JP2001082685A - Circulation type fixed discharge spray lubrication method and the fixed discharge spray lubrication device - Google Patents
Circulation type fixed discharge spray lubrication method and the fixed discharge spray lubrication deviceInfo
- Publication number
- JP2001082685A JP2001082685A JP25725999A JP25725999A JP2001082685A JP 2001082685 A JP2001082685 A JP 2001082685A JP 25725999 A JP25725999 A JP 25725999A JP 25725999 A JP25725999 A JP 25725999A JP 2001082685 A JP2001082685 A JP 2001082685A
- Authority
- JP
- Japan
- Prior art keywords
- oil
- venturi
- pressurized
- mist
- oil tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007921 spray Substances 0.000 title claims description 51
- 238000005461 lubrication Methods 0.000 title claims description 47
- 238000000034 method Methods 0.000 title claims description 19
- 239000003921 oil Substances 0.000 claims abstract description 364
- 239000003595 mist Substances 0.000 claims abstract description 77
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 239000010687 lubricating oil Substances 0.000 claims abstract description 25
- 238000012544 monitoring process Methods 0.000 claims abstract description 4
- 238000010992 reflux Methods 0.000 claims description 28
- 238000001914 filtration Methods 0.000 claims description 9
- 230000001050 lubricating effect Effects 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- 239000000346 nonvolatile oil Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000000889 atomisation Methods 0.000 abstract description 25
- 230000008859 change Effects 0.000 description 6
- 238000012546 transfer Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000005069 Extreme pressure additive Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000010725 compressor oil Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/0012—Apparatus for achieving spraying before discharge from the apparatus
Landscapes
- Nozzles (AREA)
Abstract
(57)【要約】
【課題】使用する潤滑油の種類によって、供給空気圧
力、空気流量、周囲温度、油温度等の条件等が同じであ
っても、霧化率が異なってしまう。
【解決手段】フィルタ/レギュレータ1と、空気切換弁
2と、該空気切換弁2の一方側の通路3に連通される油
霧発生装置Bと前記空気切換弁2の他方側の通路4に配
設される定量油供給ポンプ12とを備える。油霧発生装
置Bは、油滴下監視用のサイトドーム6と、ベンチュリ
機構5と、加圧油槽8の底部に溜まった油を、再度、前
記ベンチュリ機構5に還流せしめる油還流ライン15と
を備え、圧縮空気がベンチュリ機構5を流れることで発
生する負圧力を利用して加圧油槽8の底部に貯留する油
を油還流ライン15で強制的に吸い上げて還流油流入室
5bに戻し、再度、ベンチュリ機構5を通過させること
で、霧化が連続して行われ、加圧油槽内に貯留油がある
限り、油霧を供給し続けることができる。
(57) [Summary] The atomization rate differs depending on the type of lubricating oil, even if the conditions such as supply air pressure, air flow rate, ambient temperature, oil temperature, etc. are the same. A filter / regulator (1), an air switching valve (2), an oil mist generator (B) connected to a passage (3) on one side of the air switching valve (2), and a passage (4) on the other side of the air switching valve (2). And a fixed-quantity oil supply pump 12 provided. The oil fog generator B includes a site dome 6 for monitoring oil drop, a venturi mechanism 5, and an oil return line 15 for returning the oil accumulated at the bottom of the pressurized oil tank 8 to the venturi mechanism 5 again. Using the negative pressure generated by the compressed air flowing through the venturi mechanism 5, the oil stored in the bottom of the pressurized oil tank 8 is forcibly sucked up in the oil return line 15 and returned to the return oil inflow chamber 5b. By passing through the venturi mechanism 5, atomization is performed continuously, and as long as stored oil is present in the pressurized oil tank, oil mist can be continuously supplied.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、各種軸受け、歯
車、スライド等の機械要素の摺動、転動部への潤滑油を
霧化して供給する噴霧潤滑装置の改良に関し、更に詳し
くは、微量の油霧を単位時間当たり一定量を長期間に亘
って供給し続けることができる有用な循環式定量吐出噴
霧潤滑方法とその定量吐出噴霧潤滑装置に存する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the improvement of a spray lubricating device for supplying lubricating oil to a sliding part and a rolling part by atomizing lubricating oil to various rolling elements, such as various bearings, gears and slides. The present invention provides a useful circulation type constant discharge spray lubrication method and a constant discharge spray lubrication apparatus capable of continuously supplying a constant amount of oil mist per unit time for a long period of time.
【0002】[0002]
【従来の技術】一般的に、噴霧装置からの給油点への油
霧の搬送、分配は、図3に示すように、配管21及び分
岐端末22に取り付けられたノズル23によって行われ
るが、配管途中での油霧の凝結(ウエットアウト)をで
きるだけ少なく、かつ、分岐点での油霧の分配(配管先
端の各ノズル径に応じて油霧量が分配される)が適正に
行われるためには、噴霧装置24から吐出される油霧を
微細な粒径(例えば直径2μm以下)の油霧だけを選択
し吐出する必要がある(選択式噴霧循環装置)。2. Description of the Related Art Generally, as shown in FIG. 3, the transportation and distribution of oil mist from a spraying device to a fueling point is performed by a pipe 21 and a nozzle 23 attached to a branch terminal 22. In order to minimize condensation (wet out) of oil fog on the way and to distribute oil fog at the branch point (the amount of oil fog is distributed according to the diameter of each nozzle at the pipe tip) It is necessary to select and discharge only oil mist having a fine particle diameter (for example, a diameter of 2 μm or less) from the spray device 24 (selective spray circulation device).
【0003】この選択式噴霧潤滑装置における霧化機構
としては、例えば、図4に示すものが周知である。この
霧化機構は、圧縮空気が圧縮空気流入口25に導入され
ると、ベンチュリ機構(霧化機構)5を通過時にサイト
ドーム室6a内を負圧にし、油槽9より吸い上げられる
油がサイトドーム6内よりベンチュリ機構5の中央部に
滴下する。[0003] As an atomizing mechanism in this selective spray lubrication apparatus, for example, the one shown in FIG. 4 is well known. When the compressed air is introduced into the compressed air inlet 25, the atomizing mechanism makes the inside of the site dome chamber 6a a negative pressure when the compressed air passes through the venturi mechanism (atomizing mechanism) 5, and the oil sucked up from the oil tank 9 causes the oil to be sucked up from the oil dome 9. 6, the solution is dropped into the center of the venturi mechanism 5.
【0004】次いで、ベンチュリ機構5の中央部で、圧
縮空気と混合霧化されて下方に噴出するが、その際、噴
き出し方向に油霧衝突機構7が配置されているため、比
較的粒径の大きい油霧は、衝突板7aに衝突して同衝突
板7aに付着し、油槽9内に油滴として落下する。[0004] Next, at the center of the venturi mechanism 5, it is atomized by being mixed with compressed air and ejected downward. At this time, since the oil mist impingement mechanism 7 is arranged in the ejecting direction, the particle size is relatively small. The large oil mist collides with the collision plate 7a, adheres to the collision plate 7a, and falls into the oil tank 9 as oil droplets.
【0005】次いで、油霧衝突機構7を通過した油霧
は、油槽9上部の油霧選別空間8aに滞留し、その間に
更に油粒の大きいものが自重により降下して油槽9に戻
り、油霧選別空間8aに浮遊し続けた微細油霧のみが空
気流によって微細油霧吐出口14aから流出する構造に
なっている。[0005] Next, the oil mist that has passed through the oil mist collision mechanism 7 stays in the oil mist sorting space 8a above the oil tank 9, during which the larger oil particles fall by their own weight and return to the oil tank 9, and Only the fine oil mist that has continued to float in the mist sorting space 8a flows out of the fine oil mist discharge port 14a by the air flow.
【0006】而して、斯かる選択式の噴霧潤滑装置(霧
化機構)にあっては、使用する潤滑油の種類によっ
て、供給空気圧力、空気流量、周囲温度、油温度等の条
件が同じであっても、霧化率(サイフォンチューブ27
より吸い上げられベンチュリ機構5へ供給される油量に
対する微細油霧として装置から吐出される油量の比)が
異なることが欠点として挙げられる(図7参照)。[0006] In such a selective spray lubrication apparatus (atomizing mechanism), conditions such as supply air pressure, air flow rate, ambient temperature, oil temperature, etc. are the same depending on the type of lubricating oil used. Even if the atomization rate (siphon tube 27
The drawback is that the ratio of the amount of oil discharged from the device as fine oil mist to the amount of oil sucked up and supplied to the venturi mechanism 5 is different (see FIG. 7).
