JP2001323188A - Coating material for forming transparent photocatalytic dispersion film and metallic plate coated with transparent photocatlytic dispersion film - Google Patents
Coating material for forming transparent photocatalytic dispersion film and metallic plate coated with transparent photocatlytic dispersion filmInfo
- Publication number
- JP2001323188A JP2001323188A JP2000147348A JP2000147348A JP2001323188A JP 2001323188 A JP2001323188 A JP 2001323188A JP 2000147348 A JP2000147348 A JP 2000147348A JP 2000147348 A JP2000147348 A JP 2000147348A JP 2001323188 A JP2001323188 A JP 2001323188A
- Authority
- JP
- Japan
- Prior art keywords
- coating film
- photocatalyst
- crystalline
- transparent
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 145
- 238000000576 coating method Methods 0.000 title claims abstract description 145
- 239000000463 material Substances 0.000 title claims abstract description 22
- 239000006185 dispersion Substances 0.000 title abstract description 5
- 230000001699 photocatalysis Effects 0.000 title abstract description 5
- 239000002245 particle Substances 0.000 claims abstract description 51
- 239000011941 photocatalyst Substances 0.000 claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 37
- 229910001593 boehmite Inorganic materials 0.000 claims abstract description 36
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 239000003960 organic solvent Substances 0.000 claims abstract description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000012046 mixed solvent Substances 0.000 claims abstract description 15
- 239000002243 precursor Substances 0.000 claims abstract description 15
- 239000004593 Epoxy Substances 0.000 claims abstract description 7
- 238000009835 boiling Methods 0.000 claims abstract description 7
- -1 methacryloxy Chemical group 0.000 claims abstract description 6
- 150000001298 alcohols Chemical class 0.000 claims abstract description 3
- 150000002170 ethers Chemical class 0.000 claims abstract description 3
- 150000002576 ketones Chemical class 0.000 claims abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 26
- 239000003973 paint Substances 0.000 claims description 26
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000000377 silicon dioxide Substances 0.000 claims description 13
- 125000000524 functional group Chemical group 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 abstract description 10
- 239000010959 steel Substances 0.000 abstract description 10
- 239000010408 film Substances 0.000 description 122
- 238000003860 storage Methods 0.000 description 15
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 14
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 13
- 239000002904 solvent Substances 0.000 description 11
- 230000007423 decrease Effects 0.000 description 10
- 239000011230 binding agent Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 8
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- 238000010304 firing Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000002688 persistence Effects 0.000 description 5
- 230000002087 whitening effect Effects 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 229910018557 Si O Inorganic materials 0.000 description 4
- 230000002776 aggregation Effects 0.000 description 4
- 239000008199 coating composition Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000001747 exhibiting effect Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- 229910018516 Al—O Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- LVTYICIALWPMFW-UHFFFAOYSA-N diisopropanolamine Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 description 2
- 229940043276 diisopropanolamine Drugs 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000011164 primary particle Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- 102000003729 Neprilysin Human genes 0.000 description 1
- 108090000028 Neprilysin Proteins 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- WHGNXNCOTZPEEK-UHFFFAOYSA-N dimethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](C)(OC)CCCOCC1CO1 WHGNXNCOTZPEEK-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 230000005281 excited state Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 238000013032 photocatalytic reaction Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000012453 solvate Substances 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Catalysts (AREA)
- Paints Or Removers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、成膜当初から優れた親
水性を呈する光触媒分散塗膜を形成でき、貯蔵安定性に
も優れた塗料及び,該塗料から形成された透明光触媒分
散塗膜で被覆された塗装金属板に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a paint capable of forming a photocatalyst-dispersed coating film exhibiting excellent hydrophilicity from the beginning of film formation and having excellent storage stability, and a transparent photocatalyst-dispersed coating film formed from the paint. To a coated metal plate coated with:
【0002】[0002]
【従来の技術】光触媒の固定には、光触媒を含む塗料を
金属基材等の表面に塗布し、焼付け乾燥することにより
光触媒を固定する方法が採用されており、バインダとし
てシリカ(PCT/JP96/00733)、無定形ア
ルミナ(特開平9−227805号公報)等が使用され
ている。これらの方法によると、対水接触角10度以下
の優れた親水性を呈する塗膜が得られ、しかも光照射で
光触媒が励起される限り優れた親水性が維持される。ま
た、粒径の非常に小さな光触媒粒子を透明バインダで結
着させると、可視光透過率の高い透明光触媒薄膜が形成
される。2. Description of the Related Art For fixing a photocatalyst, a method of fixing a photocatalyst by applying a coating containing the photocatalyst to a surface of a metal substrate or the like and baking and drying the same is adopted. Silica (PCT / JP96 / 00733), amorphous alumina (JP-A-9-227805), and the like. According to these methods, a coating film exhibiting excellent hydrophilicity with a contact angle to water of 10 degrees or less is obtained, and excellent hydrophilicity is maintained as long as the photocatalyst is excited by light irradiation. Further, when photocatalyst particles having a very small particle diameter are bound by a transparent binder, a transparent photocatalyst thin film having a high visible light transmittance is formed.
【0003】ところが、シリカをバインダとする光触媒
分散塗膜では、成膜当初は親水性を示さず、光照射によ
って始めて親水化する。また、シリカバインダ中のSi
−O結合は、結合エネルギー(101.5kcal/モ
ル)がAl−O結合の結合エネルギー(136kcal
/モル)に比較して小さいため、長時間光触媒を励起さ
せた状態で使用すると、Si−O結合が切断されやす
い。Si−O結合の切断は、塗膜のクラック発生,塗膜
白化,塗膜剥離,透明度低下等の原因となる。無定形ア
ルミナをバインダに使用する場合でも、シリカと同様に
光照射なしでは親水化せず、しかもシリカに比較して蓄
水性が低いため、長期間にわたって良好な親水性を維持
できない。更に、無定形アルミナでは、長期間使用する
と無定形状態から部分的な結晶化等が起こり、塗膜が白
化し透明度が低下しやすい。[0003] However, a photocatalyst-dispersed coating film using silica as a binder does not exhibit hydrophilicity at the beginning of film formation, but becomes hydrophilic only by light irradiation. In addition, Si in the silica binder
For the -O bond, the bond energy (101.5 kcal / mol) is changed to the bond energy (136 kcal) of the Al-O bond.
/ Mol), the Si—O bond is easily broken when the photocatalyst is used for a long time in an excited state. Breakage of the Si—O bond causes cracks in the coating film, whitening of the coating film, peeling of the coating film, reduction in transparency, and the like. Even when amorphous alumina is used for the binder, it does not become hydrophilic without light irradiation similarly to silica, and has a low water storage capacity as compared with silica, so that good hydrophilicity cannot be maintained for a long period of time. Further, in the case of amorphous alumina, when used for a long period of time, partial crystallization or the like occurs from the amorphous state, so that the coating film is whitened and the transparency tends to decrease.
【0004】これに対し、本発明者等は、ベーマイト及
び/又はγアルミナをバインダとする透明光触媒分散塗
膜を特願平11−246873号で提案した。結晶性の
ベーマイトを原料に使用しているので、塗膜中に有機成
分がほとんど含まれず、親水性のOH基をもつベーマイ
ト及び/又はγアルミナがバインダとなり、成膜当初か
ら対水接触角10度以下の親水性を呈し、親水性の持続
性も良好で、密着性や耐候性にも優れた光触媒分散塗膜
が形成される。On the other hand, the present inventors have proposed a transparent photocatalyst-dispersed coating film using boehmite and / or γ-alumina as a binder in Japanese Patent Application No. 11-246873. Since crystalline boehmite is used as a raw material, almost no organic components are contained in the coating film, and boehmite and / or γ-alumina having a hydrophilic OH group serve as a binder. A photocatalyst-dispersed coating film having a degree of hydrophilicity of less than or equal to or less than one degree, good hydrophilicity persistence, and excellent adhesion and weather resistance is formed.
