JP2001087116A - Patch work carpet - Google Patents

Abstract

PROBLEM TO BE SOLVED: To obtain a pile carpet drawn with fine designs and patterns of sharp- pointed contours on a pile surface. SOLUTION: Cut pile fabrics 14 and 15 formed by cutting a pile fabric 13 laminated with a hot melt resin 19 on its rear surface are butted against each other and the hot melt resin 19 on the rear surface is melted by heating, by which the cut pile fabrics 14 and 15 are bonded to a base sheet 32 and the patch work carpet is formed.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pile rug on which a pattern is drawn.

[0002]

2. Description of the Related Art A method of drawing a pattern or pattern on a pile surface of a pile rug includes a method of weaving or laying a pattern or pattern in a planting process of selectively forming a pile by using several kinds of colored yarns as pile yarns. There is a method of knitting, and a method of printing or printing a pattern or pattern on the pile surface after the pile is planted.

[0003]

In the printing / printing method, the dye or pigment printed on the pile surface is not divided and applied to the tip of each pile, and the dye or pigment spreads over adjacent piles. And the outline of the pattern becomes unclear. In the weaving / knitting method, each pile is colored in a single color by the color of the selected pile yarn, so that the outline of the pattern / pattern becomes clearer than the printing / printing method. However, the piles adjacent to each other between the pile rows to be planted before and after are easily disturbed, and a sharp pattern or pattern such as a printed decorative paper is not drawn.

By the way, in the tile carpet which is laid and laid, the piles which are separated into the tile carpet pieces and which constitute the periphery are butt-connected, so that the tile carpet pieces having different colors are not joined at the abutting portion. Beautifully colored contours are formed along the periphery of the tile carpet. However, the tile carpet constructed in such a manner cannot be rolled up and moved, and the length and width of the tile carpet is generally 33 to 45 cm. A simple pattern is not drawn.

[0005]

SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a pile rug in which a delicate pattern pattern with a sharp outline is drawn on a pile surface.

[0006]

According to the present invention, a base cloth 1 is provided.
A resin film 19 is thermally fused to the back surface of the pile 13 where the pile 12 stands from 1 to flatten the back surface of the pile, and then the pile is cut to obtain a plurality of cut piles. 14 and 15 with their cutting piles 14 and 15 facing down,
17, the cut piles are placed on a belt, heated from below the belt, and the resin film of the cut pile is melted by heat. A film layer 19 is formed by fusing the film and the resin film to form a continuous film layer 19 in the vertical and horizontal directions, and the cut pile material 14 and the cut pile material 15 abutting through the film layer 19 are joined to form one patchwork rug. Is finished.

Therefore, the patchwork rug 28 according to the present invention (claim 1) has a plurality of cutting piles 14 and 15 cut from the pile 13 on which the pile 12 stands up from the base cloth 11. A pile layer 18 formed by abutting 17 and a heat-fused resin film layer 19 formed by continuously fusing the film on the back surface of the cut pile to form a continuous film vertically and horizontally. The first feature is that a pattern or pattern as if patchwork has been applied is drawn.

The second embodiment of the patchwork rug 28 according to the present invention.
The feature of the present invention is that the pile 12 stands up from the base cloth 11, is cut out from the pile ground 13 having the band-shaped stripes 20A and 20B on the pile surface, and has a plurality of cuts whose cutting openings cross the band-shaped stripes 20A and 20B. A pile layer formed by abutting the cut openings of the pile bases 14 and 15, and a heat-sealing resin film layer which is heat-sealed to the back surfaces of the cut pile bases 14 and 15 to form a continuous film vertically and horizontally. This is because the band-like stripes 20A and 20B of the cutting piles 14 and 15 are interrupted at the abutting portion 21 of the cutting opening.

