JP2001232599A - Three-dimensional structure - Google Patents
Three-dimensional structureInfo
- Publication number
- JP2001232599A JP2001232599A JP2000042174A JP2000042174A JP2001232599A JP 2001232599 A JP2001232599 A JP 2001232599A JP 2000042174 A JP2000042174 A JP 2000042174A JP 2000042174 A JP2000042174 A JP 2000042174A JP 2001232599 A JP2001232599 A JP 2001232599A
- Authority
- JP
- Japan
- Prior art keywords
- pattern
- meth
- dimensional structure
- acrylate
- resist
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005192 partition Methods 0.000 claims abstract description 15
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 239000000758 substrate Substances 0.000 abstract description 23
- 238000005266 casting Methods 0.000 abstract 1
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- 239000011342 resin composition Substances 0.000 description 33
- 239000010408 film Substances 0.000 description 30
- 239000011521 glass Substances 0.000 description 18
- -1 dimethylaminoethyl Chemical group 0.000 description 14
- 239000002585 base Substances 0.000 description 11
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
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- 229920005601 base polymer Polymers 0.000 description 6
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- 239000000654 additive Substances 0.000 description 2
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- QWUWMCYKGHVNAV-UHFFFAOYSA-N 1,2-dihydrostilbene Chemical group C=1C=CC=CC=1CCC1=CC=CC=C1 QWUWMCYKGHVNAV-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CERJZAHSUZVMCH-UHFFFAOYSA-N 2,2-dichloro-1-phenylethanone Chemical compound ClC(Cl)C(=O)C1=CC=CC=C1 CERJZAHSUZVMCH-UHFFFAOYSA-N 0.000 description 1
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- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Materials For Photolithography (AREA)
- Micromachines (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、微細な立体構造体
に関し、特にFED(field emission display)等の隔
壁や支柱の形成やマイクロマシンの形成などに有用な立
体構造体に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fine three-dimensional structure, and more particularly to a three-dimensional structure useful for forming a partition or a pillar of an FED (field emission display) or the like, or for forming a micromachine.
【0002】[0002]
【従来の技術】近年、通信機器やコンピュータの発達に
伴い、そのディスプレイ装置もめまぐるしい発達を遂
げ、フラットパネル型のディスプレイの開発も盛んにな
ってきた。2. Description of the Related Art In recent years, with the development of communication devices and computers, display devices have been rapidly developed, and flat panel displays have been actively developed.
【0003】かかるフラットパネル型のディスプレイと
しては、液晶パネル、PDP(プラズマ・ディスプレイ
・パネル)、FED(field emission display)等を挙
げることができ、これらの中でも、FEDは、原理的に
は従来のCRTと同様に電子線励起発光によりながら、
画面表示の歪みが無く、自発光型でCRTに匹敵する表
示品位を実現することができ、視野角も広く、応答時間
も早い等の長所を備えたディスプレイ方式である。As such a flat panel type display, a liquid crystal panel, a plasma display panel (PDP), a field emission display (FED) and the like can be cited. Among them, the FED is a conventional one in principle. While emitting light by electron beam excitation like a CRT,
This is a display system that has advantages such as a screen display without distortion, a self-luminous type, a display quality comparable to a CRT, a wide viewing angle, and a fast response time.
【0004】かかるFEDは、基板の一方に設けられた
蛍光体に、他方の基板から電子線を発して発光させるも
ので、セル内(基板間)にガス及び蛍光体を充填して電
圧をかけて発光させるPDPとは異なり、基板間が数m
m(通常は1〜3mm程度)にも達し、この時のセルを
構成する隔壁や支柱も当然1mm程度は必要となってく
る。In the FED, a phosphor provided on one of the substrates emits an electron beam from the other substrate to emit light. The cell (between the substrates) is filled with a gas and a phosphor to apply a voltage. Different from PDP that emits light by several meters
m (usually about 1 to 3 mm), and at this time, about 1 mm is also required for the partition walls and the columns that constitute the cell.
【0005】そして、かかる隔壁や支柱を形成するには
工夫が必要となってくる。[0005] In order to form such a partition or a support, a device is required.
【0006】即ち、感光性樹脂組成物でパターン(凹
型)作製を行って、そのパターンに隔壁や支柱の材料
(通常はガラスペースト)を埋め込んで固化後に該パタ
ーンを除去する方法においては、該パターンの高さを高
くする必要があり、また、該ガラスペーストの代わりに
数mm高さのガラス板を該凹部に埋め込んで固定する等
の工夫をした場合においても該パターンの高さを高くす
る必要があり、該感光性樹脂組成物の層を重ねて高さを
確保する等の工夫が必要となってくる。That is, in a method of forming a pattern (concave type) with a photosensitive resin composition, embedding a material for partition walls and columns (usually a glass paste) in the pattern, and solidifying and removing the pattern after solidification, It is also necessary to increase the height of the pattern even when the glass paste having a height of several mm is buried and fixed in the recess instead of the glass paste. Therefore, it is necessary to devise measures such as stacking the layers of the photosensitive resin composition to secure the height.
【0007】例えば、特開平3−219910号公報に
は、該感光性樹脂組成物の層を何層も重ねた後に、露光
・現像を行ってパターンを作製する方法が記載されてい
る。For example, Japanese Patent Application Laid-Open No. 3-219910 describes a method in which a plurality of layers of the photosensitive resin composition are laminated and then exposed and developed to form a pattern.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、上記の
方法では、何層も積層する手間が生じて、作業的に不利
であり、ましてや1mm程度の高さのパターン形成に
は、更に手間がかかり、もし、手間をかけてパターンを
形成させたとしても、このままではパターンの高さが高
いためパターンに安定性が悪く精密なパターン形成がで
きない恐れもあり、改善が望まれるところである。However, the above-mentioned method is disadvantageous in terms of work because it takes time and labor to laminate many layers, and much more time is required for forming a pattern having a height of about 1 mm. Even if the pattern is formed with a lot of trouble, the pattern may not be stable because the height of the pattern is high, and precise pattern formation may not be possible. Therefore, improvement is desired.
【0009】このような背景下において、本発明の目的
とするところは、形成が容易で、高さ1mm程度の安定
したパターンを提供することである。Under such a background, an object of the present invention is to provide a stable pattern which is easy to form and has a height of about 1 mm.
【0010】[0010]
【課題を解決するための手段】そこで、本発明者はかか
る問題を解決するため鋭意研究を重ねた結果、基材上に
高さが200μm以上のストライプ状の硬化レジストが
設けられてなり、更に該ストライプ状の硬化レジストに
はその側面と基材とに接する補強硬化レジスト部が設け
られてなる立体構造体が、上記の目的とするパターンと
合致することを見出して本発明を完成するに至った。The inventors of the present invention have conducted intensive studies in order to solve such a problem. As a result, a cured resist having a stripe shape having a height of 200 μm or more is provided on a substrate. It has been found that the three-dimensional structure formed by providing the reinforcing cured resist portion in contact with the side surface and the base material of the striped cured resist matches the above-mentioned target pattern, and completed the present invention. Was.