【0005】[0005]
【発明が解決しようとする課題】ところが、溶媒に水を
使用し、ベーマイトゾルと結晶性光触媒粒子又は光触媒
粒子前躯体を分散させた塗料では、貯蔵時に凝集又はゲ
ル化しやすく、貯蔵安定性に劣る。焼成時にも、急速加
熱すると塗膜が乳白化して密着性が低下しやすい。その
ため、200℃以上の温度で20分以上の長時間焼成に
よって塗膜密着性が良好な透明光触媒分散塗膜を形成さ
せる必要があり、5分以下の短時間焼成では十分な塗膜
密着性,透明度及び耐候性をもつ光触媒分散塗膜が形成
できなかった。However, in a coating material in which water is used as a solvent and boehmite sol and crystalline photocatalyst particles or precursors of the photocatalyst particles are dispersed, it is easy to agglomerate or gel during storage and storage stability is poor. . Also during baking, if heated rapidly, the coating film becomes milky and the adhesion tends to decrease. Therefore, it is necessary to form a transparent photocatalyst-dispersed coating film with good coating adhesion by baking at a temperature of 200 ° C. or more for a long time of 20 minutes or more. A photocatalyst-dispersed coating film having transparency and weather resistance could not be formed.
【0006】本発明は、このような問題を解消すべく案
出されたものであり、溶剤として水−有機溶剤の混合溶
剤を使用することにより貯蔵安定性に優れ、親水性及び
透明度が高く,塗膜密着性や耐候性にも優れた光触媒分
散塗膜を形成できる透明光触媒分散塗膜形成用塗料及び
長期間にわたって良好な親水性を維持する透明光触媒分
散塗膜で被覆された塗装金属板を提供することを目的と
する。[0006] The present invention has been devised to solve such a problem. By using a mixed solvent of water and an organic solvent as a solvent, the present invention has excellent storage stability, high hydrophilicity and high transparency, A transparent photocatalyst-dispersed coating film forming coating that can form a photocatalyst-dispersed coating film with excellent coating adhesion and weather resistance, and a coated metal plate coated with a transparent photocatalyst-dispersed coating film that maintains good hydrophilicity over a long period of time. The purpose is to provide.
【0007】[0007]
【課題を解決するための手段】本発明の透明光触媒分散
塗膜形成用塗料は、その目的を達成するため、ベーマイ
トゾル,結晶性光触媒粒子又は熱処理後に結晶性光触媒
粒子となる前躯体及び水−有機溶剤の混合溶剤からな
り、熱処理後の結晶性光触媒粒子とベーマイト及び/又
はγアルミナとの質量比が10:90〜60:40の範
囲となるように結晶性光触媒粒子及びベーマイトゾルが
配合され、混合溶剤の水と有機溶剤との質量比が90:
10〜40:60の範囲に調整されていることを特徴と
する。In order to achieve the object, a coating material for forming a transparent photocatalyst-dispersed coating film of the present invention comprises a boehmite sol, a crystalline photocatalyst particle, or a precursor and a water-soluble precursor. The crystalline photocatalyst particles and the boehmite sol are mixed so that the mass ratio of the crystalline photocatalyst particles to the boehmite and / or γ-alumina after the heat treatment is in the range of 10:90 to 60:40. The mass ratio of water and organic solvent of the mixed solvent is 90:
It is characterized by being adjusted in the range of 10:40:60.
【0008】この透明光触媒分散塗膜形成用塗料は、熱
処理後の結晶性光触媒粒子に対して10〜50質量部の
シランカップリング剤を含むことができる。シランカッ
プリング剤には、エポキシ系又はメタクリロキシ系のシ
ランカップリング剤が使用される。有機溶剤としては、
アルコール類,エーテル類,ケトン類から選ばれた1種
又は2種以上が使用され、そのうち少なくとも1種は水
よりも高い沸点をもっていることが好ましい。[0008] The transparent photocatalyst-dispersed coating film forming coating composition may contain 10 to 50 parts by mass of a silane coupling agent with respect to the crystalline photocatalyst particles after the heat treatment. As the silane coupling agent, an epoxy-based or methacryloxy-based silane coupling agent is used. As organic solvents,
One or more selected from alcohols, ethers, and ketones are used, and at least one of them preferably has a higher boiling point than water.
【0009】また、透明光触媒分散塗膜で被覆された塗
装金属板は、結晶性光触媒粒子とベーマイト及び/又は
γアルミナとの質量比が10:90〜40:60の組成
をもつ塗膜が金属板表面に形成されている。塗料にシラ
ンカップリング剤を含む塗料から形成した塗膜では、結
晶性光触媒粒子:10〜60質量%,シランカップリン
グ剤由来のシリカ:0.1〜10質量%,シランカップ
リング剤由来の有機官能基:5質量%以下,残部がベー
マイト及び/又はγアルミナの組成をもつ。Further, the coated metal plate coated with the transparent photocatalyst-dispersed coating film has a coating having a composition in which the weight ratio of the crystalline photocatalyst particles to boehmite and / or γ-alumina is 10:90 to 40:60. It is formed on the plate surface. In a coating film formed from a paint containing a silane coupling agent in the paint, crystalline photocatalyst particles: 10 to 60% by mass, silica derived from the silane coupling agent: 0.1 to 10% by mass, organic matter derived from the silane coupling agent Functional group: 5% by mass or less, with the balance being boehmite and / or γ-alumina.
【0010】[0010]
【作用】ベーマイトゾル及び結晶性光触媒粒子又は結晶
性光触媒粒子前躯体を水に分散させた塗料は、貯蔵安定
性が悪く、焼成時の急速加熱で塗膜が乳白化して密着性
が低下する。本発明者等は、これらの欠点は溶剤バラン
スに原因があると考えた。すなわち、塗料中の固形成分
(塗膜形成後の固形成分)であるベーマイトゾル及び結
晶性光触媒粒子又は結晶性光触媒粒子前躯体は、何れも
単独では水分散性がよいが、混合分散させると異成分間
で部分的な脱水縮合や凝集が生じやすく、水性溶剤中で
の分散性低下、ひいては貯蔵安定性が低下する。A coating composition in which boehmite sol and crystalline photocatalyst particles or a precursor of crystalline photocatalyst particles are dispersed in water has poor storage stability, and the coating film becomes milky by rapid heating during baking, resulting in reduced adhesion. The inventors have attributed these drawbacks to solvent balance. That is, the boehmite sol and the crystalline photocatalyst particles or the precursors of the crystalline photocatalyst particles, which are the solid components (solid components after the formation of the coating film) in the coating material, have good water dispersibility by themselves, but differ when mixed and dispersed. Partial dehydration-condensation and aggregation easily occur between the components, and the dispersibility in an aqueous solvent is lowered, and the storage stability is lowered.
