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JP2001049147A - Coating composition - Google Patents

Coating composition

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Publication number
JP2001049147A
JP2001049147A JP11223145A JP22314599A JP2001049147A JP 2001049147 A JP2001049147 A JP 2001049147A JP 11223145 A JP11223145 A JP 11223145A JP 22314599 A JP22314599 A JP 22314599A JP 2001049147 A JP2001049147 A JP 2001049147A
Authority
JP
Japan
Prior art keywords
water
coating composition
coating
component
colloidal silica
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11223145A
Other languages
Japanese (ja)
Inventor
Misao Izumi
美佐夫 泉
Toshiyuki Honda
俊幸 本田
Kazuto Kamimura
和人 上村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SERASUTAA TORYO KK
Otsuka Chemical Co Ltd
Original Assignee
SERASUTAA TORYO KK
Otsuka Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SERASUTAA TORYO KK, Otsuka Chemical Co Ltd filed Critical SERASUTAA TORYO KK
Priority to JP11223145A priority Critical patent/JP2001049147A/en
Publication of JP2001049147A publication Critical patent/JP2001049147A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a coating composition easily applicable in a relatively short time, capable of markedly reducing problems such as air pollution, and capable of giving coating films of high hardness, water resistance, resistance to moisture/water permeability, corrosion-proofness, heat resistance, etc., by including, as the main components, colloidal silica and a calcium silicate. SOLUTION: This coating composition is obtained by including, as the main components, (A) colloidal silica and (B) a calcium silicate (pref. Wollastonite) and, pref. (C) a metal oxide-based hardening agent, esp. titanium oxide surface- coated with a metal oxide-based hardening agent; wherein it is preferable that, for the component B, in particular, such an aqueous dispersion containing 0.3-0.6 wt.% of an alkaline matter as to be prepared by dispersing the component B about 1-100 nm in particle size in water so as to contain 15-50 wt.% thereof in the aqueous dispersion, the compounding amount of the component B is 10-120 pts.wt. based on 100 pts.wt. of the component A (on a solid basis), and the compounding amount of the component C is 15-120 pts.wt. based on a total of 100 pts.wt. of the components A and B.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、塗料組成物に関す
る。更に詳しくは、有機成分を含まないか、含むとして
も極めて低含量とした水系の無機質塗料組成物であっ
て、耐水性、耐候性、防錆性、耐久性、着色性および作
業性等に優れた塗料組成物に関する。
[0001] The present invention relates to a coating composition. More specifically, it is a water-based inorganic coating composition containing no organic component or having a very low content even if it contains, and has excellent water resistance, weather resistance, rust resistance, durability, coloring property, workability, and the like. Paint compositions.

【0002】[0002]

【従来の技術】近年、作業環境ばかりでなく地球環境規
模での大気汚染で、塗料から排出される多量の有機溶剤
が問題視されている。そのため有機系塗料の有機溶剤量
低減対策として、水系化、ハイソリッド化、粉体化、無
溶剤化への転換が進められており、これらの中でも水系
塗料は、主溶剤が水であるため、有機溶剤いわゆるVO
Cの含有量を低減させ、有機溶剤型塗料のもつ大気汚
染、火災の危険性、毒性の問題を大幅に低減でき、従来
の溶剤型塗料からの変換が比較的容易なことから最も実
用化が進んでいる。
2. Description of the Related Art In recent years, due to air pollution not only in the working environment but also on a global environmental scale, a large amount of organic solvents discharged from coating materials has been regarded as a problem. Therefore, as measures to reduce the amount of organic solvents in organic paints, water-based, high-solid, powdered, conversion to solventless is being promoted, among these water-based paints, since the main solvent is water, Organic solvent, so-called VO
It is the most practical because it can reduce the content of C, greatly reduce the air pollution, fire danger and toxicity problems of organic solvent-based paints, and it is relatively easy to convert from conventional solvent-based paints. I'm advancing.

【0003】しかしながら、一般に常温乾燥型水系塗料
に用いられるポリマーには親水基を比較的多く有するも
のを使用せねばならず、また、ポリマーを水中に安定分
散させるために各種界面活性剤や親水性分散安定剤を使
用しなければならず、これら親水性成分が塗膜中に残存
しやすいため、塗膜の耐水性が劣っている。
[0003] However, polymers used in water-borne paints which are usually dried at room temperature must use polymers having a relatively large number of hydrophilic groups, and various surfactants and hydrophilic agents must be used to stably disperse the polymer in water. A dispersion stabilizer must be used, and since these hydrophilic components easily remain in the coating film, the coating has poor water resistance.

【0004】コロイダルシリカ及びコロイダルアルミナ
等のコロイダル金属酸化物或いはケイ酸ナトリウム、ケ
イ酸カリウム、ケイ酸リチウム等の水溶性ケイ酸アルカ
リ金属塩からなる無機質塗料は分散媒に主として水を使
用する水系塗料であり、水系塗料の利点を備え、更に硬
化被膜は耐熱、耐火、無煙性で燃焼時の有毒ガスの発生
もなく、かつ硬度が大で、耐摩耗性がよい、通気性がよ
い等の数々の無機質塗料としての利点を有する。しかし
ながら、そのほとんどのものは塗膜中にアルカリ分を含
むため、耐湿性もしくは耐水性が極端に悪く、現実には
用途面で非常に制限を受けている。また、コロイダル金
属酸化物の塗料は一般に造膜性が悪く、付着性も劣るの
で、多量の有機造膜助剤を必要とし、上記した無機質塗
料の特徴を著しく損なうものである。一方、塗膜の耐水
性、耐久性を改良するため、水溶性ケイ酸アルカリ金属
塩からなる塗料の場合、塗布後、120〜280℃程度
の加熱処理又は脱アルカリ処理を必要とするなど、作業
が煩雑で長時間を必要とする。
[0004] Inorganic coatings composed of colloidal metal oxides such as colloidal silica and colloidal alumina or water-soluble alkali metal silicates such as sodium silicate, potassium silicate and lithium silicate are aqueous coatings mainly using water as a dispersion medium. It has the advantages of water-based paints, and the cured film has heat resistance, fire resistance, smokelessness, no toxic gas generated during combustion, high hardness, good abrasion resistance, good air permeability, etc. Has an advantage as an inorganic paint. However, most of them have an alkali component in the coating film, and therefore have extremely poor moisture resistance or water resistance, and are practically very limited in application. In addition, a coating of a colloidal metal oxide generally has poor film-forming properties and poor adhesion, so that a large amount of an organic film-forming aid is required, which significantly impairs the characteristics of the above-mentioned inorganic coatings. On the other hand, in the case of a coating made of a water-soluble alkali metal silicate in order to improve the water resistance and durability of the coating film, a work such as a heat treatment at about 120 to 280 ° C. or a dealkalization treatment is required after application. Is complicated and requires a long time.

【0005】ところで、コロイダルシリカと無機質繊維
粉とからなる塗料としては、従来から知られており、例
えば、特公昭56−23466号公報には、コロイダル
シリカと顔料と無機質充填剤と無機質繊維粉とからなる
防露用塗料が提案されている。ここでの無機質繊維粉と
してはアスベストおよび岩綿が例示され、コロイダルシ
リカ固形分が全体固形分の約3〜30重量%であること
が開示されている。
[0005] By the way, as a paint comprising colloidal silica and inorganic fiber powder, there has been conventionally known, for example, Japanese Patent Publication No. 56-23466 discloses colloidal silica, pigment, inorganic filler, inorganic fiber powder. An anti-condensation paint consisting of: Examples of the inorganic fiber powder include asbestos and rock wool, and it is disclosed that the solid content of colloidal silica is about 3 to 30% by weight of the total solid content.

