JP2002355651A - Organic waste treatment system - Google Patents
Organic waste treatment systemInfo
- Publication number
- JP2002355651A JP2002355651A JP2001166165A JP2001166165A JP2002355651A JP 2002355651 A JP2002355651 A JP 2002355651A JP 2001166165 A JP2001166165 A JP 2001166165A JP 2001166165 A JP2001166165 A JP 2001166165A JP 2002355651 A JP2002355651 A JP 2002355651A
- Authority
- JP
- Japan
- Prior art keywords
- organic waste
- kneading
- base material
- kneaded material
- pallet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010815 organic waste Substances 0.000 title claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 154
- 244000005700 microbiome Species 0.000 claims abstract description 23
- 238000004898 kneading Methods 0.000 claims description 66
- 230000005484 gravity Effects 0.000 claims description 17
- 239000006148 magnetic separator Substances 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 11
- 239000012634 fragment Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 2
- 235000019645 odor Nutrition 0.000 abstract 1
- 239000002361 compost Substances 0.000 description 25
- 239000002699 waste material Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 13
- 241000209094 Oryza Species 0.000 description 9
- 235000007164 Oryza sativa Nutrition 0.000 description 9
- 235000009566 rice Nutrition 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 230000032683 aging Effects 0.000 description 8
- 238000000855 fermentation Methods 0.000 description 8
- 230000004151 fermentation Effects 0.000 description 8
- 238000003860 storage Methods 0.000 description 7
- 239000011521 glass Substances 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 239000010903 husk Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000009965 odorless effect Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000001877 deodorizing effect Effects 0.000 description 4
- 238000010298 pulverizing process Methods 0.000 description 4
- 239000010802 sludge Substances 0.000 description 4
- 239000010902 straw Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000035943 smell Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 229910001111 Fine metal Inorganic materials 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 238000010564 aerobic fermentation Methods 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000009264 composting Methods 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 230000005070 ripening Effects 0.000 description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 102100033040 Carbonic anhydrase 12 Human genes 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 101000867855 Homo sapiens Carbonic anhydrase 12 Proteins 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 229920000704 biodegradable plastic Polymers 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010800 human waste Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000010909 process residue Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000013138 pruning Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/78—Recycling of wood or furniture waste
Landscapes
- Processing Of Solid Wastes (AREA)
- Combined Means For Separation Of Solids (AREA)
- Fertilizers (AREA)
Abstract
Description
【0001】[0001]
【発明の利用分野】この発明は生ゴミ等の有機廃棄物の
処理システムに関し、特に有機廃棄物を微生物により消
化させて、無臭無害化するようにした処理システムに関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a system for treating organic waste such as garbage, and more particularly to a system for digesting organic waste with microorganisms to make it odorless and harmless.
【0002】[0002]
【従来技術】生ゴミ等の有機廃棄物を微生物で処理し
て、堆肥を生産するシステムが知られている。このよう
なシステムでは、微生物による生ゴミの発酵に長時間が
必要なため広い場所を必要とする、発酵時の異臭により
立地が制限される等の問題がある。2. Description of the Related Art A system for producing compost by treating organic waste such as garbage with microorganisms is known. In such a system, there is a problem that a long place is required for fermentation of garbage by microorganisms, so that a large space is required, and a location is restricted by an unpleasant odor during fermentation.
【0003】この点に関し出願人は、微生物を含有する
処理母材を有機廃棄物と混練するための混練手段と、該
混練物を所定期間保管して熟成するための自動倉庫とを
設けて、熟成した混練物を次の有機廃棄物との混練用の
処理母材として前記混練手段へ供給するようにした有機
廃棄物処理システムを出願した(特願2001−185
47号)。In this regard, the applicant has provided a kneading means for kneading a treated base material containing microorganisms with organic waste, and an automatic warehouse for storing and kneading the kneaded material for a predetermined period of time. An application has been made for an organic waste treatment system in which the aged kneaded material is supplied to the kneading means as a processing base material for kneading with the next organic waste (Japanese Patent Application No. 2001-185).
No. 47).
【0004】[0004]
【発明の課題】この発明の基本的課題は、有機廃棄物を
比較的狭いスペースで効率的に処理でき、2次廃棄物や
悪臭の発生が少なく、かつ処理母材を繰り返して使用で
きるシステムを提供することにある(請求項1〜6)。
請求項2,3の発明での追加の課題は、異物を確実に分
離することにある。請求項4の発明での追加の課題は、
パレットに盛り付けた混練物からの悪臭を抑制し、かつ
熟成を速めながら、処理母材を循環使用できるようにす
ることにある。請求項6の発明での追加の課題は、計量
した熟成済みの混練物の取り扱いや保管を容易にするこ
とにある。A basic object of the present invention is to provide a system capable of efficiently treating organic waste in a relatively small space, reducing the generation of secondary waste and offensive odor, and repeatedly using a treated base material. (Claims 1 to 6).
An additional object of the invention according to claims 2 and 3 is to reliably separate foreign matter. An additional problem with the invention of claim 4 is that
An object of the present invention is to make it possible to recycle the treated base material while suppressing malodor from the kneaded material put on the pallet and accelerating aging. An additional object of the present invention is to facilitate the handling and storage of the measured and aged kneaded material.
【0005】[0005]
【発明の構成】この発明は、微生物を含有する処理母材
を有機廃棄物と混練するための混練手段と、該混練物を
盛り付けたパレットを所定期間保管して熟成するための
自動倉庫とを設けて、熟成した混練物を次の有機廃棄物
との混練用の処理母材として前記混練手段へ供給するよ
うにした有機廃棄物処理システムであって、熟成済みの
混練物から異物を除去するための手段と、異物を除去し
た混練物を計量するための手段とを設けたことを特徴と
する(請求項1)。SUMMARY OF THE INVENTION The present invention provides a kneading means for kneading a treated base material containing microorganisms with organic waste, and an automatic warehouse for storing and maturing a pallet on which the kneaded material is provided for a predetermined period. An organic waste treatment system provided to supply the aged kneaded material to the kneading means as a processing base material for kneading with the next organic waste, wherein foreign substances are removed from the aged kneaded material. Means for weighing the kneaded material from which foreign matter has been removed (claim 1).
【0006】好ましくは、除去手段を篩と比重選別機の
少なくとも一方で構成する(請求項2)。また好ましく
は、篩と比重選別機の少なくとも一方に加えて、混練前
の有機廃棄物または熟成済みの混練物から金属片を除去
するための磁選機を設ける(請求項3)。[0006] Preferably, the removing means is constituted by at least one of a sieve and a specific gravity separator. Preferably, in addition to at least one of the sieve and the specific gravity separator, a magnetic separator for removing metal pieces from the organic waste before kneading or the aged kneaded material is provided (claim 3).
【0007】好ましくは、パレット上に盛り付けた前記
混練物に処理母材を振り掛けるための手段を設けると共
に、前記計量手段では、少なくとも混練用と振掛用とに
計量する(請求項4)。特に好ましくは、前記計量手段
では、混練用、振掛用、及びその他用途用に計量する
(請求項5)。Preferably, there is provided means for sprinkling the processing base material on the kneaded material provided on the pallet, and the measuring means measures at least kneading and sprinkling (claim 4). Particularly preferably, the weighing means measures for kneading, sprinkling, and other uses (claim 5).
【0008】また好ましくは、計量した熟成済みの混練
物を保管するためのバケット倉庫を設ける(請求項
6)。[0008] Preferably, a bucket warehouse for storing the measured and aged kneaded material is provided (claim 6).
