JP2002187914A - Method for producing modified ethylene polymer - Google Patents
Method for producing modified ethylene polymerInfo
- Publication number
- JP2002187914A JP2002187914A JP2000386333A JP2000386333A JP2002187914A JP 2002187914 A JP2002187914 A JP 2002187914A JP 2000386333 A JP2000386333 A JP 2000386333A JP 2000386333 A JP2000386333 A JP 2000386333A JP 2002187914 A JP2002187914 A JP 2002187914A
- Authority
- JP
- Japan
- Prior art keywords
- ethylene
- polymer
- anhydride
- unsaturated carboxylic
- carboxylic acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000573 polyethylene Polymers 0.000 title claims abstract description 51
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 51
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 50
- 229920000642 polymer Polymers 0.000 claims abstract description 30
- 238000004898 kneading Methods 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 21
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000005977 Ethylene Substances 0.000 claims abstract description 17
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 14
- 239000012530 fluid Substances 0.000 claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 25
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 13
- 239000004711 α-olefin Substances 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 4
- 229920001519 homopolymer Polymers 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 229920005989 resin Polymers 0.000 description 32
- 239000011347 resin Substances 0.000 description 32
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 22
- 229920001577 copolymer Polymers 0.000 description 16
- 229920000098 polyolefin Polymers 0.000 description 15
- -1 ethylene, ethylene, propylene, 1-butene Chemical class 0.000 description 9
- 241000251468 Actinopterygii Species 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 6
- 239000000155 melt Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- 150000001735 carboxylic acids Chemical class 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- SUWJESCICIOQHO-UHFFFAOYSA-N 4-methylhex-1-ene Chemical compound CCC(C)CC=C SUWJESCICIOQHO-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000012968 metallocene catalyst Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920005668 polycarbonate resin Polymers 0.000 description 2
- 239000004431 polycarbonate resin Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 2
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 1
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 description 1
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- XKBHBVFIWWDGQX-UHFFFAOYSA-N 2-bromo-3,3,4,4,5,5,5-heptafluoropent-1-ene Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(Br)=C XKBHBVFIWWDGQX-UHFFFAOYSA-N 0.000 description 1
- UPZFLZYXYGBAPL-UHFFFAOYSA-N 2-ethyl-2-methyl-1,3-dioxolane Chemical compound CCC1(C)OCCO1 UPZFLZYXYGBAPL-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 101000837308 Homo sapiens Testis-expressed protein 30 Proteins 0.000 description 1
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical group COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 102100028631 Testis-expressed protein 30 Human genes 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012690 ionic polymerization Methods 0.000 description 1
- LDHQCZJRKDOVOX-IHWYPQMZSA-N isocrotonic acid Chemical compound C\C=C/C(O)=O LDHQCZJRKDOVOX-IHWYPQMZSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007613 slurry method Methods 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
(57)【要約】
【目的】 被着材に対する接着力に優れると共に、表面
外観にも優れた積層体を得ることができる、不飽和カル
ボン酸若しくはその無水物変性エチレン系重合体の製造
方法を提供する。
【構成】 エチレン系重合体と不飽和カルボン酸若しく
はその無水物をラジカル発生剤の存在下にグラフト反応
条件に付して変性エチレン系重合体を製造するにおい
て、2箇所以上の原料供給口及び1箇所以上のベント口
を有する二軸押出機を用い、不飽和カルボン酸若しくは
その無水物を、100〜250℃の温度のエチレン系重
合体に流体状で圧入し、混練部における重合体温度を2
00〜270℃として溶融混練することにより不飽和カ
ルボン酸若しくはその無水物をエチレン系重合体に付加
させ、次いでベント口より脱揮処理を施した後、エチレ
ン系重合体の押出機内の滞留時間を、前記重合体温度に
おけるラジカル発生剤の99.9%分解時間の3倍以上
として溶融押出する変性エチレン系重合体の製造方法。(57) [Abstract] [Object] To provide a method for producing an unsaturated carboxylic acid or an anhydride-modified ethylene polymer thereof, which is capable of obtaining a laminate having excellent adhesion to an adherend and excellent surface appearance. provide. [Constitution] In producing a modified ethylene polymer by subjecting an ethylene polymer and an unsaturated carboxylic acid or an anhydride thereof to a graft reaction condition in the presence of a radical generator, two or more raw material supply ports and 1 Using a twin-screw extruder having at least one vent port, an unsaturated carboxylic acid or an anhydride thereof is injected in a fluid state into an ethylene-based polymer at a temperature of 100 to 250 ° C, and the polymer temperature in the kneading unit is adjusted to 2
After the unsaturated carboxylic acid or its anhydride is added to the ethylene polymer by melt-kneading at 00 to 270 ° C., and then subjected to devolatilization treatment from the vent port, the residence time of the ethylene polymer in the extruder is reduced. A method for producing a modified ethylene polymer, which is melt-extruded at least three times the 99.9% decomposition time of the radical generator at the polymer temperature.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、不飽和カルボン酸
若しくはその無水物変性エチレン系重合体の製造方法に
関し、更に詳しくは、被着材に対する接着力に優れると
共に、表面外観にも優れた積層体を得ることができる、
不飽和カルボン酸若しくはその無水物変性エチレン系重
合体の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an unsaturated carboxylic acid or an anhydride-modified ethylene polymer thereof, and more particularly, to a laminate having excellent adhesion to an adherend and excellent surface appearance. Can get the body,
The present invention relates to a method for producing an unsaturated carboxylic acid or an anhydride-modified ethylene polymer thereof.
【0002】[0002]
【従来の技術】従来より、エチレン系重合体やプロピレ
ン系重合体等のオレフィン系重合体は、その優れた成形
加工性、機械的特性、水蒸気バリア性、耐薬品性、熱封
着性等を生かして各種の包装・容器用資材等として多用
されているが、酸素ガスや炭酸ガス等のガスバリア性
や、フレーバー性や保香性等の内容物保護性等が劣り、
又、印刷性や塗装性等にも劣るという欠点がある。2. Description of the Related Art Conventionally, olefin polymers such as ethylene polymers and propylene polymers have excellent moldability, mechanical properties, water vapor barrier properties, chemical resistance, heat sealing properties and the like. It is widely used as a material for various packaging and containers, but it is inferior in gas barrier properties such as oxygen gas and carbon dioxide gas, and in content protection such as flavor and fragrance retention.
In addition, there is a drawback that the printability and the paintability are poor.
【0003】そして、オレフィン系重合体におけるこれ
らの欠点を改良する方法として、ポリエステル系樹脂、
エチレン−酢酸ビニル共重合体鹸化物、ポリアミド系樹
脂、ポリカーボネート系樹脂、ポリスチレン系樹脂等の
各種樹脂や、アルミニウム等の金属箔等を被着材とした
積層体の形態が採られており、その際、オレフィン系重
合体がこれらの被着材との接着性に劣ることから、オレ
フィン系重合体としては、不飽和カルボン酸若しくはそ
の無水物を付加し変性した変性オレフィン系重合体が用
いられている。[0003] As a method of improving these drawbacks in olefin polymers, polyester resins,
A saponified ethylene-vinyl acetate copolymer, a polyamide resin, a polycarbonate resin, various resins such as a polystyrene resin, and a laminate in which a metal foil such as aluminum is used as an adherend are employed. In this case, since the olefin polymer has poor adhesion to these adherends, a modified olefin polymer modified by adding an unsaturated carboxylic acid or an anhydride thereof is used as the olefin polymer. I have.