【0007】その原因は、潤滑油としての性能向上を目
的として各潤滑油メーカーが種々の添加剤、例えば、油
性向上剤、酸化安定剤、極圧添加剤、消泡剤等を配合、
市販しており、かつ、これらの中には特に霧化特性に大
きく影響を与える高分子物質なども含まれているためと
考えられる。[0007] The cause is that each lubricant manufacturer mixes various additives such as an oiliness improver, an oxidation stabilizer, an extreme pressure additive, an antifoaming agent, etc. for the purpose of improving the performance as a lubricant.
This is probably because they are commercially available and include high molecular substances which greatly affect atomization characteristics.
【0008】また、使用されている添加剤の種類及び配
合量も潤滑油メーカーの企業秘密として公表されること
はなく、同一油脂であっても、性能向上のために随時添
加剤の配合内容が変更される可能性もある。Further, the types and amounts of additives used are not disclosed as a trade secret of lubricating oil manufacturers, and even if the same oils and fats are used, the contents of additives are always changed to improve the performance. Subject to change.
【0009】従って、このような選択式噴霧潤滑装置に
おいては、潤滑油の霧化率を事前に確認しておく必要が
あり、更に、同一潤滑油に対しても定期的(又は不定
期)に霧化率の評価が必要になるなどの煩わしさが残っ
ている。Therefore, in such a selective spray lubrication system, it is necessary to confirm the atomization rate of the lubricating oil in advance, and to periodically (or irregularly) use the same lubricating oil. The troubles such as the necessity of evaluating the atomization rate remain.
【0010】更に、使用する潤滑油が特定され、一定期
間、潤滑装置が稼動した後においても霧化率の変動をも
たらす種々の要因がある。例えば、噴霧潤滑装置の作
動条件(供給圧力、油霧搬送ラインへのエアバイパスか
らの空気混入量、朝夕又は季節による周囲及び油の温度
など)の変化又は変更が発生した場合には、霧化率も変
化してしまう。[0010] Further, there are various factors that cause the fluctuation of the atomization rate even after the lubricating oil to be used is specified and the lubricating apparatus is operated for a certain period of time. For example, when a change or a change in the operating conditions of the spray lubrication device (supply pressure, the amount of air mixed in from the air bypass to the oil mist transfer line, the temperature of the surroundings and oil in the morning and evening or season, etc.) occurs, the atomization is performed. The rate also changes.
【0011】また、噴霧潤滑装置を長期間作動した後
に惹起する経時的変化(圧縮空気中に含まれるコンプレ
ッサ油のオイルべーパや塵埃などのコンタミナントによ
るベンチュリ、給油箇所近くに取り付ける先端ノズル等
の詰まりなど)によっても霧化率は変化する。[0011] Further, a temporal change caused after the spray lubrication device has been operated for a long period of time (such as a venturi due to contaminants such as oil vapor or dust of compressor oil contained in compressed air, a tip nozzle attached near an oil supply point, etc.) , Etc.) also changes the atomization rate.
【0012】また、上述したの技術的課題が原因
として、噴霧潤滑装置から吐出される油霧中に含まれる
単位時間当たり油の絶対量制御が困難となっている。す
なわち、サイトドーム6への供給油量は、油供給ライ
ン中に定量ポンプを設置して一定量を供給することは可
能であるが、霧化率が変化してしまえば吐出される油量
も変動してしまうといった問題を有する。[0012] Further, due to the above technical problems, it is difficult to control the absolute amount of oil per unit time contained in the oil mist discharged from the spray lubrication device. That is, the amount of oil supplied to the sight dome 6 can be supplied at a constant rate by installing a metering pump in the oil supply line, but if the atomization rate changes, the amount of oil to be discharged also increases. There is a problem that it fluctuates.
【0013】その結果、噴霧潤滑装置24から吐出され
る油の絶対量を知るには、油槽9内の油面変化により、
換算、算出することになるが、通常、単位時間当たりの
油面変化量は非常に少なく、有効な情報を得るためには
長い時間の経過が必要であり、実用上の不便さが残って
いる。As a result, in order to know the absolute amount of oil discharged from the spray lubrication device 24, the oil level in the oil tank 9 changes.
Although it will be converted and calculated, the amount of change in oil level per unit time is usually very small, and a long time must be passed to obtain effective information, and practical inconvenience remains. .
【0014】また、斯かる技術的課題及び問題点を解決
する方策として、例えば、(A)特開平10−19192
号公報並びに(B)実用新案登録第2580280号公報
に開示された定量吐出噴霧潤滑装置が従来例として周知
である。As measures for solving such technical problems and problems, for example, (A) Japanese Patent Application Laid-Open No. 10-19192
A fixed-discharge spray lubricating device disclosed in Japanese Patent Application Publication No. 2000-209 and (B) Utility Model Registration No. 2580280 is well known as a conventional example.
【0015】この従来例における先例の(A)特開平10
−19192号公報は、図5に示すように、噴霧潤滑装
置Bの作動条件(供給圧力、油霧搬送ラインへのエアバ
イパスからの空気混入量、周囲温度或いは油温度等)の
変化又は使用潤滑油による霧化率及び油霧搬送ライン1
4における油霧濃度の変化を油霧搬送ライン14中に設
置した油霧センサ28により検知し、所定の濃度を保つ
べくベンチュリ機構(霧化機構)5への油供給量を制御
するものである。The prior art (A) of this prior art is disclosed in
As shown in FIG. 5, Japanese Patent Publication No. 19192 discloses changes in operating conditions (supply pressure, air mixing amount from an air bypass to an oil mist conveying line, ambient temperature or oil temperature, etc.) or lubrication used, as shown in FIG. Atomization rate by oil and oil mist transfer line 1
The change in the oil mist concentration in the oil mist transfer line 4 is detected by an oil mist sensor 28 installed in the oil mist transfer line 14, and the amount of oil supply to the venturi mechanism (atomizing mechanism) 5 is controlled to maintain a predetermined concentration. .
【0016】また、後例の(B)実用新案登録第2580
280号公報は、図6に示すように、上部に潤滑油滴下
監視用のサイトドーム6を備えると共に、噴霧用エア供
給路25を備えたベンチュリ機構5と加圧油槽8とから
なる噴霧給油装置であって、前記ベンチュリ機構5の噴
射側に噴霧したフォグ又はミストを衝突させるための衝
突機構7を設け、該衝突機構7にゴミを含むフォグ又は
ミストを衝突させることでゴミと成長した油滴を滴下さ
せると共に、加圧油槽8内に沈降、貯留されたゴミの含
有率が高くて微細油霧化しにくい油を加圧油槽8の底部
及び油排出ポンプ26の吸引側ラインに各々設置した油
濾過用フィルタ11により浄化し、油排出ポンプ26よ
り油槽9に戻すことにより、安定した霧化率を得ようと
するものである。Further, (B) Utility Model Registration No. 2580
Japanese Patent Application Publication No. 280 discloses a spray oiling device comprising a venturi mechanism 5 having a spray air supply passage 25 and a pressurized oil tank 8, as shown in FIG. An impact mechanism 7 for colliding the sprayed fog or mist on the ejection side of the venturi mechanism 5 is provided, and the fog or mist containing dust collides with the impingement mechanism 7 so that oil droplets that grow with the dust are provided. The oil which is settled in the pressurized oil tank 8 and has a high content of garbage stored therein and which is hard to be atomized into fine oil is disposed at the bottom of the pressurized oil tank 8 and the suction line of the oil discharge pump 26. By purifying with the filter 11 and returning the oil to the oil tank 9 from the oil discharge pump 26, a stable atomization rate is to be obtained.
【0017】[0017]
【発明が解決しようとする課題】しかしながら、上述し
た(A)特開平10−19192号公報に開示されている
定量吐出噴霧潤滑装置にあっては、油霧センサ28及び
油量制御演算システム(図5(b)参照)が高価であるた
め、特別な場合以外は用いられるのが希である。However, in the above described (A) quantitative discharge spray lubrication apparatus disclosed in Japanese Patent Application Laid-Open No. Hei 10-19192, the oil mist sensor 28 and the oil amount control arithmetic operation system (see FIG. 5 (b)) is expensive and is rarely used except in special cases.
