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JP2003086172A - Secondary battery and its method of manufacture - Google Patents

Secondary battery and its method of manufacture

Info

Publication number
JP2003086172A
JP2003086172A JP2001276026A JP2001276026A JP2003086172A JP 2003086172 A JP2003086172 A JP 2003086172A JP 2001276026 A JP2001276026 A JP 2001276026A JP 2001276026 A JP2001276026 A JP 2001276026A JP 2003086172 A JP2003086172 A JP 2003086172A
Authority
JP
Japan
Prior art keywords
electrode terminal
negative electrode
positive electrode
battery body
battery
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001276026A
Other languages
Japanese (ja)
Inventor
Seiji Yoshioka
省二 吉岡
Hironori Kuriki
宏徳 栗木
Daigo Takemura
大吾 竹村
Shigeru Aihara
茂 相原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP2001276026A priority Critical patent/JP2003086172A/en
Publication of JP2003086172A publication Critical patent/JP2003086172A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Connection Of Batteries Or Terminals (AREA)
  • Secondary Cells (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent a secondary battery from being damaged by excessive impacts and deforming pressures by enhancing the mechanical strength of electrode terminals (current-collecting terminals). SOLUTION: The secondary battery includes a rechargeable battery body 1 having opposed positive and negative electrode plates; a positive electrode terminal 2 extending out of the battery body 1 to communicate with the positive electrode plate; a negative electrode terminal 3 extending out of the battery body to communicate with the negative electrode plate and opposed to the positive electrode terminal 2 with a predetermined interval between; and a reinforcement member 6 establishing a communication between the positive electrode terminal 2 and the negative electrode terminal 3 opposed to each other with a predetermined interval between. The secondary battery can be held in a container. An example of the reinforcement member 6 is a thermofusion resin clamping the positive electrode terminal and the negative electrode terminal.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は2次電池に関し、特
に、衝撃に対する信頼性の高い2次電池およびその製造
方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a secondary battery, and more particularly, to a secondary battery having high impact reliability and a manufacturing method thereof.

【0002】[0002]

【従来の技術】リチウムイオン二次電池などの非水電解
質二次電池では、アルミニウム等の金属箔とヒートシー
ル可能なフィルムなどからなるラミネーションフィルム
を袋状に形成した軽量化容器が電池体の容器として用い
られている。ラミネーションフィルム自体には保護フィ
ルム等による補強が行われているものの、このような軽
量化容器は機械的な強度が低いため、電池体を保護する
機能は充分ではない。
2. Description of the Related Art In non-aqueous electrolyte secondary batteries such as lithium ion secondary batteries, a lightweight container in which a lamination film made of a metal foil such as aluminum and a heat-sealable film is formed in a bag shape is a battery container. Is used as. Although the lamination film itself is reinforced with a protective film or the like, since such a lightweight container has low mechanical strength, it does not have a sufficient function of protecting the battery body.

【0003】たとえば大きな衝撃等によって電池体と容
器の間に位置ずれが起こり、電池体から容器外部へ電流
を取り出す電極端子(集電端子)あるいはその周辺部分
が損傷し、亀裂が生じたり、破断が生じることが有っ
た。
For example, due to a large impact or the like, a displacement occurs between the battery body and the container, and an electrode terminal (current collecting terminal) for extracting an electric current from the battery body to the outside of the container or a peripheral portion thereof is damaged, causing cracks or breakage. Could occur.

【0004】また、リチウムイオン二次電池などでは、
より軽量化をはかるために、軽量化容器を省くこともあ
る。この場合、電極端子はむき出し状態で、衝撃に対す
る信頼性はさらに低い。
Further, in a lithium ion secondary battery, etc.,
To reduce the weight, the weight-reducing container may be omitted. In this case, the electrode terminals are exposed and the reliability against impact is even lower.

【0005】電池体を衝撃や変形圧力から防御し、電池
の信頼性を確保する方法には様々なものが提案されてい
る。たとえば米国特許5,460,904号にあるよう
に、電解質をゲル化する方法、日本国再公表特許WO9
9/48163号やWO99/48163号にあるよう
に電池体の各構成要素を接着する方法などである。ま
た、特開2001−118566号公報に開示されてい
るように、電池体から取り出されるタブ部分(電極端
子)に補強部材を取り付けて強度を向上させる方法も提
案されている。
Various methods have been proposed for protecting the battery body from impact and deformation pressure and ensuring the reliability of the battery. For example, as in US Pat. No. 5,460,904, a method for gelling an electrolyte, Japanese reissue patent WO 9
As described in 9/48163 and WO99 / 48163, a method of adhering the respective constituent elements of the battery body may be used. Further, as disclosed in Japanese Patent Laid-Open No. 2001-118566, a method of attaching a reinforcing member to a tab portion (electrode terminal) taken out from a battery body to improve strength has also been proposed.

【0006】特開2001−93576号公報には電池
体と容器を接着する方法が開示されている。この方法を
軽量化容器に適用しようとすれば、1)ラミネーション
フィルムは内面にヒートシールのためのフィルム層があ
り、通常の接着剤、粘着材では強固な接着が困難であ
る、2)軽量化容器で想定される薄型の電池においては
接着による厚さ増加が体積エネルギー密度を低下させ
る、3)接着剤から気散する物質が電池特性に影響を及
ぼす、などの問題点がある。また、2次電池に加わる過
大な衝撃に対抗できる接着力を実現できる接着方法は見
出されておらず、電極端子の機械的強度を向上させる簡
便な方法が必要とされている。
Japanese Patent Laid-Open No. 2001-93576 discloses a method of bonding a battery body and a container. If this method is applied to a lightweight container, 1) the lamination film has a film layer for heat sealing on the inner surface, and it is difficult to firmly bond with an ordinary adhesive or pressure-sensitive adhesive. 2) Weight saving In a thin battery assumed in a container, there is a problem that the increase in thickness due to adhesion lowers the volume energy density, and 3) the substance diffused from the adhesive affects the battery characteristics. Further, no bonding method has been found that can realize an adhesive force capable of resisting an excessive impact applied to the secondary battery, and a simple method for improving the mechanical strength of the electrode terminal is required.

【0007】[0007]

【発明が解決しようとする課題】本発明はかかる課題を
解決するためになされたもので、電極端子(集電端子)
の機械的強度を向上させて、過大な衝撃や変形圧力から
2次電池が損傷することを抑制することを目的としてい
る。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and it is an electrode terminal (collector terminal).
It is intended to improve the mechanical strength of the secondary battery and prevent the secondary battery from being damaged by an excessive impact or a deformation pressure.

【0008】[0008]

【課題を解決するための手段】本発明にかかる2次電池
は、対向配置された正極板と負極板を有しかつ充電可能
な電池体と、電池体から伸出しかつ正極板と連絡する正
極端子と、電池体から伸出しかつ負極板と連絡するとと
もに正極端子と所定間隔をおいて対向するように配置さ
れた負極端子と、所定間隔をおいて対向する正極端子と
負極端子を連絡する補強部材、を備えてなるものであ
る。
A secondary battery according to the present invention comprises a rechargeable battery body having a positive electrode plate and a negative electrode plate disposed opposite to each other, and a positive electrode extending from the battery body and communicating with the positive electrode plate. A terminal, a negative electrode terminal that extends from the battery body and communicates with the negative electrode plate, and is arranged so as to face the positive electrode terminal at a predetermined interval, and a reinforcement that connects the positive electrode terminal and the negative electrode terminal that face each other at a predetermined interval. And a member.

【0009】また、補強部材は、正極端子と負極端子を
挟持する熱融着性樹脂からなるものである。
The reinforcing member is made of a heat-fusible resin that sandwiches the positive electrode terminal and the negative electrode terminal.

