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JP2001052748A - Non-aqueous electrolyte secondary battery and method of manufacturing the same - Google Patents

Non-aqueous electrolyte secondary battery and method of manufacturing the same

Info

Publication number
JP2001052748A
JP2001052748A JP11228842A JP22884299A JP2001052748A JP 2001052748 A JP2001052748 A JP 2001052748A JP 11228842 A JP11228842 A JP 11228842A JP 22884299 A JP22884299 A JP 22884299A JP 2001052748 A JP2001052748 A JP 2001052748A
Authority
JP
Japan
Prior art keywords
aqueous electrolyte
secondary battery
electrolyte secondary
positive electrode
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11228842A
Other languages
Japanese (ja)
Other versions
JP4449109B2 (en
Inventor
Toshiyuki Onda
敏之 温田
Hiroyuki Fukutome
宏行 福留
Takeyoshi Nosaka
武義 野阪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yuasa Corp
Original Assignee
Yuasa Corp
Yuasa Battery Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yuasa Corp, Yuasa Battery Corp filed Critical Yuasa Corp
Priority to JP22884299A priority Critical patent/JP4449109B2/en
Publication of JP2001052748A publication Critical patent/JP2001052748A/en
Application granted granted Critical
Publication of JP4449109B2 publication Critical patent/JP4449109B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Secondary Cells (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

(57)【要約】 【課題】 本発明の課題は、製品の歩留まりを向上さ
せ、密閉性を向上させると共に、工程数を簡易化するこ
とで生産性の高い安価な非水電解質二次電池及びその製
造方法を提供することを目的とする。 【解決手段】 電解液保持性の高いゲル電解質を有する
発電要素を一方のラミネートフィルムの所定の位置に搭
載し、前記発電要素を搭載したラミネートフィルムに他
方のラミネートフィルムを重ね、重ね合わされたラミネ
ートフィルムの全周縁部を略同時に融着封口する。
(57) [Problem] To provide an inexpensive non-aqueous electrolyte secondary battery having high productivity by improving the yield of products, improving hermeticity, and simplifying the number of steps. It is an object of the present invention to provide a manufacturing method thereof. SOLUTION: A power generating element having a gel electrolyte having a high electrolyte retention property is mounted on a predetermined position of one of the laminated films, and the other laminated film is laminated on the laminated film on which the power generating element is mounted, and the laminated film is superimposed. Are sealed almost simultaneously at the same time.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は扁平型で密閉式の非
水電解質二次電池、特に周縁部の樹脂の融着により発電
要素がフィルム状パッケージに封止、内包された非水電
解質二次電池及びその製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flat and sealed non-aqueous electrolyte secondary battery, and more particularly to a non-aqueous electrolyte secondary battery in which a power generation element is sealed in a film-like package by fusion of a resin at a peripheral portion. The present invention relates to a battery and a method for manufacturing the battery.

【0002】[0002]

【従来の技術】近年、電子技術の大きな進歩により、一
般ユーザー向けの携帯機器の小型軽量化が進んでいる。
電池のパッケージの面から小型軽量化の進歩に関して、
特に非水電解液系の密閉式電池に使われていた材質が、
鉄又はステンレス鋼等の重い材質から、アルミニウム等
の軽い材質へ転換している。例えば、ラミネートフィル
ムに関しては、アルミニウム箔を芯材として、その両面
に合成樹脂層を配しているものが主流となっている。
2. Description of the Related Art In recent years, with the great progress in electronic technology, portable devices for general users have been reduced in size and weight.
Regarding advances in miniaturization and lightening in terms of battery packaging,
In particular, the materials used for non-aqueous electrolyte sealed batteries are
The transition is from heavy materials such as iron or stainless steel to light materials such as aluminum. For example, as for a laminated film, a film in which an aluminum foil is used as a core material and a synthetic resin layer is arranged on both surfaces thereof is mainly used.

【0003】次に係るラミネートフィルムを用いた従来
の非水電解質二次電池の製造方法を説明する。従来の製
造方法では、先ず、一個の電池毎にラミネートフィルム
周縁部の一部を除くその他のラミネートフィルム周縁部
を融着封口させることでラミネートフィルムを袋状とす
る。次に融着封口されていないラミネートフィルム周縁
部を開口部とし、係る開口部からこの袋の中に発電要素
である正極板、負極板及びセパレータからなる極群を挿
入すると共に非水電解液を注入する。最後に、開口部か
ら電極端子の先端部が突出した状態で開口部を封口す
る。以上の工程により非水電解質二次電池の製造は行わ
れていた。
A method for manufacturing a conventional non-aqueous electrolyte secondary battery using such a laminated film will be described. In the conventional manufacturing method, first, the laminated film except for a part of the laminated film peripheral portion is fused and sealed for each battery to make the laminated film into a bag shape. Next, the peripheral edge of the laminated film that is not sealed is an opening, and a positive electrode plate as a power generating element, a negative electrode plate, and a non-aqueous electrolytic solution are inserted into the bag from the opening with the non-aqueous electrolyte. inject. Finally, the opening is sealed with the tip of the electrode terminal protruding from the opening. Through the above steps, a non-aqueous electrolyte secondary battery was manufactured.

【発明が解決しようとする課題】[Problems to be solved by the invention]

【0004】しかし、以上の従来の非水電解質二次電池
の製造方法では、開口部以外のラミネートフィルム周縁
部の融着封口を行い、その後、減圧や注液を行った後
に、開口部を融着封口するため、ラミネートフィルム周
縁部の融着封口を2度以上行う必要があった。この様に
2度以上融着封口を行うことでシワ等のムラがラミネー
トフィルムの周縁部、特にリード先端部が突出している
ラミネートフィルムの周縁部に生じ、非水電解質二次電
池の密閉性が低下し、歩留まりが著しく低下する等の問
題があった。
However, in the conventional method of manufacturing a non-aqueous electrolyte secondary battery described above, the peripheral portion of the laminate film other than the opening is sealed by fusing, the pressure is reduced and liquid injection is performed, and then the opening is fused. In order to perform sealing, it was necessary to perform fusion sealing at the periphery of the laminated film twice or more. By performing the fusion sealing twice or more in this manner, unevenness such as wrinkles is generated on the periphery of the laminate film, particularly on the periphery of the laminate film where the lead end protrudes, and the hermeticity of the nonaqueous electrolyte secondary battery is reduced. There are problems such as a decrease in yield and a remarkable decrease in yield.

【0005】本発明は以上の従来技術における問題に鑑
みてなされたものであって、歩留まりを向上させ、密閉
性を向上させると共に、工程数を削減することで生産性
の高い安価な非水電解質二次電池及びその製造方法を供
給することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems in the prior art, and it is an inexpensive non-aqueous electrolyte having high productivity by improving the yield, improving the sealing performance, and reducing the number of steps. An object of the present invention is to provide a secondary battery and a method for manufacturing the secondary battery.

【0006】[0006]

【課題を解決するための手段】前記課題を解決する本出
願第1の発明は、金属箔の内面に融着性樹脂フィルムを
配したラミネートフィルム製パッケージ内に正極、負極
及びセパレータから構成される極群からなる発電要素を
有し、係るパッケージの周縁部が融着封口され、正極及
び負極それぞれに接続された電極端子が前記発電要素か
ら前記周縁部の外部に貫通する態様でなる非水電解質二
次電池であって、前記発電要素内の、その一部分が電解
液保持性の高いゲル電解質から成り、前記パッケージの
全周縁部が略同時に融着封口されてなることを特徴とす
る非水電解質二次電池である。
Means for Solving the Problems The first invention of the present application for solving the above-mentioned problems comprises a positive electrode, a negative electrode and a separator in a laminate film package in which a fusible resin film is disposed on the inner surface of a metal foil. A non-aqueous electrolyte having a power generating element consisting of a pole group, wherein the peripheral portion of the package is sealed and sealed, and electrode terminals connected to the positive electrode and the negative electrode respectively penetrate from the power generating element to the outside of the peripheral portion. A non-aqueous electrolyte, wherein a part of the power generation element is made of a gel electrolyte having a high electrolyte retention property, and the entire periphery of the package is sealed at substantially the same time. It is a secondary battery.