【0018】また、(B)実用新案登録第2580280
号公報に開示されている噴霧給油装置にあっては、油定
量吐出ポンプ12を使用して供給油量を一定にし、か
つ、空気及び油中に含まれるコンタミナントを除去する
ことにより、霧化時の油霧粒子の微細化を図り霧化率の
向上と安定を得ようとするものであるが、前述した課題
の全てを未だ解決するものではない。(B) Utility model registration No. 2580280
In the spray refueling device disclosed in Japanese Patent Laid-Open Publication No. H10-150, the amount of supplied oil is made constant using an oil metering discharge pump 12, and contaminants contained in air and oil are removed, so that atomization is performed. Although the aim is to improve the atomization rate and obtain stability by reducing the size of the oil mist particles at the time, all of the above-mentioned problems have not yet been solved.
【0019】本発明はこのような従来の問題点に鑑みて
なされたもので、使用する潤滑油の種類や噴霧潤滑装置
の作動条件等に一切左右されることなく、微量の油霧を
単位時間当たり一定量を長期間に亘って供給し続けるこ
とができる低廉な循環式定量吐出噴霧潤滑方法とその定
量吐出噴霧潤滑装置の提供を目的としたものである。The present invention has been made in view of such conventional problems, and it is possible to apply a small amount of oil mist per unit time regardless of the type of lubricating oil used and the operating conditions of the spray lubrication device. It is an object of the present invention to provide an inexpensive circulating fixed-rate discharge spray lubrication method and a fixed-rate discharge spray lubrication device capable of continuously supplying a fixed amount per unit for a long period of time.
【0020】[0020]
【課題を解決するための手段】上述の如き従来の問題点
を解決し、所期の目的を達成するため本発明の要旨とす
る構成は、濾過及び/又は圧力調整後の圧縮空気を供給
する少なくとも2ポート以上の空気切換弁の下流側を二
つに分岐した後、その一方をベンチュリ機構に、他方を
定量油供給ポンプにそれぞれ供給する工程と、圧縮空気
がベンチュリ機構を通過する際に、サイトドーム室を負
圧にして加圧油槽に流入する工程と、潤滑油が定量油供
給ポンプから定量油供給ラインを経てサイトドームに供
給された後、サイトドーム室からベンチュリ機構の中心
部に滴下する工程と、斯かる滴下油をベンチュリ機構を
流れる圧縮空気と混合させて油霧化する工程と、加圧油
槽内へ噴霧される際に、比較的粒径の大きな油霧が油霧
衝突機構で凝結されて加圧油槽の下部に滴下する工程
と、油霧衝突機構を通過した油霧が油霧選別空間に流入
し、この空間内に滞留中に油粒の大きな油霧のみを自重
で降下させて加圧油槽の下部に貯留する工程と、微細な
油霧を潤滑装置から吐出させて潤滑目的に噴霧する工程
とを有する定量吐出噴霧潤滑方法において、加圧油槽の
下部に貯留する油を、前記ベンチュリ機構の負圧力を利
用して、加圧油槽の底部に開口した油還流ラインから前
記ベンチュリ機構の還流油流入室内に強制的に戻しなが
ら連続的に霧化する循環式定量吐出噴霧潤滑方法に存す
る。SUMMARY OF THE INVENTION In order to solve the conventional problems as described above and to achieve the intended object, a configuration of the present invention is to supply compressed air after filtration and / or pressure adjustment. After branching the downstream side of the air switching valve of at least 2 ports or more into two, supplying one to the venturi mechanism and the other to the fixed quantity oil supply pump, and when the compressed air passes through the venturi mechanism, A process in which the site dome chamber is set to a negative pressure and flows into the pressurized oil tank. After the lubricating oil is supplied from the metering oil supply pump to the site dome via the metering oil supply line, it is dropped from the site dome chamber to the center of the venturi mechanism. And a step of mixing the dripping oil with compressed air flowing through a venturi mechanism to atomize the oil, and when spraying into a pressurized oil tank, an oil mist having a relatively large particle size is subjected to an oil mist collision mechanism. Condensed in And the oil mist that passed through the oil mist collision mechanism flows into the oil mist sorting space, and only the large oil mist with large oil droplets is dropped by its own weight while staying in this space. In a fixed-discharge spray lubrication method having a step of storing in a lower part of a pressurized oil tank and a step of discharging fine oil mist from a lubrication device and spraying for lubrication, the oil stored in a lower part of the pressurized oil tank is Using the negative pressure of the Venturi mechanism, a circulation type fixed discharge spray lubrication method that continuously atomizes while forcibly returning from the oil return line opened at the bottom of the pressurized oil tank to the reflux oil inflow chamber of the Venturi mechanism. Exist.
【0021】また、延いては、空気切換弁の下流側で分
岐した他方の圧縮空気を、プランジャポンプ作動用の3
ポート電磁弁に導入し、3ポート電磁弁のオン/オフ操
作による圧縮空気でプランジャポンプを作動させた後、
油槽から油槽内に設けられた油用フィルタで清浄された
定量の油を吸い上げる工程と、定量油供給ラインを経て
サイトドーム室に一定量の油を送給する工程と、サイト
ドーム室をベンチュリホルダの頂面により還流油流入室
と区分せしめ、かつ、同頂面に少なくとも一以上の油通
路を介してサイトドーム室に滴下する潤滑油を還流油流
入室に流下させる工程と、還流油流入室に流下する油と
油還流ラインからの還流油とを合流させる工程とを有す
る循環式定量吐出噴霧潤滑方法に存する。In addition, the other compressed air branched downstream of the air switching valve is supplied to the plunger pump for operating the plunger pump.
After introducing to the port solenoid valve and operating the plunger pump with compressed air by the on / off operation of the 3-port solenoid valve,
A step of sucking up a fixed amount of oil that has been cleaned from an oil tank with an oil filter provided in the oil tank, a step of feeding a fixed amount of oil to the site dome chamber via a fixed amount oil supply line, and a venturi holder for the site dome chamber Separating the lubricating oil dropped on the top dome through the at least one oil passage into the site dome chamber into the reflux oil inflow chamber, and the reflux oil inflow chamber. And a step of joining the oil flowing down to the oil and the reflux oil from the oil reflux line.
【0022】一方、この方法を実施するための循環式定
量吐出噴霧循環装置は、濾過及び/又は圧力調整後の圧
縮空気をオン/オフする少なくとも2ポート以上の空気
切換弁と、該空気切換弁の一方側の支流に配設される油
霧発生装置と、同空気切換弁の他方側の支流に配設され
る定量油供給ポンプとを備えてなり、かつ、前記油霧発
生装置は、加圧油槽の上位に取り付けられた油滴下監視
用のサイトドームと、該サイトドームの下位に取り付け
られたベンチュリ機構と、加圧油槽の底部に溜まった油
を、再度、前記ベンチュリ機構に還流せしめる油還流ラ
インとを備えるのが良い。On the other hand, a circulation type constant discharge spray circulation device for carrying out this method comprises an air switching valve having at least two ports for turning on / off compressed air after filtration and / or pressure adjustment, and the air switching valve. An oil mist generating device disposed on one branch of the air switching valve, and a fixed amount oil supply pump disposed on the other branch of the air switching valve. An oil drip monitoring site dome attached to the upper part of the pressurized oil tank, a venturi mechanism attached to the lower part of the site dome, and oil for returning the oil accumulated at the bottom of the pressurized oil tank to the venturi mechanism again. A reflux line may be provided.
【0023】また、前記ベンチュリ機構は、サイトドー
ム室内に連通する少なくとも一以上の油通路を有するベ
ンチュリホルダと、前記油通路に連通すべく同ベンチュ
リホルダ内に形成された還流油流入室と、該還流油流入
室の下位に組み付けられたベンチュリ本体と、前記還流
油流入室と油還流ラインとを連通せしめるベンチュリ上
部通路とで構成するのが良い。The venturi mechanism includes a venturi holder having at least one or more oil passages communicating with the site dome chamber, a return oil inflow chamber formed in the venturi holder to communicate with the oil passages, It is preferable to comprise a venturi main body assembled below the return oil inflow chamber and a venturi upper passage connecting the return oil inflow chamber and the oil return line.