【0011】[0011]
【発明の実施の形態】以下、本発明について具体的に説
明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described specifically.
【0012】本発明の立体構造体は、基材上に硬化レジ
ストが設けられて(形成されて)なるものであり、かか
る基材としては、FEDやPDP等の基板であるガラス
基板、Si基板、更には、金、多結晶Si、Cr等の金
属薄膜が形成されたガラス基板及びプラスチック基板
(フィルムも含む)などを挙げることができるが、特に
限定はされない。The three-dimensional structure of the present invention is obtained by providing (forming) a cured resist on a base material. Examples of such a base material include a glass substrate such as an FED and a PDP, and a Si substrate. Further, a glass substrate and a plastic substrate (including a film) on which a metal thin film of gold, polycrystalline Si, Cr, or the like is formed, and the like are not particularly limited.
【0013】また、かかる硬化レジストは、感光性樹脂
組成物を紫外線やレーザー光線等の光や熱で硬化させた
もので、かかる感光性樹脂組成物は、ベースポリマー
(A)、エチレン性不飽和化合物(B)及び光重合開始
剤(C)からなるもので、かかるベースポリマー(A)
としては、アクリル系樹脂、ポリエステル系樹脂、ポリ
ウレタン系樹脂などが用いられ、これらの中では、(メ
タ)アクリレートを主成分とし、必要に応じてエチレン
性不飽和カルボン酸や他の共重合可能なモノマーを共重
合したアクリル系共重合体が好適に用いられる。また、
アセトアセチル基含有アクリル系共重合体を用いること
もできる。The cured resist is obtained by curing a photosensitive resin composition with light or heat such as ultraviolet rays or a laser beam. The photosensitive resin composition comprises a base polymer (A), an ethylenically unsaturated compound. (B) and a photopolymerization initiator (C), wherein the base polymer (A)
As the resin, an acrylic resin, a polyester resin, a polyurethane resin, and the like are used. Among these, (meth) acrylate is a main component, and an ethylenically unsaturated carboxylic acid or another copolymerizable resin can be used as necessary. Acrylic copolymers obtained by copolymerizing monomers are preferably used. Also,
An acetoacetyl group-containing acrylic copolymer can also be used.
【0014】ここで(メタ)アクリル酸エステルとして
は、メチル(メタ)アクリレート、エチル(メタ)アク
リレート、プロピル(メタ)アクリレート、ブチル(メ
タ)アクリレート、ヘキシル(メタ)アクリレート、2
−エチルヘキシル(メタ)アクリレート、シクロヘキシ
ル(メタ)アクリレート、ベンジル(メタ)アクリレー
ト、ジメチルアミノエチル(メタ)アクリレート、ヒド
ロキシエチル(メタ)アクリレート、ヒドロキシプロピ
ル(メタ)アクリレート、グリシジル(メタ)アクリレ
ートなどが例示される。Here, the (meth) acrylic acid ester includes methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate,
-Ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, glycidyl (meth) acrylate, and the like. You.
【0015】また、該エチレン性不飽和カルボン酸とし
ては、アクリル酸、メタクリル酸、クロトン酸などのモ
ノカルボン酸が好適に用いられ、そのほか、マレイン
酸、フマール酸、イタコン酸などのジカルボン酸、ある
いはそれらの無水物やハーフエステルも用いることがで
きる。これらの中では、アクリル酸とメタクリル酸が特
に好ましい。As the ethylenically unsaturated carboxylic acid, monocarboxylic acids such as acrylic acid, methacrylic acid and crotonic acid are preferably used, and in addition, dicarboxylic acids such as maleic acid, fumaric acid and itaconic acid, or Their anhydrides and half esters can also be used. Of these, acrylic acid and methacrylic acid are particularly preferred.
【0016】尚、感光性樹脂組成物を、稀アルカリ現像
型とするときは、上記のエチレン性不飽和カルボン酸を
15〜30重量%程度(酸価で100〜200mgKOH
/g程度)共重合することが必要である。他の共重合可
能モノマーとしては、アクリルアミド、メタクリルアミ
ド、アクリロニトリル、メタクリロニトリル、スチレ
ン、α−メチルスチレン、酢酸ビニル、アルキルビニル
エーテルなどが例示できる。When the photosensitive resin composition is of a dilute alkali developing type, the above ethylenically unsaturated carboxylic acid is contained in an amount of about 15 to 30% by weight (acid value of 100 to 200 mg KOH).
/ G) copolymerization is required. Examples of other copolymerizable monomers include acrylamide, methacrylamide, acrylonitrile, methacrylonitrile, styrene, α-methylstyrene, vinyl acetate, and alkyl vinyl ether.
【0017】エチレン性不飽和化合物(B)としては、
エチレングリコールジ(メタ)アクリレート、ジエチレ
ングリコールジ(メタ)アクリレート、テトラエチレン
グリコールジ(メタ)アクリレート、プロピレングリコ
ールジ(メタ)アクリレート、ポリプロピレングリコー
ルジ(メタ)アクリレート、ブチレングリコールジ(メ
タ)アクリレート、ネオペンチルグリコールジ(メタ)
アクリレート、1,6−ヘキサングリコールジ(メタ)
アクリレート、トリメチロールプロパントリ(メタ)ア
クリレート、グリセリンジ(メタ)アクリレート、ペン
タエリスリトールジ(メタ)アクリレート、ペンタエリ
スリトールトリ(メタ)アクリレート、ジペンタエリス
リトールペンタ(メタ)アクリレート、2,2−ビス
(4−(メタ)アクリロキシジエトキシフェニル)プロ
パン、2,2−ビス−(4−(メタ)アクリロキシポリ
エトキシフェニル)プロパン、2−ヒドロキシ−3−
(メタ)アクリロイルオキシプロピル(メタ)アクリレ
ート、エチレングリコールジグリシジルエーテルジ(メ
タ)アクリレート、ジエチレングリコールジグリシジル
エーテルジ(メタ)アクリレート、フタル酸ジグリシジ
ルエステルジ(メタ)アクリレート、グルセリントリア
クリレート、グリセリンポリグリシジルエーテルポリ
(メタ)アクリレートなどの多官能モノマーが挙げられ
る。As the ethylenically unsaturated compound (B),
Ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, butylene glycol di (meth) acrylate, neopentyl Glycol di (meta)
Acrylate, 1,6-hexane glycol di (meth)
Acrylate, trimethylolpropane tri (meth) acrylate, glycerin di (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, 2,2-bis (4 -(Meth) acryloxydiethoxyphenyl) propane, 2,2-bis- (4- (meth) acryloxypolyethoxyphenyl) propane, 2-hydroxy-3-
(Meth) acryloyloxypropyl (meth) acrylate, ethylene glycol diglycidyl ether di (meth) acrylate, diethylene glycol diglycidyl ether di (meth) acrylate, diglycidyl phthalate di (meth) acrylate, glycerin triacrylate, glycerin poly Examples include polyfunctional monomers such as glycidyl ether poly (meth) acrylate.