【0009】[0009]
【発明の作用と効果】この発明では、微生物を含有する
処理母材と有機廃棄物とを混練して、パレットに盛り付
け、自動倉庫で保管して熟成する。この間に有機廃棄物
は微生物により消化され、熟成した混練物は次の有機廃
棄物との混練用の処理母材となる。熟成は自動倉庫で行
えるので、比較的狭いスペースに多量の混練物を保管で
き、かつ倉庫内での作業をほぼ自動化できるので、発酵
に伴う高温・多湿・高CO2の環境で人が作業をする必
要が少なくなる。また有機廃棄物は微生物により消化さ
れて次の処理母材となるので、2次廃棄物の発生が少な
くなる。さらにパレットに盛り付けて熟成するので、通
気性が高く、切り返しが不要で、発酵期間が短く、悪臭
も少なくなる。さらにこの発明では、熟成した混練物か
ら異物を除去し計量して次の処理母材として再使用する
ので、処理母材に異物が堆積することが無く、また処理
母材の量を管理できる(請求項1)。According to the present invention, the treated base material containing microorganisms and the organic waste are kneaded, put on a pallet, stored in an automatic warehouse, and aged. During this time, the organic waste is digested by microorganisms, and the matured kneaded material becomes a processing base material for kneading with the next organic waste. Aging can be performed in an automatic warehouse, so a large amount of kneaded material can be stored in a relatively small space, and the work in the warehouse can be almost automated, so humans work in the environment of high temperature, high humidity and high CO2 associated with fermentation. Less need. Further, the organic waste is digested by the microorganism and becomes the next processing base material, so that the generation of secondary waste is reduced. Furthermore, since it is aged on a pallet, it has high air permeability, does not need to be turned over, has a short fermentation period, and has a low odor. Further, according to the present invention, the foreign matter is removed from the aged kneaded material, measured and reused as the next processing base material. Therefore, no foreign matter is deposited on the processing base material, and the amount of the processing base material can be controlled ( Claim 1).
【0010】請求項2の発明では、篩や比重選別機によ
り異物を除去するので、ガラス片や金属片などを除去
し、処理母材にこれらの異物が堆積するのを防止でき
る。請求項3の発明ではさらに磁選機を設けるので、微
細な金属片でも除去できる。According to the second aspect of the present invention, foreign matters are removed by a sieve or a specific gravity separator, so that glass pieces, metal pieces, and the like can be removed, so that these foreign matters can be prevented from being deposited on the processing base material. According to the third aspect of the present invention, since a magnetic separator is further provided, even a fine metal piece can be removed.
【0011】請求項4の発明では、パレットに盛り付け
た混練物に処理母材を振り掛けるので、悪臭をさらに少
なくし、ハエや虫などが寄りつくのを防止し、かつ熟成
を速めることができる。そして混練用と振掛用とに計量
し、熟成した混練物を的確に循環使用できる。請求項5
の発明では、混練用と振掛用とその他用途用とに計量す
るので、過剰分をコンポスト等の他の用途に振り分け
て、循環使用から除くことができる。According to the fourth aspect of the present invention, since the processing base material is sprinkled on the kneaded material arranged on the pallet, the odor can be further reduced, flies and insects can be prevented from approaching, and ripening can be accelerated. . The kneaded material that has been weighed for kneading and sprinkling can be accurately recycled. Claim 5
In the invention of the above, since the amount is measured for kneading, sprinkling and other uses, the excess can be distributed to other uses such as compost and removed from circulation use.
【0012】請求項6の発明では、バケット倉庫で計量
した熟成済みの混練物を保管するので、その取り扱いや
保管が容易になる。According to the sixth aspect of the present invention, since the aged kneaded material measured in the bucket warehouse is stored, the handling and storage thereof are facilitated.
【0013】[0013]
【実施例】図1〜図8に、生ゴミ等の有機廃棄物の処理
システムの概要を示す。これらの図において、2は有機
廃棄物処理システムで、4はピットで、生ゴミ等の有機
廃棄物を、ゴミ収集車や、食品工場、水産加工場、農産
物加工場、下水処理場の使用済みの汚泥タンク、製紙工
場、等のパイプから投入する。生ゴミの場合は例えば易
分解性のプラスチック袋等に詰めてピットに投入し、食
品加工屑や水産加工屑などは例えば裸でそのまま投入
し、コンベヤ5で破砕機6まで搬送する。破砕機6で
は、その上部から投入した有機廃棄物、(例えば野菜等
の生ゴミ)を一対のローラや一対のギヤ等の破砕手段の
隙間等に挟み込んで破砕しながら落下させ、落下した有
機廃棄物を適宜のケースに受けて、コンベヤ12,13
で次の混練・盛付機10,11へと搬送する。なお有機
廃棄物を破砕するとかなりの悪臭が生じるので、破砕機
6内の空気を土壌脱臭部7等の脱臭手段へと送気して脱
臭することが好ましい。1 to 8 show an outline of a system for treating organic waste such as garbage. In these figures, 2 is an organic waste treatment system, 4 is a pit, and organic waste such as garbage is used in a garbage truck, a food factory, a marine processing plant, an agricultural processing plant, and a sewage treatment plant. From sludge tanks, paper mills and other pipes. In the case of garbage, for example, the garbage is packed into an easily decomposable plastic bag or the like and put into a pit. In the crusher 6, the organic waste (for example, garbage such as vegetables) input from the upper portion is dropped while being crushed by being sandwiched between gaps of crushing means such as a pair of rollers or a pair of gears. The goods are received in an appropriate case, and
And conveyed to the next kneading / laying machines 10 and 11. It should be noted that when the organic waste is crushed, a considerable malodor is generated. Therefore, it is preferable that the air in the crusher 6 is sent to a deodorizing means such as the soil deodorizing section 7 for deodorization.
【0014】混練・盛付機10,11は、破砕された有
機廃棄物を処理母材と混練した後、例えば木製のパレッ
ト上に例えばほぼ均一な厚さに盛り付ける。使用するパ
レットは腐敗しにくい樹脂製や鉄製などでもよい。12
〜18はコンベヤで、コンベヤ12,13は前記の破砕
機6から混練・盛付機10,11まで有機廃棄物を収容
したケースを搬送し、コンベヤ14,15はケース自動
倉庫42から処理母材を収容したケースを混練・盛付機
10,11まで搬送する。コンベヤ16,17は処理母
材と生ゴミ等の有機廃棄物との混練物を盛り付けたパレ
ットを、振掛機20,21を介してパレット自動倉庫2
4まで搬送する。コンベヤ18はケース自動倉庫42内
のケースを作業エリア19まで搬送し、作業エリア19
では処理母材を収容したケースにおが屑を補充する等の
作業を行う。The kneading / laying machines 10 and 11 knead the crushed organic waste with the processing base material, and then, for example, place it on a wooden pallet to have a substantially uniform thickness. The pallet to be used may be made of resin or iron which does not easily perish. 12
Reference numerals 18 denote conveyors, and the conveyors 12 and 13 transport cases containing organic wastes from the crusher 6 to the kneading / laying machines 10 and 11, and the conveyors 14 and 15 use a processing base material from an automatic case warehouse 42. Is transported to the kneading / laying machines 10 and 11. The conveyors 16 and 17 carry pallets on which kneaded materials of processing base materials and organic wastes such as garbage are placed, and the pallets are automatically stored in the pallet automatic warehouse 2 via the sprinklers 20 and 21.
Conveyed to 4. The conveyor 18 transports the case in the case automatic warehouse 42 to the work area 19 and
Then, operations such as replenishing sawdust into the case containing the processing base material are performed.
【0015】混練・盛付機10,11で、生ゴミ等の有
機廃棄物と処理母材とを所定の割合で混合して、パレッ
ト上に混練物を例えばほぼ一定の厚さに盛り付ける。振
掛機20,21で、混練物の上面を覆うように、処理母
材を混練物のほぼ全面にほぼ均一に振り掛ける。振掛機
20,21で処理母材を振り掛けたパレットは、コンベ
ヤ16,17で自動倉庫内のステーション31,32ま
で搬送される。The kneading and laying machines 10 and 11 mix organic waste such as garbage and the processing base material at a predetermined ratio, and lay the kneaded material on a pallet to, for example, a substantially constant thickness. The processing base material is sprinkled almost uniformly over almost the entire surface of the kneaded material by the sprinklers 20 and 21 so as to cover the upper surface of the kneaded material. The pallets on which the processing base material is sprinkled by the sprinklers 20 and 21 are transported by conveyors 16 and 17 to stations 31 and 32 in an automatic warehouse.