【0011】そこで、水と水溶性有機溶剤との混合溶剤
を使用し、ベーマイトゾル及び結晶性光触媒粒子又は結
晶性光触媒粒子前躯体を分散させると、塗料の貯蔵安定
性が向上することを見出した。これは、ベーマイトゾル
や結晶性光触媒粒子又は結晶性光触媒粒子前躯体が有機
溶剤に部分溶媒和され、塗料中への安定分散が可能にな
ったことによるものと考えられる。有機溶剤の配合が貯
蔵安定性に及ぼす効果は、溶剤組成比で10質量%以上
で顕著になる。しかし、60質量%を超える過剰量の有
機溶剤を配合した溶剤では、塗料中の固形成分が完全に
溶媒和されて疎水性が高まるため、却って凝集やゲル化
しやすくなる。Thus, it has been found that when a mixed solvent of water and a water-soluble organic solvent is used to disperse the boehmite sol and the crystalline photocatalyst particles or the precursor of the crystalline photocatalyst particles, the storage stability of the paint is improved. . This is considered to be because the boehmite sol, the crystalline photocatalyst particles, or the precursor of the crystalline photocatalyst particles were partially solvated in an organic solvent, thereby enabling stable dispersion in the paint. The effect of the blending of the organic solvent on the storage stability becomes significant at a solvent composition ratio of 10% by mass or more. However, a solvent containing an excess amount of an organic solvent exceeding 60% by mass completely solvates the solid components in the coating material and increases the hydrophobicity, so that it tends to agglomerate or gel.
【0012】水−有機溶剤の混合溶剤は、焼成時に塗膜
が乳白化することを防止する上でも有効である。混合溶
剤が乳白化の抑制に有効なことは、沸点が異なる複数の
溶剤がそれぞれの沸点で揮発することによるものと考え
られる。なかでも、水よりも高い沸点をもつ有機溶剤を
少なくとも1成分として配合すると、より高い温度まで
急速加熱しても塗膜の乳白化や密着性低下が生じること
なく、高温・短時間焼成に一層有利になる。これに対
し、水単体を溶剤とすると、水の沸点100℃で溶剤が
一気に揮発し、塗膜が脆く多孔質化することにより乳白
化が進行する。A mixed solvent of water and an organic solvent is effective in preventing the coating film from being milky during firing. It is considered that the reason why the mixed solvent is effective in suppressing the opacification is that a plurality of solvents having different boiling points volatilize at the respective boiling points. Above all, when an organic solvent having a boiling point higher than that of water is blended as at least one component, even when rapidly heated to a higher temperature, the coating film does not cause opacification or decrease in adhesion, and is more suitable for high-temperature and short-time firing. It will be advantageous. On the other hand, when water alone is used as the solvent, the solvent volatilizes at a stretch at the boiling point of water of 100 ° C., and the coating film becomes brittle and porous, so that opacification proceeds.
【0013】また、結晶性光触媒粒子及びベーマイト及
び/又はγアルミナからなる光触媒分散塗膜は、耐候性
に優れ、紫外線照射なしでも成膜当初から優れた親水性
を示す。しかし、通常では十分な塗膜密着性及び耐候性
を得るために長時間の焼成が必要とされている。この
点、本発明では、塗膜中に有機成分が導入されることに
よる親水性及び耐候性の低下を抑制する条件下でシラン
カップリング剤を必要に応じて添加することにより、架
橋・硬化反応を促進させ、短時間焼成で必要強度をもつ
透明光触媒分散塗膜の形成を可能にしている。A photocatalyst-dispersed coating film composed of crystalline photocatalyst particles and boehmite and / or γ-alumina has excellent weather resistance and exhibits excellent hydrophilicity from the beginning even without irradiation with ultraviolet rays. However, usually, long-time firing is required to obtain sufficient coating film adhesion and weather resistance. In this regard, in the present invention, a crosslinking / curing reaction is performed by adding a silane coupling agent as necessary under conditions that suppress a decrease in hydrophilicity and weather resistance due to introduction of an organic component into a coating film. And the formation of a transparent photocatalyst-dispersed coating film having the required strength in a short time firing.
【0014】[0014]
【実施の形態】水−有機溶剤の混合溶剤に、熱処理後の
結晶性光触媒粒子とベーマイト及び/又はγアルミナと
の質量比が10:90〜60:40となるように結晶性
光触媒粒子又は熱処理後に結晶性光触媒粒子となる前躯
体を分散させたベーマイトゾルが配合される。親水性の
OH基をもつベーマイト及び/又はγアルミナは,成膜
当初から優れた親水性を示し,親水性の持続性も良好な
塗膜を生成する。結合エネルギーの大きなAl−O結合
をもつベーマイト及び/又はγアルミナの結晶は、Al
−O結合の切断に対する抵抗力が強く、無定形アルミナ
と異なりすでに結晶状態であることから結晶化反応も生
じない。そのため、塗膜のクラック発生や塗膜白化が抑
制される。DESCRIPTION OF THE PREFERRED EMBODIMENTS In a mixed solvent of water and an organic solvent, crystalline photocatalyst particles or heat treatment are performed so that the mass ratio of crystalline photocatalyst particles after heat treatment to boehmite and / or γ-alumina is 10:90 to 60:40. A boehmite sol in which a precursor that later becomes crystalline photocatalyst particles is dispersed is blended. Boehmite and / or γ-alumina having a hydrophilic OH group show excellent hydrophilicity from the beginning of film formation and produce a coating film having good hydrophilicity persistence. Boehmite and / or γ-alumina crystals having an Al—O bond having a large binding energy are formed of Al
Since it has a strong resistance to breaking of the -O bond and, unlike amorphous alumina, it is already in a crystalline state, no crystallization reaction occurs. Therefore, the occurrence of cracks in the coating film and the whitening of the coating film are suppressed.
【0015】結晶性光触媒粒子は,光照射で励起される
ことによりそれ自身が優れた親水性を呈すると共に、塗
膜表面の有機物汚れを分解するため汚れ付着による親水
性の経時的劣化が抑制され,長期間にわたって優れた親
水性を持続させる。結晶性光触媒粒子としては、酸化チ
タン,酸化亜鉛,チタン酸ストロンチウム、酸化タング
ステン,酸化スズ,酸化ジルコニウム等があるが、化学
的安定性や光触媒活性の大きな酸化チタンの使用が好ま
しい。結晶性光触媒粒子は、光照射で励起されたときの
光触媒作用が10質量部以上の配合量で顕著になり、有
機物汚れに起因して低下した親水性を短時間に回復させ
る。しかし、60質量部を超える過剰量の結晶性光触媒
粒子を配合すると、光照射のない暗所では短時間で親水
性が低下しやすくなる。The crystalline photocatalyst particles themselves exhibit excellent hydrophilicity when excited by light irradiation, and decompose organic stains on the surface of the coating film, so that the deterioration of hydrophilicity over time due to the adhesion of stains is suppressed. , Maintain excellent hydrophilicity over a long period of time. Examples of the crystalline photocatalyst particles include titanium oxide, zinc oxide, strontium titanate, tungsten oxide, tin oxide, and zirconium oxide. Titanium oxide having high chemical stability and photocatalytic activity is preferable. The crystalline photocatalyst particles exhibit a remarkable photocatalytic action when excited by light irradiation at a blending amount of 10 parts by mass or more, and recover the hydrophilicity reduced by organic contamination in a short time. However, when an excessive amount of the crystalline photocatalyst particles exceeding 60 parts by mass is blended, the hydrophilicity tends to be reduced in a short time in a dark place without light irradiation.