【0018】これらの多官能モノマーと共に、単官能モ
ノマーを適当量併用することもでき、かかる単官能モノ
マーの例としては、2−ヒドロキシエチル(メタ)アク
リレート、2−ヒドロキシプロピル(メタ)アクリレー
ト、2−ヒドロキシブチル(メタ)アクリレート、2−
フェノキシ−2−ヒドロキシプロピル(メタ)アクリレ
ート、2−(メタ)アクリロイルオキシ−2−ヒドロキ
シプロピルフタレート、3−クロロ−2−ヒドロキシプ
ロピル(メタ)アクリレート、グリセリンモノ(メタ)
アクリレート、2−(メタ)アクリロイルオキシエチル
アシッドホスフェート、フタル酸誘導体のハーフ(メ
タ)アクリレート、N−メチロール(メタ)アクリルア
ミドなどが挙げられる。An appropriate amount of a monofunctional monomer can be used together with these polyfunctional monomers. Examples of such a monofunctional monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, -Hydroxybutyl (meth) acrylate, 2-
Phenoxy-2-hydroxypropyl (meth) acrylate, 2- (meth) acryloyloxy-2-hydroxypropyl phthalate, 3-chloro-2-hydroxypropyl (meth) acrylate, glycerin mono (meth)
Acrylate, 2- (meth) acryloyloxyethyl acid phosphate, half (meth) acrylate of a phthalic acid derivative, N-methylol (meth) acrylamide and the like can be mentioned.
【0019】光重合開始剤(C)としては、ベンゾイ
ン、ベンゾインメチルエーテル、ベンゾインエチルエー
テル、ベンゾインイソプロピルエーテル、ベンゾインn
−ブチルエーテル、ベンゾインフェニルエーテル、ベン
ジルジフェニルジスルフィド、ベンジルジメチルケター
ル、ジベンジル、ジアセチル、アントラキノン、ナフト
キノン、3,3’−ジメチル−4−メトキシベンゾフェ
ノン、ベンゾフェノン、4,4’−ビス(ジメチルアミ
ノ)ベンゾフェノン、4,4’−ビス(ジエチルアミ
ノ)ベンゾフェノン、ピバロインエチルエーテル、1,
1−ジクロロアセトフェノン、p−t−ブチルジクロロ
アセトフェノン、ヘキサアリールイミダゾール二量体
(例えば、2,2’−ビス(o−クロロフェニル)4,
5,4’,5’−テトラフェニル−1,2−ビイミダゾ
ール等)、2,4−ジエチルチオキサントン、9−フェ
ニルアクリジンなどを挙げることができる。Examples of the photopolymerization initiator (C) include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n
-Butyl ether, benzoin phenyl ether, benzyl diphenyl disulfide, benzyl dimethyl ketal, dibenzyl, diacetyl, anthraquinone, naphthoquinone, 3,3'-dimethyl-4-methoxybenzophenone, benzophenone, 4,4'-bis (dimethylamino) benzophenone, , 4'-bis (diethylamino) benzophenone, pivaloin ethyl ether, 1,
1-dichloroacetophenone, pt-butyldichloroacetophenone, hexaarylimidazole dimer (eg, 2,2′-bis (o-chlorophenyl) 4
5,4 ′, 5′-tetraphenyl-1,2-biimidazole), 2,4-diethylthioxanthone, 9-phenylacridine and the like.
【0020】上記の(A)〜(C)の配合比率について
は、特に限定されないが、ベースポリマー(A)100
重量部に対して、エチレン性不飽和化合物(B)を75
〜500重量部(更には150〜450重量部)配合す
ることが好ましく、エチレン性不飽和化合物(B)が7
5重量部未満では、感光性樹脂組成物の硬化不良や現像
速度の遅延を招き、逆に500重量部を越えると感光性
樹脂組成物の硬化レジストの剥離速度低下を招いて好ま
しくない。また、光重合開始剤(C)は、ベースポリマ
ー(A)とエチレン性不飽和化合物(B)の合計量10
0重量部に対して0.1〜20重量部とすることが好ま
しく、光重合開始剤(C)が0.1重量部未満では硬化
不足となって立体構造体の強度が十分に得られないこと
があり、逆に20重量部を越えると立体構造体のストラ
イプの幅に乱れが生じたり、現像時に該構造体が倒壊す
る等に不都合が起こる恐れがあり好ましくない。The mixing ratio of the above (A) to (C) is not particularly limited, but the base polymer (A) 100
75 parts by weight of ethylenically unsaturated compound (B)
It is preferred that the compound be contained in an amount of from 500 to 500 parts by weight (more preferably from 150 to 450 parts by weight).
If the amount is less than 5 parts by weight, poor curing of the photosensitive resin composition or a delay in the developing speed will be caused. On the other hand, if it exceeds 500 parts by weight, the peeling speed of the cured resist of the photosensitive resin composition will be undesirably reduced. Further, the photopolymerization initiator (C) has a total amount of 10% of the base polymer (A) and the ethylenically unsaturated compound (B).
It is preferably 0.1 to 20 parts by weight with respect to 0 parts by weight, and if the photopolymerization initiator (C) is less than 0.1 part by weight, curing will be insufficient and sufficient strength of the three-dimensional structure will not be obtained. Conversely, if the amount exceeds 20 parts by weight, the width of the stripe of the three-dimensional structure may be disturbed, or the structure may collapse during development, which is not preferable.
【0021】本発明に用いられる感光性樹脂組成物は、
上記の如く(A)〜(C)からなる樹脂組成物である
が、本発明では、本発明の目的を阻害しない範囲におい
て、染料(着色、発色)、密着性付与剤、可塑剤、酸化
防止剤、溶剤、表面張力改質材、安定剤、連鎖移動剤、
消泡剤、難燃剤、禁止剤などの添加剤も適宜添加するこ
ともできる。The photosensitive resin composition used in the present invention comprises:
As described above, the resin composition comprises (A) to (C), but in the present invention, a dye (colored or colored), an adhesion-imparting agent, a plasticizer, an antioxidant is used as long as the object of the present invention is not impaired. Agents, solvents, surface tension modifiers, stabilizers, chain transfer agents,
Additives such as an antifoaming agent, a flame retardant, and an inhibitor can also be appropriately added.
