JP2002212765A - Rust preventive and coating material composition - Google Patents
Rust preventive and coating material compositionInfo
- Publication number
- JP2002212765A JP2002212765A JP2001002620A JP2001002620A JP2002212765A JP 2002212765 A JP2002212765 A JP 2002212765A JP 2001002620 A JP2001002620 A JP 2001002620A JP 2001002620 A JP2001002620 A JP 2001002620A JP 2002212765 A JP2002212765 A JP 2002212765A
- Authority
- JP
- Japan
- Prior art keywords
- compound
- rust
- parts
- rust preventive
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 230000003449 preventive effect Effects 0.000 title claims abstract description 42
- 238000000576 coating method Methods 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 title claims abstract description 22
- 239000000203 mixture Substances 0.000 title abstract description 12
- 239000000463 material Substances 0.000 title abstract description 10
- 150000001875 compounds Chemical class 0.000 claims abstract description 77
- -1 gluconic acid compound Chemical class 0.000 claims description 31
- 239000008199 coating composition Substances 0.000 claims description 29
- 239000000758 substrate Substances 0.000 claims description 23
- 239000003112 inhibitor Substances 0.000 claims description 22
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 18
- 239000004927 clay Substances 0.000 claims description 17
- RGHNJXZEOKUKBD-SQOUGZDYSA-N Gluconic acid Natural products OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 229920000388 Polyphosphate Polymers 0.000 claims description 11
- 239000001205 polyphosphate Substances 0.000 claims description 11
- 235000011176 polyphosphates Nutrition 0.000 claims description 11
- 239000000126 substance Substances 0.000 claims description 11
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 10
- 239000000174 gluconic acid Substances 0.000 claims description 10
- 235000012208 gluconic acid Nutrition 0.000 claims description 10
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 8
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 8
- 229940050410 gluconate Drugs 0.000 claims description 6
- KLSJWNVTNUYHDU-UHFFFAOYSA-N Amitrole Chemical compound NC1=NC=NN1 KLSJWNVTNUYHDU-UHFFFAOYSA-N 0.000 claims description 5
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 5
- 239000010445 mica Substances 0.000 claims description 5
- 229910052618 mica group Inorganic materials 0.000 claims description 5
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
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- IHNXHUNMFYXQCG-UHFFFAOYSA-N 4-ethyl-1h-pyrazole Chemical compound CCC=1C=NNC=1 IHNXHUNMFYXQCG-UHFFFAOYSA-N 0.000 claims description 3
- GDGIVSREGUOIJZ-UHFFFAOYSA-N 5-amino-3h-1,3,4-thiadiazole-2-thione Chemical compound NC1=NN=C(S)S1 GDGIVSREGUOIJZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000005909 Kieselgur Substances 0.000 claims description 3
- 229910021536 Zeolite Inorganic materials 0.000 claims description 3
- WHMDKBIGKVEYHS-IYEMJOQQSA-L Zinc gluconate Chemical compound [Zn+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O WHMDKBIGKVEYHS-IYEMJOQQSA-L 0.000 claims description 3
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- ICPMTQOYWXXMIG-OPDGVEILSA-K aluminum;(2r,3s,4r,5r)-2,3,4,5,6-pentahydroxyhexanoate Chemical compound [Al+3].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O ICPMTQOYWXXMIG-OPDGVEILSA-K 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 3
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- 229940005657 pyrophosphoric acid Drugs 0.000 claims description 3
- 229910000275 saponite Inorganic materials 0.000 claims description 3
- 229910021647 smectite Inorganic materials 0.000 claims description 3
- 239000000176 sodium gluconate Substances 0.000 claims description 3
- 235000012207 sodium gluconate Nutrition 0.000 claims description 3
- 229940005574 sodium gluconate Drugs 0.000 claims description 3
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 claims description 3
- 239000010456 wollastonite Substances 0.000 claims description 3
- 229910052882 wollastonite Inorganic materials 0.000 claims description 3
- 239000010457 zeolite Substances 0.000 claims description 3
- 239000011670 zinc gluconate Substances 0.000 claims description 3
- 235000011478 zinc gluconate Nutrition 0.000 claims description 3
- 229960000306 zinc gluconate Drugs 0.000 claims description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 2
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- 229960001545 hydrotalcite Drugs 0.000 claims description 2
- 229910052570 clay Inorganic materials 0.000 claims 3
- NSPMIYGKQJPBQR-UHFFFAOYSA-N 4H-1,2,4-triazole Chemical compound C=1N=CNN=1 NSPMIYGKQJPBQR-UHFFFAOYSA-N 0.000 claims 1
- VRIVJOXICYMTAG-IYEMJOQQSA-L iron(ii) gluconate Chemical compound [Fe+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O VRIVJOXICYMTAG-IYEMJOQQSA-L 0.000 claims 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052804 chromium Inorganic materials 0.000 abstract description 3
- 239000011651 chromium Substances 0.000 abstract description 3
- 239000003973 paint Substances 0.000 description 37
- 239000000049 pigment Substances 0.000 description 27
- 239000003795 chemical substances by application Substances 0.000 description 21
- 229920005989 resin Polymers 0.000 description 17
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- 230000000694 effects Effects 0.000 description 12
- 238000003756 stirring Methods 0.000 description 11
- 239000003960 organic solvent Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
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- 239000010410 layer Substances 0.000 description 9
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- 239000002344 surface layer Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000004925 Acrylic resin Substances 0.000 description 7
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- 238000002156 mixing Methods 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 238000004090 dissolution Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 description 6
- 239000011707 mineral Substances 0.000 description 6
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- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 4
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
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- SNTWKPAKVQFCCF-UHFFFAOYSA-N 2,3-dihydro-1h-triazole Chemical compound N1NC=CN1 SNTWKPAKVQFCCF-UHFFFAOYSA-N 0.000 description 2
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- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 description 2
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- 239000003431 cross linking reagent Substances 0.000 description 1
- XMYLSWOTJKUSHE-UHFFFAOYSA-N cyanamide;lead Chemical compound [Pb].NC#N XMYLSWOTJKUSHE-UHFFFAOYSA-N 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000009830 intercalation Methods 0.000 description 1
- 230000002687 intercalation Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229940046892 lead acetate Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052899 lizardite Inorganic materials 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Natural products OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 1
- 230000001617 migratory effect Effects 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- IBPRKWGSNXMCOI-UHFFFAOYSA-N trimagnesium;disilicate;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IBPRKWGSNXMCOI-UHFFFAOYSA-N 0.000 description 1
- CWBIFDGMOSWLRQ-UHFFFAOYSA-N trimagnesium;hydroxy(trioxido)silane;hydrate Chemical compound O.[Mg+2].[Mg+2].[Mg+2].O[Si]([O-])([O-])[O-].O[Si]([O-])([O-])[O-] CWBIFDGMOSWLRQ-UHFFFAOYSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】 本発明は、防錆作用を有す
る化合物を、粘土や鉱物などの多孔質基材に含浸及び又
は包接することによって、化合物が塗料中や形成した塗
膜中で、防錆剤の溶出速度を調整するなどの徐放性を有
し、防錆効果を長期に発現することを特徴とする防錆
剤、及び該防錆剤を配合した塗料組成物に関する。TECHNICAL FIELD [0001] The present invention relates to a method for preventing a compound having a rust-preventing action from impregnating and / or encapsulating a porous substrate such as clay or mineral in a paint or a formed coating film. The present invention relates to a rust preventive agent having a sustained release property such as adjusting the dissolution rate of a rust agent and exhibiting a rust preventive effect over a long period of time, and a coating composition containing the rust preventive agent.