【0016】パレット自動倉庫24では、長手方向中央
部に設けた走行路25に沿って、パレット搬送用のスタ
ッカークレーン26を走行させ、走行路25の両側に例
えば一対のラック28,29を設ける。ラック28,2
9の棚内に混練物を盛り付けたパレットを載置し、必要
に応じて自動倉庫24内の温度や湿度を制御しながら、
混練物をパレット上で熟成させる。振掛機20,21か
ら自動倉庫24へパレットを搬送するコンベヤ16,1
7の先端を自動倉庫24内に配置し、スタッカークレー
ン26へパレットを移し替えるためのステーション3
1,32とする。自動倉庫24には他にステーション3
3があり、ステーション33にはコンベヤを設けて、熟
成済みの混練物を載せたパレットをスタッカークレーン
26から受け取り、篩・計量機40へパレットを搬出す
る。ステーション34は、自動倉庫24で熟成させたコ
ンポストをホッパ35から搬出するためのステーション
で、コンベヤを備えている。In the automatic pallet warehouse 24, a stacker crane 26 for transporting pallets travels along a traveling path 25 provided at the center in the longitudinal direction, and for example, a pair of racks 28 and 29 are provided on both sides of the traveling path 25. Racks 28, 2
A pallet on which the kneaded material is placed is placed on the shelf 9 and, while controlling the temperature and humidity in the automatic warehouse 24 as necessary,
The kneaded material is aged on a pallet. Conveyors 16, 1 for transporting pallets from the sprinklers 20, 21 to the automatic warehouse 24
7 is placed in the automatic warehouse 24 and the station 3 for transferring the pallets to the stacker crane 26.
1, 32. Station 3 in the automatic warehouse 24
The conveyor 33 is provided in the station 33, receives the pallets on which the aged kneaded material is placed from the stacker crane 26, and carries out the pallets to the sieve / weighing machine 40. The station 34 is a station for carrying out the compost aged in the automatic warehouse 24 from the hopper 35, and includes a conveyor.
【0017】36,37は空調機器で、スタッカークレ
ーン26の走行路25を空気通路として、自動倉庫24
内を空調する。空調には例えば、空調機器36,37か
ら外気を送風して自動倉庫24内を換気する、あるいは
自動倉庫24内の空気を除湿する、自動倉庫24内の空
気を温度調整する、等のものがある。自動倉庫24で、
パレット上に盛り付けた混練物を熟成させるには、温度
や湿度の管理が重要で、温度や湿度を処理母材中の微生
物が活動し易い条件に保ち、パレット上の混練物を均一
にかつ短時間で熟成させる。なお、空調機器を用いるこ
となく、窓の開閉などによって換気可能とし、温度や湿
度に応じてその頻度を変更するようにしても良い。Numerals 36 and 37 denote air conditioners, which use the traveling path 25 of the stacker crane 26 as an air passage and an automatic warehouse 24.
Air conditioning inside. The air conditioning includes, for example, ventilation of the inside of the automatic warehouse 24 by blowing outside air from the air conditioners 36 and 37, dehumidification of the air in the automatic warehouse 24, and temperature adjustment of the air in the automatic warehouse 24. is there. In the automated warehouse 24,
It is important to control the temperature and humidity in order to age the kneaded material on the pallet.Keep the kneaded material on the pallet uniform and short, keeping the temperature and humidity under conditions that facilitate the activity of microorganisms in the treated base material. Aged in time. Note that ventilation may be performed by opening and closing windows without using an air conditioner, and the frequency may be changed according to temperature or humidity.
【0018】篩・計量機40は、パレット自動倉庫24
から熟成済みの混練物を載置したパレットを受け取り、
混練物をパレットから分離して篩に掛け、金属やプラス
チック等の異物を分離する。異物を分離した混練物を計
量器で、次の有機廃棄物の混練用、振掛用、コンポスト
生産や廃棄などのその他の用途に、所定量ずつ小分けす
る。ここでの所定量は、各用途毎の所定量で、用途が変
わると所定量も変化する。小分けした混練物を適宜のケ
ースに収容して、ケース自動倉庫42に保管する。44
はケース自動倉庫42のスタッカークレーンで、45,
46は例えば一対のラックで、48は篩・計量機40と
ケース自動倉庫42とを接続するステーションで、ケー
スを搬送するためのコンベヤを備えている。The sieving and weighing machine 40 is a pallet automatic warehouse 24
From the pallet on which the aged kneaded material is placed,
The kneaded material is separated from the pallet and sieved to separate foreign substances such as metal and plastic. The kneaded material from which the foreign matter has been separated is subdivided by a measuring device into predetermined amounts by a predetermined amount for other uses such as kneading, sprinkling, compost production and disposal of the next organic waste. The predetermined amount here is a predetermined amount for each application, and the predetermined amount changes as the application changes. The divided kneaded material is stored in an appropriate case and stored in the case automatic warehouse 42. 44
Is a stacker crane of the case automatic warehouse 42;
46 is, for example, a pair of racks, and 48 is a station connecting the sieve / weighing machine 40 and the case automatic warehouse 42, and is provided with a conveyor for transporting cases.
【0019】有機廃棄物処理システム2には、これ以外
に駐車場や事務室、資材置き場や、生産したコンポスト
等を平置きする平置き場50等を設ける。図1に示した
有機廃棄物処理システム2では、レイアウト自体は任意
であるが、図1のレイアウトは、パレット自動倉庫24
を例えば1基設けた、比較的小規模な有機廃棄物処理シ
ステムに適している。In addition to the above, the organic waste treatment system 2 is provided with a parking lot, an office, a material storage area, a flat storage area 50 for storing produced compost and the like. In the organic waste treatment system 2 shown in FIG. 1, the layout itself is arbitrary, but the layout of FIG.
Is suitable for a relatively small-scale organic waste treatment system provided with, for example, one.
【0020】図2に、混練・盛付機11の構成を示す。
以下では説明の便宜上、生ゴミを処理するものとする
が、他の有機廃棄物でも同様である。破砕機から、コン
ベヤ13により、生ゴミ53等を収容した生ゴミケース
52が送られてくる。ケース自動倉庫から、コンベヤ1
5により、処理母材55を収容した処理母材ケース54
が送られてくる。生ゴミケース52に対して、投入部6
0でケース52をチャックして180゜反転させる等の
ことにより、内部の生ゴミ53を落下させる。粉砕・投
入部62でも、同様に処理母材ケース54をチャックし
て180゜反転させる等により、処理母材55を落下さ
せる。粉砕・投入部62は、籾殻等の粉砕にも利用する
ので、粉砕用のローラやギヤ等を備えている。この他の
点では、粉砕・投入部62は投入部60と同様に構成す
る。FIG. 2 shows the structure of the kneading / laying machine 11.
In the following, garbage will be treated for convenience of description, but the same applies to other organic wastes. The garbage case 52 containing the garbage 53 and the like is sent from the crusher by the conveyor 13. Conveyor 1 from case automatic warehouse
5, the processing base material case 54 accommodating the processing base material 55
Is sent. For the garbage case 52, the input unit 6
The garbage 53 inside is dropped by, for example, chucking the case 52 at 0 and inverting it by 180 °. In the pulverizing / feeding unit 62, the processing base material 55 is dropped by, for example, chucking the processing base material case 54 and inverting it by 180 °. Since the crushing / feeding unit 62 is also used for crushing rice hulls and the like, the crushing / input unit 62 includes a crushing roller, a gear, and the like. In other respects, the pulverizing / charging unit 62 is configured similarly to the charging unit 60.
【0021】56はパレットで、木製、鉄製、プラスチ
ック製などとするが、底部を簀の子状とする、あるいは
底部にメッシュを設ける、などにより通気性を高めたも
のが好ましい。57は、パレット56上に盛り付けた混
練物で、ほぼ均一な厚さとなるように盛り付けて、熟成
が同じ速度で均一に進むようにする。Reference numeral 56 denotes a pallet made of wood, iron, plastic, or the like, and it is preferable that the pallet has an improved air permeability by, for example, making a bottom part of a pallet or providing a mesh on the bottom part. Reference numeral 57 denotes a kneaded material provided on the pallet 56, which is provided so as to have a substantially uniform thickness so that ripening proceeds uniformly at the same speed.