【0022】本発明の立体構造体を作製するにあたって
は、基板上に高さ(厚み)が200μm以上の感光性樹
脂組成物の層を形成した後に、パターンマスクを被せ、
その上から紫外線やレーザー光線等の活性エネルギー線
で露光を行って硬化レジストを形成し、その後に未露光
部分(未硬化部分)の感光性樹脂組成物の除去(現像)
を行えば良いのであるが、本発明においては、ストライ
プ状に形成された硬化レジスト以外に、該ストライプ状
の硬化レジストには、その側面と基材に接する補強硬化
レジスト部(以下、単に補強部と記することがある)が
設けられていることを最大の特徴とするもので、かかる
補強部は、ストライプ状の硬化レジストを作製後に該補
強部を作製することも可能であるが、工程的には、スト
ライプ状の硬化レジストを作製する時に同時に該補強部
を作製することが簡便であり、かかる方法について、更
に説明する。In producing the three-dimensional structure of the present invention, a layer of a photosensitive resin composition having a height (thickness) of 200 μm or more is formed on a substrate, and then a pattern mask is placed thereon.
The cured resist is formed by exposing it to active energy rays such as ultraviolet rays and laser beams, and then the photosensitive resin composition in the unexposed portion (uncured portion) is removed (developed).
In the present invention, in addition to the hardened resist formed in a stripe shape, the hardened resist in the striped shape has a reinforcing hardened resist portion (hereinafter simply referred to as a reinforcing portion) in contact with the side surface and the base material. The main feature is that the reinforcing portion is provided, and the reinforcing portion can be formed after the formation of the stripe-shaped cured resist. In this method, it is easy to produce the reinforcing portion at the same time as producing the stripe-shaped cured resist, and such a method will be further described.
【0023】かかるストライプ状の硬化レジストと補強
部を同時に作製するには、上記のパターン形成時に、図
2〜5等に示されるようなパターンマスクを使用するこ
とで可能となる。Simultaneous production of such a striped cured resist and a reinforcing portion can be achieved by using a pattern mask as shown in FIGS.
【0024】即ち、ストライプ状のパターン以外に、ス
トライプに垂直又は任意の角度(該ストライプとなす角
度が10〜90度が好ましく、更には45〜90度が好
ましい)を有して該ストライプと接続する(一体化し
た)パターン部分を有するパターンマスクを用いること
により、補強部を同時に作製することができる。That is, in addition to the stripe pattern, the stripes are connected to the stripe at an angle perpendicular to the stripe or at an arbitrary angle (an angle formed with the stripe is preferably 10 to 90 degrees, more preferably 45 to 90 degrees). By using a pattern mask having a patterned portion (integrated), a reinforcing portion can be manufactured at the same time.
【0025】かかるストライプと接続するパターン部分
(補強部)のパターンマスクの形状は、特に限定され
ず、長方形、正方形、平行四辺形、菱形等を挙げること
ができ、特に限定はされない。また、これらの形状のパ
ターンの幅(c’の長さ)は、ストライプ状パターンの
幅や間隔、更には目的とする立体構造体の高さ等により
一概に言えないが、該パターンの幅(c’)は、50μ
m以上(更には50〜500μm、特には75〜450
μm)が好ましく、かかる幅が50μm未満では得られ
るストライプ状の硬化レジストの機械的強度が低下して
好ましくない。また、該パターンの長さ(d’)は、特
に制限はなく、図2に示されるようにストライプの幅
(b’)よりも短くても良く、更には図3に示されるよ
うに、隣のストライプにつながって格子状(或いは千鳥
格子状)になっていてもよい。また、パターン部分は、
ストライプと補強部(パターン)が6角形等の多角形を
形成するようにパターン化されていても構わない。尚、
上記のパターンマスクを用いることにより目的とする立
体構造体が得られるのであって、通常は、パターンマス
クのパターンの幅や長さ等と得られる硬化レジストのパ
ターの幅や長さ等はほぼ同じ(a=a’、b=b’、c
=c’、d=d’)となる。また、パターンが格子状と
なるときはb=dとなる。The shape of the pattern mask of the pattern portion (reinforcing portion) connected to the stripe is not particularly limited, and may be a rectangle, a square, a parallelogram, a rhombus, etc., and is not particularly limited. Further, the width (length of c ′) of the pattern having such a shape cannot be unconditionally determined due to the width and interval of the stripe pattern, the height of the target three-dimensional structure, and the like. c ′) is 50 μ
m or more (more preferably 50 to 500 μm, especially 75 to 450 μm)
μm) is preferable, and if the width is less than 50 μm, the mechanical strength of the obtained cured striped resist is undesirably reduced. Further, the length (d ′) of the pattern is not particularly limited, and may be shorter than the width (b ′) of the stripe as shown in FIG. 2, and further, as shown in FIG. May be connected in a grid pattern (or a staggered grid pattern). Also, the pattern part
The stripe and the reinforcing portion (pattern) may be patterned so as to form a polygon such as a hexagon. still,
The intended three-dimensional structure can be obtained by using the above-mentioned pattern mask, and usually, the width and length of the pattern of the pattern mask and the width and length of the putter of the obtained cured resist are almost the same. (A = a ', b = b', c
= C ', d = d'). When the pattern has a lattice shape, b = d.
【0026】かくして本発明の立体構造体が得られるの
であるが、かかるストライプ状の硬化レジストの高さは
200μm以上であれば特に制限はないが、前記のよう
にFEDの隔壁形成や支柱形成を想定すれば、500μ
m〜5mm(更には1〜3mm)が好ましい。また、ス
トライプ状レジストの幅や間隔については、上記のパタ
ーンマスクの形状により決定されるものであり、目的と
する幅や間隔に合ったパターンマスクを用いればよい。Thus, the three-dimensional structure of the present invention can be obtained. There is no particular limitation on the height of the striped cured resist as long as it is 200 μm or more. Assuming 500μ
m to 5 mm (more preferably 1 to 3 mm). Further, the width and interval of the stripe-shaped resist are determined by the shape of the above-mentioned pattern mask, and a pattern mask suitable for the intended width and interval may be used.
【0027】本発明の立体構造体の製造について、更に
詳細に説明すれば、基材に感光性樹脂組成物の層を形成
させるにあたっては、所定の厚みになるように感光性樹
脂組成物を塗工すればよく、場合によっては、複数回の
塗工を繰り返すことも可能であるが、作業性の簡便さか
らはできるだけ厚塗りをして塗工回数を減らすことが好
ましい。また、感光性樹脂組成物の層の形成にあたって
は、塗工乾燥工程を省略できるという作業の簡便化、ハ
ンドリングの容易性、レジスト層厚みの均一性、厚膜成
形性等を考慮すれば、あらかじめドライフィルム化して
おき、該フィルムを用いた方が有利なときもある。感光
性樹脂組成物をドライフィルム化、即ちドライフィルム
レジスト用積層体とするには公知の方法が用いられ、例
えば、上記の感光性樹脂組成物をポリエステルフィル
ム、ポリプロピレンフィルム、ポリスチレンフィルムな
どのベースフィルム面に塗工した後、その塗工面の上か
らポリエチレンフィルム、ポリビニルアルコール系フィ
ルムなどの保護フィルムを被覆してドライフィルムレジ
スト用積層体とする方法が挙げられるが、これに限定さ
れるものではない。The production of the three-dimensional structure of the present invention will be described in more detail. To form a layer of the photosensitive resin composition on a substrate, the photosensitive resin composition is coated to a predetermined thickness. In this case, it is possible to repeat the coating a plurality of times. However, it is preferable to reduce the number of coating by performing thick coating as much as possible from the viewpoint of operability. In addition, in forming the layer of the photosensitive resin composition, considering the simplicity of the operation that the coating and drying step can be omitted, the ease of handling, the uniformity of the resist layer thickness, the thick film moldability, etc., It is sometimes advantageous to use a dry film before use. A known method is used for forming the photosensitive resin composition into a dry film, that is, a laminate for a dry film resist. For example, the photosensitive resin composition may be a base film such as a polyester film, a polypropylene film, and a polystyrene film. After coating on the surface, a method of coating a protective film such as a polyethylene film and a polyvinyl alcohol-based film from above the coated surface to form a laminate for a dry film resist, but is not limited thereto. .