【0002】[0002]
【従来技術及びその課題】 有機溶剤型塗料、及び水性
塗料などの塗料には、塗装される金属素材の防食性向上
を目的として、防錆顔料や防錆剤がその塗料中に配合さ
れる。従来から、防錆力や防錆効果の持続性の面から鉛
系(例えば、鉛丹、塩基性けい酸鉛、シアナミド鉛、鉛
酸カルシウム、酢酸鉛など)、クロム系(例えば、ジン
ククロメート、ストロンチウムクロメートなど)があ
る。しかし、これらの防錆顔料や防錆剤は非常に有害な
物質であり、環境問題、法規制、人体への影響を考慮
し、その使用には問題がある。2. Description of the Related Art Rust-inhibiting pigments and rust-preventing agents are incorporated into paints such as organic solvent-based paints and water-based paints in order to improve the corrosion resistance of the metal material to be coated. Conventionally, lead (for example, lead red, basic lead silicate, cyanamide lead, calcium lead, lead acetate, etc.), chromium (for example, zinc chromate, Strontium chromate). However, these rust preventive pigments and rust preventives are extremely harmful substances, and their use is problematic in consideration of environmental problems, laws and regulations, and effects on the human body.
【0003】そこで、前述の鉛化合物やクロム化合物に
代わる、無毒性ないし低毒性の防錆顔料や防錆剤につい
て研究されてきている、そこで鉛化合物やクロム化合物
ほどの防錆能を有し、かつ長期間に渡りその防錆効果が
持続すること、貯蔵安定性良好、かつ低コストの防錆剤
が求められていた。[0003] Therefore, non-toxic or low-toxic rust-preventive pigments and rust-preventive agents have been studied in place of the above-mentioned lead compounds and chromium compounds. In addition, there has been a demand for a low-cost rust inhibitor which has a long-lasting rust-preventing effect, good storage stability and low cost.
【0004】[0004]
【課題を解決するための手段】 本発明者らは、鉛化合
物やクロム化合物などの有害金属を含まず、無毒性ない
し低毒性であって、塗料の貯蔵安定性に優れる低コスト
の防錆剤を見出すべく鋭意検討を重ねた。その結果、溶
出速度を適切に調節することが重要であることがわかっ
た。このことより、防錆作用を有する化合物を粘土や鉱
物などの多孔質基材に含浸及び/又は包接することによ
り溶出速度を調節した防錆剤を塗料組成物中に配合する
ことによって長期間に渡り防錆効果が持続することを見
出し、本発明を完成するに至った。Means for Solving the Problems The present inventors have developed a low-cost rust preventive agent that does not contain harmful metals such as lead compounds and chromium compounds, is non-toxic or low-toxic, and has excellent storage stability of paints. We worked diligently to find out. As a result, it was found that it is important to appropriately adjust the dissolution rate. From this, the compound having a rust-preventive action is impregnated and / or included in a porous base material such as clay or mineral, and the dissolution rate is adjusted by blending the rust-preventive agent into the coating composition for a long time. The present inventors have found that the migratory rust preventive effect is maintained, and have completed the present invention.
【0005】即ち、本発明は、 1.多孔質基材(A)に、グルコン酸系化合物、グルコ
ン酸塩系化合物、トリアゾール系化合物、ピラゾール系
化合物、チアジアゾール系化合物、ポリリン酸系化合
物、ポリリン酸塩系化合物から選ばれる1種類以上の化
合物(B)を、含浸及び/又は包接させてなることを特
徴とする防錆剤(C)、 2.多孔質基材(A)が、ベントナイト、モンモリロナ
イト、サポナイト、ウオラスナイト、酸性白土、活性白
土、珪藻土、カオリン、クレー、陶土、チャイナクレ
ー、ハイドロタルサイト、炭酸カルシウム、タルク、雲
母、スメクタイト、ゼオライト、シリカから選ばれる1
種以上の無機質であることを特徴とする1項記載の防錆
剤(C)、 3.化合物(B)のグルコン酸系化合物が、グルコン酸
である1項又は2項に記載の防錆剤(C)、 4.化合物(B)のグルコン酸塩系化合物が、グルコン
酸ナトリウム、グルコン酸亜鉛、グルコン酸鉄、グルコ
ン酸アルミニウムから1種類以上用いることを特徴とす
る1項又は2項に記載の防錆剤(C)、 5.化合物(B)のトリアゾール系化合物が、3−アミ
ノ−1,2,4−トリアゾール、4−アミノ−1,2,
4−トリアゾールから1種類以上用いることを特徴とす
る1項又は2項に記載の防錆剤(C)、 6.化合物(B)のピラゾール系化合物が、3−アミノ
−1,2,4−エチルピラゾールである1項又は2項に
記載の防錆剤(C)、 7.化合物(B)のチアジアゾール系化合物が、5−ア
ミノ−2−メルカプト−1,3,4−チアジアゾールで
ある1項又は2項に記載の防錆剤(C)、 8.化合物(B)のポリリン酸系化合物が、ピロリン
酸、ヘキサメタリン酸、トリポリリン酸から1種類以上
用いることを特徴とする1項又は2項に記載の防錆剤
(C)、 9.化合物(B)のポリリン酸塩系化合物が、8項に記
載のポリリン酸系化合物のアルカリ金属塩、又はアルカ
リ土類金属塩を1種類以上用いることを特徴とする1項
又は2項に記載の防錆剤(C)、 10.化合物(B)を多孔質基材(A)の固形分100
重量部に対して1〜100重量部、含浸又は/包接する
ことを特徴とする1項乃至9項のいずれか1項に記載の
防錆剤(C)、 11.1項乃至10項から選ばれる防錆剤(C)を塗料
固形分100重量部に対して1〜200重量部、配合し
てなることを特徴とする塗料組成物、に関する。That is, the present invention provides: One or more compounds selected from a gluconate-based compound, a gluconate-based compound, a triazole-based compound, a pyrazole-based compound, a thiadiazole-based compound, a polyphosphate-based compound, and a polyphosphate-based compound on the porous substrate (A). 1. A rust preventive (C) obtained by impregnating and / or enclosing (B). When the porous substrate (A) is bentonite, montmorillonite, saponite, wollastonite, acid clay, activated clay, diatomaceous earth, kaolin, clay, clay, china clay, hydrotalcite, calcium carbonate, talc, mica, smectite, zeolite, silica 1 selected from
2. The rust preventive (C) according to item 1, which is at least one kind of inorganic material; 3. The rust inhibitor (C) according to item 1 or 2, wherein the gluconic acid-based compound of compound (B) is gluconic acid. The rust inhibitor (C) according to item 1 or 2, wherein the gluconate compound of the compound (B) is at least one of sodium gluconate, zinc gluconate, iron gluconate, and aluminum gluconate. ), 5. When the triazole compound of the compound (B) is 3-amino-1,2,4-triazole, 4-amino-1,2,2,
5. The rust inhibitor (C) according to item 1 or 2, wherein one or more types of 4-triazole are used. 6. The rust inhibitor (C) according to item 1 or 2, wherein the pyrazole compound of compound (B) is 3-amino-1,2,4-ethylpyrazole; 7. The rust inhibitor (C) according to item 1 or 2, wherein the thiadiazole-based compound of the compound (B) is 5-amino-2-mercapto-1,3,4-thiadiazole. 8. The rust preventive (C) according to item 1 or 2, wherein the polyphosphate compound of the compound (B) is at least one selected from the group consisting of pyrophosphoric acid, hexametaphosphoric acid, and tripolyphosphoric acid. 3. The polyphosphate compound of the compound (B) uses one or more of an alkali metal salt or an alkaline earth metal salt of the polyphosphoric acid compound according to item 8, wherein the compound (B) is a polyphosphate compound. 9. rust inhibitor (C); The compound (B) is mixed with a porous substrate (A) having a solid content of 100.