【0004】その変性オレフィン系重合体としては、オ
レフィン系重合体を溶融状態、溶液状態、或いは水性懸
濁状態として、不飽和カルボン酸若しくはその無水物と
共に、ラジカル発生剤の存在下にグラフト反応条件に付
すことにより製造する方法が知られているが、いずれの
方法によって得られる変性オレフィン系重合体も、不飽
和カルボン酸若しくはその無水物の付加効率が低く、よ
って、付加量も上がらず、一方、不飽和カルボン酸若し
くはその無水物の使用量やラジカル発生剤の使用量を多
くすることにより、付加量は上げ得るものの、未反応不
飽和カルボン酸若しくはその無水物の残存量が増えた
り、オレフィン系重合体のゲル化等に起因するフィッシ
ュアイ等が発生することとなり、更に、得られた変性オ
レフィン系重合体から未反応不飽和カルボン酸若しくは
その無水物等を除去する後処理法も知られているが、そ
れによってフィッシュアイの発生や色相の悪化等を伴う
ことも多く、従って、被着体に対する接着力及び表面外
観において、市場の要求を満足させ得る変性オレフィン
系重合体は得られていないのが現状である。As the modified olefin polymer, the olefin polymer is prepared in a molten state, a solution state, or an aqueous suspension state, together with an unsaturated carboxylic acid or an anhydride thereof, in the presence of a radical generator under a graft reaction condition. Is known, the modified olefin polymer obtained by any of the methods, the addition efficiency of the unsaturated carboxylic acid or its anhydride is low, therefore, the addition amount does not increase, while By increasing the amount of the unsaturated carboxylic acid or its anhydride or the amount of the radical generator used, the added amount can be increased, but the residual amount of the unreacted unsaturated carboxylic acid or its anhydride increases, Fish eyes and the like due to gelation of the terpolymer are generated, and furthermore, the resulting modified olefin polymer A post-treatment method for removing unreacted unsaturated carboxylic acids or anhydrides thereof is also known, but this often involves generation of fish eyes and deterioration of hue, and therefore, adhesion to an adherend and At present, a modified olefin-based polymer which can satisfy market requirements in terms of surface appearance has not been obtained.
【0005】特に、オレフィン系重合体を溶融状態とし
て、溶剤等を用いずに押出機等で混練することにより変
性を簡便に実施することができる前記溶融混練法におい
て、又、特に、オレフィン系重合体の中で、ラジカル発
生剤に対して分解型であって分子量の低下を伴うプロピ
レン系重合体より、架橋型であって分子量の低下がない
エチレン系重合体において、前記問題が顕著であった。[0005] In particular, in the above-mentioned melt-kneading method, in which the olefin polymer can be easily modified by extruding the olefin polymer in a molten state and kneading it with an extruder or the like without using a solvent, etc. Among the coalesced, the above-mentioned problem was remarkable in an ethylene-based polymer which is a cross-linked type and has no decrease in molecular weight, compared to a propylene-based polymer which is decomposable with respect to a radical generator and has a decrease in molecular weight .
【0006】又、接着力と表面外観等に優れた変性オレ
フィン系重合体を製造する方法として、前記溶融混練法
において、例えば、無水マレイン酸等の官能性モノマー
及びラジカル発生剤を含む溶融状態のオレフィン系重合
体に抗酸化剤を添加する方法(特開平7−216032
号公報参照。)、無水マレイン酸等のラジカル重合性モ
ノマー及びラジカル重合開始剤のいずれか一方を含む溶
融状態のオレフィン系重合体に他方を供給する方法(特
開平7−316239号公報参照。)、溶融状態のオレ
フィン系重合体に、溶剤に溶解させた不飽和カルボン酸
及びラジカル発生剤の溶液を供給する方法(特許第28
87747号公報参照。)等も提案されているが、本発
明者等の検討によると、いずれの方法も、ある程度の改
良は認められるものの、市場の要求を充分に満足させ得
る程には接着力と表面外観を改良し得ているものではな
いことが判明した。As a method for producing a modified olefin polymer having excellent adhesive strength and surface appearance, for example, in the above-mentioned melt-kneading method, a molten olefin polymer containing a functional monomer such as maleic anhydride and a radical generator is used. A method of adding an antioxidant to an olefin polymer (JP-A-7-216032)
No. reference. ), A method of supplying the other to a molten olefin polymer containing one of a radical polymerizable monomer such as maleic anhydride and a radical polymerization initiator (see JP-A-7-316239). A method of supplying a solution of an unsaturated carboxylic acid and a radical generator dissolved in a solvent to an olefin-based polymer (Japanese Patent No. 28
See JP 87747. ) Have been proposed, but according to the study of the present inventors, although some improvement is recognized in each method, the adhesive force and surface appearance are improved enough to sufficiently satisfy the market requirements. It turns out that it is not what you can do.
【0007】[0007]
【発明が解決しようとする課題】本発明は、前述の従来
技術に鑑みてなされたもので、従って、本発明は、被着
材に対する接着力に優れると共に、表面外観にも優れた
積層体を得ることができる、不飽和カルボン酸若しくは
その無水物変性エチレン系重合体の製造方法を提供する
ことを目的とする。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned prior art. Therefore, the present invention provides a laminate having excellent adhesion to an adherend and excellent surface appearance. An object of the present invention is to provide a method for producing an unsaturated carboxylic acid or an anhydride-modified ethylene polymer thereof, which can be obtained.
【0008】[0008]
【課題を解決するための手段】本発明者等は、前記課題
を解決すべく鋭意検討した結果、不飽和カルボン酸若し
くはその無水物を、特定温度下のエチレン系重合体に特
定の形態で供給することにより、前記目的を達成できる
ことを見出し本発明に到達したもので、即ち、本発明
は、エチレン系重合体と不飽和カルボン酸若しくはその
無水物をラジカル発生剤の存在下にグラフト反応条件に
付して変性エチレン系重合体を製造するにおいて、2箇
所以上の原料供給口及び1箇所以上のベント口を有する
二軸押出機を用い、不飽和カルボン酸若しくはその無水
物を、100〜250℃の温度のエチレン系重合体に流
体状で圧入し、混練部における重合体温度を200〜2
70℃として溶融混練することにより不飽和カルボン酸
若しくはその無水物をエチレン系重合体に付加させ、次
いでベント口より脱揮処理を施した後、エチレン系重合
体の押出機内の滞留時間を、前記重合体温度におけるラ
ジカル発生剤の99.9%分解時間の3倍以上として溶
融押出する変性エチレン系重合体の製造方法、を要旨と
する。Means for Solving the Problems As a result of intensive studies to solve the above-mentioned problems, the present inventors have supplied unsaturated carboxylic acids or their anhydrides to ethylene polymers at a specific temperature in a specific form. By doing so, the present inventors have found that the above objects can be achieved, and have reached the present invention, that is, the present invention provides an ethylene polymer and an unsaturated carboxylic acid or an anhydride thereof in a graft reaction condition in the presence of a radical generator. To produce a modified ethylene polymer by using a twin-screw extruder having two or more raw material supply ports and one or more vent ports, using an unsaturated carboxylic acid or an anhydride thereof at 100 to 250 ° C. At a temperature of 200 to 2 in a kneading section.
The unsaturated carboxylic acid or its anhydride was added to the ethylene-based polymer by melt-kneading at 70 ° C., and then subjected to a devolatilization treatment from a vent port. The gist of the present invention is a method for producing a modified ethylene polymer which is melt-extruded at three times or more the 99.9% decomposition time of the radical generator at the polymer temperature.