【0024】更に、前記定量油供給ポンプは、油槽と連
通されたプランジャポンプと、空気切換弁に連通された
3ポート電磁弁とからなり、該3ポート電磁弁のオン/
オフ操作による圧縮空気でプランジャポンプを作動さ
せ、油槽から油槽内に設けられた油用フィルタで清浄さ
れた定量の油を吸い上げ、定量油供給ラインを経てサイ
トドームに一定量の油を供給するのが良く、延いては前
記加圧油槽にレベルスイッチ及び/又は油排出弁機構を
付設するのが良い。Further, the fixed-quantity oil supply pump comprises a plunger pump connected to an oil tank and a three-port solenoid valve connected to an air switching valve.
Activate the plunger pump with the compressed air from the OFF operation, suck up a fixed amount of oil that has been cleaned by the oil filter provided in the oil tank from the oil tank, and supply a fixed amount of oil to the sight dome via the fixed oil supply line. Preferably, a level switch and / or an oil discharge valve mechanism is attached to the pressurized oil tank.
【0025】このように構成される本発明の循環式定量
吐出噴霧潤滑方法及び定量吐出噴霧潤滑装置は、圧縮空
気がベンチュリ本体内を流れることで発生する負圧力を
利用して、加圧油槽の底部に貯留している油(以下、単
に貯留油という)を油還流ラインで吸い上げて還流油流
入室に戻し、再度、ベンチュリ本体の中央に通過させる
ことにより、霧化が連続して行われることになり、加圧
油槽内に貯留油がある限り、油霧を供給し続けることと
なる。The circulation type constant discharge spray lubrication method and the fixed discharge spray lubrication device of the present invention configured as described above utilize the negative pressure generated by the compressed air flowing in the Venturi main body, and use the negative pressure of the pressurized oil tank. Atomization is continuously performed by sucking oil stored in the bottom (hereinafter simply referred to as stored oil) in the oil return line, returning it to the return oil inflow chamber, and passing it through the center of the Venturi body again. Therefore, as long as the stored oil is in the pressurized oil tank, the oil mist is continuously supplied.
【0026】[0026]
【発明の実施の形態】以下、本発明に係る循環式定量吐
出噴霧潤滑方法について説明する。まず、濾過及び/又
は圧力調整後の圧縮空気を供給する少なくとも2ポート
以上の空気切換弁の下流側を二つに分岐した後、その一
方をベンチュリ機構に、他方を定量油供給ポンプにそれ
ぞれ供給する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a circulation type constant discharge spray lubrication method according to the present invention will be described. First, the downstream side of an air switching valve having at least two ports for supplying compressed air after filtration and / or pressure adjustment is branched into two, and one of them is supplied to a venturi mechanism and the other is supplied to a fixed amount oil supply pump. I do.
【0027】具体的には、図1及び図2に示すように、
空気源からの圧縮空気をフィルタ・レギュレータ1を通
過させることにより、空気の濾過と圧力調整を行い、然
る後、2ポート電磁弁等の空気切換弁2より二つの通路
3,4に分岐させるのが良い。Specifically, as shown in FIGS. 1 and 2,
The compressed air from the air source is passed through the filter / regulator 1 to filter and adjust the pressure of the air, and then branch off to two passages 3 and 4 from an air switching valve 2 such as a 2-port solenoid valve. Is good.
【0028】また、フィルタ/レギュレータ1は、エア
の濾過供給と圧力調整をなすもので、インポートから供
給される清浄な圧力エアを、適宜圧力(MPa)に調圧
するものであることは云うまでもない。Further, the filter / regulator 1 performs filtration supply of air and pressure adjustment, and it is needless to say that clean pressure air supplied from the import is adjusted to an appropriate pressure (MPa). Absent.
【0029】次に、圧縮空気をベンチュリ機構に通過さ
せることにより、サイトドーム室を負圧にし、加圧油槽
に流入させる。具体的には、前記一方の通路3を霧化装
置のベンチュリ機構5に直接的に連通し、斯かる通路3
から送給される圧縮空気を後述する狭路のベンチュリ本
体5cに通過させることにより、その空気流速が増加す
る結果、サイトドーム室6a内を負圧にするものであ
る。Next, the compressed air is passed through the venturi mechanism to make the site dome chamber a negative pressure and flow into the pressurized oil tank. Specifically, the one passage 3 is directly communicated with the venturi mechanism 5 of the atomizing device, and the passage 3
By passing the compressed air supplied from the Venturi main body 5c on a narrow path to be described later, the air flow rate is increased, and as a result, the inside of the site dome chamber 6a is made to have a negative pressure.
【0030】次に、潤滑油は、定量油供給ポンプ、定量
油供給ラインを介してサイトドームに供給させた後、サ
イトドーム室からベンチュリ機構の中心部に滴下させ
る。換言すれば、油槽9内の潤滑油(オイル)10は、
定量油供給ポンプ12から定量油供給ライン13を経て
サイトドーム6に供給させ、サイトドーム6の頂部から
ベンチュリ本体5cの中心部に滴下させるのが良い。Next, the lubricating oil is supplied to the site dome via a fixed amount oil supply pump and a fixed amount oil supply line, and then dropped from the site dome chamber to the center of the venturi mechanism. In other words, the lubricating oil (oil) 10 in the oil tank 9 is
It is preferable to supply the liquid to the sight dome 6 from the constant-quantity oil supply pump 12 via the constant-quantity oil supply line 13 and to drop the liquid from the top of the sight dome 6 to the center of the venturi body 5c.
【0031】定量油供給ポンプとしては、例えば、3ポ
ート電磁弁のオン/オフ操作による圧縮空気で作動する
プランジャポンプが挙げられる。As the fixed-quantity oil supply pump, for example, a plunger pump operated by compressed air by turning on / off a three-port solenoid valve can be mentioned.
【0032】また、油槽からの定量油は、プランジャポ
ンプ12aが作動することにより、油槽9内に設けられ
た油用フィルタ11を介して清浄された油10のみを定
量に吸い上げ、配管17、定量油供給ポンプ12、定量
油供給ライン13を経てサイトドーム6に供給できるよ
うにシステム化するのが良い。When the plunger pump 12a is operated, only the purified oil 10 is pumped up through the oil filter 11 provided in the oil tank 9 to the fixed amount from the oil tank. It is preferable to systematize the system so that it can be supplied to the sight dome 6 via the oil supply pump 12 and the fixed amount oil supply line 13.
【0033】次に、サイトドーム室に滴下する油をベン
チュリ機構を流れる圧縮空気と混合させることにより油
霧に変性する。ベンチュリ本体5cを流れる圧縮空気と
効率よく混合させることが大事であり、油霧としてダイ
レクトに加圧油槽8内に噴霧させるのが良い。Next, the oil dropped into the site dome chamber is mixed with the compressed air flowing through the Venturi mechanism to be transformed into an oil mist. It is important to efficiently mix the compressed air flowing through the venturi main body 5c with the compressed air, and it is preferable to spray the oil mist directly into the pressurized oil tank 8.
【0034】次に、加圧油槽内へ噴霧される際に、比較
的粒径の大きな油霧が油霧衝突機構で凝結されて加圧油
槽の下部に滴下させる。具体的には、比較的粒径の大き
な油霧は、ベンチュリ機構5の下部に形成されている油
霧衝突機構7で凝結させた上で、加圧油槽8の下部に滴
下させるのが良い。Next, when sprayed into the pressurized oil tank, an oil mist having a relatively large particle size is condensed by the oil mist collision mechanism and dropped at the lower part of the pressurized oil tank. Specifically, the oil mist having a relatively large particle diameter is preferably condensed by an oil mist collision mechanism 7 formed below the venturi mechanism 5 and then dropped onto the lower part of the pressurized oil tank 8.
【0035】次に、油霧衝突機構を通過した油霧が油霧
選別空間に流入し、この空間内に滞留中に油粒の大きな
油霧のみを自重で降下させて加圧油槽の下部に貯留させ
る。具体的には、油霧衝突機構7を通過した油霧を油霧
選別空間8aに流下させ、この空間8a内に滞留中に油
粒の大きな油霧を自重で降下せしめて加圧油槽8の下部
に貯留させるのが良い。Next, the oil mist that has passed through the oil mist collision mechanism flows into the oil mist sorting space, and only the large oil mist having large oil droplets is dropped by its own weight while staying in this space, so that the oil mist falls to the lower part of the pressurized oil tank. Let it be stored. Specifically, the oil mist that has passed through the oil mist collision mechanism 7 is caused to flow down to the oil mist sorting space 8a. It is good to store at the bottom.