The rust preventive (C) according to any one of the items 1 to 9, wherein the rust preventive (C) is 1 to 100 parts by weight with respect to parts by weight, and is selected from the items of 11.1 to 10. A rust preventive (C) in an amount of 1 to 200 parts by weight per 100 parts by weight of the solid content of the coating composition.
【発明の実施の形態】 以下、本発明について詳細に説
明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
【0006】本発明において、多孔質基材(A)として
用いられる粘土や鉱物などは、形状が多孔質であること
の他に、内部構造が層状であるなど多様である。その表
層や及び/又は内部の層間や、隙間に防錆効果のある化
合物や金属イオンを含浸又は/包接して複合化合物を形
成し、化学的、物理的に異なった特性を得ることがで
き、インターカレーションと言われることもある。[0006] In the present invention, clays and minerals used as the porous substrate (A) have various shapes such as being porous and having a layered internal structure. A compound having a rust-preventing effect or a metal ion is impregnated or / included in the surface layer and / or the inner layer or the gap to form a composite compound, and chemically and physically different characteristics can be obtained. Sometimes called intercalation.
【0007】上記手法に関する特許として、結晶性層状
リン酸塩に2価の金属イオンやインヒビターをして、防
錆顔料として塗料に適用するもの特開平3−14551
0号参照)がある。しかしこの化合物では、インヒビタ
ー能が不十分であり、また、塗料の安定性を損なうなど
の問題点があった。As a patent relating to the above method, there is disclosed a method in which a divalent metal ion or an inhibitor is added to a crystalline layered phosphate and applied to a paint as a rust preventive pigment.
No. 0). However, this compound has a problem that the inhibitory activity is insufficient and the stability of the paint is impaired.
【0008】本発明においては、初期の防錆効果が高い
が、溶出速度が大きく持続性に乏しい化合物(B)を粘
土や天然鉱物などの多孔質基材(A)の表層や内部の層
間や隙間に防錆効果のある化合物を挿入することによっ
て、防錆剤の溶出速度を調整し効果を長期間持続すると
いう安価な無公害型防錆剤に関するものであり、粘土や
天然鉱物などの多孔質基材を利用し防錆剤として開発し
たことは、本発明者らが鋭意検討し達成したことであ
る。In the present invention, the compound (B) having a high initial rust-preventing effect but having a high dissolution rate and a poor sustainability is used to convert the compound (B) into a surface layer or an internal layer of a porous substrate (A) such as clay or natural mineral. This is an inexpensive non-polluting rust preventive agent that inserts a compound with rust preventive effect into the gap to adjust the dissolution rate of the rust preventive agent and maintain the effect for a long time. The fact that the present invention has been developed as a rust preventive agent using a porous base material has been achieved by the present inventors after diligent studies.
【0009】本発明における、多孔質基材(A)は、そ
の表面状態により酸性の多孔質基材、塩基性の多孔質基
材、その他の多孔質基材などがあり、化合物(B)との
組み合わせにより適宜選択される。In the present invention, the porous substrate (A) includes an acidic porous substrate, a basic porous substrate, and other porous substrates depending on the surface condition. Is appropriately selected depending on the combination of.
【0010】酸性の多孔質基材(A)としては、ベント
ナイト、モンモリロナイト、サポナイト、ウオラスナイ
ト、酸性白土、活性白土、珪藻土、アーノキサイト等の
カオリン族、クレー、陶土、チャイナクレー等が挙げら
れる。塩基性の多孔質基材(A)としては、炭酸カルシ
ウム、タルク、海緑石等の雲母、スメクタイト、ゼオラ
イト等が挙げられる。Examples of the acidic porous base material (A) include bentonite, montmorillonite, saponite, wollastonite, acid clay, activated clay, diatomaceous earth, kaolin family such as anoxite, clay, clay, china clay and the like. Examples of the basic porous substrate (A) include mica such as calcium carbonate, talc, and chlorite, smectite, and zeolite.
【0011】その他の多孔質基材(A)としては、シリ
カ、グラファイト、カオリン、アロフェン等のアロフェ
ン族、メタハロサイト、ハロサイト等のハロサイト族、
クリソタイル、リザルダイト、アンチゴライト等の蛇紋
石族、バーミキュライト等のバーミキュライト鉱物、ヘ
ライト、セリサイト、アタパルジヤイト、セピオライパ
イゴルスカイト、ベントナイト、木節粘土、ガイロメ粘
土、ヒシンゲル石、パイロフイライト、リョクデイ石群
などが挙げられる。また上記、酸性、塩基性、その他の
多孔質基材(A)は、混合して使用してもかまわない。Other porous substrates (A) include allophane groups such as silica, graphite, kaolin and allophane; halosite groups such as metahalosite and halosite;
Serpentine family such as chrysotile, lizardite, antigolite, vermiculite mineral such as vermiculite, helite, sericite, attapulgite, sepioraipaigolskite, bentonite, kibushi clay, gailome clay, hisingelite, pyrophyllite, ryokuday Stone group and the like. The above-mentioned acidic, basic, and other porous substrates (A) may be used as a mixture.
【0012】防錆効果を有する化合物(B)は、グルコ
ン酸系化合物が、グルコン酸、グルコン酸塩系化合物
が、グルコン酸ナトリウム、グルコン酸亜鉛、グルコン
酸鉄、グルコン酸アルミニウム、トリアゾール系化合物
が、3−アミノ−1,2,4−トリアゾール、4−アミ
ノ−1,2,4−トリアゾール、ピラゾール系化合物
が、3−アミノ−1,2,4−エチルピラゾール、チア
ジアゾール系化合物が、5−アミノ−2−メルカプト−
1,3,4−チアジアゾール、ポリリン酸系化合物が、
ピロリン酸、ヘキサメタリン酸、トリポリリン酸、ポリ
リン酸塩系化合物が、前記ポリリン酸系化合物のアルカ
リ金属塩またはアルカリ土類金属塩が挙げられる。The compound (B) having a rust-preventing effect is a gluconic acid compound, a gluconic acid or gluconate compound, sodium gluconate, zinc gluconate, iron gluconate, aluminum gluconate or a triazole compound. , 3-amino-1,2,4-triazole, 4-amino-1,2,4-triazole and pyrazole-based compound are 3-amino-1,2,4-ethylpyrazole and thiadiazole-based compound are 5- Amino-2-mercapto-
1,3,4-thiadiazole, a polyphosphate compound,
Examples of pyrophosphoric acid, hexametaphosphoric acid, tripolyphosphoric acid, and polyphosphate compounds include alkali metal salts and alkaline earth metal salts of the polyphosphoric acid compounds.
【0013】上記で挙げた、化合物(B)が多孔質基材
(A)の表層や、内部の層間や隙間に含浸及び/又は包
接され防錆剤(C)が製造されるが、多孔質基材(A)
の固形分100重量部に対して、化合物(B)が1〜1
00重量部、好ましくは5〜50重量部、多孔質基材
(A)の表層や、内部の層間や隙間に含浸及び/又は包
接されることが好ましい。The above-mentioned compound (B) is impregnated and / or included in the surface layer of the porous substrate (A), the inner layer and the gap, and the rust inhibitor (C) is produced. Base material (A)
1 to 1 part by weight of the solid content of
00 parts by weight, preferably 5 to 50 parts by weight, is preferably impregnated and / or included in the surface layer of the porous substrate (A), the internal layers and gaps.
【0014】多孔質基材(A)の表層や内部の層間や隙
間に含浸及び/又は包接される化合物(B)の量が、1
重量部未満であると防食性に効果がなく、100重量部
を越えると安定性を損なったり製造コストが増すため好
ましくない。The amount of the compound (B) impregnated and / or included in the surface layer, the inner layer and the gap of the porous substrate (A) is 1
If the amount is less than 100 parts by weight, there is no effect on the anticorrosion property. If the amount exceeds 100 parts by weight, stability is impaired and production cost is increased.