【0009】[0009]
【発明の実施の形態】本発明の変性エチレン系重合体の
製造方法は、エチレン系重合体と不飽和カルボン酸若し
くはその無水物をラジカル発生剤の存在下にグラフト反
応条件に付して変性エチレン系重合体を製造する方法で
あり、ここで用いられるエチレン系重合体としては、例
えば、エチレンの単独重合体、エチレンと、プロピレ
ン、1−ブテン、3−メチル−1−ブテン、1−ペンテ
ン、4−メチル−1−ペンテン、4,4−ジメチル−1
−ペンテン、1−ヘキセン、4−メチル−1−ヘキセ
ン、1−ヘプテン、1−オクテン、1−デセン、1−オ
クタデセン等の炭素数3〜18程度の他のα−オレフィ
ンや、酢酸ビニル、(メタ)アクリル酸〔尚、ここで、
「(メタ)アクリル」とは、アクリル及びメタクリルを
意味するものとする。〕、(メタ)アクリル酸エステル
等との共重合体等が挙げられ、具体的には、例えば、低
・中・高密度ポリエチレン等(分岐状又は直鎖状)のエ
チレン単独重合体、エチレン−プロピレン共重合体、エ
チレン−1−ブテン共重合体、エチレン−プロピレン−
1−ブテン共重合体、エチレン−4−メチル−1−ペン
テン共重合体、エチレン−1−ヘキセン共重合体、エチ
レン−1−ヘプテン共重合体、エチレン−1−オクテン
共重合体、エチレン−酢酸ビニル共重合体、エチレン−
(メタ)アクリル酸共重合体、エチレン−(メタ)アク
リル酸メチル共重合体、エチレン−(メタ)アクリル酸
エチル共重合体、エチレン−(メタ)アクリル酸−(メ
タ)アクリル酸メチル共重合体等のエチレン系樹脂、及
び、エチレン−プロピレン共重合体、エチレン−プロピ
レン−非共役ジエン共重合体、エチレン−1−ブテン共
重合体、エチレン−1−ブテン−非共役ジエン共重合体
等のエチレン系ゴム等が挙げられる。中で、本発明にお
いては、分岐状低密度エチレン単独重合体、又は直鎖状
低密度エチレン−α−オレフィン共重合体等の樹脂が好
ましい。BEST MODE FOR CARRYING OUT THE INVENTION The process for producing a modified ethylene polymer according to the present invention comprises subjecting an ethylene polymer and an unsaturated carboxylic acid or an anhydride thereof to a graft reaction condition in the presence of a radical generator. This is a method for producing a polymer, and as the ethylene polymer used herein, for example, a homopolymer of ethylene, ethylene, propylene, 1-butene, 3-methyl-1-butene, 1-pentene, 4-methyl-1-pentene, 4,4-dimethyl-1
Other α-olefins having about 3 to 18 carbon atoms such as -pentene, 1-hexene, 4-methyl-1-hexene, 1-heptene, 1-octene, 1-decene, and 1-octadecene; vinyl acetate; (Meth) acrylic acid (where,
“(Meth) acryl” means acryl and methacryl. And copolymers with (meth) acrylic acid esters, and the like. Specific examples thereof include, for example, ethylene homopolymers such as low-, medium-, high-density polyethylene (branched or linear), ethylene- Propylene copolymer, ethylene-1-butene copolymer, ethylene-propylene-
1-butene copolymer, ethylene-4-methyl-1-pentene copolymer, ethylene-1-hexene copolymer, ethylene-1-heptene copolymer, ethylene-1-octene copolymer, ethylene-acetic acid Vinyl copolymer, ethylene-
(Meth) acrylic acid copolymer, ethylene-methyl (meth) acrylate copolymer, ethylene-ethyl (meth) acrylate copolymer, ethylene- (meth) acrylic acid-methyl (meth) acrylate copolymer Ethylene-based resins such as ethylene-propylene copolymer, ethylene-propylene-non-conjugated diene copolymer, ethylene-1-butene copolymer, ethylene-1-butene-non-conjugated diene copolymer And the like. Among them, in the present invention, a resin such as a branched low-density ethylene homopolymer or a linear low-density ethylene-α-olefin copolymer is preferable.
【0010】又、前記エチレン系重合体は、密度が0.
850〜0.950g/cm3 のものが好ましく、又、
JIS K7210に準拠して温度190℃、荷重2
1.18Nで測定したメルトフローレートが0.01〜
200g/10分のものが好ましく、0.1〜100g
/10分のものが特に好ましい。Further, the ethylene polymer has a density of 0.1.
850 to 0.950 g / cm 3 is preferable, and
190 ° C, load 2 according to JIS K7210
1. Melt flow rate measured at 18 N is 0.01 to
200 g / 10 min is preferable, and 0.1 to 100 g
/ 10 minutes is particularly preferred.
【0011】又、前記エチレン−α−オレフィン共重合
体としては、特に、エチレンと、1−ヘキセン、4−メ
チル−1−ヘキセン、1−ヘプテン、1−オクテン、1
−デセン等の炭素数6〜12のα−オレフィンとからな
り、密度が0.850〜0.915g/cm3 、同上条
件でのメルトフローレートが0.01〜50g/10分
である直鎖状エチレン−α−オレフィン共重合体が好ま
しい。[0011] The ethylene-α-olefin copolymer includes, in particular, ethylene, 1-hexene, 4-methyl-1-hexene, 1-heptene, 1-octene and 1-hexene.
A straight chain comprising an α-olefin having 6 to 12 carbon atoms, such as decene, having a density of 0.850 to 0.915 g / cm 3 and a melt flow rate under the same conditions as described above of 0.01 to 50 g / 10 min. Ethylene-α-olefin copolymers are preferred.
【0012】更に、この直鎖状エチレン−α−オレフィ
ン共重合体としては、従来より汎用されているチーグラ
ー・ナッタ系触媒等の存在下に共重合されたものより、
メタロセン系触媒の存在下に共重合されたものであるの
が好ましい。Further, as the linear ethylene-α-olefin copolymer, those copolymerized in the presence of a conventionally used Ziegler-Natta catalyst or the like,
It is preferable that the copolymer is copolymerized in the presence of a metallocene catalyst.
【0013】尚、メタロセン系触媒によるエチレン−α
−オレフィン共重合体は、例えば、特開昭58−193
09号、同59−95292号、同60−35005
号、同60−35006号、同60−35007号、同
60−35008号、同60−35009号、同61−
130314号、特開平3−163088号の各公報、
欧州特許公開第420436号公報、米国特許第505
5438号明細書、及び国際公開WO91/04257
号公報等に記載されている、メタロセン系触媒、特にメ
タロセン・アルモキサン系触媒を用い、又は、例えば、
国際公開WO92/01723号公報等に記載されてい
る、メタロセン化合物と該化合物と反応して安定なアニ
オンとなる化合物からなる触媒を用い、例えば、気相
法、スラリー法、溶液法、高圧イオン重合法等の重合
法、中で好ましくは高圧イオン重合法によって製造する
ことができる。In addition, ethylene-α using a metallocene catalyst
-Olefin copolymers are described, for example, in JP-A-58-193.
No. 09, No. 59-95292, No. 60-35005
Nos. 60-35006, 60-35007, 60-35008, 60-35009, 61-
130314, JP-A-3-16388,
EP-A-420436, U.S. Pat. No. 505
No. 5438, and International Publication WO 91/04257.
No., etc., using a metallocene-based catalyst, particularly a metallocene-alumoxane-based catalyst, or, for example,
For example, a gas phase method, a slurry method, a solution method, a high pressure ionic weight, or the like may be used, using a catalyst described in International Publication WO92 / 01723 or the like, which comprises a metallocene compound and a compound that reacts with the compound to form a stable anion. It can be produced by a polymerization method such as a synthesis method, preferably a high pressure ionic polymerization method.
【0014】又、ここで用いられる不飽和カルボン酸若
しくはその無水物としては、具体的には、例えば、(メ
タ)アクリル酸、クロトン酸、イソクロトン酸、マレイ
ン酸、フマル酸、イタコン酸、シトラコン酸、テトラヒ
ドロフタル酸等の不飽和カルボン酸、若しくはその無水
物が挙げられ、中で、不飽和ジカルボン酸若しくはその
無水物、特にマレイン酸若しくはその無水物が好まし
い。The unsaturated carboxylic acids or anhydrides used herein include, for example, (meth) acrylic acid, crotonic acid, isocrotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid And unsaturated carboxylic acids such as tetrahydrophthalic acid, or anhydrides thereof. Of these, unsaturated dicarboxylic acids or anhydrides thereof, particularly maleic acid or anhydride thereof, are preferable.