【0036】次に、加圧油槽の下部に貯留する油を、前
記ベンチュリ機構の負圧力を利用して、加圧油槽の底部
に開口した油還流ラインから前記ベンチュリ機構の還流
油流入室内に強制的に戻しながら連続的に霧化する。Next, the oil stored in the lower part of the pressurized oil tank is forced into the reflux oil inflow chamber of the Venturi mechanism from the oil return line opened at the bottom of the pressurized oil tank using the negative pressure of the Venturi mechanism. Atomizes continuously while returning to normal.
【0037】例えば、加圧油槽8の下部に貯留された油
10aを、圧縮空気がベンチュリ機構5内を流れること
で発生する負圧力により、加圧油槽8の底部に向けて開
口した油還流ライン15、メタリングオリフィス16、
ベンチュリ上部通路5dの順で吸い上げるのが良い(還
流油)。For example, oil 10a stored in the lower part of the pressurized oil tank 8 is subjected to an oil recirculation line opened toward the bottom of the pressurized oil tank 8 by negative pressure generated by compressed air flowing through the venturi mechanism 5. 15, metering orifice 16,
It is good to suck up in order of the venturi upper passage 5d (reflux oil).
【0038】尚、前記メタリングオリフィス16は、ベ
ンチュリ5の吸引能力に応じたオリフィスサイズである
が、このオリフィス(小孔)に限らず、内径の小さなチ
ューブであっても可能である。The orifice 16 has an orifice size corresponding to the suction capacity of the venturi 5, but is not limited to this orifice (small hole) but may be a tube having a small inner diameter.
【0039】そして、斯かる還流油をベンチュリ上部通
路5dを経て還流油流入室5bへと強制的に戻し、再び
ベンチュリ本体5cの中央を通過させることで、無駄な
く連続的に霧化するのが良い(図2参照)。Then, the recirculated oil is forcibly returned to the recirculated oil inflow chamber 5b through the venturi upper passage 5d, and passes through the center of the venturi body 5c again, thereby continuously atomizing without waste. Good (see FIG. 2).
【0040】また、サイトドーム室6aは、ベンチュリ
ホルダ5aの頂面(上蓋)により還流油流入室5bと区
分し、同頂面に複数個の油通路5a1 ,5a1 を設け、
サイトドーム室6aに滴下する潤滑油は、斯かる油通路
5a1 ,5a1 を経て還流油流入室5bに流下し、還流
油と合流してベンチュリ本体5c内に流入、霧化され
る。The site dome chamber 6a is separated from the reflux oil inflow chamber 5b by the top surface (top cover) of the venturi holder 5a, and a plurality of oil passages 5a 1 , 5a 1 are provided on the top surface.
Lubricating oil dropped on site dome chamber 6a flows down to the reflux oil inflow chamber 5b through such oil passage 5a 1, 5a 1, the inflow merges with the reflux oil to the venturi body 5c, is atomized.
【0041】その結果、定量油供給ライン13から供給
された潤滑油は、噴霧潤滑装置Bの運転条件、又は油固
有の霧化率等に関係なく100%霧化され、2次側へと
吐出されるのである。As a result, the lubricating oil supplied from the fixed oil supply line 13 is atomized 100% regardless of the operating conditions of the spray lubricating apparatus B or the atomization rate specific to the oil, and is discharged to the secondary side. It is done.
【0042】従って、ベンチュリ機構5が正常に作動し
ている限り、潤滑対象に送り込まれる潤滑油の単位時間
当たりの油量(油吐出量の絶対量)は、定量油供給ポン
プ12からの供給量に等しいことになる。Therefore, as long as the venturi mechanism 5 is operating normally, the amount of lubricating oil fed to the lubrication target per unit time (absolute amount of oil discharge amount) is Will be equal to
【0043】因に、定量油供給ポンプ12の作動が正常
であるか否かは、サイトドーム6内を滴下する油滴をセ
ンサ(光センサ)等の常套手段により容易に監視できる
ことは云うまでもない。It is needless to say that whether or not the operation of the constant-quantity oil supply pump 12 is normal can be easily monitored by a conventional means such as a sensor (optical sensor) for an oil drop dripping in the site dome 6. Absent.
【0044】更に、油通路5a1 ,5a1 は、下端側が
ベンチュリ本体5cの中心に向かうように傾斜させるこ
とにより、サイトドーム室6aに滴下する潤滑油が、斯
かる油通路5a1 ,5a1 を経て還流油流入室5bに流
下し、還流油と効率良く合流すべくベンチュリ本体5c
の中心に案内される。Further, the oil passages 5a 1 , 5a 1 are inclined such that the lower ends thereof are directed toward the center of the venturi main body 5c, so that the lubricating oil dripping into the site dome chamber 6a is supplied to the oil passages 5a 1 , 5a 1. And flows down to the reflux oil inflow chamber 5b through the venturi body 5c so as to efficiently merge with the reflux oil.
You will be guided to the center.
【0045】また、一度、定量油供給ライン13を経て
サイトドーム6内に供給された潤滑油は、前述のような
循環通路(油還流ライン15、メタリングオリフィス1
6、ベンチュリ上部通路5d)により(加圧油槽8内に
吸い上げる油がある限り)、霧化が連続的に行われるの
である。The lubricating oil once supplied into the sight dome 6 via the fixed oil supply line 13 is supplied to the circulation passage (oil return line 15, metering orifice 1) as described above.
6, atomization is continuously performed by the venturi upper passage 5d) (as long as there is oil to be sucked into the pressurized oil tank 8).
【0046】次に、微細な油霧のみを潤滑装置から吐出
させて潤滑目的に噴霧する。前記油霧選別空間8a内で
は、微細な油霧だけが空気流によって潤滑装置の微細油
霧吐出口14aから吐出され、潤滑目的へと供給され
る。Next, only the fine oil mist is discharged from the lubricating device and sprayed for lubrication purposes. In the oil mist sorting space 8a, only the fine oil mist is discharged from the fine oil mist discharge port 14a of the lubricating device by an air flow and supplied for lubrication.
【0047】このように構成される本発明方法では、圧
縮空気がベンチュリ本体5c内を流れることで発生する
負圧力を利用して、加圧油槽8の底部に貯留している油
を油還流ライン15で強制的に吸い上げて還流油流入室
5bに戻し、再度、ベンチュリ本体5cの中央を通過さ
せる還流方式で、霧化が連続して行われることになり、
加圧油槽内に貯留油がある限り、油霧を供給し続けるこ
とができるなど、従来法の如く潤滑油の種類や噴霧潤滑
装置の作動条件等に一切左右されることがなく、安定し
た霧化率を得ることができるのである。According to the method of the present invention thus configured, the oil stored in the bottom of the pressurized oil tank 8 is returned to the oil return line by utilizing the negative pressure generated by the compressed air flowing through the venturi body 5c. At 15, the atomization is continuously performed by the recirculation method in which the water is forcibly sucked up, returned to the reflux oil inflow chamber 5 b, and again passed through the center of the venturi body 5 c,
As long as there is stored oil in the pressurized oil tank, the oil mist can be continuously supplied, and the stable mist is not affected at all by the type of lubricating oil and the operating conditions of the spray lubrication device as in the conventional method. Conversion rate can be obtained.
【0048】また、ベンチュリ機構5の吸引能力又は霧
化能力の低下を早期に発見できる。蓋し、ベンチュリ機
構5の負圧発生能力(吸引能力)及び/又は霧化能力が
低下すると、加圧油槽8の底部に油が溜まり始めるから
である。In addition, a decrease in the suction capacity or atomization capacity of the venturi mechanism 5 can be detected at an early stage. This is because when the negative pressure generation capability (suction capability) and / or atomization capability of the venturi mechanism 5 decreases, oil starts to accumulate at the bottom of the pressurized oil tank 8.