【0015】例えば、多孔質基材(A)の表層や内部の
層間や隙間に化合物(B)を含浸及び/又は包接して防
錆剤(C)を製造する工程は、以下のような例があるが
これに限ったことではない。For example, the step of producing the rust preventive (C) by impregnating and / or enclosing the compound (B) into the surface layer, the inner layer and the gap of the porous substrate (A) is as follows. There is, but is not limited to this.
【0016】ゾル工程:酸性の化合物(B)ならば、ア
ミンなどの塩基性物質と急速に混合し、また塩基性の化
合物(B)ならばカルボン酸などの酸性物質と急速に混
合し、凝集物が発生することなく化合物(B)のゾルを
形成させる。 含浸及び/又は包接工程:次に、多孔質基材(A)を水
に分散し膨潤させた懸濁液を調整し、この懸濁液を化合
物(B)のゾル中によく攪拌しつつ添加する。このこと
によって沈降物、即ち、防錆剤(C)が得られる。 仕上げ工程:防錆剤(C)は、濾過、洗浄、乾燥、粉砕
により製品として出来上がる。この防錆剤(C)につい
て、X線回折測定などの分析により、化合物(B)が多
孔質基材(A)の表層や、内部の層間や隙間に含浸及び
/又は包接しているのを確認することができる。Sol process: If it is an acidic compound (B), it is rapidly mixed with a basic substance such as an amine, and if it is a basic compound (B), it is rapidly mixed with an acidic substance such as a carboxylic acid and aggregated. A sol of the compound (B) is formed without generating a substance. Impregnation and / or inclusion step: Next, a suspension is prepared by dispersing and swelling the porous substrate (A) in water, and the suspension is stirred well in the sol of the compound (B). Added. As a result, a sediment, that is, a rust preventive (C) is obtained. Finishing process: The rust inhibitor (C) is completed as a product by filtration, washing, drying, and pulverization. Analysis of the rust preventive (C) by X-ray diffraction analysis or the like shows that the compound (B) impregnates and / or includes the surface layer of the porous base material (A), the inner layers and gaps, and / or inclusions. You can check.
【0017】本発明において、沈降物、すなわち防錆剤
を適用する塗料組成物は、特に制限なしに、従来から公
知の塗料系を選択して使用することができる。具体的に
は、溶媒により有機溶剤や水性の塗料組成物が挙げられ
る。In the present invention, a sediment, that is, a coating composition to which a rust preventive is applied can be selected from conventionally known coating systems without any particular limitation. Specific examples include an organic solvent and an aqueous coating composition depending on the solvent.
【0018】本防錆剤(C)は、有機溶剤型塗料組成
物、又は水性塗料組成物のいずれにおいても使用可能で
ある。有機溶剤塗料組成物で使用する場合、防錆剤はそ
の他の顔料とともに分散して用いられることが多く、顔
料分散ペーストとして塗料組成物に配合して使用され
る。The rust preventive (C) can be used in either an organic solvent type coating composition or an aqueous coating composition. When used in an organic solvent coating composition, the rust inhibitor is often used by being dispersed together with other pigments, and is used as a pigment-dispersed paste in the coating composition.
【0019】有機溶剤塗料組成物としては、具体的に
は、アクリル樹脂系塗料、アルキド樹脂系塗料、ポリエ
ステル系塗料、エポキシ樹脂系塗料、アミノ樹脂系塗料
(メラミン樹脂、ベンゾグアナミン樹脂、尿素樹脂並び
にアミン化合物のメチロール化物、アルキルエーテル化
物を用いた塗料系)、セルロース誘導体塗料(ニトロセ
ルロースラッカー、アセチルセルロースラッカー、アセ
チルブチルセルロースラッカー、エチルセルロースラッ
カーなど)、ウレタン樹脂系塗料、塩化ビニル樹脂系塗
料、フッ素樹脂系塗料、酢酸ビニル樹脂系塗料、スチレ
ン−ブタジエン樹脂系塗料、塩化ビニルオルガノゾル塗
料などが挙げられる。Specific examples of the organic solvent paint composition include acrylic resin paints, alkyd resin paints, polyester paints, epoxy resin paints, amino resin paints (melamine resin, benzoguanamine resin, urea resin and amine resin). Paints using methylolated or alkyl etherified compounds of compounds), cellulose derivative paints (nitrocellulose lacquer, acetylcellulose lacquer, acetylbutylcellulose lacquer, ethylcellulose lacquer, etc.), urethane resin paint, vinyl chloride resin paint, fluorine resin Paints, vinyl acetate resin paints, styrene-butadiene resin paints, and vinyl chloride organosol paints.
【0020】架橋型のタイプとしては、例えば、熱硬化
型、常温硬化型、のいずれにおいても使用することがで
き、例えば、水酸基含有樹脂(アクリル、エポキシ、ポ
リエステル等)/硬化剤(アミノ樹脂、(ブロック)ポ
リイソシアネート化合物)、エポキシ基含有樹脂/ポリ
アミン・ポリアミド、ポリカルボン酸樹脂/エポキシ硬
化剤、エポキシ基体樹脂/ポリカルボン酸硬化剤など、
従来からの硬化タイプのものが使用できる。As the cross-linking type, for example, any of a thermosetting type and a room temperature setting type can be used. For example, a hydroxyl group-containing resin (acrylic, epoxy, polyester, etc.) / Curing agent (amino resin, (Block) polyisocyanate compound), epoxy group-containing resin / polyamine / polyamide, polycarboxylic acid resin / epoxy curing agent, epoxy base resin / polycarboxylic acid curing agent, etc.
Conventional curing types can be used.
【0021】この有機溶剤塗料組成物で使用する溶剤
は、塗料種によって適宜選択すれば良いが、具体的に
は、炭化水素系(ヘキサン、ヘプタンなど)、アルコー
ル系(プロパノール、ブタノールなど)、エーテル系
(エチルセロソルブ、ブチルセロソルブ、ジエチレング
リコールモノエチルエーテルなど)、ケトン系(アセト
ン、メチルエチルケトン、メチルイソブチルケトンな
ど)、エステル系(酢酸エチル、酢酸プロピル、酢酸ブ
チル、酢酸セロソルブなど)などが使用できる。また、
有機溶剤の種類、添加量により防錆剤における化合物の
溶出速度を変化させることにより防錆効果の調整も可能
である。The solvent used in the organic solvent coating composition may be appropriately selected depending on the type of the coating, and specific examples thereof include hydrocarbons (hexane, heptane, etc.), alcohols (propanol, butanol, etc.), and ethers. Examples (e.g., ethyl cellosolve, butyl cellosolve, diethylene glycol monoethyl ether), ketones (e.g., acetone, methyl ethyl ketone, methyl isobutyl ketone), and esters (e.g., ethyl acetate, propyl acetate, butyl acetate, cellosolve) can be used. Also,
The rust-preventing effect can be adjusted by changing the elution rate of the compound in the rust-preventing agent depending on the type and amount of the organic solvent.
【0022】また必要に応じて本防錆剤に添加された化
合物、顔料、流動調整剤、界面活性剤、顔料分散剤、可
塑剤、硬化触媒、表面調整剤、紫外線吸収剤、粘度調整
剤、消泡剤、pH調整剤などを添加することができる。If necessary, compounds, pigments, flow regulators, surfactants, pigment dispersants, plasticizers, curing catalysts, surface regulators, ultraviolet absorbers, viscosity regulators, compounds added to the rust preventive agent as required. An antifoaming agent, a pH adjusting agent and the like can be added.