【0015】又、ここで用いられるラジカル発生剤とし
ては、不飽和カルボン酸若しくはその無水物のエチレン
系重合体に対する付加反応性の面から、半減期1分とな
る温度(1分間半減期温度)が150〜200℃の範囲
にある有機過酸化物が好ましく、具体的には、例えば、
ジ−t−ブチルパーオキサイド(1分間半減期温度19
3℃)、t−ブチルクミルパーオキサイド(同178
℃)、ジクミルパーオキサイド(同171℃)、2,5
−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキ
サン(同179℃)、2,5−ジメチル−2,5−ジ
(t−ブチルパーオキシ)ヘキシン−3(同193℃)
等のジアルキルパーオキサイド類、t−ブチルパーオキ
シアセテート(同159℃)、t−ブチルパーオキシラ
ウレート(同165℃)、t−ブチルパーオキシベンゾ
エート(同166℃)、ジ−t−ブチルジパーオキシフ
タレート(同159℃)、t−ブチルパーオキシイソプ
ロピルカーボネート(同158℃)、2,5−ジメチル
−2,5−ジ(ベンゾイルパーオキシ)ヘキサン(同1
62℃)、2,5−ジメチル−2,5−ジ(ベンゾイル
パーオキシ)ヘキシン−3(同162℃)等のパーオキ
シエステル類、メチルエチルケトンパーオキサイド(同
171℃)、シクロヘキサノンパーオキサイド(同17
4℃)等のケトンパーオキサイド類等が挙げられ、これ
らは2種以上が併用されてもよい。The radical generator used here is a temperature at which a half-life is 1 minute (1 minute half-life temperature) from the viewpoint of the addition reactivity of an unsaturated carboxylic acid or its anhydride to an ethylene polymer. Is preferably in the range of 150 to 200 ° C., specifically, for example,
Di-t-butyl peroxide (1 minute half-life temperature 19
3 ° C.), t-butylcumyl peroxide (178
° C), dicumyl peroxide (171 ° C), 2,5
-Dimethyl-2,5-di (t-butylperoxy) hexane (179 ° C), 2,5-dimethyl-2,5-di (t-butylperoxy) hexine-3 (193 ° C)
Dialkyl peroxides, such as t-butyl peroxyacetate (159 ° C), t-butylperoxylaurate (165 ° C), t-butylperoxybenzoate (166 ° C), di-t-butyldioxy Peroxyphthalate (159 ° C), t-butylperoxyisopropyl carbonate (158 ° C), 2,5-dimethyl-2,5-di (benzoylperoxy) hexane (1
Peroxyesters such as 2,5-dimethyl-2,5-di (benzoylperoxy) hexine-3 (162 ° C), methyl ethyl ketone peroxide (171 ° C), cyclohexanone peroxide (17 ° C).
4 ° C.) and the like, and two or more of these may be used in combination.
【0016】中で、変性に用いる後述する二軸押出機で
の混練温度(後述する混練部での重合体温度)におい
て、エチレン系重合体の滞留時間の0.1〜10倍の半
減期を有する有機過酸化物が好ましく、具体的には、例
えば、ジ−t−ブチルパーオキサイド、ジクミルパーオ
キサイド、2,5−ジメチル−2,5−ジ(t−ブチル
パーオキシ)ヘキサン、2,5−ジメチル−2,5−ジ
(t−ブチルパーオキシ)ヘキシン−3等のジアルキル
パーオキサイド類が特に好ましい。Among them, at a kneading temperature (polymer temperature in a kneading section described later) in a twin-screw extruder described later used for modification, a half-life of 0.1 to 10 times the residence time of the ethylene polymer is obtained. Organic peroxides are preferred, and specifically, for example, di-t-butyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, Dialkyl peroxides such as 5-dimethyl-2,5-di (t-butylperoxy) hexyne-3 are particularly preferred.
【0017】そして、本発明の変性エチレン系重合体の
製造方法は、2箇所以上の原料供給口及び1箇所以上の
ベント口を有する二軸押出機を用い、前記不飽和カルボ
ン酸若しくはその無水物を、100〜250℃の温度の
前記エチレン系重合体に流体状で圧入し、混練部におけ
る重合体温度を200〜270℃として溶融混練するこ
とにより前記不飽和カルボン酸若しくはその無水物を前
記エチレン系重合体に付加させる。The method for producing a modified ethylene polymer of the present invention uses a twin-screw extruder having two or more raw material supply ports and one or more vent ports, wherein the unsaturated carboxylic acid or its anhydride is used. Into the ethylene polymer at a temperature of 100 to 250 ° C. in a fluid state, and melt kneading the polymer at a kneading unit at a temperature of 200 to 270 ° C. to convert the unsaturated carboxylic acid or the anhydride thereof into the ethylene. It is added to the system polymer.
【0018】二軸押出機は、通常、原料供給口とベント
口、及びジャケットを備えたバレル、その内部に配さ
れ、表面に複数条の溝が刻設され、同方向又は異方向に
回転する二本のスクリュー、並びに押出機先端に取り付
けられたダイから構成され、そのスクリュー途中には、
複数枚のニーディングディスクによって構成される混練
部が、相互に噛み合う形態又は相互に噛み合わない形態
で設けられており、高混練機能を有する押出機として、
例えば、日本製鋼所(株)より「TEXα」シリーズと
して、又、東芝機械(株)より「TEM−SS」シリー
ズとして市販されている。The twin-screw extruder is generally provided with a barrel provided with a raw material supply port, a vent port, and a jacket, and is provided with a plurality of grooves on its surface, and rotates in the same direction or in different directions. Consists of two screws, and a die attached to the extruder tip, in the middle of the screws,
A kneading unit constituted by a plurality of kneading disks is provided in a form that meshes with each other or a form that does not mesh with each other, and as an extruder having a high kneading function,
For example, it is commercially available as "TEXα" series from Japan Steel Works, Ltd., and as "TEM-SS" series from Toshiba Machine Co., Ltd.
【0019】本発明における二軸押出機としては、2〜
3箇所の原料供給口、2〜3箇所のベント口を有し、ス
クリュー径(D)に対するスクリュー長さ(L)の比
(L/D)が10〜50、回転方向が同方向、噛み合い
形態が部分又は完全の噛み合い型のものが好適である。The twin-screw extruder according to the present invention includes
It has three material supply ports and two or three vent ports, the ratio of screw length (L) to screw diameter (D) (L / D) is 10 to 50, the rotation direction is the same direction, and the meshing form However, a partially or completely meshing type is preferable.
【0020】本発明においては、その二軸押出機へ前記
不飽和カルボン酸若しくはその無水物を、100〜25
0℃の温度の前記エチレン系重合体に流体状で圧入する
ことを必須とする。In the present invention, the unsaturated carboxylic acid or its anhydride is added to the twin-screw extruder in an amount of 100 to 25.
It is essential to press-fit the ethylene-based polymer at a temperature of 0 ° C. in a fluid state.
【0021】ここで、不飽和カルボン酸若しくはその無
水物の流体状形態としては、具体的には、例えば、不飽
和カルボン酸若しくはその無水物を融点以上に加熱した
溶融状態、又は溶剤に溶解させた溶液状態等の形態が挙
げられるが、溶剤を用いない点で溶融状態とするのが好
ましい。As the fluid form of the unsaturated carboxylic acid or its anhydride, specifically, for example, the unsaturated carboxylic acid or its anhydride is heated to a melting point or higher in a molten state or dissolved in a solvent. Although a form such as a solution state may be mentioned, a molten state is preferable because a solvent is not used.
【0022】又、前記流体状の不飽和カルボン酸若しく
はその無水物の二軸押出機への圧入は、通常、プランジ
ャーポンプ等によりなされ、その際の圧力は、不飽和カ
ルボン酸若しくはその無水物の押出機内での気化、延い
ては押出機内での長時間滞留によるフィッシュアイ等の
起生を防止するために、用いた不飽和カルボン酸若しく
はその無水物の飽和蒸気圧以上とするのが好ましい。The injection of the fluid unsaturated carboxylic acid or its anhydride into the twin-screw extruder is usually performed by a plunger pump or the like, and the pressure at that time is determined by the unsaturated carboxylic acid or its anhydride. In order to prevent vaporization in the extruder, and thus the occurrence of fish eyes or the like due to long-term residence in the extruder, it is preferable to use a saturated vapor pressure of the unsaturated carboxylic acid or anhydride used which is equal to or higher than the saturated vapor pressure. .