【0010】また、補強部材は、正極端子と負極端子を
周回する絶縁性樹脂テープからなるものである。
The reinforcing member is composed of an insulating resin tape which surrounds the positive electrode terminal and the negative electrode terminal.

【0011】また、電池体、正極端子、負極端子および
補強部材を囲繞しかつ正極端子と負極端子の端部が外部
に伸出可能な筐体を備えてなるものである。
Further, the present invention is provided with a casing surrounding the battery body, the positive electrode terminal, the negative electrode terminal and the reinforcing member, and the ends of the positive electrode terminal and the negative electrode terminal extending outward.

【0012】また、本発明にかかる2次電池の製造法
は、間隙を挟んで対向配置された正極板と負極板を有す
る電池体に所定間隔をおいて対向配置するように正極端
子と負極端子を設ける工程と、所定間隔をおいて設けら
れた正極端子と負極端子を補強部材で連絡する工程と、
補強部材で連絡された電池体を一端を残して封止された
容器に収納する工程と、容器の封止されていない一端か
ら非水電解質液を正極板と負極板の間隙に注入する工程
と、一端を封口する工程を、備えてなるものである。
Further, in the method of manufacturing a secondary battery according to the present invention, the positive electrode terminal and the negative electrode terminal are arranged so as to be opposed to each other at a predetermined interval to a battery body having a positive electrode plate and a negative electrode plate which are opposed to each other with a gap therebetween. And a step of connecting the positive electrode terminal and the negative electrode terminal provided at a predetermined interval with a reinforcing member,
A step of accommodating the battery body connected by the reinforcing member in a sealed container leaving one end, and a step of injecting the non-aqueous electrolyte solution into the gap between the positive electrode plate and the negative electrode plate from the unsealed end of the container, A step of sealing one end is provided.

【0013】[0013]

【発明の実施の形態】本発明にかかる、2次電池を、非
水電解質電池を例に挙げて以下に説明する。図1は非水
電解質電池の構成を表す全体図で、図において、1は電
池体、2は正極端子、3は負極端子、4は容器シール、
6は補強部材である。また図2(a)〜(c)は電池体1を
輪切りにした断面を示している。図において、7は正極
板、8は負極板、9はセパレータである。
BEST MODE FOR CARRYING OUT THE INVENTION A secondary battery according to the present invention will be described below by taking a non-aqueous electrolyte battery as an example. FIG. 1 is an overall view showing the configuration of a non-aqueous electrolyte battery. In the figure, 1 is a battery body, 2 is a positive electrode terminal, 3 is a negative electrode terminal, 4 is a container seal,
Reference numeral 6 is a reinforcing member. 2 (a) to 2 (c) show a cross section of the battery body 1 cut in a ring. In the figure, 7 is a positive electrode plate, 8 is a negative electrode plate, and 9 is a separator.

【0014】先ず、電池体1の内部構造から説明する。
図2に示されるように電池体1は、セパレータ9を挟ん
で互いに近接して対向配置された正極板7と負極板8を
有し、各部材の間隙には電解質液(図示せず)が充填さ
れている。正極板7と負極板8を積層する構造には、図
2(a)に示めされる重ね合わせ構造、図2(b)に示めさ
れる折り畳み構造、図2(c)に示めされる巻き型構造、
などが考えられる。
First, the internal structure of the battery body 1 will be described.
As shown in FIG. 2, the battery body 1 has a positive electrode plate 7 and a negative electrode plate 8 that are arranged in close proximity to each other with a separator 9 interposed therebetween, and an electrolyte solution (not shown) is provided in the gap between the members. It is filled. The structure in which the positive electrode plate 7 and the negative electrode plate 8 are stacked includes a stacking structure shown in FIG. 2 (a), a folding structure shown in FIG. 2 (b), and a stacking structure shown in FIG. 2 (c). Winding type structure,
And so on.

【0015】正極板7および負極板8は活物質を集電体
(電極母材)に塗着したものである。正極板7における
活物質は、コバルト、マンガン、ニッケル等の遷移金属
の酸化物、カルコゲン化合物、あるいはこれらの複合化
合物、また各種の添加元素を加えたものが限定されるこ
となく使用できる。活物質は、粒径が0.3から20μ
mのものが使用され、特に好ましくは1から10μmの
ものである。これらの活物質と、アセチレンブラックや
ケッチェンブラックなどの炭素系導電助剤とポリフッ化
ビニリデンなどのバインダーを混合したものを集電体に
塗布し、20%から40%程度の多孔度を備えた正極板
7を形成する。
The positive electrode plate 7 and the negative electrode plate 8 are obtained by coating an active material on a current collector (electrode base material). The active material in the positive electrode plate 7 may be an oxide of a transition metal such as cobalt, manganese, or nickel, a chalcogen compound, a composite compound thereof, or a material to which various additive elements are added without any limitation. The active material has a particle size of 0.3 to 20μ
m is used, particularly preferably 1 to 10 μm. A mixture of these active materials, a carbon-based conductive auxiliary agent such as acetylene black or Ketjen black, and a binder such as polyvinylidene fluoride was applied to a current collector to have a porosity of about 20% to 40%. The positive electrode plate 7 is formed.

【0016】負極板8における活物質は、炭素質材料が
好ましく用いられるが、ホウ素、すずの酸化物を含有す
るものも用いられる。その形状は通常、粒状で、粒径は
0.3から20μmのもの、なかでも1から5μmのも
のが好ましく用いられている。負極板8も正極板7と同
様、ポリフッ化ビニリデンやブチル系のバインダーとと
もに集電体に塗布し、20%から40%程度の多孔度を
もたせる。また金属リチウムを活物質に用いることも可
能である。金属リチウムの場合は粒状、箔状、いずれの
ものでも良い。
A carbonaceous material is preferably used as the active material in the negative electrode plate 8, but a material containing an oxide of boron or tin is also used. The shape is usually granular, and the particle size is preferably 0.3 to 20 μm, and particularly preferably 1 to 5 μm. Similarly to the positive electrode plate 7, the negative electrode plate 8 is also applied to the current collector together with polyvinylidene fluoride or a butyl-based binder to have a porosity of about 20% to 40%. It is also possible to use metallic lithium as the active material. The metallic lithium may be granular or foil-shaped.

【0017】活物質の粒径が小さすぎると、特に正極で
は、活物質表面の被覆面積が大きくなりすぎてアセチレ
ンブラック等の導電助剤との接触率が低下し、充放電時
のリチウムイオン等のドープ、脱ドープが効率よく行わ
れず、電池特性が低下する。一方、活物質の粒径が大き
すぎる場合には、活物質内のイオンの拡散距離が増大
し、濃度分極の増大によって電池特性が低下する。また
電極板(正極板7および負極板8)の薄肉化が難しくな
り充填密度が低下するのみならず、形成された電極板表
面の凹凸が大きくなりセパレータ9との良好な接合が得
られなくなる。
If the particle size of the active material is too small, especially in the positive electrode, the surface area of the active material surface becomes too large, and the contact rate with the conductive auxiliary agent such as acetylene black decreases, resulting in lithium ions during charging and discharging. Doping and dedoping are not performed efficiently, and the battery characteristics deteriorate. On the other hand, when the particle size of the active material is too large, the diffusion distance of ions in the active material increases, and the concentration polarization increases, which deteriorates the battery characteristics. Further, not only is it difficult to reduce the thickness of the electrode plates (the positive electrode plate 7 and the negative electrode plate 8) and the packing density is lowered, but also the irregularities on the surface of the formed electrode plate become large, and good bonding with the separator 9 cannot be obtained.