【0023】上記顔料としては、従来から使用している
ものを制限なしに使用でき、例えば、酸化チタン、カー
ボンブラック、ベンガラ、アルミニウムペースト、パー
ル粉、グラファイト、MIO、フタロシアニンブルーな
どの着色顔料;クレー、マイカ、バリタ、タルク、炭酸
カルシウム、シリカなどの体質顔料;ほかにリン酸亜
鉛、リン酸鉄、ビスマス系化合物、亜鉛華などの防錆顔
料等が挙げられる。As the above-mentioned pigments, those conventionally used can be used without limitation, for example, coloring pigments such as titanium oxide, carbon black, red iron oxide, aluminum paste, pearl powder, graphite, MIO, phthalocyanine blue; And extender pigments such as mica, barita, talc, calcium carbonate, and silica; and rust-preventive pigments such as zinc phosphate, iron phosphate, bismuth-based compounds, and zinc white.
【0024】有機溶剤型塗料組成物における防錆剤
(C)の配合量としては、樹脂の固形分量100重量部
に対して1〜200重量部、好ましくは5〜100重量
部の範囲が良い。添加量が1重量部未満では防食性に効
果がなく、また200重量部を越えると塗料の安定性を
損なうので好ましくない。The amount of the rust preventive (C) in the organic solvent type coating composition is preferably 1 to 200 parts by weight, more preferably 5 to 100 parts by weight, based on 100 parts by weight of the solid content of the resin. If the added amount is less than 1 part by weight, there is no effect on the anticorrosion property, and if it exceeds 200 parts by weight, the stability of the paint is impaired, which is not preferable.
【0025】次に、水性塗料組成物は、従来から公知の
水溶解型、水分散型もしくはエマルション型のものでア
ニオン型、カチオン型もしくはノニオン型のものが使用
できる。また防錆剤(C)の配合量は、有機溶剤型塗料
組成物と同様にその他の顔料とともに分散して顔料ペー
ストとして用いられることが多い。The aqueous coating composition may be a conventionally known water-soluble, water-dispersible or emulsion-type one, and may be an anionic, cationic or nonionic type. The amount of the rust preventive (C) is often used as a pigment paste by dispersing it together with other pigments in the same manner as in the organic solvent type coating composition.
【0026】配合量としては、樹脂固形分量100重量
部に対して防錆剤(C)が1〜200重量部、好ましく
は5〜100重量部の範囲が良い。添加量が1重量部未
満では防食性に効果がなく、また200重量部を越える
と塗料の安定性を損なうので好ましくない。The amount of the rust inhibitor (C) is preferably 1 to 200 parts by weight, more preferably 5 to 100 parts by weight, based on 100 parts by weight of the resin solid content. If the added amount is less than 1 part by weight, there is no effect on the anticorrosion property, and if it exceeds 200 parts by weight, the stability of the paint is impaired, which is not preferable.
【0027】水性塗料組成物としては、具体的には、ア
クリル樹脂系塗料、アルキド樹脂系塗料、ポリエステル
系塗料、エポキシ樹脂系塗料、アミノ樹脂系塗料(メラ
ミン樹脂、ベンゾグアナミン樹脂、尿素樹脂並びにアミ
ン化合物のメチロール化物、アルキルエーテル化物を用
いた塗料系)、ウレタン樹脂系塗料、塩化ビニル樹脂系
塗料、フッ素樹脂系塗料、酢酸ビニル樹脂系塗料、スチ
レン−ブタジエン樹脂系塗料などが挙げられる。必要に
応じて顔料、流動調整剤、可塑剤、界面活性剤、硬化触
媒、塗面調整剤、紫外線吸収剤などを添加することがで
きる。Examples of the aqueous paint composition include acrylic resin paints, alkyd resin paints, polyester paints, epoxy resin paints, amino resin paints (melamine resins, benzoguanamine resins, urea resins and amine compounds). Paints using a methylol compound or an alkyl ether compound), urethane resin paints, vinyl chloride resin paints, fluororesin paints, vinyl acetate resin paints, styrene-butadiene resin paints, and the like. If necessary, pigments, flow regulators, plasticizers, surfactants, curing catalysts, coating surface regulators, ultraviolet absorbers and the like can be added.
【0028】顔料としては、従来から使用しているもの
を制限なしに使用でき、例えば、酸化チタン、カーボン
ブラック、ベンガラ、アルミニウムペースト、パール
粉、グラファイト、MIO、フタロシアニンブルーなど
の着色顔料;クレー、マイカ、バリタ、タルク、炭酸カ
ルシウム、シリカなどの体質顔料;ほかにリン酸亜鉛、
リン酸鉄などの防錆顔料なども併用することができる。As the pigment, those conventionally used can be used without limitation. For example, coloring pigments such as titanium oxide, carbon black, red iron oxide, aluminum paste, pearl powder, graphite, MIO, phthalocyanine blue; Extenders such as mica, barita, talc, calcium carbonate, silica; zinc phosphate,
Rust preventing pigments such as iron phosphate can also be used in combination.
【0029】また、上記した有機溶剤型塗料組成物や水
性塗料組成物以外にも、無溶剤型液状塗料組成物、活性
エネルギー線硬化型や粉体塗料組成物にも使用すること
ができる。In addition to the above-mentioned organic solvent-based coating compositions and water-based coating compositions, they can also be used in solvent-free liquid coating compositions, active energy ray-curable and powder coating compositions.
【0030】本発明組成物は上記塗料組成物を基材に塗
布し、次いで室温、加熱、もしくは活性エネルギー線照
射を行うことによって硬化塗膜を形成することができ
る。塗装される被塗物としては、例えば、冷延鋼板、溶
融亜鉛メッキ鋼板、電気亜鉛メッキ鋼板、亜鉛合金メッ
キ鋼板、アルミニウムメッキ鋼板、ステンレス鋼板、銅
メッキ鋼板、錫メッキ鋼板など、及びこれらの鋼板にり
ん酸塩処理やクロム酸塩処理などの化成処理を施した鋼
板を挙げることができ、なかでも化成処理された、冷延
鋼板、亜鉛メッキ鋼板、亜鉛合金メッキ鋼板、アルミニ
ウムメッキ鋼板が好ましい。The composition of the present invention can form a cured coating film by applying the above coating composition to a substrate and then subjecting the composition to room temperature, heating, or irradiation with active energy rays. Examples of objects to be coated include cold-rolled steel sheets, hot-dip galvanized steel sheets, electro-galvanized steel sheets, zinc alloy-plated steel sheets, aluminum-plated steel sheets, stainless steel sheets, copper-plated steel sheets, tin-plated steel sheets, and the like. A steel sheet which has been subjected to a chemical conversion treatment such as a phosphate treatment or a chromate treatment. Among them, a cold-rolled steel sheet, a galvanized steel sheet, a zinc alloy-plated steel sheet, and an aluminum-plated steel sheet which have been subjected to a chemical conversion treatment are preferable.
【0031】塗料組成物の塗装方法は、例えば、刷毛塗
り、スプレー吹き付け塗り、ロールコーター塗り、ロー
ラー塗り、浸漬塗り、静電粉体塗装、フローコーター、
または電着塗装などで鋼板表面に塗装することができ
る。塗膜の膜厚は、塗料種、塗装手段、使用目的などに
よって異なるが、通常1〜300μm、好ましくは5〜
100μmの範囲である。The coating method of the coating composition includes, for example, brush coating, spray spray coating, roll coater coating, roller coating, dip coating, electrostatic powder coating, flow coater,
Alternatively, the surface of the steel sheet can be coated by electrodeposition coating or the like. The thickness of the coating film varies depending on the type of coating material, coating means, purpose of use, etc., but is usually 1 to 300 μm, preferably 5 to 300 μm.
It is in the range of 100 μm.