The third aspect of the patchwork rug 28 according to the present invention.
The feature of this is that the pile 12 stands upright from the base cloth 11, and five or more stripes 20A, 20B, 20C, 2 on the pile surface.
A plurality of cut pile fabrics obtained by cutting a pile fabric 13 on which a stripe pattern is drawn by 0D / 20E into a tape shape in which left and right cutting edges serving as left and right side edges are continuous in parallel in a direction crossing the band-shaped stripe 20. Pile layers formed by abutting the cutouts 14 and 15 and their cutting pile ground 1
A heat-sealed film layer 19 which is heat-sealed on the back surface of the 4.15 to form a continuous film vertically and horizontally is formed. There is a break.

The fourth aspect of the patchwork rug 28 according to the present invention.
Is characterized in that the pile 12 stands upright from the base cloth 11, and the decorative piece 15 fits into the opening 22 of the body pile ground 14 having the cut-out opening 22 with the cutting edge of the opening 22 being abutted. The present invention has a heat-fused resin film layer 19 that is heat-sealed to the back surface of the main pile 14 and the back surface of the decorative piece 15 to form a film that is continuous vertically and horizontally.

The fifth aspect of the patchwork rug 28 according to the present invention.
The feature is that the long pile 12A and the short pile 12
B is erected, and the protruding portion 23 is formed by the long pile 12A.
The concave and convex pattern formed by the concave portion 24 by the short pile 12 is drawn on the pile surface, and the periphery of the cutting edge of the opening 22 is formed in the opening 22 of the body pile ground 14 having the opening 22 cut out in the convex portion 22. The decorative piece 15 is fitted butted, and has a heat-fused resin film layer 19 that is heat-sealed to the back surface of the main pile 14 and the back surface of the decorative piece 15 to form a continuous film vertically and horizontally. On the surface of the decorative piece 15, a pattern colored in two or more colors 25 and 26 is drawn, and the thickness of the decorative piece 15 is set to the convex portion 23 of the body pile ground.
In that the decorative piece 15 forms a depression 25 surrounded by the convex portion 23 of the main pile 14.

The sixth aspect of the patchwork rug 28 according to the present invention.
The feature of the pile 13 is that the heat-sealing resin is laminated on the back side.
The cut piles 14 and 15 are bonded to the base sheet 32 by heat-melting the heat-sealing resin on the back surface of the cut piles 14 and 15.

[0013]

BEST MODE FOR CARRYING OUT THE INVENTION In order to flatten the back surface of a pile ground by heat-sealing a resin film, a part of a pile yarn (hereinafter, referred to as an adjacent pile row) which is separated by a thin ground yarn and appears on the back surface. , Back stitch) is preferably used. That is, it is desirable to use a woven pile in which a flat back surface is formed, that is, a woven pile used in a Wilton loom or a moquette loom.

In a tufted pile made by a tufted machine, a so-called needle base fabric (11) in which a fibrous web 30 is laminated on an interlining 31 and subjected to needle punching.
Is used with the laminating surface of the fibrous web 30 facing the back stitch side (29), the fibrous web 30 has a back stitch surface 29.
Although it protrudes from and protrudes from 29, it is pressed to the same height as the thickness of the pile thread (back stitch) 29 by the resin film 19, so that a flat back surface is completed. Since the base fabric 11 of the cutting piles 14 and 15 is lined with the resin film 19, it does not come off from the cutting openings 16 and 17, and the resin film 19 is thermally fused and joined at the cutting openings 16 and 17. No deformation.

In the case where the resin films 19 of the cut piles 14 and 15 butted together are joined by heat-sealing, a reinforcing base sheet 32 is laminated under the resin film 19, and the resin film 19 is heat-sealed thereto. It is good to be integrated. The reinforcing base sheet 32 may be a net, cloth, or a resin film of the same quality as the resin film 19, and the resin film may have a reinforcing interlining.

