JP2001069731A - Method for manufacturing windings of rotating electric machines - Google Patents
Method for manufacturing windings of rotating electric machinesInfo
- Publication number
- JP2001069731A JP2001069731A JP24514199A JP24514199A JP2001069731A JP 2001069731 A JP2001069731 A JP 2001069731A JP 24514199 A JP24514199 A JP 24514199A JP 24514199 A JP24514199 A JP 24514199A JP 2001069731 A JP2001069731 A JP 2001069731A
- Authority
- JP
- Japan
- Prior art keywords
- shaped
- core
- conductor
- coil
- jig
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000004804 winding Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000004020 conductor Substances 0.000 claims abstract description 147
- 238000005452 bending Methods 0.000 claims abstract description 18
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 230000006866 deterioration Effects 0.000 abstract description 3
- 238000007796 conventional method Methods 0.000 abstract description 2
- 239000011229 interlayer Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 5
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 5
- 230000007704 transition Effects 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 101100096719 Arabidopsis thaliana SSL2 gene Proteins 0.000 description 1
- 102100038080 B-cell receptor CD22 Human genes 0.000 description 1
- 101000884305 Homo sapiens B-cell receptor CD22 Proteins 0.000 description 1
- 101000934338 Homo sapiens Myeloid cell surface antigen CD33 Proteins 0.000 description 1
- 102100025243 Myeloid cell surface antigen CD33 Human genes 0.000 description 1
- 101100366560 Panax ginseng SS10 gene Proteins 0.000 description 1
- 229910017435 S2 In Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Windings For Motors And Generators (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
(57)【要約】
【課題】複雑な製造工程の追加を回避し、製造作業や製
造費用の増大を抑止しつつ導体セグメントのコイルエン
ド用先端部の捻りによる絶縁皮膜の劣化を防止可能な回
転電機の巻線製造方法を提供すること。
【解決手段】ステータコア200の一端面201から飛
び出した各コイルエンド用先端部Sの基端部に周方向に
個別に隣接して多数のピン状治具300を略径方向に挿
入し、周方向断面が丸いピン状治具300を支点として
コイルエンド用先端部Sの基端部を周方向へ捻るので、
コア200のスロット周縁部直角断面を曲げ支点として
コイルエンド用先端部Sの基端部を捻る従来方法に比較
して、格段にコイルエンド用先端部Sの基端部における
応力集中を緩和することができる。
(57) [Summary] [Problem] A rotation capable of preventing deterioration of an insulating film due to twisting of a tip end for a coil end of a conductor segment while avoiding addition of a complicated manufacturing process and suppressing an increase in manufacturing work and manufacturing cost. To provide a method for manufacturing a winding of an electric machine. A plurality of pin-shaped jigs are inserted substantially radially adjacent to the base end of each coil end tip end protruding from one end face of a stator core in the circumferential direction. Since the base end of the coil end distal end portion S is circumferentially twisted with the pin-shaped jig 300 having a round cross section as a fulcrum,
Compared to the conventional method of twisting the base end of the coil end tip S with the cross section perpendicular to the slot peripheral part of the core 200 as a bending fulcrum, the stress concentration at the base end of the coil end tip S is remarkably reduced. Can be.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、回転電機の巻線製
造方法に関する。The present invention relates to a method for manufacturing a winding of a rotating electric machine.
【0002】[0002]
【従来の技術】WO92/06527(PCT/DE9
1/00738)は、ステータコアの各スロットへU字
状またはI字状(直線状)の導体セグメントをコアの一
端面側から多数、挿通し、コアの他端面側に飛び出した
これら導体セグメントのコイルエンド用先端部をコアの
一端面近傍で略周方向へ折り曲げ(捻る)、その後、各
コイルエンド部の先端部を一対づつ接合して、ステータ
コイルを構成することを開示している。2. Description of the Related Art WO92 / 06527 (PCT / DE9)
No. 1/00738) discloses that a large number of U-shaped or I-shaped (straight) conductor segments are inserted into each slot of a stator core from one end face of the core, and the coils of these conductor segments protrude toward the other end face of the core. It discloses that the end portion for the end is bent (twisted) in the substantially circumferential direction in the vicinity of one end surface of the core, and then the pair of tip portions of each coil end portion are joined to form a stator coil.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、上記し
た導体セグメントのコイルエンド用先端部の折り曲げ
は、ステータコアの端面におけるスロット周縁部を折り
曲げ用の支点として行われるので、スロット周縁部の略
直角の端面によりコイルエンド用先端部の基端部の絶縁
皮膜に局部的な曲げ応力が集中し、その強度が劣化する
可能性があった。However, since the above-described bending of the end portion of the conductor segment for the coil end is performed using the peripheral portion of the slot on the end surface of the stator core as a fulcrum for bending, the end surface of the peripheral portion of the slot at a substantially right angle is used. As a result, local bending stress concentrates on the insulating film at the base end of the tip end for the coil end, and the strength may be degraded.
【0004】この問題を改善するには、ステータコアの
スロット周縁部にRを付けて上記曲げ応力を緩和させる
ことが考えられるが、製造工程の無視できない複雑化を
招くという問題が派生する欠点があった。In order to solve this problem, it is conceivable to reduce the bending stress by adding an R to the periphery of the slot of the stator core. However, there is a drawback that a problem arises in that the manufacturing process is not negligibly complicated. Was.
【0005】本発明は上記問題点に鑑みなされたもので
あり、複雑な製造工程の追加を回避し、製造作業や製造
費用の増大を抑止しつつ導体セグメントのコイルエンド
用先端部の捻りによる絶縁皮膜の劣化を防止可能な回転
電機の巻線製造方法を提供することを、その目的として
いる。SUMMARY OF THE INVENTION The present invention has been made in view of the above-described problems, and it is an object of the present invention to avoid an additional complicated manufacturing process, to suppress an increase in manufacturing work and manufacturing costs, and to perform insulation by twisting a tip end for a coil end of a conductor segment. It is an object of the present invention to provide a method for manufacturing a winding of a rotating electric machine capable of preventing deterioration of a film.
【0006】[0006]
【課題を解決するための手段】上記課題を解決する請求
項1記載の回転電機の巻線製造方法では、コアの一端面
から飛び出した各コイルエンド用先端部の基端部に周方
向に個別に隣接して多数のピン状治具を略径方向に挿入
し、周方向断面が丸いピン状治具を支点としてコイルエ
ンド用先端部の基端部を所定方向へ捻るので、コアのス
ロット周縁部直角断面を曲げ支点としてコイルエンド用
先端部の基端部を捻る従来方法に比較して、格段にコイ
ルエンド用先端部の基端部における応力集中を緩和する
ことができる。なお、これは、ピン状治具が丸い周方向
断面をもち、更にこのコイルエンド用先端部の捻り時に
ピン状治具は弾性変形することができるためである。According to a first aspect of the present invention, there is provided a method for manufacturing a winding of a rotary electric machine, wherein a plurality of coil end protruding from one end face of a core are individually provided in a circumferential direction at a base end thereof. A large number of pin-shaped jigs are inserted approximately in the radial direction adjacent to the core, and the base end of the coil end tip is twisted in a predetermined direction with the pin-shaped jig having a round circumferential section as a fulcrum. As compared with the conventional method in which the base end of the distal end for the coil end is twisted using the cross section perpendicular to the section as the bending fulcrum, the stress concentration at the base end of the distal end for the coil end can be remarkably reduced. This is because the pin-shaped jig has a round cross section in the circumferential direction, and the pin-shaped jig can be elastically deformed when the coil end tip is twisted.