【0032】塗膜の乾燥は、塗料組成物のタイプに応じ
て条件を選択することができる。例えば、水酸基含有ア
クリル樹脂を基体樹脂とし、(ブロック化)ポリイソシ
アネート化合物、又はメラミン樹脂を架橋剤として含有
する塗料組成物は、熱風電気乾燥炉、熱風ガス乾燥炉な
どの乾燥設備で120℃〜250℃で、30秒間〜18
0分間程度である。The conditions for drying the coating film can be selected according to the type of the coating composition. For example, a coating composition containing a hydroxyl group-containing acrylic resin as a base resin and a (blocked) polyisocyanate compound or a melamine resin as a cross-linking agent can be heated to 120 ° C. in a drying facility such as a hot air electric drying oven or a hot air gas drying oven. 250 ° C. for 30 seconds to 18
It takes about 0 minutes.
【0033】[0033]
【発明の効果】 本発明品は、従来の鉛、クロムに代わ
る無公害型の防錆剤であり、コスト的にも、代替え金属
を使用した防錆剤に比べ安価であり、塗料の低コスト化
に寄与するものである。また、防錆剤の塗膜中における
溶出速度を調整することにより、自動車ボディや、建造
物のような腐食に対して厳しい条件下でも、長期にわた
る塗膜防食性の保持に役立つものである。その理由とし
て、複雑な構造を有する粘土や天然鉱物などの表層、内
部の層間や隙間に防錆効果のある化合物を含浸及び/又
は包接した防錆剤であることから、徐々に防錆剤が溶出
して効果を発揮する効果を生み出すものである。[Effect of the Invention] The product of the present invention is a non-polluting rust preventive agent that replaces conventional lead and chromium, and is inexpensive compared with rust preventive agents using alternative metals, and the cost of paint is low. It contributes to the conversion. Further, by adjusting the dissolution rate of the rust inhibitor in the coating film, it is useful for maintaining the coating film corrosion resistance for a long period of time even under severe conditions against corrosion such as automobile bodies and buildings. The reason for this is that the rust preventive is gradually impregnated and / or included with a compound having a rust preventive effect in the surface layer of clay or natural mineral having a complicated structure, the inner layer and gaps. Is eluted to produce an effect.
【0034】[0034]
【実施例】 以下、実施例を挙げて本発明をさらに詳細
に説明する。本発明はこれによって限定されるものでは
ない。尚、「部」及び「%」は「重量部」及び「重量
%」を示す。EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples. The present invention is not limited by this. Note that “parts” and “%” indicate “parts by weight” and “% by weight”.
【0035】防錆剤1の製造例 5Lのフラスコ中で、0.1重量%のグルコン酸の水溶
液400gを90℃に加温し、0.1重量%のオクチル
アミン100gを急速に混合することにより、析出物の
ないゾルを形成させた後、25℃で1時間攪拌した。別
に、炭酸カルシウム100gを水2000mLに分散さ
せ25℃で1時間攪拌した懸濁液を準備し、前記ゾル液
中によく攪拌を行いながら一挙に添加し、さらに25℃
で6時間攪拌を続けた後、1日静置した。生成物を濾
過、洗浄した後、50℃で乾燥し防錆剤1を得た。X線回
折分析により、50nmの層状にグルコン酸が炭酸カル
シウム中に含浸しているのが確認できた。Production Example of Rust Inhibitor 1 In a 5 L flask, 400 g of a 0.1% by weight aqueous solution of gluconic acid was heated to 90 ° C., and 100 g of 0.1% by weight octylamine was rapidly mixed. After that, a precipitate-free sol was formed, followed by stirring at 25 ° C. for 1 hour. Separately, a suspension was prepared by dispersing 100 g of calcium carbonate in 2000 mL of water and stirring at 25 ° C. for 1 hour, and added all at once to the sol solution with good stirring.
After stirring for 6 hours, the mixture was allowed to stand for 1 day. After filtering and washing the product, it was dried at 50 ° C. to obtain a rust preventive agent 1. X-ray diffraction analysis confirmed that gluconic acid was impregnated in calcium carbonate in a 50 nm layer.
【0036】防錆剤2の製造例 5Lのフラスコ中で、0.1重量% 3−アミノ−1,
2,4−トリアゾール400gを100℃に加温し、
0.1重量%の酢酸20gを急速に混合することによ
り、析出物のないゾルを形成させた後、25℃で1時間
攪拌した。別に、クニピア−F.C.E.C(クニミネ
工業社製、商品名、モンモリロナイ100gを水200
0mLに分散させ25℃で1時間攪拌した懸濁液を準備
し、前記ゾル液中によく攪拌を行いながら一挙に添加
し、さらに25℃で8時間攪拌を続けた後、1日静置し
た。生成物を濾過、洗浄した後、50℃で乾燥し、防錆
剤2を得た。X線回折分析により、60nmの層状に3
−アミノ−1,2,4−トリアゾールが、モンモリロナ
イト中に含浸しているのが確認できた。Production Example of Rust Preventive Agent 2 In a 5 L flask, 0.1% by weight of 3-amino-1,
400 g of 2,4-triazole is heated to 100 ° C.
A precipitate-free sol was formed by rapidly mixing 20 g of 0.1% by weight acetic acid, followed by stirring at 25 ° C. for 1 hour. Separately, Kunipia-F. C. E. FIG. C (manufactured by Kunimine Industries Co., Ltd., trade name: Montmorillonii 100 g in water 200
A suspension was prepared which was dispersed in 0 mL and stirred at 25 ° C. for 1 hour, added to the sol solution at once with good stirring, further stirred at 25 ° C. for 8 hours, and allowed to stand for 1 day. . After filtering and washing the product, it was dried at 50 ° C. to obtain a rust preventive agent 2. According to X-ray diffraction analysis, 3
It was confirmed that -amino-1,2,4-triazole was impregnated in montmorillonite.
【0037】実施例1 塗料組成物NO.1 攪拌混合容器にアクリディックA801(大日本インキ
化学社製、商品名、アクリル樹脂)100部に、JR−
701(テイカ株式会社製、商品名、チタン白)80
部、製造例で得られた防錆剤1 20部、キシレン系溶
剤を加えて60分間攪拌し固形分30重量%の顔料ペー
ストaを得た。次に、上記顔料ペーストa 30部、OH
量/NCO量=1/1となるようにスミジュールN33
00(住友バイエルウレタン株式会社製、商品名、ヘキ
サメチレンジイソシアネートの3量体)170部を添加
してディスパーで攪拌し、実施例1の固形分32重量%
の塗料組成物NO.1を得た。 Example 1 Coating composition NO. 1 In 100 parts of Acridic A801 (manufactured by Dainippon Ink and Chemicals, acrylic resin) in a stirring and mixing vessel, add JR-
701 (manufactured by Teica Corporation, trade name, titanium white) 80
Parts, 120 parts of the rust preventive obtained in the Production Example and a xylene-based solvent were added and stirred for 60 minutes to obtain a pigment paste a having a solid content of 30% by weight. Next, 30 parts of the pigment paste a, OH
Sumidure N33 so that amount / NCO amount = 1/1
Add 170 parts of 00 (trade name, hexamethylene diisocyanate, trade name, manufactured by Sumitomo Bayer Urethane Co., Ltd.) and stir with a disper to obtain a solid content of 32% by weight in Example 1.
Of the coating composition NO. 1 was obtained.
【0038】実施例2 塗料組成物NO.2 実施例2における防錆剤NO.1の代わりに、防錆剤2
20部を用いる以外は、同様の配合、操作にて、固形分
30重量%の顔料ペーストbを得た。その後の配合、操
作も実施例3と同様に、実施例2の固形分32重量%の
塗料組成物NO.2を得た。 Example 2 Coating composition NO. 2 Rust inhibitor NO. Rust inhibitor 2 instead of 1
Pigment paste b having a solid content of 30% by weight was obtained by the same blending and operation except that 20 parts were used. The subsequent formulation and operation were the same as in Example 3, except that the coating composition NO. 2 was obtained.
