm
酸素含有ガス導入用円筒4
内径 250mmφ
長さ 300mm
収れん室8
上流端内径 370mmφ
下流端内径 80mmφ
長さ 1600mm
角度 5.3°
燃料油導入装置
燃料油導入管72の内径 7mmφ
高圧空気導入導管73の内径 13mmφ
空気圧力 0.3MPa
低圧・低温空気導入導管74の内径 22mmφ
空気圧力 0.05MPa
反応室12
内径 140mmφExample 1 [Comparison of Presence or Absence of Water Introduction by Heat Exchange Means] Production 11-12 apparatus shown in FIGS. 4, 5, 6 and 7 (for details, refer to Japanese Patent No. 2933117 and drawings). Was used to produce ISAF carbon black.
The dimensions of each component of this manufacturing apparatus were as follows. Flammable fluid introduction chamber 2 Inner diameter 450 mmφ Length 400 mm Oxygen-containing gas introduction pipe 3 Long side 400 mm Short side 100 mm Oxygen-containing gas introduction cylinder 4 Inner diameter 250 mmφ Length 300 mm Convergence chamber 8 Upstream end inner diameter 370 mmφ Downstream end inner diameter 80 mmφ Length 1600 mm Angle 5.3 ° Fuel Oil Introducing Device Inner Diameter of Fuel Oil Introducing Pipe 72 7 mmφ Inner Diameter of High Pressure Air Introducing Pipe 73 13 mmφ Air Pressure 0.3 MPa Inner Diameter of Low Pressure / Low Temperature Air Introducing Pipe 74 22 mmφ Air Pressure 0.05 MPa Reaction Chamber 12 Inner Diameter 140 mmφ
【0026】また、反応継続兼急速冷却室13内でのa
〜hの冷却水噴霧装置は、実開昭58−140147号
公報(出願人:旭カーボン株式会社)に開示されている
と同様構造のものを取り付けた。原料油および燃料油と
しては、表1に示した通りの性状および組成を有するも
のを使用した。In addition, the reaction is continued and a in the rapid cooling chamber 13
As the cooling water spraying devices of to h, the one having the same structure as that disclosed in Japanese Utility Model Laid-Open No. 58-140147 (Applicant: Asahi Carbon Co., Ltd.) was attached. As the raw material oil and the fuel oil, those having the properties and compositions shown in Table 1 were used.
【0027】[0027]
【表1】 [Table 1]
【0028】カーボンブラック製造条件は表2に示した
ように操作し、ISAF級カーボンブラックを製造し
た。これと同時に、このときのカーボンブラックの物理
化学特性についても示した。The carbon black production conditions were as shown in Table 2 to produce ISAF grade carbon black. At the same time, the physicochemical properties of carbon black at this time were also shown.
【0029】[0029]
【表2】 [Table 2]
【0030】熱交換器29における運転条件は次の通り
である。
熱交換器導入総湿りガス量 8350Nm3/hr
熱交換器入口ガス温度 880℃
熱交換器出口ガス温度 560℃
熱交換器入口空気温度 70℃
熱交換器出口空気温度 750℃
チューブ(配管)本数 84本
チューブ長さ 14m
熱交換器内チューブ直径 8cm
水導入手段:熱交換器の外枠を下端部分から下方に延長
して作った筒状体の中心部に、図2に示すように、水導
入手段を設けた。水導入手段の位置は、前記熱交換器下
端部分を構成している下板から計って、熱交換器筒体直
径の0.6倍(図2のLで示す)の個所とした。水導入
量は400l/hr、水導入圧力は0.3MPaとし
た。The operating conditions of the heat exchanger 29 are as follows. Total amount of wet gas introduced into the heat exchanger 8350 Nm 3 / hr Heat exchanger inlet gas temperature 880 ° C Heat exchanger outlet gas temperature 560 ° C Heat exchanger inlet air temperature 70 ° C Heat exchanger outlet air temperature 750 ° C Number of tubes (pipes) 84 Main tube length 14 m Tube diameter inside heat exchanger 8 cm Water introduction means: Water introduction at the center of a tubular body made by extending the outer frame of the heat exchanger downward from the lower end, as shown in FIG. Means were provided. The position of the water introducing means was set at a position 0.6 times the diameter of the heat exchanger cylinder (indicated by L in FIG. 2) measured from the lower plate constituting the lower end portion of the heat exchanger. The amount of water introduced was 400 l / hr, and the water introduction pressure was 0.3 MPa.