【0023】又、前記流体状の不飽和カルボン酸若しく
はその無水物の二軸押出機への圧入を、分解率が5〜7
0%となっているラジカル発生剤を含有するエチレン系
重合体に対してなすのが好ましく、その具体的方法とし
ては、例えば、二軸押出機の第1原料供給口からエチレ
ン系重合体とラジカル発生剤を供給すると共に、第2原
料供給口から不飽和カルボン酸若しくはその無水物を供
給する方法、又は、第1原料供給口からエチレン系重合
体を供給し第2原料供給口からラジカル発生剤を供給す
ると共に、第3原料供給口から不飽和カルボン酸若しく
はその無水物を供給する方法等が好適な方法として挙げ
られる。The injection of the fluid unsaturated carboxylic acid or its anhydride into a twin-screw extruder is carried out at a decomposition rate of 5-7.
It is preferable to use an ethylene-based polymer containing a radical generator of 0%, for example, as a specific method, for example, through the first raw material supply port of a twin-screw extruder and an ethylene-based polymer. A method of supplying an unsaturated carboxylic acid or an anhydride thereof from the second raw material supply port while supplying the generator, or a method of supplying an ethylene polymer from the first raw material supply port and supplying the radical generator from the second raw material supply port And a method of supplying an unsaturated carboxylic acid or an anhydride thereof from the third raw material supply port.
【0024】更に、本発明の変性エチレン系重合体の製
造方法は、前記不飽和カルボン酸若しくはその無水物を
二軸押出機に流体状で圧入した後、混練部における重合
体温度を200〜270℃として溶融混練し、次いで、
ベント口より脱揮処理を施した後、エチレン系重合体の
二軸押出機内の滞留時間を、混練部での前記重合体温度
におけるラジカル発生剤の99.9%分解時間の3倍以
上として溶融押出することを必須とする。Further, in the method for producing a modified ethylene polymer of the present invention, after the unsaturated carboxylic acid or its anhydride is press-fitted into a twin-screw extruder in a fluid state, the polymer temperature in the kneading section is set to 200 to 270. ℃ and melt kneading, then
After the devolatilization treatment is performed from the vent port, the retention time of the ethylene polymer in the twin-screw extruder is set to three times or more of the 99.9% decomposition time of the radical generator at the polymer temperature in the kneading section. Extrusion is required.
【0025】ここで、ベント口よりの脱揮処理は、好ま
しくは複数箇所に設けたベント口より、0.1〜85k
Paの減圧範囲で漸次減圧度を上げるのが好ましく、
又、エチレン系重合体の滞留時間は、0.1〜10分の
範囲で設定される。Here, the devolatilization from the vent port is preferably performed at 0.1 to 85 k from the vent ports provided at a plurality of locations.
It is preferable to gradually increase the degree of pressure reduction in the pressure reduction range of Pa,
The residence time of the ethylene polymer is set in the range of 0.1 to 10 minutes.
【0026】以上、不飽和カルボン酸若しくはその無水
物の供給時におけるエチレン系重合体の温度、及び不飽
和カルボン酸若しくはその無水物の供給時の形態及び供
給方法、混練部における重合体の温度(混練温度)、混
練物の脱揮処理、並びに、エチレン系重合体の滞留時間
のいずれでも、前記要件を満たさない場合には、得られ
る変性エチレン系重合体は、不飽和カルボン酸若しくは
その無水物の付加量が不十分となって、被着材に対する
接着力が劣ることとなるか、又は/及び、ゲル等に起因
するフィッシュアイ等が多くなって、表面外観が劣るこ
ととなる。As described above, the temperature of the ethylene-based polymer at the time of supplying the unsaturated carboxylic acid or its anhydride, the form and method of supplying the unsaturated carboxylic acid or its anhydride, and the temperature of the polymer at the kneading section ( Kneading temperature), devolatilization of the kneaded material, and the residence time of the ethylene polymer, if the above requirements are not satisfied, the resulting modified ethylene polymer is an unsaturated carboxylic acid or an anhydride thereof. Is insufficient, resulting in inferior adhesion to the adherend, and / or an increase in fish eyes or the like due to gel or the like, resulting in inferior surface appearance.
【0027】尚、本発明の変性エチレン系重合体の前記
製造方法において、前記不飽和カルボン酸若しくはその
無水物の使用量は、前記エチレン系重合体100重量部
に対して、0.1〜10重量部とするのが好ましく、
0.2〜1.0重量部とするのが更に好ましく、0.2
5〜0.5重量部とするのが特に好ましい。不飽和カル
ボン酸若しくはその無水物の使用量が前記範囲未満で
は、得られる変性エチレン系重合体における不飽和カル
ボン酸若しくはその無水物の付加量が不十分となって、
被着材に対する接着力が劣る傾向となり、一方、前記範
囲超過では、得られる変性エチレン系重合体における未
反応不飽和カルボン酸若しくはその無水物等の含有量が
多くなって、やはり被着材に対する接着力が劣る傾向と
なる。In the method for producing a modified ethylene polymer of the present invention, the amount of the unsaturated carboxylic acid or anhydride thereof is 0.1 to 10 parts by weight based on 100 parts by weight of the ethylene polymer. Preferably in parts by weight,
The content is more preferably 0.2 to 1.0 part by weight.
It is particularly preferred to be 5 to 0.5 parts by weight. If the amount of the unsaturated carboxylic acid or its anhydride is less than the above range, the amount of the unsaturated carboxylic acid or its anhydride in the obtained modified ethylene polymer becomes insufficient,
Adhesion to the adherend tends to be inferior, whereas, when the amount exceeds the above range, the content of the unreacted unsaturated carboxylic acid or anhydride thereof in the obtained modified ethylene-based polymer is increased, and thus the adherence to the adherend is also increased. Adhesive strength tends to be poor.
【0028】又、前記ラジカル発生剤の使用量は、ラジ
カル発生剤の使用量(A)が、不飽和カルボン酸若しく
はその無水物の使用量(B)に対して、1/30≦A/
B≦1/4の範囲とするのが好ましく、1/16≦A/
B≦1/6とするのが特に好ましい。ラジカル発生剤の
使用量が前記範囲未満では、得られる変性エチレン系重
合体における不飽和カルボン酸若しくはその無水物の付
加量が不十分となって、被着材に対する接着力が劣る傾
向となり、一方、前記範囲超過では、得られる変性エチ
レン系重合体中にゲル化等に起因するフイッシュアイ等
が多くなって、表面外観が不良となる傾向となる。The amount of the radical generator used is such that the amount of the radical generator used (A) is 1/30 ≦ A / A with respect to the amount of the unsaturated carboxylic acid or its anhydride (B).
It is preferable to set the range of B ≦ 1 /, and 1/16 ≦ A /
It is particularly preferred that B ≦ 1 /. When the amount of the radical generator used is less than the above range, the amount of the unsaturated carboxylic acid or anhydride added in the obtained modified ethylene polymer is insufficient, and the adhesive strength to the adherend tends to be poor. If the content exceeds the above range, the resulting modified ethylene-based polymer tends to have fish eyes or the like due to gelation or the like, and the surface appearance tends to be poor.
【0029】尚、本発明の変性エチレン系重合体の製造
方法において、前記エチレン系重合体、前記不飽和カル
ボン酸若しくはその無水物、及び前記ラジカル発生剤の
外に、本発明の効果を損なわない範囲で、他の熱可塑性
樹脂やゴム、及び、酸化防止剤、光安定剤、紫外線吸収
剤、造核剤、中和剤、帯電防止剤、滑剤、ブロッキング
防止剤、流動性改良剤、可塑剤、離型剤、難燃剤、着色
剤、分散剤、充填材等が用いられてもよい。In the method for producing a modified ethylene polymer according to the present invention, the effects of the present invention are not impaired except for the ethylene polymer, the unsaturated carboxylic acid or its anhydride, and the radical generator. Within the range, other thermoplastic resins and rubbers, and antioxidants, light stabilizers, ultraviolet absorbers, nucleating agents, neutralizing agents, antistatic agents, lubricants, antiblocking agents, flow improvers, plasticizers A release agent, a flame retardant, a colorant, a dispersant, a filler, and the like may be used.