【0022】生ゴミ53と処理母材55は、混練部64
内に投入され、混練部64には例えば3個のスクリュー
コンベヤ65等を設ける。混練時にはスクリューコンベ
ヤ65で、図2の右側へ生ゴミや処理母材を搬送し、搬
送された生ゴミや処理母材は崩落面66まで運ばれて崩
れ、この間に混練される。盛付時には、スクリューコン
ベヤ65を逆方向に回転させて、図2の左側へ混練物を
搬送する。搬送された混練物は、混練部64の図2での
左側の底部に設けた孔70から落下し、混練物の落下と
同期してパレット56を図2の右から左へとコンベヤ1
7で搬送すると、パレット56上に均一な厚さに混練物
を盛り付けることができる。ここでは孔70の配列方向
をパレット56の短辺方向、コンベヤ17の搬送方向を
パレット56の長辺方向としたが、これらの逆でも良
く、孔70の配列方向とコンベヤ17の搬送方向とが直
交していればよい。The garbage 53 and the processing base material 55 are mixed in a kneading section 64.
The kneading section 64 is provided with, for example, three screw conveyors 65 and the like. At the time of kneading, the garbage and the processing base material are conveyed to the right side in FIG. 2 by the screw conveyor 65, and the conveyed garbage and the processing base material are transported to the collapse surface 66 and collapsed, and are kneaded during this. At the time of assembling, the screw conveyor 65 is rotated in the reverse direction to convey the kneaded material to the left side in FIG. The conveyed kneaded material falls through a hole 70 provided at the bottom of the kneading section 64 on the left side in FIG. 2, and the pallet 56 is moved from right to left in FIG.
When transported at 7, the kneaded material can be provided on the pallet 56 with a uniform thickness. Here, the arrangement direction of the holes 70 is the short side direction of the pallet 56, and the transport direction of the conveyor 17 is the long side direction of the pallet 56. However, the reverse direction may be used. It suffices if they are orthogonal.
【0023】68はノズルで、生ゴミの分解を繰り返す
うちに、処理母材中の微生物が変質してくるので、処理
母材に用いたのと同種の微生物の水溶液を混練時に補給
して、微生物の変質を防止すること等に用いる。またパ
レット56上に盛り付けた混練物57は、水分含有量が
ほぼ一定であることが好ましく、冬季等の乾燥期にはノ
ズル68から補水してもよい。含水率の制御は大まかで
良く、例えば生ゴミの含水率は夏期に95%程度、冬季
に70%程度で、混練盛り付け後や振り掛け後に60〜
65%程度が好ましい。また熟成後の含水率は例えば5
4%程度である。そこで特に水分計などを用いずに、作
業者の判断で補水すれば良い。また逆に含水率が高すぎ
る場合は、脱水や乾燥などの処理を施しても良い。Reference numeral 68 denotes a nozzle. As the decomposition of garbage is repeated, the microorganisms in the treated base material deteriorate, so that an aqueous solution of the same kind of microorganism used in the treated base material is supplied during kneading. Used to prevent the deterioration of microorganisms. The kneaded material 57 provided on the pallet 56 preferably has a substantially constant water content, and may be replenished with water from the nozzle 68 during a dry period such as winter. The water content may be roughly controlled, for example, the garbage may have a water content of about 95% in summer and about 70% in winter, and may be 60 to 60% after kneading and sprinkling or sprinkling.
About 65% is preferable. The water content after aging is, for example, 5
It is about 4%. Therefore, it is sufficient that water is refilled at the discretion of the operator without using a moisture meter or the like. Conversely, when the water content is too high, a treatment such as dehydration or drying may be performed.
【0024】実施例には2台の混練・盛付機10,11
を設け、これらの構成は基本的に同じとする。混練・盛
付機10でもコンポストの生産を行う場合、どちらの混
練・盛付機10,11にも、粉砕・投入部62を設け
る。混練・盛付機10ではコンポスト生産を行わない場
合、混練・盛付機10には、粉砕機能なしの投入部60
を一対設けても良い。なお混練と盛付とを同じ装置で行
うための機構は、図2のスクリューコンベヤ65には限
らない。例えば、ミキサー内にスクリューや羽を設けて
回転させて混練すると共に、ミキサーの底部に開閉自在
の孔を設けて、混練時には孔を閉じて混練物を閉じ込
め、盛付時には孔を開いて混練物が孔から出て盛り付け
られるようにすればよい。In the embodiment, two kneading / placing machines 10 and 11 are provided.
And these configurations are basically the same. When composting is also performed by the kneading / laying machine 10, both the kneading / laying machines 10 and 11 are provided with a pulverizing / charging unit 62. When compost production is not performed in the kneading / laying machine 10, the kneading / laying machine 10 has an input section 60 without a pulverizing function.
May be provided as a pair. The mechanism for performing kneading and laying with the same apparatus is not limited to the screw conveyor 65 of FIG. For example, a screw or a blade is provided in the mixer to rotate and knead it.At the bottom of the mixer, an openable hole is provided.When kneading, the hole is closed and the kneaded material is closed. May be arranged so as to protrude from the hole.
【0025】図3に振掛機20の構成を示し、他の振掛
機21も同じ構成である。コンベヤ16で、混練・盛付
機10からパレット自動倉庫24へとパレット56を搬
送し、72は処理母材を投入するためのホッパで、その
出口には首振り運動をする首振りコンベヤ73が設けら
れ、ホッパ72から投入された処理母材はコンベヤ73
により図3の右側に運ばれ、先端の投下孔74から混練
物57上にほぼ均一に振り掛けられる。コンベヤ73が
首振り運動するので、処理母材は混練物57の全面をほ
ぼ均一な厚さで被覆するように振り掛けられ、振り掛け
る厚さは混練物57の厚さ(例えば40cm厚程度)の例
えば1/10程度とする。そしてコンベヤ16によりパ
レット56が図3の左側へ搬送される間に、混練物57
上にほぼ均一に処理母材が振り掛けられる。FIG. 3 shows the structure of the sprinkler 20, and the other sprinklers 21 have the same structure. The conveyor 16 conveys the pallets 56 from the kneading / laying machine 10 to the pallet automatic warehouse 24, and 72 is a hopper for charging the processing base material, and at the outlet thereof, a oscillating conveyor 73 for oscillating motion is provided. The processing base material supplied from the hopper 72 is provided on the conveyor 73.
3 and is sprinkled almost uniformly on the kneaded material 57 from the drop hole 74 at the tip. Since the conveyor 73 oscillates, the processing base material is sprinkled so as to cover the entire surface of the kneaded material 57 with a substantially uniform thickness, and the sprinkling thickness is equal to the thickness of the kneaded material 57 (for example, about 40 cm thick). For example, about 1/10. While the pallet 56 is conveyed to the left side in FIG.
The processing base material is sprinkled almost uniformly on the top.
【0026】図4に篩・計量機40の構成を示すと、ス
テーション33からコンベヤにより、熟成した混練物5
7を載せたパレット56が、パレット自動倉庫から搬出
されてくる。このパレット56は、反転投入機80内で
チャックされて、例えば180゜反転し、これによって
混練物57はホッパ82内に落下する。ホッパ82の出
口側には振動篩等の篩84を設けて、篩のメッシュを通
過できない金属片やガラス片、セラミック片、プラスチ
ック片等を除いて、ダクト89から異物容器90へと排
出する。この時、異物の重量を測定すると、廃棄物の出
所と照合することにより、異物の混入源を推定できる。
また篩84に上ないしは斜め上向きの気流を加えると、
ポリエチレン袋の断片などのシート状のプラスチック
は、他の混練物との比重の差によって流されて除去する
ことができる。FIG. 4 shows the structure of the sieve / weighing machine 40. The kneaded material 5 aged from the station 33 by a conveyor is shown.