【0007】したがって、本出願第1の発明の非水電解
質二次電池によれば、前記パッケージの全周縁部が略同
時に融着封口されてなることから、密閉性が向上され、
歩留まりが向上される利点がある。
Therefore, according to the non-aqueous electrolyte secondary battery of the first invention of the present application, since the entire periphery of the package is fused and sealed almost simultaneously, the hermeticity is improved,
There is an advantage that the yield is improved.

【0008】また、本出願第2の発明は、金属箔の内面
に融着性樹脂フィルムを配したラミネートフィルム製パ
ッケージ内に正極、負極及びセパレータから構成される
極群と非水電解質とからなる発電要素を有し、係るパッ
ケージの周縁部が融着封口され、正極及び負極それぞれ
に接続された電極端子が前記発電要素から前記周縁部の
外部に貫通する態様でなる非水電解質二次電池であっ
て、前記発電要素内の、その一部分が電解液保持性の高
いゲル電解質から成り、前記パッケージの全周縁部に圧
痕パターンが略均一に分散されてなることを特徴とする
非水電解質二次電池である。
Further, the second invention of the present application comprises a non-aqueous electrolyte and an electrode group comprising a positive electrode, a negative electrode and a separator in a laminate film package in which a fusible resin film is disposed on the inner surface of a metal foil. A non-aqueous electrolyte secondary battery having a power generating element, wherein a peripheral portion of the package is fusion-sealed, and an electrode terminal connected to each of a positive electrode and a negative electrode penetrates from the power generating element to the outside of the peripheral portion. A non-aqueous electrolyte secondary, wherein a part of the power generating element is made of a gel electrolyte having a high electrolyte retention property, and an indentation pattern is substantially uniformly dispersed over the entire periphery of the package. Battery.

【0009】したがって、本出願第2の発明の非水電解
質二次電池によれば、前記パッケージの全周縁部に圧痕
パターンが略均一に分散されてなることから、パッケー
ジ全体の強度を向上せしめ、密閉性を向上させることが
できる。また、製品検査時に係るパターンを検査指標と
することで、不良製品を確実に発見することができる。
また、融着封止時の樹脂の流出を防止することができ
る。更にラミネートフィルムの熱膨張等の応力を分散さ
せることができ、密閉性を向上させることができる。
Therefore, according to the non-aqueous electrolyte secondary battery of the second invention of the present application, since the indentation pattern is substantially uniformly dispersed on the entire periphery of the package, the strength of the entire package is improved, Hermeticity can be improved. Further, a defective product can be reliably found by using a pattern related to a product inspection as an inspection index.
In addition, it is possible to prevent the resin from flowing out during fusion sealing. Further, stress such as thermal expansion of the laminated film can be dispersed, and the sealing performance can be improved.

【0010】また、本出願第3の発明は、前記電極端子
が位置する前記周縁部に前記融着性樹脂フィルムの一部
が突出する態様でなることを特徴とする。
The third invention of the present application is characterized in that a part of the fusible resin film protrudes from the peripheral portion where the electrode terminal is located.

【0011】したがって、本出願第3の発明の非水電解
質二次電池によれば、前記電極端子が位置する前記周縁
部に前記融着性樹脂フィルムの一部が突出する態様でな
ることから、電極端子の周縁部側に位置する部位が前記
融着性樹脂フィルムによって被覆され、曲げ等によって
前記電極端子が前記パッケージに触れ、電流が漏洩する
ことを防止できる。また、前記パッケージの全周縁部の
応力集中を回避し、パッケージ全体の強度を向上させ
る。更に、電極端子が位置するパッケージの周縁部の応
力集中を回避させ、密閉性を向上させ、強度を向上させ
る利点がある。また、電極端子が位置するパッケージの
周縁部が前記融着性樹脂フィルムにより、均一な圧着面
を有することから、密閉性が向上される。
Therefore, according to the non-aqueous electrolyte secondary battery of the third invention of the present application, since a part of the fusible resin film protrudes from the peripheral portion where the electrode terminal is located, A portion located on the peripheral edge side of the electrode terminal is covered with the fusible resin film, so that the electrode terminal touches the package due to bending or the like, and leakage of current can be prevented. Further, stress concentration at the entire peripheral edge of the package is avoided, and the strength of the entire package is improved. Further, there is an advantage that stress concentration at the peripheral portion of the package where the electrode terminals are located is avoided, sealing performance is improved, and strength is improved. In addition, since the peripheral edge of the package where the electrode terminals are located has a uniform pressure-bonded surface due to the fusible resin film, the hermeticity is improved.

【0012】また、本出願第4の発明は、ラミネートフ
ィルムに絞り加工を施す絞り加工工程と、セパレータ、
正極板及び負極板を保液性の高いゲル電解質を介して積
層又は巻回させ、発電要素である極群を形成し、正極端
子及び負極端子と前記極群とを接続させる接続工程と、
前記発電要素を内包させ、電極端子をラミネートフィル
ム周縁部の外部に露出させる態様で、絞り加工が施され
たラミネートフィルムとラミネートフィルムとを重ね合
わせる重ね工程と、重ね合わされたラミネートフィルム
の全周縁部を同時に押圧し、融着封口する封止工程とか
らなることを特徴とする非水電解質二次電池の製造方法
である。
Further, the fourth invention of the present application is directed to a drawing step of drawing a laminated film;
Laminating or winding the positive electrode plate and the negative electrode plate via a highly liquid-retaining gel electrolyte to form a pole group that is a power generation element, and connecting the positive electrode terminal and the negative electrode terminal to the pole group,
In a mode in which the power generating element is included and the electrode terminals are exposed to the outside of the laminate film peripheral portion, a laminating step of laminating the laminated film and the laminate film subjected to the drawing process, and the entire peripheral portion of the laminated laminate film At the same time, and a sealing step of fusing and sealing the non-aqueous electrolyte secondary battery.

【0013】したがって、本出願第4の発明の非水電解
質二次電池の製造方法によれば、ラミネートフィルムに
絞り加工を施す絞り加工工程と、セパレータ、正極板及
び負極板を電解液保持性の高いゲル電解質を介して積層
又は巻回させ、発電要素である極群を形成し、正極端子
及び負極端子と前記極群とを接続させる接続工程と、前
記発電要素を内包させ、電極端子ラミネートフィルム周
縁部の外部に露出させる態様で、絞り加工が施されたラ
ミネートフィルムとラミネートフィルムとを重ね合わせ
る重ね工程と、重ね合わされたラミネートフィルムの全
周縁部を同時に押圧し、融着封口する封止工程と、から
なることを特徴とするので、複雑な工程を要さず、生産
性及び作業性が向上される利点がある。また、保液性の
高いゲル電解質を採用していることから漏液することな
く、安全にラミネートフィルムを融着封口することがで
きる。また、封口工程にて、重ねられたラミネートフィ
ルムの全周縁部を同時に融着封口することから、融着封
口時の不良を防止でき、歩留まりを向上させることがで
きる。
Therefore, according to the method for manufacturing a nonaqueous electrolyte secondary battery of the fourth invention of the present application, a drawing step of drawing a laminated film, and a method of holding a separator, a positive electrode plate and a negative electrode plate in an electrolyte retaining property. Laminating or winding through a high gel electrolyte to form a pole group as a power generation element, a connection step of connecting a positive electrode terminal and a negative electrode terminal to the pole group, and including the power generation element, an electrode terminal laminate film A laminating step of laminating the drawn laminated film and the laminated film in such a manner as to be exposed to the outside of the peripheral part, and a sealing step of simultaneously pressing the entire peripheral part of the laminated laminated film and fusing and sealing. Therefore, there is an advantage that a complicated process is not required and productivity and workability are improved. In addition, since a gel electrolyte having a high liquid retention property is employed, the laminated film can be safely sealed and sealed without liquid leakage. In addition, in the sealing step, since the entire peripheral edge portions of the laminated laminate films are simultaneously sealed by fusion, defects at the time of fusion sealing can be prevented, and the yield can be improved.