【0007】この結果、本構成によれば、複雑な製造工
程の追加を回避し、製造作業や製造費用の増大を抑止し
つつ導体セグメントのコイルエンド用先端部の捻りによ
る絶縁皮膜の劣化を防止可能な回転電機の巻線製造方法
を実現することができる。As a result, according to the present configuration, it is possible to avoid the addition of a complicated manufacturing process, and to prevent the deterioration of the insulating film due to the twisting of the coil end tip of the conductor segment while suppressing an increase in manufacturing work and manufacturing costs. A possible method of manufacturing a winding of a rotating electric machine can be realized.
【0008】たとえば、このセグメント導体先端部屈曲
工程は、スロットよりも径外側に配設される案内部材を
準備し、各ピン状治具を輪板状のベースの端面に径方向
に貫設された多数のガイド部に径方向変位可能に挿通
し、各ピン状治具をガイド部に沿って径内側に押し込ん
で各ピン状治具の先端部をコアの端面に沿いつつセグメ
ント導体のコイルエンド用先端部に周方向に個別に隣接
させるなどの方法で実施することができ、このようにす
れば、各ピン状治具の挿入作業を簡素化することができ
る。For example, in the step of bending the segment conductor tip portion, a guide member provided radially outside the slot is prepared, and each pin-shaped jig is radially penetrated through the end face of the wheel-plate-shaped base. Through the guides so that they can be displaced in the radial direction, push each pin-shaped jig radially inward along the guides, and move the end of each pin-shaped jig along the end face of the core to the coil end of the segment conductor. It can be carried out by a method such as individually adjoining in the circumferential direction to the tip of the tool, and in this case, the work of inserting each pin-shaped jig can be simplified.
【0009】請求項2記載の構成によれば請求項1記載
の回転電機の巻線製造方法において更に、コアの他端面
から突出してコアの他端側のコイルエンドを構成するセ
グメント導体のコイルエンド用基端部を、コアの他端面
近傍にて軸方向に延在させた状態で、セグメント導体先
端部屈曲工程を実施する。According to a second aspect of the present invention, in the method for manufacturing a winding of a rotary electric machine according to the first aspect, the coil end of the segment conductor projecting from the other end surface of the core and constituting the coil end on the other end side of the core. In the state where the base end for use is extended in the axial direction near the other end surface of the core, the step of bending the tip end of the segment conductor is performed.
【0010】このようにすれば、セグメント導体先端部
屈曲工程において、セグメント導体のコイルエンド用先
端部を周方向に捻る際に、セグメント導体のコイルエン
ド用基端部の絶縁皮膜がコアの他端面におけるスロット
周縁の角部により傷付くのを防止することができる。With this configuration, in the bending step of the segment conductor distal end portion, when the coil end distal end portion of the segment conductor is twisted in the circumferential direction, the insulating film of the coil end proximal end portion of the segment conductor becomes the other end surface of the core. Can be prevented from being damaged by the corner of the peripheral edge of the slot.
【0011】更に説明すれば、コアの一端面から突出す
るコイルエンド用先端部を周方向に捻る際に、セグメン
ト導体はコアの一端面においてスロットから引き摺りだ
されるように付勢され、これにより、セグメント導体は
スロットの他端側の開口周囲のコア角部に強く押し付け
られつつ、スロット内部に引きこまれようとし、この
時、セグメント導体が曲がっていると、コイルエンド用
基端部の絶縁皮膜はこのコア角部で傷付けられてしま
う。そこで、この部位におけるコイルエンド用基端部を
あらかじめスロットと同じ方向としておくことにより、
この問題を解決することができる。More specifically, when the tip end for the coil end projecting from one end face of the core is twisted in the circumferential direction, the segment conductor is urged to be pulled out of the slot on one end face of the core, thereby The segment conductor is forced into the slot while being strongly pressed against the core corner around the opening at the other end of the slot. At this time, if the segment conductor is bent, insulation of the base end for the coil end will occur. The coating is damaged at the corners of the core. Therefore, by setting the base end for the coil end in this part in the same direction as the slot in advance,
This problem can be solved.
【0012】請求項3記載の構成によれば請求項1記載
の回転電機の巻線製造方法において更に、コアの他端面
から突出してコアの他端側のコイルエンドを構成するセ
グメント導体のコイルエンド用基端部を周方向変位不能
に保持しつつ、セグメント導体先端部屈曲工程を実施す
る。According to a third aspect of the present invention, in the method of the first aspect, the coil ends of the segment conductors projecting from the other end surface of the core and constituting the coil end on the other end side of the core. The bending step of the segment conductor distal end portion is performed while holding the base end portion of the segment conductor so as not to be displaceable in the circumferential direction.
【0013】このようにすれば、コアの一端側のコイル
エンドを形成するためにコイルエンド用先端部を周方向
へ捻って際に、コアの他端側のコイルエンドを形成する
ためのセグメント導体のコイルエンド用基端部が周方向
へ付勢されて捻れ、コイルエンド用基端部の絶縁皮膜は
このコア角部で傷付けられてしまうのを防止することが
できる。With this configuration, when the coil end on the one end side of the core is twisted in the circumferential direction to form the coil end, the segment conductor for forming the coil end on the other end side of the core is formed. The coil end base end is urged in the circumferential direction to be twisted, and the insulating film of the coil end base end can be prevented from being damaged at the core corner.
【0014】[0014]
【発明を実施するための態様】本発明の好適な態様を以
下の実施例により説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described with reference to the following examples.
【0015】[0015]
【実施例】(U字導体A〜D及びリア側捻り治具1の準
備)まず、図1に示すように、リア側捻り治具1を準備
する。(Preparation of U-shaped conductors A to D and rear-side twisting jig 1) First, as shown in FIG. 1, a rear-side twisting jig 1 is prepared.
【0016】このリア側捻り治具1は、リング状の固定
フレーム10に外側リング状治具(第一治具)11を回
動自在に収容し、外側リング状治具の径内側に内側リン
グ状治具(第二治具)12を回動自在に収容したもので
ある。In the rear twisting jig 1, an outer ring-shaped jig (first jig) 11 is rotatably accommodated in a ring-shaped fixed frame 10, and an inner ring jig is radially inside the outer ring-shaped jig. The jig (second jig) 12 is rotatably accommodated.