【0039】比較例1 塗料組成物NO.3 攪拌混合容器にアクリディックA801(大日本インキ
化学社製、商品名、アクリル樹脂)100部に、JR−
701(テイカ株式会社製、商品名、チタン白)80
部、グルコン酸5部、炭酸カルシウム15部、キシレン
系溶剤を加え攪拌し、固形分30重量%の顔料ペースト
cを得た。次に、上記顔料ペーストc 30部、OH量/
NCO量=1/1となるようにスミジュールN3300
(住友バイエルウレタン株式会社製、商品名、ヘキサメ
チレンジイソシアネートの3量体)170部を添加して
ディスパーで攪拌し、比較例1の固形分32重量%の塗
料組成物NO.3を得た。 Comparative Example 1 3 100 parts of Acrydick A801 (manufactured by Dainippon Ink and Chemicals, Inc., acrylic resin) in a stirring and mixing container, and JR-
701 (manufactured by Teica Corporation, trade name, titanium white) 80
Parts, 5 parts of gluconic acid, 15 parts of calcium carbonate, and a xylene-based solvent were added and stirred to obtain a pigment paste c having a solid content of 30% by weight. Next, 30 parts of the above-mentioned pigment paste c, OH content /
Sumidur N3300 so that the NCO amount = 1/1
170 parts (trade name, hexamethylene diisocyanate, trade name, manufactured by Sumitomo Bayer Urethane Co., Ltd.) were added, and the mixture was stirred with a disper. 3 was obtained.
【0040】比較例2 塗料組成物NO.4 攪拌混合容器にアクリディックA801(大日本インキ
化学社製、商品名、アクリル樹脂)100部に、JR−
701(テイカ株式会社製、商品名、チタン白)80
部、3−アミノ−1,2,4−トリアゾール 5部、モンモリ
ロナイト15部、キシレン系溶剤を加え攪拌し、固形分
30重量%の顔料ペーストdを得た。次に、上記顔料ペ
ーストd 30部に対して、比較例1と同様の配合、操
作にて、比較例2の固形分32重量%の塗料組成物N
O.4を得た。 Comparative Example 2 4 100 parts of Acrydic A801 (manufactured by Dainippon Ink and Chemicals, acrylic resin) in a stirring and mixing vessel, and JR-
701 (manufactured by Teica Corporation, trade name, titanium white) 80
, 5 parts of 3-amino-1,2,4-triazole, 15 parts of montmorillonite, and a xylene-based solvent were added and stirred to obtain a pigment paste d having a solid content of 30% by weight. Next, the coating composition N having a solid content of 32% by weight in Comparative Example 2 was prepared by the same formulation and operation as in Comparative Example 1 with respect to 30 parts of the pigment paste d.
O. 4 was obtained.
【0041】比較例3 塗料組成物NO.5 攪拌混合容器にアクリディックA801(大日本インキ
化学社製、商品名、アクリル樹脂)100部に、JR−
701(テイカ株式会社製、商品名、チタン白)80
部、炭酸カルシウム20部、キシレン系溶剤を加え攪拌
し、固形分30重量%の顔料ペーストeを得た。次に、
上記顔料ペーストe 30部に対して、比較例1と同様
の配合、操作にて、比較例3の固形分32重量%の塗料
組成物NO.5を得た。実施例及び比較例の、顔料ペー
スト、及び塗料組成物の配合内容を、表1、表2に示
す。 Comparative Example 3 5 100 parts of Acrydick A801 (manufactured by Dainippon Ink and Chemicals, acrylic resin) in a stirring and mixing container, and JR-
701 (manufactured by Teica Corporation, trade name, titanium white) 80
, 20 parts of calcium carbonate and a xylene-based solvent were added and stirred to obtain a pigment paste e having a solid content of 30% by weight. next,
The same composition and operation as in Comparative Example 1 were applied to 30 parts of the pigment paste e, and the coating composition No. 3 having a solid content of 32% by weight in Comparative Example 3 was used. 5 was obtained. Tables 1 and 2 show the contents of the pigment paste and the coating composition of the examples and comparative examples.
【0042】[0042]
【表1】 [Table 1]
【0043】[0043]
【表2】 [Table 2]
【0044】塗装試験板の作成 パルボンド#3020(日本パーカライジング社製、商
品名、リン酸亜鉛処理剤)で化成処理した0.8×70
×150mmの冷延ダル鋼板に、実施例及び比較例で得
られた塗料をスプレー塗装にて乾燥膜厚が30μmにな
るように塗装した。焼き付け乾燥は、被塗物の表面温度
で120℃−30分間電気熱風乾燥炉を用いて行った。
表3にその試験結果を示す。Preparation of coating test plate 0.8 × 70 chemically treated with Palbond # 3020 (trade name, manufactured by Nippon Parkerizing Co., trade name, zinc phosphate treating agent)
The paints obtained in Examples and Comparative Examples were applied to a cold-rolled dull steel sheet of × 150 mm by spray coating so that the dry film thickness became 30 μm. The baking drying was performed using an electric hot air drying furnace at 120 ° C. for 30 minutes at the surface temperature of the object to be coated.
Table 3 shows the test results.
【0045】試験結果 Test results
【0046】[0046]
【表3】 [Table 3]
【0047】(注1)耐塩水噴霧試験(SST):12
0℃−30分間で得られた各塗装板に、素地に達するよ
うに塗膜にカッターナイフでクロスカット傷を入れ、こ
れをJISZ−2371に準じて480時間耐塩水噴霧試験
を行い、カット部からの傷、フクレ幅及び一般部の塗面
状態(ブリスター)によって以下の基準で評価した 評価:内容 ○:錆、フクレの最大幅がカット部より2mm未満(片
側)で、ブリスターの発生なし △:錆、フクレの最大幅がカット部より2mm以上、3
mm未満(片側)でかつ塗面の一部にブリスターの発生
がみられる ×:錆、フクレの最大幅がカット部より3mm以上でか
つ塗面全体にブリスターの発生がみられる。 (注2)耐水2次密着性:各試験板を40℃の温水に1
68時間浸漬し、2mm角のゴバン目カットを入れた
後、セロテープ(登録商標)剥離を行い塗膜の残存を評
価する 評価: 残存個数/100個 ○: 100個/100個 △: 90〜99個/100個 ×: 89個以下/100個 (注3)屋外バクロ試験:クロスカットを入れた試験板
についてJIS K−5409.9に準じて、南面30
度の条件で千葉県千倉の海岸べりで1年間試験を行っ
た。それぞれの試験後の塗板についてクロスカット部の
片側のハクリ幅、発錆幅の最大長さ測定した。(Note 1) Salt spray test (SST): 12
On each coated plate obtained at 0 ° C. for 30 minutes, a cross-cut wound was made on the coating film with a cutter knife so as to reach the substrate, and this was subjected to a salt water spray test for 480 hours in accordance with JISZ-2371. Evaluated according to the following criteria according to the following criteria based on scratches from scratches, blister width, and coating condition of the general part (blister): Content :: The maximum width of rust and blisters was less than 2 mm (one side) from the cut part, and no blister was generated △ : The maximum width of rust and blisters is 2 mm or more from the cut part, 3
mm (one side) and blisters are observed on a part of the painted surface. ×: The maximum width of rust and blisters is 3 mm or more from the cut part, and blisters are observed on the entire painted surface. (Note 2) Water-resistant secondary adhesion: Each test plate was exposed to warm water at 40 ° C.