【0031】以上の条件でカーボンブラックの製造を行
い、熱交換器29導入口下流側からの水導入の有無によ
る差異について、熱交換器29での出口空気温度が72
0℃になるまでの期間を測定した。なお、熱交換器の入
口温度と出口温度の差が小さくなくということは、熱交
換器内の配管(チューブ)にかなりの厚みで炭素層が形
成され、熱交換効率が低下したことを示すものであり、
このテストでは、出口空気温度が720℃になったとき
を、熱交換器の使用限界と判断した。その結果はつぎの
とおりであった(図3参照)。Carbon black was produced under the above conditions, and the difference in the presence or absence of water introduced from the downstream side of the inlet of the heat exchanger 29 was that the outlet air temperature at the heat exchanger 29 was 72.
The period until reaching 0 ° C. was measured. The fact that the difference between the inlet temperature and the outlet temperature of the heat exchanger is not small indicates that the carbon layer was formed in the pipe (tube) in the heat exchanger with a considerable thickness, and the heat exchange efficiency decreased. And
In this test, when the outlet air temperature reached 720 ° C, it was judged that the heat exchanger was at the limit of use. The results were as follows (see FIG. 3).
【0032】
比較例1:水導入なし 30日間(図3の破線で示す)
実施例1:水導入あり 65日間(図3の実線で示す)
このように、熱交換器29へのカーボンブラック含有反
応ガス導入に先立ち水を導入することにより付着・堆積
する炭素層が水の爆発的蒸発でチューブ表面内に形成さ
れにくくなり、高い熱交換効率が従来よりも2倍以上の
長期間維持できることは明らかである。Comparative Example 1: No water introduction for 30 days (shown by the broken line in FIG. 3) Example 1: Water introduction for 65 days (shown by the solid line in FIG. 3) Thus, the carbon black inclusion in the heat exchanger 29 By introducing water prior to the introduction of the reaction gas, the carbon layer that adheres and deposits is less likely to be formed on the tube surface due to the explosive evaporation of water, and high heat exchange efficiency can be maintained for a long time that is more than twice that of the conventional method. it is obvious.
【0033】〔熱交換器内壁の体積層の除去〕前述の製
造操作において65日で熱交換器29での出口空気温度
が720℃にまで低下して熱交換効率が低下した装置に
対してつぎのような炭素層除去操作を行った。まず、反
応炉への原料油導入を中断した。一方、炭化水素燃料と
酸素含有ガスとの反応により生成している燃焼ガスは、
反応炉の反応帯域26と停止帯域28(冷却媒は導入す
る)をそのまま素通りして図2に示す「熱交換領域と水
導入装置を含む熱交換器延長領域」とからなる熱交換器
内に導入される。この燃焼ガス中には、酸素が残存して
いるので、熱交換器内のチューブ内面に付着・堆積して
いる炭素層は燃焼し、除去される。この処理操作はわず
か3時間で終了した。ついで、炭化水素燃料と酸素含有
ガスの導入を中止し、2時間経過後、カーボンブラック
の製造を再開した。したがって、カーボンブラックの製
造を停止していた時間は、わずか5時間であった。これ
に対して、従来のように製造をやめ、反応炉を冷却させ
た後に熱交換器29内の管を高圧水の噴霧により洗浄し
た場合は、中止から製造開始(冷却した反応炉を加熱し
て原料油を導入できる条件に反応炉内の温度が上昇する
まで)までに5日間を要した。[Removal of Body Stack on Inner Wall of Heat Exchanger] In the above-mentioned manufacturing operation, the outlet air temperature in the heat exchanger 29 was lowered to 720 ° C. in 65 days, and the heat exchange efficiency was lowered. The carbon layer removal operation as described above was performed. First, the introduction of the feedstock oil into the reactor was interrupted. On the other hand, the combustion gas generated by the reaction between the hydrocarbon fuel and the oxygen-containing gas is
The reaction zone 26 and the stop zone 28 (the cooling medium is introduced) of the reaction furnace are directly passed through the heat exchanger into the heat exchanger composed of the "heat exchange area and the heat exchanger extension area including the water introduction device" shown in FIG. be introduced. Since oxygen remains in this combustion gas, the carbon layer adhering to and depositing on the inner surface of the tube in the heat exchanger is burned and removed. This processing operation was completed in only 3 hours. Then, the introduction of the hydrocarbon fuel and the oxygen-containing gas was stopped, and after 2 hours, the production of carbon black was restarted. Therefore, the time during which the production of carbon black was stopped was only 5 hours. On the other hand, when the production is stopped as in the conventional case and the tubes in the heat exchanger 29 are washed by spraying high-pressure water after cooling the reaction furnace, the production is started from the discontinuation (heating the cooled reaction furnace). It took 5 days until the temperature in the reaction furnace rises to the condition that the raw material oil can be introduced.