【0006】しかしながら、該公報にはケイ酸カルシウ
ムとコロイダルシリカとを組み合わせて得られる無機質
塗料は一切開示されておらず、用いられる岩綿等の無機
質繊維粉は、塗料組成物とした際にわずかな配合でその
粘度を大きく上昇させるため、概ねその配合量が全塗料
組成物の全固形分に対し10重量%を超えることができ
ず、だれ止め防止効果は得られるものの、無機繊維を大
量に配合することにより得られる強度のある塗膜を得る
という効果を確保することができない。
[0006] However, this publication does not disclose any inorganic coating obtained by combining calcium silicate and colloidal silica, and the inorganic fiber powder such as rock wool used in the coating composition has a small amount. In order to greatly increase the viscosity of the composition, the composition cannot generally exceed 10% by weight with respect to the total solids of the entire coating composition, and although the effect of preventing dripping can be obtained, a large amount of inorganic fibers is required. The effect of obtaining a strong coating film obtained by blending cannot be ensured.

【0007】また特公昭61-11980号には、特定
のフィラー、水溶性珪酸塩又はコロイダルシリカを含む
無機質塗料組成物が記載されているが、珪酸塩としては
珪酸カリ、珪酸リチウム、珪酸ソーダのような珪酸アル
カリ金属塩が使用されており、珪酸カルシウムのような
珪酸アルカリ土類金属塩は使用されず、しかもこれとコ
ロイダルシリカの併用もされていない。その他、特開昭
50−127930号、特開昭50−127933号、
特開昭50−157423号、特公昭59−34671
号には、珪酸塩,変性珪酸塩を用いる無機質塗料組成物
が開示されているが、これら珪酸塩には珪酸カルシウム
のような珪酸アルカリ土類金属塩は含まれていず、しか
もいずれもリン酸塩、もしくはホウリン酸系化合物の併
用が必須であり、また特公平6−11673号には、珪
酸アンモニウム、コロイダルシリカ、メタリン酸アルミ
ニウムA型を含む表面処理剤が記載されているが、珪酸
カルシウムとコロイダルシリカを併用する塗料組成物に
ついての記載はない。
Japanese Patent Publication No. 11980/1986 describes an inorganic coating composition containing a specific filler, a water-soluble silicate or colloidal silica. As the silicate, potassium silicate, lithium silicate and sodium silicate are used. Such an alkali metal silicate is used, an alkaline earth metal silicate such as calcium silicate is not used, and no colloidal silica is used with this. In addition, JP-A-50-127930, JP-A-50-127933,
JP-A-50-157423, JP-B-59-34671.
Discloses inorganic coating compositions using silicates and modified silicates, but these silicates do not contain alkaline earth metal silicates such as calcium silicate, and both of them contain phosphoric acid. It is essential to use a salt or a boric acid compound in combination. Japanese Patent Publication No. 6-11667 describes a surface treatment agent containing ammonium silicate, colloidal silica, and aluminum metaphosphate A type. There is no description of a coating composition using colloidal silica.

【0008】[0008]

【発明が解決しようとする課題】本発明の課題は、水系
および無機質塗料としての大気汚染、火災の危険性、毒
性の問題を大幅に低減できるという前記利点を損なわ
ず、且つ高硬度、耐水性、透湿透水性、耐候性、防錆
性、耐熱性、耐久性に優れ、比較的短時間に簡便に施工
可能な水系完全無機塗料組成物を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a water-based or inorganic paint which does not impair the advantages of air pollution, fire danger, and toxicity. Another object of the present invention is to provide a water-based complete inorganic coating composition which is excellent in moisture permeability and water permeability, weather resistance, rust resistance, heat resistance and durability, and can be easily applied in a relatively short time.

【0009】[0009]

【課題を解決するための手段】本発明は、コロイダルシ
リカおよびケイ酸カルシウムを主成分として含有してな
る塗料組成物に係る。
The present invention relates to a coating composition containing colloidal silica and calcium silicate as main components.

【0010】[0010]

【発明の実施の形態】以下に本発明の塗料組成物の各成
分について説明する。本発明で使用されるコロイダルシ
リカは、ケイ酸アルカリ溶液からアルカリ分を可及的に
除去したケイ酸コロイドで、ケイ酸コロイドの粒子径が
通常1〜100nm、好ましくは5〜30nmのものを
例示できる。なかでもケイ酸コロイドが15〜50重量
%となるように、水に分散させたアルカリ(NaO)
分0.3〜0.6重量%を含有するものが好ましい。アル
カリ分が多いと造膜性は良いが耐水性が劣り好ましくな
い。本発明に使用されるコロイダルシリカとしては一般
に市販されているものを使用でき、商品名「スノーテッ
クスS」、「スノーテックス40」(日産化学工業
製)、「アデライトAT30」(旭電化工業製)等を挙
げることができる。
BEST MODE FOR CARRYING OUT THE INVENTION Each component of the coating composition of the present invention will be described below. The colloidal silica used in the present invention is a silicate colloid obtained by removing as much alkali as possible from an alkali silicate solution, and has a particle diameter of usually 1 to 100 nm, preferably 5 to 30 nm. it can. Among them, alkali (Na 2 O) dispersed in water so that the silicate colloid becomes 15 to 50% by weight.
Those containing 0.3 to 0.6% by weight per minute are preferred. When the alkali content is large, the film-forming property is good, but the water resistance is poor, which is not preferable. As the colloidal silica used in the present invention, commercially available colloidal silica can be used, and trade names "Snowtex S", "Snowtex 40" (manufactured by Nissan Chemical Industries), "Adelite AT30" (manufactured by Asahi Denka Kogyo). And the like.

【0011】本発明に使用されるケイ酸カルシウムとし
ては例えばワラストナイト、ゾノトライト等を例示でき
る。ワラストナイトはCaSiOを主成分とする天然
に産出する白色針状結晶であり、安価なことからセメン
ト原料やプラスチック強化剤として広く用いられてい
る。本発明で使用するワラストナイトは、繊維状のもの
や塊状のものを問わず、そのままか、粉砕、分級したも
の、或いは焼成したものが使用可能であり、合成したも
のであってもよい。中でもできるだけ均質になるように
分級されたもの、もしくは合成されたものが好ましい。
繊維状物は粉砕方法及び産地によりアスペクト比の大き
なβ型のワラストナイトが耐ダートインパクト性と密着
性の向上の点から望ましい。具体的には、アスペクト比
が6以上の成分を60重量%以上、好ましくは80重量
%以上含有しており、繊維長40μm以下で、且つ繊維
径5μm以下の成分を80重量%以上、好ましくは95
重量%以上含有しているワラストナイトを使用するのが
好ましい。市販品としては「バイスタル」(大塚化学
製)等が挙げられる。
Examples of the calcium silicate used in the present invention include wollastonite, zonotolite and the like. Wollastonite is a naturally occurring white needle-shaped crystal mainly composed of CaSiO 3 , and is widely used as a cement raw material and a plastic reinforcing agent because of its low cost. The wollastonite used in the present invention may be fibrous or lump, as it is, pulverized, classified, or calcined, and may be synthesized. Among them, those classified so as to be as homogeneous as possible or those synthesized are preferred.
The fibrous material is preferably β-type wollastonite having a large aspect ratio depending on the pulverization method and the production place, from the viewpoint of improving the dart impact resistance and the adhesion. Specifically, a component having an aspect ratio of 6 or more contains 60% by weight or more, preferably 80% by weight or more, and a component having a fiber length of 40 µm or less and a fiber diameter of 5 µm or less is 80% by weight or more, preferably 95
It is preferable to use wollastonite containing not less than% by weight. Commercially available products include “Vistal” (manufactured by Otsuka Chemical).