【0016】結晶性光触媒粒子の原料としては、熱処理
後に結晶性光触媒粒子となる前躯体を使用することもで
きる。このような前躯体としては、各種金属アルコキシ
ド,金属塩を加水分解して得られる金属水酸化物等があ
る。たとえば、結晶性光触媒粒子として酸化チタンを使
用する場合、チタンテトライソプロポキシドや水酸化チ
タン等がベーマイトゾルに添加される。チタンテトライ
ソプロポキシドや水酸化チタンは、金属板表面に塗布し
た塗料を400〜600℃で熱処理するとき、優れた光
触媒活性を呈するアナターゼ型の結晶になる。As a raw material of the crystalline photocatalyst particles, a precursor which becomes crystalline photocatalyst particles after heat treatment can be used. Examples of such a precursor include metal hydroxides obtained by hydrolyzing various metal alkoxides and metal salts. For example, when using titanium oxide as crystalline photocatalyst particles, titanium tetraisopropoxide, titanium hydroxide, or the like is added to the boehmite sol. Titanium tetraisopropoxide and titanium hydroxide become anatase-type crystals exhibiting excellent photocatalytic activity when a paint applied to the surface of a metal plate is heat-treated at 400 to 600 ° C.
【0017】塗料にシランカップリング剤を添加する
と、塗膜の架橋・硬化反応が促進され、焼成時間が短縮
される。しかし、シランカップリング剤の添加は、塗膜
中に有機成分が導入されることを意味し、成膜時に親水
性が発現されず、また塗膜中の有機成分が光触媒反応に
よって分解され耐候性が低下する虞がある。そこで、シ
ランカップリング剤を添加して短時間焼成する場合、熱
処理後の結晶性光触媒粒子に対して10〜50質量部の
割合となるように添加量を設定する。シランカップリン
グ剤は、10質量部以上の添加量で、粒径が小さく比表
面積の大きな光触媒粒子及びベーマイト及び/又はγア
ルミナに対する架橋・硬化反応を促進させる効果が顕著
になり、5分以下の短時間焼成で十分な密着性や耐候性
をもつ塗膜が形成される。しかし、50質量部を超える
過剰量のシランカップリング剤を添加すると、生成した
塗膜に含まれる有機成分が多くなり初期親水性が低下
し、またSi−O結合の数的増加に起因して耐候性も低
下する。When a silane coupling agent is added to the coating, the crosslinking / curing reaction of the coating film is accelerated, and the firing time is shortened. However, the addition of the silane coupling agent means that an organic component is introduced into the coating film, the hydrophilicity is not exhibited at the time of film formation, and the organic component in the coating film is decomposed by a photocatalytic reaction and has a weather resistance. May decrease. Therefore, when the silane coupling agent is added and baking is performed for a short time, the addition amount is set so as to be 10 to 50 parts by mass with respect to the crystalline photocatalyst particles after the heat treatment. When the silane coupling agent is added in an amount of 10 parts by mass or more, the effect of accelerating the crosslinking / curing reaction to photocatalyst particles having a small particle size and a large specific surface area and to boehmite and / or γ-alumina becomes remarkable, and the A coating film having sufficient adhesion and weather resistance is formed by baking for a short time. However, when an excess amount of the silane coupling agent exceeding 50 parts by mass is added, the organic component contained in the formed coating film increases, the initial hydrophilicity decreases, and the number of Si—O bonds increases. The weather resistance also decreases.
【0018】シランカップリング剤は、加水分解による
OH基及び重合性有機官能基の双方を備えている。重合
性有機官能基は、塗料調製時に凝集やゲル化等の悪影響
を及ぼさない限り種類が格別制約されるものではない
が、塗膜密着性を向上させる上では3−グリシドキシプ
ロピル基等のエポキシ基や3−メタクリロキシプロピル
基等のメタクリロキシ基が好ましい。具体的には、3−
グリシドキシプロピルトリメトキシシラン,3−グリシ
ドキシプロピルメチルジメトキシシラン,3−メタクリ
ロキシプロピルトリメトキシシラン,3−メタクリロキ
シプロピルメチルジメトキシシラン等が挙げられる。The silane coupling agent has both an OH group by hydrolysis and a polymerizable organic functional group. The type of the polymerizable organic functional group is not particularly limited as long as it does not exert an adverse effect such as agglomeration or gelling at the time of preparing the coating material, but in order to improve the coating film adhesion, a 3-glycidoxypropyl group or the like is used. Methacryloxy groups such as an epoxy group and a 3-methacryloxypropyl group are preferred. Specifically, 3-
Examples include glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, and 3-methacryloxypropylmethyldimethoxysilane.
【0019】本発明に従った透明光触媒分散塗膜形成用
塗料は、具体的には次のように調製される。一次粒子径
20nm以下のベーマイトを水又は水/アルコール等の
溶剤に分散させてベーマイトゾルとし、このベーマイト
ゾルに一次粒径10nm以下の結晶性光触媒粒子を分散
させた懸濁液を調製する。更に、短時間焼成でも使用可
能な塗料とする場合には、塗膜の架橋・効果反応を促進
させるシランカップリング剤を懸濁液に添加する。シラ
ンカップリング剤は、水又は水/アルコール等の溶剤に
予め添加してもよく、或いは結晶性光触媒粒子を添加す
る前のベーマイトゾルに添加してもよい。The coating material for forming a transparent photocatalyst-dispersed coating film according to the present invention is specifically prepared as follows. Boehmite having a primary particle diameter of 20 nm or less is dispersed in a solvent such as water or water / alcohol to form a boehmite sol, and a suspension is prepared by dispersing crystalline photocatalyst particles having a primary particle diameter of 10 nm or less in the boehmite sol. Furthermore, in the case of a paint that can be used even after baking for a short time, a silane coupling agent that promotes crosslinking and effect reaction of the coating film is added to the suspension. The silane coupling agent may be added in advance to a solvent such as water or water / alcohol, or may be added to the boehmite sol before adding the crystalline photocatalyst particles.
【0020】塗装原板としては、各種めっき鋼板,ステ
ンレス鋼板,アルミニウム板等が使用される。塗装原板
は、塗膜密着性を改善するため脱脂,リン酸塩処理,ク
ロメート処理等の前処理が必要に応じて施される。透明
光触媒分散塗膜の形成に先立って,クリア塗膜を第1層
として金属板表面に形成することもできる。クリア塗膜
は,表面にOH基があるため,その上に設けられる透明
光触媒分散塗膜に強固に化学結合し,透明光触媒分散塗
膜の密着性を向上させる。また、クリア塗膜として、干
渉色の発生を抑えるため屈折率の低い透明酸化物塗膜を
膜厚1μm以上の膜厚で設けることが好ましい。透明酸
化物塗膜は、たとえばアルミナ,シリカ,ゼオライト等
の酸化物又は熱処理後に酸化物となる前躯体を原料とす
るゾル状の塗料を金属板に塗布し,熱処理することによ
って形成される。このとき、塗料成分のゾルに含まれて
いるOH基が前処理された金属板表面のOH基と脱水縮
合反応し,金属板表面に強固に結合したクリア塗膜とな
る。As the original coating plate, various types of plated steel plates, stainless steel plates, aluminum plates and the like are used. The coating original plate is subjected to a pretreatment such as degreasing, phosphate treatment, and chromate treatment as necessary to improve the adhesion of the coating film. Prior to the formation of the transparent photocatalyst-dispersed coating film, a clear coating film may be formed as a first layer on the surface of the metal plate. Since the clear coating film has OH groups on its surface, it is chemically bonded to the transparent photocatalyst-dispersed coating film provided thereon to improve the adhesion of the transparent photocatalyst-dispersed coating film. Further, as a clear coating film, a transparent oxide coating film having a low refractive index is preferably provided with a film thickness of 1 μm or more in order to suppress the occurrence of interference colors. The transparent oxide coating film is formed, for example, by applying an oxide such as alumina, silica, zeolite or the like or a sol-like paint using a precursor which becomes an oxide after heat treatment as a raw material to a metal plate and subjecting to heat treatment. At this time, the OH groups contained in the sol of the paint component undergo a dehydration-condensation reaction with the OH groups on the pretreated metal plate surface to form a clear coating film firmly bonded to the metal plate surface.