【0034】本発明による熱交換器延長領域内への水導
入での圧力変化の発生による炭素堆積層蓄積の遅延およ
び炭素層除去操作を組み合わせた場合と従来のように製
造をやめ、反応炉を冷却させた後に熱交換器29内の管
を高圧水の噴霧により洗浄した場合とを比較すると、カ
ーボンブラック製造装置の稼動時間の差異は大略次のよ
うになる。
したがって、従来では1/7(14.3%)〔5/(3
0+5)×100%〕の時間が管内の炭素層除去のため
に製造活動不可能であったのに対して、本発明ではわず
か0.3%〔5/(65×24+5)×100%〕しか
停止時間がなくなり、これによる稼動割合の向上メリッ
トは非常に大きい。The production was stopped as in the conventional case, in which the delay of the carbon deposit layer accumulation due to the occurrence of the pressure change in the introduction of water into the extension region of the heat exchanger according to the present invention and the carbon layer removal operation were combined and the production was stopped as before. Comparing with the case where the pipe in the heat exchanger 29 is cleaned by spraying high-pressure water after cooling, the difference in operating time of the carbon black manufacturing apparatus is roughly as follows. Therefore, in the past, 1/7 (14.3%) [5 / (3
0 + 5) × 100%] time was incapable of manufacturing due to the removal of the carbon layer in the tube, whereas the present invention was only 0.3% [5 / (65 × 24 + 5) × 100%]. The downtime is eliminated, and the advantage of improving the operating ratio is very large.
【0035】[0035]
【発明の効果】(1)本発明のカーボンブラックの製造
方法と製造装置により、熱交換器内のチューブ(配管)
内に付着・堆積する炭素層の形成を大幅に遅らせること
ができたので、全体としての製造効率を著しく向上させ
ることができた。
(2)本発明の炭素層除去方法によれば、カーボンブラ
ックの製造を停止しなければならない時間が従来の除去
方法に較べて著しく短縮された。(1) The tube (piping) in the heat exchanger is produced by the method and apparatus for producing carbon black of the present invention.
Since the formation of the carbon layer deposited and deposited inside could be significantly delayed, the overall manufacturing efficiency could be significantly improved. (2) According to the carbon layer removing method of the present invention, the time required to stop the production of carbon black is significantly shortened as compared with the conventional removing methods.
【図1】カーボンブラックの概略的製造工程フローシー
トを示す。FIG. 1 shows a flow sheet of a schematic manufacturing process of carbon black.
【図2】本発明の要点である熱交換系の1例を示す断面
図である。FIG. 2 is a cross-sectional view showing an example of a heat exchange system which is a main point of the present invention.
【図3】熱交換器延長領域内への水導入の有無による経
過日数に対する熱交換器出口の温度変化を示すグラフで
ある。FIG. 3 is a graph showing a change in temperature at the outlet of the heat exchanger with respect to the number of elapsed days depending on whether or not water is introduced into the extension area of the heat exchanger.
【図4】本発明でのカーボンブラック製造に用いた反応
炉の縦断正面説明図である。FIG. 4 is a vertical sectional front view of a reaction furnace used for producing carbon black according to the present invention.