【0030】又、前記エチレン系重合体、又は更に前記
ラジカル発生剤、又は必要に応じて用いられるその他樹
脂やゴム、添加剤等は、二軸押出機への供給に先立ち、
通常、タンブラーブレンダー、リボンブレンダー、V型
ブレンダー、ヘンシェルミキサー等により均一に混合す
る。The ethylene polymer, or the radical generator, or other resins, rubbers, additives, and the like used as required, are supplied to the twin-screw extruder before being supplied.
Usually, the mixture is uniformly mixed by a tumbler blender, ribbon blender, V-type blender, Henschel mixer or the like.
【0031】本発明の製造方法により得られる変性エチ
レン系重合体は、変性前のエチレン系重合体の、前述の
条件でのメルトフローレートに対する変性エチレン系重
合体のメルトフローレートの比が、0.05〜1.0の
範囲であるのが好ましく、又、不飽和カルボン酸若しく
はその無水物単位の付加量が0.1〜0.5重量%、未
反応不飽和カルボン酸若しくはその無水物の含有量が3
0ppm以下、且つ、フィッシュアイの量が10個/g
以下であるものとすることができる。The modified ethylene polymer obtained by the production method of the present invention is characterized in that the ratio of the melt flow rate of the modified ethylene polymer to the melt flow rate under the above-mentioned conditions of the ethylene polymer before modification is 0. And the added amount of the unsaturated carboxylic acid or its anhydride unit is 0.1 to 0.5% by weight, and the amount of the unreacted unsaturated carboxylic acid or its anhydride is 0.1 to 0.5% by weight. Content 3
0 ppm or less, and the amount of fish eyes is 10 / g
It can be:
【0032】そして、本発明の製造方法により得られる
変性エチレン系重合体は、通常、従来公知の方法によ
り、被着材上にアンカーコート剤を介して又は介さずし
て、逐次押出ラミネート、サンドイッチ押出ラミネー
ト、共押出ラミネートする方法、或いは、被着材樹脂と
共に共押出する方法、並びに、予めフィルム状とし被着
材樹脂に熱融着する方法等により積層体として好適に用
いられる。The modified ethylene-based polymer obtained by the production method of the present invention is usually subjected to a conventional extrusion laminating method with or without an anchor coat agent on an adherend by a conventionally known method. It is suitably used as a laminate by extrusion lamination, coextrusion lamination, coextrusion with an adherend resin, or heat fusion to an adherend resin in the form of a film in advance.
【0033】尚、その被着材としては、例えば、ポリア
ミド系樹脂、ポリエステル系樹脂、エチレン−酢酸ビニ
ル共重合体鹸化物、ポリカーボネート系樹脂、ポリスチ
レン系樹脂、アクリル系樹脂、ポリオレフィン系樹脂等
の各種熱可塑性樹脂、アルミニウム、銅、鉛、ステンレ
ス等の金属の箔・板、及び、紙等が挙げられる。Examples of the adherend include various resins such as polyamide resin, polyester resin, saponified ethylene-vinyl acetate copolymer, polycarbonate resin, polystyrene resin, acrylic resin, and polyolefin resin. Examples include foils and plates of thermoplastic resin, metal such as aluminum, copper, lead, and stainless steel, and paper.
【0034】[0034]
【実施例】以下、本発明を実施例により更に具体的に説
明するが、本発明はその要旨を越えない限り、以下の実
施例に限定されるものではない。EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to the following examples unless it exceeds the gist of the invention.
【0035】実施例1 二軸スクリューの回転方向が同方向、完全噛み合い型で
あり、3箇所の原料供給口及び2箇所のベント口を有す
る二軸押出機(スクリュー径32mm、L/D42.
5、日本製鋼所社製「TEX30」)を用い、直鎖状低
密度エチレン−α−オレフィン共重合体樹脂(密度0.
915g/cm3 、メルトフローレート2g/10分)
100重量部と、2,5−ジメチル−2,5−ジ(t−
ブチルパーオキシ)ヘキサン(日本油脂社製「パーヘキ
サ25B」)0.05重量部とを、ヘンシェルミキサー
で混合した後、第1原料供給口より二軸押出機に供給
し、引き続いて、直下の樹脂温度として170℃に設定
された第2原料供給口より、約70℃に加熱した溶融状
の無水マレイン酸0.3重量部をプランジャーポンプに
て1MPaの圧力で圧入し、樹脂温度として250℃に
設定された混練部で溶融混練することにより無水マレイ
ン酸をエチレン−α−オレフィン共重合体樹脂に付加反
応させ、次いで、1.3kPaの減圧度とした第1ベン
ト口、及び1.3kPaの減圧度とした第2ベント口よ
り脱揮した後、エチレン−α−オレフィン共重合体樹脂
の押出機内の滞留時間が20秒となるようにストランド
状に溶融押出し、冷却固化させてカッティングすること
により、ペレット状の無水マレイン酸変性エチレン−α
−オレフィン共重合体樹脂を製造した。Example 1 A twin-screw extruder (32 mm screw diameter, L / D42.L) having the same direction of rotation of a twin screw, a completely meshing type, and having three raw material supply ports and two vent ports.
5, "TEX30" manufactured by Nippon Steel Works, Ltd.), using a linear low-density ethylene-α-olefin copolymer resin (density 0.
(915 g / cm 3 , melt flow rate 2 g / 10 min)
100 parts by weight and 2,5-dimethyl-2,5-di (t-
After mixing with 0.05 parts by weight of butylperoxy) hexane (“Perhexa 25B” manufactured by NOF Corporation) using a Henschel mixer, the mixture was supplied to the twin-screw extruder from the first raw material supply port, and subsequently, the resin immediately below 0.3 parts by weight of molten maleic anhydride heated to about 70 ° C. was injected with a plunger pump at a pressure of 1 MPa from a second raw material supply port set at a temperature of 170 ° C., and a resin temperature of 250 ° C. The maleic anhydride was added to the ethylene-α-olefin copolymer resin by melt-kneading in the kneading section set at, and then the first vent at a reduced pressure of 1.3 kPa, and a pressure of 1.3 kPa. After devolatilization from the second vent port at a reduced pressure, the ethylene-α-olefin copolymer resin was melt-extruded into strands so that the residence time in the extruder was 20 seconds, and then cooled. By solidifying and cutting, pelletized maleic anhydride-modified ethylene-α
-An olefin copolymer resin was produced.
【0036】尚、ここで、無水マレイン酸を供給した第
2原料供給口までの樹脂の滞留時間は10秒であり、以
下の方法により算出した、無水マレイン酸供給位置にお
けるラジカル発生剤の分解率は5%であった。又、以下
の方法により算出した、混練部での樹脂温度250℃に
おけるラジカル発生剤の99.9%分解時間は2秒であ
り、従って、樹脂の滞留時間20秒は、その10倍であ
った。Here, the residence time of the resin to the second raw material supply port to which maleic anhydride was supplied was 10 seconds, and the decomposition rate of the radical generator at the maleic anhydride supply position was calculated by the following method. Was 5%. Further, the 99.9% decomposition time of the radical generator at the resin temperature of 250 ° C. in the kneading section, calculated by the following method, was 2 seconds, and therefore, the residence time of the resin, 20 seconds, was 10 times that. .