【0049】尚、加圧油槽8を透明材料とするか又は底
部に油面検出用レベルスイッチ18を設けて潤滑油の溜
まり具合を容易に目視又は検出し、ベンチュリ機構5の
能力低下を感知することができる。Incidentally, the pressurized oil tank 8 is made of a transparent material or an oil level detecting level switch 18 is provided at the bottom to easily visually check or detect the degree of accumulation of the lubricating oil, and to detect the deterioration of the capacity of the venturi mechanism 5. be able to.
【0050】次に、本発明に係る循環式定量吐出噴霧潤
滑装置の実施の一例を図1〜図2を参照しながら説明す
る。尚、理解を容易にするため、前述した従来例並びに
本発明方法と同一部分は同一符号で示し、構成の異なる
処のみを新たな番号を付して以下に説明する。Next, an embodiment of a circulation type constant discharge spray lubrication apparatus according to the present invention will be described with reference to FIGS. To facilitate understanding, the same parts as those in the above-described conventional example and the method of the present invention are denoted by the same reference numerals, and only the parts having different configurations will be described with new numbers.
【0051】図中Aは、本発明に係る循環式定量吐出噴
霧潤滑装置であり、この循環式定量吐出噴霧潤滑装置A
は、図1に示すように、空気を濾過及び圧力調整するフ
ィルタ/レギュレータ1と、圧縮空気をオン/オフする
2ポート電磁弁等の空気切換弁2と、該空気切換弁2の
一方側の通路3に連通される油霧発生装置Bと、前記空
気切換弁2の他方側の通路4に配設される定量油供給ポ
ンプ12とを備えている。In the figure, reference numeral A denotes a circulation type constant discharge spray lubricating apparatus according to the present invention.
As shown in FIG. 1, a filter / regulator 1 for filtering and adjusting the pressure of air, an air switching valve 2 such as a two-port solenoid valve for turning on / off compressed air, and one side of the air switching valve 2 An oil mist generator B is provided in communication with the passage 3, and a fixed oil supply pump 12 is provided in the passage 4 on the other side of the air switching valve 2.
【0052】フィルタ/レギュレータ1は、前述したよ
うに、エアの濾過供給と圧力調整をなすもので、インポ
ートから供給される清浄な圧力エアを、適宜圧力(MP
a)に調圧するものである。As described above, the filter / regulator 1 performs filtration and supply of air and adjusts pressure. The filter / regulator 1 appropriately removes clean pressure air supplied from the importer into a pressure (MP).
The pressure is adjusted to a).
【0053】油霧発生装置Bは、加圧油槽8の上位に取
り付けられた油滴下監視用のサイトドーム6と、該サイ
トドーム6の下位に取り付けられたベンチュリ機構5
と、前記加圧油槽8内の底部に取り付けられたレベルス
イッチ18と、加圧油槽8の底部に溜まった油を、再
度、前記ベンチュリ機構5に還流せしめる油還流ライン
15とを備えている。The oil mist generator B includes an oil drop monitoring site dome 6 mounted above the pressurized oil tank 8 and a venturi mechanism 5 mounted below the site dome 6.
And a level switch 18 attached to the bottom of the pressurized oil tank 8, and an oil return line 15 for returning the oil accumulated at the bottom of the pressurized oil tank 8 to the venturi mechanism 5 again.
【0054】また、前記ベンチュリ機構5は、図2に拡
大して示すように、サイトドーム室6a内に連通する少
なくとも一以上の油通路5a1 ,5a1 を有するベンチ
ュリホルダ5aと、前記油通路5a1 ,5a1 に連通す
べく同ベンチュリホルダ5a内に形成された還流油流入
室5bと、該還流油流入室5bの下位に組み付けられた
ベンチュリ本体5cと、前記還流油流入室5bと油還流
ライン15とを連通せしめるベンチュリ上部通路5dと
を備えている。As shown in FIG. 2, the venturi mechanism 5 includes a venturi holder 5a having at least one or more oil passages 5a 1 and 5a 1 communicating with the site dome chamber 6a. 5a 1, 5a and refluxed oil inflow chamber 5b that order formed in the venturi holder 5a through 1 duplicate, and venturi body 5c assembled to lower the reflux oil inflow chamber 5b, the return oil inflow chamber 5b and oil A venturi upper passage 5d for communicating with the return line 15 is provided.
【0055】更に、前記定量油供給ポンプ12は、油槽
9と連通されたプランジャポンプ12aと、空気切換弁
2に連通された3ポート電磁弁12bとからなり、該3
ポート電磁弁12bのオン/オフ操作による圧縮空気で
プランジャポンプ12aを作動させ、油槽9から油用フ
ィルタ11を介して清浄された定量の油10を吸い上
げ、定量油供給ライン13を経てサイトドーム6に一定
量の油を供給するものである。Further, the fixed quantity oil supply pump 12 comprises a plunger pump 12a connected to the oil tank 9 and a three-port solenoid valve 12b connected to the air switching valve 2.
The plunger pump 12a is operated by the compressed air by the on / off operation of the port solenoid valve 12b to suck up a fixed amount of the purified oil 10 from the oil tank 9 through the oil filter 11, and then to the site dome 6 through the fixed oil supply line 13. A certain amount of oil is supplied to
【0056】また、前記加圧油槽8には、レベルスイッ
チ18及び油排出弁機構20が付設されており、潤滑油
の溜まり具合を容易に検出することができ、ベンチュリ
機構5の能力低下を感知することができる。Further, the pressurized oil tank 8 is provided with a level switch 18 and an oil discharge valve mechanism 20 so that the degree of accumulation of lubricating oil can be easily detected, and a decrease in the capacity of the venturi mechanism 5 can be detected. can do.
【0057】また、ベンチュリ機構5に供給される圧縮
空気の一部は、分岐してエアバイパス調整ニードル19
に導かれ、潤滑対象の冷却及び潤滑対象がハウジングに
収納されているような場合は、コンタミナント、切削
液、冷却水等の侵入防止を目的として圧縮空気流量を調
整した上で油霧搬送ライン14に混入されるのである。Further, a part of the compressed air supplied to the venturi mechanism 5 is branched and the air bypass adjusting needle 19
When the lubrication target is cooled and the lubrication target is housed in the housing, the compressed air flow rate is adjusted after adjusting the compressed air flow rate in order to prevent contamination, cutting fluid, cooling water, etc. from entering. 14 is mixed.
【0058】尚、本発明の循環式定量吐出噴霧潤滑装置
Aは、本実施例に限定されることなく、本発明の目的の
範囲内で自由に設計変更し得るものであり、本発明はそ
れらの全てを包摂するものである。The circulation type constant discharge spray lubrication apparatus A of the present invention is not limited to the present embodiment, but can be freely designed and changed within the scope of the present invention. Is included.
【0059】例えば、微細油霧とならなかった油は、加
圧油槽8内の底部に溜まり、前記油還流ライン15にて
強制的に循環霧化されるが、油定量吐出ポンプ12から
は予め設定された頻度で油が供給されるため、ベンチュ
リ機構5の霧化能力を上回る油が供給された場合、例え
ば、ベンチュリ機構5で霧化しない油を使用した場合及
び/又はベンチュリ機構5の霧化能力が低下した場合な
ど、油は加圧油槽8内に増加していくため(この事は当
初の潤滑条件を満たしていないことになり)、警報を出
す必要がある。For example, the oil that has not been turned into a fine oil mist accumulates at the bottom of the pressurized oil tank 8 and is forcibly circulated and atomized in the oil recirculation line 15. Since the oil is supplied at a set frequency, when the oil that exceeds the atomization capability of the venturi mechanism 5 is supplied, for example, when oil that does not atomize by the venturi mechanism 5 is used, and / or when the mist of the venturi mechanism 5 is used. For example, when the oil-forming capacity is reduced, the oil increases into the pressurized oil tank 8 (this means that the initial lubrication condition is not satisfied), and therefore, it is necessary to issue an alarm.
【0060】具体的には、一定以上の油量となった場
合、加圧油槽8を透明にしておくことで一定以上の油が
溜まったことを監視し、透明な加圧油槽8に警告レベル
( MAX.OIL LEVEL )を印刷しておくことで判定条件に
することができ、また、前述したように加圧油槽8内に
レベルスイッチ18を設置することにより、外部に警報
として出力することができる。More specifically, when the oil volume exceeds a certain level, the pressurized oil tank 8 is made transparent to monitor the accumulation of a certain amount of oil, and a warning level is set in the transparent pressurized oil tank 8. By printing (MAX.OIL LEVEL), the judgment conditions can be set, and by installing the level switch 18 in the pressurized oil tank 8 as described above, it is possible to output as an alarm to the outside. it can.