【0028】このときの、該感光性樹脂組成物層の厚み
は、最終的に形成させるストライプ状の硬化レジストの
高さを考慮して決定すればよい。場合によっては、該積
層体を2層以上積層することも考慮すればよい。At this time, the thickness of the photosensitive resin composition layer may be determined in consideration of the height of the finally formed striped cured resist. In some cases, it may be considered to laminate two or more layers of the laminate.
【0029】以下、かかるドライフィルムレジスト用積
層体を用いた方法について、工程を追って順次説明する
が、本発明では、この方法に限定されるものではない。 [感光性樹脂組成物の層の形成及び露光]ドライフィル
ムレジスト用積層体によって基材上に感光性樹脂組成物
の層を形成させるには、先ず上記のドライフィルムレジ
スト用積層体のベースフィルムと感光性樹脂組成物の層
との接着力及び保護フィルムと感光性樹脂組成物の層と
の接着力を比較し、接着力の低い方のフィルムを剥離し
てから感光性樹脂組成物の層の側を硬化レジストを形成
させようとするの基材面に貼り付けた後、他方のフィル
ム上に前記の特定のパターンマスクを密着させて露光す
る。感光性樹脂組成物が粘着性を有しないときは、前記
他方のフィルムを剥離してからパターンマスクを感光性
樹脂組成物の層に直接接触させて露光することもでき
る。Hereinafter, a method using such a laminate for a dry film resist will be described step by step, but the present invention is not limited to this method. [Formation and exposure of layer of photosensitive resin composition] In order to form a layer of a photosensitive resin composition on a substrate by a laminate for dry film resist, first, the base film of the laminate for dry film resist is used Compare the adhesive strength with the layer of the photosensitive resin composition and the adhesive strength between the protective film and the layer of the photosensitive resin composition, and peel the lower adhesive strength film from the layer of the photosensitive resin composition. After the side is adhered to the surface of the base material on which a cured resist is to be formed, the above-mentioned specific pattern mask is brought into close contact with the other film and exposed. When the photosensitive resin composition has no tackiness, the other film may be peeled off, and then the pattern mask may be brought into direct contact with the photosensitive resin composition layer for exposure.
【0030】尚、目的とする硬化レジストの高さによ
り、該積層体を必要とされる厚みになるようにあらかじ
めラミネートしておき、これをドライフィルムレジスト
用積層体として用いることもできる。この場合は、ラミ
ネートされた感光性樹脂組成物がそれぞれ直接接するよ
うに、ベースフィルム或いは保護フィルムを除去してお
くことが望ましい。The laminate may be preliminarily laminated so as to have a required thickness depending on the desired height of the cured resist, and this laminate may be used as a laminate for a dry film resist. In this case, it is desirable to remove the base film or the protective film so that the laminated photosensitive resin compositions are in direct contact with each other.
【0031】また、上記積層体を用いずに感光性樹脂組
成物を基材面に直接塗工した場合は、その塗工面に直接
またはポリエステルフィルムなどを介してパターンマス
クを接触させ、露光に供すればよい。When the photosensitive resin composition is applied directly to the substrate surface without using the above-mentioned laminate, a pattern mask is brought into contact with the applied surface directly or via a polyester film or the like, and the substrate is exposed to light. do it.
【0032】露光は、通常紫外線照射により行い、その
際の光源としては、高圧水銀灯、超高圧水銀灯、カーボ
ンアーク灯、キセノン灯、メタルハライドランプ、ケミ
カルランプなどが用いられる。紫外線照射後は、必要に
応じ加熱を行って、硬化の完全を図ることもできる。 [現像]露光後は、レジスト上のフィルムを剥離除去し
てから現像を行う。Exposure is usually carried out by irradiation with ultraviolet rays, and as a light source at that time, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a carbon arc lamp, a xenon lamp, a metal halide lamp, a chemical lamp or the like is used. After irradiation with ultraviolet rays, heating can be performed as necessary to complete the curing. [Development] After exposure, the film on the resist is peeled off and then developed.
【0033】感光性樹脂組成物が、稀アルカリ現像型で
あるときは、露光後の現像は、炭酸ソーダ、炭酸カリウ
ムなどのアルカリ0.1〜2重量%程度の稀薄水溶液を
用いて現像を行う。When the photosensitive resin composition is a dilute alkali developing type, development after exposure is carried out using a dilute aqueous solution of about 0.1 to 2% by weight of an alkali such as sodium carbonate or potassium carbonate. .
【0034】また、アルカリ現像後にサンドブラスト処
理を行ってパターン精度を上げたりすることも可能であ
る。It is also possible to increase the pattern accuracy by performing sandblasting after alkali development.
【0035】この現像処理により、基材上に目的とする
立体構造体が得られるのである。By this developing treatment, the desired three-dimensional structure is obtained on the base material.
【0036】本発明においては、必要に応じて熱処理等
の処理を施すことも可能である。In the present invention, a treatment such as a heat treatment can be performed if necessary.
【0037】かくして得られた立体構造体は、FEDの
ような高い隔壁を形成させるための硬化レジストとして
も大変有用で、以下にかかる立体構造体を用いて、FE
D用の隔壁や支柱を作製する方法を説明する。The three-dimensional structure thus obtained is also very useful as a cured resist for forming high barrier ribs such as FEDs.
A method for manufacturing a partition wall and a support for D will be described.
【0038】かかる隔壁や支柱を作製するには、上記で
得られた立体構造体の凹部に隔壁や支柱の材料(通常は
セラミックス材料)を充填後に硬化レジスト(ストライ
プ状の硬化レジスト及び補強部)を除去することによ
り、目的とする隔壁や支柱を形成することができる。In order to manufacture such partition walls and columns, the cured resist (stripe-shaped cured resist and reinforcing portion) is filled after filling the material of the partition walls and columns (usually a ceramic material) into the recesses of the three-dimensional structure obtained above. By removing, a desired partition wall or support can be formed.
