JP2001247383A - Method for producing ceramic - Google Patents
Method for producing ceramicInfo
- Publication number
- JP2001247383A JP2001247383A JP2000058585A JP2000058585A JP2001247383A JP 2001247383 A JP2001247383 A JP 2001247383A JP 2000058585 A JP2000058585 A JP 2000058585A JP 2000058585 A JP2000058585 A JP 2000058585A JP 2001247383 A JP2001247383 A JP 2001247383A
- Authority
- JP
- Japan
- Prior art keywords
- organic compound
- clay
- producing
- flammable organic
- ceramics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000004927 clay Substances 0.000 claims abstract description 14
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 9
- 238000001125 extrusion Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 4
- 239000000843 powder Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 6
- 238000010304 firing Methods 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 239000003610 charcoal Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 3
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 239000000428 dust Substances 0.000 abstract 1
- 239000003245 coal Substances 0.000 description 6
- 238000010411 cooking Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229910052571 earthenware Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- -1 that is Substances 0.000 description 1
- 235000019583 umami taste Nutrition 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Landscapes
- Baking, Grill, Roasting (AREA)
- Cookers (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明はセラミックスの製造
方法に関し、特に調理用の加熱熱源として効率よく遠赤
外線を放射することのできるセラミックスの製造方法に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing ceramics, and more particularly to a method for producing ceramics capable of efficiently emitting far-infrared rays as a heating heat source for cooking.
【0002】[0002]
【発明の背景】従来より、食物の加熱調理に際して、遠
赤外線は対象となる食物の内部まで浸透し、共振共鳴を
生じさせることで有効性が高く、また、同時に食物の構
成分子に作用して旨味成分を引き立てることが知られて
いる。BACKGROUND OF THE INVENTION Conventionally, when cooking food, far-infrared rays penetrate into the target food and cause resonance resonance to be highly effective, and at the same time act on food constituent molecules. It is known to enhance umami components.
【0003】この遠赤外線は原理的に多くの物質から発
せられるが、有効と認められる程度には通常遠く、一般
的に土を原料とする陶磁器類、それも加熱状態のものか
ら有効に発せられるもので、遠赤外線が電磁波の一種で
あることから、物質に当たると熱の形態として反射し、
透過、吸収等々の現象を生じ、物質内部を伝導熱、対流
熱の形で高温部から低温部へ移動することにより、陶磁
器類、即ちセラミックスは蓄熱性も高いものとなってい
る。This far-infrared ray is emitted from many substances in principle, but is usually far enough to be recognized as effective, and is generally emitted effectively from earthenware ceramics, which are also heated. Since far-infrared rays are a type of electromagnetic wave, when they hit a substance, they are reflected in the form of heat,
By causing phenomena such as permeation and absorption and moving inside the substance from a high-temperature portion to a low-temperature portion in the form of conduction heat and convection heat, ceramics, that is, ceramics, also have high heat storage properties.
【0004】ガスバ−ナ−等の一次熱源によってセラミ
ックスを加熱すると、そのセラミックスは表面から熱せ
られ、熱伝導によって次第に内部が熱せられて全体が高
温となって強い遠赤外線を放射することとなるが、一次
熱源からの熱を効率よく急速に吸収させるためにはセラ
ミックスの比表面積をより大きくする必要がある。When ceramics are heated by a primary heat source such as a gas burner, the ceramics are heated from the surface, and the inside thereof is gradually heated by heat conduction, so that the whole becomes high temperature and emits strong far infrared rays. In order to efficiently and rapidly absorb the heat from the primary heat source, it is necessary to increase the specific surface area of the ceramic.
【0005】[0005]
【発明の目的】本発明は上記の点に着目してなされたも
ので、従来に比してはるかに比表面積を増やしたポ−ラ
ス状のもので、熱吸収性がよく、より効率よく遠赤外線
を放射することを可能としたセラミックスの製造方法を
提供することを目的としている。SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and is a porous material having a much larger specific surface area as compared with the prior art. It is an object of the present invention to provide a method for producing ceramics that can emit infrared light.