【0018】集電体は電池体1の内部で電気化学的に安
定な金属が用いられ、正極板7にはアルミニウム、負極
板8には銅が好ましく用いられている。集電体は箔、
網、エクスパンドメタル等、いずれの形状のものでも使
用可能であるが、箔が用いられることが多い。
A metal that is electrochemically stable inside the battery body 1 is used as the current collector, aluminum is preferably used for the positive electrode plate 7 and copper is preferably used for the negative electrode plate 8. The current collector is foil,
Although any shape such as a net or expanded metal can be used, foil is often used.

【0019】正極端子2はアルミ金属等で形成された板
状部材(集電端子)を集電体(正極板7)に、また負極
端子3はニッケル、銅等で形成された板状部材(集電端
子)を集電体(負極板8)に、それぞれ溶接等で取り付
けたものである。溶接等で取り付ける代わりに、集電体
の端部を端子の形状に加工して用いてもよい。非水電解
質電池では、全体を軽量化するため、両電極端子に強度
が不十分ではあるが薄板状部材が用いられることが多
い。
The positive electrode terminal 2 is a plate-shaped member (current collector terminal) made of aluminum metal or the like as a current collector (positive electrode plate 7), and the negative electrode terminal 3 is a plate-shaped member made of nickel, copper or the like ( The current collector terminals are attached to the current collector (negative electrode plate 8) by welding or the like. Instead of attaching by welding or the like, the end portion of the current collector may be processed into a terminal shape and used. In a non-aqueous electrolyte battery, a thin plate member is often used for both electrode terminals in order to reduce the overall weight, although the strength is insufficient.

【0020】また、正極端子2および負極端子3は、重
ね合わせ構造の場合、集電体に連絡する複数の集電端子
が一つに接続されて電池体1の外部に取り出された構造
であることが多い。巻き型構造や折り畳み構造の場合に
は、電池体1の断面の中心部分から取り出す場合と、断
面の端の部分から取り出す場合がある。このように正極
端子2と負極端子3には、各種の取り出し方があるが、
正極板7と負極板8から取り出された集電端子が互いに
接触せず、電池体から効率よく電流が取り出せるよう
に、電池体1から同方向に取り出され、互いに対向配置
されておれば特に問題はない。
Further, in the case where the positive electrode terminal 2 and the negative electrode terminal 3 have a superposed structure, a plurality of current collecting terminals connected to the current collector are connected to one and taken out of the battery body 1. Often. In the case of a wound type structure or a folded structure, it may be taken out from the center part of the cross section of the battery body 1 or may be taken out from the end part of the cross section. As described above, there are various ways to take out the positive electrode terminal 2 and the negative electrode terminal 3,
If the current collecting terminals taken out from the positive electrode plate 7 and the negative electrode plate 8 do not come into contact with each other and the current is taken out from the battery body 1 in the same direction so that the current can be efficiently taken out from the battery body, it is particularly problematic. There is no.

【0021】補強部材6は正極端子2と負極端子3を連
絡する部材で、両電極端子を一体化させることによっ
て、機械的な強度を増す。その結果、衝撃によって正極
・負極端子に加わる力を分散させ、対衝撃性が高まる。
機械的強度を向上させるには一体化部分は厚いほど良い
が、電池体1の厚さよりも薄く成形する。また、集電体
と電極端子が結合する根元部分にできるだけ近づけて配
置する。
The reinforcing member 6 is a member that connects the positive electrode terminal 2 and the negative electrode terminal 3, and increases mechanical strength by integrating both electrode terminals. As a result, the force applied to the positive and negative electrode terminals by the impact is dispersed, and the impact resistance is enhanced.
In order to improve the mechanical strength, the thicker the integrated portion is, the better, but it is formed thinner than the battery body 1. Further, it is arranged as close as possible to the root portion where the current collector and the electrode terminal are connected.

【0022】補強部材6は必ずしも剛性の高い材料で構
成する必要はなく、正極端子2と負極端子3を連絡して
いればよい。連絡する方法には図3に示されているよう
に様々な形態が考えられる。正極端子2および負極端子
3が薄板状で、両電極端子の強度が低い場合に、本発明
にかかる補強部材6の効果が顕著に現われる。
The reinforcing member 6 does not necessarily have to be made of a material having a high rigidity, and may connect the positive electrode terminal 2 and the negative electrode terminal 3 to each other. There are various possible ways of communicating as shown in FIG. When the positive electrode terminal 2 and the negative electrode terminal 3 are thin plates and the strength of both electrode terminals is low, the effect of the reinforcing member 6 according to the present invention is remarkably exhibited.

【0023】図3(a)に示されている補強部材6a
は、端子間隔より幅の広い二枚の熱融着性樹脂で正極端
子2と負極端子3を挟持した後、この樹脂をホットプレ
スして、形成したものである。二枚の熱融着性樹脂の代
わりに、二つ折りの熱融着性樹脂をホットプレスしても
よい。
Reinforcing member 6a shown in FIG. 3 (a)
Is formed by sandwiching the positive electrode terminal 2 and the negative electrode terminal 3 with two heat-fusible resins having a width wider than the terminal interval, and then hot pressing the resin. Instead of two sheets of heat-fusible resin, two-fold heat-fusible resin may be hot pressed.

【0024】熱融着性シートの厚さは一体化後の電極端
子の厚さが電池体1の厚さを越えなければよいが、重量
が増加してエネルギー密度が低下するので、必要最小限
の厚さにする必要がある。またホットプレスによってセ
パレータ9が変成し、電池特性が劣化することが有るの
で、ホットプレス時の温度と時間を適当に選択する。セ
パレータを構成する材料の耐熱温度よりも低い温度でホ
ットプレスすれば、電池特性への影響は実質的に無視で
きる。この意味で、セパレータを構成する材料と同じ材
質の熱融着性シートを好ましく用いることができる。
The thickness of the heat-fusible sheet should be such that the thickness of the electrode terminals after integration does not exceed the thickness of the battery body 1, but since the weight increases and the energy density decreases, it is the minimum necessary. Need to be thick. Further, since the separator 9 may be transformed by hot pressing and the battery characteristics may be deteriorated, the temperature and time during hot pressing are appropriately selected. If hot pressing is performed at a temperature lower than the heat resistant temperature of the material forming the separator, the influence on the battery characteristics can be substantially ignored. In this sense, a heat-fusible sheet made of the same material as the material forming the separator can be preferably used.

【0025】図3(b)に示されている補強部材6b
は、正極端子2と負極端子3をポリイミド、ポリテトラ
フルオロエチレン等の電気絶縁性テープで巻いたもので
ある。ポリイミドテープ等で一体固定化する場合には、
一方の電極端子を起点として、両方の電極端子の周りに
2回周回させて固定させるのが好ましい。周回数を増や
せば強度は増加するが、エネルギー密度が低下するた
め、必要最小限にする必要がある。熱融着性樹脂シート
のホットプレスによる一体化固定と比べて量産性の点で
劣るが、電池体1の温度が上がらないという利点があ
る。電気絶縁性テープは補強部材6cのように8の字に
巻いても良い。
Reinforcing member 6b shown in FIG. 3 (b).
Is obtained by winding the positive electrode terminal 2 and the negative electrode terminal 3 with an electrically insulating tape such as polyimide or polytetrafluoroethylene. When integrally fixing with polyimide tape, etc.,
It is preferable to make one electrode terminal as a starting point and to circulate around and fix both electrode terminals twice. Although the strength increases as the number of turns increases, the energy density decreases, so it is necessary to minimize the strength. Although it is inferior in mass productivity to integrally fixing the heat-fusible resin sheet by hot pressing, there is an advantage that the temperature of the battery body 1 does not rise. The electrically insulating tape may be wound in a figure 8 like the reinforcing member 6c.