【0017】外側リング状治具11及び内側リング状治
具12の端面には、後述するオルタネータのステータコ
アのスロットと等位置にて貫通穴13、14が設けられ
ている。外側リング状治具11の貫通穴13はスロット
の外周側半分に等位置、内側リング状治具12の貫通穴
14はスロットの内周側半分に等位置に設定されてい
る。On the end surfaces of the outer ring-shaped jig 11 and the inner ring-shaped jig 12, through holes 13 and 14 are provided at the same positions as slots of a stator core of an alternator to be described later. The through-hole 13 of the outer ring-shaped jig 11 is set at the same position on the outer peripheral half of the slot, and the through-hole 14 of the inner ring-shaped jig 12 is set at the same position on the inner peripheral half of the slot.
【0018】次に、大回り形状の中間部用U字導体A、
小回り形状の中間部用U字導体B、引き出し用U字状導
体C、層間接続用U字導体Dが必要本数準備される。Next, the U-shaped conductor A for the intermediate portion having a large round shape,
The required number of small-turn U-shaped conductors B for the middle portion, U-shaped conductors C for drawing, and U-shaped conductors D for interlayer connection are prepared.
【0019】ここでは、スロット数は96、A、Bはそ
れぞれ90本、C、Dはそれぞれ6本とされる。各U字
導体A〜Dは、互いに所定間隔を隔てて直線状に伸びる
一対の直線部Sと、これら両直線部S、Sの基端間を繋
ぐ曲部UUとを有する。Here, the number of slots is 96, each of A and B is 90, and each of C and D is six. Each of the U-shaped conductors A to D has a pair of straight portions S extending linearly at a predetermined interval from each other, and a curved portion UU connecting the base ends of these straight portions S, S.
【0020】図2に示すように、ステータコア200の
各スロット201は、その径外側から順に第一位置S
1、第二位置S2、第三位置S3、第四位置S4が設定
され、各直線部Sがこれら4つの位置に収容されるよう
に、各U字導体A〜Dの両直線部S間の間隔が設定され
る。As shown in FIG. 2, each slot 201 of the stator core 200 has a first position
1, a second position S2, a third position S3, and a fourth position S4 are set, and between the straight portions S of the U-shaped conductors A to D, such that the straight portions S are accommodated in these four positions. The interval is set.
【0021】更に説明すると、U字導体Aの上記間隔は
その両直線部Sを第一位置S1と第四位置S4とに個別
に挿入可能に設定され、U字導体Bの上記間隔はその両
直線部Sを第二位置S2と第三位置S3とに個別に挿入
可能に設定され、U字導体Cの上記間隔はその両直線部
Sを第一位置S1と第三位置S3とに個別に挿入可能に
設定され、U字導体Dの上記間隔はその両直線部Sを第
二位置S2と第四位置S4とに個別に挿入可能に設定さ
れている。More specifically, the distance between the U-shaped conductors A is set so that both straight portions S can be individually inserted into the first position S1 and the fourth position S4. The straight portions S are set so as to be individually insertable into the second position S2 and the third position S3, and the distance between the U-shaped conductors C is such that both straight portions S are individually inserted into the first position S1 and the third position S3. The space between the U-shaped conductors D is set so that both straight portions S can be individually inserted into the second position S2 and the fourth position S4.
【0022】(各U字導体A〜Dをリア側捻り治具1へ
挿入する工程)次に、図1に示すように各U字導体A〜
Dを順次、リア側捻り治具1の貫通穴13、14に挿入
していく。なお、一つのU字導体の両直線部Sは、互い
に径方向に隣接する(周方向等位置にある)所定の一つ
の貫通穴13と所定の一つの貫通穴14とに個別に挿入
される。(Step of inserting each U-shaped conductor A to D into rear twisting jig 1) Next, as shown in FIG.
D is sequentially inserted into the through holes 13 and 14 of the rear-side twisting jig 1. Note that the two straight portions S of one U-shaped conductor are individually inserted into one predetermined through-hole 13 and one predetermined through-hole 14 which are radially adjacent to each other (located at equal positions in the circumferential direction). .
【0023】したがって、外側リング状治具(第一リン
グ)11の貫通穴13はスロット201の第一位置S
1、第二位置S2に等位置に形成され、内側リング状治
具(第二リング)12の貫通穴14はスロット201の
第三位置S3、第四位置S4に等位置に形成されてい
る。以下、説明を簡単にするために、貫通穴13の第一
位置S1に相当する位置を同じく第一位置S1と呼び、
貫通穴13の第二位置S2に相当する位置を同じく第二
位置S2と呼び、貫通穴14の第三位置S3に相当する
位置を同じく第三位置S3と呼び、貫通穴14の第四位
置S4に相当する位置を同じく第四位置S4と呼ぶ。Therefore, the through-hole 13 of the outer ring-shaped jig (first ring) 11 is in the first position S of the slot 201.
1, formed at the same position at the second position S2, and the through hole 14 of the inner ring-shaped jig (second ring) 12 is formed at the same position at the third position S3 and the fourth position S4 of the slot 201. Hereinafter, for the sake of simplicity, a position corresponding to the first position S1 of the through hole 13 is similarly referred to as a first position S1,
A position corresponding to the second position S2 of the through hole 13 is also referred to as a second position S2, a position corresponding to the third position S3 of the through hole 14 is also referred to as a third position S3, and a fourth position S4 of the through hole 14 Is also referred to as a fourth position S4.
【0024】したがって、径方向に隣接する一対の貫通
穴13、14には、U字導体A、Bすなわち中間部用U
字導体のペア、もしくは、U字導体C、Dすなわち端部
用U字状導体のペアが挿入される。Accordingly, the U-shaped conductors A and B, that is, the U
A pair of U-shaped conductors or a pair of U-shaped conductors C and D, that is, a pair of U-shaped conductors for end portions are inserted.
【0025】各U字導体A、Bの直線部Sは、後述する
ように、それぞれステータコア200のフロント側で一
対ずつ接続されて合計6相の相コイル(U、V、W、
X、Y、Z)を最終的に構成するための導体セグメント
である。As will be described later, the straight portions S of the U-shaped conductors A and B are connected in pairs at the front side of the stator core 200, respectively, and a total of six phases of phase coils (U, V, W,
(X, Y, Z).
【0026】U字状導体Dは、大回り形状の中間部用U
字導体Aからなる上記相コイルの一端部と、小回り形状
の中間部用U字導体Bからなる上記相コイルの一端部と
を直列接続するための層間接続用U字導体である。The U-shaped conductor D is a large-round U
A U-shaped conductor for interlayer connection for serially connecting one end of the phase coil formed of the U-shaped conductor A and one end of the phase coil formed of the U-shaped conductor B for the intermediate portion having a small round shape.