【0012】ゾノトライトはCaSiOを主成分と
し、ワラストナイトと同等品であり、繊維長40μm以
下で、アスペクト比が6以上の成分を60重量%以上、
好ましくは80重量%以上含有してものが望ましい。市
販品としてはゾノトライトウイスカー(大塚化学製)等
が挙げられる。
Zonotorite contains CaSiO 3 as a main component and is equivalent to wollastonite. A component having a fiber length of 40 μm or less and an aspect ratio of 6 or more contains 60% by weight or more.
Preferably, it is contained in an amount of 80% by weight or more. Commercially available products include zonotolite whiskers (manufactured by Otsuka Chemical).

【0013】上記ケイ酸カルシウムの配合量は、コロイ
ダルシリカ(固形換算量)100重量部に対して10〜
120重量%とするのが好ましく、更に好ましくは13
〜85重量%とするのがよい。ケイ酸カルシウムの配合
量が少なすぎると造膜性が低下してクラックを発生する
のみならず、付着性も劣る。また、多すぎるとクラック
防止の点ではよいが、顔料の粘結性が低下し、付着性も
損なわれ、不都合が生じる。
The amount of the calcium silicate is 10 to 10 parts by weight of colloidal silica (solid basis).
Preferably it is 120% by weight, more preferably 13% by weight.
It is good to be ~ 85% by weight. If the amount of calcium silicate is too small, not only does the film-forming property deteriorate, cracks occur, but also the adhesion is poor. On the other hand, if the amount is too large, it is good in preventing cracks, but the cohesiveness of the pigment is reduced, the adhesion is impaired, and disadvantages occur.

【0014】本発明の塗料組成物には必要に応じて金属
酸化物系硬化剤を用いることができる。金属酸化物系硬
化剤は、金属酸化物を無機担体に被覆したものであり、
例えば噴霧、沈殿及び/又は粉砕等の操作により得られ
る。金属酸化物としては、Mg、Ca、Ba、Ti、Z
r、Fe、Zn、Al、Si、Sn等の金属元素の酸化
物が挙げられ、無機担体としては酸化アルミニウム(A
)や酸化チタン(TiO)等が挙げられる。
被覆する金属酸化物は単独もしくは2種以上用いてもよ
い。
A metal oxide-based curing agent can be used in the coating composition of the present invention, if necessary. Metal oxide-based curing agent is a metal oxide coated on an inorganic carrier,
For example, it is obtained by operations such as spraying, sedimentation and / or pulverization. As metal oxides, Mg, Ca, Ba, Ti, Z
oxides of metal elements such as r, Fe, Zn, Al, Si, Sn, etc., and aluminum oxide (A
l 2 O 3 ) and titanium oxide (TiO 2 ).
The metal oxide to be coated may be used alone or in combination of two or more.

【0015】好ましい金属酸化物系硬化剤は、酸化チタ
ンを無機担体としたもので、このものは、公知の硫酸法
或いは塩素法によって製造された酸化チタンに水酸化ア
ルミニウム及び/又は二酸化珪素を被覆したもの、水酸
化アルミニウム及び水酸化亜鉛を被覆したもの等が挙げ
られ、塗膜の表面平滑性に優れる点で好ましい。これら
の金属酸化物系硬化剤は市販されており「チタン白JR
800」、「チタン白JR801」、「チタン白JR7
01」、「チタン白JR901」(テイカ製)等が挙げ
られる。
[0015] A preferred metal oxide-based curing agent uses titanium oxide as an inorganic carrier. The titanium oxide produced by a known sulfuric acid method or chlorine method is coated with aluminum hydroxide and / or silicon dioxide. And coated with aluminum hydroxide and zinc hydroxide, and the like, which is preferable in that the coating film has excellent surface smoothness. These metal oxide-based curing agents are commercially available and are referred to as “Titanium White JR
800 "," Titanium White JR801 "," Titanium White JR7 "
01 "," Titanium White JR901 "(manufactured by Teica) and the like.

【0016】上記金属酸化物系硬化剤の配合量は、ケイ
酸カルシウムとコロイダルシリカとの合計量100重量
部(固形分)に対して15〜120重量%とするのが好
ましく、更に好ましくは25〜100重量%とするのが
よい。金属酸化物系硬化剤の配合量が少なすぎると、塗
膜の強度の低下に加えて隠蔽性も低下する。また、多す
ぎると隠蔽性の点で好ましいが、塗膜強度の低下となり
不都合が生じる。
The compounding amount of the metal oxide-based curing agent is preferably 15 to 120% by weight, more preferably 25 to 120% by weight, based on 100 parts by weight (solid content) of the total of calcium silicate and colloidal silica. The content is preferably set to と す る 100% by weight. If the amount of the metal oxide-based curing agent is too small, not only the strength of the coating film is reduced but also the concealing property is reduced. On the other hand, if the amount is too large, it is preferable in terms of concealing properties, but the strength of the coating film is reduced and disadvantages occur.

【0017】コロイダルシリカとケイ酸カルシウムとか
らなる本発明の塗料組成物は、水を分散媒とし、均一に
混合分散される。
The coating composition of the present invention comprising colloidal silica and calcium silicate is uniformly mixed and dispersed using water as a dispersion medium.

【0018】本発明の塗料組成物は、水系故、コロイダ
ルシリカの持つ遊離ケイ酸イオンとケイ酸カルシウム中
の溶出カルシウムイオンとの結合に加えて、更に必要に
より併用されている金属酸化物系硬化剤が前記結合体中
の余剰ケイ酸イオンと化学反応するために、塗装後は水
の揮散によってこれらの反応が一層助長され、室温下で
も乾燥性に優れ、水不溶性膜を形成する。従って、強制
乾燥処理を必ずしも要せず、重ね塗りも容易に行うこと
ができる。また、脱アルカリ処理を必要とせず、重ね塗
り時間が短くてすむことから作業性が著しく向上する。
また、塗膜は半光沢を有し、亀裂を生じることが無いと
いう特徴を有する。本発明の塗料組成物の塗膜は十分な
耐水性を有しているが、透湿性、透水性塗膜のため、防
(撥)水性を必要とする場合には、塗膜本来の性能を損
なわない程度で防(撥)水剤を添加することができる。
Since the coating composition of the present invention is water-based, in addition to the bonding of free silicate ions of colloidal silica with calcium ions eluted in calcium silicate, the metal oxide-based curing agent optionally used in combination is used. Since the agent chemically reacts with the excess silicate ions in the conjugate, after the coating, these reactions are further promoted by the volatilization of water, and are excellent in dryness even at room temperature and form a water-insoluble film. Therefore, the forced drying treatment is not always required, and the recoating can be easily performed. Further, since no alkali removal treatment is required and the recoating time is short, workability is remarkably improved.
Further, the coating film has a characteristic that it has a semi-gloss and does not crack. Although the coating film of the coating composition of the present invention has sufficient water resistance, it is a moisture-permeable and water-permeable coating film. A water-proof (repellent) water repellent can be added to such an extent that the water-repellent does not impair.