The pallet 56 carrying the No. 7 is carried out of the pallet automatic warehouse. The pallet 56 is chucked in the reversing and throwing machine 80 and, for example, is reversed by 180 °, whereby the kneaded material 57 falls into the hopper 82. A sieve 84 such as a vibrating sieve is provided at the outlet side of the hopper 82, and excluding metal pieces, glass pieces, ceramic pieces, plastic pieces, etc., which cannot pass through the mesh of the sieve, is discharged from the duct 89 to the foreign substance container 90. At this time, when the weight of the foreign substance is measured, the source of the foreign substance can be estimated by comparing the weight with the source of the waste.
When an upward or obliquely upward airflow is applied to the sieve 84,
Sheet-shaped plastics such as pieces of polyethylene bags can be removed by flowing away due to the difference in specific gravity from other kneaded materials.
【0027】篩84を通過した混練物はホッパ86から
計量器88に入り、次の混練用,次の振掛用,コンポス
ト生産用等の単位に小分けされる。実施例では、計量器
88の付近に、マグネットローラ91とベルト92とを
用いた磁選機を設け、篩84を通過した目の細かい金属
片をダクト93へ落下させて除去する。金属片以外のも
のはマグネットローラ91に吸着されないので落下位置
が異なり、ダクト93ではなく、ケース54に落下す
る。磁選機の種類や設置位置は任意で、例えばピットや
破砕機への有機廃棄物の投入部に設けても良く、また磁
選機を設けなくても良い。The kneaded material that has passed through the sieve 84 enters the weighing device 88 from the hopper 86, and is subdivided into units for the next kneading, next sprinkling, compost production, and the like. In the embodiment, a magnetic separator using a magnet roller 91 and a belt 92 is provided near the measuring device 88, and the fine metal pieces that have passed through the sieve 84 are dropped into the duct 93 and removed. Anything other than the metal piece is not attracted to the magnet roller 91 and therefore falls at a different position, and falls not on the duct 93 but on the case 54. The type and installation position of the magnetic separator may be arbitrarily set, for example, the magnetic separator may be provided at a pit or a portion for inputting organic waste into a crusher, or the magnetic separator may not be provided.
【0028】ここでは振動篩と磁選機とで異物を除去す
ることを示したが、これ以外に図5,図6に示すよう
に、比重の差を用いた選別機(以下比重選別機という)
を用いても良く、あるいは振動篩等の篩と比重選別機と
を併用しても良い。例えば、振動篩等の篩と磁選機と比
重選別機の3種を併用する、あるいは篩と比重選別機の
一方と磁選機とを併用することが好ましい。Here, it has been shown that foreign matter is removed by the vibrating sieve and the magnetic separator, but in addition, as shown in FIGS. 5 and 6, a separator using a difference in specific gravity (hereinafter referred to as a specific gravity separator).
Or a sieve such as a vibrating sieve and a specific gravity separator may be used in combination. For example, it is preferable to use a sieve such as a vibrating sieve and a magnetic separator and a specific gravity separator in combination, or to use one of the sieve and the specific gravity separator and a magnetic separator together.
【0029】図5の100は回転篩で、101は回転す
るドラムで、側面のメッシュから異物を排出し、102
は投入口、103は排出部である。図示しない機構によ
りドラム101を回転させると、投入された混練物は比
重により分離され、比重の大きい金属片やガラス片、セ
ラミック片はドラム101の側面から排出され、比重の
小さい熟成済みの混練物(処理母材)は例えば気流に乗
って排出部103から排出される。In FIG. 5, reference numeral 100 denotes a rotary sieve, 101 denotes a rotating drum, which discharges foreign substances from a mesh on a side surface;
Is an inlet, and 103 is a discharge unit. When the drum 101 is rotated by a mechanism (not shown), the input kneaded material is separated by specific gravity, and a metal piece, a glass piece, and a ceramic piece having a large specific gravity are discharged from the side of the drum 101, and an aged kneaded material having a small specific gravity is obtained. The (processed base material) is discharged from the discharge unit 103, for example, in an airflow.
【0030】図6はサイクロン110を用いた比重選別
機の例で、111は本体で、羽根112を内蔵し、11
3は投入口、114は開閉自在の異物出口、115は排
出口である。投入口113から吹き込まれた混練物は、
回転する羽根112で接線方向に振りとばされ、本体1
11の内壁に衝突する。比重の大きい金属片やガラス
片、セラミック片は内壁に衝突して運動エネルギーを失
うと沈降して、異物出口114上に堆積し、熟成済みの
混練物は比重が小さいので、気流に乗って排出口115
から排出される。FIG. 6 shows an example of a specific gravity sorter using a cyclone 110. Reference numeral 111 denotes a main body, which incorporates a blade 112, and
Reference numeral 3 denotes an input port, 114 denotes an openable and closable foreign substance outlet, and 115 denotes a discharge port. The kneaded material blown from the inlet 113 is
The wings 112 are swung tangentially by the rotating blades 112 and the main body 1
11 collides with the inner wall. Metal pieces, glass pieces, and ceramic pieces having a large specific gravity collide with the inner wall and lose their kinetic energy, settle down, and deposit on the foreign matter outlet 114. Exit 115
Is discharged from.
【0031】異物を除去され計量された混練物は処理母
材ケース54に小分けされ、ステーション48のコンベ
ヤによりケース自動倉庫42に入庫して、保管される。
なお混練用、振掛用、コンポスト生産用は、処理母材の
量がそれぞれ異なり、計量器88で各々の用途に応じた
量を計量して小分けする。The kneaded material from which the foreign matter has been removed and weighed is subdivided into processing base material cases 54, and is stored in the automatic case storage 42 by the conveyor of the station 48 and stored.
The amounts of the processing base materials for kneading, sprinkling, and compost production are different from each other, and the amount according to each application is measured by the measuring device 88 and subdivided.
【0032】図7に実施例での有機廃棄物の処理工程を
示す。ピットから投入された生ゴミ等の有機廃棄物は破
砕機で破砕され、生じた悪臭は土壌脱臭部等で処理され
る。破砕された有機廃棄物は混練・盛付機へ搬送され、
ケース自動倉庫からは混練用の分量に計量された処理母
材がコンベヤを通して搬送され、破砕済みの有機廃棄物
と混練される。この時、微生物の変質を補うために、必
要に応じて微生物溶液からなる活性液が添加され、乾燥
期には補水する。FIG. 7 shows a process of treating organic waste in the embodiment. Organic waste such as raw garbage introduced from the pit is crushed by a crusher, and the generated odor is treated in a soil deodorizing section or the like. The crushed organic waste is transported to a kneading / plating machine,
From the case automatic warehouse, the processing base material measured in an amount for kneading is conveyed through a conveyor and kneaded with the crushed organic waste. At this time, an active liquid composed of a microbial solution is added as necessary to compensate for the deterioration of the microorganisms, and water is replenished during the drying period.
【0033】混練・盛付機では、1台の混練装置を用い
てスクリューコンベヤの回転方向を反転させることによ
り、最初に混練を行い、次にパレットへの盛付を行う。
そしてパレットをコンベヤで搬送しながら混練・盛付機
で盛り付けると、ほぼ均一な厚さに自動的に盛り付ける
ことができる。混練物を盛り付けたパレットはコンベヤ
で振掛機の下部を通過し、その表面にほぼ均一に処理母
材を振り掛ける。振掛に用いる処理母材も、ケース単位
でケース自動倉庫に保管され、振掛機へとコンベヤで搬
送されて振り掛けられる。In the kneading / laying machine, the kneading is performed first by using a single kneading device to reverse the rotation direction of the screw conveyor, and then the pallet is mounted.
When the pallets are placed on a kneading / laying machine while being conveyed on a conveyor, the pallets can be automatically placed to a substantially uniform thickness. The pallet on which the kneaded material is placed passes through the lower part of the sprinkler on a conveyor, and the treated base material is sprinkled almost uniformly on the surface thereof. The processing base material used for sprinkling is also stored in a case automatic warehouse on a case-by-case basis, conveyed to a sprinkler by a conveyor, and sprinkled.