【0027】U字導体Cは、大回り形状の中間部用U字
導体Aからなる上記相コイルの他端部と、小回り形状の
中間部用U字導体Bからなる上記相コイルの他端部とに
接続され、後述するようにその曲部UUを切除されるこ
とにより、上記三相巻線の一相分のコイルの両端を構成
する引き出し用U字状導体である。したがって、U字導
体Cは、後で引き出し線を兼用するために、他のU字導
体A、B、Dよりも軸方向に長く形成されている。The U-shaped conductor C is composed of the other end of the phase coil composed of a large-round U-shaped conductor A for an intermediate portion and the other end of the phase coil composed of a small-circular U-shaped conductor B for an intermediate portion. And a U-shaped lead-out conductor that constitutes both ends of a coil for one phase of the three-phase winding by cutting off the bent portion UU as described later. Therefore, the U-shaped conductor C is formed to be longer in the axial direction than the other U-shaped conductors A, B, and D so as to also serve as a lead wire later.
【0028】また、図3に示すように、一対のU字導体
C、Dの合計4本の直線部Sを周方向等位置で径方向に
隣接する一対の貫通穴13、14に挿入するために、層
間接続用U字導体Dの曲部UUは周方向へ折り曲げられ
ている。これにより、引き出し用U字状導体Cの直線部
Sの一つが第三位置S3においてリア側捻り治具1の内
側リング状治具12の貫通穴14の第三位置S3へ層間
接続用U字導体Dに邪魔されることなく挿入可能となっ
ている。As shown in FIG. 3, a total of four straight portions S of a pair of U-shaped conductors C and D are inserted into a pair of through holes 13 and 14 which are radially adjacent at equal circumferential positions. The bent portion UU of the U-shaped conductor D for interlayer connection is bent in the circumferential direction. Thereby, one of the straight portions S of the U-shaped conductor C for drawing is connected to the third position S3 of the through-hole 14 of the inner ring-shaped jig 12 of the rear side twisting jig 1 at the third position S3. It can be inserted without being disturbed by the conductor D.
【0029】(中間部用U字導体押さえ用治具2の準
備)次に、U字導体A、B、Dの曲部UUを押さえ、か
つ、U字導体Cが貫通する穴をもつ中間部用U字導体押
さえ用治具2が準備される。(Preparation of jig 2 for holding U-shaped conductor for intermediate portion) Next, the intermediate portion having a hole through which the U-shaped conductor C penetrates while holding the curved portions UU of the U-shaped conductors A, B, and D A jig for holding U-shaped conductor 2 is prepared.
【0030】この中間部用U字導体押さえ用治具2の一
部破断斜視図を図4に示し、その軸方向一方からみた平
面図を図5に示す。FIG. 4 is a partially cutaway perspective view of the jig 2 for holding the U-shaped conductor for the intermediate portion, and FIG.
【0031】治具2は、浅底の桶状部材であり、その底
部21には、引き出し用U字状導体Cが貫通する穴22
が4個と穴22よりも2倍の周方向幅をもつ穴23とが
形成されている。穴22にはそれぞれ一本の引き出し用
U字状導体Cが挿通可能され、穴23には二本の引き出
し用U字状導体Cが挿通可能される(図6参照)。The jig 2 is a shallow trough-shaped member, and a bottom portion 21 has a hole 22 through which a U-shaped conductor C for drawing out passes.
Are formed, and a hole 23 having a circumferential width twice as large as that of the hole 22 is formed. One drawer U-shaped conductor C can be inserted into each of the holes 22, and two drawer U-shaped conductors C can be inserted into the hole 23 (see FIG. 6).
【0032】また、治具2の底面には、各U字導体A、
B、Dの曲部UUの中央部を個別に把持するための所定
数の把持用突起24の対が一周にわたって設けられてい
る。Each U-shaped conductor A,
A predetermined number of pairs of gripping projections 24 for individually gripping the central portions of the curved portions UU of B and D are provided over one circumference.
【0033】(治具2による各U字導体A〜Dの保持)
前述の工程によりリア側捻り治具1の貫通穴13、14
に所定配列で挿入された各U字導体A〜Dの曲部UU
に、図6に示すように、この治具2を被せ、治具2を回
動しないように支持する。この時、軸方向に長い引き出
し用U字状導体Cは穴22、23から軸方向へ突出す
る。各U字導体A〜Dの保持状態を図7に示す。(Holding of U-shaped conductors A to D by jig 2)
Through holes 13 and 14 of rear twisting jig 1 by the above-described steps.
Curved portions UU of the respective U-shaped conductors A to D inserted in a predetermined arrangement
Then, as shown in FIG. 6, the jig 2 is put on, and the jig 2 is supported so as not to rotate. At this time, the draw-out U-shaped conductor C that is long in the axial direction projects from the holes 22 and 23 in the axial direction. FIG. 7 shows the holding state of each of the U-shaped conductors A to D.
【0034】(リア側捻り治具1の逆回動(捻り)によ
るリア側の渡り導体部の整形)次に、図8に略示するよ
うに、リア側捻り治具1の外側リング状治具11と内側
リング状治具12とを互いに逆方向に所定角度(全体と
して電気角π)だけ回動させる。なお、図8では治具2
の図示を省略している。(Shaping of the rear-side crossover conductor by reverse rotation (twisting) of the rear-side twisting jig 1) Next, as schematically shown in FIG. The tool 11 and the inner ring-shaped jig 12 are rotated in a direction opposite to each other by a predetermined angle (the electrical angle π as a whole). Note that in FIG.
Are not shown.
【0035】これにより、周方向へ屈曲したリア側の渡
り導体部T(図8参照)が形成され、U字導体A〜Dは
それぞれ渡り導体部TをもつU字導体A’〜D’となる
(図9参照)。図8において、SはU字導体A’〜D’
の直線部である。なお、図8では、U字導体A、BのU
字導体A’、B’への変化のみ図示する。Thus, a rear-side transition conductor portion T (see FIG. 8) which is bent in the circumferential direction is formed, and the U-shaped conductors A to D are respectively U-shaped conductors A 'to D' having the transition conductor portion T. (See FIG. 9). In FIG. 8, S represents U-shaped conductors A 'to D'.
Is a straight line portion. In FIG. 8, the U-shaped conductors A and B
Only changes to the A-shaped conductors A 'and B' are shown.
【0036】なお、この治具11、12の逆回動にもか
かわらず、引き出し用U字状導体Cの曲部UUとそれに
隣接する一対の直線部Sは、治具2の穴22、23に挿
入されているために、変形しない。Note that, despite the reverse rotation of the jigs 11 and 12, the bent portion UU of the U-shaped conductor C for drawing and the pair of straight portions S adjacent thereto are formed by the holes 22 and 23 of the jig 2. It does not deform because it is inserted into
【0037】(ステータコア200及びフロント側捻り
治具4の準備)次に、ステータコア200及びフロント
側捻り治具4を準備する。ステータコア200について
は既に述べた通りである。(Preparation of Stator Core 200 and Front Twisting Jig 4) Next, the stator core 200 and the front twisting jig 4 are prepared. The stator core 200 is as described above.