【0021】シランカップリング剤を含まない透明光触
媒分散塗膜形成用塗料を用いて塗膜を形成する場合に
は、塗料を塗布した後、200〜600℃で20分以上
熱処理する。この熱処理によって塗膜の架橋・硬化反応
が進み、必要強度の塗膜が形成される。しかし、600
℃を超える熱処理温度では、アルミナの結晶形態が変化
して表面のOH基が減少するため、塗膜の親水性が低下
する傾向が見られる。シランカップリング剤を添加した
塗料では、5分以内の熱処理で必要強度の塗膜が形成さ
れるが、塗膜中に残留しやすい有機官能基が少なくなる
ように熱処理温度及び時間を設定することが必要であ
る。When a coating film is formed using a coating material for forming a transparent photocatalyst-dispersed coating film containing no silane coupling agent, the coating material is applied and then heat-treated at 200 to 600 ° C. for 20 minutes or more. By this heat treatment, a crosslinking / curing reaction of the coating film proceeds, and a coating film having a necessary strength is formed. However, 600
At a heat treatment temperature exceeding ℃, the morphology of alumina changes and the number of OH groups on the surface decreases, so that the hydrophilicity of the coating film tends to decrease. A coating with the required strength can be formed by heat treatment within 5 minutes with a paint containing a silane coupling agent, but the heat treatment temperature and time should be set so that the organic functional groups that easily remain in the coating are reduced. is necessary.
【0022】所定組成に調整された塗料は、焼成後に結
晶性光触媒粒子:10〜60質量%,シランカップリン
グ剤由来のシリカ:0.1〜10質量%,シランカップ
リング剤由来の有機官能基:5質量%以下,残部がベー
マイト及び/又はγアルミナの組成をもつ塗膜となる。
シランカップリング剤由来の有機官能基を5質量%以下
に規制しているので、良好な初期親水性が発現し、耐候
性に優れた塗膜が形成される。また、シランカップリン
グ剤由来のシリカを0.1〜10質量%の範囲に調整し
ているため、添加したシランカップリング剤が塗膜の架
橋・硬化反応に十分使用されると共に、Si−O結合の
増加に起因する耐候性の低下も抑制される。The coating composition adjusted to a predetermined composition is obtained by baking: 10-60% by mass of crystalline photocatalyst particles; 0.1-10% by mass of silica derived from a silane coupling agent; organic functional groups derived from a silane coupling agent. : 5% by mass or less, the remainder being a coating film having a composition of boehmite and / or γ-alumina.
Since the amount of the organic functional group derived from the silane coupling agent is regulated to 5% by mass or less, good initial hydrophilicity is exhibited, and a coating film having excellent weather resistance is formed. Further, since the silica derived from the silane coupling agent is adjusted to the range of 0.1 to 10% by mass, the added silane coupling agent is sufficiently used for the crosslinking / curing reaction of the coating film and the Si—O A decrease in weather resistance due to an increase in bonding is also suppressed.
【0023】[0023]
【実施例1】成膜例1(本発明例) 板厚0.8mmのSUS304ステンレス鋼の光輝焼鈍
仕上げ材を塗装原板に使用し、アルカリ脱脂を施した
後、水洗,乾燥した。塗料は、水とブチルセロソルブの
混合溶剤(水:ブチルセロソルブ=70:30)にベー
マイトを分散させてベーマイトゾルとし、更に粒径7n
mのアナターゼ型酸化チタン粒子を分散させることによ
り調整した。塗料をステンレス鋼板に塗布し、300℃
×30分の加熱焼成で透明光触媒分散塗膜を形成した。Example 1 Film forming example 1 (Example of the present invention) A bright annealed material of SUS304 stainless steel having a thickness of 0.8 mm was used for a coating original plate, alkali-degreased, washed with water and dried. The paint was prepared by dispersing boehmite in a mixed solvent of water and butyl cellosolve (water: butyl cellosolve = 70: 30) to form a boehmite sol, and further having a particle size of 7 n.
m of anatase-type titanium oxide particles. Apply paint to stainless steel plate, 300 ℃
A transparent photocatalyst-dispersed coating film was formed by heating and baking for 30 minutes.
【0024】成膜例2(本発明例) 酸化チタンに対して30質量部の割合でエポキシ系シラ
ンカップリング剤(3−グリシドキシプロピルトリメト
キシシラン)を成膜例1の塗料に添加した塗料を使用し
た。この塗料をステンレス鋼板に塗布し、300℃×5
分の加熱焼成で透明光触媒分散塗膜を形成した。 成膜例3(本発明例) アナターゼ型酸化チタンに替え、チタンテトライソプロ
ポキシドをイソプロパノールに溶解し、ジイソプロパノ
ールアミンを添加した酸化チタン前躯体を使用した。そ
して、成膜例2と同様な方法で塗料を調製し、450℃
×5分の加熱焼成で透明光触媒分散塗膜を形成した。Film Forming Example 2 (Example of the Present Invention) An epoxy silane coupling agent (3-glycidoxypropyltrimethoxysilane) was added to the paint of Film Forming Example 1 at a ratio of 30 parts by mass to titanium oxide. Paint was used. This paint is applied to a stainless steel plate, and 300 ° C x 5
A transparent photocatalyst-dispersed coating film was formed by heating and baking for minutes. Film forming example 3 (Example of the present invention) Instead of anatase-type titanium oxide, a titanium oxide precursor obtained by dissolving titanium tetraisopropoxide in isopropanol and adding diisopropanolamine was used. Then, a coating material was prepared in the same manner as in Film Forming Example 2, and was heated at 450 ° C.
A transparent photocatalyst-dispersed coating film was formed by heating and baking for 5 minutes.
【0025】成膜例4(比較例) 水とブチルセロソルブとの質量比を95:5及び30:
70にした混合溶媒を使用する以外は、成膜例1と同様
にして塗膜を形成した。 成膜例5(比較例) 酸化チタンに対する質量比で5質量部及び70質量部の
割合でエポキシ系シランカップリング剤を添加した塗料
を使用する以外は、成膜例2と同様にして塗膜を形成し
た。 成膜例6(比較例) アミノ系シランカップリング剤(N‐(2‐アミノエチル)
3‐アミノプロピルトリメトキシシラン)を添加した塗
料を使用する以外は、成膜例2と同様にして塗膜を形成
した。Film Forming Example 4 (Comparative Example) The mass ratio of water to butyl cellosolve was 95: 5 and 30:
A coating film was formed in the same manner as in Film-forming example 1 except that the mixed solvent set at 70 was used. Film-forming Example 5 (Comparative Example) A coating film was formed in the same manner as in Film-forming Example 2 except that a coating material to which an epoxy-based silane coupling agent was added in a ratio of 5 parts by mass and 70 parts by mass to titanium oxide was used. Was formed. Film forming example 6 (comparative example) Amino-based silane coupling agent (N- (2-aminoethyl)
A coating film was formed in the same manner as in Film Forming Example 2, except that a coating material to which 3-aminopropyltrimethoxysilane was added was used.