【0014】また、本出願第5の発明は、所定気圧に雰
囲気を減圧した上で前記封止工程を行うことを特徴とす
る。
The fifth invention of the present application is characterized in that the sealing step is performed after reducing the atmosphere to a predetermined pressure.

【0015】したがって、本出願第6の発明の非水電解
質二次電池の製造方法によれば、所定気圧に雰囲気を減
圧した上で前記封止工程を行うことから、極群間の密着
性が向上し、その結果として電池特性が向上される。
Therefore, according to the method for manufacturing a non-aqueous electrolyte secondary battery of the sixth invention of the present application, the sealing step is performed after reducing the atmosphere to a predetermined pressure, so that the adhesion between the electrode groups is reduced. And, as a result, battery characteristics are improved.

【0016】また、本出願第6の発明は、前記所定気圧
を0.5気圧以下とすることを特徴とする。
Further, the sixth invention of the present application is characterized in that the predetermined pressure is set to 0.5 atm or less.

【0017】電池特性は減圧に伴い向上する。係る観点
からは減圧の程度はより高くすることが好ましい。しか
し、減圧度を高くするとそれに伴い、多大な時間や大規
模な設備を要する。そこで、所定気圧を0.5気圧以下
程度にすることで、減圧に必要とされる大規模な設備を
要さず、減圧に要する時間も短縮することができ、製造
ラインのサイクルタイム短縮を実現できる。即ち、作業
性及び生産性を向上させることができ、更にコストを低
減させて工業的適用を容易にすることができる。
[0017] Battery characteristics improve with reduced pressure. From such a viewpoint, it is preferable that the degree of pressure reduction be higher. However, increasing the degree of decompression requires a great deal of time and large-scale equipment. Therefore, by reducing the predetermined pressure to about 0.5 atm or less, large-scale equipment required for decompression is not required, and the time required for decompression can be shortened, and the cycle time of the production line is shortened. it can. That is, workability and productivity can be improved, and costs can be further reduced to facilitate industrial application.

【0018】また、本出願第7は、前記封止工程は、前
記電極端子と重ね合わされたラミネートフィルムの全周
縁部との重合領域において、シート部材を介在させた押
圧を行う工程としたことを特徴とする。
[0018] In a seventh aspect of the present invention, the sealing step is a step of performing a pressing with a sheet member interposed in a region where the electrode terminal and the entire peripheral portion of the laminated film overlapped with the electrode terminal overlap. Features.

【0019】したがって、本出願第7の発明の非水電解
質二次電池の製造方法によれば、前記封止工程は、前記
電極端子と重ね合わされたラミネートフィルムの全周縁
部との重合領域において、シート部材を介在させた押圧
を行う工程としたことを特徴とすることから、前記電極
端子に熱又は機械的負荷を与えることなく、安全確実に
封口を行うことができる利点がある。
Therefore, according to the method for manufacturing a non-aqueous electrolyte secondary battery of the seventh invention of the present application, the sealing step is performed in a region where the electrode terminals and the entire periphery of the laminated film overlapped are overlapped. Since the pressing step is performed with a sheet member interposed therebetween, there is an advantage that the sealing can be performed safely and securely without applying heat or a mechanical load to the electrode terminals.

【0020】[0020]

【発明の実施の形態】以下に本発明の実施の形態の非水
電解質二次電池及びその製造方法につき図面を参照して
説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS A non-aqueous electrolyte secondary battery according to an embodiment of the present invention and a method for manufacturing the same will be described below with reference to the drawings.

【0021】実施の形態 図1は本発明の実施の形態のラミネートフィルムの断面
図、図2は本発明の実施の形態の非水電解質二次電池を
下面より見た断面図、図3は本発明の実施の形態の非水
電解質二次電池のA―A’断面図である。まず、図1を
参照して本発明の実施の形態の非水電解質二次電池のラ
ミネートフィルムについて、その構成を説明する。係る
ラミネートフィルム1は3重構造であり、外面に保護層
として強度の高いポリエチレンテレフタレート又はナイ
ロン等の樹脂フィルム2を配し、内面に変性ポリプロピ
レン等の融着性樹脂フィルム3を配し、芯材にアルミニ
ウム箔等の金属箔4を配することで構成されている。ま
た、融着性樹脂フィルム3は、ラミネートフィルム1の
基材、即ち芯材となるアルミニウム又はアルミニウム合
金等との接着性の良い酸変性ポリオレフィン、アイオノ
マー、エチレン−酢酸ビニル共重合体、エチレン−アク
リル酸共重合体及びエチレン−メタクリル酸共重合体等
の金属接着性樹脂を用いることが好ましい。しかし、端
子との接続部分に金属接着層を設けるのであればポリプ
ロピレン又はポリエチレン等を用いることも可能であ
る。
Embodiment FIG. 1 is a cross-sectional view of a laminate film according to an embodiment of the present invention, FIG. 2 is a cross-sectional view of a nonaqueous electrolyte secondary battery according to an embodiment of the present invention as viewed from below, and FIG. FIG. 2 is a cross-sectional view taken along line AA ′ of the nonaqueous electrolyte secondary battery according to the embodiment of the present invention. First, the configuration of a laminate film of a nonaqueous electrolyte secondary battery according to an embodiment of the present invention will be described with reference to FIG. The laminated film 1 has a triple structure, in which a resin film 2 such as polyethylene terephthalate or nylon having a high strength is disposed on an outer surface as a protective layer, and a fusible resin film 3 such as modified polypropylene is disposed on an inner surface. And a metal foil 4 such as an aluminum foil. Further, the fusible resin film 3 is made of an acid-modified polyolefin, ionomer, ethylene-vinyl acetate copolymer, ethylene-acryl, which has good adhesion to the base material of the laminated film 1, that is, aluminum or aluminum alloy as a core material. It is preferable to use a metal adhesive resin such as an acid copolymer and an ethylene-methacrylic acid copolymer. However, if a metal adhesive layer is provided at a connection portion with a terminal, polypropylene or polyethylene can be used.