【0038】フロント側捻り治具4は、図12に示すよ
うに、外側リング状治具11及び内側リング状治具12
をそれぞれ二分割した形状をもつ。As shown in FIG. 12, the front twisting jig 4 includes an outer ring jig 11 and an inner ring jig 12.
Is divided into two.
【0039】更に説明すると、フロント側捻り治具4
は、図10に示すように、リング状の固定フレーム40
に径方向外側から内側へそれぞれ回動可能な4つのリン
グ状治具41〜44を設けてなる。More specifically, the front-side twisting jig 4
As shown in FIG. 10, a ring-shaped fixed frame 40
Are provided with four ring-shaped jigs 41 to 44 which are rotatable from the outside to the inside in the radial direction.
【0040】リング状治具41の端面には上記第一位置
S1に周方向及び径方向において等しい位置にて軸方向
に貫通穴(第一位置貫通穴)が設けられ、リング状治具
42の端面には上記第二位置S2に周方向及び径方向に
おいて等しい位置にて軸方向に貫通穴(第二位置貫通
穴)が設けられ、リング状治具43の端面には上記第三
位置S3に周方向及び径方向において等しい位置にて軸
方向に貫通穴(第三位置貫通穴)が設けられ、リング状
治具44の端面には上記第四位置S4に周方向及び径方
向において等しい位置にて軸方向に貫通穴(第四位置貫
通穴)が設けられている。A through hole (first position through hole) is provided on the end face of the ring jig 41 in the axial direction at the same position in the circumferential direction and the radial direction at the first position S1. A through hole (a second position through hole) is provided in the end face in the axial direction at a position equal to the second position S2 in the circumferential direction and the radial direction, and the end face of the ring-shaped jig 43 is provided in the third position S3. A through hole (third position through hole) is provided in the axial direction at the same position in the circumferential direction and the radial direction, and the end face of the ring-shaped jig 44 is positioned at the same position in the circumferential direction and the radial direction as the fourth position S4. A through hole (fourth position through hole) is provided in the axial direction.
【0041】このフロント側捻り治具4の端面にステー
タコア200のフロント側の端面を密着させ、各スロッ
トをリング状治具41〜44の各貫通穴に一致させる。The front end face of the stator core 200 is brought into close contact with the end face of the front twisting jig 4, and each slot is aligned with each through hole of the ring jigs 41 to 44.
【0042】(U字導体の移し替え工程)次に、それぞ
れ渡り導体部が形成された各U字導体A’〜D’を、治
具2にそれらの配列状態を保持したままで(図9参
照)、治具1から抜き取り、ステータコア200のリア
側の端面からその各スロットに挿入する(図10参
照)。これにより、各U字導体A’〜D’の直線部Sの
予め剥離された先端部は、スロットを貫通して治具4の
上記各貫通穴に個別に挿入される。(Transfer process of U-shaped conductor) Next, the U-shaped conductors A 'to D', each having a crossover conductor portion, are kept in the jig 2 while maintaining their arrangement state (FIG. 9). ), And is removed from the jig 1 and inserted into each slot from the rear end face of the stator core 200 (see FIG. 10). Thereby, the exfoliated front ends of the straight portions S of the U-shaped conductors A ′ to D ′ are individually inserted into the through holes of the jig 4 through the slots.
【0043】なお、各U字導体A’〜D’のステータコ
ア200へスロットへの挿入は、各U字導体A’〜D’
の直線部Sがステータコア200のリア側の端面から少
し突出した状態で停止する。これにより、本発明で言う
セグメント導体のコイルエンド用基端部は、この直線部
Sにより、ステータコア200のリア側の端面(他端
面)近傍にて軸方向に延在することになる。The U-shaped conductors A 'to D' are inserted into the slots of the stator core 200 by the U-shaped conductors A 'to D'.
Is stopped in a state where the straight portion S slightly protrudes from the rear end face of the stator core 200. As a result, the base end for coil end of the segment conductor referred to in the present invention extends in the axial direction near the rear end face (the other end face) of the stator core 200 by the straight portion S.
【0044】これは、各U字導体A’〜D’の渡り導体
部(周方向屈曲部)Tと直線部Sとの境界部の絶縁皮膜
には強い曲げストレスが掛かっているため、この部分が
ステータコア200のリア側の端面に接触して、その後
になされる各U字導体A’〜D’のフロント側の捻りな
どにおいて更に強い曲げストレスを受けて破れたり劣化
するのを防止するためである。This is because strong bending stress is applied to the insulating film at the boundary between the transition conductor portion (circumferential bent portion) T and the straight portion S of each of the U-shaped conductors A 'to D'. In order to prevent the U-shaped conductors A ′ to D ′ from coming into contact with the rear end face on the rear side of the stator core 200 and being torn or degraded by a further strong bending stress in the subsequent torsion on the front side. is there.
【0045】(ピン状治具の挿入工程)次に、図12に
示すように、リング状治具41〜44をステータコア2
00のフロント側の端面201から所定距離軸方向遠ざ
ける。次に、ステータコア200の端面201の近傍に
おいて、端面201からフロント側に突出する各U字導
体A’〜D’の直線部Sに周方向に隣接する位置にて、
多数のピン状治具300を径外側から径内方向へ個別に
差し込む。これにより各ピン状治具300は、各U字導
体A’〜D’の直線部Sをステータコア200のフロン
ト側の端面201近傍にて周方向に挟持される。(Pin-shaped Jig Inserting Step) Next, as shown in FIG.
A predetermined distance away from the front end surface 201 at the axial direction. Next, in the vicinity of the end face 201 of the stator core 200, at a position circumferentially adjacent to the linear portion S of each of the U-shaped conductors A 'to D' protruding frontward from the end face 201,
A large number of pin-shaped jigs 300 are individually inserted from the radial outside to the radial inside. As a result, each pin-shaped jig 300 sandwiches the linear portion S of each of the U-shaped conductors A ′ to D ′ in the circumferential direction near the front end surface 201 of the stator core 200.
【0046】ピン状治具300の断面は円形とされる
が、各U字導体A’〜D’の直線部Sに面する側が所定
の曲率の湾曲面であれば円形でなくてもよい。Although the cross section of the pin-shaped jig 300 is circular, the U-shaped conductors A 'to D' need not be circular as long as the side facing the linear portion S is a curved surface having a predetermined curvature.