【0026】図3(d)に示されている補強部材6d
は、正極端子2と負極端子3を先ず、絶縁性粘着シート
11で被覆し、さらに正極端子2と負極端子3をポリテ
トラフルオロエチレン板、塩ビ板、ガラス板、またはセ
ラミック系板などの絶縁性板状部材で連絡したものであ
る。絶縁性粘着シート11があるので板状金属部材を使
用することもできる。板状部材を用いると熱融着性樹脂
を用いる場合よりもさらに機械的強度が高まる。なお、
絶縁性粘着シート11を省くこともある。
Reinforcing member 6d shown in FIG. 3 (d)
First, the positive electrode terminal 2 and the negative electrode terminal 3 are first coated with an insulating adhesive sheet 11, and the positive electrode terminal 2 and the negative electrode terminal 3 are further insulated with a polytetrafluoroethylene plate, a vinyl chloride plate, a glass plate, or a ceramic plate. They are connected by a plate member. Since there is the insulating adhesive sheet 11, a plate-shaped metal member can be used. The mechanical strength of the plate-shaped member is higher than that of the heat-fusible resin. In addition,
The insulating adhesive sheet 11 may be omitted.

【0027】電解質液は電解質溶媒に電解質塩を溶解し
たものである。電解質溶媒は、液状でもゲル状でも良
い。液状の電解質溶媒にはジメトキシエタン、ジエチル
エーテル等のエーテル系溶剤および、エチレンカーボネ
ート、プロピレンカーボネート等のエステル系溶剤の単
独物または混合物が含まれ、他の添加物を含んでいても
良い。電解質溶媒に溶かす電解質塩として、LiPF6、LiC
lO4、LiBF4、LiN(CF3SO2)2、LiN(C2F5SO2)2、LiCF3SO2
などが使用可能である。
The electrolyte solution is a solution of an electrolyte salt in an electrolyte solvent. The electrolyte solvent may be liquid or gel. Liquid electrolyte solvents include ether solvents such as dimethoxyethane and diethyl ether, and ester solvents such as ethylene carbonate and propylene carbonate, alone or as a mixture, and may include other additives. LiPF6, LiC as the electrolyte salt dissolved in the electrolyte solvent
lO4, LiBF4, LiN (CF3SO2) 2, LiN (C2F5SO2) 2, LiCF3SO2
Etc. can be used.

【0028】電解質液はポリマー成分に電解液を含有さ
せたゲルを用いることもできる。ゲル化する方法と材料
は、特に限定しないが、電解液含有量が20重量%から
98重量%のものが望ましい。電解液含有量が20重量
%以下ではゲル自身のイオン導電性が非常に低くなり、
非水電解質2次電池を形成した場合に電解質層に十分な
イオン導電性を付与できない。また、電解液含有量が9
8重量%以上ではゲルの強度が非常に弱くなりゲルにす
る効果が低下する。
As the electrolyte solution, a gel containing a polymer component containing the electrolyte solution may be used. The gelling method and material are not particularly limited, but it is preferable that the content of the electrolytic solution is 20% by weight to 98% by weight. When the electrolyte content is 20% by weight or less, the ionic conductivity of the gel itself becomes very low,
When forming a non-aqueous electrolyte secondary battery, sufficient ionic conductivity cannot be imparted to the electrolyte layer. Also, the electrolyte content is 9
If it is 8% by weight or more, the strength of the gel becomes very weak, and the effect of forming a gel decreases.

【0029】ゲルにはシリカ、アルミナ等の無機微粒子
を混合しても良い。このことによってゲルは多孔化し、
イオン導電性が向上したり短絡を防止できることによ
り、電池の安全性を向上できる。
Inorganic fine particles such as silica and alumina may be mixed with the gel. This makes the gel porous,
The safety of the battery can be improved by improving the ionic conductivity and preventing a short circuit.

【0030】ポリマー成分は、特に限定されるものでは
ないが、メタクリル酸、アクリル酸系のモノマーや、ア
ルキレンオキサイド、アクリロニトリル、エチレン、ス
チレン、ビニルアルコール、ビニルピロリドン等のモノ
マーを主鎖に含有する重合体、フッ化ビニリデンの単独
重合体、共重合体等の樹脂が使用可能である。
The polymer component is not particularly limited, but may be a methacrylic acid- or acrylic acid-based monomer or a polymer containing a monomer such as alkylene oxide, acrylonitrile, ethylene, styrene, vinyl alcohol or vinylpyrrolidone in the main chain. Resins such as coalesce, vinylidene fluoride homopolymers and copolymers can be used.

【0031】セパレータ9は電解質液が液状である場合
に必要である。セパレータ9は電解質液がゲル状である
場合にも設けられるが、セパレータ9がなくても電池と
して機能することもある。セパレータ9は、絶縁性の多
孔質膜、網、不繊布等の中から十分な強度があり、化学
的に安定なものを選択する。ポリプロピレン、ポリエチ
レン等の熱可塑性(融着)樹脂からなる多孔質膜が接着
性、安全性確保の観点から好ましい。
The separator 9 is necessary when the electrolyte solution is liquid. The separator 9 is provided even when the electrolytic solution is in a gel form, but may function as a battery without the separator 9. As the separator 9, a material having sufficient strength and chemically stable is selected from an insulating porous film, a net, a non-woven cloth and the like. A porous film made of a thermoplastic (fusion-bonding) resin such as polypropylene or polyethylene is preferable from the viewpoint of ensuring adhesiveness and safety.

【0032】電池体1は図4に示すように、電解質液の
蒸発と汚染を防止するために、容器5に収めることがで
きる。容器シール4は変性ポリエチレン等からなる樹脂
片で、正極・負極端子2、3と容器5との密着性を向上
することを目的に設けている。また、容器5の内面が導
電性を有する場合、正極端子2と負極端子3の短絡を防
ぐ効果もある。容器5はフィルムを袋状に加工したラミ
ネート容器、ステンレス、アルミ等の金属箔からなる缶
型容器等、いずれでも良い。
As shown in FIG. 4, the battery body 1 can be housed in a container 5 in order to prevent evaporation and contamination of the electrolyte solution. The container seal 4 is a resin piece made of modified polyethylene or the like, and is provided for the purpose of improving the adhesion between the positive and negative electrode terminals 2 and 3 and the container 5. Further, when the inner surface of the container 5 has conductivity, it also has an effect of preventing a short circuit between the positive electrode terminal 2 and the negative electrode terminal 3. The container 5 may be a laminated container obtained by processing a film into a bag shape, a can-shaped container made of metal foil such as stainless steel or aluminum, or the like.

【0033】ラミネート容器のフィルムには、熱融着に
よってシールでき、電池体からの電解質液漏出と外部か
らの水分の侵入を防げるものが適している。熱融着性樹
脂フィルムを使用する場合、内面または外面に、金属を
蒸着、メッキ等でコートしたり、アルミ等の金属箔をラ
ミネートしたりして、バリア性を向上したものが望まし
い。ラミネート容器の形成方法は各種のものが適用可能
である。角形に裁断したフィルムを二つ折りにして3方
を熱融着する方法、円筒型に形成したフィルムの両開口
部を熱融着する方法等がある。
The film of the laminated container is preferably one that can be sealed by heat fusion and can prevent leakage of electrolyte solution from the battery and invasion of moisture from the outside. When the heat-fusible resin film is used, it is preferable that the inner surface or the outer surface is coated with a metal by vapor deposition, plating, or laminated with a metal foil such as aluminum to improve the barrier property. Various methods can be applied for forming the laminated container. There are a method in which a film cut into a rectangular shape is folded in two and heat-sealed in three directions, and a method in which both openings of a cylindrical film are heat-sealed.