【0019】本発明の塗料組成物には、必要に応じて、
弁柄、黒鉛、その他焼成複合金属酸化物顔料(ブラウ
ン、グリーン、イエロー、ブルー、ブラック等)を用い
て有色塗料を造ることも可能で、更に要すれば、炭酸石
灰粉、クレー、タルク、アルミナホワイト、雲母粉、珪
石粉等の体質顔料、リン酸アルミニウム、モリブデン酸
亜鉛、亜鉛末等の防錆顔料、アルミニウム粉、ステンレ
スフレーク等の金属顔料、パール雲母粉、鱗片状酸化鉄
粉等の顔料をそれぞれ添加してもよく、これらの他、分
散湿潤助剤、硬化促進剤、消泡剤等の添加剤を本発明の
目的を損なわない範囲で適宜配合することができる。
尚、淡彩色で使用する場合には、着色力の大きな市販の
一般エマルションペイント用液状着色剤(ユニバーサル
カラー)を本塗料組成物の特性を損なわない範囲で、調
色のために添加してもよい。
The coating composition of the present invention may contain, if necessary,
It is also possible to make colored paints using red iron oxide, graphite, and other calcined composite metal oxide pigments (brown, green, yellow, blue, black, etc.). If necessary, carbonated lime powder, clay, talc, alumina Extender pigments such as white, mica powder, silica powder, rust preventive pigments such as aluminum phosphate, zinc molybdate, and zinc powder; metal powders such as aluminum powder and stainless flake; pigments such as pearl mica powder and flaky iron oxide powder May be added, and in addition to these, additives such as a dispersion wetting aid, a curing accelerator, and an antifoaming agent may be appropriately compounded as long as the object of the present invention is not impaired.
When used in a light color, a commercially available liquid colorant for a general emulsion paint (universal color) having a large coloring power may be added for toning as long as the properties of the present coating composition are not impaired. Good.

【0020】本発明の塗料組成物の製造に際しては、通
常の水系塗料の製造方式によって行うことができ、特に
独自の装置を必要としない。保管や流通に際しては、本
発明の塗料組成物は一液型としても取り扱うことができ
るが、通常は二液以上としておき、使用直前に混合して
用いる。本発明の塗料組成物を二液型で用いる場合、第
一液に主としてコロイダルシリカ成分を含有させ、第二
液に主としてケイ酸カルシウム成分及び金属酸化物系硬
化剤、その他成分を含有させた二液とするのが好まし
い。
The production of the coating composition of the present invention can be carried out by a usual aqueous coating production method, and does not particularly require a unique apparatus. During storage and distribution, the coating composition of the present invention can be handled as a one-pack type, but is usually used in two or more parts and mixed immediately before use. When the coating composition of the present invention is used in a two-pack type, the first liquid mainly contains a colloidal silica component, and the second liquid mainly contains a calcium silicate component, a metal oxide-based curing agent and other components. It is preferably a liquid.

【0021】本発明の塗料組成物の塗装方法としては、
原液のまま、もしくは必要に応じて水で希釈して、刷
毛、ロール刷毛、エアスプレー、エアレススプレー、浸
漬塗り等で行うことができ、必要に応じて適宜塗り重ね
を行うこともできる。
The coating method of the coating composition of the present invention includes:
The undiluted solution or, if necessary, dilution with water can be used for brushing, roll brushing, air spraying, airless spraying, dip coating, or the like, and can also be applied as needed.

【0022】本発明のコロイダルシリカ、ケイ酸カルシ
ウム及び金属酸化物系硬化剤を主成分とした塗料組成物
により、水系無機質塗料の本来の長所を損なうことな
く、1)塗装作業性、2)乾燥性、3)耐水性、4)耐
候性、5)防錆性、6)耐久性に優れた仕上げを行うこ
とができる。更に豊富な色調(濃彩色から淡彩色が可
能)を有するほか、一般常乾型水系無機質塗料には見ら
れない“半つや有り”仕上げが可能である。
The coating composition containing the colloidal silica, calcium silicate and metal oxide-based curing agent of the present invention as main components does not impair the original advantages of water-based inorganic coatings, 1) coating workability, and 2) drying. , 3) water resistance, 4) weather resistance, 5) rust resistance, and 6) finish with excellent durability. In addition to having an abundant color tone (possible from dark to light colors), it is possible to achieve a "half gloss" finish not found in general dry-drying water-based inorganic paints.

【0023】本発明の塗料組成物が塗装される基材(被
塗装体)としては、例えば、コンクリート、モルタル、
スレート、瓦等のセメント製材、焼成煉瓦等であり、そ
れらの耐久性仕上げ用として、また、鉄、鋼製品の耐熱
及び防錆仕上げを目的とする塗装に適する。
The substrate (object to be coated) on which the coating composition of the present invention is applied includes, for example, concrete, mortar,
It is a cement material such as a slate or a tile, a fired brick, or the like, and is suitable for a durable finish thereof, and a coating for a heat-resistant and rust-proof finish of an iron or steel product.

【0024】本発明の塗料組成物は特に有機物を含まな
いか、ほとんど含まない無機質塗料組成物であるため、
塗膜は勿論、原液も無臭であり、人体に対する影響が極
めて低く、学校や病院等の内装用に、また、施工時の引
火性の危険がないのは勿論、塗膜も不燃無煙性故、道
路、トンネル内部の塗り替え用、モルタル吹き付け法面
の耐久性仕上げ用にも好適である。なお、適度な湿気透
過性膜を形成するので、透湿性を要求される内装用にも
推奨しうる。
The coating composition of the present invention is an inorganic coating composition containing no or almost no organic substances.
Not only the coating film but also the undiluted solution is odorless, has a very low effect on the human body, is used for interiors of schools and hospitals, and has no danger of flammability during construction. It is also suitable for repainting inside roads and tunnels, and for durability finishing of mortar spraying slopes. In addition, since an appropriate moisture-permeable film is formed, it can also be recommended for interiors requiring moisture permeability.

【0025】[0025]

【実施例】以下に実施例および比較例を挙げて説明する
が、何らこれらに限定されるものではない。なお単に部
とあるのは重量部を示す。
The present invention will be described below with reference to examples and comparative examples, but is not limited thereto. It is to be noted that “parts” means “parts by weight”.

【0026】実施例1 スノーテックスS 87.2部(固形分換算量)を容器
に秤取し、それに11.9部のバイスタルを加え、小型
ディスパーで約30分間分散を行ってから、粘度調整の
目的で2%水溶液に調製したDKシックナーSCT−2
70(固形分換算量で0.9部)を加えて、更に約10
分間分散を続けて塗料組成物を作製した。
Example 1 87.2 parts (in terms of solid content) of Snowtex S were weighed into a container, 11.9 parts of vistal was added thereto, and the mixture was dispersed for about 30 minutes with a small disper, and then the viscosity was adjusted. DK thickener SCT-2 prepared in 2% aqueous solution for the purpose of
70 (0.9 parts in terms of solid content), and about 10
Dispersion was continued for a minute to prepare a coating composition.