【図5】図4のA−A矢視における断面図である。5 is a cross-sectional view taken along the line AA of FIG.
【図6】図4の前頭部および燃料導入手段を示す部分拡
大図である。FIG. 6 is a partially enlarged view showing the forehead and fuel introducing means of FIG.
【図7】図6のB−B矢視における断面図である。7 is a sectional view taken along the line BB of FIG.
1 カーボンブラック反応炉 2 可燃性流体導入室 3 酸素含有ガス導入管 4 酸素含有ガス導入用円筒 5 整流板 6 空間 7 燃料油噴霧手段 8 収れん室 9 バーナータイル 10 原料油噴霧装置 11 原料油導入室12 反応室(反応帯域) 13 反応継続兼急室冷室(停止帯域) 21 反応炉 22 炭化水素燃料導入部 23 加熱空気導入部 24 燃焼ガス生成帯域 25 原料油 26 反応帯域 27 冷却媒導入部 28 (反応)停止帯域 29 熱交換器 30 空気導入部 31 分離装置 51 リング 71 燃料油噴霧チップ 72 燃料油導入管 73 酸素含有ガス導入管 74 酸素含有ガス導入管 75 酸素含有ガスの導管 76 ガス体の導管 a 急冷水圧入噴霧手段 b 急冷水圧入噴霧手段 c 急冷水圧入噴霧手段 d 急冷水圧入噴霧手段 e 急冷水圧入噴霧手段 f 急冷水圧入噴霧手段 g 急冷水圧入噴霧手段 h 急冷水圧入噴霧手段 1 carbon black reactor 2 Flammable fluid introduction chamber 3 Oxygen-containing gas introduction pipe 4 Oxygen-containing gas introduction cylinder 5 current plate 6 space 7 Fuel oil spraying means 8 Convergence room 9 burner tiles 10 Raw oil spray device 11 Raw oil introduction chamber 12 Reaction chamber (reaction zone) 13 Reaction continued and emergency room cold room (stop zone) 21 Reactor 22 Hydrocarbon fuel introduction section 23 Heated air inlet 24 Combustion gas generation zone 25 raw oil 26 Reaction zone 27 Coolant introduction section 28 (Reaction) Stop band 29 heat exchanger 30 Air inlet 31 Separator 51 ring 71 Fuel oil spray tip 72 Fuel oil introduction pipe 73 Oxygen-containing gas introduction pipe 74 Oxygen-containing gas introduction pipe 75 Oxygen-containing gas conduit 76 Gas body conduit a Quenching water injection spray means b Quenching water injection spray means c Quenching water injection spray means d Quenching water injection spray means e Quenching water injection spray means f Quenching water injection spray means g Quenching water injection spray means h Quenching water injection spray means
Claims (4)
より燃焼ガス流を生成せしめる燃焼ガス流生成工程と、
前記燃焼ガス流中に炭素質原料油を噴霧導入し、原料油
の熱分解または不完全燃焼によりカーボンブラックを生
成させるカーボンブラック生成工程と、前記で生成した
カーボンブラック含有反応ガス流中に冷却媒を導入する
ことにより反応を停止させる反応停止工程と、前記冷却
後のカーボンブラック含有ガス流から固体分(カーボン
ブラック)を捕集分離させる分離工程とからなるオイル
・ファーネスカーボンブラックの製造方法において、前
記反応停止工程と分離工程との間に前記燃焼ガス流生成
工程に用いる前記酸素含有ガスを、反応停止工程から出
たカーボンブラック含有ガス流との間で熱交換を行わせ
る熱交換工程を設けると共に、熱交換工程の直前におい
てカーボンブラック含有ガス流に水を導入する工程を設
けることにより、熱交換系内に圧力変化を発生させるこ
とを特徴とするカーボンブラックの製造方法。1. A combustion gas flow generation step for generating a combustion gas flow by the reaction of a hydrocarbon fuel and an oxygen-containing gas,
A carbon black production step of spraying carbonaceous feedstock into the combustion gas stream to produce carbon black by thermal decomposition or incomplete combustion of the feedstock, and a cooling medium in the carbon black-containing reaction gas stream produced above. In a method for producing an oil / furnace carbon black, which comprises a reaction-stopping step of stopping the reaction by introducing and a separation step of collecting and separating a solid content (carbon black) from the carbon black-containing gas stream after cooling, A heat exchange step is provided between the reaction stop step and the separation step, in which the oxygen-containing gas used in the combustion gas flow generation step is heat-exchanged with the carbon black-containing gas flow exiting from the reaction stop step. Along with the step of introducing water into the carbon black-containing gas stream immediately before the heat exchange step, Carbon black method of manufacturing, characterized by generating a pressure change in the exchange system.