【0061】尚、警報が出力した場合、原因を調査して
対策を講じることになるが、加圧油槽8内に溜まった油
を外部へ排出する必要があり、この場合、前記油排出弁
機構(バルブ機構)20を設けることで解決できること
は云うまでもない。When an alarm is output, the cause is investigated and countermeasures are taken. However, it is necessary to discharge the oil accumulated in the pressurized oil tank 8 to the outside. In this case, the oil discharge valve mechanism is required. Needless to say, the problem can be solved by providing the (valve mechanism) 20.
【0062】また、油定量吐出ポンプ12から供給され
る油は、油還流ライン15と合流する前に(油のみで空
気との混入が無い状態で)サイトドーム室6aで滴下す
るため、このサイトドーム6に滴下検出用センサ(図示
せず)を設置することで、油定量吐出ポンプ12の作動
を確認しても良い。Since the oil supplied from the oil metering discharge pump 12 is dropped in the site dome chamber 6a before being merged with the oil return line 15 (in a state in which only oil is not mixed with air), By installing a drop detection sensor (not shown) on the dome 6, the operation of the oil fixed amount discharge pump 12 may be confirmed.
【0063】[0063]
【発明の効果】本発明は上述のように構成され、圧縮空
気がベンチュリ内を流れることで発生する負圧力を利用
して、加圧油槽の底部に貯留している油を油還流ライン
で強制的に吸い上げて還流油流入室に戻し、再度、ベン
チュリの中央を通過させる還流方式で、霧化が連続して
行われることにより、加圧油槽内に貯留油がある限り、
油霧を供給し続けることができるといった優れた効果を
奏するものである。According to the present invention, as described above, the oil stored in the bottom of the pressurized oil tank is forced by the oil return line by utilizing the negative pressure generated by the compressed air flowing through the venturi. By returning to the reflux oil inflow chamber and returning to the return oil inflow chamber, again, by the reflux method of passing through the center of the venturi, as long as the stored oil is in the pressurized oil tank by continuous atomization,
This provides an excellent effect that oil mist can be continuously supplied.
【0064】特に、油還流ラインは、通常の使い方では
油と空気が混じり合った状態で流れるため、滴下検出す
るのは困難な状態であるが、本発明の循環式定量吐出噴
霧潤滑装置では加圧油槽に溜まる油を循環使用するた
め、一度油通路を経て還流油流入室に入った油は100
%霧化、吐出されるため、油還流ラインの油流入量を検
出する必要もなく、また、油槽への戻り配管が不要とな
り、ポンプ機構が一つでも良いといった利点を有するも
のである。In particular, the oil recirculation line flows in a state where oil and air are mixed in a normal use, so that it is difficult to detect dripping. In order to circulate and use the oil accumulated in the pressurized oil tank, 100% of the oil once entering the reflux oil inflow chamber through the oil passage
% Atomization and discharge, there is no need to detect the amount of oil flowing into the oil return line, and there is no need for a return pipe to the oil tank, and there is an advantage that only one pump mechanism may be used.
【0065】このように本発明の循環式定量吐出噴霧潤
滑方法及び定量吐出噴霧潤滑装置は、循環通路(油還流
ライン、メタリングオリフィス、ベンチュリ上部通路)
により、加圧油槽内に吸い上げる油がある限り、霧化が
連続して行われ油霧を供給し続けることができるなど、
使用する潤滑油の種類や噴霧潤滑装置の作動条件等に左
右されることがなく、また、構成が単純であるため大量
生産に適し、価格も低廉なものとして需要者に提供でき
るなど、本発明を実施することはその実益的価値が甚だ
大である。As described above, the circulation type fixed-discharge spray lubrication method and the fixed-discharge spray lubrication apparatus of the present invention provide a circulation passage (oil return line, metering orifice, upper venturi passage).
As a result, as long as there is oil to be sucked up in the pressurized oil tank, atomization is continuously performed and oil mist can be continuously supplied,
The present invention is not affected by the type of lubricating oil to be used, the operating conditions of the spray lubricating device, and the like, and is simple in configuration, suitable for mass production, and can be provided to consumers as a low-priced product. Implementing is of tremendous value.
【図1】本発明に係る循環式定量吐出噴霧潤滑装置の説
明図である。FIG. 1 is an explanatory view of a circulation type constant discharge spray lubrication device according to the present invention.
【図2】同循環式定量吐出噴霧潤滑装置のベンチュリ機
構部分を示す拡大図である。FIG. 2 is an enlarged view showing a venturi mechanism portion of the circulation type constant discharge spray lubrication apparatus.
【図3】従来の選択式噴霧潤滑装置を示す説明図であ
る。FIG. 3 is an explanatory view showing a conventional selective spray lubrication device.
【図4】従来の噴霧発生装置を示す縦断面図である。FIG. 4 is a longitudinal sectional view showing a conventional spray generator.
【図5】従来の定量吐出噴霧潤滑装置を示す説明図であ
る。FIG. 5 is an explanatory view showing a conventional fixed-discharge spray lubrication device.
【図6】従来の定量吐出噴霧潤滑装置を示す説明図であ
る。FIG. 6 is an explanatory view showing a conventional fixed-discharge spray lubrication device.
【図7】潤滑油の平均粒径と霧化率を示す表である。FIG. 7 is a table showing the average particle size and the atomization rate of lubricating oil.
A 循環式定量吐出噴霧潤滑装置 B 油霧発生装置 1 フィルタ・レギュレータ 2 2ポート電磁弁 3 通路 4 通路 5 ベンチュリ機構 5a べンチュリホルダ 5a1 油通路 5b 還流油流入室 5c ベンチュリ本体 5d ベンチュリ上部通路 6 サイトドーム 6a サイトドーム室 7 油霧衝突機構 8 加圧油槽 8a 油霧選別空間 9 油槽 10 潤滑油(オイル) 10a 滞留油 11 油濾過用フィルタ 12 定量油供給ポンプ 12a プランジャポンプ 12b 3ポート電磁弁 13 定量油供給ライン 14 油霧搬送ライン 14a 微細油霧吐出口 15 油還流ライン 16 メタリングオリフィス 17 配管 18 レベルスイッチ 19 エアバイパス調整ニードル 20 油排出弁機構 21 配管 22 分岐端末 23 ノズル 24 噴霧装置 25 圧縮空気流入口 26 油排出ポンプ 27 サイフォンチューブ 28 油霧センサ 28a 発光側センサ 28b 受光側センサ 29 制御演算部Reference Signs List A circulation-type fixed-quantity discharge spray lubrication device B oil mist generator 1 filter / regulator 2 2-port solenoid valve 3 passage 4 passage 5 venturi mechanism 5a venturi holder 5a 1 oil passage 5b return oil inflow chamber 5c venturi main body 5d venturi upper passage 6 site Dome 6a Site dome chamber 7 Oil mist collision mechanism 8 Pressurized oil tank 8a Oil mist sorting space 9 Oil tank 10 Lubricating oil (oil) 10a Stagnant oil 11 Oil filtration filter 12 Metered oil supply pump 12a Plunger pump 12b 3-port solenoid valve 13 Quantitative Oil supply line 14 Oil mist transfer line 14a Fine oil mist discharge port 15 Oil return line 16 Metalling orifice 17 Pipe 18 Level switch 19 Air bypass adjustment needle 20 Oil discharge valve mechanism 21 Pipe 22 Branch terminal 23 Nozzle 24 Spray device 25 Compressed air Inlet 26 Oil drain Pump 27 siphon tube 28 oil mist sensor 28a emission side sensor 28b receiving side sensor 29 control arithmetic unit
Claims (6)
給する少なくとも2ポート以上の空気切換弁の下流側を
二つに分岐した後、その一方をベンチュリ機構に、他方
を定量油供給ポンプにそれぞれ供給する工程と、圧縮空
気がベンチュリ機構を通過する際に、サイトドーム室を
負圧にして加圧油槽に流入する工程と、潤滑油が定量油
供給ポンプから定量油供給ラインを経てサイトドームに
供給された後、サイトドーム室からベンチュリ機構の中
心部に滴下する工程と、斯かる滴下油をベンチュリ機構
を流れる圧縮空気と混合させて油霧化する工程と、加圧
油槽内へ噴霧される際に、比較的粒径の大きな油霧が油
霧衝突機構で凝結されて加圧油槽の下部に滴下する工程
と、油霧衝突機構を通過した油霧が油霧選別空間に流入
し、この空間内に滞留中に油粒の大きな油霧のみを自重
で降下させて加圧油槽の下部に貯留する工程と、微細な
油霧を潤滑装置から吐出させて潤滑目的に噴霧する工程
とを有する定量吐出噴霧潤滑方法において、加圧油槽の
下部に貯留する油を、前記ベンチュリ機構の負圧力を利
用して、加圧油槽の底部に開口した油還流ラインから前
記ベンチュリ機構の還流油流入室内に強制的に戻しなが
ら連続的に霧化することを特徴とする循環式定量吐出噴
霧潤滑方法。1. A downstream side of an air switching valve having at least two ports for supplying compressed air after filtration and / or pressure adjustment is branched into two, one of which is a venturi mechanism, and the other is a fixed-quantity oil supply pump. Supplying compressed air to the pressurized oil tank while the compressed air passes through the venturi mechanism, and setting the site dome chamber to a negative pressure and flowing into the pressurized oil tank. After being supplied to the dome, a step of dripping from the site dome chamber to the center of the Venturi mechanism, a step of mixing such dripping oil with compressed air flowing through the Venturi mechanism to atomize the oil, and spraying into the pressurized oil tank The oil mist with a relatively large particle diameter is condensed by the oil mist impingement mechanism and drops at the lower part of the pressurized oil tank, and the oil mist passing through the oil mist impingement mechanism flows into the oil mist sorting space. In this space A fixed-quantity spray having a process of lowering only the oil mist having a large oil particle by its own weight during storage and storing the oil mist at the lower part of the pressurized oil tank, and a process of discharging a fine oil mist from a lubricating device and spraying for lubrication In the lubrication method, the oil stored in the lower part of the pressurized oil tank is forcibly forced into the reflux oil inflow chamber of the Venturi mechanism from the oil return line opened at the bottom of the pressurized oil tank using the negative pressure of the Venturi mechanism. A circulation type fixed discharge spray lubrication method characterized by continuously atomizing while returning.