【0027】実施例2 実施例1の要領に準じて、実施例2の塗料組成物を得
た。 実施例3 2%水溶液に調製したDKシックナーSCT−270
(固形分換算量で0.7部)を容器に秤取、バイスタル
16.1部とチタン白JR800 34.7部を加え、卓
上ミキサーで約20分間混練後、小型の水冷式3本ロー
ルミルで2回分散を行い、バイスタルとチタン白の分散
ペーストを作製した。尚、作製に際し、粘性調整及び作
業用には脱イオン水を用いた。塗装前にこの分散ペース
トにスノーテックスS 48.5部(固形分換算量)を
加えて均一にする。尚、上記セパレート型塗料は、バイ
スタル、チタン白分散ペーストを主剤、スノーテックス
Sをバインダーとして取り扱うこととする。
Example 2 A coating composition of Example 2 was obtained in the same manner as in Example 1. Example 3 DK thickener SCT-270 prepared in 2% aqueous solution
(0.7 parts in terms of solid content) was weighed into a container, 16.1 parts of Vistal and 34.7 parts of Titanium White JR800 were added, kneaded with a table mixer for about 20 minutes, and then with a small water-cooled three-roll mill. Dispersion was performed twice to prepare a paste of vistal and titanium white. In the preparation, deionized water was used for viscosity adjustment and work. Before coating, 48.5 parts (in terms of solid content) of Snowtex S are added to the dispersed paste to make it uniform. Note that the above-mentioned separate type paint is treated with vistal and titanium white dispersion paste as main components, and Snowtex S as a binder.

【0028】実施例4〜8 実施例3に準じて、実施例4〜8の二液型塗料組成物を
作製した。 実施例9 実施例3に準じて、2%DKシックナーSCT−270
中に、表に記載するバイスタル、チタン白JA−1及び
3号亜鉛華を加え分散し、実施例9の主剤を作製した。
使用に際して表記載のバインダーを所定量加えて均一に
した。 実施例10〜12 実施例3に準じて実施例10(黒)、同11(赤錆色)
及び同12(黄色)の主剤を作製した。尚、実施例10
〜12の主剤には、消泡剤(BYK−W)を添加した。
Examples 4 to 8 According to Example 3, two-pack type coating compositions of Examples 4 to 8 were prepared. Example 9 According to Example 3, 2% DK thickener SCT-270
Vistal, titanium white JA-1 and No. 3 zinc white described in the table were added and dispersed therein to prepare a main ingredient of Example 9.
At the time of use, a predetermined amount of a binder described in the table was added to make the mixture uniform. Examples 10 to 12 Examples 10 (black) and 11 (red rust) according to Example 3.
And 12 (yellow) base materials were prepared. Example 10
An antifoaming agent (BYK-W) was added to the base materials No. to No. 12.

【0029】実施例13 2%DKシックナーSCT−270(固形分換算量で
0.8部)の約1/3量とバイスタル16.3部とを卓上
ミキサーで約20分間混練した後、小型の水冷式3本ロ
ールミルで2回分散して、バイスタル分散ペースト(ペ
ースト1と称す)を作製した。次いで、アルミペースト
48−316(固形分換算量で23.8部)を容器に秤
取し、エチルセロソルブ10部と残量のシックナーSC
T−270を加えて、卓上ミキサーで約20分間撹拌
し、均一にし、アルミペースト(ペースト2と称す)を
作製した。使用に際し、ペースト1とペースト2を加え
て混合し、その混合物に所定量のバインダーを加えて均
一にした。
Example 13 About 1/3 of 2% DK Thickener SCT-270 (0.8 parts in terms of solid content) and 16.3 parts of Vistal were kneaded with a desktop mixer for about 20 minutes, and then mixed with The mixture was dispersed twice by a water-cooled three-roll mill to prepare a vistal dispersion paste (referred to as paste 1). Next, aluminum paste 48-316 (23.8 parts in terms of solid content) was weighed into a container, and 10 parts of ethyl cellosolve and the remaining amount of thickener SC were measured.
T-270 was added, and the mixture was stirred with a desktop mixer for about 20 minutes to make it uniform, thereby producing an aluminum paste (referred to as paste 2). In use, Paste 1 and Paste 2 were added and mixed, and a predetermined amount of a binder was added to the mixture to make it uniform.

【0030】実施例14 2%DKシックナーSCT−270(固形分換算量で
0.4部)を容器に秤取、次いでバイスタル18.6部を
加え、実施例13に準じてバイスタル分散ペースト(ペ
ースト1と称す)を作製した。次にステンレスフレーク
RFA4000(固形分換算量で41.9部)にエチル
セロソルブ7.4部を加えて均一にする(ペースト2と
称す)。使用に際し、ペースト1とペースト2とを加え
た混合物に所定のバインダーを加え撹拌して均一にし
た。
Example 14 2% DK Thickener SCT-270 (0.4 parts in terms of solid content) was weighed into a container, and 18.6 parts of Vistal was added. 1). Next, 7.4 parts of ethyl cellosolve is added to stainless flake RFA4000 (41.9 parts in terms of solid content) to make it uniform (referred to as paste 2). At the time of use, a predetermined binder was added to a mixture obtained by adding the paste 1 and the paste 2, and the mixture was stirred to be uniform.

【0031】実施例15 実施例14に準じて2%DKシックナーSCT−270
(固形分換算量で0.4部)にバイスタル17.8部、更
にエチルセロソルブ3.8部を容器に秤取し、混練、分
散工程を経て、バイスタル分散ペースト(ペースト1と
称す)を作製した。塗装に際し、ペースト1に所定量の
バインダーと表記載の亜鉛末Fを混合し、均一にした。
Example 15 2% DK thickener SCT-270 according to Example 14
17.8 parts of Vistal and 3.8 parts of Ethyl Cellosolve were weighed into a container (0.4 parts in terms of solid content), and kneaded and dispersed, to produce a bistable dispersion paste (referred to as paste 1). did. At the time of coating, paste 1 was mixed with a predetermined amount of a binder and zinc dust F shown in the table to make the paste uniform.

【0032】[0032]

【表1】 [Table 1]

【0033】[0033]

【表2】 [Table 2]

【0034】1)大塚化学(株)製 繊維状ケイ酸カル
シウム(ワラストナイト) 2)日産化学工業(株)製 水分散型シリカゾル(加熱
残分 30.9%) 3)日産化学工業(株)製 水分散型シリカゾル(加熱
残分 40.8%) 4)旭電化工業(株)製 水分散型シリカゾル(加熱残
分 30.6%) 5)第一工業製薬(株)製 ポリエーテルポリウレタン
・ブチルカルビトール水溶液(加熱残分 20%) 6)テイカ(株)製 アルミナ、シリカ処理酸化チタン 7)テイカ(株)製 アルミナ処理酸化チタン 8)テイカ(株)製 アルミナ、シリカ、酸化亜鉛処理
酸化チタン 9)テイカ(株)製 アルミナ、ジルコニア処理酸化チ
タン
1) Fibrous calcium silicate (Wollastonite) manufactured by Otsuka Chemical Co., Ltd. 2) Water-dispersible silica sol manufactured by Nissan Chemical Industry Co., Ltd. (heating residue: 30.9%) 3) Nissan Chemical Industry Co., Ltd. 4) Water-dispersible silica sol (heating residue: 40.8%) 4) Asahi Denka Kogyo Co., Ltd. water-dispersible silica sol (heating residue: 30.6%) 5) Daiichi Kogyo Seiyaku Co., Ltd. polyether polyurethane・ Butyl carbitol aqueous solution (heating residue 20%) 6) Alumina, silica-treated titanium oxide manufactured by Teica Co., Ltd. 7) Alumina-treated titanium oxide manufactured by Teica Co., Ltd. 8) Alumina, silica, zinc oxide processed by Teika Co., Ltd. Titanium oxide 9) Alumina, zirconia treated titanium oxide manufactured by Teica