【0039】かかるセラミックス材料としては、特に限
定されないが、通常は、低融点ガラスフリット、骨剤、
耐熱顔料等を有機バインダー樹脂に分散させた有機ペー
スト材料や珪酸ナトリウムを主成分とした水ガラス(1
〜3号のいずれも使用可)等が用いられ、骨剤として
は、シリカ、アルミナ、ジルコニア、SiC、BN、S
US、マイカ等が挙げられ、耐熱顔料としては、酸化ク
ロム、酸化鉄、酸化コバルト、酸化チタン、酸化銅、ア
ルミニウム等が挙げられる。また、該ペースト材料に
は、硬化剤、安定剤、分散剤等の添加剤を配合すること
もできる。該セラミックス材料に用いられるバインダー
樹脂としては、エポキシ系樹脂、ノボラック系樹脂、ポ
リイミド系樹脂、アクリル系樹脂、フェノール系樹脂、
セルロース系樹脂、酢酸ビニル系樹脂等が挙げられる。The ceramic material is not particularly limited, but is usually a low-melting glass frit, an aggregate,
An organic paste material in which a heat-resistant pigment or the like is dispersed in an organic binder resin or a water glass containing sodium silicate (1)
No. 3 to No. 3 can be used), and as the skeleton, silica, alumina, zirconia, SiC, BN, S
US, mica, and the like, and heat-resistant pigments include chromium oxide, iron oxide, cobalt oxide, titanium oxide, copper oxide, and aluminum. Further, additives such as a curing agent, a stabilizer, and a dispersant may be added to the paste material. As the binder resin used for the ceramic material, epoxy resin, novolak resin, polyimide resin, acrylic resin, phenol resin,
Cellulose-based resins, vinyl acetate-based resins and the like can be mentioned.
【0040】該セラミックス材料を充填する方法として
は、該凹(開口)部に該セラミックス材料を流し込み、
ゴム又は金属等からなるスキージー又はスクレーバー等
を硬化レジストの上部に接しながら基材と平行に移動さ
せながらはみ出した余分なセラミックス材料を除去する
と同時に、該開口部内に過不足なく充填し、次に80〜
120℃程度で乾燥を行って、セラミックス材料中の溶
剤あるいは水分を除去する。尚、この充填工程は、必要
に応じて複数回繰り返してもよい。As a method of filling the ceramic material, the ceramic material is poured into the concave (opening) portion,
A squeegee or scraper made of rubber, metal, or the like is moved in parallel with the substrate while being in contact with the upper part of the cured resist to remove the excess ceramic material that has protruded, and at the same time, fill the opening without excess or shortage. ~
Drying is performed at about 120 ° C. to remove a solvent or moisture in the ceramic material. This filling step may be repeated a plurality of times as necessary.
【0041】また、ガラス隔壁やガラス支柱の形成方法
としては、上記の凹部に低融点ガラスフリットや水ガラ
ス等を少量流し込み、更に予め用意した薄板ガラス(厚
みはかかる凹部の幅よりも数μm薄い)や棒状ガラス
(断面形状がかかる凹部に挿入できるできる形状)を挿
入した後、下記の焼成に供することも可能である。As a method for forming the glass partition walls and the glass pillars, a small amount of a low-melting glass frit or water glass is poured into the above-mentioned concave portion, and a thin glass sheet prepared beforehand (the thickness is several μm thinner than the width of the concave portion). ) Or a bar-shaped glass (having a cross-sectional shape that can be inserted into such a concave portion), and then subjected to the following firing.
【0042】上記の硬化レジストの除去にあたっては、
特に限定されないが、セラミックス材料を基材上に同時
に結着させることができる焼成方法が望ましく。かかる
焼成においては、ピーク温度を500〜700℃程度に
設定したメッシュベルト炉等を用いて、硬化レジストを
消失せしめると共に、上記セラミックス材料を基板上に
結着させて隔壁や支柱を作製することができる。In removing the above cured resist,
Although not particularly limited, a firing method capable of simultaneously binding a ceramic material on a substrate is desirable. In such baking, it is possible to use a mesh belt furnace or the like in which the peak temperature is set to about 500 to 700 ° C. to eliminate the hardened resist and bind the above ceramic material onto the substrate to form partition walls and columns. it can.
【0043】[0043]
【実施例】以下、実施例を挙げて本発明を具体的に説明
する。The present invention will be specifically described below with reference to examples.
【0044】尚、実施例中「部」、「%」とあるのは特
に断りのない限り重量基準を示す。In the examples, “parts” and “%” are based on weight unless otherwise specified.
【0045】実施例1 (感光性樹脂組成物の調製)下記のベースポリマー
(A)の50%メチルエチルケトン溶液59部に、テト
ラエチレングリコールジ(メタ)アクリレート(B)2
5部、ベンジルジメチルケタール(C)2.4部及びロ
イコクリスタルバイオレット0.05部を加えた後、更
にメチルエチルケトンを加えて固形分濃度が50%の感
光性樹脂組成物(ドープ)を調製した。Example 1 (Preparation of photosensitive resin composition) Tetraethylene glycol di (meth) acrylate (B) 2 was added to 59 parts of a 50% methyl ethyl ketone solution of the following base polymer (A).
After adding 5 parts, 2.4 parts of benzyldimethyl ketal (C) and 0.05 part of leuco crystal violet, methyl ethyl ketone was further added to prepare a photosensitive resin composition (dope) having a solid concentration of 50%.
【0046】ベースポリマー(A) メチルメタクリレート/n−ブチルメタクリレート/2
−エチルヘキシルアクリレート/メタクリル酸/ヒドロ
キシエチル(メタ)アクリレートの共重合割合が重量基
準で15/30/15/20/20である共重合体(酸
価130、ガラス転移点40℃、重量平均分子量8万) 上記で得られた感光性樹脂組成物を用いて、以下の工程
で、立体構造体の作製を行った。 [感光性樹脂組成物の層の形成及び露光]得られたドー
プを、アプリケーターを用いて厚さ20μmのポリエス
テルフィルム上に塗工し、室温で1分30秒間放置後、
90℃のオーブンで10分間乾燥して、レジスト厚15
0μmのドライフィルムレジスト用積層体(保護フィル
ムとして、厚み30μmのポリエチレンフィルムを設け
た)を得た。 Base polymer (A) methyl methacrylate / n-butyl methacrylate / 2
-A copolymer having a copolymerization ratio of ethylhexyl acrylate / methacrylic acid / hydroxyethyl (meth) acrylate of 15/30/15/20/20 (acid value: 130, glass transition point: 40 ° C, weight average molecular weight: 8) 10,000) Using the photosensitive resin composition obtained above, a three-dimensional structure was produced in the following steps. [Formation and exposure of layer of photosensitive resin composition] The obtained dope is applied on a polyester film having a thickness of 20 µm using an applicator, and left at room temperature for 1 minute and 30 seconds.
After drying in an oven at 90 ° C. for 10 minutes, a resist thickness of 15
A dry film resist laminate having a thickness of 0 μm (a polyethylene film having a thickness of 30 μm was provided as a protective film) was obtained.