【0034】缶型容器は、十分な厚さを有する金属箔の
みから形成することもできるが、一般には軽量化のた
め、数ミクロンから数十ミクロンの厚さのアルミ箔に樹
脂をラミネートされたものが用いられる。内面には熱融
着性を付与するためのポリエチレンやポリプロピレンの
フィルム、外面には強度向上のためのポリエチレンテレ
フタレートや延伸ナイロンフィルムを積層することが望
ましい。
The can-shaped container may be formed only from a metal foil having a sufficient thickness, but generally, for the purpose of weight reduction, a resin is laminated on an aluminum foil having a thickness of several microns to several tens of microns. Things are used. It is desirable to laminate a polyethylene or polypropylene film for imparting heat fusion property on the inner surface and a polyethylene terephthalate or stretched nylon film for enhancing the strength on the outer surface.

【0035】容器5には裁断したままの状態の部材を用
いる場合もあるが、電池体に対応した凹部をプレス等で
加工してから用いることもなされる。熱融着した後に余
分な部分を切断したり、曲げ加工を施したりすることも
できる。
The container 5 may be a member in the state of being cut, but it may also be used after processing the recess corresponding to the battery body with a press or the like. It is also possible to cut an extra portion or perform a bending process after heat-sealing.

【0036】容器5が缶型容器の場合には、正極・負極
端子2、3は缶型容器から絶縁された導体に接続され、
電池外部との電流の導通が確保される。ラミネート容器
の場合には電池体1に付属した正極・負極端子2、3
は、熱融着部を貫通し外部に取り出される。変形圧力や
衝撃が加わった場合、電池体1と容器5は熱融着性樹脂
によって固定されており、正極・負極端子2、3の両電
極端子を補強部材6で一体化固定することによって両電
極端子に加わる力が分散されて、変形が抑制される。
When the container 5 is a can-shaped container, the positive and negative electrode terminals 2 and 3 are connected to a conductor insulated from the can-shaped container,
Conduction of current with the outside of the battery is secured. In the case of a laminated container, the positive and negative electrode terminals 2 and 3 attached to the battery body 1
Passes through the heat-sealed portion and is taken out to the outside. When a deforming pressure or impact is applied, the battery body 1 and the container 5 are fixed by a heat-fusible resin, and both positive and negative electrode terminals 2 and 3 are integrally fixed by the reinforcing member 6 to fix them. The force applied to the electrode terminals is dispersed and deformation is suppressed.

【0037】電解質液は、あらかじめ電池体1に含浸さ
せておく場合と、容器5に収納してから電池体1に含浸
させる場合が考えられる。予め電池体1に含浸してから
容器5に収納する方法では、多くの電池体1を一度に含
浸する注液プロセスを採用できるが、電池体1を容器5
に挿入する際、電池体2から漏れた電解質液が容器5の
封口シール面を濡らしてしまい、電池の密封性が損なわ
れる可能性がある。これに対し、電池体1を容器の所定
位置に配置してから電解質液を注射器等で封口から加え
る方法では、容器5の封口シール面を濡らさずに済む。
The electrolyte solution may be impregnated in the battery body 1 in advance, or may be stored in the container 5 and then impregnated in the battery body 1. In the method of impregnating the battery body 1 in advance and then storing it in the container 5, a liquid injection process in which many battery bodies 1 are impregnated at one time can be adopted.
When it is inserted into the battery pack, the electrolyte solution leaking from the battery body 2 may wet the sealing surface of the container 5 and impair the sealing performance of the battery. On the other hand, in the method in which the battery body 1 is arranged at a predetermined position in the container and then the electrolyte solution is added from the sealing port with a syringe or the like, it is not necessary to wet the sealing sealing surface of the container 5.

【0038】次に実施例に基づいて本発明の効果を詳し
く説明する。 実施例1. 電極板 ポリフッ化ビニリデンを5重量%、LiCoO2を87重量
%、黒鉛粉KS-6を8重量%に調整した正極活物質ペース
トを、集電体となる厚さ20μmのアルミ箔上にドクタ
ーブレード法で厚さ約100μmに塗布し、正極板7を
形成した。メソフェーズマイクロビーズカーボン(大阪
ガス(株)製)を95重量%、ポリフッ化ビニリデンを
5重量%に調整した負極活物質ペーストを、集電体とな
る厚さ12μmの銅箔上にドクターブレード法で厚さ約
100μmに塗布し、負極板8を形成した。
Next, the effects of the present invention will be described in detail based on examples. Example 1. Electrode plate Polyvinylidene fluoride 5% by weight, LiCoO2 87% by weight, graphite powder KS-6 8% by weight adjusted positive electrode active material paste on a 20 μm thick aluminum foil as a current collector by the doctor blade method To a thickness of about 100 μm to form a positive electrode plate 7. A negative electrode active material paste prepared by adjusting mesophase microbead carbon (manufactured by Osaka Gas Co., Ltd.) to 95% by weight and polyvinylidene fluoride to 5% by weight was formed on a copper foil having a thickness of 12 μm as a collector by a doctor blade method. The negative electrode plate 8 was formed by applying a film having a thickness of about 100 μm.

【0039】電極端子 5mm×55mm×0.25mmのアルミ製板状部材とニッケ
ル製板状部材を作成したあと、この板状部材に幅6mmの
変成ポリエチレンフィルム(容器シール4)をアルミラ
ミネート容器のヒートシール部分があたる部分に上下に
2枚ずつ熱融着した。各電極板を50mm×200mmに切
断し、集電体箔の縁部に各板状部材を超音波溶接によっ
て取り付け、正極・負極端子2、3とした。
After the electrode plate 5 mm × 55 mm × 0.25 mm plate member made of aluminum and plate member made of nickel were prepared, a modified polyethylene film (container seal 4) having a width of 6 mm was formed on the plate member in an aluminum laminated container. Two pieces were heat-fused on the upper and lower sides of the heat-sealed portion. Each electrode plate was cut into a size of 50 mm × 200 mm, and each plate member was attached to the edge portion of the collector foil by ultrasonic welding to obtain positive electrode / negative electrode terminals 2 and 3.

【0040】電池体 正極板7と負極板8の間に、52mm×210mmに切断し
たセパレータ9を挟み、これを幅が約40mmとなり、正
極・負極端子2、3が芯部分に来るように巻回し、最後
はカプトンテープで巻止め固定した。このとき正極・負
極端子は巻回された正極板7および負極板8から20mm
伸びた状態となった。
A separator 9 cut into a size of 52 mm × 210 mm is sandwiched between the battery body positive electrode plate 7 and the negative electrode plate 8 and the width is about 40 mm, and the positive and negative electrode terminals 2 and 3 are wound so as to come to the core portion. It was turned, and finally it was wrapped and fixed with Kapton tape. At this time, the positive and negative electrode terminals are 20 mm from the wound positive electrode plate 7 and negative electrode plate 8
It has become stretched.

【0041】補強部材 端子間隔より幅の広い2枚の熱融着性樹脂シートの間に
正極端子2と負極端子3を配置し、ホットプレス成形し
て両電極端子を一体固定させた。実施例1における熱融
着性樹脂シートは上下それぞれ厚さ300μmのポリプ
ロピレンシートで、ホットプレス温度を、その融点より
高い170度に設定して、正極・負極端子2、3が露出
しない程度の圧力で成形した。ホットプレスにより20
0μmまで薄肉化した。
The positive electrode terminal 2 and the negative electrode terminal 3 were placed between two heat-fusible resin sheets wider than the reinforcing member terminal interval, and hot press molding was performed to integrally fix both electrode terminals. The heat-fusible resin sheet in Example 1 is a polypropylene sheet having a thickness of 300 μm in each of the upper and lower sides, and the hot press temperature is set to 170 ° C. higher than the melting point thereof, and the pressure is such that the positive and negative electrode terminals 2 and 3 are not exposed. It was molded in. 20 by hot press
The thickness was reduced to 0 μm.