【0035】10)テイカ(株)製 無処理酸化チタン 11)大日精化(株)製 複合金属酸化物系黒顔料 12)森下仁丹(株)製 13)バイエル社製 チタニウムエロー 14)東洋アルミ(株)製 リーフィング型ステンレス
フレーク 15)東洋アルミ(株)製 水系リーフィング型アルミ
ニウムフレーク 16)白水化学工業(株)製 17)白石工業(株)製 18)ビック・ケミー・ジャパン 19)白水化学工業(株)製 表中の割合は、固形分換算量を示す(以下、同様)。
10) Untreated titanium oxide manufactured by Teika Corporation 11) Composite metal oxide black pigment manufactured by Dainichi Seika Co., Ltd. 12) Nittan Morishita 13) Titanium Yellow manufactured by Bayer Corporation 14) Toyo Aluminum ( Leafing type stainless steel flake manufactured by Toyo Aluminum Co., Ltd. 15) Water-based leafing type aluminum flake manufactured by Toyo Aluminum Co., Ltd. 16) Shirasu Chemical Industry Co., Ltd. 17) Shiraishi Industry Co., Ltd. 18) Big Chemie Japan 19) Shirasu Chemical Industry Co., Ltd. The ratios in the table below indicate the solid content conversion amounts (the same applies hereinafter).

【0036】比較例1〜7 同様にして表3記載の割合の各成分を配合して比較例の
無機質コーティング材を作製した。比較例の各試料の作
成方法としては、下記比較例7を除いて表1〜2記載の
実施例の試料調製要領に準じて行った。
Comparative Examples 1 to 7 In a similar manner, the components shown in Table 3 were blended to prepare inorganic coating materials of Comparative Examples. Except for Comparative Example 7 below, the method of preparing each sample of Comparative Example was performed in accordance with the sample preparation procedure of Examples described in Tables 1 and 2.

【0037】比較例7 リチウムシリケートLSS−75(固形分換算量で2
6.5部)とバイスタル16.2部を容器に秤取し、小型
ディスパーで約30分間分散を行って主剤を作製した。
塗装前に、所定量の亜鉛末Fを加え、均一にした。
Comparative Example 7 Lithium silicate LSS-75 (2 in terms of solid content)
6.5 parts) and 16.2 parts of Vistal were weighed into a container and dispersed with a small disper for about 30 minutes to prepare a base material.
Before painting, a predetermined amount of zinc dust F was added to make the powder uniform.

【0038】[0038]

【表3】 [Table 3]

【0039】21)大塚化学(株)製 繊維状6チタン
酸カリウム(中性) 22)大塚化学(株)製 繊維状硼酸マグネシウム 23)四国化成工業(株)製 繊維状硼酸アルミニウム 24)昭和鉱業(株)製 繊維状ケイ酸マグネシウム 25)昭和鉱業(株)製 繊維状ケイ酸マグネシウム 26)日産化学工業(株)製 21−3%リチウムシリ
ケート(加熱残分 21.3%)
21) Fibrous potassium hexatitanate (neutral) manufactured by Otsuka Chemical Co., Ltd. 22) Fibrous magnesium borate manufactured by Otsuka Chemical Co., Ltd. 23) Fibrous aluminum borate manufactured by Shikoku Chemicals Corporation 24) Showa Mining Fibrous magnesium silicate manufactured by Co., Ltd. 25) Fibrous magnesium silicate manufactured by Showa Mining Co., Ltd. 26) Nissan Chemical Industries, Ltd. 21-3% lithium silicate (heating residue: 21.3%)

【0040】試験例1 トルエンで洗浄した片面磨きガラス板(150×70×
2mm)の磨き面側に各試料1.2〜1.3g/枚の塗付
け量で刷毛で塗装し、室内で約20分間乾燥後、更に同
様の塗付け量で刷毛で2回目の塗装を行い、5日間室内
で養生して検体を作製した。尚、本試験で基材にガラス
板を用いたのは、カルシウムイオン等の影響を考慮した
ためである。尚、試験方法は下記に従った。結果を表4
〜6に示す。
Test Example 1 Single-side polished glass plate (150 × 70 ×
2 mm) on the polished surface side, using a brush with a coating amount of 1.2 to 1.3 g / sheet for each sample, drying in a room for about 20 minutes, and then applying a second coating with a brush with the same coating amount The specimen was cured for 5 days in the room to prepare a specimen. In addition, the reason why the glass plate was used as the base material in this test was to consider the influence of calcium ions and the like. In addition, the test method followed the following. Table 4 shows the results
To # 6.

【0041】(1)混和性:主剤とバインダーとを所定
の割合で混和し、均一とする場合の難易度によって評価
する。 ◎:良好、○:やや時間を要すが十分に混和する、△:
かなり時間を要す、×:凝集体を生じ、混和せず (2)可使時間:塗料組成物を作製後、使用可能な時間
を測定した。 ◎:8時間以上、△:1〜8時間まで、×:1時間未満 (3)塗装作業性:JIS K 5400 6.1(刷
毛塗り) ◎:良好、△:刷毛重し (4)乾燥時間:JIS K 5400 6.5 ◎:20分以内で硬化 (5)重ね塗り適合性:JIS K 5400 6.8 :支障無し、△:やや刷毛が重く感じる、×:チェッキ
ングもしくはクラックを生じる (6)塗膜の外観 JIS K 5400 7.1 :正常、○:つぶ、面粗さが少し認められる、:つぶが
多く認められる。もしくは変色が認められる、×:チェ
ッキングもしくはクラックが認められる (7)鉛筆引っかき値:JIS K 5400 8.
4.2 (8)テープ貼付テスト:塗膜の表面に幅12mmのセ
ロハン粘着テープを強く圧着した後、直ちに引き離し、
テープ面の塗膜による汚れ(付着)の程度を観察評価す
る。 :移色なし、○:極わずかに移色あり、△:移色あり、
×:移色および剥落 (9)付着性:JIS K 5400 8.5.3(X
カットテープ法) (10)60度光沢度: JIS K 5400 7.
6(鏡面光沢度測定法) (11)耐水性:JIS K 5400 8.19 清水に10日間浸漬後、引き上げて塗膜の状態を観察
し、異状の有無を調べる。 :異状なし、○:塗膜が少し溶出、△:塗膜成分がかな
り溶出、×:塗膜成分がほとんど溶出し、下地が露出
(1) Miscibility: Evaluated according to the difficulty in mixing the main agent and the binder at a predetermined ratio to make them uniform. ◎: good, ○: slightly time-consuming but sufficiently mixed, △:
It takes a considerable amount of time. ×: Agglomerates are formed and are not mixed. (2) Pot life: Usable time after preparing the coating composition was measured. ◎: 8 hours or more, Δ: 1 to 8 hours, ×: less than 1 hour (3) Coating workability: JIS K 5400 6.1 (brush coating) :: good, Δ: brush weight (4) Drying time : JIS K 5400 6.5 ◎: Cured within 20 minutes (5) Overcoating compatibility: JIS K 5400 6.8: No hindrance, Δ: Slightly heavy brush, ×: Checking or cracking (6) ) Appearance of coating film JIS K 5400 7.1: Normal, ○: Crushing, slight surface roughness observed,: Crushing observed. Or, discoloration is recognized. ×: Checking or cracking is recognized. (7) Pencil scratching value: JIS K 5400
4.2 (8) Tape application test: A cellophane adhesive tape having a width of 12 mm was strongly pressed on the surface of the coating film, and then immediately separated,
Observe and evaluate the degree of contamination (adhesion) by the coating film on the tape surface. : No color transfer, ○: Very slight color transfer, Δ: Color transfer,
×: color transfer and peeling (9) Adhesion: JIS K 5400 8.5.3 (X
(Cut tape method) (10) Gloss degree at 60 degrees: JIS K 5400 7.
6 (Specular gloss measurement method) (11) Water resistance: JIS K 5400 8.19 After dipping in clear water for 10 days, pull up, observe the state of the coating film, and check for any abnormalities. : No abnormality, ○: Coating slightly eluted, Δ: Coating component considerably eluted, ×: Coating component almost eluted, base exposed