【0022】次に、図2及び図3を参照して、本発明の
実施の形態の非水電解質二次電池の構成を説明する。図
2及び図3に示すように本発明の実施の形態の非水電解
質二次電池の構成は、ラミネートフィルム製パッケージ
(以下、パッケージ5)内に正極板6、負極板7、セパ
レータ8及び電解液保持性の高いゲル電解質(図示せ
ず)で構成される極群9からなる発電要素10を有して
いる。また、発電要素10はパッケージ5の内部に極群
9を2つ重ねられて構成されている。更に、発電要素1
0の負極板7は負極端子11に接続しており、正極板6
は正極端子12に接続している。尚、係る発電要素10
は電解液保持性の高いゲル電解質を有しており、漏液を
防止する効果を奏する。また、ゲル電解質はセパレータ
8の基材多孔中に含浸されているが、発電要素10のう
ち一以上の要素に塗布又は含浸されればよいため、これ
に限定されない。更に、本実施の形態の非水電解質二次
電池で用いられるゲル電解質は、例えばフッ素を含むア
ルキル骨格を有し、官能基として重合性官能基を分子構
造に持つモノマーから重合して生成する重合体をゲル骨
格マトリクスとして固体状に形成されたものとする。ま
た、前記重合性官能基とは、ビニルケトン系又はビニル
系であり、例えば、アクリロイル基、メタクリロイル
基、アリル基である。フッ素を含むモノマーを重合して
なる重合生成体は骨格にフッ素を含むアルカンを有する
ことから溶媒分子や溶質分子との相互作用が小さい。ま
た、化学的・電気化学的に安定である。また、主骨格に
酸エステル構造が残るが、適度な極性基の存在によって
溶媒のシネリシスを防止できることから上述のゲル電解
質を採用することが好ましい。また、上述のゲル電解質
について更に詳細に説明すると、ポリエチレンオキシ
ド、ポリエチレンオキシドのコポリマー、ポリアクリロ
ニトリル、ポリ弗化ビニリデン、ポリ弗化ビニリデンの
コポリマー、6弗化プロピレンのコポリマー、ポリメチ
ルメタクリレート、ポリアクリルアミド、ポリカーボネ
ート類又は等ヘテロ原子をポリマー分子内に有する直鎖
又は等ヘテロ原子をポリマー分子内に有する架橋体を用
いることが好ましい。
Next, the configuration of the nonaqueous electrolyte secondary battery according to the embodiment of the present invention will be described with reference to FIGS. As shown in FIGS. 2 and 3, the configuration of the nonaqueous electrolyte secondary battery according to the embodiment of the present invention is such that a positive electrode plate 6, a negative electrode plate 7, a separator 8, It has a power generating element 10 composed of a pole group 9 composed of a gel electrolyte (not shown) having a high liquid retention property. The power generating element 10 is configured by stacking two pole groups 9 inside the package 5. Further, the power generation element 1
0 negative electrode plate 7 is connected to negative electrode terminal 11 and positive electrode plate 6
Is connected to the positive electrode terminal 12. The power generating element 10
Has a gel electrolyte having a high electrolyte retention property, and has an effect of preventing liquid leakage. Further, the gel electrolyte is impregnated in the porous base material of the separator 8, but is not limited to this, since it may be applied or impregnated to at least one of the power generation elements 10. Furthermore, the gel electrolyte used in the nonaqueous electrolyte secondary battery of the present embodiment has, for example, an alkyl skeleton containing fluorine, and is formed by polymerizing from a monomer having a polymerizable functional group as a functional group in a molecular structure. It is assumed that the union is formed in a solid state as a gel skeleton matrix. Further, the polymerizable functional group is a vinyl ketone type or a vinyl type, for example, an acryloyl group, a methacryloyl group, or an allyl group. Since a polymerization product obtained by polymerizing a monomer containing fluorine has an alkane containing fluorine in a skeleton, interaction with a solvent molecule or a solute molecule is small. In addition, it is chemically and electrochemically stable. Further, although an acid ester structure remains in the main skeleton, it is preferable to employ the above-mentioned gel electrolyte because the presence of an appropriate polar group can prevent solvent syneresis. Further, when the gel electrolyte described above is described in more detail, polyethylene oxide, a copolymer of polyethylene oxide, polyacrylonitrile, polyvinylidene fluoride, a copolymer of polyvinylidene fluoride, a copolymer of propylene hexafluoride, polymethyl methacrylate, polyacrylamide, It is preferable to use polycarbonates or cross-linked products having a straight chain or an iso-hetero atom in the polymer molecule having an iso-hetero atom in the polymer molecule.

【0023】更に加えて、パッケージ5の周縁部13に
は密閉性を向上させるべく、略均一な圧痕パターン14
が配されている。係る圧痕パターン14は、周縁部13
を押圧封口する工具端面(図示せず)によりパッケージ
を封口時に周縁部13に形成されるものである。即ち、
圧痕パターン14は工具端面に施されたパターン(図示
せず)が転写されることにより形成される。ここで言う
圧痕パターン14が略均一であるとは、前記工具端面に
存在するパターンと同一の圧痕パターン14が単一の封
口工程により周縁部13に形成されることをいう。従っ
て、工具による押圧が複数回にわたることにより、複合
パターンが形成された場合には圧痕パターン14は略均
一ではない。一方、予め工具端面上に形成されるパター
ン同士の間隔(例えば、ドットの間隔)が不均一である
場合に、工具端面上のパターン自体が不均一、不連続で
ある結果として、係るパターンが転写された周縁部13
上の圧痕パターン14が不均一、不連続となる場合があ
る。その場合、工具端面上のパターンと同一の圧痕パタ
ーン14のみが周縁部13に存在する限り、本発明の言
うところの圧痕パターン14が略均一である場合に該当
する。以上の様に、パッケージ5の周縁部13はその全
ての周縁部13が略同時に融解封口されたものであるた
め、シワ等の発生が認められず、密閉性及び気密性が向
上され、歩留まりが向上される効果を奏する。
In addition, a substantially uniform indentation pattern 14 is provided on the peripheral portion 13 of the package 5 in order to improve hermeticity.
Is arranged. The indentation pattern 14 is formed on the peripheral portion 13.
The package is formed on the peripheral portion 13 at the time of sealing the package by a tool end face (not shown) for pressing and sealing the package. That is,
The indentation pattern 14 is formed by transferring a pattern (not shown) applied to the tool end face. The phrase that the impression pattern 14 is substantially uniform means that the same impression pattern 14 as the pattern existing on the tool end face is formed on the peripheral portion 13 by a single sealing process. Therefore, when a composite pattern is formed by pressing the tool a plurality of times, the impression pattern 14 is not substantially uniform. On the other hand, when the intervals (for example, the intervals between dots) between the patterns formed on the tool end surface in advance are non-uniform, the pattern itself on the tool end surface is non-uniform and discontinuous. Perimeter 13
The upper impression pattern 14 may be non-uniform or discontinuous. In this case, as long as only the same indentation pattern 14 as the pattern on the tool end surface exists in the peripheral portion 13, this corresponds to the case where the indentation pattern 14 according to the present invention is substantially uniform. As described above, since the peripheral portion 13 of the package 5 has all the peripheral portions 13 melted and sealed almost at the same time, generation of wrinkles and the like is not recognized, the hermeticity and airtightness are improved, and the yield is improved. It has the effect of being improved.

【0024】次に、本発明の実施の形態の非水電解質二
次電池の製造方法を図1、図2、図3及び図4を参照し
て説明する。図4は本発明の実施の形態の非水電解質二
次電池の製造工程図である。図4に示すように本発明の
実施の形態の非水電解質二次電池の製造方法は、まず切
断工程15でラミネートフィルム1を所定の大きさ、例
えば最終的な製品に近い形状に切断する。次に絞り加工
工程16で、所定寸法に切断されたラミネートフィルム
(図示せず)に絞り加工を施す。
Next, a method for manufacturing a non-aqueous electrolyte secondary battery according to an embodiment of the present invention will be described with reference to FIGS. 1, 2, 3 and 4. FIG. 4 is a manufacturing process diagram of the nonaqueous electrolyte secondary battery according to the embodiment of the present invention. As shown in FIG. 4, in the method for manufacturing a nonaqueous electrolyte secondary battery according to the embodiment of the present invention, first, in a cutting step 15, the laminate film 1 is cut into a predetermined size, for example, a shape close to a final product. Next, in a drawing step 16, drawing is performed on the laminated film (not shown) cut to a predetermined size.