【0042】容器 102mm×58mmに切断したポリプロピレンを熱融着樹
脂として有するアルミラミネートフィルムを2つ折りに
して51mm×58mmとし、短辺側を約幅5mmでヒートシ
ールし筒状とした。筒状の容器5に電池体1を挿入後、
付着している水分を除去するために、真空加熱により、
十分に真空乾燥を行った。筒状にした容器5のヒートシ
ールした部分が電池体の正極・負極端子の中間に来るよ
うにし、この後、片方の電極端子の近辺をヒートシール
した。
An aluminum laminate film having polypropylene as a heat-sealing resin cut into 102 mm × 58 mm containers was folded in half to form 51 mm × 58 mm, and the short side was heat-sealed with a width of about 5 mm to form a tubular shape. After inserting the battery body 1 into the cylindrical container 5,
In order to remove the attached water, by vacuum heating,
It was sufficiently vacuum dried. The heat-sealed portion of the cylindrical container 5 was placed in the middle of the positive and negative electrode terminals of the battery body, and then the vicinity of one of the electrode terminals was heat-sealed.

【0043】電解質液 エチレンカーボネートとジエチルカーボネートの混合液
を電解質溶媒として六フッ化リン酸リチウムを電解質塩
とする電解質液を作成した。この電解質液を注射器に入
れ、ヒートシールされていない部分より注射器を奥まで
進入させて、電解質液を電池体(正極板7と負極板8の
間)に注入した。その後、アルミラミネートフィルムを
封口して、試験電池を完成させた。
Electrolyte Solution Using a mixed solution of ethylene carbonate and diethyl carbonate as an electrolyte solvent, an electrolyte solution containing lithium hexafluorophosphate as an electrolyte salt was prepared. This electrolyte solution was put into a syringe, and the syringe was inserted to the back from the portion not heat-sealed to inject the electrolyte solution into the battery body (between the positive electrode plate 7 and the negative electrode plate 8). Then, the aluminum laminate film was sealed to complete the test battery.

【0044】耐衝撃性 完成した10個の試験電池を、高さ1.5mからコンク
リート床に落下させ、耐衝撃性を評価した。電極端子部
分を下にした落下と、上にした落下を交互に繰り返し、
20回落下させた後で、試験電池を分解して電池体1の
破損状態を検証した。
Impact resistance Ten completed test batteries were dropped from a height of 1.5 m onto a concrete floor to evaluate impact resistance. The fall with the electrode terminal part down and the fall with the upper part alternately repeated,
After dropping 20 times, the test battery was disassembled to verify the damaged state of the battery body 1.

【0045】その結果、9個の試験電池は両電極端子部
分に亀裂が認められず、良品と判定された。1個の試験
電池については負極端子3に、端子幅の半分の長さの亀
裂が確認されたが、切断には至ってなかった。電池体1
の角の変形もわずかに残るものの抑制できた。ただし、
セパレータ9にポリエチレンを使用した電池体1では、
ホットプレス時の温度上昇の影響と思われる5%の容量
特性低下が見られた。
As a result, the nine test batteries were judged to be non-defective, because no cracks were found in the electrode terminal portions. Regarding one test battery, a crack having a length half the terminal width was confirmed in the negative electrode terminal 3, but it was not cut. Battery unit 1
Although the deformation of the corners was slightly left, it could be suppressed. However,
In the battery body 1 using polyethylene for the separator 9,
A 5% decrease in capacity characteristics, which is considered to be due to an increase in temperature during hot pressing, was observed.

【0046】実施例2.実施例2では、厚さ300μm
のポリエチレンシートを両電極端子の上下から130度
のホットプレスにより融着して補強部材6を形成した以
外は、実施例1と同様な方法で試験電池を作成した。評
価した結果、10個の試験電池すべてが良品と判定され
た。電池体1の角の変形もわずかに残るものの抑制でき
た。ポリエチレンを使えば、融点が低いためにホットプ
レス温度を下げることが可能で、その結果、電池特性の
劣化を抑えることができる。
Example 2. In Example 2, the thickness is 300 μm
A test battery was prepared in the same manner as in Example 1 except that the polyethylene sheet of 1 was fusion-bonded to both electrode terminals from above and below by hot pressing at 130 degrees to form the reinforcing member 6. As a result of the evaluation, all 10 test batteries were judged to be non-defective. Although the corner deformation of the battery body 1 was slightly left, it could be suppressed. Since polyethylene has a low melting point, the hot pressing temperature can be lowered, and as a result, deterioration of battery characteristics can be suppressed.

【0047】実施例3.実施例3では、厚さ150μm
のポリエチレンシートを上下から130度のホットプレ
スにより融着した以外は、実施例1と同様な方法で試験
電池を作成した。評価した結果、8個の試験電池は両電
極端子部分に亀裂が認められず、良品と判定された。2
個の電池については負極端子3に端子幅の半分の長さの
亀裂が確認されたが、切断には至ってなかった。電池体
1の角の変形もわずかに残るものの抑制できた。
Example 3. In Example 3, the thickness is 150 μm
A test battery was prepared in the same manner as in Example 1 except that the polyethylene sheet of 1 was fused by hot pressing from the top and bottom at 130 degrees. As a result of the evaluation, no crack was observed in both electrode terminal portions of the eight test batteries, and it was judged as a good product. Two
Regarding the individual batteries, cracks having a length half the terminal width were confirmed in the negative electrode terminal 3, but they were not cut. Although the corner deformation of the battery body 1 was slightly left, it could be suppressed.

【0048】実施例4.実施例4では、厚さ100μ
m、幅5mmのポリイミド粘着テープを2回転巻きつけ
て、補強部材6を形成した。筒状の容器部材に電池体1
を挿入し、実施例1と同様に試験電池を完成させ、10
個の試験電池について耐衝撃性の評価を行った。その結
果、10個の試験電池はすべて良品と判定された。電池
体1の角の変形もわずかに残るものの抑制できた。
Example 4. In Example 4, the thickness is 100 μ
A polyimide adhesive tape having a width of m and a width of 5 mm was wound twice around to form the reinforcing member 6. Battery body 1 in a cylindrical container member
To complete the test battery in the same manner as in Example 1, and
The impact resistance of each test battery was evaluated. As a result, all 10 test batteries were judged to be non-defective. Although the corner deformation of the battery body 1 was slightly left, it could be suppressed.

【0049】実施例5.実施例5でも、厚さ100μ
m、幅5mmのポリイミド粘着テープを2回転巻きつけて
補強部材6を形成した。容器を以下の方法で作成した以
外は、実施例4と同様な方法で試験電池を作成した。
Example 5. In Example 5, the thickness is 100μ
A polyimide adhesive tape having a width of 5 mm and a width of 5 mm was wound twice to form the reinforcing member 6. A test battery was prepared in the same manner as in Example 4 except that the container was prepared by the following method.