【0047】(フロント側の渡り導体部の形成工程)次
に、図12に示すように、リング状治具41、43を一
方向へπ/2回動させ、リング状治具42、44を逆方
向へπ/2回動させる。各U字導体A’〜D’はステー
タコア200に保持されているので、各U字導体A’〜
D’のステータコア200からフロント側に突出する直
線部Sは、ピン状治具300を曲げ支点として周方向に
屈曲され、その結果、これら直線部Sは略周方向へ変形
してフロント側の渡り導体部となる。(Step of Forming Front Crossover Conductor) Next, as shown in FIG. 12, the ring-shaped jigs 41 and 43 are rotated by π / 2 in one direction, and the ring-shaped jigs 42 and 44 are moved. Rotate in the opposite direction by π / 2. Since the U-shaped conductors A 'to D' are held by the stator core 200, the U-shaped conductors A 'to D'
The straight portions S protruding forward from the stator core 200 of D ′ are bent in the circumferential direction with the pin-shaped jig 300 as a bending fulcrum. As a result, these straight portions S are deformed substantially in the circumferential direction and cross over the front side. It becomes a conductor.
【0048】その後、ピン状治具300を径外側へ抜き
去り、リング状治具41〜44の貫通穴から、各U字導
体A’〜D’の直線部Sを抜き出し、また、中間部用U
字導体押さえ用治具2を各U字導体A’〜D’から取り
外す。なお、この段階まで中間部用U字導体押さえ用治
具2を取り外さないのは、フロント側の渡り導体部の作
製のための上記リング状治具41〜44の回動時に各U
字導体A’〜D’の曲部UUが軸方向リア側へ突出した
り、周方向へねじれたりするのを防止するためである。Thereafter, the pin-shaped jig 300 is pulled out radially, and the straight portions S of the U-shaped conductors A 'to D' are pulled out from the through holes of the ring-shaped jigs 41 to 44. U
The jig 2 for holding the U-shaped conductor is removed from each of the U-shaped conductors A ′ to D ′. It should be noted that the jig 2 for holding the U-shaped conductor for the intermediate portion is not removed until this stage because the U-shaped conductors 41 to 44 for producing the front-side transition conductor are rotated when the ring-shaped jigs 41 to 44 are rotated.
This is to prevent the bent portions UU of the U-shaped conductors A 'to D' from protruding toward the rear side in the axial direction and from being twisted in the circumferential direction.
【0049】なお、中間部用U字導体押さえ用治具2の
代わりに、図13に示すように、特別の固定用治具40
0で、各U字導体A’〜D’のリヤ側の渡り導体部の先
端をチャックして、上記フロント側の捻り作業を行って
もよい。In place of the jig 2 for holding the U-shaped conductor for the intermediate portion, as shown in FIG.
At 0, the front end of the U-shaped conductors A 'to D' may be chucked at the front end of the transitional conductor portion on the rear side to perform the front twisting operation.
【0050】次に、大回り形状の中間部用U字導体A’
の第一位置S1の先端部Eと、このU字導体A’と電気
角でπ離れた小回り形状の中間部用U字導体B’の第二
位置S2の先端部とを密着させる。同様に、大回り形状
の中間部用U字導体A’の第四位置S4の先端部Eと、
このU字導体A’と電気角でπ離れた小回り形状の中間
部用U字導体B’の第三位置S3の先端部とを密着させ
る。Next, a large-shaped U-shaped conductor A 'for an intermediate portion is used.
And the distal end of the second position S2 of the U-shaped conductor B 'for the intermediate portion, which is a small turn and is π apart from the U-shaped conductor A' by an electrical angle, is brought into close contact with the distal end E of the first position S1. Similarly, the tip E of the fourth position S4 of the U-shaped conductor A 'for the intermediate portion having a large turning shape,
This U-shaped conductor A 'is brought into close contact with the tip of the third position S3 of the small-sized U-shaped conductor B' for the intermediate part which is separated by π in electrical angle.
【0051】また、引き出し用U字状導体C’の第一位
置S1の先端部Eと、このU字導体C’と電気角でπ離
れた小回り形状の中間部用U字導体B’の第二位置S2
の先端部とを密着させる。同様に、引き出し用U字状導
体C’の第三位置S3の先端部Eと、このU字導体C’
と電気角でπ離れた大回り形状の中間部用U字導体A’
の第四位置S4の先端部とを密着させる。The leading end E of the first position S1 of the lead-out U-shaped conductor C 'and the intermediate U-shaped conductor B' having a small turning shape and having an electrical angle of π away from the U-shaped conductor C '. Two position S2
In close contact with the tip. Similarly, the leading end E of the third position S3 of the U-shaped conductor C 'for extraction and the U-shaped conductor C'
And a U-shaped conductor A 'for the middle part with a large roundabout separated by an electrical angle of π
At the tip of the fourth position S4.
【0052】更に、層間接続用U字導体D’の第二位置
S2の先端部Eと、このU字導体D’と電気角でπ離れ
た大回り形状の中間部用U字導体A’の第一位置S1の
先端部とを密着させる。同様に、層間接続用U字導体
D’の第四位置S4の先端部Eと、このU字導体D’と
電気角でπ離れた小回り形状の中間部用U字導体B’の
第三位置S1の先端部とを密着させる。Further, the front end portion E of the second position S2 of the U-shaped conductor D 'for interlayer connection and the U-shaped conductor A' for the intermediate portion having a large roundabout and an electrical angle of π from the U-shaped conductor D '. The tip of one position S1 is brought into close contact. Similarly, the tip end E of the fourth position S4 of the U-shaped conductor D 'for interlayer connection and the third position of the U-shaped conductor B' for the intermediate portion having a small turning distance of π in electrical angle from the U-shaped conductor D '. The tip of S1 is brought into close contact.
【0053】これらの端部密着作業は、次の溶接工程の
ための準備として行われる。These end contact operations are performed in preparation for the next welding step.
【0054】(溶接工程)次に、図14に示すように、
各U字導体A’〜D’の互いに隣接する各対の先端E、
Eを一対ずつ溶接してフロント側の渡り導体部を完成
し、これによりU、V、W、X、Y、Zの6相のコイル
が形成され、これら6相のコイルが接続されて三相ステ
ータコイル(本発明でいう巻線)がほぼ完成する(図1
5参照)。(Welding step) Next, as shown in FIG.
The tip E of each pair of adjacent U-shaped conductors A 'to D',
E is welded in pairs to complete the front-side transition conductor portion, thereby forming six-phase coils of U, V, W, X, Y, and Z, and connecting these six-phase coils to form a three-phase coil. The stator coil (winding in the present invention) is almost completed (FIG. 1).
5).
【0055】(引き出し用U字状導体C’の曲部UU切
除工程)次に、各引き出し用U字状導体C’の直線部S
をそれぞれ好適な切断位置300、301で切断し(図
16参照)、その先端部400の樹脂剥離を行い、それ
ぞれ周方向へ所定距離だけ曲げて引き出し線500とす
る(図17参照)。(Step of Cutting Out the Curved Part UU of the Lead-out U-shaped Conductor C ') Next, the straight portion S of each lead-out U-shaped conductor C'
Are cut at suitable cutting positions 300 and 301 (see FIG. 16), the resin is peeled off from the tip portion 400, and each is bent by a predetermined distance in the circumferential direction to form a lead wire 500 (see FIG. 17).