【0025】また、接続工程17にて正極板6と当接す
るセパレータ8の一面及び負極板11と当接するセパレ
ータ8の一面に電解液保持性の高いゲル電解質(図示せ
ず)を塗布又は含浸させた後、セパレータ8、正極板6
及び負極板7を積層又は巻回させ、発電要素10である
極群9を形成させた後に、極群9を正極端子12及び負
極端子11(電極端子)と接続する。尚、本実施の形態
ではセパレータ8にゲル電解質を塗布又は含浸させる
が、セパレータ8、正極板12及び負極板11のうち全
ての要素又は一以上の要素に塗布又は含浸させてもよ
い。
In the connecting step 17, a gel electrolyte (not shown) having a high electrolyte retention property is applied or impregnated on one surface of the separator 8 contacting the positive electrode plate 6 and one surface of the separator 8 contacting the negative electrode plate 11. After that, the separator 8 and the positive electrode plate 6
After the negative electrode plate 7 is laminated or wound to form the electrode group 9 as the power generation element 10, the electrode group 9 is connected to the positive electrode terminal 12 and the negative electrode terminal 11 (electrode terminal). In this embodiment, the separator 8 is coated or impregnated with the gel electrolyte. However, all or one or more of the separator 8, the positive electrode plate 12, and the negative electrode plate 11 may be coated or impregnated.

【0026】次に、重ね工程18にて、絞り加工工程1
6を経た絞り済みラミネートフィルム(図示せず)を下
面にし、所定の位置に前記発電要素10を搭載させる。
その際、発電要素10に接続された正極端子12及び負
極端子11が絞り済みラミネートフィルムの周縁部13
の一部に突出する態様で発電要素10の搭載を行う。そ
の後、絞りを施していない所定寸法に切断された絞りな
しラミネートフィルムを上部より重ね合わせる。
Next, in an overlapping step 18, a drawing step 1
The drawn laminated film (not shown) that has passed through 6 is turned downward, and the power generating element 10 is mounted at a predetermined position.
At this time, the positive electrode terminal 12 and the negative electrode terminal 11 connected to the power generating element 10 are
The power generation element 10 is mounted so as to protrude from a part of the power generation element. Thereafter, a non-drawing laminated film cut to a predetermined size without drawing is superposed from above.

【0027】次に、封止工程19にて、重ね合わされた
ラミネートフィルム(図示せず)の雰囲気を減圧する。
その際、減圧度を高くすればするほどに電池特性は向上
される。電池特性は減圧に伴い向上する。係る観点から
は減圧の程度はより高くすることが好ましい。しかし、
減圧度を高くするとそれに伴い、多大な時間や大規模な
設備を要する。そこで、所定気圧を0.5気圧以下にす
ることで、減圧に必要とされる大規模な設備を要さず、
減圧に要する時間も短縮することができ、製造ラインの
サイクルタイムを短縮することを実現できる利点があ
る。即ち、作業性及び生産性を向上させることができ、
更にコストを低減させて工業的適用を容易にすることが
できる。減圧後、重ね合わされたラミネートフィルムの
全ての周縁部13を略同時に融着封口し、パッケージに
する。尚、ここに言う略同時とは、実質的に一工程で重
ね合わされたラミネートフィルムの全ての周縁部13を
融着封止することを意味する。また、重ね合わされたラ
ミネートフィルムの周縁部13とパッケージの周縁部1
3とは同じ位置を指す。
Next, in a sealing step 19, the atmosphere of the laminated laminate film (not shown) is reduced in pressure.
At this time, the higher the degree of pressure reduction, the better the battery characteristics. Battery characteristics improve with reduced pressure. From such a viewpoint, it is preferable that the degree of pressure reduction be higher. But,
Increasing the degree of decompression requires a great deal of time and large-scale equipment. Therefore, by reducing the predetermined pressure to 0.5 atm or less, large-scale equipment required for decompression is not required,
There is an advantage that the time required for decompression can be reduced, and the cycle time of the production line can be reduced. That is, workability and productivity can be improved,
Further, the cost can be reduced and industrial application can be facilitated. After the pressure reduction, all the peripheral portions 13 of the laminated laminated films are sealed and sealed almost simultaneously to form a package. Here, "substantially at the same time" means that substantially all the peripheral portions 13 of the laminated films superposed in one step are fused and sealed. The peripheral portion 13 of the laminated laminate film and the peripheral portion 1 of the package
3 indicates the same position.