【0050】128mm×60mmに切断したポリプロピレ
ンを熱融着樹脂として有するアルミラミネートフィルム
に41mm×55mmの大きさで深さ4mmの凹部を電池体が
配置される位置にプレスによって形成した。これを2つ
折りにして、電池体を挟み、両電極端子部分を含む2辺
を約6mmの幅でヒートシールした。これを乾燥した後、
残った一辺から実施例1と同様に電解質液を注入し、封
口して試験電池を完成させた。
On an aluminum laminate film having polypropylene cut into 128 mm × 60 mm as a heat-sealing resin, a recess having a size of 41 mm × 55 mm and a depth of 4 mm was formed by pressing at a position where a battery body was arranged. This was folded in two, the battery body was sandwiched, and two sides including both electrode terminal portions were heat-sealed with a width of about 6 mm. After drying it,
An electrolyte solution was injected from the remaining one side in the same manner as in Example 1 and sealed to complete a test battery.

【0051】評価した結果、9個の試験電池は両電極端
子部分に亀裂が認められず、良品と判定された。1個の
電池については負極端子3に端子幅の半分の長さの亀裂
が確認されたが、切断には至ってなかった。
As a result of the evaluation, cracks were not recognized in both electrode terminal portions of the nine test batteries, and they were judged to be non-defective. With respect to one battery, a crack having a length half the terminal width was confirmed in the negative electrode terminal 3, but it was not cut.

【0052】比較例1.補強部材6を有しない電池体1
を用いている以外は、実施例1と同様の方法で試験電池
を完成させた。評価した結果、試験電池10個のうち7
個の電池について両電極端子部分に亀裂が入っており、
そのうち3個については正極または負極のいずれかの端
子が破断しているのが認められた。またすべての電池体
の角部分に損傷が認められた。
Comparative Example 1. Battery unit 1 without reinforcing member 6
A test battery was completed in the same manner as in Example 1 except that was used. As a result of evaluation, 7 out of 10 test batteries
There are cracks in both electrode terminals for each battery,
Regarding three of them, it was observed that either the positive electrode or the negative electrode was broken. Also, damage was found in the corners of all the battery bodies.

【0053】比較例2.補強部材6を有しない電池体を
作成し、容器を実施例5で説明した以下の方法で作成し
た。すなわち、128mm×60mmに切断したポリプロピ
レンを熱融着樹脂として有するアルミラミネートフィル
ムに41mm×55mmの大きさで深さ4mmの凹部を電池体
が配置される位置にプレスによって形成した。これを2
つ折りにして、電池体を挟み、両電極端子部分を含む2
辺を約6mmの幅でヒートシールした。これを乾燥した
後、残った一辺から実施例1と同様に電解質液を注入
し、封口して試験電池を完成させた。
Comparative Example 2. A battery body having no reinforcing member 6 was prepared, and a container was prepared by the following method described in Example 5. That is, a recess having a size of 41 mm × 55 mm and a depth of 4 mm was formed by pressing in an aluminum laminate film having polypropylene cut into a size of 128 mm × 60 mm as a heat-sealing resin at a position where a battery body was arranged. This 2
Fold it in half and sandwich the battery body, including both electrode terminal parts 2
The sides were heat-sealed with a width of about 6 mm. After drying this, an electrolyte solution was injected from the remaining side in the same manner as in Example 1 and sealed to complete a test battery.

【0054】耐衝撃性評価の結果、試験電池10個のう
ち8個の電池について両電極端子部分に亀裂が入ってお
り、そのうち7個については正極または負極のいずれか
の端子が破断しているのが、また3個については両極の
端子が破断しているのが認められた。またすべての電池
体の角部分に損傷が認められた。
As a result of the impact resistance evaluation, 8 of 10 test batteries had cracks in both electrode terminal portions, and 7 of them had the positive electrode or the negative electrode terminal broken. However, it was also found that the terminals of both electrodes were broken for three pieces. Also, damage was found in the corners of all the battery bodies.

【0055】図5に、以上に説明した耐衝撃性に対する
評価結果を実施例と比較例についてまとめて示した。補
強部材6を備えている実施例1〜5は、比較例1、2よ
りも良品の数が圧倒的に多く、本発明の有効性が明確に
表されている。
FIG. 5 shows the evaluation results for the impact resistance described above in a summary of Examples and Comparative Examples. In Examples 1 to 5 including the reinforcing member 6, the number of non-defective products is overwhelmingly larger than that in Comparative Examples 1 and 2, and the effectiveness of the present invention is clearly shown.

【0056】[0056]

【発明の効果】本発明にかかる2次電池は、対向配置さ
れた正極板と負極板を有しかつ充電可能な電池体と、電
池体から伸出しかつ正極板と連絡する正極端子と、電池
体から伸出しかつ負極板と連絡するとともに正極端子と
所定間隔をおいて対向するように配置された負極端子
と、所定間隔をおいて対向する正極端子と負極端子を連
絡する補強部材、を備えていることにより、正極端子と
負極端子に亀裂が生じることを低減することができる。
The secondary battery according to the present invention has a rechargeable battery body having a positive electrode plate and a negative electrode plate which are arranged opposite to each other, a positive electrode terminal extending from the battery body and communicating with the positive electrode plate, and a battery. A negative electrode terminal extending from the body and communicating with the negative electrode plate and arranged to face the positive electrode terminal at a predetermined interval; and a reinforcing member for communicating the positive electrode terminal and the negative electrode terminal facing each other at a predetermined interval. By doing so, it is possible to reduce the occurrence of cracks in the positive electrode terminal and the negative electrode terminal.

【0057】また、補強部材は、正極端子と負極端子を
挟持する熱融着性樹脂からなることにより、正極端子と
負極端子に亀裂が生じることを低減することができる。
Further, since the reinforcing member is made of the heat-fusible resin that sandwiches the positive electrode terminal and the negative electrode terminal, it is possible to reduce the occurrence of cracks in the positive electrode terminal and the negative electrode terminal.

【0058】また、補強部材は、正極端子と負極端子を
周回する絶縁性樹脂テープからなることにより、補強部
材の作成中に電池体の温度が上がることを防ぐことがで
きる。
Further, since the reinforcing member is composed of the insulating resin tape that surrounds the positive electrode terminal and the negative electrode terminal, it is possible to prevent the temperature of the battery body from rising during the production of the reinforcing member.

【0059】また、電池体、正極端子、負極端子および
補強部材を囲繞しかつ正極端子と負極端子の端部が外部
に伸出可能な筐体を備えていることにより、電解質液の
蒸発を防止することができる。
Further, since the battery body, the positive electrode terminal, the negative electrode terminal, and the reinforcing member are surrounded by the case, and the ends of the positive electrode terminal and the negative electrode terminal can be extended to the outside, the evaporation of the electrolyte solution is prevented. can do.

【0060】また、本発明にかかる2次電池の製造法
は、間隙を挟んで対向配置された正極板と負極板を有す
る電池体に所定間隔をおいて対向配置するように正極端
子と負極端子を設ける工程と、所定間隔をおいて設けら
れた正極端子と負極端子を補強部材で連絡する工程と、
補強部材で連絡された電池体を一端を残して封止された
容器に収納する工程と、封止されていない容器の一端か
ら非水電解質液を正極板と負極板の間隙に注入する工程
と、一端を封口する工程を、備えていることにより、容
器の封口シール面を濡らすことを防止できる。
Further, in the method for manufacturing a secondary battery according to the present invention, the positive electrode terminal and the negative electrode terminal are arranged so as to be opposed to each other at a predetermined interval to the battery body having the positive electrode plate and the negative electrode plate which are opposed to each other with a gap therebetween. And a step of connecting the positive electrode terminal and the negative electrode terminal provided at a predetermined interval with a reinforcing member,
A step of accommodating the battery body connected by the reinforcing member in a sealed container leaving one end, and a step of injecting a non-aqueous electrolyte solution into the gap between the positive electrode plate and the negative electrode plate from one end of the unsealed container, By including the step of sealing one end, it is possible to prevent the sealing sealing surface of the container from getting wet.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明にかかる2次電池の構成を表す全体図で
ある。
FIG. 1 is an overall view showing a configuration of a secondary battery according to the present invention.