【0026】各成膜例で調製された塗料の貯蔵安定性及
び塗装鋼板の物性を次の方法で調査した。 塗料の貯蔵安定性 調製した塗料を常温雰囲気で1ヶ月間保管した後、塗料
の分散状態を観察し、凝集やゲル化の有無及び粘度変化
を調査した。 塗装鋼板の初期親水性 成膜直後で紫外線照射前の塗膜に水滴を滴下し、塗膜,
水滴及び空気の3相の接触点で水滴に引いた接線と塗膜
面との間の角度のうち、水滴を含む側の角度を対水接触
角として測定し、この測定値によって初期親水性を評価
した。The storage stability of the paint prepared in each film forming example and the physical properties of the coated steel sheet were examined by the following methods. Storage stability of paint The prepared paint was stored for one month in an atmosphere at normal temperature, and then the dispersion state of the paint was observed, and the presence or absence of aggregation or gelation and the change in viscosity were investigated. Initial hydrophilicity of the coated steel sheet Water droplets are dropped on the coating film immediately after film formation and before irradiation with ultraviolet light.
Among the angles between the tangent drawn to the water droplet at the three-phase contact point of the water droplet and the air and the coating film surface, the angle on the side containing the water droplet is measured as the contact angle with respect to water, and the initial hydrophilicity is determined by the measured value. evaluated.
【0027】親水性の持続性 波長365nmでの紫外線強度が17mW/cm2の水
銀灯を使用し,各塗装鋼板から切り出された試験片を1
時間照射することにより,塗膜を親水化した後、光照射
のない暗所に試験片を保管した。そして,1日経過した
後で対水接触角を測定し、初期親水性と変わらなかった
ものを持続性良好○,初期親水性よりも低い値を示した
ものを×として親水性の持続性を評価した。Persistence of hydrophilicity Using a mercury lamp having an ultraviolet intensity of 17 mW / cm 2 at a wavelength of 365 nm, one test piece cut from each coated steel sheet was used.
After irradiating for hours, the coating film was hydrophilized, and then the test specimen was stored in a dark place without light irradiation. After one day, the contact angle with water was measured. Those that did not change from the initial hydrophilicity were evaluated as having good durability, and those that showed a value lower than the initial hydrophilicity were evaluated as x, indicating that the hydrophilicity was maintained. evaluated.
【0028】塗膜密着性 各塗装鋼板から切り出された試験片の塗膜面にカッター
で1mm幅の縦×横=10×10個のマス目を入れ、粘
着テープを用いた剥離試験で塗膜の剥離状況を調査し、
塗膜剥離が検出されなかったものを○,塗膜が剥離した
ものを×として塗膜密着性を評価した。また、各試験片
の塗膜面にガーゼを強く押し当てて10往復させた後、
塗膜面を観察した。塗膜に変化がみられなかったものを
○,塗膜が乳白化又はパウダリングして剥離したものを
×として耐摩耗性を評価した。Adhesion of Coating Film [0028] A 1 mm-width × 10 × 10 square with a cutter was placed on the coating surface of a test piece cut out from each coated steel plate, and the coating film was subjected to a peeling test using an adhesive tape. Investigate the peeling condition of
When no peeling of the coating film was detected, it was evaluated as ○, and when the peeling of the coating film was evaluated as ×, the coating film adhesion was evaluated. After the gauze was pressed strongly against the coating surface of each test piece and reciprocated 10 times,
The coating surface was observed. The abrasion resistance was evaluated as "O" when no change was observed in the coating film, and as "X" when the coating film was peeled off due to opacification or powdering.
【0029】耐候性 試験片を63℃のサンシャインウェザー試験に供し、2
000時間経過後の塗膜状態を観察した。塗膜に異常が
検出されず初期の透明度を維持していたものを○,クラ
ックや白化が観察されたものを×として耐候性を評価し
た。The test piece was subjected to a sunshine weather test at 63 ° C.
The state of the coating film after lapse of 000 hours was observed. The samples which maintained the initial transparency without any abnormality detected in the coating film were evaluated as ○, and those in which cracks and whitening were observed were evaluated as ×, and the weather resistance was evaluated.
【0030】表1の調査結果にみられるように、本発明
に従った試験番号1〜12の塗料は、何れも貯蔵安定性
が優れていた。また、各塗料を用いて得られた塗装鋼板
も、表2にみられるように、何れも対水接触角10度以
下の優れた初期親水性を呈し、親水性の持続性,塗膜密
着性及び耐候性も良好であった。As can be seen from the examination results in Table 1, the paints of Test Nos. 1 to 12 according to the present invention all had excellent storage stability. Further, as shown in Table 2, each of the coated steel sheets obtained by using each paint exhibits excellent initial hydrophilicity with a contact angle with water of 10 degrees or less, persistence of hydrophilicity, and adhesion of coating film. Also, the weather resistance was good.
【0031】これに対し、溶剤中の水とブチルセロソル
ブの質量比が95:5である試験番号13では塗料調製
時に凝集が生じた。質量比が30:70の試験番号14
では塗料調製時に増粘し、一ヶ月後にはゲル化してい
た。エポキシ系シランカップリング剤の添加量が酸化チ
タンの5質量部である試験番号15では塗膜密着性が劣
っていた。添加量が70質量部の試験番号16では、紫
外線照射なしで親水性を示さず耐候性も劣っていた。ア
ミノ系シランカップリング剤を使用した試験番号17で
は塗料調整時にゲル化した。この対比から明らかなよう
に、水:有機溶剤の重量比を10:90〜60:40の
範囲に維持した混合溶剤を使用することにより、貯蔵安
定性に優れた塗料が得られ、該塗料を用いて得られた塗
装鋼板も親水性,塗膜密着性,耐候性等に優れているこ
とが判る。On the other hand, in Test No. 13, in which the mass ratio of water to butyl cellosolve in the solvent was 95: 5, agglomeration occurred during the preparation of the paint. Test number 14 with a mass ratio of 30:70
In this case, the viscosity increased at the time of preparation of the paint, and the gel was formed one month later. In Test No. 15 in which the addition amount of the epoxy-based silane coupling agent was 5 parts by mass of titanium oxide, the coating film adhesion was poor. In Test No. 16 in which the addition amount was 70 parts by mass, no hydrophilicity was exhibited without ultraviolet irradiation, and the weather resistance was poor. In Test No. 17 using an amino-based silane coupling agent, gelation occurred at the time of coating preparation. As is clear from this comparison, by using a mixed solvent in which the weight ratio of water: organic solvent was maintained in the range of 10:90 to 60:40, a coating having excellent storage stability was obtained. It can be seen that the coated steel sheet obtained by using the composition is also excellent in hydrophilicity, coating film adhesion, weather resistance and the like.
【0032】 [0032]
【0033】 [0033]
【0034】[0034]
【実施例2】成膜法1(本発明例) 板厚0.8mmのSUS304ステンレス鋼の光輝焼鈍
仕上げ材を塗装原板に使用し、アルカリ脱脂を施した
後、水洗,乾燥した。塗料は、水とブチルセロソルブの
混合溶剤(水:ブチルセロソルブ=70:30)にベー
マイトを分散させてベーマイトゾルとし、更に粒径7n
mのアナターゼ型酸化チタン粒子を分散さ、酸化チタン
に対して30質量部のエポキシ系シランカップリング剤
(3‐グリシドキシプロピルトリメトキシシラン)を添加
することにより調整した。塗料をステンレス鋼板に塗布
し、300℃×5分の加熱焼成で透明光触媒分散塗膜を
形成した。Example 2 Film forming method 1 (Example of the present invention) A bright annealed material of SUS304 stainless steel having a thickness of 0.8 mm was used as a coating original plate, subjected to alkaline degreasing, washed with water, and dried. The paint was prepared by dispersing boehmite in a mixed solvent of water and butyl cellosolve (water: butyl cellosolve = 70: 30) to form a boehmite sol, and further having a particle size of 7 n.
m of the anatase-type titanium oxide particles were dispersed and adjusted by adding 30 parts by mass of an epoxy silane coupling agent (3-glycidoxypropyltrimethoxysilane) to titanium oxide. The coating material was applied to a stainless steel plate, and heated and baked at 300 ° C. for 5 minutes to form a transparent photocatalyst-dispersed coating film.