After soaking for 68 hours, making a square cut of 2 mm square, peeling off Cellotape (registered trademark) and evaluating the remaining coating film Evaluation: Remaining number / 100 ○: 100/100 △: 90 to 99 Pcs / 100 pcs ×: 89 pcs or less / 100 pcs (Note 3) Outdoor baculo test: For the test plate with cross cut, the south side 30 according to JIS K-5409.9
The test was carried out for one year on the coast of Chikura, Chiba Prefecture under the conditions of degrees. With respect to the coated plate after each test, the maximum width of the peeling width and the rusting width on one side of the cross cut portion was measured.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4J038 BA021 CC041 CD021 CF021 CG001 DA161 DA171 DB001 DD001 DD121 DG001 HA286 HA406 HA446 HA466 HA526 HA536 HA556 JA44 JB32 JB35 JC22 KA05 KA08 KA22 MA08 MA10 NA03 NA27 PA18 PA19 PB05 PB07 PC02 4K062 AA01 BB11 GA01 GA10 ──────────────────────────────────────────────────続 き Continued on the front page F-term (reference) 4J038 BA021 CC041 CD021 CF021 CG001 DA161 DA171 DB001 DD001 DD121 DG001 HA286 HA406 HA446 HA466 HA526 HA536 HA556 JA44 JB32 JB35 JC22 KA05 KA08 KA22 MA08 MA10 NA03 NA27 PA18 PA19 PB05PB07A GA01 GA10
Claims (11)
物、グルコン酸塩系化合物、トリアゾール系化合物、ピ
ラゾール系化合物、チアジアゾール系化合物、ポリリン
酸系化合物、ポリリン酸塩系化合物から選ばれる1種類
以上の化合物(B)を、含浸及び/又は包接させてなる
ことを特徴とする防錆剤(C)。1. The porous substrate (A) is selected from a gluconic acid compound, a gluconate compound, a triazole compound, a pyrazole compound, a thiadiazole compound, a polyphosphate compound, and a polyphosphate compound. A rust preventive (C) comprising one or more compounds (B) impregnated and / or included.
モリロナイト、サポナイト、ウオラスナイト、酸性白
土、活性白土、珪藻土、カオリン、クレー、陶土、チャ
イナクレー、ハイドロタルサイト、炭酸カルシウム、タ
ルク、雲母、スメクタイト、ゼオライト、シリカから選
ばれる1種以上の無機質であることを特徴とする請求項
1記載の防錆剤(C)。2. A porous substrate (A) comprising bentonite, montmorillonite, saponite, wollastonite, acid clay, activated clay, diatomaceous earth, kaolin, clay, porcelain clay, china clay, hydrotalcite, calcium carbonate, talc, mica, The rust preventive (C) according to claim 1, characterized in that it is at least one inorganic substance selected from smectite, zeolite and silica.
ルコン酸である請求項1又は2に記載の防錆剤(C)。3. The rust inhibitor (C) according to claim 1, wherein the gluconic acid compound of the compound (B) is gluconic acid.
グルコン酸ナトリウム、グルコン酸亜鉛、グルコン酸
鉄、グルコン酸アルミニウムから1種類以上用いること
を特徴とする請求項1又は2に記載の防錆剤(C)。4. A gluconate compound of the compound (B),
The rust preventive (C) according to claim 1 or 2, wherein one or more of sodium gluconate, zinc gluconate, iron gluconate and aluminum gluconate are used.
3−アミノ−1,2,4−トリアゾール、4−アミノ−
1,2,4−トリアゾールから1種類以上用いることを
特徴とする請求項1又は2に記載の防錆剤(C)。5. The compound of claim 1, wherein the triazole compound of the compound (B) is
3-amino-1,2,4-triazole, 4-amino-
The rust inhibitor (C) according to claim 1 or 2, wherein one or more kinds of 1,2,4-triazole are used.
−アミノ−1,2,4−エチルピラゾールである請求項
1又は2に記載の防錆剤(C)。6. A compound of the formula (B) wherein the pyrazole compound is 3
The rust inhibitor (C) according to claim 1 or 2, which is -amino-1,2,4-ethylpyrazole.
が、5−アミノ−2−メルカプト−1,3,4−チアジ
アゾールである請求項1又は2に記載の防錆剤(C)。7. The rust inhibitor (C) according to claim 1 or 2, wherein the thiadiazole compound of the compound (B) is 5-amino-2-mercapto-1,3,4-thiadiazole.
ロリン酸、ヘキサメタリン酸、トリポリリン酸から1種
類以上用いることを特徴とする請求項1又は2に記載の
防錆剤(C)。8. The rust preventive (C) according to claim 1, wherein the polyphosphoric acid compound of the compound (B) is at least one selected from the group consisting of pyrophosphoric acid, hexametaphosphoric acid and tripolyphosphoric acid.
請求項8記載のポリリン酸系化合物のアルカリ金属塩、
又はアルカリ土類金属塩を1種類以上用いることを特徴
とする請求項1又は2に記載の防錆剤(C)。9. The polyphosphate compound of the compound (B),
An alkali metal salt of the polyphosphate compound according to claim 8,
The rust preventive (C) according to claim 1 or 2, wherein one or more kinds of alkaline earth metal salts are used.
形分100重量部に対して1〜100重量部、含浸又は
/包接することを特徴とする請求項1乃至9のいずれか
1項に記載の防錆剤(C)。10. The compound according to claim 1, wherein the compound (B) is impregnated or included in an amount of 1 to 100 parts by weight with respect to 100 parts by weight of the solid content of the porous substrate (A). The rust inhibitor (C) according to item 1.
(C)を塗料固形分100重量部に対して1〜200重
量部、配合してなることを特徴とする塗料組成物。11. A coating composition comprising 1 to 200 parts by weight of a rust inhibitor (C) selected from the group consisting of 1 to 10 parts by weight based on 100 parts by weight of the solid content of the coating.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001002620A JP2002212765A (en) | 2001-01-10 | 2001-01-10 | Rust preventive and coating material composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001002620A JP2002212765A (en) | 2001-01-10 | 2001-01-10 | Rust preventive and coating material composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2002212765A true JP2002212765A (en) | 2002-07-31 |
Family
ID=18871100
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001002620A Pending JP2002212765A (en) | 2001-01-10 | 2001-01-10 | Rust preventive and coating material composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2002212765A (en) |
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JP2009529583A (en) * | 2006-03-10 | 2009-08-20 | マツクス−プランク−ゲゼルシャフト ツール フエルデルング デル ヴイツセンシャフテン エー フアウ | Corrosion Inhibitor Pigment Containing Corrosion Inhibitor Nano Leather Bar |
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JP2009529583A (en) * | 2006-03-10 | 2009-08-20 | マツクス−プランク−ゲゼルシャフト ツール フエルデルング デル ヴイツセンシャフテン エー フアウ | Corrosion Inhibitor Pigment Containing Corrosion Inhibitor Nano Leather Bar |
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JP2012528942A (en) * | 2009-06-15 | 2012-11-15 | ヨーロピアン・アエロノーティック・ディフェンス・アンド・スペース・カンパニー・イーデス・フランス | Coating composition comprising ceramic particles |
WO2013083293A1 (en) * | 2011-12-08 | 2013-06-13 | Tata Steel Nederland Technology Bv | Anti-corrosion system for steel |
JPWO2017038456A1 (en) * | 2015-08-31 | 2018-06-14 | 住友化学株式会社 | Coating method for preventing metal corrosion and coating film for preventing metal corrosion |
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JP7205959B1 (en) | 2022-07-08 | 2023-01-17 | 株式会社ユニカル | LIQUID COMPOSITION FOR RUST PREVENTIVE FILM FORMATION |
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