FIG. 2 shows two cut piles 14 obtained by cutting a pile 13 in which band stripes 20A and 20B are formed on the left and right according to the color and length of the pile at right angles to the band 20.
15 illustrates a patchwork rug 28 formed by turning one of the 15 butts together. This patchwork rug is a pile rug planted by selectively changing two different kinds of pile yarns, and selectively changing both the pile length and the pile length, because the color and the pile length of the band-like stripes 20A and 20B are switched at the abutting point. It is completed like

FIG. 3 shows a striped fabric in which striped stripes having different pile lengths alternate in length and in which the color tone of each striped stripe of the long pile is different are cut in a tape shape in a direction crossing the striped stripes. Many cutting piles 14 and 15
The left and right directions are changed every two sheets, and shifted to the left and right by an amount corresponding to the width of the band-shaped stripe, and the extruded portion (12B) that protrudes to the left and right with the shift is cut off and integrated. The transformed patchwork rug 28 is illustrated. By doing so, pile piles of different colors are selectively formed, and the pile length is also selectively changed.
In the patchwork rug illustrated in FIG. 3, the periphery thereof is edged by another cutting pile ground 33 cut in a tape shape.

4 and 5, the pile 12 stands upright from the base cloth 11, and the periphery of the cutout of the opening 22 is brought into contact with the opening 22 of the body pile ground 14 having the cutout opening 22. Patchwork having a heat-sealing resin film layer 19 that is heat-sealed to the back surface of the main pile 14 and the back surface of the decoration piece 15 to form a film that is continuous vertically and horizontally. The rug 28 is illustrated. The decorative piece 15 is prepared by drawing a pattern / pattern colored in different colors 25 and 26 on the pile surface, and cutting the pile ground 13 lined with the resin film 19.

The pattern of the decorative piece 15 is the patchwork rug 2
The decoration piece 15 indicating the quality and the source may be attached to the corner of the body pile ground 14. The decorative piece 15 for indicating the quality and the source may be formed of a synthetic resin, metal, or other non-fibrous material without depending on the pile material, and may be formed from the pile 12 of the main pile material 14. In the case of a hard material, the thickness thereof is made smaller than the pile length of the main body pile ground 14 so as to form a depression 27 which sinks into the opening 22 of the main body pile ground 14.

In the patchwork rug 28 shown in FIG. 5, a pile with a pattern drawn by long and short piles is used for the main pile 14, and the decorative piece 15 is attached to the convex portion 23 thereof. Even though 14 is a single color, it is finished like a colorful pile rug.

[0021]

According to the present invention (claims 1 to 6), the piles of the cutting piles 14 and 15 which have been separated are abutted to form a contour of a pattern, and the two cutting piles to be abutted are formed. Since the piles 14 and 15 on the ground 14 and 15 do not have exactly the same standing state or inclination, the sharpness of the contour is maintained.

According to the present invention (claims 2 and 3), even a pile fabric 13 in which a simple stripe pattern is drawn without using a special patterning device can be finished into various patchwork rugs 28.

In the present invention (claims 4 and 5), the decorative piece 15
By giving aesthetics that evokes interest even in the non-patterned one-color body pile ground 14, it is surrounded by the opening 22 formed in the main body pile ground 14, and in particular, the convex part 23 of the main body pile ground 14 having an uneven pattern The embedded decorative piece 15 never detaches during use, and its display functions such as one-point mark, quality display, and source display are maintained.

In the present invention (claim 7), the resin film 1
Since the cut piles 14 and 15 are prepared by the piles 13 and 14 lined with the piles 9, the cut piles 1 and 15 are brought into contact with each other to finish the patchwork rug 28.
When the patchwork rugs are not deformed and the cutouts 16 and 17 are easily brought into contact with each other, and the patchwork rugs 28 are finished, the patchwork rugs 28 in which gaps or openings cannot be formed at the abutting portions 21 are belted. And can be produced continuously.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view of a patchwork rug according to the present invention, which is partially enlarged and shown in a circle.

FIG. 2 is a perspective view of a patchwork rug according to the present invention.

FIG. 3 is a perspective view showing a manufacturing process of the patchwork rug according to the present invention.

FIG. 4 is a perspective view showing a manufacturing process of the patchwork rug according to the present invention.

FIG. 5 is a perspective view of a patchwork rug according to the present invention.