【図2】本発明にかかる2次電池の断面を表す図であ
る。
FIG. 2 is a diagram showing a cross section of a secondary battery according to the present invention.

【図3】本発明にかかる補強部材の構成を説明するため
の図である。
FIG. 3 is a diagram for explaining a configuration of a reinforcing member according to the present invention.

【図4】本発明にかかる2次電池の別の構成を表す断面
図である。
FIG. 4 is a cross-sectional view showing another configuration of the secondary battery according to the present invention.

【図5】対衝撃性試験の結果を説明するための図であ
る。
FIG. 5 is a diagram for explaining the results of an impact resistance test.

【符号の説明】[Explanation of symbols]

1 電池体、 2 正極端子、 3 負極端子、 4
容器シール、 5 容器、 6 補強部材、 7 正極
板、 8 負極板、 9 セパレータ、
1 battery body, 2 positive electrode terminal, 3 negative electrode terminal, 4
Container seal, 5 container, 6 reinforcing member, 7 positive electrode plate, 8 negative electrode plate, 9 separator,

───────────────────────────────────────────────────── フロントページの続き (72)発明者 竹村 大吾 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 相原 茂 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 Fターム(参考) 5H022 AA09 AA18 BB03 CC05 CC08 CC12 CC16 EE06 KK03 5H029 AJ11 AK02 AK03 AK05 AL02 AL06 AL12 AL18 AM00 AM03 AM04 AM05 AM07 AM16 BJ04 BJ14 BJ15 CJ01 CJ05 CJ06 CJ13 DJ01 DJ05 EJ12    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Daigo Takemura             2-3 2-3 Marunouchi, Chiyoda-ku, Tokyo             Inside Ryo Electric Co., Ltd. (72) Inventor Shigeru Aihara             2-3 2-3 Marunouchi, Chiyoda-ku, Tokyo             Inside Ryo Electric Co., Ltd. F-term (reference) 5H022 AA09 AA18 BB03 CC05 CC08                       CC12 CC16 EE06 KK03                 5H029 AJ11 AK02 AK03 AK05 AL02                       AL06 AL12 AL18 AM00 AM03                       AM04 AM05 AM07 AM16 BJ04                       BJ14 BJ15 CJ01 CJ05 CJ06                       CJ13 DJ01 DJ05 EJ12

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 対向配置された正極板と負極板を有しか
つ充電可能な電池体と、前記電池体から伸出しかつ前記
正極板と連絡する正極端子と、前記電池体から伸出しか
つ前記負極板と連絡するとともに前記正極端子と所定間
隔をおいて対向するように配置された負極端子と、所定
間隔をおいて対向する前記正極端子と前記負極端子を連
絡する補強部材、を備えてなる2次電池。
1. A rechargeable battery body having a positive electrode plate and a negative electrode plate disposed opposite to each other, a positive electrode terminal extending from the battery body and in communication with the positive electrode plate, and extending from the battery body A negative electrode terminal connected to the negative electrode plate and arranged to face the positive electrode terminal at a predetermined interval; and a reinforcing member connecting the positive electrode terminal and the negative electrode terminal facing each other at a predetermined distance. Secondary battery.
【請求項2】 補強部材は、正極端子と負極端子を挟持
する熱融着性樹脂からなることを特徴とする請求項1記
載の2次電池。
2. The secondary battery according to claim 1, wherein the reinforcing member is made of a heat-fusible resin sandwiching the positive electrode terminal and the negative electrode terminal.
【請求項3】 補強部材は、正極端子と負極端子を周回
する絶縁性樹脂テープからなることを特徴とする請求項
1記載の2次電池。
3. The secondary battery according to claim 1, wherein the reinforcing member is made of an insulating resin tape that surrounds the positive electrode terminal and the negative electrode terminal.
【請求項4】 電池体、正極端子、負極端子および補強
部材を囲繞しかつ正極端子と負極端子の端部が外部に伸
出可能な筐体を備えてなる請求項1記載の2次電池。
4. The secondary battery according to claim 1, further comprising a casing which surrounds the battery body, the positive electrode terminal, the negative electrode terminal, and the reinforcing member and whose ends of the positive electrode terminal and the negative electrode terminal can be extended to the outside.
【請求項5】 間隙を挟んで対向配置された正極板と負
極板を有する電池体に所定間隔をおいて対向配置するよ
うに正極端子と負極端子を設ける工程と、前記所定間隔
をおいて設けられた正極端子と負極端子を補強部材で連
絡する工程と、前記補強部材で連絡された電池体を一端
を残して封止された容器に収納する工程と、前記容器の
封止されていない前記一端から非水電解質液を前記正極
板と負極板の間隙に注入する工程と、前記一端を封口す
る工程を、備えてなる2次電池の製造方法。
5. A step of providing a positive electrode terminal and a negative electrode terminal so as to be opposed to a battery body having a positive electrode plate and a negative electrode plate, which are opposed to each other with a gap therebetween, at a predetermined interval, and provided at the predetermined interval. Connecting the positive electrode terminal and the negative electrode terminal with a reinforcing member, storing the battery body connected with the reinforcing member in a sealed container leaving one end, and the unsealed container A method of manufacturing a secondary battery, comprising the steps of injecting a non-aqueous electrolyte solution into the gap between the positive electrode plate and the negative electrode plate from one end and sealing the one end.
JP2001276026A 2001-09-12 2001-09-12 Secondary battery and its method of manufacture Pending JP2003086172A (en)

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Publication Number Publication Date
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008529239A (en) * 2005-01-28 2008-07-31 エバレデイ バツテリ カンパニー インコーポレーテツド Electrochemical cell with improved internal contact
JP2010067456A (en) * 2008-09-10 2010-03-25 Gs Yuasa Corporation Battery and method for manufacturing the same
JP2011113854A (en) * 2009-11-27 2011-06-09 Toyota Motor Corp Battery pack and method for manufacturing the battery pack
JP2012513076A (en) * 2008-11-27 2012-06-07 エムプラス コーポレーション Secondary battery manufacturing method and secondary battery
KR20160122415A (en) * 2015-04-14 2016-10-24 현대자동차주식회사 A structure of electrode assembly for enhancing reliability and a method of manufacturing thereof
WO2019054114A1 (en) * 2017-09-14 2019-03-21 日産自動車株式会社 Stacked battery, and battery module
WO2022113615A1 (en) * 2020-11-24 2022-06-02 株式会社村田製作所 Battery

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008529239A (en) * 2005-01-28 2008-07-31 エバレデイ バツテリ カンパニー インコーポレーテツド Electrochemical cell with improved internal contact
JP2010067456A (en) * 2008-09-10 2010-03-25 Gs Yuasa Corporation Battery and method for manufacturing the same
JP2012513076A (en) * 2008-11-27 2012-06-07 エムプラス コーポレーション Secondary battery manufacturing method and secondary battery
JP2011113854A (en) * 2009-11-27 2011-06-09 Toyota Motor Corp Battery pack and method for manufacturing the battery pack
KR20160122415A (en) * 2015-04-14 2016-10-24 현대자동차주식회사 A structure of electrode assembly for enhancing reliability and a method of manufacturing thereof
KR101704184B1 (en) 2015-04-14 2017-02-07 현대자동차주식회사 A structure of electrode assembly for enhancing reliability and a method of manufacturing thereof
WO2019054114A1 (en) * 2017-09-14 2019-03-21 日産自動車株式会社 Stacked battery, and battery module
WO2022113615A1 (en) * 2020-11-24 2022-06-02 株式会社村田製作所 Battery

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