【0035】成膜法2(本発明例) 成膜例1と同じステンレス鋼板にシリカゾルを塗布して
220℃で5分加熱することによりクリア塗膜(第1
層)を形成した後、同様な条件下で透明光触媒分散塗膜
を形成した。 成膜例3(本発明例) アナターゼ型酸化チタン粒子に替えて、チタンテトライ
ソプロポキシドをイソプロパノールに溶解し、ジイソプ
ロパノールアミンを添加した酸化チタン前躯体を使用し
た。そして、成膜例1と同じ条件で調製した塗料をステ
ンレス鋼板に塗布し、450℃×5分の焼成で透明光触
媒分散塗膜を形成した。Film forming method 2 (Example of the present invention) A silica coating was applied to the same stainless steel plate as in Film forming example 1 and heated at 220 ° C for 5 minutes to form a clear coating film (first film).
After forming the layer, a transparent photocatalyst-dispersed coating film was formed under the same conditions. Film forming example 3 (Example of the present invention) Instead of anatase type titanium oxide particles, a titanium oxide precursor obtained by dissolving titanium tetraisopropoxide in isopropanol and adding diisopropanolamine was used. Then, a coating material prepared under the same conditions as in Film Forming Example 1 was applied to a stainless steel plate, and baked at 450 ° C. for 5 minutes to form a transparent photocatalyst-dispersed coating film.
【0036】成膜例4(比較例) シランカップリング剤を添加しない以外は、成膜例1と
同様にして塗膜を形成した。 成膜例5(比較例) 180℃で焼成する以外は、成膜例1と同様にして塗膜
を形成した。 成膜例6(比較例) 成膜例1のベーマイトゾルに替えて、テトラエトキシシ
ランをエタノールに溶解したシリカゾル又はアルミニウ
ムイソプロポキシドをエタノールに溶解したアルミナゾ
ルを使用し、シリカ又は無定形アルミナと酸化チタンか
らなる透明光触媒分散塗膜を形成した。Film Forming Example 4 (Comparative Example) A coating film was formed in the same manner as in Film Forming Example 1 except that no silane coupling agent was added. Film-forming Example 5 (Comparative Example) A coating film was formed in the same manner as in Film-forming Example 1 except that it was baked at 180 ° C. Film-forming Example 6 (Comparative Example) Instead of the boehmite sol of Film-forming Example 1, a silica sol in which tetraethoxysilane was dissolved in ethanol or an alumina sol in which aluminum isopropoxide was dissolved in ethanol was used, and oxidized with silica or amorphous alumina. A transparent photocatalyst-dispersed coating film made of titanium was formed.
【0037】得られた各塗装鋼板は、表3に示す組成を
もっていた。また、物性を実施例1と同様に評価した結
果を表4に示す。表4の調査結果にみられるように、本
発明に従った試験番号1〜6の透明光触媒分散塗膜は、
何れも対水接触角10以下の優れた初期親水性を示し、
親水性の持続性,塗膜密着性及び耐光性も良好であっ
た。Each of the obtained coated steel sheets had the composition shown in Table 3. Table 4 shows the results of evaluating the physical properties in the same manner as in Example 1. As can be seen from the survey results in Table 4, the transparent photocatalyst-dispersed coating films of Test Nos. 1 to 6 according to the present invention were:
Both show excellent initial hydrophilicity with a water contact angle of 10 or less,
The hydrophilicity persistence, coating film adhesion and light resistance were also good.
【0038】これに対し,シランカップリング剤を添加
していない塗料を用いた試験番号7では,塗膜密着性が
劣っていた。焼成温度が低い試験番号8では、同様に塗
膜密着性が劣り、塗膜に残存している有機官能基が多い
ためサンシャインウェザー試験後の塗膜にクラックや白
化が生じていた。シリカをバインダとした試験番号9で
は、紫外線照射なしで親水性を示さず、耐候性も劣って
いた。無定形アルミナをバインダとした試験番号10で
は、紫外線照射なしで親水性を示さず、暗所保管後の親
水性も低下し、耐候性も劣っていた。On the other hand, in Test No. 7 using a coating material to which no silane coupling agent was added, the adhesion of the coating film was poor. In Test No. 8 in which the firing temperature was low, the adhesion of the coating film was similarly poor, and the coating film after the sunshine weather test had cracks and whitening due to the large amount of organic functional groups remaining in the coating film. In Test No. 9 using silica as a binder, no hydrophilicity was exhibited without ultraviolet irradiation, and the weather resistance was poor. In Test No. 10 using amorphous alumina as a binder, no hydrophilicity was exhibited without irradiation with ultraviolet light, the hydrophilicity after storage in a dark place was reduced, and the weather resistance was poor.
【0039】この対比から明らかなように、適正量のシ
ランカップリング剤を添加した塗料を使用することによ
り、短時間焼成で十分な親水性及び塗膜強度をもつ透明
光触媒分散塗膜が形成されることが確認された。As is apparent from this comparison, the use of a coating material to which an appropriate amount of a silane coupling agent has been added allows a transparent photocatalyst-dispersed coating film having sufficient hydrophilicity and coating film strength to be formed by baking for a short time. Was confirmed.
【0040】 [0040]
【0041】 [0041]
【0042】[0042]
【発明の効果】以上に説明したように、本発明の透明光
触媒分散塗膜形成用塗料は、水と有機溶剤との混合溶剤
を使用することにより、貯蔵安定性を改善すると共に、
熱処理時に塗膜が白化することを抑制している。そのた
め、長期間にわたって優れた親水性が維持され、透明度
が高く、密着性や耐候性にも優れた透明透明光触媒分散
塗膜が形成された塗装鋼板が製造される。As described above, the coating composition for forming a transparent photocatalyst-dispersed coating film of the present invention has improved storage stability by using a mixed solvent of water and an organic solvent.