【0042】[0042]

【表4】 [Table 4]

【0043】[0043]

【表5】 [Table 5]

【0044】[0044]

【表6】 [Table 6]

【0045】試験例2 サンドペーパー#40で研磨し、トルエンで洗浄した1
50×70×0.8mmの鋼板(JIS K 5410
SPCC1505004)に下記表7に示す塗装系で
作製した検体について試験を行った結果を表8に示す。
Test Example 2 Polished with sandpaper # 40 and washed with toluene 1
50 × 70 × 0.8 mm steel plate (JIS K5410
Table 8 shows the results of a test performed on a sample prepared using the coating system shown in Table 7 below (SPCC1505004).

【0046】[0046]

【表7】 [Table 7]

【0047】注)上記塗装系でプライマーは180g/
/回の塗付量で、各上塗は130g/m/回の塗
付量で刷毛で塗装し、5日間室内で養生してから供試し
た。
Note) In the above coating system, the primer was 180 g /
In coat-weight of m 2 / dose, each overcoat was coated with a brush in a coating with the amount of 130 g / m 2 / dose, this was subjected after curing for 5 days room.

【0048】(1)塗膜の色:目視による (2)膜厚:エルコメーターにより計測 (3)鉛筆引っかき値:JIS K 5400 8.
4.2 (4)付着性:JIS K 5400 8.5.3 (5)耐水性:20℃の清水に30日間浸漬 ◎:異状なし、×:塗膜成分がほとんど溶出し、下地が
露出 (6)耐塩水性:20℃で3%の食塩水に15日間浸漬 ◎:異状なし、△:変色有り、×:点錆発生 (7)耐溶剤性:20℃で各溶剤中に10日間浸漬 ◎:異状なし (8)耐熱性:500℃で3時間加熱後、直ちに水冷、
室温放置(1時間)する。5反復。 ◎:異状なし、△:変色有り、×:約1/2剥離 (9)耐火性:電気炉内(700±50℃)に30分間
置き、取り出して室温下に放置後、塗膜を観察。 ◎:異状なし、△:変色有り、×:約1/2剥離
(1) Color of coating film: visual observation (2) Film thickness: measured by elcometer (3) Pencil scratching value: JIS K 5400
4.2 (4) Adhesion: JIS K 5400 8.5.3 (5) Water resistance: Dipped in clean water at 20 ° C. for 30 days ◎: No abnormality, ×: Almost all coating film components elute, exposing base 6) Salt water resistance: immersed in a 3% saline solution at 20 ° C. for 15 days ◎: no abnormality, Δ: discolored, ×: spot rust generated (7) Solvent resistance: immersed in each solvent at 20 ° C. for 10 days ◎ : No abnormalities (8) Heat resistance: After heating at 500 ° C for 3 hours, immediately cooling with water,
Leave at room temperature (1 hour). 5 repetitions. :: no abnormality, Δ: discolored, ×: about 剥離 peeling (9) Fire resistance: placed in an electric furnace (700 ± 50 ° C.) for 30 minutes, taken out, left at room temperature, and observed the coating film. ◎: no abnormality, Δ: discoloration, ×: about 1/2 peeling

【0049】[0049]

【表8】 [Table 8]

【0050】表8の試験成績から、本発明の無機質塗料
組成物は十分実用しうる優れた完全無機コーティング材
であることがわかる。
From the test results shown in Table 8, it is understood that the inorganic coating composition of the present invention is an excellent complete inorganic coating material that can be sufficiently used.

【0051】[0051]

【発明の効果】本発明の塗料組成物より得られる塗膜
は、高硬度、耐水性、耐候性、防錆性、耐熱性、耐久性
及び作業性に優れるので、セメント製材であるモルタ
ル、コンクリート、GRC(glass fiber reinforced
concrete)、スレート、瓦は勿論、焼成煉瓦、更には
鋼材類の無臭、長期美粧および防錆塗料として有用であ
る。また、該塗料組成物は耐水性の透湿、透水膜を形成
するので、結露防止用は勿論、一般有機性塗料膜がブリ
スタリングし易く、不具合を起こしやすい部位用として
も極めて有効である。なお、該塗料組成物は塗り重ねを
行う場合、塗り重ね時間に特に制限を設ける必要はな
い。
The coating film obtained from the coating composition of the present invention is excellent in hardness, water resistance, weather resistance, rust resistance, heat resistance, durability and workability. , GRC (glass fiber reinforced)
It is useful as odorless, long-term cosmetic and rust preventive paint for concrete, slate, roof tile, fired brick, and steel. Further, since the coating composition forms a water-resistant moisture-permeable and water-permeable film, it is extremely effective not only for dew condensation prevention but also for parts where general organic coating films are liable to blister and easily cause problems. When the coating composition is overcoated, it is not necessary to particularly limit the overcoating time.

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成11年8月10日(1999.8.1
0)
[Submission date] August 10, 1999 (1999.8.1
0)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0012】ゾノトライトはCaSiOを主成分と
し、ワラストナイトと同等品であり、繊維長40μm以
下で、アスペクト比が6以上の成分を60重量%以上、
好ましくは80重量%以上含有しているものが望まし
い。市販品としてはゾノトライトウイスカー(大塚化学
製)等が挙げられる。
Zonotorite contains CaSiO 3 as a main component and is equivalent to wollastonite. A component having a fiber length of 40 μm or less and an aspect ratio of 6 or more contains 60% by weight or more.
Preferably desirably those containing more than 80 wt%. Commercially available products include zonotolite whiskers (manufactured by Otsuka Chemical).

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0013[Correction target item name] 0013

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0013】上記ケイ酸カルシウムの配合量は、コロイ
ダルシリカ(固形換算量)100重量部に対して10〜
120重量とするのが好ましく、更に好ましくは13
〜85重量とするのがよい。ケイ酸カルシウムの配合
量が少なすぎると造膜性が低下してクラックを発生する
のみならず、付着性も劣る。また、多すぎるとクラック
防止の点ではよいが、顔料の粘結性が低下し、付着性も
損なわれ、不都合が生じる。
The amount of the calcium silicate is 10 to 10 parts by weight of colloidal silica (solid basis).
Preferably it is 120 parts by weight, more preferably 13 parts by weight.
It is good to be ~ 85 parts by weight. If the amount of calcium silicate is too small, not only does the film-forming property deteriorate, cracks occur, but also the adhesion is poor. On the other hand, if the amount is too large, it is good in preventing cracks, but the cohesiveness of the pigment is reduced, the adhesion is impaired, and disadvantages occur.