【0056】それぞれ一対の引き出し線を有する相コイ
ルが6個形成される。図19に各相コイルの引き出し線
500の引き出し位置を示す。Six phase coils each having a pair of lead wires are formed. FIG. 19 shows the lead-out position of the lead wire 500 of each phase coil.
【0057】ちなみにこの実施例では、合計6個の相コ
イルが作製されることになる。したがって、少なくとも
6本の引き出し用U字状導体Cがこれら各相コイルの両
端引き出し用に用意され、また、各相コイルの内部にお
いて層間接続用に6本の層間接続用U字導体Dが用意さ
れる。In this embodiment, a total of six phase coils are manufactured. Therefore, at least six lead-shaped U-shaped conductors C are provided for leading both ends of each phase coil, and six interlayer connection U-shaped conductors D are provided inside each phase coil for interlayer connection. Is done.
【図1】 本発明の回転電機の巻線製造方法の一工程を
示す斜視図である。FIG. 1 is a perspective view showing one step of a method for manufacturing a winding of a rotating electric machine according to the present invention.
【図2】 ステータコアのスロット近傍を示す部分正面
図である。FIG. 2 is a partial front view showing the vicinity of a slot of a stator core.
【図3】 引き出し用U字状導体及び層間接続用U字導
体の斜視図である。FIG. 3 is a perspective view of a U-shaped conductor for extraction and a U-shaped conductor for interlayer connection.
【図4】 中間部用U字導体押さえ用治具の斜視図であ
る。FIG. 4 is a perspective view of a jig for holding a U-shaped conductor for an intermediate portion.
【図5】 中間部用U字導体押さえ用治具の正面図であ
る。FIG. 5 is a front view of a jig for holding a U-shaped conductor for an intermediate portion.
【図6】 本発明の回転電機の巻線製造方法の一工程を
示す斜視図である。FIG. 6 is a perspective view showing one step of a method for manufacturing a winding of a rotary electric machine according to the present invention.
【図7】 中間部用U字導体押さえ用治具による各U字
導体を保持ないし押さえる状態を示し、(a)は側面
図、(b)は断面図である。FIGS. 7A and 7B show a state in which each U-shaped conductor is held or pressed by a jig for holding a U-shaped conductor for an intermediate portion, wherein FIG. 7A is a side view and FIG.
【図8】 本発明の回転電機の巻線製造方法の一工程を
示す斜視図である。FIG. 8 is a perspective view showing one step of a method for manufacturing a winding of a rotary electric machine according to the present invention.
【図9】 本発明の回転電機の巻線製造方法の一工程を
示す斜視図である。FIG. 9 is a perspective view showing one step of the method for manufacturing a winding of a rotary electric machine according to the present invention.
【図10】 本発明の回転電機の巻線製造方法の一工程
を示す斜視図である。FIG. 10 is a perspective view showing one step of a method for manufacturing a winding of a rotary electric machine according to the present invention.
【図11】 本発明の回転電機の巻線製造方法の一工程
を示す模式側面図である。FIG. 11 is a schematic side view showing one step of the method for manufacturing a winding of a rotating electric machine according to the present invention.
【図12】 本発明の回転電機の巻線製造方法の一工程
を示す模式側面図である。FIG. 12 is a schematic side view showing one step of the method for manufacturing a winding of a rotary electric machine according to the present invention.
【図13】 本発明の回転電機の巻線製造方法の変形工
程を示す模式側面図である。FIG. 13 is a schematic side view showing a deformation step of the method for manufacturing a winding of a rotating electric machine according to the present invention.
【図14】 本発明の回転電機の巻線製造方法の一工程
を示す模式側面図である。FIG. 14 is a schematic side view showing one step of the method for manufacturing a winding of a rotary electric machine according to the present invention.
【図15】 本発明の回転電機の巻線製造方法を用いた
ステータの切除工程前の状態を示す斜視図である。FIG. 15 is a perspective view showing a state before a stator cutting step using the method for manufacturing a winding of a rotating electric machine according to the present invention.
【図16】 引き出し用U字状導体の切除工程を示す斜
視図である。FIG. 16 is a perspective view showing a cutting step of the U-shaped conductor for extraction.
【図17】 引き出し用U字状導体の折り曲げによる引
き出し線形成工程を示す斜視図である。FIG. 17 is a perspective view showing a lead wire forming step by bending a lead U-shaped conductor.
【図18】完成したステータを示す斜視図である。FIG. 18 is a perspective view showing a completed stator.
【図19】図16のステータにおける引き出し線の引き
出し位置を示す斜視図である。FIG. 19 is a perspective view showing a lead-out position of a lead wire in the stator of FIG. 16;
1はリア側捻り治具、2は中間部用U字導体押さえ用治
具、4はフロント側捻り治具、11は第一リング(外側
リング状治具)、12は第二リング(内側リング状治
具)、200はステータコア(コア)、300はピン状
治具、Aは大回り形状の中間部用U字導体、Bは小回り
形状の中間部用U字導体、Cは引き出し用U字状導体、
Dは層間接続用U字導体、UUは曲部、Sは直線部。1 is a rear-side twisting jig, 2 is a jig for holding a U-shaped conductor for an intermediate portion, 4 is a front-side twisting jig, 11 is a first ring (outer ring-shaped jig), and 12 is a second ring (inner ring). Jig), 200 is a stator core (core), 300 is a pin-shaped jig, A is a U-shaped conductor for an intermediate portion having a large round shape, B is a U-shaped conductor for an intermediate portion having a small round shape, and C is a U-shaped for drawing. conductor,
D is a U-shaped conductor for interlayer connection, UU is a curved part, and S is a straight part.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 杉山 優 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 Fターム(参考) 5H603 AA04 AA09 BB02 BB12 CA01 CB03 CB11 CC03 CC17 CD22 CD33 CE01 CE05 5H615 AA01 BB02 BB14 PP01 PP08 PP14 QQ03 QQ12 QQ27 SS04 SS10 SS15 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yu Sugiyama 1-1-1 Showa-cho, Kariya-shi, Aichi F-term in Denso Corporation (reference) 5H603 AA04 AA09 BB02 BB12 CA01 CB03 CB11 CC03 CC17 CD22 CD33 CE01 CE05 5H615 AA01 BB02 BB14 PP01 PP08 PP14 QQ03 QQ12 QQ27 SS04 SS10 SS15
Claims (3)
に形成された多数のスロットに互いに径方向に離れてそ
れぞれ偶数本のセグメント導体を挿通して各前記セグメ
ント導体のコイルエンド用先端部を前記コアの一端面側
から飛び出させるセグメント導体挿通工程、 前記各セグメント導体の前記コイルエンド用先端部を前
記コアの一端面近傍で略周方向へ所定角度捻るセグメン
ト導体先端部屈曲工程、及び、 各前記コイルエンド用先端部の先端を一対づつ接合し
て、前記コアの一端側のコイルエンドを完成するセグメ
ント導体先端部接合工程、を備える回転電機の巻線製造
方法において、 前記セグメント導体先端部屈曲工程は、 前記コアの一端面から飛び出した前記各コイルエンド用
先端部の基端部に周方向に前記コアの一端面に沿いつつ
かつ個別に隣接しつつ、周方向断面が丸い多数のピン状
治具を略径方向に挿入し、 前記ピン状治具を支点として前記一端側のコイルエンド
用先端部を所定方向へ捻ることを特徴とする回転電機の