【0037】ラジカル発生剤の分解率 ラジカル発生剤の1分間半減期温度T1/2 ℃(179
℃)から下記式(1) により、アレニウスの式[k=Ae
xp(−E/RT)、ここで、kは速度定数、Aは頻度
因子、Eは活性化エネルギー、Rは気体定数、Tは絶対
温度である。]における頻度因子Aを求め、その頻度因
子A、及び、無水マレイン酸を供給したときの樹脂の温
度T℃(170℃)、無水マレイン酸を供給するまでの
樹脂の滞留時間t1 秒(10秒)から下記式(2) 及び下
記式(3) により、無水マレイン酸供給位置におけるラジ
カル発生剤の分解率(%)を算出した。 A={(ln2)/60}/exp{−E/R(T1/2 +273)} (1) B=exp[t1 Aexp{−E/R(T+273)}] (2) ラジカル発生剤の分解率(%)=1−(1/B) (3) Decomposition rate of radical generator One-minute half-life temperature of radical generator T 1/2 ° C. (179
° C) and Arrhenius equation [k = Ae
xp (-E / RT), where k is the rate constant, A is the frequency factor, E is the activation energy, R is the gas constant, and T is the absolute temperature. ], The frequency factor A, the temperature of the resin when maleic anhydride was supplied, T ° C. (170 ° C.), and the residence time t 1 second (10 seconds) of the resin until maleic anhydride was supplied. ), The decomposition rate (%) of the radical generator at the maleic anhydride supply position was calculated by the following formulas (2) and (3). A = {(ln2) / 60 } / exp {-E / R (T 1/2 +273)} (1) B = exp [t 1 Aexp {-E / R (T + 273)}] (2) a radical generator Decomposition rate (%) = 1- (1 / B) (3)
【0038】ラジカル発生剤の99.9%分解時間 混練部における樹脂の温度T℃(250℃)から下記式
(4) [尚、式(4) において、C、Dはラジカル発生剤固
有の定数であり、「パーヘキサ25B」の場合、メーカ
ー日本油脂社のカタログによれば、C=−0.076、
D=17.44である。]により、該温度におけるラジ
カル発生剤の半減期t1/2 秒を求め、その半減期t1/2
秒から下記式(5) により、ラジカル発生剤の99.9%
分解時間(秒)を算出した。 lnt1/2 =CT+D (4) 99.9%分解時間(秒)=3t1/2 /log2 (5) From the temperature T.degree. C. (250.degree. C.) of the resin in the kneading section for the 99.9% decomposition time of the radical generator,
(4) [In the formula (4), C and D are constants specific to the radical generator. In the case of “Perhexa 25B”, according to the catalog of the manufacturer Nippon Yushi, C = −0.076,
D = 17.44. ], The half-life t 1/2 seconds of the radical generator at the temperature is determined, and the half-life t 1/2
From the second, 99.9% of the radical generator is obtained by the following formula (5).
The decomposition time (second) was calculated. lnt 1/2 = CT + D (4) 99.9% decomposition time (sec) = 3t 1/2 / log2 (5)
【0039】得られた無水マレイン酸変性エチレン−α
−オレフィン共重合体樹脂について、以下に示す方法
で、メルトフローレート、無水マレイン酸単位の付加量
及び付加率、未反応無水マレイン酸の含有量、並びに、
フィッシュアイの量を測定し、結果を表1に示した。メルトフローレート JIS K7210に準拠して温度190℃、荷重2
1.18Nで測定した。The obtained maleic anhydride-modified ethylene-α
-For the olefin copolymer resin, by the method shown below, the melt flow rate, the addition amount and the addition rate of maleic anhydride units, the content of unreacted maleic anhydride, and
The amount of fish eyes was measured and the results are shown in Table 1. Melt flow rate 190 ° C, load 2 according to JIS K7210
1. Measured at 18N.
【0040】無水マレイン酸単位の付加量及び付加率 変性樹脂ペレットから、熱プレスにより厚み100μm
のフィルムを作製し、赤外線吸収スペクトルによりカル
ボニル基吸収を測定し、別途作成した検量線から、変性
樹脂中の全無水マレイン酸量を求めた。一方、変性樹脂
ペレットを沸騰キシレンに溶解させた後、アセトン中で
再沈させ、その沈澱物を濾過し、80℃で6時間真空乾
燥させて得た試料から、前記と同様にして、変性樹脂中
の無水マレイン酸単位の付加量を求め、更に、前記全無
水マレイン酸量に対する付加率を算出した。 Addition amount and addition rate of maleic anhydride unit From the modified resin pellets, a thickness of 100 μm was obtained by hot pressing.
Was prepared, the carbonyl group absorption was measured by an infrared absorption spectrum, and the total amount of maleic anhydride in the modified resin was determined from a separately prepared calibration curve. On the other hand, after dissolving the modified resin pellets in boiling xylene, the precipitate was reprecipitated in acetone, and the precipitate was filtered and dried in a vacuum at 80 ° C. for 6 hours. The addition amount of maleic anhydride units in the sample was determined, and the addition ratio to the total amount of maleic anhydride was calculated.
【0041】未反応無水マレイン酸含有量 変性樹脂ペレット約20gを精秤し、100mlのアセ
トンを抽出溶媒として8時間還流抽出を行い、抽出液を
風乾後、0.1Mの燐酸二水素ナトリウム(pH2)5
mlに溶解させた後、0.45μmのフィルターで濾過
した濾液について、高速液体クロマトグラフィー(東ソ
ー社製「HPLC8020シリーズ」、カラムは、東ソ
ー社製「TSK−Gel ODS−120T」、150
mm×4.6mm、粒径5μmを使用。)にて定量し
た。About 20 g of the unreacted maleic anhydride-containing modified resin pellets were precisely weighed and subjected to reflux extraction for 8 hours using 100 ml of acetone as an extraction solvent. The extract was air-dried and then 0.1 M sodium dihydrogen phosphate (pH 2). ) 5
After dissolving the filtrate in 0.4 ml, the filtrate filtered with a 0.45 μm filter was subjected to high performance liquid chromatography (“HPLC8020 series” manufactured by Tosoh Corporation), and the column was “TSK-Gel ODS-120T” manufactured by Tosoh Corporation, 150
mm × 4.6 mm, particle size 5 μm. ).
【0042】フィッシュアイの量 変性樹脂ペレットから、成形温度170℃で厚み30μ
mのフィルムをインフレーション成形した後、このフィ
ルムから100cm2 の大きさの試験片を切り出し、
0.2〜0.5mmの大きさのフィッシュアイの個数を
数え、その個数を単位重量g当たりの個数に換算した。[0042] From fisheye amount modified resin pellets, the thickness at a molding temperature of 170 ° C. 30.mu.
m, after inflation molding a film, cut out a test piece of 100 cm 2 from this film,
The number of fish eyes having a size of 0.2 to 0.5 mm was counted, and the number was converted into the number per unit weight g.
【0043】更に、得られた無水マレイン酸変性エチレ
ン−α−オレフィン共重合体樹脂について、以下に示す
方法で、被着材に対する接着強度を測定し、結果を表1
に示した。Further, the adhesive strength of the obtained maleic anhydride-modified ethylene-α-olefin copolymer resin to an adherend was measured by the following method.
It was shown to.
【0044】被着材に対する接着強度 変性樹脂とエチレン−酢酸ビニル共重合体鹸化物とを、
成形温度190℃、成形速度を50m/分、又は70m
/分とし、エアーギャップ250mmの条件で、変性樹
脂層35μm、エチレン−酢酸ビニル共重合体鹸化物層
35μmの2層積層フィルムをインフレーション成形し
た。これから幅10mm、長さ120mmの試験片を切
り出し、ショッパー型引張試験機にて、JIS K68
54に準拠して、剥離速度500mm/分でT形剥離試
験を行い剥離強度を測定した。The adhesive strength modified resin to the adherend and the saponified ethylene-vinyl acetate copolymer were
Molding temperature 190 ° C, molding speed 50m / min or 70m
/ Min, and a two-layer laminated film of a modified resin layer of 35 μm and a saponified ethylene-vinyl acetate copolymer layer of 35 μm was blown under the conditions of an air gap of 250 mm. From this, a test piece having a width of 10 mm and a length of 120 mm was cut out and subjected to JIS K68 using a Shopper type tensile tester.
In accordance with No. 54, a T-shaped peeling test was performed at a peeling speed of 500 mm / min to measure a peeling strength.