【0006】[0006]
【課題を解決するための手段】この目的を達成するため
に本発明にかかるセラミックスの製造方法は原料粘土に
可燃性有機化合物を混合し、押し出し成形した後、焼成
することを特徴とし、前記した原料粘土は酸化珪素と酸
化アルミニウムを主成分としていることを特徴とし、前
記した可燃性有機化合物は炭粉としたことを特徴とし、
前記した可燃性有機化合物はおが屑としたことを特徴と
し、前記した押し出し成形は星形状の成形型口を有する
押し出し成形機によってなされることを特徴としてい
る。According to the present invention, there is provided a method for producing a ceramic, which comprises mixing a raw material clay with a combustible organic compound, extruding, and firing. The raw material clay is characterized by having silicon oxide and aluminum oxide as main components, and the flammable organic compound is characterized by being charcoal powder,
The above-mentioned flammable organic compound is characterized by being sawdust, and the above-mentioned extrusion molding is characterized by being performed by an extrusion molding machine having a star-shaped mold opening.
【0007】[0007]
【作用】上記した構成としたことによって、比表面積を
増大させたセラミックスを容易に得ることができ、外形
にも凹凸が形成されるので、この比表面積はさらに増加
されることとなり、熱吸収性が向上し、一層効率よく遠
赤外線が放射されることとなるのである。According to the above-mentioned structure, a ceramic having an increased specific surface area can be easily obtained, and irregularities are formed on the outer shape. And far-infrared rays are emitted more efficiently.
【0008】[0008]
【発明の実施の形態】次に、本発明の実施の形態を図1
を参照して説明する。図1は本発明を実施したセラミッ
クスの製造方法を示すフロ−チャ−ト図である。FIG. 1 shows an embodiment of the present invention.
This will be described with reference to FIG. FIG. 1 is a flowchart showing a method for manufacturing a ceramic according to the present invention.
【0009】まず、本発明の実施の形態にあっては、原
料となる粘土が用意されるが、この粘土は酸化珪素と酸
化アルミニウムを主成分としたものでそれを粉状として
使用する。First, in the embodiment of the present invention, a clay as a raw material is prepared. The clay mainly contains silicon oxide and aluminum oxide, and is used as a powder.
【0010】この粘土粉に対し炭粉を適宜量加え、この
粘土粉と炭粉とに水系バインダ−及び分散剤を添加し
て、粘土粉と炭粉とが良好に分散して連結されるよう湿
式混合、即ち練り上げがなされる。An appropriate amount of coal powder is added to the clay powder, and an aqueous binder and a dispersant are added to the clay powder and the coal powder so that the clay powder and the coal powder are dispersed and connected well. Wet mixing, that is, kneading is performed.
【0011】次いで、この粘土粉と炭粉の混合物の粘度
を調整し、内部から気泡を抜く脱泡作業がなされる。Next, a defoaming operation for adjusting the viscosity of the mixture of the clay powder and the carbon powder and removing air bubbles from the inside is performed.
【0012】この状態の粘土粉と炭粉の混合物は成形型
口を星形状とした押し出し成形機によって断面星形とし
た長尺物として成形される。こうして得られた長尺物は
適宜の厚さをもってカッタ−によって切断され、この切
断された混合物は、ガス、オイル、電気、薪等の公知手
段により高熱を用いて焼成される。The mixture of the clay powder and the carbon powder in this state is formed as an elongated product having a star-shaped cross section by an extruder having a star-shaped mold opening. The long product thus obtained is cut by a cutter having an appropriate thickness, and the cut mixture is fired by using a known method such as gas, oil, electricity, firewood, etc., using high heat.