【0047】これを60℃に予熱したガラス基材にラミ
ネートした後、該積層体のカバーフィルム(ポリエステ
ルフィルム)を剥ぎ、更に新たに用意した上記のドライ
フィルムレジスト用積層体を保護フィルムを剥がしてこ
の面をラミネートして、この操作を7回繰り返して、高
さが1200μmの感光性樹脂組成物の層を設けた。After laminating this on a glass substrate preheated to 60 ° C., the cover film (polyester film) of the laminate was peeled off, and the newly prepared dry film resist laminate was peeled off the protective film. This surface was laminated, and this operation was repeated seven times to provide a layer of a photosensitive resin composition having a height of 1200 μm.
【0048】次いで、上記のドライフィルムレジスト用
積層体表面に、図2に示される如きパターン形状を有し
たパターンマスク[ストライプの幅:300μm、スト
ライプの間隔:250μm、直結したパターン部(補強
部)の幅:300μm、直結したパターン部(補強部)
の長さ50μm、直結したパターン部(補強部)の間
隔:26000μm]を当てて、オーク製作所の平行露
光機「EXM1201」にて5kwショートアークラン
プで1200mJ/cm2で露光した。 [現像]上記の露光後15分間のホールドタイムを取っ
た後、1%Na2CO3水溶液をスプレー圧1.5kg/
cm2の条件で、30℃で700秒間現像して、図1に
示される如き本発明の立体構造体を得た。Next, a pattern mask having a pattern shape as shown in FIG. 2 [stripe width: 300 μm, stripe interval: 250 μm, directly connected pattern portion (reinforcement portion) is formed on the surface of the laminate for dry film resist. Width: 300 μm, directly connected pattern part (reinforcement part)
And the distance between directly connected pattern portions (reinforcement portions): 26000 μm], and exposure was performed at 1200 mJ / cm 2 with a 5-kw short arc lamp using a parallel exposure machine “EXM1201” manufactured by Oak Manufacturing Co., Ltd. [Development] After taking a hold time of 15 minutes after the above exposure, a 1% aqueous solution of Na 2 CO 3 was sprayed at a pressure of 1.5 kg /
Development was performed at 30 ° C. for 700 seconds under the condition of cm 2 to obtain a three-dimensional structure of the present invention as shown in FIG.
【0049】かかる立体構造体を走査型電子顕微鏡で観
察したところ、基材との密着は良好で、ストライプ状の
硬化レジストの変形や傾きも認められず良好な硬化レジ
ストを形成していた。When the three-dimensional structure was observed with a scanning electron microscope, it was found that the cured resist had good adhesion to the substrate, and no deformation or inclination of the striped cured resist was observed.
【0050】実施例2 図3に示される如きパターン形状を有したパターンマス
ク[ストライプの幅:400μm、ストライプの間隔:
250μm、直結したパターン部(補強部)の幅:25
0μm、直結したパターン部(補強部)の長さ:250
μm、直結したパターン部(補強部)の間隔:1000
μm、補強部のパターンが隣のストライプと直結して格
子状]を用いて、実施例1と同様に立体構造体を作製し
たが、実施例1と同様に、基材との密着は良好で、スト
ライプ状の硬化レジストの変形や傾きも認められず良好
な硬化レジストを形成していた。Example 2 A pattern mask having a pattern shape as shown in FIG. 3 [stripe width: 400 μm, stripe interval:
250 μm, width of directly connected pattern portion (reinforcement portion): 25
0 μm, length of directly connected pattern part (reinforcement part): 250
μm, interval between directly connected pattern portions (reinforcement portions): 1000
μm, the pattern of the reinforcing portion is directly connected to the adjacent stripe, and a lattice-like structure] was used to fabricate a three-dimensional structure in the same manner as in Example 1. However, as in Example 1, adhesion to the base material was good. As a result, no deformation or inclination of the stripe-shaped cured resist was observed, and a good cured resist was formed.
【0051】実施例3 図4に示される如きパターン形状を有したパターンマス
ク[ストライプの幅:250μm、ストライプの間隔:
400μm、直結したパターン部(補強部)の幅:25
0μm、直結したパターン部(補強部)の間隔:700
μm、ストライプと直結したパターンが6角形を成す]
を用いて、実施例1と同様に立体構造体を作製したが、
実施例1と同様に、基材との密着は良好で、ストライプ
状の硬化レジストの変形や傾きも認められず良好な硬化
レジストを形成していた。Example 3 A pattern mask having a pattern shape as shown in FIG. 4 [stripe width: 250 μm, stripe interval:
400 μm, width of directly connected pattern portion (reinforcement portion): 25
0 μm, spacing between directly connected pattern portions (reinforcement portions): 700
μm, the pattern directly connected to the stripe forms a hexagon]
Was used to produce a three-dimensional structure in the same manner as in Example 1,
As in Example 1, the adhesion to the substrate was good, and no deformation or inclination of the stripe-shaped cured resist was observed, and a good cured resist was formed.
【0052】尚、得られた立体構造体は、マイクロマシ
ンの部材を成形するするための鋳型として有用であり、
該立体構造体をマイクロマシンの部材として用いること
も可能であった。The obtained three-dimensional structure is useful as a mold for molding a member of a micromachine.
It was also possible to use the three-dimensional structure as a member of a micromachine.
【0053】比較例1 図6に示される如き従来のストライプ状のパターンマス
ク[ストライプの幅:400μm、ストライプの間隔:
250μm]を用いて、実施例1と同様に立体構造体を
作製したが、基材と硬化レジストの一部に浮きが認めら
れ、ストライプ状の硬化レジストも一部に変形や傾きが
認めれた。Comparative Example 1 A conventional stripe-shaped pattern mask as shown in FIG. 6 [stripe width: 400 μm, stripe interval:
250 μm], a three-dimensional structure was prepared in the same manner as in Example 1. However, floating was observed in the base material and a part of the cured resist, and deformation and inclination were also observed in the stripe-shaped cured resist.
【0054】実施例4 実施例1で得られた立体構造体の凹(開口)部に水ガラ
ス(ケイ酸ソーダ)を少量流し込み、薄板ガラス(厚み
220μm、長さ990μm、幅2000μm)を格子
状に形成された立体構造体の各格子の凹部に該ガラスの
高さが2000μmになるように挿入して(立てて)、
固定した後、ピーク温度570℃に設定したメッシュベ
ルト炉を15分間通すことにより焼成を行って、残って
いた硬化レジストを消失せしめると共に、高さ2000
μmのガラス薄板の隔壁を形成せしめた。Example 4 A small amount of water glass (sodium silicate) was poured into the concave (opening) portion of the three-dimensional structure obtained in Example 1, and thin glass (220 μm in thickness, 990 μm in length, 2,000 μm in width) was grid-shaped. Is inserted into the concave part of each lattice of the three-dimensional structure formed in (2) so that the height of the glass becomes 2000 μm,
After fixation, baking was performed by passing through a mesh belt furnace set at a peak temperature of 570 ° C. for 15 minutes to eliminate the remaining hardened resist and to increase the height to 2000 μm.