【0028】この様に、封止工程19にて、全ての周縁
部13を略同時に融着封口する。係る工程とすること
で、従来の部分的に順次に圧着する際に生じていたシワ
等のムラの発生を防止し、電池の気密性を向上させるこ
とができる。ここで、融着封口を実施する方法を説明す
る。融着封口を実施する方法としては、高周波方式又は
熱ブロック方式を利用する。前記高周波方式は、高周波
を金属に当てることで金属体自身から発熱させる方式で
ある。前記熱ブロック方式はパッケージの周縁部13に
係る周縁部13を圧接する工具端面(図示せず)から発
熱させ、工具端面の圧着時に重ねられたラミネートフィ
ルムの融着性樹脂フィルム3を加熱させ、融解封口させ
る方式である。本実施の形態では、ラミネートフィルム
1が3重構造であり、上述の構造を有することからラミ
ネートフィルム1上面の樹脂フィルム2を劣化させない
意味でも高周波方式を採用することが望ましい。また、
融着封口に際し、パッケージ5の周縁部13に圧接する
工具端面にパターン(図示せず)を設けることで、パッ
ケージ5の周縁部13に圧痕パターン14を形成させる
ことができる。圧痕パターン14をパッケージ5の周縁
部13に形成させることで、更にパッケージ5の密閉性
及び気密性を向上させることができる。この場合に、正
極端子12及び負極端子11が位置する周縁部13は圧
痕パターン14を形成させる際に工具端面に設けたパタ
ーンが正極端子12又は負極端子11を貫通してしまう
とショートを起こす。しかし、工具端面に設けたパター
ンが圧接する正極端子12及び負極端子11が位置する
周縁部13にプラスチックや樹脂等の材料でなるフィル
ム(図示せず)を搭載させて、工具端面から印加される
圧力を制御することでこの様な問題は解消できる。ま
た、本実施の形態の非水電解質二次電池の製造方法によ
って形成される圧痕パターン14は、フィルムによって
形成されるものではなく、工具端面のパターンが転写さ
れることで形成されるパターンがここに言う圧痕パター
ン14である。また、高周波方式による金属からの発熱
量(温度)は、高周波発生装置とその対象となる金属体
の距離、対象となる金属体の種類及び高周波の強さによ
って決定される。高周波の強さが一定であり、対象とな
る金属体の種類が同一である場合、特にその発熱量は距
離に反比例する。従って、フィルムを正極端子12及び
負極端子11が位置する周縁部13に搭載させること
で、フィルムを搭載させた周縁部13は他の周縁部13
と比較して工具端面からの距離が大となり、温度が制御
され、他の周縁部13と比較して低温となる。その結果
として、融着樹脂フィルム3の融解率が制御され、正極
端子12及び負極端子11に与える負荷が軽減し、安全
・確実に融着封口することができる。また、熱ブロック
方式を採用する場合は、ラミネートフィルム1、正極端
子12及び負極端子11を劣化させない意味でも、前記
フィルムを低熱伝導性とすることが望ましい。また、フ
ィルムを2以上の電極端子(図示せず)に被覆する態様
で用いる場合、特に正極及び負極の2極間の通電による
ショートを防止するために絶縁性のフィルムを採用する
のが好ましい。
As described above, in the sealing step 19, all the peripheral portions 13 are fused and sealed substantially simultaneously. By adopting such a process, it is possible to prevent the occurrence of unevenness such as wrinkles, etc., which has occurred when the conventional partial pressure bonding is performed, and to improve the airtightness of the battery. Here, a method of performing the fusion sealing will be described. As a method for performing the fusion sealing, a high frequency method or a heat block method is used. The high frequency method is a method in which high frequency is applied to a metal to generate heat from the metal body itself. In the heat block method, heat is generated from a tool end face (not shown) which presses the peripheral edge 13 of the package peripheral edge 13 to press the tool end face, thereby heating the fusible resin film 3 of the laminated film which is superimposed when the tool end face is pressed. This is a method of melting and sealing. In the present embodiment, since the laminate film 1 has a triple structure and has the above-described structure, it is desirable to adopt a high-frequency method from the viewpoint of not deteriorating the resin film 2 on the upper surface of the laminate film 1. Also,
By providing a pattern (not shown) on the end face of the tool which is pressed against the peripheral portion 13 of the package 5 at the time of the fusion sealing, the impression pattern 14 can be formed on the peripheral portion 13 of the package 5. By forming the indentation pattern 14 on the peripheral edge 13 of the package 5, the hermeticity and airtightness of the package 5 can be further improved. In this case, if the pattern provided on the end face of the tool penetrates the positive electrode terminal 12 or the negative electrode terminal 11 when the indentation pattern 14 is formed, a short circuit occurs in the peripheral portion 13 where the positive electrode terminal 12 and the negative electrode terminal 11 are located. However, a film (not shown) made of a material such as plastic or resin is mounted on the peripheral portion 13 where the positive electrode terminal 12 and the negative electrode terminal 11 where the patterns provided on the tool end face are pressed against each other are applied, and the voltage is applied from the tool end surface. Such problems can be solved by controlling the pressure. Further, the indentation pattern 14 formed by the method for manufacturing a nonaqueous electrolyte secondary battery of the present embodiment is not formed by a film, but is formed by transferring a pattern of a tool end face. Indentation pattern 14 referred to in FIG. The amount of heat (temperature) generated from the metal by the high frequency method is determined by the distance between the high frequency generator and the target metal body, the type of the target metal body, and the strength of the high frequency. When the intensity of the high frequency is constant and the type of the target metal body is the same, the calorific value is inversely proportional to the distance. Therefore, by mounting the film on the peripheral portion 13 where the positive electrode terminal 12 and the negative electrode terminal 11 are located, the peripheral portion 13 on which the film is mounted is different from the other peripheral portions 13.
The distance from the tool end face becomes large as compared with, the temperature is controlled, and the temperature becomes low as compared with other peripheral portions 13. As a result, the melting rate of the fusion resin film 3 is controlled, the load applied to the positive electrode terminal 12 and the negative electrode terminal 11 is reduced, and the fusion sealing can be performed safely and reliably. When the heat block method is adopted, it is preferable that the film has low thermal conductivity in the sense that the laminated film 1, the positive electrode terminal 12, and the negative electrode terminal 11 are not deteriorated. When the film is used to cover two or more electrode terminals (not shown), it is preferable to use an insulating film in order to prevent a short circuit due to current conduction between the two electrodes, particularly the positive electrode and the negative electrode.

【0029】次に、切断工程20にて減圧解除し、前記
パッケージの周縁部を所定の位置で切断する。また、正
極端子12及び負極端子11が位置する周縁部以外を切
断することで、圧着により周縁部13の外部に突出した
融着性樹脂フィルム3が正極端子12及び負極端子11
の根本を被覆する態様となる。結果として、正極端子1
2及び負極端子11の根本に位置する周縁部13の応力
集中を回避させ、パッケージ5の強度を向上させる。ま
た、本実施の形態の非水電解質二次電池は、切断工程2
0を経た後に充電される。
Next, the pressure is released in the cutting step 20, and the periphery of the package is cut at a predetermined position. Further, by cutting other than the peripheral portion where the positive electrode terminal 12 and the negative electrode terminal 11 are located, the fusible resin film 3 protruding to the outside of the peripheral portion 13 by crimping is used.
To cover the root of the As a result, the positive terminal 1
This avoids stress concentration at the peripheral edge 13 located at the root of the negative electrode terminal 2 and the negative electrode terminal 11, and improves the strength of the package 5. Further, the non-aqueous electrolyte secondary battery according to the present embodiment has a cutting step 2
It is charged after going through 0.

【0030】本発明の実施の形態の非水電解質二次電池
及びその製造方法では、絞り加工を施したラミネートフ
ィルムと絞り加工を施していないラミネートフィルムを
重ね合わせて工程を順次進行させている。しかし、絞り
加工を施したラミネートフィルム同士を重ねあわせても
本発明の非水電解質二次電池の製造方法を行うことがで
きる。また、ラミネートフィルムを所定寸法に切断する
切断工程15とラミネートフィルムの絞り加工工程16
との工程順序を逆にし、切断する前のラミネートフィル
ムに絞り加工を施した後、ラミネートフィルムを所定寸
法に切断して順次工程を進めてもよい。また、長尺な一
方のラミネートフィルムに絞り加工を施した後、係る一
方のラミネートフィルムの所定の位置に接続工程17で
得られた発電要素10を搭載させ、他方の長尺のラミネ
ートフィルム(絞り加工あり又は絞り加工なし)を重ね
る。その後、封止工程19を経て、パッケージとなった
ラミネートフィルムを所定寸法に切断することも可能で
ある。
In the non-aqueous electrolyte secondary battery and the method of manufacturing the same according to the embodiment of the present invention, the laminated film that has been subjected to the drawing process and the laminated film that has not been subjected to the drawing process are superimposed on each other, and the process is sequentially advanced. However, the method for manufacturing a non-aqueous electrolyte secondary battery of the present invention can be performed even when the drawn laminate films are overlapped with each other. Further, a cutting step 15 for cutting the laminate film into a predetermined dimension and a drawing step 16 for the laminate film
May be reversed, the laminated film before cutting may be subjected to a drawing process, and then the laminated film may be cut into a predetermined size and the process may be sequentially performed. Further, after the drawing process is performed on one of the long laminated films, the power generation element 10 obtained in the connecting step 17 is mounted on a predetermined position of the one of the laminated films, and the other long laminated film (the drawn film) is formed. (With or without drawing). Thereafter, the packaged laminated film can be cut into a predetermined size through a sealing step 19.