【0013】この焼成作業の際、混合物の中に存在する
炭粉は熱で燃焼され二酸化炭素となって揮発飛散するこ
ととなり、この揮発痕がセラミックスの表面及び内部に
おける多量のポ−ラスとして残ることとなる。During this firing operation, the coal powder present in the mixture is burned by heat and becomes carbon dioxide, which is volatilized and scattered, and this volatilization mark remains as a large amount of porous material on the surface and inside of the ceramic. It will be.
【0014】また、本実施の形態にあって粘土粉に混ぜ
る可燃性有機化合物として炭粉を用いたが、この炭粉に
代え、通例は単に廃棄処分されるだけのおが屑を用いて
も同等の結果が得られることとなる。In the present embodiment, coal powder is used as a combustible organic compound to be mixed with clay powder. However, instead of this coal powder, the same can be achieved by using only sawdust that is simply discarded. The result will be obtained.
【0015】こうして最終的に得られたセラミックス成
形体を金属やセラミックス製のトレイ上に適宜数並置
し、金網によって施蓋固定すると、これをコンロの五徳
上等へ置き、肉や野菜を網焼きする媒介物として非常に
有効なものとなる。[0015] The ceramic molded bodies finally obtained in this manner are appropriately arranged in parallel on a metal or ceramic tray and fixed with a cover by a wire mesh. Then, this is placed on a stove or the like and grilled meat and vegetables. It is very effective as a vehicle.
【0016】[0016]
【発明の効果】本発明に係るセラミックスの製造方法は
上述のように構成されている。そのため、従来に比べは
るかに比表面積が大きく、熱伝導率がよく、強力な遠赤
外線を放射して、特に調理用加熱材として、他にも暖房
器具や家庭サウナ等にも応用使用できるセラミックスを
容易に得ることができることとなる。The method for producing ceramics according to the present invention is configured as described above. For this reason, ceramics that have a much larger specific surface area than conventional products, have good thermal conductivity, emit strong far-infrared rays, and can be used as a heating material for cooking, especially for heating appliances and home saunas, etc. It can be easily obtained.
【図1】本発明を実施したセラミックの製造方法を示す
フロ−チャ−ト図である。FIG. 1 is a flowchart showing a method for manufacturing a ceramic according to the present invention.
Claims (5)
押し出し成形した後、焼成することを特徴とするセラミ
ックスの製造方法。1. A raw material clay mixed with a flammable organic compound,
A method for producing ceramics, comprising extruding and firing.
ミニウムを主成分としていることを特徴とする請求項1
に記載のセラミックスの製造方法。2. A raw material clay comprising silicon oxide and aluminum oxide as main components.
3. The method for producing a ceramic according to claim 1.
ことを特徴とする請求項1または請求項2に記載のセラ
ミックスの製造方法。3. The method according to claim 1, wherein the flammable organic compound is charcoal powder.
たことを特徴とする請求項1または請求項2に記載のセ
ラミックスの製造方法。4. The method according to claim 1, wherein the combustible organic compound is sawdust.
口を有する押し出し成形機によってなされることを特徴
とする請求項1、請求項2、請求項3または請求項4に
記載のセラミックスの製造方法。5. The production of ceramics according to claim 1, wherein said extrusion molding is performed by an extrusion molding machine having a star-shaped mold opening. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000058585A JP2001247383A (en) | 2000-03-03 | 2000-03-03 | Method for producing ceramic |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000058585A JP2001247383A (en) | 2000-03-03 | 2000-03-03 | Method for producing ceramic |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001247383A true JP2001247383A (en) | 2001-09-11 |
Family
ID=18579164
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000058585A Pending JP2001247383A (en) | 2000-03-03 | 2000-03-03 | Method for producing ceramic |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2001247383A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009256517A (en) * | 2008-04-18 | 2009-11-05 | Toyota Central R&D Labs Inc | Chemical heat storage material and production method thereof |
-
2000
- 2000-03-03 JP JP2000058585A patent/JP2001247383A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009256517A (en) * | 2008-04-18 | 2009-11-05 | Toyota Central R&D Labs Inc | Chemical heat storage material and production method thereof |
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Legal Events
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