A partition of a thin glass plate of μm was formed.
【0055】上記で形成されたセラミックスパターンの
形状を走査型電子顕微鏡で観察したところ、ライン(パ
ターン)の断面形状は、矩形で良好で、更には機械的強
度も良好で、FED用のガラス隔壁として有用なもので
あった。When the shape of the ceramic pattern formed above was observed with a scanning electron microscope, it was found that the cross-sectional shape of the line (pattern) was good in a rectangular shape, and also had good mechanical strength. It was useful as.
【0056】実施例5 図5に示される如きパターン形状を有したパターンマス
ク[ストライプの幅:400μm、ストライプの間隔:
250μm、直結したパターン部(補強部)の幅:25
0μm、直結したパターン部(補強部)の間隔:250
μm、ストライプと直結したパターンが格子状を成す]
を用いて、実施例1と同様に立体構造体を作製したが、
実施例1と同様に、基材との密着は良好で、ストライプ
状の硬化レジストの変形や傾きも認められず良好な硬化
レジストを形成していた。Example 5 A pattern mask having a pattern shape as shown in FIG. 5 [stripe width: 400 μm, stripe interval:
250 μm, width of directly connected pattern portion (reinforcement portion): 25
0 μm, interval between directly connected pattern portions (reinforcement portions): 250
μm, the pattern directly connected to the stripe forms a lattice shape]
Was used to produce a three-dimensional structure in the same manner as in Example 1,
As in Example 1, the adhesion to the substrate was good, and no deformation or inclination of the stripe-shaped cured resist was observed, and a good cured resist was formed.
【0057】次いで、得られた立体構造体の凹(開口)
部に水ガラス(ケイ酸ソーダ)を少量流し込み、ガラス
支柱(200μm×200μmの正方形断面、長さ20
00μm)を格子状に形成された立体構造体の各格子の
凹部に挿入して(立てて)、固定した後、ピーク温度5
70℃に設定したメッシュベルト炉を15分間通すこと
により焼成を行って、残っていた硬化レジストを消失せ
しめると共に、高さ2000μmのガラス支柱を形成せ
しめた。Next, a concave portion (opening) of the obtained three-dimensional structure was obtained.
A small amount of water glass (sodium silicate) is poured into the portion, and a glass column (200 μm × 200 μm square cross section, length 20)
00 μm) is inserted (standing) into the concave portion of each lattice of the three-dimensional structure formed in a lattice shape, and is fixed.
Firing was performed by passing through a mesh belt furnace set at 70 ° C. for 15 minutes to eliminate the remaining hardened resist and to form glass pillars having a height of 2000 μm.
【0058】得られた、ガラス支柱は、FED用の対向
基板のスペーサーに有用なものであった。The obtained glass support was useful as a spacer for a counter substrate for FED.
【0059】[0059]
【発明の効果】本発明の立体構造物は、FEDやPDP
等の隔壁を形成するための硬化レジスト(凹型)として
も大変有用であり、更には、マイクロマシンを得るため
の鋳型に用いたり、或いはかかる硬化レジストからなる
立体構造体そのものもマイクロマシン等の部品として用
いることも可能である。The three-dimensional structure of the present invention can be used for FED and PDP.
It is also very useful as a cured resist (concave type) for forming partition walls such as a micromachine, and further, is used as a mold for obtaining a micromachine, or a three-dimensional structure itself composed of such a cured resist is also used as a component of a micromachine or the like. It is also possible.
【図1】本発明の立体構造物の概念図FIG. 1 is a conceptual diagram of a three-dimensional structure of the present invention.
【図2】本発明の立体構造物の作製に用いるパターンマ
スクの部分図FIG. 2 is a partial view of a pattern mask used for manufacturing a three-dimensional structure of the present invention.
【図3】本発明の立体構造物の作製に用いるパターンマ
スクの部分図FIG. 3 is a partial view of a pattern mask used for manufacturing a three-dimensional structure of the present invention.
【図4】本発明の立体構造物の作製に用いるパターンマ
スクの部分図FIG. 4 is a partial view of a pattern mask used for manufacturing a three-dimensional structure of the present invention.
【図5】本発明の立体構造物の作製に用いるパターンマ
スクの部分図FIG. 5 is a partial view of a pattern mask used for manufacturing a three-dimensional structure of the present invention.
【図6】従来のパターンマスクの部分図FIG. 6 is a partial view of a conventional pattern mask.
1:ストライプ状の硬化レジスト 2:硬化レジスト部(補強部) 3:基材 a:ストライプの幅 b:ストライプの間隔 c:直結したパターン部の幅 d:直結したパターン部の長さ a’:ストライプの幅(パターンマスク) b’:ストライプの間隔(パターンマスク) c’:直結したパターン部の幅(パターンマスク) d’:直結したパターン部の長さ(パターンマスク) e’:直結したパターン部の間隔(パターンマスク) 1: hardened resist in stripe form 2: hardened resist part (reinforcement part) 3: base material a: width of stripe b: interval between stripes c: width of directly connected pattern part d: length of directly connected pattern part a ': Stripe width (pattern mask) b ': Stripe interval (pattern mask) c': Width of directly connected pattern part (pattern mask) d ': Length of directly connected pattern part (pattern mask) e': Directly connected pattern Part spacing (pattern mask)
Claims (2)
イプ状の硬化レジストが設けられてなり、更に該ストラ
イプ状の硬化レジストにはその側面と基材とに接する補
強硬化レジスト部が設けられてなることを特徴とする立
体構造体。1. A striped cured resist having a height of 200 μm or more is provided on a base material, and a reinforcing hardened resist portion in contact with the side surface and the base material is provided on the striped cured resist. A three-dimensional structure characterized by comprising:
壁または支柱の成形に用いることを特徴とする請求項1
記載の立体構造体。2. The method according to claim 1, wherein said partition is used to form a partition or a pillar of an FED (field emission display).
The three-dimensional structure as described.
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JP2000042174A JP2001232599A (en) | 2000-02-21 | 2000-02-21 | Three-dimensional structure |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0973869A (en) * | 1995-07-04 | 1997-03-18 | Toppan Printing Co Ltd | Field emission display, manufacturing method thereof and driving method thereof |
WO1999063570A1 (en) * | 1998-05-29 | 1999-12-09 | Candescent Technologies Corporation | Conductive focus waffle |
-
2000
- 2000-02-21 JP JP2000042174A patent/JP2001232599A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0973869A (en) * | 1995-07-04 | 1997-03-18 | Toppan Printing Co Ltd | Field emission display, manufacturing method thereof and driving method thereof |
WO1999063570A1 (en) * | 1998-05-29 | 1999-12-09 | Candescent Technologies Corporation | Conductive focus waffle |
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