【0031】また、上述の本発明の実施の形態の非水電
解質二次電池の一構成要素である発電要素の他の構成例
を図5を参照して説明する。図5は上述の図1に示した
本発明の実施の形態の非水電解質二次電池のA―A’断
面図である。極群9にて構成される発電要素10のう
ち、正極板6はアルミ等の正極集電体21と正極活物質
22とから構成され、負極板7は銅等の負極集電体23
と負極活物質24とから構成される。また、正極活物質
22としては、以下の電池電極材料が挙げられる。即
ち、CuO、CuO、AgO、CuS、CuSO
などのI族金属化合物、TiS、SiO、SnOな
どのIV族金属化合物、V、V 、V
、Nb、Bi、SbなどのV族
金属化合物、CrO、Cr、MoO、MoS
、WO、SeOなどのVI族金属化合物、MnO
、MnなどのVII族金属化合物、Fe
、FeO、Fe、Ni、NiO、C
oO、CoOなどのVIII族金属化合物、又は、一
般式LixMX、LixMNyX2(M、NはIから
VIII族の金属、Xは酸素、硫黄などのカルコゲン化
合物を示す。)などで表される。例えば、リチウム−コ
バルト系複合酸化物、或いはリチウム−マンガン系複合
酸化物などの金属化合物、更に、ジスルフィド、ポリピ
ロール、ポリアニリン、ポリパラフェニレン、ポリアセ
チレン、ポリアセン系材料などの導電性高分子化合物、
擬グラファイト構造炭素材料などであるが、これらに限
定されるものではない。更に、負極活物質24として
は、以下の電池電極材料が挙げられる。即ち、カーボン
などの炭素質材料、特に黒鉛質材料、[例えば、上記炭
素質材料が、X線回析等による分析結果; 格子面間隔(d002) 3.33から3.05Å a軸方向の結晶子の大きさ La 200Å以上 c軸方向の結晶子の大きさ Lc 200Å以上 真密度 2.00から2.25g/cm また、異方性のピッチを2000℃以上の温度で焼成し
た黒鉛質粉末、望ましくは上記黒鉛質材料がLc<10
0nmの短繊維状炭素繊維、或いはメソカーボンマイク
ロビーズであるが、もちろんこれらの範囲に限定される
ものではない。] スズ酸化物や珪素酸化物といった金属酸化物、更に上記
の電気化学的活性物質に負極特性を向上される目的でリ
ンやホウ素を添加し改質を行った材料等が挙げられる。
また、負極活物質24にはリチウム金属、リチウム−ア
ルミニウム、リチウム−鉛、リチウム−スズ、リチウム
−アルミニウム−スズ、リチウム−ガリウム及びウッド
合金などのリチウム金属含有合金なども用いられるが、
これらに限定されるものではない。また、リチウム金属
やリチウム合金、リチウムを含有する有機化合物を併用
することや、予め電気化学的に還元することによって、
前記炭素質材料に予めリチウムを挿入することも可能で
ある。発電要素10を以上の構成としても本実施の形態
の非水電解質二次電池と同様の効果を得ることができ
る。また、図5に示した発電要素を内包する非水電解質
二次電池も、前述した本発明の本実施の形態の非水電解
質二次電池の製造方法により製造することができる。
In addition, the non-aqueous electrolyte of the above-described embodiment of the present invention
Another configuration example of the power generation element that is one component of the degraded secondary battery
Will be described with reference to FIG. FIG. 5 is shown in FIG. 1 described above.
A-A ′ cut of the non-aqueous electrolyte secondary battery according to the embodiment of the present invention
FIG. Power generating element 10 consisting of pole group 9
The positive electrode plate 6 includes a positive electrode current collector 21 such as aluminum and a positive electrode active material.
22, and the negative electrode plate 7 is made of a negative electrode current collector 23 such as copper.
And the negative electrode active material 24. In addition, the positive electrode active material
Examples of 22 include the following battery electrode materials. Immediately
, CuO, Cu2O, Ag2O, CuS, CuSO4
Group I metal compounds such as TiS2, SiO2, SnO
Which group IV metal compound, V2O5, V6O1 2, V
Ox, Nb2O5, Bi2O3, Sb2O3V group such as
Metal compound, CrO3, Cr2O3, MoO3, MoS
2, WO3, SeO2Group VI metal compounds such as MnO
2, Mn2O3Group VII metal compounds such as Fe
2O3, FeO, Fe3O4, Ni2O3, NiO, C
oO3VIII group metal compound such as CoO,
General formula LixMX2, LixMNyX2 (M and N are from I
Group VIII metals, X is chalcogenation of oxygen, sulfur, etc.
Show compound. ). For example, lithium-co
Baltic complex oxide or lithium-manganese complex
Metal compounds such as oxides, disulfides,
Roll, polyaniline, polyparaphenylene, polyace
Conductive polymer compounds such as Tylene and polyacene-based materials,
Pseudo-graphite structure carbon materials, etc.
It is not specified. Further, as the negative electrode active material 24,
Include the following battery electrode materials. That is, carbon
Such as carbonaceous materials, especially graphite materials,
Analysis result of raw material by X-ray diffraction or the like; Lattice spacing (d002) 3.33 to 3.05Å Size of crystallite in a-axis direction La 200Å or more Size of crystallite in c-axis direction Lc 200Å or more True density 2.00 to 2.25 g / cm3  In addition, anisotropic pitch is fired at a temperature of 2000 ° C or more.
Graphite material, desirably the above graphite material is Lc <10
0nm short fibrous carbon fiber or mesocarbon microphone
Robbies, but of course limited to these ranges
Not something. ] Metal oxides such as tin oxide and silicon oxide,
For the purpose of improving negative electrode characteristics
And materials modified by adding boron or boron.
The negative electrode active material 24 includes lithium metal, lithium
Luminium, lithium-lead, lithium-tin, lithium
-Aluminum-tin, lithium-gallium and wood
Although alloys containing lithium metal such as alloys are also used,
It is not limited to these. Also lithium metal
And lithium alloys, lithium-containing organic compounds
Or by electrochemical reduction in advance,
It is also possible to insert lithium in the carbonaceous material in advance.
is there. Even if the power generating element 10 has the above configuration, the present embodiment
The same effect as the non-aqueous electrolyte secondary battery can be obtained.
You. In addition, a non-aqueous electrolyte containing the power generating element shown in FIG.
The secondary battery is also the non-aqueous electrolyte of the present embodiment of the present invention described above.
Can be manufactured by a method for manufacturing a quality secondary battery.

【0032】[0032]

【発明の効果】以上で説明した本発明の非水電解質二次
電池は気密性が高く、振動、衝撃、曲げなどによる短絡
や漏液を防止することができる。また、製造が容易であ
り、安全性、作業性、生産性が高く、工程が少ないため
コストが低減される利点がある。また、全周縁部が略同
時に融着封口されることから、歩留まりを向上すること
ができる。
The non-aqueous electrolyte secondary battery of the present invention described above has high airtightness and can prevent short-circuit and liquid leakage due to vibration, impact, bending and the like. In addition, there is an advantage that manufacturing is easy, safety, workability, and productivity are high, and costs are reduced due to fewer steps. In addition, since the entire peripheral edge portion is sealed at substantially the same time, the yield can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 実施の形態のラミネートフィルムの断面図FIG. 1 is a cross-sectional view of a laminate film according to an embodiment.

【図2】 実施の形態の非水電解質二次電池の断面図FIG. 2 is a sectional view of the nonaqueous electrolyte secondary battery according to the embodiment;

【図3】 実施の形態の非水電解質二次電池のA―A’
断面図
FIG. 3 is a cross-sectional view of the non-aqueous electrolyte secondary battery according to the embodiment, taken along line AA ′.
Sectional view

【図4】 実施の形態の非水電解質二次電池の製造方法FIG. 4 is a method for manufacturing a non-aqueous electrolyte secondary battery according to an embodiment.