【0034】処理母材を振り掛けたパレットは、コンベ
ヤによりパレット自動倉庫へ入庫され、自動的にラック
内の所定の棚に載置されて保管される。具体的な例を示
すと、パレット1枚当たりの有機廃棄物の量は例えば1
50kg程度で、生ゴミの場合、含水率は冬季には70
%程度、夏期には95%程度である。混練機で添加する
処理母材は、熟成済みの混練物が主体で、例えばその体
積は1000リットル程度である。処理母材が不足する場合
は、おが屑や稲藁、麦藁、籾殻、バーク(木材の皮)な
どで増量する。また有機廃棄物と処理母材との混練の割
合は、有機廃棄物1Kg当たり、処理母材が3〜20リット
ル程度が好ましい。混練物の含水率は約60〜65%程
度で、冬季には補水して、この程度の含水率になるよう
にする。盛り付け済みのパレットでの混練物の厚さは例
えば40cmで、通気性を確保して、均一な発酵を切り返
しなしに行うため、厚さは10cm〜80cm程度が好まし
く、特に好ましくは20〜60cm程度とする。The pallets on which the processing base material has been sprinkled are put into an automatic pallet warehouse by a conveyor, and are automatically placed on a predetermined shelf in the rack and stored. As a specific example, the amount of organic waste per pallet is, for example, 1
Approximately 50 kg, in the case of garbage, the water content is 70 in winter.
% In summer and about 95% in summer. The processing base material added by the kneader is mainly an aged kneaded material, and its volume is, for example, about 1000 liters. When the processing base material is insufficient, the amount is increased with sawdust, rice straw, wheat straw, rice husk, bark (wood skin), or the like. The ratio of kneading the organic waste and the processing base material is preferably about 3 to 20 liters of the processing base material per 1 kg of the organic waste. The water content of the kneaded material is about 60 to 65%, and the water is replenished in winter to obtain such a water content. The thickness of the kneaded material on the pallet that has been provided is, for example, 40 cm, and the thickness is preferably about 10 cm to 80 cm, particularly preferably about 20 cm to 60 cm, in order to ensure air permeability and perform uniform fermentation without turning back. And
【0035】処理母材中のおが屑は、混練物の通気性を
高め、微生物等を保持し、生じた悪臭や腐敗液等を吸収
する。処理母材と有機廃棄物との混練物は、微生物で栄
養分を消化されて無臭無害化し、実際には処理母材を振
り掛けた後はほとんど臭わない。おが屑は植物繊維分の
例で、バーク(木材の皮)、稲藁、麦藁、籾殻などでも
よい。The sawdust in the treated base material enhances the air permeability of the kneaded material, retains microorganisms and the like, and absorbs the generated bad smell and putrefaction liquid. The kneaded product of the treated base material and the organic waste is rendered odorless and harmless by digestion of nutrients by microorganisms, and practically hardly smells after sprinkling the treated base material. Sawdust is an example of a plant fiber content, and may be bark (wood skin), rice straw, wheat straw, rice husk, or the like.
【0036】さらに振掛機では例えば100リットル程度の
処理母材を混練物の表面に振り掛ける。ここでの処理母
材は熟成済みの混練物そのものであるが、量が不足する
場合はおが屑等を加え、微生物が老化あるいは変質する
と、微生物の水溶液などを加えても良い。パレット自動
倉庫では、空調装置36,37により換気と除湿と温度
調整とが行われており、混練物が微生物によって消化さ
れる際の発酵熱で、自動倉庫内の気温は外気温よりもや
や高く、換気量を制御することにより、ほぼ一定温度に
空調されると共に、混練物からの蒸発による湿度増を防
止する。Further, in the sprinkler, for example, about 100 liters of the processing base material is sprinkled on the surface of the kneaded material. The treated base material is an aged kneaded product itself, but if the amount is insufficient, sawdust or the like may be added, and when the microorganisms age or deteriorate, an aqueous solution of the microorganisms may be added. In the automatic pallet warehouse, ventilation, dehumidification and temperature adjustment are performed by the air conditioners 36 and 37, and the temperature in the automatic warehouse is slightly higher than the outside temperature due to the fermentation heat when the kneaded material is digested by microorganisms. By controlling the amount of ventilation, air conditioning is performed to a substantially constant temperature, and an increase in humidity due to evaporation from the kneaded material is prevented.
【0037】パレット自動倉庫内で、混練物は約2週間
程度熟成され、処理母材中の微生物により生ゴミ等の有
機廃棄物が消化され、好気性発酵なので悪臭の発生量は
少ない。この間の最初の1週間に混練物は70℃程度ま
で昇温し、高温菌が活動して、蛋白質や糖類、セルロー
スなどが分解され、次の1週間で温度が室温付近まで低
下してリグニンなどの分解の遅い成分が分解される。こ
の発酵は、パレット上の好気性発酵で、おが屑などによ
り通気性を高めていることにより、アンモニアや硫化水
素等の発生は僅かである。また微量に生じたアンモニア
等の悪臭は、混練物の表面に振り掛けられた処理母材で
吸着され、分解される。さらに処理母材を振り掛けるこ
とにより、混練物の上面からの熟成を促進し、全体とし
て混練物の熟成を速める。またパレットの主要部を木製
とする、あるいはパレットの底部を簀の子状とする、ま
たは底部にメッシュを設けると、混練物は上下から通気
を得ることができる。さらにパレット上に盛り付けるの
で、バケット等に盛り付ける場合と異なり、側面方向か
らの通気性も得ることができる。そしてパレットとパレ
ット間の上下の隙間や、スタッカークレーンの走行路か
ら通気して、混練物へ空気を供給する。これらのため、
均一にかつ短時間で多量の有機廃棄物の熟成を終えるこ
とができる。In the automatic pallet warehouse, the kneaded material is aged for about two weeks, and organic waste such as garbage is digested by microorganisms in the treated base material. During the first week during this period, the temperature of the kneaded material rises to about 70 ° C, and thermophilic bacteria are activated to decompose proteins, sugars, cellulose, and the like. Slowly decomposing components are decomposed. This fermentation is an aerobic fermentation on a pallet, and the generation of ammonia, hydrogen sulfide, and the like is slight because the air permeability is enhanced by sawdust and the like. In addition, the malodor such as ammonia generated in a minute amount is adsorbed and decomposed by the processing base material sprinkled on the surface of the kneaded material. Further, by sprinkling the treated base material, aging from the upper surface of the kneaded material is promoted, and the aging of the kneaded material as a whole is accelerated. If the main part of the pallet is made of wood, or the bottom of the pallet is made of a sword, or the bottom is provided with a mesh, the kneaded material can obtain ventilation from above and below. Furthermore, since it is arranged on a pallet, it is possible to obtain air permeability from the side direction, unlike the case of arranging on a bucket or the like. Then, air is supplied from the upper and lower gaps between the pallets and the traveling path of the stacker crane to the kneaded material. For these,
Aging of a large amount of organic waste can be completed uniformly and in a short time.
【0038】混練物は、処理母材を振り掛けた後はほと
んど臭わない。熟成した混練物はパレット当たり110
0リットル程度で体積はほとんど変化せず、含水率は54%
程度であり、混練振り掛け時の含水率60〜65%より
もやや乾燥している。病原菌や植物の種子などは、発酵
初期に70℃程度まで昇温した際に死滅しており、無害
である。熟成した混練物は無臭無害で、分解可能な有機
物はほとんどない。The kneaded material hardly smells after the treated base material is sprinkled. Aged kneaded material is 110 per pallet
The volume hardly changes at about 0 liters and the water content is 54%
It is slightly dry than the water content of 60 to 65% when kneading and sprinkling. Pathogenic bacteria and plant seeds are harmless because they die when the temperature is raised to about 70 ° C. in the early stage of fermentation. The aged kneaded material is odorless and harmless, and there is almost no decomposable organic matter.