【手続補正3】[Procedure amendment 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0016[Correction target item name] 0016

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0016】上記金属酸化物系硬化剤の配合量は、ケイ
酸カルシウムとコロイダルシリカとの合計量100重量
部(固形分)に対して15〜120重量とするのが好
ましく、更に好ましくは25〜100重量とするのが
よい。金属酸化物系硬化剤の配合量が少なすぎると、塗
膜の強度の低下に加えて隠蔽性も低下する。また、多す
ぎると隠蔽性の点で好ましいが、塗膜強度の低下となり
不都合が生じる。 ─────────────────────────────────────────────────────
The amount of the metal oxide-based curing agent is preferably 15 to 120 parts by weight, more preferably 25 to 120 parts by weight, based on the total amount of 100 parts by weight (solid content) of calcium silicate and colloidal silica. It is preferable that the amount be 100 parts by weight. If the amount of the metal oxide-based curing agent is too small, not only the strength of the coating film is reduced but also the concealing property is reduced. On the other hand, if the amount is too large, it is preferable in terms of concealing properties, but the strength of the coating film is reduced and disadvantages occur. ────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成11年8月27日(1999.8.2
7)
[Submission date] August 27, 1999 (1999.8.2
7)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0010】[0010]

【発明の実施の形態】以下に本発明の塗料組成物の各成
分について説明する。本発明で使用されるコロイダルシ
リカは、ケイ酸アルカリ溶液からアルカリ分を可及的に
除去したケイ酸コロイドで、ケイ酸コロイドの粒子径が
通常1〜100nm、好ましくは5〜30nmのものを
例示できる。なかでもケイ酸コロイドが15〜50重量
%となるように、水に分散させアルカリ(NaO)
分0.3〜0.6重量%を含有するものが好ましい。アル
カリ分が多いと造膜性は良いが耐水性が劣り好ましくな
い。本発明に使用されるコロイダルシリカとしては一般
に市販されているものを使用でき、商品名「スノーテッ
クスS」、「スノーテックス40」(日産化学工業
製)、「アデライトAT30」(旭電化工業製)等を挙
げることができる。
BEST MODE FOR CARRYING OUT THE INVENTION Each component of the coating composition of the present invention will be described below. The colloidal silica used in the present invention is a silicate colloid obtained by removing as much alkali as possible from an alkali silicate solution, and has a particle diameter of usually 1 to 100 nm, preferably 5 to 30 nm. it can. Among them as silicic acid colloids is 15 to 50 wt%, dispersed in water, an alkali (Na 2 O)
Those containing 0.3 to 0.6% by weight per minute are preferred. When the alkali content is large, the film-forming property is good, but the water resistance is poor, which is not preferable. As the colloidal silica used in the present invention, commercially available colloidal silica can be used, and trade names "Snowtex S", "Snowtex 40" (manufactured by Nissan Chemical Industries), "Adelite AT30" (manufactured by Asahi Denka Kogyo). And the like.

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0038[Correction target item name] 0038

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0038】[0038]

【表3】 [Table 3]

フロントページの続き (72)発明者 本田 俊幸 大阪府吹田市川岸町10番5号 セラスター 塗料株式会社内 (72)発明者 上村 和人 徳島県徳島市川内町加賀須野463 大塚化 学株式会社徳島工場内 Fターム(参考) 4J038 AA011 HA161 HA211 HA441 HA451 KA03 KA15 MA08 NA03 NA04 NA11 NA14 NA15 NA23 PB05 PC02 PC03 PC04Continued on the front page (72) Inventor Toshiyuki Honda 10-5, Kawagishi-cho, Suita-shi, Osaka Inside Cerastar Paints Co., Ltd. F term (reference) 4J038 AA011 HA161 HA211 HA441 HA451 KA03 KA15 MA08 NA03 NA04 NA11 NA14 NA15 NA23 PB05 PC02 PC03 PC04

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 コロイダルシリカおよびケイ酸カルシウ
ムを主成分としてなる塗料組成物。
1. A coating composition comprising colloidal silica and calcium silicate as main components.
【請求項2】 ケイ酸カルシウムがワラストナイトであ
る請求項1の塗料組成物。
2. The coating composition according to claim 1, wherein the calcium silicate is wollastonite.
【請求項3】 金属酸化物系硬化剤が添加された請求項
1の塗料組成物。
3. The coating composition according to claim 1, wherein a metal oxide-based curing agent is added.
【請求項4】 金属酸化物系硬化剤が表面処理された酸
化チタンである請求項3の塗料組成物。
4. The coating composition according to claim 3, wherein the metal oxide-based curing agent is a surface-treated titanium oxide.
JP11223145A 1999-08-05 1999-08-05 Coating composition Pending JP2001049147A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11223145A JP2001049147A (en) 1999-08-05 1999-08-05 Coating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11223145A JP2001049147A (en) 1999-08-05 1999-08-05 Coating composition

Publications (1)

Publication Number Publication Date
JP2001049147A true JP2001049147A (en) 2001-02-20

Family

ID=16793502

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11223145A Pending JP2001049147A (en) 1999-08-05 1999-08-05 Coating composition

Country Status (1)

Country Link
JP (1) JP2001049147A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002004569A1 (en) * 2000-07-10 2002-01-17 Mutsuo Himeno Coating composition
US7749950B2 (en) 2005-07-29 2010-07-06 Nichiha Corporation Stain-proofing agent and building board using same
JP2013032421A (en) * 2011-08-01 2013-02-14 Mitsubishi Electric Corp Coating composition and production method therefor, and antifouling porous article and production method therefor
JP2017071215A (en) * 2015-10-09 2017-04-13 エーヴァルト デルケン アーゲー Corrosion prevention coating
JP2017526800A (en) * 2014-06-10 2017-09-14 ジェネラル・ケーブル・テクノロジーズ・コーポレーション Curable two-component coating for conductors

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5024329A (en) * 1973-07-04 1975-03-15
JPS6111980B2 (en) * 1975-10-06 1986-04-05 Nissan Chemical Ind Ltd
JPH08319199A (en) * 1995-05-25 1996-12-03 Otsuka Chem Co Ltd Mew calcium silicate whisker and its production
KR0130019B1 (en) * 1994-12-30 1998-04-03 김충세 Normal temperature-curable inorganic coating compositions

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5024329A (en) * 1973-07-04 1975-03-15
JPS6111980B2 (en) * 1975-10-06 1986-04-05 Nissan Chemical Ind Ltd
KR0130019B1 (en) * 1994-12-30 1998-04-03 김충세 Normal temperature-curable inorganic coating compositions
JPH08319199A (en) * 1995-05-25 1996-12-03 Otsuka Chem Co Ltd Mew calcium silicate whisker and its production

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002004569A1 (en) * 2000-07-10 2002-01-17 Mutsuo Himeno Coating composition
US7749950B2 (en) 2005-07-29 2010-07-06 Nichiha Corporation Stain-proofing agent and building board using same
JP2013032421A (en) * 2011-08-01 2013-02-14 Mitsubishi Electric Corp Coating composition and production method therefor, and antifouling porous article and production method therefor
JP2017526800A (en) * 2014-06-10 2017-09-14 ジェネラル・ケーブル・テクノロジーズ・コーポレーション Curable two-component coating for conductors
US11655375B2 (en) 2014-06-10 2023-05-23 General Cable Technologies Corporation Curable two-part coatings for conductors
JP2017071215A (en) * 2015-10-09 2017-04-13 エーヴァルト デルケン アーゲー Corrosion prevention coating
US10731262B2 (en) 2015-10-09 2020-08-04 Ewald Dörken Ag Corrosion control coating
EP3153552B1 (en) 2015-10-09 2021-01-20 Ewald Dörken Ag Anti-corrosion coating

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