【図5】 実施の形態の非水電解質二次電池のA―A’
断面図
FIG. 5 is AA ′ of the non-aqueous electrolyte secondary battery according to the embodiment;
Sectional view

【符号の説明】[Explanation of symbols]

1. ラミネートフィルム 2. 樹脂フィルム 3. 融着性樹脂フィルム 4. 金属箔 5. パッケージ 6. 正極板 7. 負極板 8. セパレータ 9. 極群 10.発電要素 11.負極端子 12.正極端子 13.周縁部 14.圧痕パターン 15.切断工程 16.絞り加工工程 17.接続工程 18.重ね工程 19.封止工程 20.切断工程 21.正極集電体 22.正極活物質 23.負極集電体 24.負極活物質 1. 1. Laminated film Resin film 3. 3. Fusing resin film Metal foil 5. Package 6. Positive electrode plate 7. Negative electrode plate 8. Separator 9. Pole group 10. Power generation element 11. Negative electrode terminal 12. Positive electrode terminal 13. Peripheral part 14. Indentation pattern 15. Cutting process 16. Drawing process 17. Connection process 18. Stacking step 19. Sealing step 20. Cutting step 21. Positive electrode current collector 22. Positive electrode active material 23. Negative electrode current collector 24. Negative electrode active material

───────────────────────────────────────────────────── フロントページの続き (72)発明者 野阪 武義 大阪府高槻市古曽部町二丁目3番21号 株 式会社ユアサコーポレーション内 Fターム(参考) 5H011 AA09 AA17 CC02 CC06 CC10 DD03 DD06 DD13 EE04 FF02 KK04 5H029 AJ14 AJ15 AK02 AK03 AK05 AL06 AL07 AL12 AM00 AM01 BJ04 BJ12 BJ14 CJ03 CJ05 CJ28 DJ02 DJ04 DJ05 EJ01 EJ12 HJ15  ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Takeyoshi Nosaka 2-3-1, Kosobe-cho, Takatsuki-shi, Osaka F-term in Yuasa Corporation (Reference) 5H011 AA09 AA17 CC02 CC06 CC10 DD03 DD06 DD13 EE04 FF02 KK04 5H029 AJ14 AJ15 AK02 AK03 AK05 AL06 AL07 AL12 AM00 AM01 BJ04 BJ12 BJ14 CJ03 CJ05 CJ28 DJ02 DJ04 DJ05 EJ01 EJ12 HJ15

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】金属箔の内面に融着性樹脂フィルムを配し
たラミネートフィルム製パッケージ内に正極、負極及び
セパレータから構成される極群からなる発電要素を有
し、係るパッケージの周縁部が融着封口され、正極及び
負極それぞれに接続された電極端子が前記発電要素から
前記周縁部の外部に貫通する態様でなる非水電解質二次
電池であって、前記発電要素内の、その一部分が電解液
保持性の高いゲル電解質から成り、前記パッケージの全
周縁部が略同時に融着封口されてなることを特徴とする
非水電解質二次電池。
An electric power generating element comprising a positive electrode, a negative electrode and a separator is provided in a laminate film package in which a fusible resin film is disposed on the inner surface of a metal foil. A non-aqueous electrolyte secondary battery in a mode in which an electrode terminal that is sealed and connected to each of a positive electrode and a negative electrode penetrates from the power generating element to the outside of the peripheral portion, and a part of the non-aqueous electrolyte in the power generating element is electrolyzed. A non-aqueous electrolyte secondary battery comprising a gel electrolyte having a high liquid retention property, wherein the entire periphery of the package is fused and sealed substantially simultaneously.
【請求項2】金属箔の内面に融着性樹脂フィルムを配し
たラミネートフィルム製パッケージ内に正極、負極及び
セパレータから構成される極群からなる発電要素を有
し、係るパッケージの周縁部が融着封口され、正極及び
負極それぞれに接続された電極端子が前記発電要素から
前記周縁部の外部に貫通する態様でなる非水電解質二次
電池であって、前記発電要素内の、その一部分が電解液
保持性の高いゲル電解質から成り、前記パッケージの全
周縁部に圧痕パターンが略均一に分散されてなることを
特徴とする非水電解質二次電池。
2. A laminated film package in which a fusible resin film is disposed on the inner surface of a metal foil, a power generation element comprising a positive electrode group composed of a positive electrode, a negative electrode, and a separator. A non-aqueous electrolyte secondary battery in a mode in which an electrode terminal that is sealed and connected to each of a positive electrode and a negative electrode penetrates from the power generating element to the outside of the peripheral portion, and a part of the non-aqueous electrolyte in the power generating element is electrolyzed. A non-aqueous electrolyte secondary battery comprising a gel electrolyte having a high liquid retention property, wherein an indentation pattern is substantially uniformly dispersed over the entire periphery of the package.
【請求項3】前記電極端子が位置する前記周縁部に前記
融着性樹脂フィルムの一部が突出する態様でなることを
特徴とする請求項1又は請求項2に記載の非水電解質二
次電池。
3. The non-aqueous electrolyte secondary according to claim 1, wherein a part of the fusible resin film protrudes from the peripheral portion where the electrode terminal is located. battery.
【請求項4】ラミネートフィルムに絞り加工を施す絞り
加工工程と、セパレータ、正極板及び負極板を電解液保
持性の高いゲル電解質を介して積層又は巻回させ、発電
要素である極群を形成し、正極端子及び負極端子と前記
極群とを接続させる接続工程と、前記発電要素を内包さ
せ、電極端子をラミネートフィルム周縁部の外部に露出
させる態様で、絞り加工が施されたラミネートフィルム
とラミネートフィルムとを重ね合わせる重ね工程と、重
ね合わされたラミネートフィルムの全周縁部を同時に押
圧し、融着封口する封止工程と、からなることを特徴と
する非水電解質二次電池の製造方法。
4. A drawing process of drawing a laminate film, and laminating or winding a separator, a positive electrode plate and a negative electrode plate through a gel electrolyte having a high electrolyte retention property to form an electrode group as a power generating element. Then, a connection step of connecting the positive electrode terminal and the negative electrode terminal and the electrode group, and the power generation element is included, in a mode of exposing the electrode terminals to the outside of the laminate film peripheral portion, a laminated film subjected to drawing processing, A method for manufacturing a non-aqueous electrolyte secondary battery, comprising: a laminating step of laminating a laminated film; and a sealing step of simultaneously pressing the entire periphery of the laminated laminating film and fusing and sealing the laminated film.
【請求項5】所定気圧に雰囲気を減圧した上で前記封止
工程を行うことを特徴とする請求項4に記載の非水電解
質二次電池の製造方法。
5. The method for producing a non-aqueous electrolyte secondary battery according to claim 4, wherein the sealing step is performed after reducing the atmosphere to a predetermined pressure.
【請求項6】前記所定気圧を0.5気圧以下とすること
を特徴とする請求項5に記載の非水電解質二次電池の製
造方法。
6. The method according to claim 5, wherein the predetermined pressure is 0.5 atm or less.
【請求項7】前記封止工程は、前記電極端子と重ね合わ
されたラミネートフィルムの全周縁部との重合領域にお
いて、シート部材を介在させた押圧を行う工程としたこ
とを特徴とする請求項4に記載の非水電解質二次電池の
製造方法。
7. The method according to claim 4, wherein said sealing step is a step of performing a pressing with a sheet member interposed in a region where the electrode terminals and the entire peripheral portion of the laminated film overlapped. 3. The method for producing a non-aqueous electrolyte secondary battery described in 1. above.
JP22884299A 1999-08-12 1999-08-12 Non-aqueous electrolyte secondary battery and manufacturing method thereof Expired - Fee Related JP4449109B2 (en)

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JP2023550896A (en) * 2021-10-18 2023-12-06 エルジー エナジー ソリューション リミテッド Battery cell including a sealing part with an embossed pattern and a sealing block for manufacturing the same
JP7636066B2 (en) 2021-10-18 2025-02-26 エルジー エナジー ソリューション リミテッド Battery cell including sealing portion having embossed pattern and sealing block for manufacturing the same

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