巻線製造方法。An even number of segment conductors are inserted radially apart from each other in a large number of slots formed in the core inner peripheral surface at a predetermined pitch in the circumferential direction and substantially in the axial direction. A segment conductor insertion step of causing the distal end portion to protrude from one end surface side of the core, a segment conductor distal end bending step of twisting the coil end distal end portion of each of the segment conductors by a predetermined angle in a substantially circumferential direction near one end surface of the core, And a segment conductor tip joining step of joining the tip of each of the coil end tips one by one to complete the coil end on one end side of the core. In the distal end bending step, the base end of each of the coil end distal ends protruding from the one end face of the core is circumferentially arranged along one end face of the core. A large number of pin-shaped jigs each having a round cross-section in the circumferential direction are inserted substantially in the radial direction while being individually adjacent to each other, and the coil end tip on one end side is twisted in a predetermined direction with the pin-shaped jig as a fulcrum. A method for manufacturing a winding of a rotating electric machine, characterized by comprising:
おいて、 前記コアの他端面から突出して前記コアの他端側のコイ
ルエンドを構成する前記セグメント導体のコイルエンド
用基端部を、前記コアの他端面近傍にて軸方向に延在さ
せた状態で、前記セグメント導体先端部屈曲工程を実施
することを特徴とする回転電機の巻線製造方法。2. The method for manufacturing a winding of a rotating electrical machine according to claim 1, wherein a base end for the coil end of the segment conductor, which protrudes from the other end surface of the core and forms a coil end on the other end side of the core, is provided. And a step of bending the end portion of the segment conductor in a state of being extended in the axial direction near the other end surface of the core.
おいて、 前記コアの他端面から突出して前記コアの他端側のコイ
ルエンドを構成する前記セグメント導体のコイルエンド
用基端部を、周方向変位不能に保持しつつ、前記セグメ
ント導体先端部屈曲工程を実施することを特徴とする回
転電機の巻線製造方法。3. The method for manufacturing a winding of a rotating electric machine according to claim 1, wherein a base end for the coil end of the segment conductor, which protrudes from the other end surface of the core and constitutes a coil end on the other end side of the core, is provided. A method of manufacturing a winding of a rotating electrical machine, wherein the step of bending the end portion of the segment conductor is performed while holding the segment conductor so as not to be displaceable in the circumferential direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24514199A JP2001069731A (en) | 1999-08-31 | 1999-08-31 | Method for manufacturing windings of rotating electric machines |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24514199A JP2001069731A (en) | 1999-08-31 | 1999-08-31 | Method for manufacturing windings of rotating electric machines |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001069731A true JP2001069731A (en) | 2001-03-16 |
Family
ID=17129243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24514199A Pending JP2001069731A (en) | 1999-08-31 | 1999-08-31 | Method for manufacturing windings of rotating electric machines |
Country Status (1)
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JP (1) | JP2001069731A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1324461A3 (en) * | 2001-12-26 | 2003-11-19 | Denso Corporation | Coil for an electric rotary machine, a method for manufacturing this coil, and a method for manufacturing an electric rotary machine using this coil |
US7225526B2 (en) | 2003-03-07 | 2007-06-05 | Denso Corporation | Method of producing winding of dynamo-electric machine |
JP2012175748A (en) * | 2011-02-18 | 2012-09-10 | Toyota Motor Corp | Stator manufacturing method |
JP2014045616A (en) * | 2012-08-28 | 2014-03-13 | Asmo Co Ltd | Method and apparatus for manufacturing armature |
US20170126106A1 (en) * | 2015-10-29 | 2017-05-04 | Toyota Jidosha Kabushiki Kaisha | Joining method for coil ends of segment coils for stator and joining apparatus |
CN110932503A (en) * | 2018-09-20 | 2020-03-27 | 丰田自动车株式会社 | Manufacturing method of stator |
JP2020058153A (en) * | 2018-10-03 | 2020-04-09 | トヨタ自動車株式会社 | How to fix segment coil |
CN113315288A (en) * | 2020-02-26 | 2021-08-27 | 三菱电机株式会社 | Rotating electrical machine |
-
1999
- 1999-08-31 JP JP24514199A patent/JP2001069731A/en active Pending
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1324461A3 (en) * | 2001-12-26 | 2003-11-19 | Denso Corporation | Coil for an electric rotary machine, a method for manufacturing this coil, and a method for manufacturing an electric rotary machine using this coil |
US6862796B2 (en) | 2001-12-26 | 2005-03-08 | Denso Corporation | Method for manufacturing an electric rotary machine |
US7225526B2 (en) | 2003-03-07 | 2007-06-05 | Denso Corporation | Method of producing winding of dynamo-electric machine |
JP2012175748A (en) * | 2011-02-18 | 2012-09-10 | Toyota Motor Corp | Stator manufacturing method |
JP2014045616A (en) * | 2012-08-28 | 2014-03-13 | Asmo Co Ltd | Method and apparatus for manufacturing armature |
US20170126106A1 (en) * | 2015-10-29 | 2017-05-04 | Toyota Jidosha Kabushiki Kaisha | Joining method for coil ends of segment coils for stator and joining apparatus |
US10355567B2 (en) * | 2015-10-29 | 2019-07-16 | Toyota Jidosha Kabushiki Kaisha | Joining method for coil ends of segment coils for stator |
US10879776B2 (en) | 2015-10-29 | 2020-12-29 | Toyota Jidosha Kabushiki Kaisha | Joining apparatus for coil ends of segment coils for stator |
CN110932503A (en) * | 2018-09-20 | 2020-03-27 | 丰田自动车株式会社 | Manufacturing method of stator |
US11196313B2 (en) * | 2018-09-20 | 2021-12-07 | Toyota Jidosha Kabushiki Kaisha | Stator manufacturing method |
JP2020058153A (en) * | 2018-10-03 | 2020-04-09 | トヨタ自動車株式会社 | How to fix segment coil |
CN113315288A (en) * | 2020-02-26 | 2021-08-27 | 三菱电机株式会社 | Rotating electrical machine |
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