空気を、プランジャポンプ作動用の3ポート電磁弁に導
入し、3ポート電磁弁のオン/オフ操作による圧縮空気
でプランジャポンプを作動させた後、油槽から油槽内に
設けられた油用フィルタで清浄された定量の油を吸い上
げる工程と、定量油供給ラインを経てサイトドーム室に
一定量の油を送給する工程と、サイトドーム室をベンチ
ュリホルダの頂面により還流油流入室と区分せしめ、か
つ、同頂面に少なくとも一以上の油通路を介してサイト
ドーム室に滴下する潤滑油を還流油流入室に流下させる
工程と、還流油流入室に流下する油と油還流ラインから
の還流油とを合流させる工程とを有する請求項1に記載
の循環式定量吐出噴霧潤滑方法。2. The compressed air branched on the downstream side of the air switching valve is introduced into a three-port solenoid valve for operating the plunger pump, and the plunger pump is operated with the compressed air by turning on / off the three-port solenoid valve. After that, a step of sucking up a fixed amount of oil purified from an oil tank by an oil filter provided in the oil tank, a step of feeding a fixed amount of oil to a site dome chamber through a fixed amount oil supply line, Separating the chamber from the reflux oil inflow chamber by the top surface of the venturi holder, and causing the lubricating oil dropped into the site dome chamber to flow to the reflux oil inflow chamber through at least one or more oil passages on the top surface, 2. The method of claim 1, further comprising the step of: combining the oil flowing down to the reflux oil inflow chamber with the reflux oil from the oil reflux line.
ン/オフする少なくとも2ポート以上の空気切換弁と、
該空気切換弁の一方側の支流に配設される油霧発生装置
と、同空気切換弁の他方側の支流に配設される定量油供
給ポンプとを備えてなり、かつ、前記油霧発生装置は、
加圧油槽の上位に取り付けられた油滴下監視用のサイト
ドームと、該サイトドームの下位に取り付けられたベン
チュリ機構と、前記加圧油槽の底部に溜まった油を、再
度、前記ベンチュリ機構に還流せしめる油還流ラインと
を備えてなることを特徴とする循環式定量吐出噴霧潤滑
装置。3. An air switching valve having at least two ports for turning on / off compressed air after filtration and / or pressure adjustment, and
An oil mist generating device disposed on a branch of one side of the air switching valve, and a fixed amount oil supply pump disposed on a branch of the other side of the air switching valve; The equipment is
An oil drop monitoring site dome mounted on the upper side of the pressurized oil tank, a venturi mechanism mounted on the lower side of the site dome, and oil collected at the bottom of the pressurized oil tank is returned to the venturi mechanism again. A circulation type constant discharge spray lubrication device comprising an oil recirculation line.
に連通する少なくとも一以上の油通路を有するベンチュ
リホルダと、前記油通路に連通すべく同ベンチュリホル
ダ内に形成された還流油流入室と、該還流油流入室の下
位に組み付けられたベンチュリ本体と、前記還流油流入
室と油還流ラインとを連通せしめるベンチュリ上部通路
とを備えてなることを特徴とする請求項3に記載の循環
式定量吐出噴霧潤滑装置。A venturi holder having at least one oil passage communicating with the sight dome chamber; a reflux oil inflow chamber formed in the venturi holder to communicate with the oil passage; The circulation type constant discharge according to claim 3, further comprising: a venturi main body assembled below the reflux oil inflow chamber; and a venturi upper passage for communicating the reflux oil inflow chamber with the oil reflux line. Spray lubrication device.
たプランジャポンプと、空気切換弁に連通された3ポー
ト電磁弁とからなり、該3ポート電磁弁のオン/オフ操
作による圧縮空気でプランジャポンプを作動させ、油槽
から油槽内に設けられた油用フィルタで清浄された定量
の油を吸い上げ、定量油供給ラインを経てサイトドーム
に一定量の油を供給することを特徴とする請求項3に記
載の循環式定量吐出噴霧潤滑装置。5. The fixed-quantity oil supply pump includes a plunger pump connected to an oil tank and a three-port solenoid valve connected to an air switching valve. The plunger pump is actuated to suck up a fixed amount of oil, which has been cleaned by an oil filter provided in the oil tank, from the oil tank, and to supply a fixed amount of oil to the site dome via a fixed oil supply line. 4. The circulation type constant discharge spray lubrication device according to 3.
又は油排出弁機構が付設されていることを特徴とする請
求項3に記載の循環式定量吐出噴霧潤滑装置。6. A level switch and / or a level switch in the pressurized oil tank.
4. The circulation type constant discharge spray lubrication device according to claim 3, further comprising an oil discharge valve mechanism. 5.
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JP25725999A JP3490649B2 (en) | 1999-09-10 | 1999-09-10 | Circulation type fixed discharge spray lubrication method and its fixed discharge spray lubrication system |
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JP25725999A JP3490649B2 (en) | 1999-09-10 | 1999-09-10 | Circulation type fixed discharge spray lubrication method and its fixed discharge spray lubrication system |
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JP2001082685A true JP2001082685A (en) | 2001-03-30 |
JP3490649B2 JP3490649B2 (en) | 2004-01-26 |
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JP25725999A Expired - Lifetime JP3490649B2 (en) | 1999-09-10 | 1999-09-10 | Circulation type fixed discharge spray lubrication method and its fixed discharge spray lubrication system |
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JP2002273641A (en) * | 2001-03-16 | 2002-09-25 | Taco Co Ltd | Cutting method for machine tools and its composite equipment |
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JP2002273641A (en) * | 2001-03-16 | 2002-09-25 | Taco Co Ltd | Cutting method for machine tools and its composite equipment |
JP2002295793A (en) * | 2001-04-03 | 2002-10-09 | Kuroda Precision Ind Ltd | Mist generator |
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JP2007508930A (en) * | 2003-10-21 | 2007-04-12 | ビエロマティク ロイゼ ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディトゲゼルシャフト | Aerosol generator and injector unit |
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