ガス導入管を備えた燃焼ガス発生部、原料炭化水素導入
管を備えたカーボンブラック反応生成部および冷却水導
入管を備えた反応停止部からなる全体が耐火物で構成さ
れたカーボンブラック反応炉 (B)反応停止部の下流側に入口開孔と出口開孔を有す
る複数の管状物が内部に配列され、前記開孔以外は上板
と下板により密閉され、酸素含有ガスの導入口と排出口
を備えた筒状の熱交換手段および (C)前記熱交換手段の下板の下方に設けられた水導入
手段よりなることを特徴とするカーボンブラックの製造
装置。2. (A) Combustion gas generation section equipped with fuel hydrocarbon introduction tube and oxygen-containing gas introduction tube, carbon black reaction production section equipped with raw material hydrocarbon introduction tube, and reaction stop equipped with cooling water introduction tube Part of the carbon black reactor (B), which is entirely made of refractory material, is provided with a plurality of tubular objects having an inlet opening and an outlet opening at the downstream side thereof, and is provided in an upper part except for the openings. And a water introducing means provided below the lower plate of the heat exchanging means, and (C) a cylindrical heat exchanging means which is hermetically sealed by a plate and a lower plate and has an inlet and an outlet for oxygen-containing gas. Characteristic carbon black manufacturing equipment.
ける水導入部位までの距離(L)に対する前記熱交換手
段内の下板の直径(R)との比(L/R)が0.2〜
1.0である請求項2記載のカーボンブラック製造装
置。3. The ratio (L / R) of the diameter (R) of the lower plate in the heat exchanging means to the distance (L) between the lower plate of the heat exchanging means and the water introducing portion of the water introducing means is 0. .2-
The carbon black production apparatus according to claim 2, wherein the carbon black production rate is 1.0.
し、炭化水素燃料と酸素含有ガスとの反応により生成し
た燃焼ガス流をそのまま熱交換工程の配管内に導入し、
配管内の炭素質付着物を燃焼除去することを特徴とする
熱交換系配管内に付着した炭素質付着物を除去する方
法。4. The introduction of the carbonaceous feedstock oil into the reaction furnace is stopped, and the combustion gas flow generated by the reaction of the hydrocarbon fuel and the oxygen-containing gas is introduced as it is into the pipe of the heat exchange step,
A method for removing carbonaceous deposits adhering to inside a heat exchange system pipe, characterized by burning and removing carbonaceous deposits inside the pipe.
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JP2001350198A JP3908511B2 (en) | 2001-11-15 | 2001-11-15 | Carbon black manufacturing method and apparatus |
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JP3908511B2 JP3908511B2 (en) | 2007-04-25 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101915428A (en) * | 2010-08-23 | 2010-12-15 | 张云斌 | Energy-saving device and method for producing hard carbon black |
JP2012508101A (en) * | 2008-11-10 | 2012-04-05 | エボニック デグサ ゲーエムベーハー | Energy efficient equipment for producing carbon black, preferably as a high energy composite with equipment for producing silicon dioxide and / or silicon |
-
2001
- 2001-11-15 JP JP2001350198A patent/JP3908511B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012508101A (en) * | 2008-11-10 | 2012-04-05 | エボニック デグサ ゲーエムベーハー | Energy efficient equipment for producing carbon black, preferably as a high energy composite with equipment for producing silicon dioxide and / or silicon |
CN101915428A (en) * | 2010-08-23 | 2010-12-15 | 张云斌 | Energy-saving device and method for producing hard carbon black |
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