【0039】熟成済みの混練物を篩・計量機で篩に掛け
て異物を除去する。異物として問題になるのは、プラス
チック類、ガラスやセラミック類、金属類で、篩を通す
ことにより、これらの内で篩の目よりも粗いものを除去
できる。次にマグネットローラなどを用いた磁選機によ
り、篩を通過した金属の細粒を除去できる。また回転篩
やサイクロンなどの比重選別機を用いると、ガラス片や
セラミック片等を除去できる。このようにして異物を除
去し、都市部のゴミを処理してもコンポストとして使用
できるようにし、かつ処理母材を繰り返し使用しても異
物が堆積しないようにする。なおコンポスト生産を行わ
ない場合、異物の除去は複数回の処理に対して1回行う
ようにしても良い。The aged kneaded material is sieved with a sieve / weighing machine to remove foreign substances. The problem of foreign matter is plastics, glass, ceramics, and metals, which can be removed through a sieve by passing through a sieve. Next, fine particles of metal that have passed through the sieve can be removed by a magnetic separator using a magnet roller or the like. When a specific gravity sorter such as a rotary sieve or a cyclone is used, glass pieces, ceramic pieces, and the like can be removed. In this way, the foreign matter is removed, so that the foreign matter in the urban area can be used as compost even if it is processed, and the foreign matter does not accumulate even if the processing base material is repeatedly used. When compost production is not performed, foreign matter may be removed once for a plurality of processes.
【0040】篩を通過するなどにより異物を除去した混
練物を、回転計量器などの計量器で計量し、次の混練
用,振掛用に所定量ずつ計量して、ケース自動倉庫で保
管する。この所定量は、次の混練用が例えば1000リッ
トル、振掛用が100リットルで、消化が進みすぎて合計量が
1100リットルに達しない場合は、おが屑等を補充して合
計量を1100リットルにする。The kneaded material from which foreign matter has been removed by passing through a sieve or the like is weighed by a measuring device such as a rotary measuring device, weighed by a predetermined amount for the next kneading and shaking, and stored in an automatic case warehouse. . This predetermined amount is, for example, 1000 liters for the next kneading and 100 liters for the sprinkling. If digestion proceeds too much and the total amount does not reach 1100 liters, the total amount is reduced to 1100 liters by adding sawdust and the like. I do.
【0041】コンポスト生産などの他の用途のため、熟
成した混練物を抽出する場合、抽出量とほぼ同量のおが
屑等の繊維分を加えて、混練用と振掛用とで、合計量を
1100リットルにする。そして混練用や振掛用などの、有
機廃棄物処理システム内での循環利用の割合は、例えば
50%以上、好ましくは70%以上とし、特に好ましく
は70〜90%とする。またコンポスト生産等の他の用
途が無い場合は、100%を混練用や振掛用として循環
利用する。混練用に計量した処理母材は、混練前に必要
に応じておが屑等の繊維分を補充し、ケース自動倉庫に
再入庫する。そしてケースをコンベヤで混練・盛付機ま
で搬出して、生ゴミと混練して、次の生ゴミの処理に用
いる。When extracting an aged kneaded material for other uses such as compost production, a fiber amount such as sawdust which is almost the same as the amount of extraction is added, and the total amount of kneading and sprinkling is added. Make up to 1100 liters. The proportion of the circulating use in the organic waste treatment system for kneading and sprinkling is, for example, 50% or more, preferably 70% or more, and particularly preferably 70 to 90%. If there is no other use such as compost production, 100% is recycled for kneading and sprinkling. The processed base material measured for kneading is supplemented with fiber such as sawdust if necessary before kneading, and then re-entered into the case automatic warehouse. Then, the case is carried out to a kneading / laying machine by a conveyor, kneaded with garbage, and used for the next garbage treatment.
【0042】図7に示したように、処理母材は他のパレ
ットに由来する処理母材とは混合せずにパレット単位で
運用し、活性の低下を微生物の追加で補い、例えば活性
液や培養後未使用の処理母材などの形態で、微生物を追
加する。そして過剰分をコンポスト生産などに振り当て
る。他のパレットのからの処理母材と混合せずに、パレ
ット単位で処理母材を運用することにより、処理母材が
汚染あるいは劣化、変質した際の被害を最小限にでき、
処理母材の交換時期の管理も的確にできる。As shown in FIG. 7, the processing base material is operated on a pallet basis without being mixed with the processing base material derived from another pallet, and the decrease in the activity is compensated for by adding microorganisms. After the culture, microorganisms are added in a form such as an unused treated base material. The surplus is allocated to compost production. By operating the processing base material on a pallet basis without mixing with the processing base material from another pallet, damage when the processing base material is contaminated, deteriorated, or deteriorated can be minimized.
It is also possible to accurately manage the replacement time of the processing base material.
【0043】図8にコンポスト生産の工程を示すと、コ
ンポスト(堆肥)の需要は季節によって著しく変動する
ので、コンポストの生産量も季節変動する。そこでコン
ポスト生産が必要になるまで、熟成した混練物のうちで
過剰分をコンポスト用に小分けし、ケース自動倉庫に保
管する。なおコンポスト生産を比較的長期間行わない場
合は、熟成した混練物を全量循環再利用する。コンポス
ト生産用には、籾殻等を加えてこれを混練・盛付機の粉
砕・投入部で粉砕し、鶏糞や食用油、米糠等の栄養分を
適宜に加えて処理母材と籾殻等を混練し、パレット上に
盛り付ける。FIG. 8 shows the process of compost production. Since the demand for compost (compost) fluctuates remarkably depending on the season, the amount of compost produced also fluctuates seasonally. Until compost production becomes necessary, the excess of the aged kneaded material is subdivided for compost and stored in a case automatic warehouse. When compost production is not performed for a relatively long time, the entire amount of the aged kneaded material is recycled. For compost production, rice husks and the like are added and crushed in the crushing / feeding section of the kneading and laying machine. And serve on a pallet.
【0044】籾殻を粉砕する際にはかなりの埃が発生
し、しかも粉砕済みの籾殻は飛びやすく保管性に劣るの
で、混練・盛付機で投入と同時に粉砕する。また小規模
な有機廃棄物処理システム2なので、混練・盛付には生
ゴミにもコンポスト化にも同じ装置を用いる。そして籾
殻と混練し栄養分を加えた処理母材を、同様のパレット
を用いて自動倉庫に収容し、1週間程度熟成し、熟成し
たコンポストはホッパから排出して平置き場等に保管
し、出荷する。When crushing the rice husks, considerable dust is generated, and the crushed rice hulls are easy to fly and have poor storage properties. In addition, since it is a small-scale organic waste treatment system 2, the same apparatus is used for kneading and staking for garbage and composting. Then, the processed base material mixed with rice husks and added with nutrients is stored in an automatic warehouse using the same pallet, aged for about one week, the aged compost is discharged from a hopper, stored in a flat storage place, and shipped. .
【0045】実施例では投入した有機廃棄物を有機廃棄
物処理システム2内で無臭無害化し、廃棄物となるのは
金属やプラステック等の異物程度である。これ以外にコ
ンポストが生じるが、これは廃棄物ではなく有効利用で
きる。このように実施例では有機廃棄物をほぼ閉鎖的に
処理でき、また悪臭の発生が少なく、熟成を立体的な自
動倉庫内で効率的に制御しながら行うことができ、多量
の有機廃棄物を短時間で均一に処理できる。In the embodiment, the inputted organic waste is made odorless and harmless in the organic waste treatment system 2, and the waste is only foreign matters such as metal and plastic. Other compost is produced, but this is not waste but can be used effectively. As described above, in the embodiment, the organic waste can be treated almost in a closed manner, the generation of odor is small, and the aging can be performed while efficiently controlling the aging in a three-dimensional automatic warehouse. It can be processed uniformly in a short time.