[Explanation of symbols]

 REFERENCE SIGNS LIST 11 base cloth 12 pile 13 pile ground 14 cutting pile ground 15 cutting pile ground 16 cutting opening 17 cutting opening 18 pile layer 19 heat-fused resin (heat-fused resin film layer) 20 band-shaped stripe 21 abutting part 22 opening 23 convex part 24 Recess 25 color 26 color 27 depression 28 patchwork rug 29 back stitch 30 fiber web 31 interlining 32 base sheet 33 cutting pile

Claims (7)

[Claims] 1. A cutting cloth (16.17) of a plurality of cutting piles (14.15) cut from a pile (13) in which a pile (12) stands up from a base cloth (11). A patchwork rug having a pile layer (18) constituted by the above and a heat-sealed resin film layer (19) formed by heat-sealing the back surface of the cut pile ground to form a continuous film vertically and horizontally. 2. A pile (12) stands upright from a base cloth (11), and is cut out of a pile ground (13) having band-like stripes (20A, 20B) on a pile surface, and a cutting opening is formed in a band-like stripe (20A. 20B), a pile layer formed by abutting the cutting openings of a plurality of cutting piles (14, 15), and the back and forth of the cutting piles (14, 15) by heat fusion. Patchwork rug having a heat-fused resin film layer (19) forming a continuous film on the cutting pile ground (14, 15) at the abutting point (21) of the cutting opening. . 3. A pile (12) stands upright from a base cloth (11), and five or more stripes (20A / 20) are formed on the pile surface.
B, 20C, 20D, and 20E), the pile fabric (13) is drawn into a tape shape in which left and right cutting edges, which are left and right side edges, are continuous in parallel.
A pile layer formed by abutting a plurality of cutting piles (14, 15) cut in a direction intersecting with 0) and a back side of the cutting piles (14, 15). And a heat-sealing film layer (19) forming a continuous film vertically and horizontally.
The patchwork rug in which the striped stripes of the cut pile ground in 1) are interrupted. 4. A pile (12) stands upright from a base cloth (11), and a cutout of the opening is formed in the opening (22) of the main body pile ground (14) having a cutout opening (22). The decorative pieces (15) are fitted to each other with their peripheral edges abutting each other, and are heat-fused to the back surface of the body pile (14) and the back surface of the decorative pieces (15) to form a film that is continuous vertically and horizontally. A patchwork rug having a fused resin film layer (19). 5. A long pile (12A) and a short pile (12B) are erected from the base cloth (12), and the long pile (1) is provided.
An uneven pattern formed by a convex portion (23) formed by 2A) and a concave portion (24) formed by a short pile (12) is drawn on the pile surface, and a main body pile ground having an opening (22) cut out in the convex portion (22). A decorative piece (15) is fitted into the opening (22) of (14), with the peripheral edge thereof abutting against the cutout of the opening (22), and the back surface of the body pile (14) and the decorative piece (15) are fitted. ) Has a heat-sealed resin film layer (19) which is heat-sealed on the back surface to form a vertically and horizontally continuous film, and two or more colors (25.
26), the colored pattern is depicted, and the decorative piece (1
The thickness of 5) is equal to or less than the thickness of the projection (23) of the main pile, and the decorative piece (15) forms a depression (25) surrounded by the projection (23) of the main pile (14). Patchwork rug. 6. A cut pile material (14.1) obtained by cutting a pile material (13) having a heat-fusing resin (19) laminated on the back surface.
5), and the heat-sealing resin (19) on the back surface is heated and melted, and the cut pile material (1) is formed on the base sheet (32).
4.15) Patchwork rugs bonded together. 7. A resin film (1) is provided on the back surface of a pile ground (13) on which a pile (12) stands from a base cloth (11).
9) is heat-sealed to flatten the back surface of the pile, and then the pile is cut into a plurality of cut piles (14, 15).
・ The back side of (15) faces downward, and the cuts (16
17), the cut piles are placed on a belt, heated from the lower side of the belt, and the resin film of the cut pile is melted by heat. F) fusing the resin film and the resin film to form a film layer (19) continuous vertically and horizontally;
A method of manufacturing a patchwork rug for joining between a cutting pile (14) and a cutting pile (15) that abut via the film layer (19).