It prevents whitening of the coating film during heat treatment. Therefore, a coated steel sheet having a transparent and transparent photocatalyst-dispersed coating film having excellent hydrophilicity maintained over a long period of time, high transparency, and excellent adhesion and weather resistance is produced.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B32B 9/00 B32B 9/00 A 15/04 15/04 Z (72)発明者 坂戸 健二 千葉県市川市高谷新町7番1号 日新製鋼 株式会社技術研究所内 Fターム(参考) 4D075 CA13 CA32 CA37 CB06 DA06 DB02 DB04 DB07 EA06 EA10 EB01 EB56 EC01 EC30 EC45 EC54 4F100 AA19A AA20A AA21 AB01B AB04 AH06A AS00A BA02 CC00A DE01A EH46 JA11A JB05 JK06 JL08A JL09 JM01A JN01 JN01A JN30A YY00A 4G069 AA03 AA08 AA09 BA01A BA04A BA04B BA18 BA22A BA22B BA48A BC16A BC16B BC50A BC50B CD10 DA03 EA07 FA03 FB23 FB30 4J038 AA011 AA012 FA212 HA211 HA216 HA246 HA432 HA442 HA551 JA19 JA23 JA26 JA33 JC34 KA03 KA04 KA06 KA20 MA08 MA10 MA12 NA01 NA03 NA06 NA12 NA26 PA19 PC02 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B32B 9/00 B32B 9/00 A 15/04 15/04 Z (72) Inventor Kenji Sakado Ichikawa, Chiba No.7-1 Takatani Shinmachi F-term in Nisshin Steel R & D Co., Ltd. JK06 JL08A JL09 JM01A JN01 JN01A JN30A YY00A 4G069 AA03 AA08 AA09 BA01A BA04A BA04B BA18 BA22A BA22B BA48A BC16A BC16B BC50A BC50B CD10 DA03 EA07 FA03 FB23 FB30 4A0326A12 MA12 NA01 NA03 NA06 NA12 NA26 PA19 PC02
Claims (5)
熱処理後に結晶性光触媒粒子となる前躯体及び水−有機
溶剤の混合溶剤からなり、熱処理後の結晶性光触媒粒子
とベーマイト及び/又はγアルミナとの質量比が10:
90〜60:40の範囲となるように結晶性光触媒粒子
及びベーマイトゾルが配合され、混合溶剤の水と有機溶
剤との質量比が90:10〜40:60の範囲に調整さ
れていることを特徴とする透明光触媒分散塗膜形成用塗
料。The present invention comprises a boehmite sol, crystalline photocatalyst particles, or a precursor that becomes crystalline photocatalyst particles after heat treatment, and a mixed solvent of water and an organic solvent. The mass ratio is 10:
The crystalline photocatalyst particles and the boehmite sol are blended so as to be in the range of 90 to 60:40, and the mass ratio of water and the organic solvent of the mixed solvent is adjusted to be in the range of 90:10 to 40:60. Characteristic paint for forming a transparent photocatalyst-dispersed coating film.
0〜50質量部のエポキシ系又はメタクリロキシ系シラ
ンカップリング剤を含む請求項1記載の透明光触媒分散
塗膜形成用塗料。2. The amount of crystalline photocatalyst particles after heat treatment is 1
The coating material for forming a transparent photocatalyst-dispersed coating film according to claim 1, comprising 0 to 50 parts by mass of an epoxy-based or methacryloxy-based silane coupling agent.
ケトン類から選ばれた1種又は2種以上であり、そのう
ち少なくとも1種は水よりも高い沸点をもっている請求
項1記載の透明光触媒分散塗膜形成用塗料。3. An organic solvent comprising alcohols, ethers,
The coating for forming a transparent photocatalyst-dispersed coating film according to claim 1, wherein at least one selected from ketones has at least one boiling point higher than that of water.
はγアルミナとの質量比が10:90〜40:60の組
成をもつ塗膜が金属板表面に形成されていることを特徴
とする透明光触媒分散塗膜が形成された塗装金属板。4. A transparent photocatalyst, wherein a coating film having a composition in which the mass ratio of crystalline photocatalyst particles to boehmite and / or γ-alumina is 10:90 to 40:60 is formed on the surface of a metal plate. A coated metal plate on which a dispersed coating film has been formed.
シランカップリング剤由来のシリカ:0.1〜10質量
%,シランカップリング剤由来の有機官能基:5質量%
以下,残部がベーマイト及び/又はγアルミナの組成を
もつ塗膜が金属板表面に形成されていることを特徴とす
る透明光触媒分散塗膜が形成された塗装金属板。5. Crystalline photocatalyst particles: 10 to 60% by mass,
Silica derived from silane coupling agent: 0.1 to 10% by mass, organic functional group derived from silane coupling agent: 5% by mass
A coated metal plate having a transparent photocatalyst-dispersed coating film, wherein a coating film having a composition of boehmite and / or γ-alumina is formed on the surface of the metal plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000147348A JP2001323188A (en) | 2000-05-19 | 2000-05-19 | Coating material for forming transparent photocatalytic dispersion film and metallic plate coated with transparent photocatlytic dispersion film |
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JP2000147348A JP2001323188A (en) | 2000-05-19 | 2000-05-19 | Coating material for forming transparent photocatalytic dispersion film and metallic plate coated with transparent photocatlytic dispersion film |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2005061156A (en) * | 2003-08-19 | 2005-03-10 | Matsushita Electric Works Ltd | Manufacturing method for functional building member |
JP2007532756A (en) * | 2004-04-13 | 2007-11-15 | サン−ゴバン セラミックス アンド プラスティクス,インコーポレイティド | Surface paint solution |
JP2009149706A (en) * | 2007-12-18 | 2009-07-09 | Nippon Soda Co Ltd | Photocatalyst-containing coating composition |
US7863369B2 (en) | 2005-11-08 | 2011-01-04 | Saint-Gobain Ceramics & Plastics, Inc. | Pigments and polymer composites formed thereof |
US8088355B2 (en) | 2004-11-18 | 2012-01-03 | Saint-Gobain Ceramics & Plastics, Inc. | Transitional alumina particulate materials having controlled morphology and processing for forming same |
US8173099B2 (en) | 2007-12-19 | 2012-05-08 | Saint-Gobain Ceramics & Plastics, Inc. | Method of forming a porous aluminous material |
US8394880B2 (en) | 2002-04-19 | 2013-03-12 | Saint-Gobain Ceramics & Plastics, Inc. | Flame retardant composites |
US8460768B2 (en) | 2008-12-17 | 2013-06-11 | Saint-Gobain Ceramics & Plastics, Inc. | Applications of shaped nano alumina hydrate in inkjet paper |
JP5726071B2 (en) * | 2009-05-13 | 2015-05-27 | 関西ペイント株式会社 | Coating composition, film forming method, and article having the film |
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2000
- 2000-05-19 JP JP2000147348A patent/JP2001323188A/en not_active Withdrawn
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8394880B2 (en) | 2002-04-19 | 2013-03-12 | Saint-Gobain Ceramics & Plastics, Inc. | Flame retardant composites |
JP2005061156A (en) * | 2003-08-19 | 2005-03-10 | Matsushita Electric Works Ltd | Manufacturing method for functional building member |
JP2007532756A (en) * | 2004-04-13 | 2007-11-15 | サン−ゴバン セラミックス アンド プラスティクス,インコーポレイティド | Surface paint solution |
US8088355B2 (en) | 2004-11-18 | 2012-01-03 | Saint-Gobain Ceramics & Plastics, Inc. | Transitional alumina particulate materials having controlled morphology and processing for forming same |
US7863369B2 (en) | 2005-11-08 | 2011-01-04 | Saint-Gobain Ceramics & Plastics, Inc. | Pigments and polymer composites formed thereof |
JP2009149706A (en) * | 2007-12-18 | 2009-07-09 | Nippon Soda Co Ltd | Photocatalyst-containing coating composition |
US8173099B2 (en) | 2007-12-19 | 2012-05-08 | Saint-Gobain Ceramics & Plastics, Inc. | Method of forming a porous aluminous material |
US8460768B2 (en) | 2008-12-17 | 2013-06-11 | Saint-Gobain Ceramics & Plastics, Inc. | Applications of shaped nano alumina hydrate in inkjet paper |
JP5726071B2 (en) * | 2009-05-13 | 2015-05-27 | 関西ペイント株式会社 | Coating composition, film forming method, and article having the film |
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