【0046】実施例は生ゴミの処理を中心に説明した
が、水産廃棄物、食品加工廃棄物、畜産廃棄物、林業廃
棄物、屎尿や、活性汚泥やヘドロなどの有機汚泥、飲料
廃棄物や落ち葉、剪定廃棄物、製材工場の廃棄物、製紙
工場の廃棄物などでも同様である。実施例では、好気性
発酵を用いるので悪臭の発生が少なく、処理母材を振り
掛けるのでハエや虫が寄りつかず、2週間程度で短期間
に有機廃棄物を分解できる。またCO2の発生やダイオ
キシンの発生などの環境への負担が少なく、設備費が僅
かで、焼却、脱硝、脱硫、脱塵などの処理も不要なた
め、運営コストも低い。熟成済みの混練物は処理システ
ム内で再使用でき、2次廃棄物は僅かで、2次廃棄物は
無害無臭でコンポストなどに用いることができる。Although the embodiment has been described mainly with respect to the processing of garbage, marine waste, food processing waste, livestock waste, forestry waste, human waste, organic sludge such as activated sludge and sludge, beverage waste and the like are described. The same applies to fallen leaves, pruning waste, sawmill waste, and paper mill waste. In the embodiment, since aerobic fermentation is used, the generation of bad odor is small, and since the treated base material is sprinkled, flies and insects do not approach, and the organic waste can be decomposed in about two weeks in a short time. In addition, the burden on the environment such as the generation of CO2 and dioxin is small, the equipment cost is small, and there is no need for treatment such as incineration, denitration, desulfurization, and dust removal. The aged kneaded material can be reused in the treatment system, the secondary waste is small, and the secondary waste is harmless and odorless and can be used for compost and the like.
【図1】 実施例の有機廃棄物処理システムのレイア
ウトを示す平面図FIG. 1 is a plan view showing a layout of an organic waste treatment system according to an embodiment.
【図2】 実施例で用いた混練・盛付機を示す平面図FIG. 2 is a plan view showing a kneading / placing machine used in the embodiment.
【図3】 実施例で用いた振掛機を示す平面図FIG. 3 is a plan view showing a sprinkler used in the embodiment.
【図4】 実施例で用いた篩・計量機を示す側面図FIG. 4 is a side view showing a sieve / weighing machine used in the embodiment.
【図5】 変形例で用いた回転篩を示す斜視図FIG. 5 is a perspective view showing a rotary sieve used in a modification.
【図6】 第2の変形例で用いたサイクロンを示す斜
視図FIG. 6 is a perspective view showing a cyclone used in a second modification.
【図7】 実施例での、生ゴミの循環消滅サイクルを
示す工程図FIG. 7 is a process diagram showing a cycle of garbage circulation and disappearance in an example.
【図8】 実施例での、コンポスト製造工程を示す工
程図FIG. 8 is a process diagram showing a compost manufacturing process in an example.
2 有機廃棄物処理システム 4 ピット 5 コンベヤ 6 破砕機 7 土壌脱臭部 10,11 混練・盛付機 12〜18 コンベヤ 19 作業エリア 20,21 振掛機 22 コンベヤ 24 パレット自動倉庫 25 走行路 26 スタッカークレーン 28,29 ラック 31〜34 ステーション 35 ホッパ 36,37 空調機器 40 篩・計量機 42 ケース自動倉庫 44 スタッカークレーン 45,46 ラック 48 ステーション 50 平置き場 52 生ゴミケース 53 生ゴミ 54 処理母材ケース 55 処理母材 56 パレット 57 混練物 60 投入部 62 粉砕投入部 64 混練部 65 スクリューコンベヤ 66 崩落面 68 ノズル 70 孔 72 ホッパ 73 首振りコンベヤ 74 投下孔 80 反転投入機 82 ホッパ 84 篩 86 ホッパ 88 計量器 89,93 ダクト 90 異物容器 91 マグネットローラ 92 ベルト 100 回転篩 101 ドラム 102 投入口 103 排出部 110 サイクロン 111 本体 112 羽根 113 投入口 114 異物出口 115 排出口 2 Organic waste treatment system 4 Pit 5 Conveyor 6 Crusher 7 Soil deodorizing unit 10, 11 Kneading / laying machine 12-18 Conveyor 19 Work area 20, 21 Sprinkler 22 Conveyor 24 Pallet automatic warehouse 25 Runway 26 Stacker crane 28,29 rack 31-34 station 35 hopper 36,37 air conditioner 40 sieve / weigher 42 case automatic warehouse 44 stacker crane 45,46 rack 48 station 50 flat place 52 garbage case 53 garbage 54 processing base material case 55 processing Base material 56 Pallet 57 Kneaded material 60 Input unit 62 Crushing input unit 64 Kneading unit 65 Screw conveyor 66 Collapse surface 68 Nozzle 70 Hole 72 Hopper 73 Swing conveyor 74 Drop hole 80 Reversing input device 82 Hopper 84 Sieve 86 Hopper 88 Weighing device 89, 93 Duct 90 Foreign matter container 91 Magnet roller 92 Belt 100 Rotary sieve 101 Drum 102 Input port 103 Discharge unit 110 Cyclone 111 Main body 112 Blade 113 Input port 114 Foreign substance exit 115 Output port
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B07B 1/28 B07B 7/083 7/083 9/00 A 9/00 C05F 9/00 C05F 9/00 17/00 17/00 17/02 17/02 B09B 3/00 ZABA Fターム(参考) 4D004 AA02 AA03 AA04 AC04 BA04 CA04 CA08 CA09 CA12 CA15 CA19 CA48 CB05 CB13 CB28 CB45 CC08 DA02 DA06 DA08 DA09 4D021 AA01 AA13 CA03 CA11 EA10 EB01 EB02 FA23 GB01 GB03 HA10 4H061 AA02 AA03 AA10 EE66 FF06 GG42 GG48 GG70 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) B07B 1/28 B07B 7/083 7/083 9/00 A 9/00 C05F 9/00 C05F 9/00 17 / 00 17/00 17/02 17/02 B09B 3/00 ZABA F-term (reference) 4D004 AA02 AA03 AA04 AC04 BA04 CA04 CA08 CA09 CA12 CA15 CA19 CA48 CB05 CB13 CB28 CB45 CC08 DA02 DA06 DA08 DA09 4D021 AA01 AA10 EA10 EB10 EB02 FA23 GB01 GB03 HA10 4H061 AA02 AA03 AA10 EE66 FF06 GG42 GG48 GG70
Claims (6)
と混練するための混練手段と、該混練物を盛り付けたパ
レットを所定期間保管して熟成するための自動倉庫とを
設けて、熟成した混練物を次の有機廃棄物との混練用の
処理母材として前記混練手段へ供給するようにした有機
廃棄物処理システムであって、 熟成済みの混練物から異物を除去するための手段と、異
物を除去した混練物を計量するための手段とを設けたこ
とを特徴とする、有機廃棄物処理システム。1. A kneading means for kneading a treated base material containing microorganisms with organic waste, and an automatic warehouse for storing and maturing a pallet on which the kneaded material is provided for a predetermined period of time. An organic waste treatment system in which the kneaded material thus obtained is supplied to the kneading means as a processing base material for kneading with the next organic waste, and a means for removing foreign matter from the aged kneaded material. Means for measuring the kneaded material from which foreign matter has been removed.
くとも一方を備えていることを特徴とする、請求項1の
有機廃棄物処理システム。2. The organic waste treatment system according to claim 1, wherein said removing means includes at least one of a sieve and a specific gravity separator.
て、混練前の有機廃棄物または熟成済みの混練物から金
属片を除去するための磁選機を設けたことを特徴とす
る、請求項2の有機廃棄物処理システム。3. A magnetic separator for removing metal fragments from organic waste before kneading or aged kneaded material, in addition to at least one of a sieve and a specific gravity separator. 2. Organic waste treatment system.
理母材を振り掛けるための手段を設けると共に、前記計
量手段では、少なくとも混練用と振掛用とに計量するよ
うにしたことを特徴とする、請求項1〜3のいずれかの
有機廃棄物処理システム。4. A means for sprinkling a processing base material on the kneaded material provided on a pallet, and the measuring means measures at least kneading and sprinkling. The organic waste treatment system according to claim 1.
びその他用途用に計量するようにしたことを特徴とす
る、請求項4の有機廃棄物処理システム。5. The organic waste treatment system according to claim 4, wherein said weighing means is weighed for kneading, sprinkling, and other uses.
めのバケット倉庫を設けたことを特徴とする、請求項4
または5の有機廃棄物処理システム。6. A bucket warehouse for storing a measured and aged kneaded material, wherein a bucket warehouse is provided.
Or 5 organic waste treatment system.
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