【0045】実施例2、比較例1〜4 無水マレイン酸の供給位置、無水マレイン酸を供給する
原料供給口までの樹脂の滞留時間及び該原料供給口にお
ける樹脂温度、無水マレイン酸の供給形態、混練部の樹
脂温度、ベント口からの脱揮処理の有無、のいずれかを
表1に示すように変えた外は、実施例1と同様にして、
無水マレイン酸変性エチレン−α−オレフィン共重合体
樹脂を製造し、メルトフローレート、無水マレイン酸単
位の付加量及び付加率、未反応無水マレイン酸の含有
量、並びに、フィッシュアイの量を測定し、更に、被着
材に対する接着強度を測定し、結果を表1に示した。Example 2, Comparative Examples 1-4 The supply position of maleic anhydride, the residence time of the resin to the raw material supply port for supplying maleic anhydride, the resin temperature at the raw material supply port, the supply form of maleic anhydride, Except that any of the resin temperature of the kneading portion and the presence or absence of devolatilization treatment from the vent port was changed as shown in Table 1, the same as in Example 1,
A maleic anhydride-modified ethylene-α-olefin copolymer resin was produced, and the melt flow rate, the amount and rate of addition of maleic anhydride units, the content of unreacted maleic anhydride, and the amount of fisheye were measured. Further, the adhesive strength to the adherend was measured, and the results are shown in Table 1.
【0046】[0046]
【表1】 [Table 1]
【0047】[0047]
【発明の効果】本発明によれば、被着材に対する接着力
に優れると共に、表面外観にも優れた積層体を得ること
ができる、不飽和カルボン酸若しくはその無水物変性エ
チレン系重合体の製造方法を提供することができる。According to the present invention, it is possible to produce an unsaturated carboxylic acid or an anhydride-modified ethylene polymer thereof, which is capable of obtaining a laminate having excellent adhesion to an adherend and excellent surface appearance. A method can be provided.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4J100 AA02P AA03Q AA04Q AA07Q AA09Q AA15Q AA17Q AA19Q AG04Q AL03Q BA16H BC55H CA01 CA04 FA03 FA28 FA47 HA57 HC30 HC36 ────────────────────────────────────────────────── ─── Continued on front page F term (reference) 4J100 AA02P AA03Q AA04Q AA07Q AA09Q AA15Q AA17Q AA19Q AG04Q AL03Q BA16H BC55H CA01 CA04 FA03 FA28 FA47 HA57 HC30 HC36
Claims (7)
しくはその無水物をラジカル発生剤の存在下にグラフト
反応条件に付して変性エチレン系重合体を製造するにお
いて、2箇所以上の原料供給口及び1箇所以上のベント
口を有する二軸押出機を用い、不飽和カルボン酸若しく
はその無水物を、100〜250℃の温度のエチレン系
重合体に流体状で圧入し、混練部における重合体温度を
200〜270℃として溶融混練することにより不飽和
カルボン酸若しくはその無水物をエチレン系重合体に付
加させ、次いでベント口より脱揮処理を施した後、エチ
レン系重合体の押出機内の滞留時間を、前記重合体温度
におけるラジカル発生剤の99.9%分解時間の3倍以
上として溶融押出することを特徴とする変性エチレン系
重合体の製造方法。1. A method for producing a modified ethylene polymer by subjecting an ethylene polymer and an unsaturated carboxylic acid or an anhydride thereof to a graft reaction condition in the presence of a radical generator, wherein two or more raw material supply ports are provided. And using a twin-screw extruder having one or more vent ports, pressurize the unsaturated carboxylic acid or its anhydride into an ethylene-based polymer at a temperature of 100 to 250 ° C in a fluid state, and polymer temperature in the kneading section. Is added to the ethylene-based polymer by melt-kneading at 200 to 270 ° C. and then subjected to devolatilization treatment from the vent port, and the residence time of the ethylene-based polymer in the extruder And subjecting it to melt extrusion at a temperature at least three times the 99.9% decomposition time of the radical generator at the polymer temperature.
ン系重合体とラジカル発生剤を供給するか、又は、第1
原料供給口からエチレン系重合体を供給し第2原料供給
口からラジカル発生剤を供給すると共に、第2原料供給
口以降の原料供給口から不飽和カルボン酸若しくはその
無水物を圧入する請求項1に記載の変性エチレン系重合
体の製造方法。2. An ethylene polymer and a radical generator are supplied from a first raw material supply port of a twin-screw extruder, or
An ethylene-based polymer is supplied from a raw material supply port, a radical generator is supplied from a second raw material supply port, and an unsaturated carboxylic acid or an anhydride thereof is injected from a raw material supply port after the second raw material supply port. 3. The method for producing a modified ethylene polymer according to item 1.
圧入を、分解率が5〜70%となっているラジカル発生
剤を含有するエチレン系重合体に対して行う請求項1又
は2に記載の変性エチレン系重合体の製造方法。3. The method according to claim 1, wherein the injection of the unsaturated carboxylic acid or the anhydride thereof is performed on an ethylene polymer containing a radical generator having a decomposition rate of 5 to 70%. A method for producing a modified ethylene polymer.
無水物が、不飽和カルボン酸若しくはその無水物を融点
以上に加熱した溶融状態のものである請求項1乃至3の
いずれかに記載の変性エチレン系重合体の製造方法。4. The modified product according to claim 1, wherein the unsaturated carboxylic acid or its anhydride in a fluid state is a molten state in which the unsaturated carboxylic acid or its anhydride is heated to a melting point or higher. A method for producing an ethylene polymer.
使用量が、エチレン系重合体100重量部に対して、
0.1〜10重量部である請求項1乃至4のいずれかに
記載の変性エチレン系重合体の製造方法。5. The amount of the unsaturated carboxylic acid or anhydride thereof used is based on 100 parts by weight of the ethylene polymer.
The method for producing a modified ethylene-based polymer according to any one of claims 1 to 4, wherein the amount is 0.1 to 10 parts by weight.
和カルボン酸若しくはその無水物の使用量(B)に対し
て、1/30≦A/B≦1/4の範囲にある請求項1乃
至5のいずれかに記載の変性エチレン系重合体の製造方
法。6. The use amount of the radical generator (A) is in the range of 1/30 ≦ A / B ≦ 1 / with respect to the use amount (B) of the unsaturated carboxylic acid or its anhydride. Item 6. The method for producing a modified ethylene polymer according to any one of Items 1 to 5.
体又はエチレン−α−オレフィン共重合体である請求項
1乃至6のいずれかに記載の変性エチレン系重合体の製
造方法。7. The method for producing a modified ethylene polymer according to claim 1, wherein the ethylene polymer is an ethylene homopolymer or an ethylene-α-olefin copolymer.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005036221A (en) * | 2003-07-01 | 2005-02-10 | Mitsubishi Chemicals Corp | Modified ethylene polymer composition and laminate using the same |
JP2006193656A (en) * | 2005-01-14 | 2006-07-27 | Mitsubishi Chemicals Corp | Modified polyolefin resin, method for producing the same, and adhesive modified polyolefin resin composition |
WO2009107690A1 (en) * | 2008-02-29 | 2009-09-03 | 住友化学株式会社 | Process for producing modified olefin polymer |
JP2011084744A (en) * | 2003-07-01 | 2011-04-28 | Mitsubishi Chemicals Corp | Modified ethylene polymer composition and laminate using the same |
-
2000
- 2000-12-20 JP JP2000386333A patent/JP2002187914A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005036221A (en) * | 2003-07-01 | 2005-02-10 | Mitsubishi Chemicals Corp | Modified ethylene polymer composition and laminate using the same |
JP2011084744A (en) * | 2003-07-01 | 2011-04-28 | Mitsubishi Chemicals Corp | Modified ethylene polymer composition and laminate using the same |
JP2006193656A (en) * | 2005-01-14 | 2006-07-27 | Mitsubishi Chemicals Corp | Modified polyolefin resin, method for producing the same, and adhesive modified polyolefin resin composition |
WO2009107690A1 (en) * | 2008-02-29 | 2009-09-03 | 住友化学株式会社 | Process for producing modified olefin polymer |
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